[0001] The disclosure claims priority of Chinese Patent Application No.
201510579470.2, filed on September 11, 2015 and named after "combined volute blower structure and vertical air conditioner",
the contents of which are hereby incorporated by reference in its entirety.
Technical Field
[0002] The disclosure relates to the field of air supply mechanisms, and particularly to
a combined volute blower structure and a vertical air conditioner.
Background
[0003] When there is a bidirectional air supply requirement, air conditioning equipment
on the current market is sometimes provided with two volute blowers for supplying
air towards two opposite directions. However, under limits of power and size of a
volute blower, application to larger air conditioning equipment, such as a vertical
air conditioner, may have the problem of insufficient air volume. If the power of
the volute blower is increased, the size of the volute blower may also be enlarged,
and it is necessary to further enlarge the overall size of the vertical air conditioner,
particularly increase a width and/or thickness of the vertical air conditioner and
enlarge a transversely occupied space of the vertical air conditioner. This is unfavorable
for mounting, use, transportation and the like of the vertical air conditioner.
Summary
[0004] In view of this, the disclosure provides a combined volute blower structure capable
of reducing influence of an adjacent volute blower on outlet air of a certain volute
blower in an air supply device with multiple volute blowers.
[0005] To this end, the disclosure is implemented by the following technical solutions.
[0006] A combined volute blower structure may comprise a mounting plate and at least two
adjacent volute blowers mounted on the mounting plate, one volute blower in the two
adjacent volute blowers may be provided with a middle air outlet positioned between
the two adjacent volute blowers, and compared with the other volute blower, the volute
blower with the middle air outlet may be positioned in front in a front-back direction
perpendicular to the mounting plate.
[0007] Preferably, the combined volute blower structure may comprise three volute blowers,
and the three volute blowers may comprise a third volute blower, second volute blower
and first volute blower sequentially provided from bottom to top; and the second volute
blower may be provided with a second volute blower air outlet blowing air upwards
and/or downwards, and compared with the first volute blower and the third volute blower,
the second volute blower may be positioned in front in the front-back direction.
[0008] Preferably, in the combined volute blower structure, the first volute blower may
be provided with a first volute blower air outlet blowing air upwards; the third volute
blower may be provided with a third volute blower air outlet blowing air downwards;
and the second volute blower may be provided with a second volute blower first air
outlet blowing air upwards and a second volute blower second air outlet blowing air
downwards.
[0009] Preferably, in the combined volute blower structure, a first blower mounting part,
second blower mounting part and third blower mounting part for correspondingly mounting
the first volute blower, the second volute blower and the third volute blower may
be provided on the mounting plate respectively, wherein the second blower mounting
part may be provided in a manner of protruding towards the front of the mounting plate
relative to the first blower mounting part and the third blower mounting part.
[0010] Preferably, in the combined volute blower structure, an inner surface of a rear wall
of the second volute blower air outlet may be a plane, and an extended surface of
the plane may not be intersected with a volute and/or volutes of the first volute
blower and/or the third volute blower opposite to the second volute blower air outlet.
[0011] Preferably, in the combined volute blower structure, the second volute blower air
outlet may obliquely extend towards a direction far away from a volute of the second
volute blower in a direction from back to front.
[0012] Preferably, in the combined volute blower structure, the second volute blower may
be provided with a second volute blower first air outlet blowing air upwards and a
second volute blower second air outlet blowing air downwards; an inner surface of
a rear wall of the second volute blower first air outlet may be an inclined surface
or an arched surface, and an extended surface of the inclined surface or an extended
surface of a tangent surface of the arched surface may not be intersected with the
volute of the first volute blower; and an inner surface of a rear wall of the second
volute blower second air outlet may be an inclined surface or an arched surface, and
an extended surface of the inclined surface or an extended surface of a tangent surface
of the arched surface may not be intersected with the volute of the third volute blower.
[0013] Preferably, in the combined volute blower structure,
a first flow guide part parallel to the mounting plate may be provided at least on
a front wall of a third air outlet of a bidirectional volute blower; and/or a second
flow guide part parallel to the mounting plate may be provided at least on a front
wall of a fourth air outlet of the bidirectional volute blower.
[0014] Preferably, in the combined volute blower structure, the first flow guide part may
be a sleeve extending upwards, and the second flow guide part may be a sleeve extending
downwards.
[0015] Another purpose of the disclosure is to provide a vertical air conditioner. The following
solution is specifically adopted.
[0016] A vertical air conditioner may comprise a housing, and the housing may be provided
with a top air outlet positioned in the top and a bottom air outlet positioned in
the bottom; a main body air duct provided in the housing may also be comprised, and
the main body air duct may be communicated with the top air outlet and the bottom
air outlet respectively; and the abovementioned combined volute blower structure may
further be comprised, and the combined volute blower structure may be provided in
the housing, and may supply air to the top air outlet and/or the bottom air outlet
through the main body air duct.
[0017] The disclosure has the following beneficial effects.
- 1: for the combined structure with multiple volute blowers which are sequentially
provided, the adjacent volute blowers are provided at staggered positions in the front-back
direction perpendicular to the mounting plate, so that the air outlet of the middle
volute blower may be avoided from the volutes of the volute blowers on two sides,
and mutual outlet air interference is reduced.
- 2: furthermore, for the combined structure with the three volute blowers, the second
volute blower is spatially staggered from the first volute blower and the third volute
blower, so that interference of the first volute blower and the third volute blower
to outlet air of the second volute blower may be avoided.
- 3: influence on an overall dimension of air conditioning equipment such as the vertical
air conditioner is less, the volute blowers are staggered makes a thickness increased
not so much, a spatial change requirement may be met only by regulating a height of
the vertical air conditioner, and since the overall dimension of the vertical air
conditioner is usually higher, influence of height regulation on design of the overall
dimension is not so great.
- 4: the second volute blower in middle may bidirectionally blow air, so that an overall
air volume may be increased without changing the original volute blower.
- 5: the two air outlets of the second volute blower are obliquely formed, so that a
dimension of the second volute blower protruding from the first volute blower and
the third volute blower is reduced, and influence on the overall dimension of the
vertical air conditioner in (a) thickness and/or width direction(s) may be reduced.
- 6: the flow guide parts configured to regulate air directions of the air outlets are
provided at the inclined air outlets of the second blower to supply outlet air of
the air outlets in a direction approximately parallel to the mounting plate after
avoiding the first volute blower and the third volute blower, and when the air conditioning
equipment is provided to unidirectionally supply air, influence on a returning airflow
may be reduced by reflected air of a front panel.
Brief Description of the Drawings
[0018] The following descriptions made to embodiments of the disclosure with reference to
the drawings make the abovementioned and other purposes, characteristics and advantages
of the disclosure clearer. In the drawings:
Fig. 1 is an external view of an air conditioning device according to the disclosure;
Fig. 2 is a mounting diagram of a combined volute blower structure in an air conditioning
device;
Fig. 3A is an air flowing diagram of an air conditioning device in a state that upper
and lower air outlets are both opened according to the disclosure;
Fig. 3B is an air flowing diagram of an air conditioning device in a state that a
lower air outlet is closed and an upper air outlet is opened according to the disclosure;
Fig. 4 is a partial enlarged view of a part A in Fig. 3A;
Fig. 5 is a front view of a combined volute blower structure;
Fig. 6 is a side view of a combined volute blower structure;
Fig. 7 is an exploded view of volute blowers and mounting plate of a combined volute
blower structure;
Fig. 8 is a front view and side view of a mounting plate with second half shells of
volutes;
Fig. 8B is an enlarged view of a part B in Fig. 8;
Fig. 9 is an assembly diagram of a first half shell with an impeller and a motor and
a mounting plate with a second half shell;
Fig. 10 is a side view of a second volute blower;
Fig. 11 is a sectional view of a second volute blower;
Fig. 12 is a sectional view of another embodiment of a second volute blower;
Fig. 13 is an exploded view of a first volute blower;
Fig. 14 is an external view of a first volute blower;
Fig. 15 is a sectional view of a first volute blower mounting structure;
Fig. 16 is a partial enlarged view of a region D in Fig. 15;
Fig. 17 is a partial enlarged view of a region E in Fig. 15; and
Fig. 18 is a partial enlarged view of a region F in Fig. 15.
Detailed Description of the Embodiments
[0019] The disclosure will be described below on the basis of embodiments, but the disclosure
is not limited to these embodiments. In the following detailed descriptions about
the disclosure, some specific details are described. Those skilled in the art may
completely understand the disclosure without the descriptions about these details.
For avoiding confusion of the essence of the disclosure, known methods, processes,
flows and elements are not described in detail.
[0020] In the disclosure, definitions about directions are shown in Fig. 1 and 2, wherein
a front-back direction is defined as a direction perpendicular to a mounting plate
4, wherein a front panel 51 is positioned in front, and a rear panel 55 is positioned
in the back; and a top-bottom direction is defined as a direction parallel to the
mounting plate, wherein a top air outlet 53 is positioned in the top, and a lower
air outlet 54 is positioned in the bottom. A left-right direction is defined as a
direction parallel to the mounting plate and perpendicular to the top-bottom direction,
wherein, in Fig. 1, a left-hand direction is a left side, and a right-hand direction
is a right side; and for Fig. 2, the side close to an observer in a direction perpendicular
to a paper surface is a left side, and the side opposite to the left side is a right
side.
[0021] The disclosure designs a combined volute blower structure of air conditioning equipment,
which comprises a mounting plate 4 and multiple volute blowers. The air conditioning
equipment specifically refers to electrical equipment with an air blowing function
and capable of regulating an indoor air parameter such as a vertical air conditioner,
a blower and an air purifier. As shown in Fig. 1-3, the air conditioning equipment
is provided with a housing 5, and a top air outlet 53 is formed in an upper part of
the housing 5, preferably in the top; a bottom air outlet 54 is formed in a lower
part of the housing 5, preferably in a base at a bottom of the housing 5; and the
housing comprises a front panel 51 and a rear panel 55, and a hollow chamber is enclosed
between the front panel 51 and the rear panel 55. The combined volute blower structure
is provided in the hollow chamber, and mainly consists of the mounting plate 4 and
the multiple volute blowers, and its specific structure will be described hereinafter
in detail. The combined volute blower structure is provided in the hollow chamber
along a top-bottom direction, and volutes are provided in front of the mounting plate
4, and are opposite to a position of the front panel 51. The mounting plate 4 divides
the hollow chamber into two independent parts, a space between a rear side of the
mounting plate 4 and the rear panel 55 forms an air inlet duct 57, the air inlet duct
57 is communicated with an air inlet grid positioned on the rear panel 55, and as
a preferred solution, a heat exchange mechanism such as an evaporator is also provided
in the air inlet duct 57. A space between a front side of the mounting plate 4 and
the front panel 51 forms a main body air duct 56 of the air conditioning equipment,
and the main body air duct 56 is communicated with the top air outlet 53 and the bottom
air outlet 54 respectively. A mounting plate air inlet is formed in a position corresponding
to mounting positions of the volute on the mounting plate 4, the position of the mounting
plate air inlet is opposite to positions of volute air inlets, and volute air outlets
are communicated with the main body air duct 56. When the air conditioning equipment
works, air enters the air inlet duct 57 after passing through the air inlet grid on
the rear panel 55, then enters the volute air inlets through the mounting plate air
inlet, is supplied to the main body air duct 56 through the volute air outlets after
being accelerated by centrifugal fans of the volute blowers, and may move downwards
in the main body air duct 56 to be blown from the bottom air outlet 54 and/or move
upwards to be blown from the top air outlet 53.
[0022] The combined volute blower structure of the disclosure comprises the mounting plate
and at least three volute blowers mounted on a front lateral surface of the mounting
plate, the at least three volute blowers comprise an upper volute blower positioned
at the upper part and provided with an air outlet blowing air upwards and a lower
volute blower positioned at the lower part and provided with an air outlet blowing
air downwards, and further comprise at least one middle volute blower provided between
the upper volute blower and the lower volute blower, the at least one middle volute
blower comprises at least one bidirectional volute blower, the bidirectional volute
blower is provided with a bidirectional air outlet simultaneously blowing air upwards
and downwards, and the bidirectional air outlet is staggered from the volute blower
adjacent to the bidirectional volute blower in a front-back direction. The at least
one middle volute blower may be a combination of a bidirectional volute blower and
a volute blower unidirectionally blowing air, and may also be all bidirectional volute
blower. A specific manner for staggering the bidirectional air outlet from the volute
blower adjacent to the bidirectional volute blower in the front-back direction may
be staggering the volute blower in the front-back direction, setting the bidirectional
air outlet to blow air obliquely and a combination of the two manners, and a specific
structure will be described below in detail.
[0023] The combined volute blower structure of the disclosure will be described below in
detail with Fig. 3-18 as an example. As shown in Fig. 5-7, the combined volute blower
structure comprises a mounting plate 4 and three volute blowers (called as blowers
for short hereinafter). The three volute blowers comprise a first blower 1 provided
on an upper side of the mounting plate 4, a third blower 3 provided on a lower side
of the mounting plate 4 and a second blower 2 provided on the mounting plate 4 and
positioned between the first blower 1 and the third blower 3, wherein the first blower
1 is provided with a first blower air outlet 18 blowing air upwards; the third blower
is provided with a third blower air outlet 39 blowing air downwards; and the second
blower is provided with two air outlets, wherein a second blower first air outlet
28 is formed to blow air upwards, and a second blower second air outlet 29 is formed
to blow air downwards. It is important to note that: although the mounting plate is
provided in a top-bottom direction in the embodiment and the three volute blowers
are also provided in the top-bottom direction, the technical solution of the disclosure
should not be limited to such a mounting plate structure provided in the top-bottom
direction, the mounting plate may be horizontally provided or obliquely provided,
and top-down, left-right and front-back mentioned in the disclosure are relative directions
relative to the mounting plate.
[0024] The second blower 2 is provided between the first blower 1 and the third blower 3,
and the air outlets are formed to blow air upwards and downwards. If the three blowers
are mounted on the same plane according to a conventional manner, a volute of the
first blower 1 and a volute of the third blower 3 may block outlet air of the second
blower 2 to hinder air blown by the second blower 2 from smoothly entering a main
body air duct 56. Therefore, the three blowers are provided into a spatially staggered
structure, and the second blower first air outlet 28 and the second blower second
air outlet 29 are spatially staggered from positions of the first blower 1 and the
third blower 3 to reduce influence of the first blower 1 and the third blower 3 on
the outlet air of the second blower 2 as maximally as possible. For example, the three
blowers are staggered in the front-back direction and/or the left-right direction.
[0025] As a preferred implementation mode, as shown in Fig. 6, a manner of staggering the
three blowers in the front-back direction is adopted. Specifically, a mounting position
of the second blower 2 on the mounting plate is provided on a front side of mounting
positions of the first and third blowers, that is, an providement position of the
second blower 2 is closer to the main body air duct 56 than providement positions
of the first blower 1 and the third blower 3, so that the outlet air of the second
blower 2 in the top-bottom direction may be at least partially avoided from interference
of the volute of the first blower 1 and the volute of the third blower 3, and is supplied
from the main body air duct 56 more smoothly. Preferably, arranging the mounting position
of the second blower 2 on the mounting plate 4 on the front side of the mounting positions
of the first and third blowers is implemented by changing a shape of the mounting
plate 4. As shown in Fig. 6-8, a first blower mounting part 41, a second blower mounting
part 42 and a third blower mounting part 43 are provided on the mounting plate, wherein
steps are formed between the second blower mounting part 42 and each of the first
blower mounting part 41 and the third blower mounting part 43, so that the second
blower mounting part 42 protrudes towards a direction of a front panel 51 in front
compared with the first blower mounting part 41 and the third blower mounting part
43, and the mounting position of the second blower 2 on the mounting plate 4 is provided
on the front side of the mounting positions of the first and third blowers when the
three blowers are mounted on the mounting plate 4 under the condition that shapes
of the three blowers are kept unchanged. Staggering in the front-back direction has
the advantages that a width of a volute blower component in the left-right direction
is prevented from being increased, only a thickness in the front-back direction is
increased to a certain extent and influence on an overall dimension of an air conditioning
device is less. As a preferred mode, inner surfaces of rear walls of the second blower
first air outlet 28 and the second blower second air outlet 29 may be planes parallel
to the mounting plate, and extended surfaces of the planes are not intersected with
the volutes of the first blower 1 and the third blower 3 respectively. Therefore,
the outlet air of the second blower 2 may be prevented from being blown onto the volutes
of the first blower 1 and the third blower 3, and the influence of the volutes of
the first blower 1 and the third blower 3 on the outlet air of the second blower 2
is maximally reduced.
[0026] A manner of staggering the three blowers in the left-right direction may also be
adopted (not shown in the figures). That is, arranging the second blower 2 on a left
side or right side of the first blower 1 and the third blower 3 may also reduce the
interference of the first blower 1 and the third blower 3 to the outlet air of the
second blower 2. However, such a manner may greatly increase the width of the volute
blower component in the left-right direction, and is unfavorable for overall layout
of the air conditioning device.
[0027] As another preferred implementation mode, the second blower first air outlet 28 and
second blower second air outlet 29 of the second blower 2 may also be formed to be
inclined relative to a volute of the second blower 2. For example, as shown in Fig.
3-6, in a practical mounting state, the volute of the second blower 2 is mounted approximately
parallel to the plane of the second blower mounting part 42 of the mounting plate
4. As shown in Fig. 3, a volute plane of the second blower 2 extends approximately
in the top-bottom direction. The second blower first air outlet 28 and the second
blower second air outlet 29 are formed to extend from a direction from the mounting
plate 4 and the front panel 51 (i.e. the front-back direction) to a direction far
away from the volute. Specifically, the second blower first air outlet 28 is formed
to blow air towards an upper front direction, and the second blower second air outlet
29 is formed to blow air towards a lower front direction. Referring to Fig. 6, 10
and 11, the second blower first air outlet 28 comprises a second blower first air
outlet rear wall inner surface 282 close to the second blower mounting part 42 and
a second blower first air outlet front wall inner wall 281 close to the front panel
51, the second blower first air outlet front wall inner wall 281 may be an inclined
surface or an arched surface, and an extended surface 2811 of a tangent surface of
the inclined surface of the arched surface forms a first inclination angle θ1 with
a plane of the mounting plate 42; and the second blower first air outlet rear wall
inner surface 282 may be an inclined surface or an arched surface, and an extended
surface 2821 of the inclined surface or the arched surface forms a second inclination
angle θ2 with the plane of the mounting plate 4. Sizes of the first inclination angle
θ1 and the second inclination angle θ2 may be the same or different. The second blower
second air outlet 29 is provided with a second blower second air outlet rear wall
inner surface 292 close to the second blower mounting part 42 and a second blower
second air outlet front wall inner wall 291 close to the front panel 51, and the second
blower second air outlet front wall inner wall 291 may be an inclined surface or an
arched surface, and a tangent surface direction 2911 of the inclined surface of the
arched surface forms a third inclination angle θ3 with the plane of the mounting plate
4; and the second blower second air outlet rear wall inner surface 292 may be an inclined
surface or an arched surface, and a tangent surface direction 2921 of the inclined
surface or the arched surface forms a fourth inclination angle θ4 with the plane of
the mounting plate 4. Sizes of the third inclination angle θ3 and the fourth inclination
angle θ4 may be the same or different. As a preferred mode, the extended surface of
the inclined surface or the extended surface 2821 of a tangent surface of the arched
surface of the second blower first air outlet rear wall inner surface 282 is not intersected
with the volute of the first blower 1, as shown in Fig. 4; an extended surface of
the inclined surface or an extended surface 2921 of a tangent surface of the arched
surface of the second blower second air outlet rear wall inner surface 292 is not
intersected with the volute of the third blower 3 (not shown in Fig. 3); and not intersecting
specifically means that a part, overlapped with a projection of the volute on the
mounting plate, of the extended surface of the inclined surface or the extended surface
2821 of the tangent surface of the arched surface is positioned in front of the volute
in the front-back direction. In such a manner, the air blown from the second blower
first air outlet 28 and lower air outlet 29 may be prevented from being blown onto
the volutes of the first blower 1 and the third blower 3, and the interference of
the volutes of the first blower 1 and the third blower 3 to the outlet air of the
second blower 2 may be reduced.
[0028] As another preferred implementation mode, a combination of the abovementioned staggering
manners is adopted. As shown in Fig. 3-7, the first blower mounting part 41, the second
blower mounting part 42 and the third blower mounting part 43 are provided on the
mounting plate, wherein the steps are formed between the second blower mounting part
42 and each of the first blower mounting part 41 and the third blower mounting part
43, so that the second blower mounting part 42 protrudes towards the direction of
the front panel 51 in front compared with the first blower mounting part 41 and the
third blower mounting part 43; and meanwhile, the second blower first air outlet 28
and the second blower second air outlet 29 are formed to be inclined relative to the
volute, namely extending from the direction from the mounting plate 4 to the front
panel 51 (i.e. the front-back direction) to the direction far away from the volute.
Preferably, the extended surface of the inclined surface or the extended surface 2821
of the tangent surface of the arched surface of the second blower first air outlet
rear wall inner surface 282 is not intersected with the volute of the first blower
1, as shown in Fig. 4; and the extended surface of the inclined surface of the extended
surface 2921 of the tangent surface of the arched surface of the second blower second
air outlet rear wall inner surface 292 is not intersected with the volute of the third
blower 1. In such a combined staggering manner, thickness (front-back direction) increase
of the combined volute blower structure caused by staggering in the front-back direction
may be reduced, influence of excessively large inclination angles of the second blower
first air outlet 28 and the second blower second air outlet 29 relative to the volute
on the outlet air of the volute blower may also be avoided, great dimension increase
of the thickness (front-back direction) and width (left-right direction) of the combined
volute blower structure may be prevented, overall structure optimization design of
the air conditioning equipment is facilitated, meanwhile, the interference of the
first blower and the third blower to the outlet air of the second blower is lower,
and the outlet air of the three blowers may smoothly move in the main body air duct
56.
[0029] As another preferred mode, a flow guide part and/or flow guide parts may be provided
at the inclined second blower first air outlet 28 and/or second blower second air
outlet 29 of the second blower. As shown in Fig. 12, an upper flow guide part 280
is provided at the second blower first air outlet 28, and a lower flow guide part
290 is provided at the second blower second air outlet 29. The upper flow guide part
280 is at least provided on a front wall of the second blower first air outlet 28,
i.e. at a position close to the front panel 51; the lower flow guide part 290 is at
least provided on a front wall of the second blower second air outlet 29, i.e. at
a position close to the front panel 51; and the upper flow guide part 280 and the
lower flow guide part 290 are wholly extend approximately in parallel with the mounting
plate 4 and/or the front panel 51, i.e. along the top-bottom direction. Preferably,
each of the upper flow guide part 280 and the lower flow guide part 290 has a structure
of a sleeve, the sleeves are provided at the second blower first air outlet 28 and
the second blower second air outlet 29, and the sleeves extend approximately along
the top-bottom direction. Therefore, the air blown from the upper air outlet 28 and
the lower air outlet 29 may enter the main body air duct 56 approximately in parallel
to an extending direction of the main body air duct 56, interference of a reflected
airflow of the front panel 51 to an airflow in the main body air duct 56 may be reduced,
the airflow in the main body air duct 56 may be smoother, and energy loss is reduced.
Meanwhile, if one of the top air outlet 53 or the bottom air outlet 54 is closed,
as shown in Fig. 3B, for example, the bottom air outlet 54 is closed, at this moment,
air downwards blown from the second blower second air outlet 29 and the third blower
air outlet 39 returns after moving to a lower end of the main body air duct 56, and
moves towards the top air outlet 53 through channels formed between the volutes of
the third blower 3 and the second blower and the front panel 51. Due to existence
of the lower flow guide part 290, the air downwards blown from the lower air outlet
29 is approximately parallel to the main body air duct 56, and the air returning from
the lower part may be prevented from interference of the outlet air of the lower air
outlet 29 and thus may smoothly move upwards when passing through the channel between
the volute of the second blower 2 and the front panel 51. If the lower flow guide
part 290 is not provided, the air obliquely blown towards the lower front part by
the lower air outlet 29 may hinder the air returning from the lower part, and the
returning air may not smoothly move upwards. Such descriptions are similarly applied
to the upper flow guide part 280. When the top air outlet 53 is closed, a function
of the upper flow guide part 280 is the same as a function of the lower flow guide
part 290.
[0030] A specific mounting manner for the volute blower component will be described below,
such as a structure shown in Fig. 7-9. A first blower mounting part 41, a second blower
mounting part 42 and a third blower mounting part 43 are provided on a mounting plate,
and a first blower mounting surface, a second blower mounting surface and a third
blower mounting surface (not shown in the figures) are provided on the first blower
mounting part 41, the second blower mounting part 42 and the third blower mounting
part 43 respectively, wherein the second blower mounting surface is provided in a
manner of protruding towards a direction of a front panel 51 relative to the first
blower mounting surface and the third blower mounting surface; hoardings capable of
strengthening overall strength of the mounting plate are provided on edges of the
first blower mounting surface and the third blower mounting surface, and in addition,
the first blower mounting part 41 and the third blower mounting part 43 form sunken
parts, as shown in Fig. 8; and a first mounting plate air inlet 411, a second mounting
plate air inlet 421 and a third mounting plate air inlet 431 are formed in the first
blower mounting surface, the second blower mounting surface and the third blower mounting
surface respectively, as shown in Fig. 8. A volute of a blower consists of two half
shells, the two half shells have approximately the same thickness, the two half shells
are preferably formed by dividing the volute from a centerline perpendicular to an
axis of the volute, and such an providement manner facilitates manufacturing of the
half shells. Specifically, a first blower 1 comprises a first blower rear half shell
15, a first blower front half shell 13, a first motor 11 and a first impeller 14,
the first blower rear half shell 15 and the first blower front half shell 13 form
a first volute, a first volute air inlet is formed in the first blower rear half shell
15, and the first motor 11 and the first impeller 14 are mounted on the first blower
front half shell 13; a second blower 2 comprises a second blower rear half shell 25,
a second blower front half shell 23, a second motor 21 and a second impeller 24, the
second blower rear half shell 25 and the second blower front half shell 23 form a
second volute, a second volute air inlet is formed in the second blower rear half
shell 25, and the second motor 21 and the second impeller 24 are mounted on the second
blower front half shell 23; and a third blower 3 comprises a third blower rear half
shell 35, a third blower front half shell 33, a third motor 31 and a third impeller
34, the third blower rear half shell 35 and the third blower front half shell 33 form
a third volute, a third volute air inlet is formed in the third blower rear half shell
35, and the third motor 31 and the third impeller 34 are mounted on the third blower
front half shell 33, specifically as shown in Fig. 9.
[0031] When the first blower 1, the second blower 2 and the third blower 3 are mounted on
the first blower mounting part 41, the second blower mounting part 42 and the third
blower mounting part 43 respectively, the first blower rear half shell 15, the second
blower rear half shell 25 and the third blower rear half shell 35 are fixed on the
first blower mounting surface, second blower mounting surface and third blower mounting
surface of the first blower mounting part 41, the second blower mounting part 42 and
the third blower mounting part 43 through connecting pieces respectively, the connecting
pieces may be screws, bolts, rivets and the like, and as shown in Fig. 8B, screws
91 are adopted. The first volute air inlet, the second volute air inlet and the third
volute air inlet are opposite to the first mounting plate air inlet 411, the second
mounting plate air inlet 421 and the third mounting plate air inlet 431 respectively.
Since the first blower mounting part 41 and the third blower mounting part 43 form
the sunken parts, the first blower rear half shell 15 and the third blower rear half
shell 35 are embedded into the sunken parts, and the second blower rear half shell
25 is positioned on the second blower mounting part 41 and protrudes from the mounting
plate 4. The first blower front half shell 13, the second blower front half shell
23 and the third blower front half shell 33 are integrally connected with the first
blower rear half shell 15, the second blower rear half shell 25 and the third blower
rear half shell 35 respectively after the corresponding motors and impellers are mounted,
to further form the whole combined volute blower structure, as shown in Fig. 9. Compared
with a conventional manner of fixing the motors on the mounting plate, the motors
of the disclosure are mounted on the volutes, the motors and the impellers may be
disassembled together with the volutes, and the mounting plate is not required to
be disassembled, so that overall assembly convenience and maintainability are improved.
specific structures of the volute blowers will be described hereinafter in detail.
[0032] A mounting structure of a volute blower will be described below in detail with the
first blower 1 and the mounting plate 4 as an example, as shown in Fig. 13-18. In
the following descriptions, an axial direction is defined as a direction parallel
to an axis of a motor, a radial direction is defined as a direction perpendicular
to the axis of the motor, and a circumferential direction is defined as a direction
of rotation around the axis of the motor; and a side is mentioned relative to an axis
direction of the motor. For example, in Fig. 13, a first half shell 13 (the first
blower front half shell) is positioned on one side, a second half shell 15 (the first
blower rear half shell) is positioned on the other side, and an impeller 14 is positioned
between the first half shell 13 and the second half shell 15.
[0033] As shown in Fig. 15, from an axial section, obtained by cutting a volute from a plane
comprising an axis 111 of a motor, of the volute, a distance between a volute circumferential
wall close to a volute midline in a direction of the axis and the axis is longer than
a distance between the volute circumferential wall positioned on two sides on the
axis and the axis 111, the distance is a distance between a midline of the circumferential
wall and an axis 144 of an impeller, and a difference value is H. Preferably, a distance
between an outer wall of the volute circumferential wall close to the volute midline
139 in the direction of the axis 111 and the axis 111 is longer than a distance between
the outer wall of the volute circumferential wall positioned on the two sides on the
axis 111 and the axis 111, and their difference value is H1 (not shown in the figures).
Preferably, an axial section of the outer wall of the volute circumferential wall
may be an arc, a trapezoid, a trimmed arc, a triangle or another polygon. Preferably,
from the axial section, obtained by cutting the volute from the plane comprising the
axis 111 of the motor, of the volute, a distance between an inner wall of the volute
circumferential wall close to the volute midline 139 in the direction of the axis
111 and the axis 111 is also longer than a distance between the inner wall of the
volute circumferential wall positioned on the two sides on the axis and the axis,
and their difference value is H2 (not shown in the figures). H1 and H2 may be the
same as or different from H, and it specifically depends on a thickness change of
the volute circumferential wall. Preferably, an axial section of the inner wall of
the volute circumferential wall may also be an arc, trapezoid, trimmed arc, triangle
or another polygon matched with a shape of the outer wall of the circumferential wall.
The outer wall of the volute circumferential wall is designed into a middle protruding
structure to achieve adaptability to different vertical air conditioner structures
such as a vertical air conditioner structure with a curved housing. In addition, a
thickness of the volute circumferential wall is usually uniform, so that protrusion
of the outer wall of the circumferential wall may also make the inner wall of the
circumferential wall form a protruding structure, which may enlarge an internal volume
of the volute and improve an air supply capability of a volute blower compared with
a volute of which a circumferential wall and a sidewall are perpendicular.
[0034] For convenient manufacturing, the volute may be provided into a split structure,
as shown in Fig. 13-15. The volute comprises the first half shell 13 and the second
half shell 15, the first half shell 13 comprises a first half shell circumferential
wall 131 and a first half shell sidewall 132, the second half shell comprises a second
half shell circumferential wall 151 and a second half shell sidewall 152, and the
first half shell circumferential wall 131 and the second half shell circumferential
wall 151 are curved in a manner of enclosing an outer periphery of the impeller 14.
The first half shell circumferential wall 141 comprises a fixed end connected with
an edge part of the first half shell sidewall 132 and a first connecting end 1311
far away from the first half shell sidewall 132, the second half shell circumferential
wall 151 comprises a fixed end connected with an edge part of the second half shell
sidewall 152 and a second connecting end 1311 far away from the second half shell
sidewall 152, and the first connecting end 1411 of the first half shell circumferential
wall 131 is connected with the second connecting end 1311 of the second half shell
circumferential wall 151, thereby forming an accommodation cavity configured to accommodate
the impeller 14 in the first half shell 13 and the second half shell 15 and forming
a cylinder of which a radius increases along a rotating direction of the impeller
14 relative to the axis 111 of the motor.
[0035] In the embodiment, the motor 11 of the volute blower comprises a motor body 117 and
a rotating shaft 112. The impeller 14 is mounted in the accommodation cavity, and
is shaped into a cylinder formed by arranging multiple blades slenderly formed in
an axial direction of the axis 111 of the motor radially relative to the axis 111
of the motor at specified intervals. One end of each blade 141 is mounted on an outer
edge part of a rotating round plate 142 which is approximately round, and the other
end of each blade 141 is mounted in an annular support ring 143 and forms an impeller
air inlet inside. A center of the rotating round plate 142 is fixed on the rotating
shaft 112 of the motor, and under driving of the motor 11, the impeller 14 rotates
around the rotating shaft 112. A motor mounting opening 133 is formed in the first
half shell 13, the rotating round plate 142 of the impeller is provided close to the
motor mounting opening 133, the rotating shaft 112 of the motor 11 penetrates through
the motor mounting opening to be connected with the rotating round plate 142 of the
impeller 14 to further drive the rotating round plate 142 to rotate, a volute air
inlet 153 is formed in the second half shell 15, and the volute air inlet 15 corresponds
to a position of the impeller air inlet, and is configured to guide air to an inner
side of the impeller 14. The motor body 117 is supported by the first half shell 13.
A first vibration reduction device is provided between the motor body 117 and the
first half shell 13, and a structure and specific mounting manner of the first vibration
reduction device will be described hereinafter in detail.
[0036] Since the volute is usually made from a plastic material, and is not strong in overall
strength, directly mounting the motor body 117 on the first half shell 13 may make
strength of the first half shell 13 insufficient to support power of the motor to
deform or damage the first half shell 13. Therefore, as a preferred implementation
mode, a support disk 12 is comprised, the support disk 12 is made from a metal material,
the support disk 12 is fixed on the first half shell 13, and is preferably fixed on
an outer wall of the first half shell sidewall 132 of the first half shell 13, and
the motor body 117 is fixed on the support disk 12. Preferably, the motor body 117
is fixed on a lateral surface, far away from the first half shell 13, of the support
disk 12. The support disk 12 is provided, so that the motor body 117 may be provided
on the volute, and is supported by the volute, and meanwhile, the volute is prevented
from being deformed or damaged.
[0037] When the support disk 12 is provided, the first vibration reduction device may be
provided between the support disk 12 and the motor body 117. A flange 133 is provided
on an outer wall of a circumferential wall of the motor body 117, the flange 133 is
fixed on the support disk 12, and the first vibration reduction device is provided
between the flange 133 and the support disk 12. Preferably, the first vibration reduction
device is preferably a first vibration reduction washer 114 provided between the flange
133 and the support disk 12. As a preferred solution, as shown in Fig. 13, the first
vibration reduction washer 114 is provided to be columnar, a jack is formed in an
outer periphery of the columnar first vibration reduction washer 114, the flange 133
is flaky, and is inserted into the first vibration reduction washer 114 from the jack,
a through hole communicated with a mounting hole of the flange 133 is formed in the
first vibration reduction washer 114, and a connecting piece such as a screw and a
stud is connected with the support disk 12 to further fix the motor body 117 after
penetrating through the through hole of the first vibration reduction washer 114 and
the mounting hole of the flange 133. The first vibration reduction washer 114 preferably
adopts a rubber support. When the support disk 12 is not provided, the motor 11 may
also be directly connected with the first half shell 13 through the first vibration
device in a manner of replacing the support disk 12 with the first half shell 13.
[0038] The first half shell circumferential wall 131 extends from the fixed end to the first
connecting end 1311 towards a direction far away from the axis 111 of the motor in
a radial direction, and the second half shell circumferential wall 151 extends from
the fixed end to the second connecting end 1311 towards the direction far away from
the axis 111 of the motor in the radial direction. Preferably, a joint of the first
connecting end 1311 of the first half shell circumferential wall 131 and the second
connecting end 1311 of the second half shell circumferential wall 151 is close to
the volute midline 139 perpendicular to the axis 111 of the motor or is overlapped
with the volute midline 139 perpendicular to the axis 111 of the motor.
[0039] For improving air tightness of the volute, a sealing structure may be provided at
a joint of the first half shell 13 and the second half shell 15. Preferably, the sealing
structure comprises a convex rib provided at one of the first connecting end 1311
of the first half shell circumferential wall 131 and the second connecting end 1311
of the second half shell circumferential wall 151 and a groove formed in the other.
Preferably, as shown in Fig. 15, a convex rib 1312 extending towards the second half
shell 15 is provided at the first connecting end 1311 of the first half shell circumferential
wall 131, a groove 1512 corresponding to the convex rib 1312 is formed in the second
half shell circumferential wall 151, and when the first half shell 13 is connected
with the second half shell 15, the convex rib 1312 is embedded into the groove 1512,
so that sealing performance of the half shells may be improved, and air leakage of
the circumferential wall of the volute may be avoided to reduce efficiency of the
volute blower. There may be one or more convex ribs 1312 and grooves 1512.
[0040] The sealing structure may also adopt a form of sealing ring. A flange is provided
on one of the first half shell 13 and the second half shell 15, and a groove is formed
in the other. The flange is pressed against the groove, and a sealing ring is tightly
pressed in the groove for sealing. The sealing ring may adopt rubber or another flexible
material. The sealing structure is provided on an outer side of the radial direction
or an inner side of the radial direction of the volute circumferential wall.
[0041] As a preferred implementation mode, as shown in Fig. 15, the rotating round plate
142 is provided in a manner of protruding towards an interior of the impeller 14 in
a direction from an edge to an axle center of the rotating round plate 142, the rotating
round plate 142 is approximately bowl-shaped or tapered, the inner side of the radial
direction of the rotating round plate 142 forms a motor accommodation space, the rotating
shaft 112 of the motor penetrates through the volute and enters the volute, and part
of the motor body 117 may be positioned in the motor accommodation space, to achieve
the advantages of reducing a length of the motor 11 protruding from the volute, reducing
a mounting width of the volute blower in the axial direction and make an overall structure
of the volute blower more compact. At this moment, an inwards-sunken part 1321 is
correspondingly formed in the first half shell sidewall 132 of the first half shell
13, a motor mounting opening 133 is formed in a center of the inwards-sunken part
1321, and the inwards-sunken part 1321 is also formed in a manner of protruding towards
the interior of the impeller 14 in a direction from an edge to an axle center of the
motor mounting opening 133.
[0042] For further reducing vibration between the motor and the support disk, as shown in
Fig. 17, preferably, a flange 133 is provided on an outer wall of a circumferential
wall of the motor body 117, the flange 133 is fixed on the support disk 12, and a
first vibration reduction structure is provided between the flange 133 and the support
disk 12. Preferably, the first vibration reduction structure is preferably a first
vibration reduction washer 114 provided between the flange 133 and the support disk
12. As a preferred solution, as shown in Fig. 17, the first vibration reduction washer
114 is provided to be columnar, a jack is formed in an outer periphery of the columnar
first vibration reduction washer 114, the flange 133 is flaky, and is inserted into
the first vibration reduction washer 114 from the jack, a through hole communicated
with a mounting hole of the flange 133 is formed in the first vibration reduction
washer 114, and a connecting piece such as a screw and a stud is connected with the
support disk 12 to further fix the motor body 117 after penetrating through the through
hole of the first vibration reduction washer 114 and the mounting hole of the flange
133. The first vibration reduction washer 114 preferably adopts a rubber support.
[0043] For further reducing vibration between the motor 11 and the impeller 14, as shown
in Fig. 18, a second vibration reduction structure is provided between the rotating
shaft 112 of the motor and the rotating round plate 142 of the impeller. Preferably,
the second vibration reduction structure comprises a rubber sleeve 115 and a metal
ferrule 116. The rubber sleeve 115 is fixed on an outer periphery of the rotating
shaft 112 of the motor, and synchronously rotates along with the axis 111 of the motor,
an outer periphery of the metal ferrule is connected with the rotating round plate
142, an inner periphery is connected with the rubber sleeve 115, power of the rotating
shaft 112 of the motor is transmitted to the rotating round plate 142 to further drive
the impeller 14 to rotate, and existence of the rubber sleeve 115 may effectively
reduce the vibration transmitted to the impeller 14 by the motor 11 and effectively
reduce noise.
[0044] Preferably, for reducing vibration transmitted to the volute 14 by the motor body
117, a cylindrical support 134 may be provided at the edge of the motor mounting opening
133 of the first half shell 13, and a through hole communicated with the motor mounting
opening 133 is formed in the cylindrical support 134. As shown in Fig. 17, a fixed
end of the cylindrical support 134 is connected with the edge of the motor mounting
opening 133, and a free end of the cylindrical support 134 extends towards a direction
far away from the center of the volute on the axis. The motor body 117 is at least
partially positioned in the cylindrical support 134, so that the rotating shaft 112
of the motor penetrates through the motor mounting opening 133 to be connected with
the impeller 14. A third vibration reduction structure is provided between the cylindrical
support 134 and the outer wall of the circumferential wall of the motor body 117.
Preferably, the third vibration reduction structure is a second sealing ring 135 provided
on an end part or inner wall of the cylindrical support 134, and when the motor 11
is positioned in the cylindrical support 134, the second sealing ring 135 forms elastic
fit with the outer wall of the circumferential wall of the motor body 117, so that
the vibration transmitted to the volute by the motor may be reduced; and meanwhile,
sealing fit may also be formed, and the motor mounting opening 133 may be sealed to
implement sealing at the motor mounting opening 133 to prevent air leakage from the
motor mounting opening and reduce the efficiency of the volute blower. The second
sealing ring 135 may be mounted on the cylindrical support 134, and may also be mounted
on the outer periphery of the motor body 117. Preferably, as shown in Fig. 17, the
second sealing ring 135 is provided into an annular structure with a U-shaped section,
an opening of the annular structure with the U-shaped section faces the free end of
the cylindrical support 134, and is mounted at the free end of the cylindrical support
134, and an inner circumferential wall of the second sealing ring 135 is pressed against
the outer wall of the circumferential wall of the motor body 117. Preferably, a sealing
lip part extending towards the motor is provided on the inner periphery of the second
sealing ring 135, and may be pressed against the outer wall of the circumferential
wall of the motor body 117. Preferably, a mounting support 136 is provided on the
volute 13, the support disk 12 is connected with the mounting support 136 to be mounted
on the first half shell 13, and a lateral surface, opposite to the cylindrical support
134, of the support disk tightly presses the second sealing ring 135 and clamp the
second sealing ring between the support disk 12 and the cylindrical support 134 to
better fix the second sealing ring 135.
[0045] The mounting structure of the volute blower of the embodiment will be described below.
As shown in Fig. 14, the mounting structure of the volute blower of the embodiment
comprises the volute blower and a mounting plate 4, the volute blower is mounted on
the mounting plate 4, a mounting plate air inlet 41 is formed in the mounting plate
4, a second half shell 15 is fixedly connected with the mounting plate 4 through a
fixing part such as a screw, a stud and a rivet, a volute air inlet 153 in the second
half shell 15 is opposite to a position of the mounting plate air inlet 41 in the
mounting plate 4, and a motor 11 and an impeller 14 are both mounted on a first half
shell 13; and the first half shell mounted with the motor 11 and the impeller 14 is
connected with the second half shell 15 to further mount the volute blower on the
mounting plate 4.
[0046] A specific assembly manner for the volute blower and the mounting plate 4 will be
described below in detail.
[0047] When the volute blower is fixed on the mounting plate 4, the following steps are
comprised.
[0048] In Step 1,
the second half shell 15 is connected with the mounting plate 4. Preferably, a second
half shell sidewall 152 is connected with the mounting plate 4 through a fixing part,
and a second half shell circumferential wall 151 is positioned on the side, far away
from the mounting plate 4, of the second half shell sidewall 152. The fixing part
may adopt a connecting piece such as a screw and a rivet.
[0049] In Step 2, the motor 11, the impeller 14 and the first half shell 13 are connected.
Two manners are specifically adopted.
[0050] A first manner:
a support disk 12 is fixed on the first half shell 13;
a rotating shaft 112 of the motor 11 penetrates through a motor mounting opening 133
in the first half shell 13, and the motor 11 is fixed on the support disk 12, thereby
fixing the motor 11 on the first half shell 13; and
a rotating round plate 142 of the impeller 14 is connected with the rotating shaft
112 of the motor 11 to connect the impeller 14 with the motor.
[0051] Or, a second manner:
the motor 11 is connected with the support disk 12;
the support disk 12 is fixed on the first half shell 13 together with the motor 11,
and the rotating shaft 112 of the motor 11 penetrates through the motor mounting opening
133 in the first half shell 13; and
the rotating round plate 142 of the impeller 14 is connected with the rotating shaft
112 of the motor 11 to connect the impeller 14 with the motor 11.
[0052] In Step 3, the first half shell 13 mounted with the motor 11 and the impeller 14
is connected with the second half shell 15 to further mount the whole volute blower
on the mounting plate 4.
[0053] Wherein, Step 1 and Step 2 may be exchanged, and may also be simultaneously executed.
[0054] Compared with an existing volute blower structure, the motor 11 and impeller 14 of
the volute blower of embodiment 1 are both mounted on the first half shell 13, and
during mounting, the first half shell 13 is integrally mounted, so that more convenience
for mounting is achieved. When it is necessary to execute an operation such as overhauling,
maintenance and replacement on the motor 11 or the impeller 14, it is only necessary
to disassemble the whole first half shell 13 and the second half shell 15 together
with the motor 11 and the impeller 14. The second volute 15 is not required to be
disassembled, and the mounting plate 4 is also not required to be disassembled, so
that overall maintainability is higher.
[0055] In addition, those skilled in the art should know that the drawings provided here
are all for description, and the drawings are not always drawn to scale.
[0056] In addition, it should be understood that the exemplary embodiments are provided
to make the disclosure comprehensive and completely express its scope to those skilled
in the art. Many specific details (such as examples of specific parts, equipment and
methods) are given to provide a comprehensive understanding to the disclosure. The
those skilled in the art should know that the exemplary embodiments may be implemented
in various forms without specific details, and the exemplary embodiments should not
be understood to limit the scope of the disclosure. In some exemplary embodiments,
there are no detailed descriptions made to well-known equipment structures and well-known
technologies.
[0057] When an element or layer is mentioned to be "on" another element or layer and "bonded",
"connected" or "linked" onto the other element or layer, it may be directly on the
other element or layer, directly bonded, connected to linked to the other element
or layer, or a middle element or layer may exist. By comparison, when an element is
mentioned to be "directly" "on" another element or layer, "directly bonded", "directly
connected" or "directly linked" onto the other element or layer, an no middle element
or layer may be required. Other words configured to describe a relationship between
elements should be explained in a similar manner (for example "between" and "directly
between", and "adjacent" and "directly adjacent"). For example, term "and/or", used
here, comprises any one or all combinations of one or more associated items which
are listed.
[0058] Although terms first, second, third and the like may be adopted here to describe
each element, part, region, layer and/or section, these elements, parts, regions,
layers and/or sections should not be limited by these terms. These terms may only
be adopt to distinguish one element, part, region, layer or section from another element,
region, layer or section. Terms such as "first" and "second" and other numerical terms
used here do not mean orders or sequences, unless explicitly specified in the context.
Therefore, a first element, part, region, layer or section discussed below may be
called as a second element, part, region, layer or section, without departing from
the instruction of the exemplary embodiments. In addition, in the descriptions of
the disclosure, "multiple" means two or more than two, unless otherwise noted.
[0059] For easy description, space-related terms such as "in", "outside", "under", "below",
"lower part", "above" and "upper part" are adopted here to describe a relationship
between an element or characteristic and another element or characteristic shown in
the drawings. It is understood that the space-related terms may be intended to comprise
different orientations except orientations shown in the drawings during use or operation
of equipment. For example, if the equipment in the drawings is overturned, an element
described to be "below" or "under" another element or characteristic is to be positioned
to be "above" the other element or characteristic. Therefore, the exemplary term "below"
may comprise two directions above and below. The equipment may be oriented in another
manner (rotating 90 degrees or at other orientations), and the space-related descriptors
used here should be correspondingly explained.
[0060] The above is the preferred embodiment of the disclosure and not intended to limit
the disclosure. For those skilled in the art, the disclosure may have various modifications
and variations. Any modifications, equivalent replacements, improvements and the like
made within the spirit and principle of the disclosure shall fall within the scope
of protection of the disclosure.