The present invention relates to hinged closures such as doors and windows and, in particular, it concerns a hinged closure with supplementary engagement at the hinge-side of the panel.

In a wide range of applications, it is desirable to provide hinged closures with reinforcement. For example, in security doors, it is known to provide a number of pins projecting from the door which engage corresponding holes in the hinge jamb, thereby providing enhanced resistance to forces trying to force the panel away from the frame.

Such pins generally project within the plane of the panel, such that they do not oppose forces that would tend to pull the panel away from the hinge jamb within the plane of the door frame. Such forces may occur under a range of circumstances, such as when a panel becomes bowed under an impact or blast.

US 8 707 625 B2 relates to a hinged closure with supplementary engagement at the hinge-side of the panel.

The present invention provides an apparatus for providing a closure to a doorway or other opening according to appended claim 1.

According to a further feature of an embodiment of the present invention, the closed profile is formed from at least one layer of sheet metal bent to form the flange and the closed profile.

According to a further feature of an embodiment of the present invention, the closed profile is formed from a single piece of sheet material bent so as to form the flange and the closed profile.

According to a further feature of an embodiment of the present invention, the closed profile is an extruded profile.

According to a further feature of an embodiment of the present invention, the panel is formed from at least two sheets of material, preferably metal , each extending substantially an entire width of the panel.

According to a further feature of an embodiment of the present invention, the closed profile includes an elongated recess, and wherein the panel includes a sheet of material, preferably metal, formed with a lateral folded lip, the elongated recess and the lateral folded lip being configured for sliding interengagement.

According to a further feature of an embodiment of the present invention, the closed profile further comprises a shoulder, and wherein the hinge jamb further comprises an abutment surface, the shoulder and the abutment surface being deployed such that, when the panel assumes the closed position, the shoulder and the abutment surface are brought into facing relation such that force directed to displace the panel within the plane of closure towards the hinge jamb acts to bring the shoulder into engagement with the abutment surface.

According to a further feature of an embodiment of the present invention, the flange and the shoulder are in facing relation defining between them an elongated recess of the closed profile, and wherein the ledge and the abutment surface are integrated into a projecting ridge of the hinge jamb, the projecting ridge coming into engagement with the elongated recess when the panel assumes the closed position.

According to a further feature of an embodiment of the present invention, the hinge jamb further comprises an abutment surface, the abutment surface being in facing relation with the ledge so as to define therebetween an elongated hinge-jamb recess, the flange being deployed to engage the elongated hinge-jamb recess when the panel assumes the closed position with the flange in facing relation with the abutment surface such that force directed to displace the panel within the plane of closure towards the hinge jamb acts to bring the flange into engagement with the abutment surface.

According to a further feature of an embodiment of the present invention, the engagement configuration is configured such that contact between the flange and the ledge occurs only on application of sufficient force to cause damage to the hinge arrangement.

According to a further feature of an embodiment of the present invention, the frame further comprises a strike jamb, and wherein the panel further comprises a lock mechanism having a locking element displaceable to engage the strike jamb.

According to a further feature of an embodiment of the present invention, the locking element is a hook element configured to engage the strike jamb so as to oppose forces directed to pull the panel away from the strike jamb.

The invention is herein described, by way of example only, with reference to the accompanying drawings, wherein:

• FIG. 1 is a front view of a door assembly, constructed an operative according to an embodiment not forming part of the present invention, including a panel closing a doorway;
• FIG. 2 is a schematic isometric view of the door assembly of FIG. 1 with the surrounding wall cut-away, the door assembly shown with the panel partially open;
• FIGS. 3A and 3B are enlarged schematic isometric views of a region of the panel of FIG. 1 illustrating a locking element in a retracted and a deployed state, respectively;
• FIGS. 4A and 4B are enlarged isometric views of the door assembly of FIG. 1 illustrating an engagement configuration of the door assembly, shown with the panel in a closed and a partially-open state, respectively;
• FIGS. 5A-5C are partial horizontal cross-sectional views taken through the door assembly of FIG. 1 (which does not form part of the present invention) showing the region of the hinge jamb with the engagement configuration with the panel in a closed state, partially-open state and fully-open state, respectively;
• FIG. 5D is a view similar to FIG. 5B taken at a different height such that it does not intersect the a pin element of the hinge;
• FIG. 6 is a partial, cut-away isometric view of the door assembly of FIG. 1 illustrating a variant implementation of an engagement configuration, constructed and operative according to an embodiment not forming part of the present invention, shown with the panel in a closed state;
• FIG. 7A is a horizontal cross-sectional view taken through the embodiment of FIG. 6 with the panel in a closed state, the cross-section being taken in a region of a hinge pin element;
• FIGS. 7B-7D are horizontal cross-sectional views taken through the embodiment of FIG. 6 not passing through a hinge pin element, shown with the panel in a closed state, a partially-open state and a further-open state, respectively;
• FIG. 8 is a partial, cut-away isometric view of the door assembly of FIG. 1 illustrating a further variant implementation of an engagement configuration, which does not form part of the claimed invention, shown with the panel in a partially-open state;
• FIGS. 9A and 9B are horizontal cross-sectional views taken through the embodiment of FIG. 8 (which does not form part of the claimed invention), shown with the panel in a closed state and a partially-open state, respectively;
• FIG. 10 is a partial, cut-away isometric view of the door assembly of FIG. 1 illustrating a further variant implementation of an engagement configuration, which does not form part of the claimed invention, shown with the panel in a closed state;
• FIGS. 11A and 11B are horizontal cross-sectional views taken through the embodiment of FIG. 10 (which does not form part of the claimed invention), shown with the panel in a closed state and a partially-open state, respectively;
• FIG. 12 is a partial, cut-away isometric view of the door assembly of FIG. 1 illustrating a further variant implementation of an engagement configuration implemented with a panel including a closed profile formed from a single sheet of material, constructed and operative according to an embodiment of the present invention, shown with the panel in a closed state;
• FIGS. 13A and 13B are partial, horizontal cross-sectional views taken through the door assembly of FIG. 12, shown with the panel in a closed state and a partially-open state, respectively;
• FIG. 14 is a partial, cut-away isometric view of the door assembly of FIG. 1 illustrating a further variant implementation of an engagement configuration implemented with a panel including a closed profile formed from two sheets of material, constructed and operative according to an embodiment of the present invention, shown with the panel in a closed state;
• FIGS. 15A and 15B are partial, horizontal cross-sectional views taken through the door assembly of FIG. 14, shown with the panel in a closed state and a partially-open state, respectively;
• FIG. 16 is a partial, cut-away isometric view of the door assembly of FIG. 1 illustrating a further variant implementation of an engagement configuration implemented with a panel including an extruded closed profile, constructed and operative according to an embodiment of the present invention, shown with the panel in a closed state;
• FIGS. 17A and 17B are partial, horizontal cross-sectional views taken through the door assembly of FIG. 16, shown with the panel in a closed state and a partially-open state, respectively; and
• FIGS. 18A and 18B are partial, horizontal cross-sectional views taken through further variant implementations of an engagement configuration, constructed and operative according to an embodiment of the present invention, shown in a closed state of the panel, modified for a thick panel implementation and a thin panel implementation, respectively.

The present invention is an apparatus that provides a closure to a doorway or other opening.

The principles and operation of an apparatus according to the present invention may be better understood with reference to the drawings and the accompanying description.

By way of introduction, it should be noted that reference is made herein to "doors" and "doorways" as non-limiting typical examples, but that the corresponding description should be understood to apply equally to other types of openings, such as for example windows.

Referring now to the drawings, FIGS. 1-5D illustrate an apparatus constructed and operative according to an embodiment not forming part of the present invention. Generally speaking, the apparatus includes an opening 10 bounded by a frame including a hinge jamb 12, typically in combination with a strike jamb 14 and a lintel 16. The frame defines a "plane of closure", which is intuitively defined as the plane of the opening to be closed by a closure (panel), typically corresponding to a plane intersecting with the frame around an entire periphery of the frame.

The apparatus also includes a panel 18 which is hung on (i.e., mounted to) hinge jamb 12 via a hinge arrangement 20 so as to be swingable between an open position removed from opening 10 and a closed position in which panel 18 is aligned parallel to the plane of closure within opening 10.

It is a particular feature of certain preferred embodiments of the present disclosure that the apparatus is also provided with an engagement configuration including a ledge 22 located in fixed relation to hinge jamb 12, and a flange 24 rigidly associated with panel 18. The engagement configuration is configured such that it does not obstruct free swinging of the panel between the open position (FIGS. 5B and 5C) and the closed position (FIG. 5A), and such that, when the panel assumes the closed position, the flange is brought into facing relation with the ledge such that force directed to displace panel 18 within the plane of closure away from hinge jamb 12 acts to bring flange 24 into engagement with ledge 22.

Certain preferred embodiments of the present disclosure thus provide greatly enhanced anchoring of panel 18 to hinge jamb 12. Specifically, under conditions of high strain, such as from a blast wave or from a heavy mechanical impact, a panel may be subjected to forces sufficient to damage and compromise support of panel 18 via pin elements of hinge arrangement 20. The engagement configuration illustrated here is highly effective even when forces act to try to separate panel 18 from hinge jamb 12 within the plane of closure, such as may occur on bowing of panel 18. The engagement configuration of flange 24 and ledge 22, which may advantageously extend along a greater portion of the height of the hinge jamb 12 than the extent of the hinge pin elements, and most preferably, along a majority of the height dimension of hinge jamb 12, provides highly effective retention of panel 18 against separation from hinge jamb 12, even under in-plane forces.

A further feature of certain embodiments of the present disclosure as illustrated here is that hinge arrangement 20 includes a hinge support strip 26 fixedly attached to an outward facing surface of hinge jamb 12 and extending along a majority of a length of the hinge jamb. In this case, ledge 22 is preferably provided by an internal face of a slot 28 formed in, and extending along, hinge support strip 26. The use of hinge support strip 26 fixed to an outward facing surface of hinge jamb 12 renders this configuration of the present invention highly suitable for retrofit adaptation of a conventional doorframe. Since attachment is over a large area, for example via a series of spaced-apart bolts 30 (see FIG. 1), hinge support strip 26 can be strongly anchored to hinge jamb 12 to withstand forces up to required specifications for a wide range of applications.

It should be noted that the principles of the present invention are applicable both to inward-opening and outward-opening panels. In cases in which a panel is outward-opening, the hinge support strip 26 may be rendered tamper-resistant by use of countersunk bolts with drilled-out heads, or by using through-the-wall anchoring elements which are secured from the inside of a building (not shown). In some cases, configurations in which the components forming the engagement configuration are completely concealed from view, such as those of FIGS. 8-11B, described below, may be preferred for outward-opening panels.

According to one non-limiting preferred example illustrated here, the hinge axis 32 provided by hinge support strip 26 is located set-in from the edge of the panel, such that flange 24 which projects from the extremity of the door undergoes motion with an outward component at the end of the closing motion of the door, thereby engaging slot 28. The hinge axis position is also outside the plane of the panel. In other words, if the main body of panel 18 is viewed as bounded by two planes, at the front and back surfaces of the panel, hinge axis 32 is located outside the space bounded by those planes, and slightly spaced therefrom. This configuration also facilitates a large angle of motion of panel 18, for example, in excess of 160°, and in some cases approximately 180°, as illustrated in FIG. 5C.

As mentioned above, the hinge pin elements defining hinge axis 32 support panel 18 for normal hinged motion, but are not the primary load-bearing elements in case of extreme loading. For this reason, in certain preferred implementations, hinge support strip 26 supports a plurality of hinge pin elements spaced along hinge jamb 12, where a sum total length of the hinge pin elements is less than a sum total length of ledge 22. Typically, the engagement configuration is configured with a clearance space between the facing surfaces such that contact between flange 24 and ledge 22 occurs only on application of sufficient force to cause damage to hinge arrangement 20.

The orientations of the facing surfaces of flange 24 (when the panel is closed) and ledge 22 as illustrated here are perpendicular to the plane of closure and run parallel to the length of hinge jamb 12. Optionally, a slight undercut angle may be provided (FIG. 5A, Variant A) so that, under a load, flange 24 and ledge 22 lock against each other and cannot be released without pushing the panel back towards the hinge jamb. Conversely, implementations with a slight release angle (FIG. 5A, Variant B) also fall within the scope of the present invention, and this may provide additional design freedom for implementation of the engagement configuration so that it does not impinge on the freedom of swinging motion of the panel. Any such release angle should be sufficiently small that frictional engagement between surfaces of flange 24 and ledge 22 negates any tendency to slide across each other and release engagement under an applied load.

It should be appreciated that the hinge-side reinforcements of the present disclosure may be used to advantage with any and all types of panels and locking mechanisms. In many cases, panel 18 features a lock mechanism having one or more locking elements 34 displaceable to engage the strike jamb. The lock mechanism may be any conventional lock mechanism, and for conciseness, will not be described here in detail. In certain particularly preferred implementations, some or all of locking elements 34 are hook elements (FIGS. 3A and 3B) configured to engage the strike jamb 14 so as to oppose forces directed to pull the panel away from the strike jamb. This engagement complements the supplementary hinge jamb side engagement so as to provide highly effective retention of panel 18 within the opening under a wide range of loading conditions.

Turning now to FIGS. 6 and 7A-7D, these illustrate a variant implementation of hinge support strip 26 and flange 24. In this case, hinge axis 32 is located to the side of panel 18 (not set in from the edge as above), and the engagement configuration is formed by two complementary profiles. A first profile, integrated with hinge support strip 26, extends outwards from hinge jamb 12 and bends over to provide ledge 22. A second profile, bolted or otherwise fixed to (or integrally formed with) panel 18, has a U-shaped profile which provides flange 24. These profiles preferably extend along a majority of a height of the hinge jamb and panel, interrupted at a number of locations by a conventional hinge structure (see FIG. 7A). The resulting engagement configuration is structurally and functionally equivalent to that of FIGS. 1-5D described above, and will not be described here in further detail.

Turning now to FIGS. 8-18B, these illustrate alternative configurations of the hinge side engagement of the present disclosure which require a modified (i.e., non-standard) hinge jamb structure. Specifically, in these cases, ledge 22 is formed as a ledge internal to hinge jamb 12, within an internal recess 36 within hinge jamb 12. This ensures that the engagement configuration is tamperproof when closed, and facilitates implementations for bearing particularly large loads.

In FIGS. 8-11B, which show embodiments that do not form part of the invention, flange 24 as illustrated here is part of a flange-extension 38 rigidly attached to panel 18. In the example of FIGS. 8-9B (not part of the invention), flange extension 38 is bolted to the panel by a set of spaced-apart bolts 40 anchoring the flange extension to the main part of panel 18. Flange extension 38 preferably extends along a majority, and most preferably the entirety, of a dimension of panel 18. In this case, the engagement configuration is spaced from the hinge arrangement 20 such that the engagement configuration can be continuous, or near continuous, along the height of panel 18.

The example of FIGS. 10-11B (not part of the invention) is structurally and functionally equivalent to that of FIGS. 8-9B, except that flange extension 38 is in this case geometrically interlocked with the panel 18. The geometrical interlocking may be achieved by any suitable interlocking configuration such as, for example, a dovetail joint or a T-rail joint interconnection. Attachment of flange extension 38 may be performed by sliding the parts together prior to mounting of panel 18 on hinge j amb 12.

Turning now to FIGS. 12-18B, these illustrate a number of implementations of the present invention in which flange 24 is part of a closed profile 50 forming at least part of panel 18. In this context, the term "closed profile" is used to refer to a structural element formed from material with a wall thickness less than the overall dimension of the profile, and where the shape of the profile in cross-section is closed, or substantially closed, thereby giving the element enhanced structural strength. The profile may have openings in certain cross-sections corresponding to localized holes for venting, filling, attachment to other elements, or for any other reason. The profile typically has an enclosed volume, which may be empty (or contain air) to form a hollow profile, or may be filed with foam or other filler with desired structural, acoustic or other properties. Depending upon the manufacturing technique used, the profile may be formed open at its ends, and is typically plugged at one or both of its ends by a suitable cap, typically incorporated into a transverse element extending along the top and/or bottom edge of the panel (not shown).

In the examples of FIGS. 12-13B and 14-15B, closed profile 50 is formed from at least one layer of sheet material, typically sheet metal, bent to form flange 24 and the closed profile. In the examples of FIGS. 16-17B, an extruded profile is used to anchor a sheet-metal panel element. The use of sheet metal in the construction of panels, such as for doors, provides a range of advantages. Such panels are typically relatively low in cost to produce via processes such as roll-forming or press-forming, and provide considerable mechanical strength. In security and blast-protection applications, sheet metal can withstand high loads for a given weight by acting as a diaphragm across the opening. However, such properties are only exhibited if the sheet metal is reliably anchored at its periphery. The various embodiments of the present invention illustrated herein provide effective solutions for such anchoring at the hinge side of the panel. Analogous closed-profile structures (not shown) are preferably used also at the strike jamb side of the panel in combination with a suitable locking mechanism, such as the mechanism illustrated above with reference to FIGS. 3A and 3B.

In the case of FIGS. 12-13B, closed profile 50 is formed from a single piece of sheet material 52 bent so as to form flange 24 and closed profile 50. Most preferably, the same single piece of sheet material also extends across a majority of the panel width, and typically also forms a closed profile at the opposite (strike jamb) side of the panel. Flange 24 is preferably formed by a part of the sheet folded back on itself to form a double-thickness flange. Optionally, the two thicknesses of the sheet forming flange 24 may be bonded together, for example, by spot welding or riveting. In order to provide enhanced rigidity, the folded edge of the sheet is preferably bonded to the part of the sheet against which it closes at bond 54 to form the closed profile. This bonding may be achieved by welding or any other suitable joining technique known for joining sheet metal. The bond 54 is preferably continuous, or at multiple locations sufficiently closely spaced as to provide rigidity similar to that which would be achieved by a continuous joint.

Turning now to FIGS. 14-15B, these illustrate an alternative embodiment in which panel 18 is formed primarily from two layers 56a, 56b of sheet material which cooperate to form a closed profile exhibiting a projecting flange 24. The two layers may meet and be joined at additional regions across the width of the panel, or may be joined only at the two edges. The panel is typically filled with a suitable filler material (not shown).

Turning now to FIGS. 16-17B, these illustrate a further embodiment of the present invention according to which closed profile 50 is implemented as an extruded profile. The extruded profile may be formed from any extrudable material suitable for forming part of a door or window panel. Particularly preferred examples include aluminum and aluminum alloys, as well as carbon fiber-reinforced polymers.

In the example illustrated here, the closed profile is configured for mounting and retaining a sheet 58 of material, typically sheet metal, which forms a structural part of the panel. To this end, closed profile 50 here includes an elongated recess 60 which has an opening of dimension to receive a single thickness of sheet 58 and a shaped internal channel. Sheet 58 is formed with a lateral folded lip 62, which may be an L-shaped folded lip, or may be bent back on itself to form a doubled-over edge as shown here. Elongated recess 60 and lateral folded lip 62 are configured for sliding interengagement such that the folded lip can be slid into engagement with the shaped internal channel of recess 60 and is retained thereby against tension applied within the plane of the sheet. The hinge jamb engagement configuration provided by flange 24 and ledge 22 together with the anchoring of sheet 58 within recess 60 provides highly effective retention of sheet 58 on the hinge-jamb side of the panel. By using similar retention of sheet 58 in a strike jamb-side profile (not shown), and a suitable locking mechanism for retaining the strike jamb-side profile to the strike jamb (such as that illustrated above with reference to FIGS. 3A and 3B), highly effective retention of sheet 58 is achieved, providing the aforementioned load-bearing properties of a diaphragm stretched across the opening in a light-weight and low-cost structure.

Turning now to a further preferred feature of certain embodiments of the present disclosure, it has been found that, depending upon the structure of the strike jamb-side locking mechanism and/or dependent upon circumstances in which a load is applied to try to pry the door away from the strike jamb, forces applied to the panel may sometimes include a large force within the plane of the closure towards the hinge jamb.

In the context of the particular ledge and flange interlocking of embodiments of the present disclosure, certain preferred embodiments of the present disclosure have the hinge-side extremity of the panel located within a recess within hinge jamb 12. Accordingly, certain particularly preferred embodiments of the present disclosure provide surfaces deployed to provide effective support to oppose forces acting to displace the panel towards the hinge jamb.

Specifically, referring by way of a non-limiting example to the embodiments formed with a closed profile 50, the closed profile preferably features a shoulder 64, and hinge jamb 12 preferably features an abutment surface 66. Shoulder 64 and abutment surface 66 are deployed such that, when panel 18 assumes its closed position, shoulder 64 and abutment surface 66 are brought into facing relation such that force directed to displace panel 18 within the plane of closure towards hinge jamb 12 acts to bring shoulder 64 into engagement with abutment surface 66.

In the particularly preferred examples of FIGS. 12-18A, flange 24 and shoulder 64 are in facing relation, defining between them an elongated recess of closed profile 50. Ledge 22 and abutment surface 66 are then advantageously integrated into a projecting ridge 68 of hinge jamb 12 that is deployed so that it comes into engagement with the elongated recess of profile 50 when panel 18 assumes its closed position. It will be noted in the geometrical arrangement of FIGS. 12-18A that a certain clearance is required between flange 24 and ledge 22 to allow the required relative motion under rotation about hinge axis 32 to the closed position of the panel. Shoulder 64 and abutment surface 66, on the other hand, are preferably brought into close facing relation, typically with a clearance of no more than a few millimeters therebetween, and may in some cases be brought into direct contact, in the closed state of the panel.

Although illustrated here as being surfaces perpendicular to the plane of closure, it should be noted that shoulder 64 and abutment surface 66 may also be implemented with a range of different angles, analogous to the variant implementations of ledge 22 and flange 24 discussed above with reference to FIG. 5A.

Turning finally to FIGS. 18A and 18B, these illustrate how the abutment surfaces may need to be varied in order to provide bidirectional support against in-plane forces for a range of different panel thicknesses. In the case of FIG. 18A, the form of closed profile 50 is essentially similar to that of FIG. 17A, except that the profile is here shown schematically with a generic thick panel structure 68. The aforementioned structure of an elongated recess between flange 24 and shoulder 64 is very suitable for providing the aforementioned bidirectional support.

FIG. 18B, on the other hand, shows an implementation for use with a thin panel structure 70, and where it is desired to employ a correspondingly thin structure for closed profile 50. In this case, hinge jamb 12 is preferably implemented with an abutment surface 66 in facing relation with ledge 22 so as to define therebetween an elongated hinge-jamb recess. Flange 24 is deployed to engage this elongated hinge-jamb recess when the panel is in its closed position with a surface of flange 24 in facing relation with abutment surface 66 such that force directed to displace panel 18 within the plane of closure towards hinge jamb 12 acts to bring flange 24 into engagement with abutment surface 66.

It will be appreciated that the above descriptions are intended only to serve as examples, and that many other embodiments are possible within the scope of the present invention as defined in the appended claims.