FIELD OF THE INVENTION
[0001] The invention relates to a terminating arrangement for a rope of a hoisting apparatus.
Said rope is preferably a hoisting rope which has electrically conductive properties.
Said hoisting apparatus is preferably an elevator for transporting passengers and/or
goods.
BACKGROUND OF THE INVENTION
[0002] Ropes of a hoisting apparatus typically include one or several load bearing members
that are elongated in the longitudinal direction of the rope, each load bearing member
forming a structure that continues unbroken throughout the length of the rope. Load
bearing members are the members of the rope which are able to bear together the load
exerted on the rope in its longitudinal direction. The load, such as a weight suspended
by the rope, causes tension on the load bearing member in the longitudinal direction
of the rope, which tension can be transmitted by the load bearing member in question
all the way from one end of the rope to the other end of the rope. Ropes may further
comprise non-bearing components, such as an elastic coating, which cannot transmit
tension in the above described way.
[0003] In prior art, such ropes exist where the load bearing members are embedded in non-conducting
coating, such as polymer coating, forming the surface of the rope and extending between
adjacent load bearing members thereby isolating them from each other both mechanically
and electrically.
[0004] For facilitating awareness of condition of the ropes, and thereby for improving safety
of the hoisting apparatus, monitoring of the condition of the load bearing members
has been proposed. The visual inspection of the internal tensile elements is generally
not possible and hence the need arises for non-visual inspection. The condition monitoring
has been proposed to be arranged by monitoring electrical parameters of the load bearing
members.
[0005] One known method for checking the condition of the tensile elements is the resistance-based
inspection, which is based on a measure of the electrical resistance of the tensile
elements. A change in the electrical resistance or a deviation from an expected value
is interpreted as a damage of the tensile elements.
[0006] In the prior art there is one prior art solution for a terminating arrangement which
uses separate steel wedges. There are some drawbacks to this prior art terminating
arrangement. The steel wedges are relatively complex, large and heavy. The prior art
steel wedges are made by machining which limits the design and increases costs. The
prior art steel wedges have excellent thermal conductivity, which is disadvantageous
in terms of terminal heat resistance during building fire.
[0007] It has been found, that the prior art steel wedges may also jam due to rust, which
reduces the load bearing capability of the terminal. Furthermore, the stiff steel
used in wedges doesn't allow for any geometrical inaccuracies which always exist especially
in the welded wedge housing. Another drawback of the prior art steel wedges is that
they typically have an uneven tension distribution to the non-conducting coating of
the rope.
[0008] Another drawback of the prior art terminating arrangement is that the on-site installation
of the prior art electrical connection is troublesome and time-consuming.
BRIEF DESCRIPTION OF THE INVENTION
[0009] The object of the invention is to introduce a terminating arrangement for a rope
of a hoisting apparatus, which provides a secure termination of a rope and provides
a reliable electrical connection to a rope of a hoisting apparatus. Advantageous embodiments
are furthermore presented, inter alia, wherein qualitative information about the damage
magnitude is provided.
[0010] It is brought forward a new terminating arrangement for a rope of a hoisting apparatus,
which rope comprises a non-conductive coating, and a plurality of adjacent conductive
load bearing members for bearing the load exerted on the rope in longitudinal direction
thereof embedded in the coating and extending parallel to each other and to the longitudinal
direction of the hoisting rope, the coating forming the surface of the rope and extending
between adjacent load bearing members thereby isolating them from each other, in which
terminating arrangement comprises: an electrically resistive wedge element, said wedge
element comprising a top wedge component and a bottom wedge component for clamping
said wedge element to both sides of said hoisting rope, and at least one connection
interface; so that upon clamping said top wedge component and said bottom wedge component
together, said top wedge component and said bottom wedge component enable forming
of an electrical connection between said conductive load bearing members of said rope
and said at least one connection interface. Hereby, one or more of the above mentioned
advantages and/or objectives are achieved. These advantages and/or objectives are
further facilitated with the additional preferred features and/or steps described
in the following.
[0011] In a preferred embodiment, said at least one connection interface leads to a condition
monitoring device.
[0012] In a preferred embodiment, said wedge element also comprises a hinge portion, said
hinge portion allowing the turning of said top wedge component and the turning of
said bottom wedge component.
[0013] In a preferred embodiment, said hinge portion is an elastic hinge portion.
[0014] In a preferred embodiment, said hinge portion is placed between the end of said top
wedge component and the end of said bottom wedge component.
[0015] In a preferred embodiment, said hinge portion is placed between the side of said
top wedge component and the side of said bottom wedge component.
[0016] In a preferred embodiment, said wedge element is made of non-metal material, said
non-metal material preferably being fibre-reinforced plastic or plastic.
[0017] In a preferred embodiment, said conductive load bearing members are made of non-metal
material.
[0018] In a preferred embodiment, said conductive load bearing members are made of composite
material comprising electrically conducting reinforcing fibers in polymer matrix,
said reinforcing fibers preferably being carbon fibers.
[0019] In a preferred embodiment, said rope is belt-shaped, i.e. larger in width direction
than thickness direction.
[0020] In a preferred embodiment, said top wedge component and said bottom wedge component
of said wedge element also comprise at least one fixing bolt and at least one nut,
said at least one fixing bolt and at least one nut arranged to hold said top wedge
component and said bottom wedge component together.
[0021] In a preferred embodiment, said top wedge component and said bottom wedge component
of said wedge element also comprise one or more securing clips for securing said top
wedge component and said bottom wedge component to said rope.
[0022] In a preferred embodiment, said terminating arrangement comprises a wedge housing
so that said top wedge component and said bottom wedge component of said wedge element
clamped on both sides of said rope are placed inside said wedge housing.
[0023] In a preferred embodiment, said terminating arrangement is connected to a condition
monitoring device.
[0024] In a preferred embodiment, said terminating arrangement forwards information for
quantifying the severity of the defect such as e.g. fiber damage to a condition monitoring
device.
[0025] It is also brought forward a new use of a terminating arrangement in an arrangement
for condition monitoring of a rope of a hoisting apparatus, which rope comprises a
non-conductive coating, and a plurality of adjacent conductive load bearing members
for bearing the load exerted on the rope in longitudinal direction thereof embedded
in the coating and extending parallel to each other and to the longitudinal direction
of the hoisting rope, the coating forming the surface of the rope and extending between
adjacent load bearing members thereby isolating them from each other, in which terminating
arrangement comprises: an electrically resistive wedge element, said wedge element
comprising a top wedge component and a bottom wedge component for clamping said wedge
element to both sides of said hoisting rope, and at least one connection interface;
so that upon clamping said top wedge component and said bottom wedge component together,
said top wedge component and said bottom wedge component enable forming of an electrical
connection between said conductive load bearing members of said rope and said at least
one connection interface.
[0026] It is also brought forward a new elevator for transporting passengers and/or goods,
wherein said elevator comprises a terminating arrangement for a rope of said elevator,
which rope comprises a non-conductive coating, and a plurality of adjacent conductive
load bearing members for bearing the load exerted on the rope in longitudinal direction
thereof embedded in the coating and extending parallel to each other and to the longitudinal
direction of the hoisting rope, the coating forming the surface of the rope and extending
between adjacent load bearing members thereby isolating them from each other, in which
terminating arrangement comprises: an electrically resistive wedge element, said wedge
element comprising a top wedge component and a bottom wedge component for clamping
said wedge element to both sides of said hoisting rope, and at least one connection
interface; so that upon clamping said top wedge component and said bottom wedge component
together, said top wedge component and said bottom wedge component enable forming
of an electrical connection between said conductive load bearing members of said rope
and said at least one connection interface.
BRIEF DESCRIPTION OF THE DRAWINGS
[0027] In the following, the present invention will be described in more detail by way of
example and with reference to the attached drawings, in which:
Figure 1 illustrates an arrangement for condition monitoring of a rope of a hoisting
apparatus according to one embodiment of the present invention.
Figure 2 illustrates a preferred inner structure of the load bearing member according
to the present invention.
Figure 3 illustrates a three dimensional view of a section of the load bearing member
according to the present invention.
Figure 4 illustrates an arrangement for condition monitoring of a rope of a hoisting
apparatus according to another embodiment of the present invention having a defect
in the rope of the hoisting apparatus.
Figure 5 illustrates a side view of a wedge element of a terminating arrangement for
a rope of a hoisting apparatus according to one embodiment of the present invention.
Figure 6 illustrates a side view of a wedge element of a terminating arrangement connected
to a rope of a hoisting apparatus according to one embodiment of the present invention.
Figure 7 illustrates an end view of a wedge element of a terminating arrangement connected
to a rope of a hoisting apparatus according to one embodiment of the present invention.
Figure 8 illustrates an end view of a wedge element of a terminating arrangement for
a rope of a hoisting apparatus according to another embodiment of the present invention.
Figure 9 illustrates a side view of a wedge element of a terminating arrangement connected
to a rope of a hoisting apparatus according to another embodiment of the present invention.
Figure 10 illustrates an end view of a wedge element of a terminating arrangement
connected to a rope of a hoisting apparatus according to another embodiment of the
present invention.
Figure 11 illustrates a cross-sectional view of a terminating arrangement for a rope
of a hoisting apparatus according to one embodiment of the present invention.
The foregoing aspects, features and advantages of the invention will be apparent from
the drawings and the detailed description related thereto.
DETAILED DESCRIPTION
[0028] Figure 1 illustrates an arrangement for condition monitoring of a rope of a hoisting
apparatus according to one embodiment of the present invention. The rope 1 is belt-shaped,
i.e. larger in width direction than thickness direction and has a first end 7 and
other end 8. The rope 1 comprises a non-conductive coating 2, and a plurality of conductive
load bearing members 3-6 for bearing the load exerted on the rope 1 in longitudinal
direction thereof, which are adjacent in width direction of the rope 1. The load bearing
members 3-6 are embedded in the non-conductive coating 2 and extend parallel to each
other as well as to the longitudinal direction of the rope 1 unbroken throughout the
length of the rope 1. The coating 2 forms the surface of the rope 1 and extends between
adjacent load bearing members 3-6, thereby isolating them from each other both mechanically
and electrically. The said conductive load bearing members 3-6 may be made of non-metal
material. The said conductive load bearing members 3-6 may be made of composite material
comprising electrically conducting reinforcing fibers in polymer matrix, said reinforcing
fibers preferably being carbon fibers. The rope 1 of a hoisting apparatus according
to the present invention may e.g. be a hoisting rope 1, a suspension rope 1 or a compensation
rope 1.
[0029] In a preferred embodiment, the rope according to the present invention comprises
protrusions and/or grooves for guiding the rope. Furthermore, in a preferred embodiment,
the rope is provided with a cogged surface in order to produce a positive contact
with a drive sheave. Furthermore, in a preferred embodiment, the rope is symmetrical
in its thickness direction.
[0030] The arrangement for condition monitoring of a rope of a hoisting apparatus according
to the present invention comprises an at least one condition monitoring device 9 for
monitoring the condition of the rope 1. The arrangement for condition monitoring of
a rope of a hoisting apparatus according to the present invention also comprises an
at least one connection interface 10-13. The arrangement for condition monitoring
of a rope of a hoisting apparatus according to the embodiment of the present invention
presented in Figure 1 comprises a condition monitoring device 9 of said at least one
condition monitoring device 9 and a first connection interface 10, a second connection
interface 11, a third connection interface 12 and a fourth connection interface 13
of said at least one connection interface 10-13.
[0031] In the arrangement for condition monitoring of a rope of a hoisting apparatus according
to the embodiment of the present invention an electrical pulse or an electromagnetic
signal is inserted into said conductive load bearing members 3-6 to propagate from
the first end 7 to the second end 8 of the rope 1 or from the second end 8 to the
first end 7 of the rope 1. Thereafter, in the arrangement for condition monitoring
of a rope of a hoisting apparatus according to the embodiment of the present invention
the condition monitoring device 9 receives an electrical pulse or an electromagnetic
signal propagating in said conductive load bearing members 3-6 through said at least
one connection interface 10-13. By analyzing and monitoring said received electrical
pulse or said received electromagnetic signal said condition monitoring device 9 may
determine the condition of the rope 1.
[0032] Figure 2 illustrates a preferred inner structure of the load bearing member according
to the present invention. In Figure 2 the width direction w and the thickness direction
t of a load bearing member 3 is shown. In Figure 2 the cross section of the load bearing
member 3 as viewed in the longitudinal direction I of the load bearing member 3 is
shown in particular. The rope could alternatively have some other number of load bearing
members 3, either more or less than what is disclosed in the Figures.
[0033] The load bearing members 3-6 are made of composite material comprising reinforcing
fibers F embedded in polymer matrix m. The reinforcing fibers F are more specifically
distributed in polymer matrix m and bound together by the polymer matrix, particularly
such that an elongated rod-like piece is formed. Thus, each load bearing member 3-6
is one solid elongated rod-like piece. The reinforcing fibers F are distributed preferably
substantially evenly in the polymer matrix m. Thereby a load bearing member with homogeneous
properties and structure is achieved throughout its cross section. In this way, it
can be also ensured that each of the fibers can be in contact and bonded with the
matrix m. Said reinforcing fibers F are most preferably carbon fibers as they are
electrically conducting and have excellent properties in terms of load bearing capacity,
weight and tensile stiffness, which makes them particularly well suitable for use
in elevator hoisting ropes. Alternatively, said reinforcing fibers F can be of any
other fiber material which is electrically conducting. The matrix m comprises preferably
of epoxy, but alternative materials could be used depending on the preferred properties.
Preferably, substantially all the reinforcing fibers F of each load bearing member
3-6 are parallel with the longitudinal direction of the load bearing member 3-6. Thereby
the fibers are also parallel with the longitudinal direction of the rope 1 as each
load bearing member is oriented parallel with the longitudinal direction of the rope
1. Thereby, the fibers in the final rope 1 will be aligned with the force when the
rope 1 is pulled, which ensures that the structure provides high tensile stiffness.
This is also advantageous for achieving unproblematic behavior of the internal structure,
particularly internal movement, when the rope 1 is bent.
[0034] The fibers F used in the preferred embodiments are substantially untwisted in relation
to each other, which provides them said orientation parallel with the longitudinal
direction of the rope 1. This is in contrast to the conventionally twisted elevator
ropes, where the wires or fibers are strongly twisted and have normally a twisting
angle from 15 up to 30 degrees, the fiber/wire bundles of these conventionally twisted
elevator ropes thereby having the potential for transforming towards a straighter
configuration under tension, which provides these ropes a high elongation under tension
as well as leads to an unintegral structure.
[0035] The reinforcing fibers F are preferably long continuous fibers in the longitudinal
direction of the load bearing member, the fibers F preferably continuing for the whole
length of the load bearing member 3-6 as well as the rope 1. Thus, the load bearing
ability, good conductivity as well as manufacturing of the load bearing member 3-6
are facilitated. The fibers F being oriented parallel with longitudinal direction
of the rope 1, as far as possible, the cross section of the load bearing member 3-6
can be made to continue substantially the same in terms of its cross-section for the
whole length of the rope 1. Thus, no substantial relative movement can occur inside
the load bearing member 3-6 when it is bent.
[0036] As mentioned, the reinforcing fibers F are preferably distributed in the aforementioned
load bearing member 3-6 substantially evenly, in particular as evenly as possible,
so that the load bearing member 3-6 would be as homogeneous as possible in the transverse
direction thereof. An advantage of the structure presented is that the matrix m surrounding
the reinforcing fibers F keeps the interpositioning of the reinforcing fibers F substantially
unchanged. It equalizes with its slight elasticity the distribution of a force exerted
on the fibers, reduces fiber-fiber contacts and internal wear of the hoisting rope,
thus improving the service life of the rope 1. The composite matrix m, into which
the individual fibers F are distributed as evenly as possible, is most preferably
made of epoxy, which has good adhesion to the reinforcement fibers F and which is
known to behave advantageously with carbon fiber. Alternatively, e.g. polyester or
vinyl ester can be used, but alternatively any other suitable alternative materials
can be used. Figure 2 presents inside the circle a partial cross-section of the load
bearing member 3-6 close to the surface thereof as viewed in the longitudinal direction
of the rope 1. The reinforcing fibers F of the load bearing member 3-6 are preferably
organized in the polymer matrix m according to this cross-section. The rest (parts
not showed) of the load bearing member 3-6 have a similar structure.
[0037] Figure 3 illustrates a three dimensional view of a section of the load bearing member
according to the present invention. From the presented Figure 2 and Figure 3 it can
also be seen how the individual reinforcing fibers F of a load bearing member 3 are
substantially evenly distributed in the polymer matrix m, which surrounds the reinforcing
fibers F. The polymer matrix m fills the areas between individual reinforcing fibers
F and binds substantially all the reinforcing fibers F that are inside the matrix
m to each other as a uniform solid substance. A chemical bond exists between, the
individual reinforcing fibers F (preferably each of them) and the matrix m, one advantage
of which is uniformity of the structure. To improve the chemical adhesion of the reinforcing
fiber to the matrix m, in particular to strengthen the chemical bond between the reinforcing
fiber F and the matrix m, each fiber can have a thin coating, e.g. a primer (not presented)
on the actual fiber structure between the reinforcing fiber structure and the polymer
matrix m. However, this kind of thin coating is not necessary. The properties of the
polymer matrix m can also be optimized as it is common in polymer technology. For
example, the matrix m can comprise a base polymer material (e.g. epoxy) as well as
additives, which fine-tune the properties of the base polymer such that the properties
of the matrix are optimized. The polymer matrix m is preferably of a hard non-elastomer
as in this case a risk of buckling can be reduced for instance. However, the polymer
matrix need not be non-elastomer necessarily, e.g. if the downsides of this kind of
material are deemed acceptable or irrelevant for the intended use. In that case, the
polymer matrix m can be made of elastomer material such as polyurethane or rubber
for instance. The reinforcing fibers F being in the polymer matrix means here that
the individual reinforcing fibers F are bound to each other with a polymer matrix
m, e.g. in the manufacturing phase by immersing them together in the fluid material
of the polymer matrix which is thereafter solidified. In this case the gaps of individual
reinforcing fibers bound to each other with the polymer matrix comprise the polymer
of the matrix. In this way a great number of reinforcing fibers bound to each other
in the longitudinal direction of the rope are distributed in the polymer matrix. As
mentioned, the reinforcing fibers are preferably distributed substantially evenly
in the polymer matrix m, whereby the load bearing member is as homogeneous as possible
when viewed in the direction of the cross-section of the rope. In other words, the
fiber density in the cross-section of the load bearing member 3-6 does not therefore
vary substantially. The individual reinforcing fibers of the load bearing member 3-6
are mainly surrounded with polymer matrix m, but random fiber-fiber contacts can occur
because controlling the position of the fibers in relation to each other in their
simultaneous impregnation with polymer is difficult, and on the other hand, perfect
elimination of random fiber-fiber contacts is not necessary from the viewpoint of
the functioning of the solution. If, however, it is desired to reduce their random
occurrence, the individual reinforcing fibers F can be pre-coated with material of
the matrix m such that a coating of polymer material of said matrix is around each
of them already before they are brought and bound together with the matrix material,
e.g. before they are immersed in the fluid matrix material.
[0038] As above mentioned, the matrix m of the load bearing member 3-6 is most preferably
hard in its material properties. A hard matrix m helps to support the reinforcing
fibers F, especially when the rope bends, preventing buckling of the reinforcing fibers
F of the bent rope, because the hard material supports the fibers F efficiently. To
reduce the buckling and to facilitate a small bending radius of the load bearing member
3-6, among other things, it is therefore preferred that the polymer matrix m is hard,
and in particular non-elastomeric. The most preferred materials for the matrix are
epoxy resin, polyester, phenolic plastic or vinyl ester. The polymer matrix m is preferably
so hard that its module of elasticity E is over 2 GPa, most preferably over 2.5 GPa.
In this case the module of elasticity E is preferably in the range 2.5-10 GPa, most
preferably in the range 2.5-3.5 GPa. There are commercially available various material
alternatives for the matrix m which can provide these material properties.
[0039] Preferably over 50% of the surface area of the cross-section of the load bearing
member 3-6 is of the aforementioned electrically conducting reinforcing fiber. Thereby,
good conductivity can be ensured. Fibers F will be in contact with each other randomly
along their length whereby electromagnetic wave signal inserted into the load bearing
member will propagate within substantially the whole cross section of the load bearing
member. To be more precise preferably 50%-80% of the surface area of the cross-section
of the load bearing member 3-6 is of the aforementioned reinforcing fiber, most preferably
such that 55%-70% is of the aforementioned reinforcing fiber, and substantially all
the remaining surface area is of polymer matrix. In this way conductivity and longitudinal
stiffness of the load bearing member 3-6 are facilitated yet there is enough matrix
material to bind the fibers F effectively to each other. Most preferably, this is
carried out such that approx. 60% of the surface area is of reinforcing fiber and
approx. 40% is of matrix material.
[0040] Figure 4 illustrates an arrangement for condition monitoring of a rope of a hoisting
apparatus according to another embodiment of the present invention having a defect
in the rope of the hoisting apparatus. The arrangement for condition monitoring of
a rope of a hoisting apparatus presented in Figure 4 is similar to that of presented
in Figure 1 with the exception of that there is a defect 14 in the first parallel
conductor transmission line 14 of the defected rope 1 of Figure 4. The defected rope
1 is partially broken from a defect 14 in the middle part of the defected rope 1.
[0041] In the arrangement for condition monitoring of a rope of a hoisting apparatus according
to the presented another embodiment of the present invention having defect 14 in the
rope an electrical pulse or an electromagnetic signal is inserted into said conductive
load bearing members 3-6 to propagate from the first end 7 to the second end 8 of
the rope 1 or from the second end 8 to the first end 7 of the rope 1. Thereafter,
in the arrangement for condition monitoring of a rope of a hoisting apparatus according
to the presented another embodiment of the present invention having defect 14 in the
rope the condition monitoring device 9 receives an electrical pulse or an electromagnetic
signal propagating in said conductive load bearing members 3-6 through said at least
one connection interface 10-13. By analyzing and monitoring said received electrical
pulse or said received electromagnetic signal said condition monitoring device 9 may
substantiate the defect 14 and type of the damage and determine the condition of the
rope 1.
[0042] Figure 5 illustrates a side view of a wedge element of a terminating arrangement
for a rope of a hoisting apparatus according to one embodiment of the present invention.
The wedge element 15 of a terminating arrangement for a rope of a hoisting apparatus
according to the presented embodiment comprises a top wedge component 16, a bottom
wedge component 17 and a hinge portion 18. The wedge element 15 of a said terminating
arrangement for a rope according to the presented embodiment has a hinge portion 18
placed between the end of said top wedge component 16 and the end of said bottom wedge
component 17. Said hinge portion 18 may e.g. be an elastic hinge portion 18. The wedge
element 15 of a terminating arrangement for a rope of a hoisting apparatus according
to the present invention is made of electrically resistive (non-conducting) material,
such as non-metal material, said non-metal material e.g. being fibre-reinforced plastic
or fibre-reinforced plastic or plastic, such as Acrylonitrile Butadiene Styrene (ABS),
Polyoxymethylene (POM), Polycarbonate (PC) or Polycaprolactam (PA6).
[0043] Figure 6 illustrates a side view of a wedge element of a terminating arrangement
connected to a rope of a hoisting apparatus according to one embodiment of the present
invention. The wedge element 15 of a terminating arrangement for a rope of a hoisting
apparatus according to the presented embodiment comprises a top wedge component 16,
a bottom wedge component 17 and a hinge portion 18. Said top wedge component 16 and
said a bottom wedge component 17 of said wedge element 15 are turned towards each
other at the point of said hinge portion 18 and a rope 1 is placed between said top
wedge component 16 and said a bottom wedge component 17. The rope 1 of a hoisting
apparatus according to the present invention may e.g. be a hoisting rope 1, a suspension
rope 1 or a compensation rope 1.
[0044] Said top wedge component 16 and said bottom wedge component 17 are clamped together
on both sides of said rope 1 so that said top wedge component 16 and said bottom wedge
component 17 enable forming of an electrical connection between the conductive load
bearing members 3-6 of said rope 1 and at least one connection interface 10-13 leading
to a condition monitoring device 9.
[0045] Said top wedge component 16 and said bottom wedge component 17 of the wedge element
15 of a terminating arrangement for a rope of a hoisting apparatus according to the
presented embodiment may also comprise at least one fixing bolt and at least one nut
arranged to hold said top wedge component 16 and said bottom wedge component 17 of
the wedge element 15 of a terminating arrangement for a rope together. Alternatively,
said top wedge component 16 and said bottom wedge component 17 may comprise at least
one fixing bolt, said at least one fixing bolt arranged to hold said top wedge component
16 and said bottom wedge component 17 together.
[0046] Figure 7 illustrates an end view of a wedge element of a terminating arrangement
connected to a rope of a hoisting apparatus according to one embodiment of the present
invention. The wedge element 15 of a terminating arrangement for a rope of a hoisting
apparatus according to the presented embodiment comprises a top wedge component 16,
a bottom wedge component 17 and a hinge portion 18. Said top wedge component 16 and
said a bottom wedge component 17 of said wedge element 15 are turned towards each
other at the point of said hinge portion 18 and a rope 1 is placed between said top
wedge component 16 and said a bottom wedge component 17. The rope 1 of a hoisting
apparatus according to the present invention may e.g. be a hoisting rope 1, a suspension
rope 1 or a compensation rope 1.
[0047] Said top wedge component 16 and said bottom wedge component 17 are clamped together
on both sides of said rope 1 so that said top wedge component 16 and said bottom wedge
component 17 enable forming of an electrical connection between the conductive load
bearing members 3-6 of said rope 1 and at least one connection interface 10-13 leading
to a condition monitoring device 9.
[0048] Figure 8 illustrates an end view of a wedge element of a terminating arrangement
for a rope of a hoisting apparatus according to another embodiment of the present
invention. The wedge element 19 of a terminating arrangement for a rope of a hoisting
apparatus according to the presented embodiment comprises a top wedge component 20,
a bottom wedge component 21 and a hinge portion 22. The wedge element 19 of a said
terminating arrangement for a rope according to the presented embodiment has a hinge
portion 22 placed between the side of said top wedge component 20 and the side of
said bottom wedge component 21. Said hinge portion 22 may e.g. be an elastic hinge
portion 22. The wedge element 19 of a terminating arrangement for a rope of a hoisting
apparatus according to the present invention is made of electrically resistive (non-conducting)
material, such as non-metal material, said non-metal material e.g. being fibre-reinforced
plastic or fibre-reinforced plastic or plastic, such as Acrylonitrile Butadiene Styrene
(ABS), Polyoxymethylene (POM), Polycarbonate (PC) or Polycaprolactam (PA6).
[0049] Figure 9 illustrates a side view of a wedge element of a terminating arrangement
connected to a rope of a hoisting apparatus according to another embodiment of the
present invention. The wedge element 19 of a terminating arrangement for a rope of
a hoisting apparatus according to the presented embodiment comprises a top wedge component
20, a bottom wedge component 21, a hinge portion and a securing clip 23 for securing
said top wedge component 20 and said bottom wedge component 21 of the wedge element
19 to a rope 1. Said top wedge component 20 and said a bottom wedge component 21 of
said wedge element 19 are turned towards each other at the point of said hinge portion
and a rope 1 is placed between said top wedge component 20 and said a bottom wedge
component 21. The rope 1 of a hoisting apparatus according to the present invention
may e.g. be a hoisting rope 1, a suspension rope 1 or a compensation rope 1.
[0050] Said top wedge component 20 and said bottom wedge component 21 are clamped together
on both sides of said rope 1 so that said top wedge component 20 and said bottom wedge
component 21 enable forming of an electrical connection between the conductive load
bearing members 3-6 of said rope 1 and at least one connection interface 10-13 leading
to a condition monitoring device 9. Said top wedge component 20 and said bottom wedge
component 21 of the wedge element 19 are secured to said rope 1 with said securing
clip 23.
[0051] Said top wedge component 20 and said bottom wedge component 21 of the wedge element
19 of a terminating arrangement for a rope of a hoisting apparatus according to the
presented embodiment may also comprise at least one fixing bolt and at least one nut
arranged to hold said top wedge component 20 and said bottom wedge component 21 of
the wedge element 19 of a terminating arrangement for a rope together.
[0052] Figure 10 illustrates an end view of a wedge element of a terminating arrangement
connected to a rope of a hoisting apparatus according to another embodiment of the
present invention. The wedge element 19 of a terminating arrangement for a rope of
a hoisting apparatus according to the presented embodiment comprises a top wedge component
20, a bottom wedge component 21, a hinge portion and a securing clip 23 for securing
said top wedge component 20 and said bottom wedge component 21 of the wedge element
19 to a rope 1. Said top wedge component 20 and said a bottom wedge component 21 of
said wedge element 19 are turned towards each other at the point of said hinge portion
and a rope 1 is placed between said top wedge component 20 and said a bottom wedge
component 21. The rope 1 of a hoisting apparatus according to the present invention
may e.g. be a hoisting rope 1, a suspension rope 1 or a compensation rope 1.
[0053] Said top wedge component 20 and said bottom wedge component 21 are clamped together
on both sides of said rope 1 so that said top wedge component 20 and said bottom wedge
component 21 enable forming of an electrical connection between the conductive load
bearing members 3-6 of said rope 1 and at least one connection interface 10-13 leading
to a condition monitoring device 9. Said top wedge component 20 and said bottom wedge
component 21 of the wedge element 19 are secured to said rope 1 with said securing
clip 23.
[0054] Figure 11 illustrates a cross-sectional view of a terminating arrangement for a rope
of a hoisting apparatus according to one embodiment of the present invention. The
wedge element 15 of a terminating arrangement for a rope of a hoisting apparatus according
to the presented embodiment comprises a top wedge component 16, a bottom wedge component
17 and a hinge portion 18. The wedge element 15 of a said terminating arrangement
for a rope according to the presented embodiment has a hinge portion 18 placed in
the end of said top wedge component 16 and in the end of said bottom wedge component
17. Said hinge portion 18 may e.g. be an elastic hinge portion 18. Said top wedge
component 16 and said a bottom wedge component 17 of said wedge element 15 are turned
towards each other at the point of said hinge portion 18 and a rope 1 is placed between
said top wedge component 16 and said a bottom wedge component 17. Said top wedge component
16 and said bottom wedge component 17 are clamped together on both sides of said rope
1 so that said top wedge component 16 and said bottom wedge component 17 enable forming
of an electrical connection between the conductive load bearing members 3-6 of said
rope 1 and at least one connection interface 10-13 leading to a condition monitoring
device 9.
[0055] Said top wedge component 16 and said bottom wedge component 17 of the wedge element
15 of a terminating arrangement for a rope of a hoisting apparatus according to the
presented embodiment may also comprise at least one fixing bolt and at least one nut
arranged to hold said top wedge component 16 and said bottom wedge component 17 of
the wedge element 15 of a terminating arrangement for a rope together.
[0056] The terminating arrangement for a rope of a hoisting apparatus according to the presented
embodiment also comprises a wedge housing 24. In the presented terminating arrangement
said terminated rope 1 with said top wedge component 16 and said bottom wedge component
17 secured on both sides of said rope 1 are placed inside said wedge housing 24.
[0057] The terminating arrangement for a rope can now be connected to a condition monitoring
device 9. The terminating arrangement for a rope may forward information for quantifying
the severity of the defect 14 such as e.g. fiber damage to said condition monitoring
device 9.
[0058] In the illustrated embodiments, the load bearing members 3-6 are substantially rectangular.
However, this is not necessary as alternative shapes could be used. Said composite
members 3-6 can be manufactured for example in any known way, such as in the manner
presented in
WO2009090299A1.
[0059] In the illustrated embodiments, the rope 1 comprises four load bearing members 3-6.
Of course, alternative configurations are possible, where the arrangement is implemented
with a rope provided with some other number of load bearing members 3-6.
[0060] When referring to conductivity, in this application it is meant electrical conductivity.
[0061] With the help of the terminating arrangement for a rope according to the present
invention a connection of good quality between load bearing members 3-6 of the rope
and the condition monitoring device 9 can be secured. With the help of the good quality
connection the condition monitoring device 9 can monitor the condition of the rope
and notice if there is an indication of damage or an indication that the rope is going
to break.
[0062] With the help of the terminating arrangement according to the present invention the
on-site installation of the electrical connection is easier and faster than with the
prior art solutions. Furthermore, the wedge element of the terminating arrangement
according to the present invention does not jam due to rust and provides a more even
tension distribution to the non-conducting coating of the rope this increasing the
load bearing capacity as well as the rupture lifetime of the terminal. Furthermore,
the terminating arrangement according to the present invention reduces the manufacturing
costs and is more reliable and withstands excess temperatures and temperature changes
considerably better than the prior art solutions.
[0063] It is to be understood that the above description and the accompanying Figures are
only intended to teach the best way known to the inventors to make and use the invention.
It will be apparent to a person skilled in the art that the inventive concept can
be implemented in various ways. The above-described embodiments of the invention may
thus be modified or varied, without departing from the invention, as appreciated by
those skilled in the art in light of the above teachings. It is therefore to be understood
that the invention and its embodiments are not limited to the examples described above
but may vary within the scope of the claims and their equivalents.
1. A terminating arrangement for a rope (1) of a hoisting apparatus, which rope (1) comprises
a non-conductive coating (2), and a plurality of adjacent conductive load bearing
members (3-6) for bearing the load exerted on the rope (1) in longitudinal direction
thereof embedded in the coating (2) and extending parallel to each other and to the
longitudinal direction of the rope (1), the coating (2) forming the surface of the
rope (1) and extending between adjacent load bearing members (3-6) thereby isolating
them from each other, which terminating arrangement comprises:
- an electrically resistive wedge element (15), (19), said wedge element (15), (19)
comprising a top wedge component (16), (20) and a bottom wedge component (17), (21)
for clamping said wedge element (15), (19) to both sides of said rope (1), and
- at least one connection interface (10-13); so that:
- upon clamping said top wedge component (16), (20) and said bottom wedge component
(17), (21) together, said top wedge component (16), (20) and said bottom wedge component
(17), (21) enable forming of an electrical connection between said conductive load
bearing members (3-6) of said rope (1) and said at least one connection interface
(10-13).
2. A terminating arrangement according to claim 1, wherein said at least one connection
interface (10-13) leads to a condition monitoring device.
3. A terminating arrangement according to claim 1 or to claim 2, wherein said wedge element
(15), (19) also comprises:
- a hinge portion (18), (22), said hinge portion (18), (22) allowing the turning of
said top wedge component (16), (20) and the turning of said bottom wedge component
(17), (21).
4. A terminating arrangement according to claim 3, wherein said hinge portion (18), (22)
is an elastic hinge portion (18), (22).
5. A terminating arrangement according to claim 3 or to claim 4, wherein said hinge portion
(18) is placed between the end of said top wedge component (16) and the end of said
bottom wedge component (17).
6. A terminating arrangement according to claim 3 or to claim 4, wherein said hinge portion
(22) is placed between the side of said top wedge component (20) and the side of said
bottom wedge component (21).
7. A terminating arrangement according to any of the preceding claims 1-6, wherein said
wedge element (15), (19) is made of non-metal material, said non-metal material preferably
being fibre-reinforced plastic or plastic.
8. A terminating arrangement according to any of the preceding claims 1-7, wherein said
conductive load bearing members (3-6) are made of non-metal material.
9. A terminating arrangement according to any of the preceding claims 1-7, wherein said
conductive load bearing members (3-6) are made of composite material comprising electrically
conducting reinforcing fibers (F) in polymer matrix (m), said reinforcing fibers (F)
preferably being carbon fibers.
10. A terminating arrangement according to any of the preceding claims 1-9, wherein said
rope (1) is belt-shaped, i.e. larger in width direction than thickness direction.
11. A terminating arrangement according to any of the preceding claims 1-10, wherein said
top wedge component (16), (20) and said bottom wedge component (17), (21) of said
wedge element (15), (19) also comprise at least one fixing bolt and at least one nut,
said at least one fixing bolt and at least one nut arranged to hold said top wedge
component (16), (20) and said bottom wedge component (17), (21) together.
12. A terminating arrangement according to any of the preceding claims 1-11, wherein said
top wedge component (20) and said bottom wedge component (21) of said wedge element
(19) also comprise one or more securing clips (23) for securing said top wedge component
(20) and said bottom wedge component (21) to said rope (1).
13. A terminating arrangement according to any of the preceding claims 1-12, wherein terminating
arrangement comprises a wedge housing (24) so that said top wedge component (16),
(20) and said bottom wedge component (17), (21) of said wedge element (15), (19) clamped
on both sides of said rope (1) are placed inside said wedge housing (24).
14. A terminating arrangement (15) according to any of the preceding claims 1-13, wherein
said terminating arrangement is connected to a condition monitoring device (9).
15. A terminating arrangement (15) according to any of the preceding claims 1-14, wherein
said terminating arrangement forwards information for quantifying the severity of
the defect (14) such as e.g. fiber damage to a condition monitoring device (9).
16. Use of a terminating arrangement according to any of the preceding claims 1-15 in
an arrangement for condition monitoring of a rope (1) of a hoisting apparatus.
17. An elevator for transporting passengers and/or goods, wherein said elevator comprises
a terminating arrangement according to any of the preceding claims 1-15.