[0001] The present invention relates to a variable-displacement hydraulic motor comprising
an apparatus for controlling the position of an eccentric cam and to a method for
controlling the position of said eccentric cam in said variable-displacement hydraulic
motor.
[0002] In the prior art radial and/or axial hydraulic motors are known where the associated
propulsion members consist of oscillating telescopic cylinders which rest on one side
against a spherical eccentric cam of the rotating shaft and on the other side against
spherical caps fastened to the motor casing.
[0003] Said motors may be of the fixed or variable displacement type.
[0004] As shown in Figs. 1a, 1b, in variable-displacement motors the spherical part 306
of the driving shaft (not shown), in addition to rotating, may also be displaced with
respect to the said shaft, thus changing its eccentricity and therefore the operational
motor displacement of the motor. In this way the value of the motor displacement may
be varied, during operation of the motor, in order to adapt the latter to the external
load conditions, optimizing the performance thereof.
[0005] For this purpose, the motor is equipped with sensors which measure the speed of rotation
of the shaft and the motor displacement, then sending respective signals to circuits
for controlling the eccentric cam of the machine in which the motor is mounted.
[0006] Given the position of the point E with respect to the centre O of rotation of the
driving shaft, the distance between the two points and therefore the degree of operational
eccentricity of the shaft for the instantaneous motor displacement of the motor is
known, and a control unit may intervene in order to vary the existing value of the
eccentricity E.
[0007] This control of the variation in position, with locking of the eccentric cam in the
desired position, is however difficult since, in order to determine the displacement
to be imparted to the eccentric cam, the control circuit must compensate for the forces
applied by the propulsion members on the said eccentric cam, said forces, precisely
because of the rotation of the cam, continuously varying in terms of intensity, direction
and modulus.
[0008] Also known are devices for controlling the position of the eccentric cam substantially
comprising either mechanical or electronic technology.
[0009] Both technologies are able to operate a proportional-control electrovalve depending
on a signal supplied by the user; according to the prior art, the proportional valve
operates in a constantly open condition, being operated by the control system so as
to have a smaller opening for slow changes in motor displacement, or changes in motor
displacement where the set displacement value is close to the existing value, and
a larger opening for rapid changes in motor displacement, or changes in motor displacement
where the set displacement value is far from the existing value; opening the valve
slightly however means creating constrictions which reduce the pressure at its output,
to the point of halving it or even reducing it to zero when the valve is nearly closed;
in these cases the pressure output is no longer sufficient to counteract the forces
exerted by the propulsion members on the eccentric cam and control the changes in
motor displacement which, on the contrary, tends to vary in an uncontrolled manner.
[0010] Both electronic technology and mechanical technology also have the drawback that
the position of the eccentric cam must be constantly corrected so as to adapt it both
to the needs of the specific use and to the continuous movements of the eccentric
cam due to the thrusting movement of the said propulsion members.
[0011] As shown in Fig. 1c, this always open valve operating condition results in the control
and command feedback circuits continuously trying to achieve the desired value for
positioning of the eccentric cam, without in reality the said value being ever achieved
because of the constant oscillations of the said eccentric cam.
[0012] Examples of these proportional valve control devices are for example described in
US 5,628,188,
US 2009/133761 and
US 4,983,099.
US 4,983,099, in particular, discloses a variable-displacement hydraulic motor comprising a shaft,
a wobbler and an apparatus for controlling the position of the wobbler, that in turn
comprises a double-acting cylinder acting on the wobbler for changing the motor displacement
of the motor, a servovalve having two outputs respectively connected to an associated
chamber of the double-acting cylinder by means of hydraulic control lines arranged
between the servovalve and the double-acting cylinder, wherein the servovalve is an
example of proportionally controlled valve.
[0013] Although performing their function, these known devices therefore have drawbacks
which limit the efficiency thereof, both in terms of speed of change in the motor
displacement and in terms of the precision of obtaining the desired motor displacement
value. In particular, both the electronic devices and the mechanical devices never
manage to be simultaneously fast and precise as instead would be required.
[0014] In both cases it also happens that the feedback loop must be kept constantly closed
and therefore the hydraulic circuits must be kept under pressure, resulting in continuous
leakages of fluid in the rotary seals which are not leak-tight and under pressure
allow oil to seep out.
[0015] The technical problem which is posed, therefore, is that of providing an apparatus
and a method for controlling the position of an eccentric cam connected to the shaft
of a variable-displacement hydraulic motor, which provide a solution to the problems
of the prior art, resulting in particular in variations of the eccentricity (and therefore
motor displacement) which are fast and precise and also able to reduce substantially
fluid leakages.
[0016] In connection with this problem it is also required that this apparatus should have
small dimensions, be easy and inexpensive to produce and assemble and be able to be
easily installed on any motor also already operating using normal standardized connection
means.
[0017] These results are obtained according to the present invention by a variable-displacement
hydraulic motor comprising an apparatus for controlling the position of an eccentric
cam of the shaft of said variable-displacement hydraulic motor as defined in Claim
1. The invention relates furthermore to a method for controlling the position of an
eccentric cam of the shaft of a variable-displacement hydraulic motor as defined in
Claim 10.
[0018] Further details may be obtained from the following description of a non-limiting
example of embodiment of the subject of the present invention, provided with reference
to the accompanying drawings, in which:
Figures 1a,1b: show a schematic cross-section of a variable-displacement radial hydraulic motor
with control of the eccentric cam according to the prior art;
Figure 1c: shows the diagram of displacement of the eccentric cam controlled by a proportional
valve according to the prior art;
Figure 2: shows a block diagram of the feedback control loop of the valve for operating the
eccentric cam;
Figure 3: shows a diagram of an example of embodiment of a circuit for controlling the position
of the eccentric cam according to the present invention;
Figure 4a: shows a diagram illustrating the curve for variation in the position of the eccentric
cam and therefore of the motor displacement over time, obtained with the control apparatus
according to the invention; and
Figures 4b-4c: show the diagram of the pulses for opening/closing the control valve according to
the present invention and the corresponding conditions for opening and closing the
stop valve.
[0019] As shown in Figs. 1a,1b a variable-displacement hydraulic motor 300 is composed of
a casing 301 which houses the propulsion members 310 consisting of a cylinder 311
and a piston 312. In greater detail, each of the pistons 312 is placed in communication
with a rotating distributor (not shown) housed inside a cover fastened to the casing
301 and designed to supply or discharge cyclically the pistons 312 in synchronism
with rotation of the driving shaft.
[0020] In the pistons 312, resting against the caps 302 of the cover, the cylinders 311
are telescopically movable in a radial direction and rest against the outer surface
of a spherical body 306, eccentrically movable in the radial direction relative to
the axis of the driving shaft upon operation of associated means 308, said variation
of eccentricity also determining the variation of motor displacement of the motor.
[0021] According to the conventional technology the motor is associated with means for detecting
the motor displacement of the motor comprising, for example, at least one pair of
sensors, each of which is arranged on the cap 302 of a respective propulsion member
310 with its longitudinal axis parallel to and axially offset with respect to the
longitudinal axis of the propulsion unit 310 in the rest condition and a data processing
unit for detecting and storing the signals emitted by the sensors and performing the
calculations necessary for obtaining also the position of the point of eccentricity
"E".
[0022] The hydraulic motor 300 is subject to an external torque 310a, transmitted via the
driving shaft, to a flow 310b, which flows through the mouths which supply and discharge
the said motor, and to a disturbing force, due to the thrust of the propulsion members
310 which, changing periodically intensity and direction during rotation of the driving
shaft, tends to move the eccentric cam 306 radially, modifying the motor displacement
in a manner which is too difficult to control.
[0023] In Fig. 2 the speed 310c of rotation of the driving shaft is also indicated.
[0024] The motor 300 reacts, generally, to variations in torque and flowrate by modifying
its operating parameters 320 including the operating pressure 320b of the motor and
the speed of rotation of the shaft 320c.
[0025] In particular, for a given value of the motor displacement, an increase in the torque
310a results in an increase in the pressure 320b (and vice versa), while an increase
in the flowrate 310b results in an increase in the speed of the shaft 320c (and vice
versa).
[0026] In a similar manner, for a given torque value 310a and flowrate value 310b, an increase
in the motor displacement results in a decrease in the pressure 320b and the speed
320c (and vice versa). With reference to Fig. 2, the apparatus, according to the invention,
for controlling the position of the eccentric cam 306 of a variable-displacement hydraulic
motor 300 comprises essentially a control and command unit 200 and an actuating unit
100.
[0027] The control and command unit 200 comprises a feedback loop (identified below by the
same reference number 200 as the command unit) which comprises:
- a processing unit or controller 260 with microprocessor 262 connected to the actuating
unit 100 and provided with a memory unit 261;
- a measurement system 230 able to receive the existing values of the parameters 320,
i.e.: 320a,320b,320c of the motor 300 and emit a corresponding signal 230, i.e. 230a,230b,230c;
- although all three signals 230a,230b,230c may be available, the control unit 200 processes
preferably only one of said signals depending on the initial selection made by the
user who may set operation of the motor to the motor displacement 320a/250a; the pressure
320b/250b; or the speed 320c/250c;
- an adder 240 designed to:
-- receive at its input one of said signals 230a,230b,230c corresponding to the respective
existing value 320a,320b,320c and one of the respective and corresponding reference
values 250a,250b,250c set by the user 250 and stored in the memory unit 261, and
-- compare the existing signal with the respective reference value of the prechosen
signal and send a corresponding difference signal 240a,b,c to the processing unit
260.
[0028] As shown in Fig. 3, the actuating unit 100 comprises in turn a direct-control electrovalve
110 which has an input 110c for pressurized fluid 500a and an input 110d for discharged
fluid 500b.
[0029] The electrovalve 110 is controlled by the control system 200 via two coils 110e and
110f from which it receives the activation/deactivation signals which, in a predefined
and constant period, comprise a time interval of logic value 1 for opening the valve
and a time interval of logic value 0 for closing the valve (Fig. 4b).
[0030] The electrovalve 110 also has two outputs 110a,110b, the end terminals of which are
respectively connected to an associated chamber 350a,350b of a double-acting cylinder
350 which, via the piston 308, acts on the movable eccentric cam 306, changing the
eccentricity thereof and therefore the motor displacement of the motor.
[0031] The hydraulic circuit situated between the electrovalve 110 and the cylinder 350
comprises two branches 120a,120b each comprising: rotary seals 121a,121b of the driving
shaft, a stop valve 122a,122b, the input of which is driven by the fluid supplied
from the corresponding output 110a,110b of the distribution valve 110 and each connected
to the opposite branch of the input circuit of the other one, a throttle element 123a,123b
arranged between the stop valves and the corresponding chamber 350a,350b of the double-acting
cylinder 350 for operating the eccentric cam 306 which is thus displaced by the supplying/discharging
of the two said chambers 350a,350b.
[0032] The throttle elements 123a,123b are designed to determine the speed of variation
of the eccentricity, as will become clearer below. Preferably, the two throttle elements
are adjustable so as to vary opening/closing thereof. With this configuration, the
operating principle of the apparatus for controlling the eccentric cam 306 for varying
the motor displacement of a variable-displacement hydraulic motor is as follows:
considering that control of the motor displacement may be performed alternately at
a constant pressure or at a constant speed, the system controls continuously the existing
value of the parameter selected, namely of the motor displacement 320a, pressure 320b
or the speed 320c, comparing it with the corresponding desired value 250a;250b,250c
of the said parameter, and acts via the actuating unit 100 so as to achieve the objective,
i.e. the desired value of the selected parameter, modifying the position of the eccentric
cam 306, and therefore the motor displacement, via the means 350,308.
[0033] In detail:
- when the motor is switched on, the following are assumed and preferably displayed
for the user 250:
- the existing values of the parameter 320 to be controlled: motor displacement 320a
or pressure 320b or speed 320c;
- the desired values of the corresponding parameter 250 to be controlled: motor displacement
250a or pressure 250b or speed 250c;
- the period of maximum duration of the pulses for opening/closing the valve is defined;
- the processing unit sends said feedback signals 320 to the adder 240 which compares
the signals 320 with the set/stored reference values 250 and emits and sends a difference
signal 240a,b,c to the processor 260;
a) if the two values, existing and desired, of the parameter to be controlled coincide
and the signal 240a,b,c=0:
the controller 260 does not activate the coils 110e,110f which remain de-energized,
both the output connections 110a,110b of the valve are connected to the fluid 500b
being discharged, such that the stop valves 130a,130b remain closed, sealing the fluid
inside the double-acting cylinder 350 so that the eccentric cam 306 cannot vary its
eccentricity, remaining at a standstill in its present position; the motor displacement
of the motor consequently remains unchanged.
b) if the two values do not coincide and the difference signal 240a,b,c is smaller
than or greater than 0 the controller 260 activates either one of the two coils of
the valve 110; in detail: b1) if 240a,b,c<0: the coil 110e is excited and the pressurized
input 500a is connected to the output 110b, while the input 110d for the fluid being
discharged is connected to the output 110a; in this way the pressurized fluid 500a
flows towards the chamber 350b of the double-acting cylinder 350, which acts on the
eccentric cam 306 displacing it into a position corresponding to a reduction in the
motor displacement of the motor; the pressurized fluid 500a, acting along the output
110b, also releases the valve 122a, allowing the fluid to flow out from the double-acting
cylinder through the chamber 350a;
b2) if 240a,b,c>0: the coil 110f is excited and the pressurized input 500a is connected
to the output 110a, while the input 110d for the fluid being discharged is connected
to the output 110b; consequently the pressurized fluid 500a flows towards the chamber
350a of the double-acting cylinder 350, displacing it into a position corresponding
to an increase in the motor displacement of the motor; the pressurized fluid 500a,
acting along the output 110a, also releases the valve 122b, allowing the fluid to
flow out from the double-acting cylinder through the chamber 350b;
[0034] According to a preferred characteristic feature of the apparatus it is envisaged
(Fig. 4) that the following modes for controlling the valve 110 are defined:
-- if the existing value of the parameter to be controlled is equal to the desired
Set Point value (240a,b,c=0), less an admissible margin of error, normally ranging
between +0.5% and 1.5% of the target value required: the valve 110 is not excited,
the stop valves remain shut and the motor displacement of the motor remains fixed
at the existing value; the system is in the so-called "dead range";
-- if the existing value of the parameter to be controlled is within a range of values
differing between 20% and 35% from the desired value, the valve 110 is excited with
a long duration pulse, if necessary long enough to be close to the duration of the
period, the motor displacement of the motor therefore changes to the maximum speed
in order to move closer to the desired value; the system in this case is "out of range";
(interval t2-t3 in Fig. 4b).
-- if the existing value of the parameter to be controlled is, with respect to the
desired value, in a zone which is between the "dead range" and the "out-of-range"
zone, exciting the valve 110 with long pulses, the change in motor displacement would
be too fast and there is the risk that there will be imprecise control; in this zone,
the so-called "slowing down range", the valve 110 is therefore excited with pulses
of decreasing 7 variable duration (interval t2-t3 in Fig. 4b) depending on the difference
calculated between the existing value 320a,320b,320c and the desired value 250a,250b,250c
of the parameter to be controlled. The duration of the excitation pulse of the valve
is gradually decreased as the existing value moves closer to the desired value, namely
as the parameter to be controlled moves towards the "dead range".
[0035] The invention also provides a method for controlling the position of an eccentric
cam of the shaft of a variable-displacement hydraulic motor by means of an apparatus
as described above, said method comprising the following steps:
- starting the motor and
- detecting the existing value 320 of at least one operating parameter 320a,320b,320c
thereof;
- selecting a period of maximum duration of the pulses for opening/closing the valve;
- selecting one of said operating parameters to be controlled;
- comparing the existing value 320 of the chosen parameter with an associated set/stored
reference value 250;
- emitting and sending a difference signal 240a,b,c for the difference between said
values of the selected parameter to the control and command unit 200;
- sending, by the control and command unit 200, of the difference signal 240a,b,c, to
the actuating unit 100;
- sending, to the electrovalve 110, by the actuating unit 100, of variable-duration
excitation pulses for opening the electrovalve, having a duration determined on the
basis of the difference signal 240a,b,c received;
- opening the electrovalve 110 so as to supply the hydraulic circuit for performing
displacement of the eccentric cam 306;
- said electrovalve being of the direct-control type.
[0036] The method according to the invention envisages that the period of the command pulses
of the electrovalve comprise time intervals of logic value 1 for opening the valve
and time intervals of logic value 0 for closing the variable-duration valve. Preferably,
said time intervals of logic value 1 have a longer duration if the existing value
of the parameter to be controlled differs from the reference value set by an amount
ranging between 25% and 30% of the said desired value, and shorter duration if said
value is between 0.5% and 1.5% of the desired value.
[0037] According to preferred embodiments it is envisaged that the method comprises a step
of adjusting the speed of variation of the eccentricity of the motor, by means of
throttle elements 123a,123b arranged in the hydraulic circuit of the actuating unit;
preferably opening/closing of said throttle elements is adjustable.
[0038] It is also envisaged that the method performs the control of at least one parameter
320 from among the motor displacement 320a, the pressure 320b or the speed 320c and
that the command and control unit 200 comprises an adder 240 which receives at its
input said existing values 320a,320b,320c of the at least one parameter and respective
set/stored reference values 250a,250b,250c and emits a difference signal 240a,b,c,
for said at least one selected parameter, which it sends to the input of a processing
unit 260.
[0039] It is therefore clear how the apparatus and the method according to the invention,
characterized by a direct-control distribution valve 110 which is always fully open
when activated, but controlled by means of pulses of variable length in a predefined
maximum time period, in combination with stop valves for stopping the flow of the
fluid, ensure that in the cylinder actuating the eccentric cam there is always sufficient
pressure to control the movements of the said eccentric and that the activation of
the electrovalve with variable pulses allows the use of pulses of longer duration,
when the existing value of the parameter to be controlled differs greatly from the
desired value, and pulses of much shorter duration, when said value is close to the
desired value, locking the eccentric cam in position between one excitation period
and the other of the valve, ensuring at the same time also that precision in variation
of the motor displacement necessary for correct operation of the motor.
[0040] At the same time the maximum speed of motor displacement of the eccentric cam 306
and therefore of the system for varying the motor displacement may be adjusted by
means of calibration of the throttle elements 123a,123b.
[0041] In this way simultaneously both the required positioning speed and the necessary
precision in the eccentricity position are obtained.
[0042] In addition to this, since the hydraulic circuit is under pressure only during the
variation of eccentricity transients, a high reduction of the fluid leakages through
the rotary seals of the driving shaft is obtained, with a consequent saving of energy.
[0043] Although described in connection with a number of embodiments and a number of preferred
examples of implementation of the invention, it is understood that the scope of protection
of the present patent is determined solely by the claims below.
1. Variable-displacement hydraulic motor (300) comprising a shaft, an eccentric cam (306)
and an apparatus for controlling the position of the eccentric cam (306) which comprises:
- a means (350) for moving the eccentric cam (306), comprising a double-acting cylinder
(350) acting via a piston (308) on the eccentric cam (306) for changing the eccentricity
thereof and therefore the motor displacement of the motor;
- an actuating unit (100) for actuating the eccentric cam (306), comprising an electrovalve
(110) having two outputs (110a,110b) respectively connected to an associated chamber
(350a,350b) of the double-acting cylinder (350), and a hydraulic control circuit (120a,
120b) for controlling the means (350) for moving the eccentric cam (306), arranged
between the outputs (110a,110b) of the electrovalve (110) and the double-acting cylinder
(350);
- a control and command unit (200), which is feedback-connected between points for
detecting one or more existing operating parameters (320a,320b,320c) of the motor
(300) and points for entering set values (250a,250b,250c) for the one or more operating
parameters of the motor and which is designed to control operation of the actuating
unit (100) for actuating the eccentric cam (306) wherein said electrovalve (110) is
of the direct-control type that is always fully open when activated and is driven
by pulses having a predefined period with opening/closing time intervals of variable
duration emitted by the control and command unit (200) depending on the difference
between a detected existing value (320,320b,320c) and a desired stored (262) value
(250a,250b,250c) of one of said parameters, and in that the hydraulic control circuit
(120a, 120b) comprises stop valves (122a,122b) for stopping the actuating fluid that
remain shut when the electrovalve (110) is not excited for opening, locking the eccentric
cam in position between one excitation and the other of the electrovalve.
2. Motor according to Claim 1, characterized in that the period of the command pulses of the electrovalve (110) comprises time intervals
of logic value 1 for opening the electrovalve and time intervals of logic value 0
for closing the electrovalve, of variable duration.
3. Motor according to Claim 2, characterized in that said time intervals of logic value 1 have a longer duration, if the existing value
of the parameter to be controlled differs by a value of between 25% and 30% from the
desired value, and a shorter duration, if said value is between 0.5% and 1.5% of the
desired value.
4. Motor according to any Claim 1-3,
characterized in that the control and command unit (200) comprises:
- a controller (260) with microprocessor (262) connected to the actuating unit (100)
and a memory unit (261);
- a measurement system (230) designed to receive the existing values of the one or
more parameters (320a,320b,320c) of the motor (300) and to emit corresponding signals
(230a,230b,230c);
- an adder (240) designed to receive at its input said existing values (320a,320b,320c)
and respective reference values (250a,250b,250c) set by the user (250) and stored
in the memory unit (261) and to emit a difference signal (240a,b,c) for the said at
least one parameter to be sent to the input of the processing unit (260).
5. Motor according to any Claim 1 to 4, characterized in that said at least one parameter (320) to be controlled is at least one of: the motor
displacement (320a), the pressure (320b) or the speed (320c) of rotation of the motor
shaft.
6. Motor according to any preceding Claim characterized in that said hydraulic control circuit situated between the outputs (110a,110b) of the electrovalve
(110) and the cylinder (350) for actuating the eccentric cam (306) comprises two branches
(120a,120b) each comprising: rotary seals (121a,121b) of the driving shaft, and one
of said stop valves (122a,122b), the input of which is driven by the fluid supplied
from the corresponding output (110a,110b) of the distribution electrovalve (110) and
each connected to the opposite branch of the input circuit of the other one.
7. Motor according to Claim 6, characterized in that each branch of the hydraulic circuit (120a, 120b) comprises a throttle element (123a,123b)
arranged between the stop valves and the corresponding chamber (350a,350b) of the
double-acting actuating cylinder (350) and designed to determine the speed of variation
of eccentricity of the motor.
8. Motor according to Claim 7, characterized in that the two throttle elements (123a,123b) are adjustable so as to vary opening/closing
thereof.
9. Motor according to claim 1 wherein the apparatus for controlling the position of the
eccentric cam (306) is configured so that if the existing value of the parameter to
be controlled is equal to the desired value less an admissible margin of error, the
electrovalve (110) is not excited, whereby the stop valves remain shut and the motor
displacement of the motor remains fixed at the existing value.
10. Method for controlling the position of an eccentric cam (306) of the shaft of a variable-displacement
hydraulic motor (300) according to any of the preceding Claims it comprising the following
steps:
- starting the motor and
- detecting the existing value (320) of at least one operating parameter (320a,320b,320c)
thereof;
- selecting a period of maximum duration of the pulses for opening/closing the electrovalve;
- selecting one of said operating parameters to be controlled;
- comparing the existing value (320) of the selected parameter with a corresponding
set/stored reference value (250),
- emitting and sending a signal (240a,b,c) for the difference between said values
of the selected parameter to the control and command unit (200);
- sending, by the control and command unit (200), of the difference signal (240a,b,c)
to the actuating unit (100);
- sending to the electrovalve (110), by the actuating unit (100), of variable-duration
excitation pulses for opening the electrovalve, having a duration determined on the
basis of the difference signal (240a,b,c) received;
- opening the electrovalve (110) so as to supply the hydraulic control circuit for
performing displacement of the eccentric cam (306);
wherein said electrovalve is of the direct-control type that is always fully open
when activated and wherein the stop valves (122a,122b) for stopping the actuating
fluid remain shut when the electrovalve (110) is not excited for opening, locking
the eccentric cam in position between one excitation and the other of the electrovalve.
11. Method according to Claim 10, characterized in that the period of the command pulses for the electrovalve (110) comprises time intervals
of logic 1 for opening the valve and time intervals of logic 0 for closing the valve,
which are of variable duration.
12. Method according to Claim 11, characterized in that said time intervals of logic value 1 have a longer duration if the existing value
of the parameter to be controlled differs from the set reference value by an amount
of between 25% and 30% of the said desired value and shorter length if said value
is between 0.5% and 1.5% of the desired value.
13. Method according to Claim 10 or 11 or 12 characterized in that it comprises a step of adjusting the speed of variation of the eccentricity of the
motor, by means of throttle elements (123a,123b) arranged in the hydraulic control
circuit of the actuating unit.
14. Method according to Claim 13, characterized in that opening/closing of said throttle elements is adjustable.
15. Method according to any of Claims 10-14, characterized in that said at least one parameter (320) to be controlled is at least one of: the motor
displacement (320a), the pressure (320b) or the speed (320c) of rotation of the motor
shaft.
16. Method according to any of Claims 10-15, characterized in that the control and command unit (200) comprises an adder (240) which receives at its
input said existing values (320a,320b,320c) of the at least one parameter and respective
set/stored reference values (250a,250b,250c) and emits a difference signal (240a,b,c)
for the said at least one selected parameter, which it sends to the input of a processing
unit (260).
17. Method according to claim 10 wherein if the existing value of the parameter to be
controlled is equal to the desired value less an admissible margin of error, the electrovalve
(110) is not excited, whereby the stop valves remain shut and the motor displacement
of the motor remains fixed at the existing value.
1. Hydraulischer Verstellmotor (300), der eine Welle, einen exzentrischen Nocken (306)
und eine Vorrichtung zur Steuerung der Position des exzentrischen Nockens (306) umfasst,
welche Folgendes umfasst:
- ein Mittel (350) zum Bewegen des exzentrischen Nockens (306), das einen doppelt
wirkenden Zylinder (350) umfasst, der über einen Kolben (308) auf den exzentrischen
Nocken (306) zum Ändern der Exzentrizität von diesem und daher der motorischen Verstellung
des Motors einwirkt;
- eine Betätigungseinheit (100) zum Betätigen des exzentrischen Nockens (306), die
ein Elektroventil (110), das zwei Auslässe (110a, 110b) aufweist, die jeweils mit
einer zugehörigen Kammer (350a, 350b) des doppelt wirkenden Zylinders (350) verbunden
sind, und eine hydraulische Steuerschaltung (120a, 120b) zum Steuern des Mittels (350)
zum Bewegen des exzentrischen Nockens (306) umfasst, die zwischen den Auslässen (110a,
110b) des Elektroventils (110) und dem doppelt wirkenden Zylinder (350) angeordnet
ist;
- eine Steuer- und Befehlseinheit (200), welche zwischen den Punkten zum Ermitteln
eines oder mehrerer bestehender Betriebsparameter (320a, 320b, 320c) des Motors (300)
und den Punkten zum Eingeben festgelegter Werte (250a, 250b, 250c) für den einen oder
mehrere Betriebsparameter des Motors in einer Rückkopplung verbunden ist und welche
dazu konzipiert ist, den Betrieb der Betätigungseinheit (100) zum Betätigen des exzentrischen
Nockens (306) zu steuern, wobei das Elektroventil (110) von der direktgesteuerten
Art ist, die bei Aktivierung stets vollends geöffnet ist und die durch Impulse angetrieben
wird, die einen vordefinierten Zeitraum mit Zeitintervallen zum Öffnen/Schließen variabler
Dauer aufweisen, die durch die Steuer- und Befehlseinheit (200) in Abhängigkeit von
der Differenz zwischen einem ermittelten bestehenden Wert (320a, 320b, 320c) und einem
gewünschten abgespeicherten (262) Wert (250a, 250b, 250c) von einem der Parameter
ausgegeben wird,
und in der die hydraulische Steuerschaltung (120a, 120b) Absperrventile (122a, 122b)
zum Anhalten des Betätigungsfluids umfasst, die geschlossen bleiben, wenn das Elektroventil
(110) nicht zum Öffnen angeregt wird, wobei der exzentrische Nocken in einer Position
zwischen einer Anregung und der anderen des Elektroventils verriegelt wird.
2. Motor nach Anspruch 1, dadurch gekennzeichnet, dass der Zeitraum der Befehlsimpulse des Elektroventils (110) Zeitintervalle vom logischen
Wert 1 zum Öffnen des Elektroventils und Zeitintervalle vom logischen Wert 0 zum Schließen
des Elektroventils variabler Dauer umfasst.
3. Motor nach Anspruch 2, dadurch gekennzeichnet, dass die Zeitintervalle vom logischen Wert 1 eine längere Dauer aufweisen, wenn sich der
bestehende Wert des zu steuernden Parameters um einen Wert von zwischen 25 % und 30
% von dem gewünschten Wert unterscheidet, und eine kürzere Dauer, wenn der Wert zwischen
0,5 % und 1,5 % des gewünschten Werts liegt.
4. Motor nach einem der Ansprüche 1-3,
dadurch gekennzeichnet, dass die Steuer- und Befehlseinheit (200) Folgendes umfasst:
- eine Steuerung (260) mit einem Mikroprozessor (262), der mit der Betätigungseinheit
(100) und einer Speichereinheit (261) verbunden ist;
- ein Messsystem (230), das dafür konzipiert ist, die bestehenden Werte von dem einen
oder mehreren Parametern (320a, 320b, 320c) des Motors (300) zu empfangen und entsprechende
Signale (230a, 230b, 230c) auszugeben;
- einen Hinzufüger (240), der dafür konzipiert ist, die bestehenden Werte (320a, 320b,
320c) und jeweilige Referenzwerte (250a, 250b, 250c), die durch den Benutzer (250)
festgelegt wurden und in der Speichereinheit (261) gespeichert sind, an seinem Einlass
zu empfangen und ein Differenzsignal (240a,b,c) für den mindestens einen Parameter,
der an den Einlass der Verarbeitungseinheit (260) zu senden ist, auszugeben.
5. Motor nach einem der Ansprüche 1 bis 4, dadurch gekennzeichnet, dass der mindestens eine zu steuernde Parameter (320) mindestens einer der Folgenden ist:
die motorische Verstellung (320a), der Druck (320b) oder die Geschwindigkeit (320c)
der Drehung der Motorwelle.
6. Motor nach einem der vorhergehenden Ansprüche, dadurch gekennzeichnet, dass die hydraulische Steuerschaltung, die zwischen den Auslässen (110a, 110b) des Elektroventils
(110) und dem Zylinder (350) zum Betätigen des exzentrischen Nockens (306) liegt,
zwei Abzweigungen (120a, 120b) umfasst, die jeweils Folgendes umfassen: Drehdichtungen
(121a, 121b) der Antriebswelle und eines der Absperrventile (122a, 122b), wobei deren
Einlass durch das Fluid, das vom entsprechenden Auslass (110a, 110b) des Elektroventils
(110) zur Verteilung bereitgestellt wird, angetrieben wird, und wobei jedes mit der
gegenüberliegenden Abzweigung der Einlassschaltung des anderen verbunden ist.
7. Motor nach Anspruch 6, dadurch gekennzeichnet, dass jede Abzweigung der hydraulischen Schaltung (120a, 120b) ein Drosselklappenelement
(123a, 123b) umfasst, das zwischen den Absperrventilen und der entsprechenden Kammer
(350a, 350b) des doppelt wirkenden Betätigungszylinders (350) angeordnet ist und dazu
konzipiert ist, die Geschwindigkeit der Änderung der Exzentrizität des Motors zu bestimmen.
8. Motor nach Anspruch 7, dadurch gekennzeichnet, dass die zwei Drosselklappenelemente (123a, 123b) anpassbar sind, um das Öffnen/Schließen
dieser zu variieren.
9. Motor nach Anspruch 1, wobei die Vorrichtung zur Steuerung der Position des exzentrischen
Nockens (306) so konfiguriert ist, dass das Elektroventil (110) nicht angeregt wird,
wenn der bestehende Wert des zu steuernden Parameters gleich dem gewünschten Wert,
abzüglich einer zulässigen Fehlerspanne, ist, wodurch die Absperrventile geschlossen
bleiben und die motorische Verstellung des Motors beim bestehenden Wert fixiert bleibt.
10. Verfahren zur Steuerung der Position eines exzentrischen Nockens (306) der Welle eines
hydraulischen Verstellmotors (300) nach einem der vorhergehenden Ansprüche, die folgenden
Schritte umfassend:
- Starten des Motors und
- Erfassen des bestehenden Werts (320) von mindestens einem Betriebsparameter (320a,
320b, 320c) von diesem;
- Auswählen eines Zeitraums von maximaler Dauer der Impulse zum Öffnen/Schließen des
Elektroventils;
- Auswählen eines der zu steuernden Betriebsparameter;
- Vergleichen des bestehenden Werts (320) des ausgewählten Parameters mit einem entsprechenden
festgelegten/gespeicherten Referenzwert (250);
- Ausgeben und Senden eines Signals (240a,b,c) für die Differenz zwischen den Werten
des ausgewählten Parameters an die Steuer- und Befehlseinheit (200);
- Senden des Differenzsignals (240a,b,c) durch die Steuer- und Befehlseinheit (200)
an die Betätigungseinheit (100);
- Senden von Anregungsimpulsen mit variabler Dauer zum Öffnen des Elektroventils durch
die Betätigungseinheit (100) an das Elektroventil (110), wobei sie eine Dauer aufweisen,
die auf Grundlage des empfangenen Differenzsignals (240a,b,c) bestimmt wird;
- Öffnen des Elektroventils (110), um die hydraulische Steuerschaltung zum Durchführen
einer Verstellung des exzentrischen Nockens (306) zu versorgen;
- wobei das Elektroventil von der direktgesteuerten Art ist, die bei Aktivierung stets
vollständig geöffnet ist, und wobei die Absperrventile (122a, 122b) zum Anhalten des
Betätigungsfluids geschlossen bleiben, wenn das Elektroventil (110) nicht zum Öffnen
angeregt wird, wobei der exzentrische Nocken in einer Position zwischen einer Anregung
und der anderen des Elektroventils verriegelt ist.
11. Verfahren nach Anspruch 10, dadurch gekennzeichnet, dass der Zeitraum der Befehlsimpulse für das Elektroventil (110) Zeitintervalle von Logik
1 zum Öffnen des Ventils und Zeitintervalle von Logik 0 zum Schließen des Ventils
umfasst, welche von variabler Dauer sind.
12. Verfahren nach Anspruch 11, dadurch gekennzeichnet, dass die Zeitintervalle von Logikwert 1 eine längere Dauer aufweisen, wenn sich der bestehende
Wert des zu steuernden Parameters vom festgelegten Referenzwert um eine Höhe von zwischen
25 % und 30 % des gewünschten Werts unterscheidet, und eine kürzere Länge, wenn der
Wert zwischen 0,5 % und 1,5 % des gewünschten Werts liegt.
13. Verfahren nach Anspruch 10 oder 11 oder 12, dadurch gekennzeichnet, dass es einen Schritt zum Anpassen der Änderungsgeschwindigkeit der Exzentrizität des
Motors mittels Drosselklappenelementen (123a, 123b) umfasst, die in der hydraulischen
Steuerschaltung der Betätigungseinheit angeordnet sind.
14. Verfahren nach Anspruch 13, dadurch gekennzeichnet, dass das Öffnen/Schließen der Drosselklappenelemente anpassbar ist.
15. Verfahren nach einem der Ansprüche 10-14, dadurch gekennzeichnet, dass der mindestens eine zu steuernde Parameter (320) mindestens eines der Folgenden ist:
die motorische Verstellung (320a), der Druck (320b) oder die Geschwindigkeit (320c)
der Drehung der Motorwelle.
16. Verfahren nach einem der Ansprüche 10-15, dadurch gekennzeichnet, dass die Steuer- und Befehlseinheit (200) einen Hinzufüger (240) umfasst, der an seinem
Einlass die bestehenden Werte (320a, 320b, 320c) des mindestens einen Parameters und
jeweilige festgelegte/gespeicherte Referenzwerte (250a, 250b, 250c) empfängt und ein
Differenzsignal (240a,b,c) für den mindestens einen ausgewählten Parameter ausgibt,
welchen er an den Einlass einer Verarbeitungseinheit (260) sendet.
17. Verfahren nach Anspruch 10, wobei das Elektroventil (110) nicht angeregt wird, wenn
der bestehende Wert des zu steuernden Parameters gleich dem gewünschten Wert, abzüglich
einer zulässigen Fehlerspanne, ist, wodurch die Absperrventile geschlossen bleiben
und die motorische Verstellung des Motors beim bestehenden Wert fixiert bleibt.
1. Moteur hydraulique à cylindrée variable (300) comprenant un arbre, une came excentrique
(306) et un appareil pour commander la position de la came excentrique (306), qui
comprend :
- un moyen (350) pour mouvoir la came excentrique (306), comprenant un cylindre à
double effet (350) agissant via un piston (308) sur la came excentrique (306) pour
changer son excentricité et par conséquent la cylindrée moteur du moteur ;
- une unité d'actionnement (100) pour actionner la came excentrique (306), comprenant
une électrovanne (110) ayant deux sorties (110a, 110b) raccordées respectivement à
une chambre (350a, 350b) associée du cylindre à double effet (350), et un circuit
de commande hydraulique (120a, 120b) pour commander le moyen (350) pour mouvoir la
came excentrique (306), agencé entre les sorties (110a, 110b) de l'électrovanne (110)
et le cylindre à double effet (350) ;
- une unité de commande et d'ordre (200), qui est connectée en rétroaction entre des
points pour détecter un ou plusieurs paramètres de fonctionnement (320a, 320b, 320c)
existants du moteur (300) et des points pour entrer des valeurs de consigne (250a,
250b, 250c) pour les un ou plusieurs paramètres de fonctionnement du moteur et qui
est conçue pour commander un fonctionnement de l'unité d'actionnement (100) pour actionner
la came excentrique (306), dans lequel
ladite électrovanne (110) est du type à commande directe qui est toujours totalement
ouverte lorsqu'elle est activée et est entraînée par des impulsions ayant une période
prédéfinie avec des intervalles d'ouverture/de fermeture de durée variable émises
par l'unité de contrôle et de commande (200) en fonction de la différence entre une
valeur existante détectée (320, 320b, 320c) et une valeur (250a, 250b, 250c) stockée
souhaitée (262) de l'un desdits paramètres,
et le circuit de commande hydraulique (120a, 120b) comprend des vannes d'arrêt (122a,
122b) pour arrêter le fluide d'actionnement qui restent fermées lorsque l'électrovanne
(110) n'est pas excitée pour l'ouverture, verrouillant la came excentrique en position
entre une excitation et l'autre de l'électrovanne.
2. Moteur selon la revendication 1, caractérisé en ce que la période des impulsions d'ordre de l'électrovanne (110) comprend des intervalles
de valeur logique 1 pour ouvrir l'électrovanne et des intervalles de valeur logique
0 pour fermer l'électrovanne, de durée variable.
3. Moteur selon la revendication 2, caractérisé en ce que lesdits intervalles de valeur logique 1 ont une durée plus longue, si la valeur existante
du paramètre à commander diffère d'une valeur entre 25 % et 30 % de la valeur souhaitée,
et une durée plus courte, si ladite valeur se trouve entre 0,5 % et 1,5 % de la valeur
souhaitée.
4. Moteur selon l'une quelconque des revendications 1 à 3,
caractérisé en ce que l'unité de commande et d'ordre (200) comprend :
- un dispositif de commande (260) avec un microprocesseur (262) connecté à l'unité
d'actionnement (100) et une unité de mémoire (261) ;
- un système de mesure (230) conçu pour recevoir les valeurs existantes des un ou
plusieurs paramètres (320a, 320b, 320c) du moteur (300) et pour émettre des signaux
correspondants (230a, 230b, 230c) ;
- un additionneur (240) conçu pour recevoir au niveau de son entrée lesdites valeurs
existantes (320a, 320b, 320c) et des valeurs de référence (250a, 250b, 250c) respectives
définies par l'utilisateur (250) et stockées dans l'unité de mémoire (261) et pour
émettre un signal de différence (240a, b, c) pour ledit au moins un paramètre à envoyer
à l'entrée de l'unité de traitement (260).
5. Moteur selon l'une quelconque des revendications 1 à 4, caractérisé en ce que ledit au moins un paramètre (320) à commander est au moins l'une parmi : la cylindrée
moteur (320a), la pression (320b) ou la vitesse (320c) de rotation de l'arbre de moteur.
6. Moteur selon l'une quelconque des revendications précédentes, caractérisé en ce que ledit circuit de commande hydraulique situé entre les sorties (110a, 110b) de l'électrovanne
(110) et le cylindre (350) pour actionner la came excentrique (306) comprend deux
dérivations (120a, 120b) comprenant chacune: des joints rotatifs (121a, 121b) de l'arbre
d'entraînement, et l'une desdites vannes d'arrêt (122a, 122b), dont l'entrée est entraînée
par le fluide fourni depuis la sortie correspondante (110a, 110b) de l'électrovanne
de distribution (110) et chacune étant connectée à la dérivation opposée du circuit
d'entrée de l'autre.
7. Moteur selon la revendication 6, caractérisé en ce que chaque dérivation du circuit hydraulique (120a, 120b) comprend un élément papillon
(123a, 123b) agencé entre les vannes d'arrêt et la chambre (350a, 350b) correspondante
du cylindre d'actionnement à double effet (350) et conçu pour déterminer la vitesse
de variation d'excentricité du moteur.
8. Moteur selon la revendication 7, caractérisé en ce que les deux éléments papillon (123a, 123b) sont ajustables de façon à faire varier leur
ouverture/fermeture.
9. Moteur selon la revendication 1, dans lequel l'appareil pour commander la position
de la came excentrique (306) est configuré de telle sorte que, si la valeur existante
du paramètre à commander est égale à la valeur souhaitée, inférieure à une marge d'erreur
admissible, l'électrovanne (110) n'est pas excitée, moyennant quoi les vannes d'arrêt
restent fermées et la cylindrée moteur du moteur reste fixe à la valeur existante.
10. Procédé pour commander la position d'une came excentrique (306) de l'arbre d'un moteur
hydraulique à cylindrée variable (300) selon l'une quelconque des revendications précédentes,
comprenant les étapes suivantes :
- le démarrage du moteur et
- la détection de la valeur existante (320) d'au moins un paramètre de fonctionnement
(320a, 320b, 320c) de celui-ci ;
- la sélection d'une période de durée maximale des impulsions pour ouvrir/fermer l'électrovanne
;
- la sélection de l'un desdits paramètres de fonctionnement à commander ;
- la comparaison de la valeur existante (320) du paramètre sélectionné à une valeur
de référence (250) définie/stockée correspondante,
- l'émission et l'envoi d'un signal (240a, b, c) pour la différence entre lesdites
valeurs du paramètre sélectionné à l'unité de commande et d'ordre (200) ;
- l'envoi, par l'unité de commande et d'ordre (200), du signal de différence (240a,
b, c) à l'unité d'actionnement (100) ;
- l'envoi à l'électrovanne (110), par l'unité d'actionnement (100), d'impulsions d'excitation
de durée variable pour ouvrir l'électrovanne, ayant une durée déterminée sur la base
du signal de différence (240a, b, c) reçu ;
- l'ouverture de l'électrovanne (110) de façon à alimenter le circuit de commande
hydraulique pour effectuer une cylindrée de la came excentrique (306) ;
- dans lequel ladite électrovanne est du type à commande directe qui est toujours
totalement ouverte lorsqu'elle est activée et dans lequel les vannes d'arrêt (122a,
122b) pour arrêter le fluide d'actionnement restent fermées lorsque l'électrovanne
(110) n'est pas excitée pour l'ouverture, verrouillant la came excentrique en position
entre une excitation et l'autre de l'électrovanne.
11. Procédé selon la revendication 10, caractérisé en ce que la période des impulsions d'ordre pour l'électrovanne (110) comprend des intervalles
de logique 1 pour ouvrir la vanne et des intervalles de logique 0 pour fermer la vanne,
qui sont de durée variable.
12. Procédé selon la revendication 11, caractérisé en ce que lesdits intervalles de valeur logique 1 ont une durée plus longue, si la valeur existante
du paramètre à commander diffère de la valeur de référence de consigne d'une quantité
entre 25 % et 30 % de ladite valeur souhaitée et une durée plus courte si ladite valeur
se trouve entre 0,5 % et 1,5 % de la valeur souhaitée.
13. Procédé selon la revendication 10 ou 11 ou 12, caractérisé en ce qu'il comprend une étape d'ajustement de la vitesse de variation de l'excentricité du
moteur, au moyen d'éléments papillon (123a, 123b) agencés dans le circuit de commande
hydraulique de l'unité d'actionnement.
14. Procédé selon la revendication 13, caractérisé en ce que l'ouverture/la fermeture desdits éléments papillon est ajustable.
15. Procédé selon l'une quelconque des revendications 10 à 14, caractérisé en ce que ledit au moins un paramètre (320) à commander est au moins l'une parmi: la cylindrée
moteur (320a), la pression (320b) ou la vitesse (320c) de rotation de l'arbre de moteur.
16. Procédé selon l'une quelconque des revendications 10 à 15, caractérisé en ce que l'unité de commande et d'ordre (200) comprend un additionneur (240) qui reçoit au
niveau de son entrée lesdites valeurs existantes (320a, 320b, 320c) de l'au moins
un paramètre et des valeurs de référence (250a, 250b, 250c) définies/stockées respectives
et émet un signal de différence (240a, b, c) pour ledit au moins un paramètre sélectionné,
qu'il envoie à l'entrée d'une unité de traitement (260).
17. Procédé selon la revendication 10, dans lequel, si la valeur existante du paramètre
à commander est égale à la valeur souhaitée, inférieure à une marge d'erreur admissible,
l'électrovanne (110) n'est pas excitée, moyennant quoi les vannes d'arrêt restent
fermées et la cylindrée moteur du moteur reste fixe à la valeur existante.