[0001] The present invention relates to an apparatus for drying bulk particulate material
and a method of drying bulk particulate material, the bulk particulate material in
particular being sugar beet pulp.
Background of the invention
[0002] Drying of moist bulk particulate material by contacting the particulate material
with superheated steam under non-oxidizing conditions to evaporate liquid contained
in the material has been known since the early 1980s. Some documents showing related
art include:
AT 345769 B,
EP 0 268 819,
EP 0 955 511 A2,
EP 1 044 044 A1,
EP 1 070 223 A1,
EP 1 956 326 B1,
EP 2 457 649 A1,
US 4 602 438,
US 4 813 155,
US 5 357 686 A,
US 6 154 979 A,
US 6 266 895,
US 6 438 863 B1,
US 6 966 466 B2,
US 7 578 073 B2,
WO 2010/139331 A2.
[0003] An early disclosures of the above-mentioned steam drying technologies include
EP 0 058 651 A1 which relates to a method of preparing cattle feed from various agricultural products,
such as sugar beet pulp, molasses, citrus fruit pulp and peel and various fermentation
products.
[0004] Another disclosure is
EP 0 153 704 A2 which teaches a process of removing liquid from a particulate solid material in which
the material is passed through a row of interconnected cells and superheated steam
is introduced into said cells at their lower ends so as to impart a whirling movement
during which dried panicles are lifted out of the cells and into a common transfer
zone and into a discharge cell with no steam supply.
[0005] The prior art document
WO 92/01200 discloses an apparatus for drying a moist particulate material having a non-uniform
particle size with superheated steam. The apparatus comprises a cylindrical vessel
comprising a number of parallel, substantially vertical drying chambers located in
ring form. The preferred embodiment includes 15 drying chambers connected in series,
and a discharge chamber located between the first and the last drying chamber.
[0006] At the first drying chamber after the inlet, the particulate material will have a
high liquid content whereas the particulate material at the last drying chamber will
have a low liquid content. The drying chambers are adapted to induce a whirling movement
of the flow of superheated steam in order to improve the contact between the steam
and the particulate material and to cause the particulate material to remain a short
and uniform time period within each of the drying chambers. The drying chambers, however,
all have a substantially uniform size and shape and receive about the same amount
of superheated steam although it is evident that the particulate material will behave
differently when it is moist and when it is dry. In particular, the moist particles
tend to be heavier than the dry particles and thus cause a larger flow resistance.
[0007] It has been noted by the applicant that the moist particulate material, and in particular
the large and heavy particles, tend to accumulate in first drying chamber. Particulate
material remaining an extended time period in the first drying chamber may potentially
clog the first drying chamber and reduce the intensity of the whirling movement of
the flow of superheated steam. Previous technologies suggest the inclusion of means
for increasing the retention time of the particulate material in some of the drying
chambers and means for reducing the retention time of the particulate material in
some of the other drying chambers. However, such means may add to the flow resistance
and risk reducing the whirling movement of the flow of superheated steam which is
necessary for achieving an effective drying of the particulate material. The whirling
movement allows the particulate material to distribute more evenly within the chamber
which will result in a more effective drying than particulate material which clogs
up and forms large chunks of material.
[0008] It is thus an object of according to the present invention to provide technologies
for avoiding accumulation of material within the first drying chamber.
Summary of the invention
[0009] The above object and further objects which are evident from the below detailed description
are according to a first aspect of the present invention achieved by an apparatus
for drying bulk particulate materials, the apparatus comprising:
a vessel capable of maintaining superheated steam at a pressure equal to or larger
than the ambient pressure surrounding the vessel, the vessel defining a lower cylindrical
part defining a first cross-sectional area being perpendicular to the length of the
lower cylindrical part and an upper cylindrical part defining a second cross-sectional
area being perpendicular to the length of the upper cylindrical part,
an inner cylindrical part centrally located within the upper cylindrical part and
the lower cylindrical part of the vessel for establishing a first fluid path from
the upper cylindrical part to the lower cylindrical part within the inner cylindrical
part and a second fluid path from the lower cylindrical part to the upper cylindrical
part outside the inner cylindrical part,
a first number of partitioning walls extending radially within the lower cylindrical
part between the lower cylindrical part and the inner cylindrical part and defining
in the lower cylindrical part an inlet chamber, an outlet chamber and a second number
of intermediate chambers located between the inlet chamber and the outlet chamber
in a circumferential direction, the inlet chamber comprising a inlet for receiving
a moist bulk particulate material, the outlet chamber comprising an outlet for ejecting
a dry bulk particulate material, the inlet chamber and the intermediate chambers each
defining a steam permeable bottom, the outlet chamber defining a non-steam permeable
bottom,
a heat exchanger located within the inner cylindrical part for heating the superheated
steam,
an impeller for generating a flow of superheated steam along the first fluid path
from the upper cylindrical part through the heat exchanger within the inner cylindrical
part to the lower cylindrical part via the steam permeable bottom, and along the second
fluid path from the lower cylindrical part to the upper cylindrical part outside the
inner cylindrical part, and
the steam permeable bottom of the inlet chamber being adapted to receive between 20%
and 50% of the flow of superheated steam from the impeller.
[0010] The vessel is typically made of metal capable of withstanding temperatures of superheated
steam exceeding 100°C and pressures exceeding the ambient atmospheric pressure. Typical
pressures range from ambient atmospheric pressures to a pressure of up to 3 barg.
The vessel comprises a lower cylindrical part and an upper cylindrical part which
form part of the outer enclosure of the vessel. The vessel further comprises a top
part and a bottom part in order to form an essentially enclosed vessel.
[0011] The first flow path inside the inner cylindrical part and the second flow path between
the outer enclosure of the vessel and the inner cylindrical part define the recirculation
of the superheated steam. The flow of superheated steam is established by the impeller
which is located in the lower cylindrical part below the steam permeable bottom and/or
between the inner cylindrical part and the steam permeable bottom of the lower cylindrical
part in order to establish a high pressure below the steam permeable bottom, which
in turn establishes a fluid bed and the re-circulating flow of superheated steam.
The inner cylindrical part includes the heat exchanger which maintains the re-circulating
steam in a superheated state for avoiding any condensation to occur within the vessel.
[0012] The drying is taking place by superheated steam contacting the moist particulate
material and transferring some of its heat to the moist particles. The liquid content
of the moist particulate material will vaporize and the vapor becomes part of the
superheated steam. The heat energy required for the vaporization and thereby removed
from the superheated steam is replenished at the heat exchanger in order to avoid
condensation of the superheated steam into liquid within the vessel. Any surplus steam
may be released via an overpressure valve at the top part of the vessel. The vessel
also includes means for inducing a circumferential flow component in order to cause
the particulate material to move slowly in a circumferential direction from the inlet
to the outlet.
[0013] The partitioning walls serve to delimit the lower cylindrical part into several chambers.
The first chamber is the inlet chamber which is connected to a closed off screw conveyor
or the like for injecting the moist particulate material into the inlet chamber. The
outlet chamber also comprises a closed off screw conveyor or the like for discharging
the dry particulate material. The intermediate chambers are located between inlet
chamber and the outlet chamber. The partitioning walls include openings for allowing
particulate material to be transported from the inlet chamber to the outlet chamber
via the intermediate chambers. The inlet chamber and the intermediate chambers receive
superheated steam from a steam permeable bottom and thus constitute drying chambers.
[0014] Within the drying chambers a whirling fluid bed and a whirling flow is established
which maintains most of the particulate material in the lower cylindrical part and
increases the contact between the superheated steam and the particulate material.
The outlet chamber does not have a steam permeable bottom to allow the particulate
material to settle before being discharged. The number of chambers determines the
retention time of the particulate material within the vessel and the mixing behaviour
of the particulate material within each of the chambers. A small number of chambers
reduces the retention time of the particulate material while allowing the particulate
material to distribute more uniformly within the chamber, and vice versa.
The particulate material arriving at the first drying chamber, i.e. the inlet chamber,
is moist and contains a large portion of liquid and thus tends to be heavy and clogging
up the chamber. These particles generate a large drag and the flow velocity of the
superheated steam is reduced due to the increased flow resistance. This leads to less
lift in the fluid bed, less whirling motion of the flow and less distribution of the
particulate material which results in the accumulation of moist particulate material
in some parts of the inlet chamber. The particulate material arriving at the last
drying chamber before the outlet chamber in which the now dried particulate material
is ejected, is substantially dry and light and well distributed within the chamber
since nothing is preventing the formation of an effective whirling flow of superheated
steam. This may lead to increased lift in the fluid bed and a large amount of particulate
material flowing into the upper cylindrical part of the vessel
[0015] Thus, in order to ensure the formation of a well established whirling flow of superheated
steam within the inlet chamber, the heavy and liquid particulate material contained
in the first chamber should receive a larger portion of the superheated steam received
from the inner cylindrical part via the impeller. By allowing the inlet chamber to
receive between 20% and 50% of the superheated steam, a sufficient flow of superheated
steam may form which will generate sufficient lift to be capable of overcoming the
drag of the moist particulate material. Thus, a uniform distribution of the particulate
material may be achieved in all of the drying chambers.
[0016] According to a first embodiment of the first aspect, the inlet chamber is adapted
to receive between 22% and 45% of the superheated steam received from the inner cylindrical
part, preferably between 25% and 40% of the superheated steam received from the inner
cylindrical part, more preferably between 30% and 35% of the superheated steam received
from the inner cylindrical part, such as 33% of the superheated steam received from
the inner cylindrical part, alternatively, the inlet chamber being adapted to receive
between 20% and 22% of the superheated steam received from the inner cylindrical part,
and/or between 22% and 25% of the superheated steam received from the inner cylindrical
part, and/or between 25% and 30% of the superheated steam received from the inner
cylindrical part, and/or between 30% and 35% of the superheated steam received from
the inner cylindrical part, and/or between 35% and 40% of the superheated steam received
from the inner cylindrical part, and/or between 40% and 45% of the superheated steam
received from the inner cylindrical part, and/or between 45% and 50% of the superheated
steam received from the inner cylindrical part.
[0017] Intense research performed by the applicant has indicated that for many drying applications
of moist particulate material, such as beet pulp drying, the optimal drying capability
is achieved by using the above percentages.
[0018] According to a further embodiment of the first aspect, the inlet chamber and the
intermediate chambers each define a flow area being parallel with the first cross-sectional
area, the flow area of the inlet chamber being greater than the flow area of any of
the intermediate chambers.
[0019] One mode of realizing the above is to make the inlet chamber larger than any of the
intermediate chambers. In this way a larger portion of the superheated steam will
enter the inlet chamber. The cross-sectional area of the inlet chamber may thus constitute
at least 20% of the cross-sectional area of all of the chambers, preferably any of
the previously mentioned percentages.
[0020] According to a further embodiment of the first aspect, the partitioning walls define
a first partitioning wall and a second partitioning wall both delimiting the inlet
chamber in the circumferential direction, the first partitioning wall and a second
partitioning wall defining an angle them between of between 50° and 180°, preferably
between 70° and 160, more preferably between 90° and 140°, such as 120°.
[0021] By allowing the inlet chamber to occupy a larger circular sector of the ring-shaped
space between the lower cylindrical part and the inner cylindrical part, the inlet
chamber will receive a larger portion of the superheated steam from the impeller,
provided the superheated steam is uniformly distributed over the ring-shaped space.
[0022] According to a further embodiment of the first aspect, the steam permeable bottom
of the inlet chamber defines a steam permeability of between 20% and 45% of the steam
permeability of the total steam permeability of all of the steam permeable bottoms,
preferably between 25% and 40%, more preferably between 30% and 35%, such as 33% .
[0023] Alternatively, instead of making the inlet chamber larger, all chambers may have
the same size and the permeability of the steam permeable bottom may be higher for
the inlet chamber compared to the intermediate chambers. In this way, a larger portion
of the superheated steam will enter the inlet chamber.
[0024] According to a further embodiment of the first aspect, the steam permeable bottoms
of the inlet chamber and the intermediate chambers define perforations.
[0025] The perforations will be located between the impeller and the fluid bed. The size
of each individual perforation should be made such that no particulate material may
slip through into the impeller.
[0026] According to a further embodiment of the first aspect, the perforations of the steam
permeable bottoms of the inlet chamber define an area being 20% to 45% of the total
area of all of the perforations of all of the steam permeable bottoms, preferably
between 25% and 40%, more preferably between 30% and 35%, such as 33%.
[0027] Intense research performed by the applicant has indicated that for many drying applications
of moist particulate material, such as beet pulp drying, the optimal drying capability
is achieved by using the above percentages.
[0028] According to a further embodiment of the first aspect, the vessel comprises an intermediate
conical part interconnecting the lower cylindrical part and the upper cylindrical
part so that the second cross-sectional area is larger than the first cross-sectional
area.
[0029] In order to prevent the accumulation of particulate material in the upper cylindrical
part of the vessel, the lower cylindrical part and the upper cylindrical part may
be interconnected by the conical part in which the flow velocity will decrease due
to the increasing flow area, as described by the Bernoulli principle. In this way,
the lift will decrease in the upper cylindrical part and most of the particulate material
in the conical part will not reach the upper cylindrical part and any particulate
material appearing in the upper cylindrical part will fall back into the lower cylindrical
part.
[0030] According to a further embodiment of the first aspect, the second cross-sectional
is substantially equal to the first cross-sectional area.
[0031] Alternatively, there is no conical part and the first and second cylindrical parts
have the same diameter.
[0032] According to a further embodiment of the first aspect, all of the steam originates
from the moist bulk particulate material.
[0033] Preferably, no superheated steam must be separately added to the vessel as the superheated
steam may be generated from the liquid which is vaporized from the moist particulate
material. The surplus superheated steam may, as described above, be let out via an
overpressure valve or outlet, preferably into a heat exchanger in order to re-use
some of the heat energy of the steam.
[0034] According to a further embodiment of the first aspect, the second number of intermediate
chambers is between 6 and 40, preferably 10 to 25, more preferably 12 to 20, such
as 14.
[0035] The number of intermediate chambers may thus vary between any of the above numbers.
The total number of chambers adds the inlet chamber and the outlet chamber to the
above number. Some of the above prior art suggests a total of 16 chambers which may
be considered normal.
[0036] According to a further embodiment of the first aspect, the upper cylindrical part
comprises a cyclone for transporting particulate material from the upper cylindrical
part to the lower cylindrical part.
[0037] In this way the particulate material which may accumulate in the upper cylindrical
part may be returned to the lower cylindrical part.
[0038] The above object and further objects which are evident from the below detailed description
are according to a second aspect of the present invention achieved by a method of
drying bulk particulate material by providing an apparatus, the apparatus comprising:
a vessel defining a lower cylindrical part defining a first cross-sectional area being
perpendicular to the length of the lower cylindrical part and an upper cylindrical
part defining a second cross-sectional area being perpendicular to the length of the
upper cylindrical part,
an inner cylindrical part centrally located within the upper cylindrical part and
the lower cylindrical part of the vessel for establishing a first fluid path from
the upper cylindrical part to the lower cylindrical part within the inner cylindrical
part and a second fluid path from the lower cylindrical part to the upper cylindrical
part outside the inner cylindrical part,
a first number of partitioning walls extending radially within the lower cylindrical
part between the lower cylindrical part and the inner cylindrical part and defining
in the lower cylindrical part an inlet chamber, an outlet chamber and a second number
of intermediate chambers located between the inlet chamber and the outlet chamber
in a circumferential direction, the inlet chamber comprising a inlet, the outlet chamber
comprising an outlet, the inlet chamber and the intermediate chambers each defining
a steam permeable bottom, the outlet chamber defining a non-steam permeable bottom,
the steam permeable bottom of the inlet chamber being adapted to receive between 20%
and 50% of the flow of superheated steam from the impeller.
a heat exchanger located within the inner cylindrical part, and
an impeller,
the method comprising the steps of:
maintaining within the vessel a superheated steam at a pressure equal to or larger
than the ambient pressure surrounding the vessel,
receiving moist bulk particulate material at the inlet,
heating the superheated steam within the heat exchanger,
generating a flow of superheated steam along the first fluid path from the upper cylindrical
part through the heat exchanger within the inner cylindrical part to the lower cylindrical
part via the steam permeable bottom, and along the second fluid path from the lower
cylindrical part to the upper cylindrical part outside the inner cylindrical part,
by using the impeller, and
ejecting dry bulk particulate material at the outlet.
[0039] It is evident that the method according to the second aspect may be used together
with any of the apparatuses according to the first aspect.
Brief description of the drawings
[0040]
FIG. 1 illustrates a side sectional view of an apparatus for drying bulk particulate
material, in particular drying of beet pulp.
FIG. 2 illustrates a perspective view of the lower cylindrical part of the apparatus.
FIG. 3 shows a top sectional view of the lower cylindrical part of the apparatus.
FIG. 4 illustrates a perspective view of a lower cylindrical part of an alternative
embodiment of the apparatus.
FIG. 5 shows a top sectional view of the lower cylindrical part of the alternative
embodiment of the apparatus.
Detailed description of the drawings
[0041] FIG. 1 shows a side sectional view of an apparatus 10 for drying bulk particulate
materials, in particular drying of beet pulp. The apparatus 10 comprises a vessel
12 comprising a lower cylindrical part 14, an intermediate conical part 16 and an
upper cylindrical part 18. The vessel 12 is closed off by a top 20 and a bottom 22.
The vessel 12 further comprises an inner cylindrical part 24 extending within the
vessel between the upper cylindrical part 18 and the lower cylindrical part 14. The
inner cylindrical part 24 includes a heat exchanger (not visible) and defines a first
fluid path from said upper cylindrical part 18 to said lower cylindrical part 14 within
said inner cylindrical part 24 and a second fluid path from said lower cylindrical
part 14 to said upper cylindrical part 18 outside said inner cylindrical part, as
shown by the arrows.
[0042] The vessel 12 further comprises an inlet 26 constituting a screw conveyor for introducing
moist particulate material into the lower cylindrical part 14 of the vessel 12 as
shown by the arrow, and an outlet 28 constituting a screw conveyor for ejecting dry
particulate material from the lower cylindrical part 14 of the vessel 12 as shown
by the arrow. The inlet 26 is located above and circumferentially shifted relative
to the outlet 28. A motor 30 is located below the vessel 12 for driving an impeller
32 located in the lower cylindrical part 14 below the inner cylindrical part 24. The
impeller 32 generates a flow of superheated steam along the above mentioned fluid
paths. A steam permeable bottom 34 is located above the impeller 32.
[0043] A number of partitioning walls 36 are radially extending between the lower cylindrical
part 14 and the inner cylindrical part 24 and dividing the space between the lower
cylindrical part 14 and the inner cylindrical part 24 into a number of chambers 38.
The chamber located at the inlet 26 is designated inlet chamber 38' and the chamber
located at the outlet 28 is designated outlet chamber 38". Typically, the inlet chamber
38' and the outlet chamber 38" are located adjacent each other, however, the particulate
material should not be able to move directly from the inlet chamber 38' to the outlet
chamber 38" without passing the intermediate chambers 38. The moist particulate material
is received in the inlet chamber 38' on a fluid bed established by the flow of superheated
steam above the steam permeable bottom 34. The partitioning walls 36 include whirling
blades 40 for inducing a circumferential whirl for transporting the particulate material
from the inlet chamber 38' to the outlet chamber 38" via the intermediate chambers
38 as shown by the arrows. The outlet chamber 38" has a non-permeable bottom which
allows the dried particulate material to be ejected via the outlet 28 as shown by
the arrow.
[0044] The upper cylindrical part 18 of the vessel 12 comprises guide blades 42 for generating
a cyclone field in upper cylindrical part 18. The guide blades 42 will establish a
whirling movement of the flow of superheated steam corresponding to the above mentioned
circumferential whirl and force any particles outwardly which have been lifted from
the lower cylindrical part 14 through the intermediate conical part 16 into the upper
cylindrical part 18. The outwardly forced particles will be collected in a cyclone
44 and returned to the lower cylindrical part 14 as shown by the arrows. The superheated
steam will be introduced into the inner cylindrical part 24 and be reheated by the
heat exchanger before returning to the impeller 32. A small portion of the superheated
steam will escape the vessel 12 via a centrally located steam exit 46. The superheated
steam exiting the vessel 12 is subsequently cooled off via a heat exchanger.
[0045] The drying of the moist particulate material is effected on the fluid bed above the
steam permeable bottom of the inlet chamber 38' and the intermediate chamber 38. Each
chamber 38 may include further blades or similar means for establishing a whirling
flow in the radial direction of the chamber 38. The whirling flow will increase the
distribution of the particulate material within the chambers 38 and thereby increase
the contact between the superheated steam and the particulate material, thereby increasing
the vaporization of fluid from the particulate material and improving the drying.
[0046] FIG. 2 shows a perspective view of the lower cylindrical part 14 of the apparatus
10. The inlet chamber 38' is larger than the intermediate chambers 38 for allowing
a larger portion of the superheated steam to enter the inlet chamber 38' compared
to the intermediate chambers 38. In this way the heavy liquid containing particulate
material entering the inlet chamber 38' may be distributed over a larger area, reducing
the flow resistance and thereby both preventing clogging and improving the drying.
[0047] FIG. 3 shows a top sectional view of the lower cylindrical part 14 of the apparatus
10. The radial partitioning walls 36 define the circular sector shape of the chambers
38. The particulate material may move in a clockwise direction from the inlet chamber
38' to the outlet chamber 38" via all of the chambers by flowing above the partition
wall 36 or through apertures 48 which may optionally exist in the partition wall 36.
The steam permeable bottom 34 is shown having perforations 50 for allowing superheated
steam to flow into the drying chambers.
[0048] FIG. 4 a perspective view of a lower cylindrical part 14 of an alternative embodiment
of the apparatus designated 10'. Instead of making the inlet chamber 38' larger, the
inlet chamber may be made as large as the intermediate chambers 38 and have a steam
permeable bottom 34' allowing a larger portion of the superheated steam from the impeller
(not shown) to pass compared to the intermediate chambers 38.
[0049] FIG. 5 shows a top sectional view of the lower cylindrical part 14 of the alternative
embodiment of the apparatus 10'. As an example, the perforations 50 may be larger
as shown in the present figure. Alternatively, there may be additional perforations.
The additional superheated steam allows the inlet chamber 38' to produce additional
lift overcoming the drag by the heavy liquid containing particulate material. The
intermediate chambers 38 have less or smaller perforations 50 since the particulate
material will be lighter and thereby less prone to clog.
[0050] As mentioned in the general part of the specification, ideally between 20% and 40%
of the steam from the impeller and heat exchanger will be directed to the inlet chamber
38' for achieving an optimal distribution of the particulate material.
Reference numerals
[0051]
10. Apparatus for drying bulk particulate material
12. Vessel
14. Lower cylindrical part
16. Intermediate conical part
18. Upper cylindrical part
20. Top
22. Bottom
24. Inner cylindrical part
26. Inlet
28. Outlet
30. Motor
32. Impeller
34. Steam permeable bottom
36. Partitioning walls
38. Chambers
40. Whirling blades
42. Guide blades
44. Cyclone
46. Steam exit
48. Aperture
50. Perforations
1. An apparatus for drying bulk particulate material, said apparatus comprising:
a vessel capable of maintaining superheated steam at a pressure equal to or larger
than the ambient pressure surrounding said vessel, said vessel defining a lower cylindrical
part defining a first cross-sectional area being perpendicular to the length of the
lower cylindrical part and an upper cylindrical part defining a second cross-sectional
area being perpendicular to the length of the upper cylindrical part,
an inner cylindrical part centrally located within said upper cylindrical part and
said lower cylindrical part of said vessel for establishing a first fluid path from
said upper cylindrical part to said lower cylindrical part within said inner cylindrical
part and a second fluid path from said lower cylindrical part to said upper cylindrical
part outside said inner cylindrical part,
a first number of partitioning walls extending radially within said lower cylindrical
part between said lower cylindrical part and said inner cylindrical part and defining
in said lower cylindrical part an inlet chamber, an outlet chamber and a second number
of intermediate chambers located between said inlet chamber and said outlet chamber
in a circumferential direction, said inlet chamber comprising a inlet for receiving
a moist bulk particulate materials, said outlet chamber comprising an outlet for ejecting
a dry bulk particulate materials, said inlet chamber and said intermediate chambers
each defining a steam permeable bottom, said outlet chamber defining a non-steam permeable
bottom,
a heat exchanger located within said inner cylindrical part for heating said superheated
steam,
an impeller for generating a flow of superheated steam along said first fluid path
from said upper cylindrical part through said heat exchanger within said inner cylindrical
part to said lower cylindrical part via said steam permeable bottom, and along said
second fluid path from said lower cylindrical part to said upper cylindrical part
outside said inner cylindrical part, and
said steam permeable bottom of said inlet chamber being adapted to receive between
20% and 50% of said flow of superheated steam from said impeller.
2. The apparatus according to claim 1, wherein said inlet chamber being adapted to receive
between 22% and 45% of said superheated steam received from said inner cylindrical
part, preferably between 25% and 40% of said superheated steam received from said
inner cylindrical part, more preferably between 30% and 35% of said superheated steam
received from said inner cylindrical part, such as 33% of said superheated steam received
from said inner cylindrical part.
3. The apparatus according to claim 1, wherein said inlet chamber being adapted to receive
between 20% and 22% of said superheated steam received from said inner cylindrical
part, and/or between 22% and 25% of said superheated steam received from said inner
cylindrical part, and/or between 25% and 30% of said superheated steam received from
said inner cylindrical part, and/or between 30% and 35% of said superheated steam
received from said inner cylindrical part, and/or between 35% and 40% of said superheated
steam received from said inner cylindrical part, and/or between 40% and 45% of said
superheated steam received from said inner cylindrical part, and/or between 45% and
50% of said superheated steam received from said inner cylindrical part.
4. The apparatus according to any of the preceding claims, wherein said inlet chamber
and said intermediate chambers each define a flow area being parallel with said first
cross-sectional area, said flow area of said inlet chamber being greater than said
flow area of any of said intermediate chambers.
5. The apparatus according to any of the preceding claims, wherein said partitioning
walls defining a first partitioning wall and a second partitioning wall both delimiting
said inlet chamber in said circumferential direction, said first partitioning wall
and a second partitioning wall defining an angle them between of between 50° and 180°,
preferably between 70° and 160, more preferably between 90° and 140°, such as 120°.
6. The apparatus according to any of the preceding claims, wherein said steam permeable
bottom of said inlet chamber defines a steam permeability of between 20% and 45% of
the steam permeability of the total steam permeability of all of said steam permeable
bottoms, preferably between 25% and 40%, more preferably between 30% and 35%, such
as 33% .
7. The apparatus according to any of the preceding claims, wherein said steam permeable
bottoms of said inlet chamber and said intermediate chambers define perforations.
8. The apparatus according to claim 7, wherein said perforations of said steam permeable
bottoms of said inlet chamber define an area being 20% to 45% of the total area of
all of said perforations of all of said steam permeable bottoms, preferably between
25% and 40%, more preferably between 30% and 35%, such as 33%.
9. The apparatus according to any of the preceding claims, wherein said vessel comprises
an intermediate conical part interconnecting said lower cylindrical part and said
upper cylindrical part so that said second cross-sectional area is larger than said
first cross-sectional area.
10. The apparatus according to any of the claims 1-8, wherein said second cross-sectional
is substantially equal to said first cross-sectional area.
11. The apparatus according to any of the preceding claims, wherein all of said steam
originates from said moist bulk particulate material.
12. The apparatus according to any of the preceding claims, wherein said second number
is between 6 and 40, preferably 10 to 25, more preferably 12 to 20, such as 14.
13. The apparatus according to any of the preceding claims, wherein said upper cylindrical
part comprises a cyclone for transporting particulate material from said upper cylindrical
part to said lower cylindrical part.
14. An method of drying bulk particulate materials by providing an apparatus, said apparatus
comprising:
a vessel defining a lower cylindrical part defining a first cross-sectional area being
perpendicular to the length of the lower cylindrical part and an upper cylindrical
part defining a second cross-sectional area being perpendicular to the length of the
upper cylindrical part,
an inner cylindrical part centrally located within said upper cylindrical part and
said lower cylindrical part of said vessel for establishing a first fluid path from
said upper cylindrical part to said lower cylindrical part within said inner cylindrical
part and a second fluid path from said lower cylindrical part to said upper cylindrical
part outside said inner cylindrical part,
a first number of partitioning walls extending radially within said lower cylindrical
part between said lower cylindrical part and said inner cylindrical part and defining
in said lower cylindrical part an inlet chamber, an outlet chamber and a second number
of intermediate chambers located between said inlet chamber and said outlet chamber
in a circumferential direction, said inlet chamber comprising a inlet, said outlet
chamber comprising an outlet, said inlet chamber and said intermediate chambers each
defining a steam permeable bottom, said outlet chamber defining a non-steam permeable
bottom, said steam permeable bottom of said inlet chamber being adapted to receive
between 20% and 50% of said flow of said superheated steam from said impeller.
a heat exchanger located within said inner cylindrical part, and
an impeller,
said method comprising the steps of:
maintaining within said vessel a superheated steam at a pressure equal to or larger
than the ambient pressure surrounding the vessel,
receiving moist bulk particulate material at said inlet,
heating said steam within said heat exchanger,
generating a flow of superheated steam along said first fluid path from said upper
cylindrical part through said heat exchanger within said inner cylindrical part to
said lower cylindrical part via said steam permeable bottom, and along said second
fluid path from said lower cylindrical part to said upper cylindrical part outside
said inner cylindrical part, by using said impeller, and
ejecting dry bulk particulate material at said outlet.
15. The method according to claim 14, further comprising any of the features of the claims
1-13.