[0001] This invention relates to a machine for making at least one continuous rod of filter
material or tobacco. One example of such a machine in the prior art is shown in
EP0743020A1.
[0002] In other words, the object of this invention is applicable both to cigarette making
machines and filter making machines.
[0003] Machines for making continuous rods of tobacco generally involve the use of a substantially
vertical duct which is fed from below with a continuous flow of tobacco particles
and at the top end of which there is a suction conveyor belt on which a semi-finished,
continuous stream of tobacco is formed.
[0004] The suction belt is adapted to feed the semi-finished, continuous stream of tobacco
along a predetermined path defined by the conveyor itself to a preforming device,
which produces a continuous stream, and then to a station for forming a continuous
tobacco rod where a web of paper is wrapped around the continuous tobacco rod to form
a continuous cigarette rod or cylinder which is then cut into individual cigarettes
by a cutting device.
[0005] More specifically, before being sent into the forming channel of the garniture tongue,
the semi-finished, continuous stream is suitably preformed and progressively compacted
by the preforming device comprising a tile-shaped member which gives the advancing
semi-finished, continuous stream the correct transverse dimension.
[0006] In other words, while the semi-finished, continuous stream is being transferred to
the forming channel of the garniture tongue, the tile-shaped member controls and guides
the semi-finished, continuous stream, compressing it after it has been deposited on
the web of paper with which the continuous tobacco rod will be made.
[0007] As is known, the production of cigarette filters, on the other hand, involves processing
a continuous strip of filter material, for example cellulose acetate, obtained from
a bale of compressed filter material. The strip is made to advance along a predetermined
path through processing stations where it is stretched lengthways and crossways and
then sprayed with chemical additives such as, for example, triacetin.
[0008] Preforming devices located at a specific station then preform the semi-finished,
cylindrical streams of filter material to make continuous streams of filter material.
[0009] In known solutions, each preforming device comprises a substantially funnel shaped
duct with an end portion having the shape of an oblong tile into which the semi-finished,
continuous stream is fed. The tile-shaped end portion progressively reduces the transverse
cross section of the stream until it becomes a continuous stream of predetermined
diameter.
[0010] Downstream of the funnel-shaped element, the continuous stream is channelled into
the respective forming channel of a garniture tongue where the continuous streams
advance in defined, parallel directions in such a way as to form continuous rods of
filter material which a rotary cutting device then cuts into separate filter sticks.
[0011] Each filter stick may have the length of one or more filter tips, depending on requirements,
which will be applied to the cigarettes in the filter tip attachment machine.
[0012] It should be noted therefore that both in the case of machines for making continuous
rods of tobacco and in the case of machines for making continuous rods of filter material,
the device which preforms semi-finished, continuous stream comprises an oblong tile-shaped
member in which the semi-finished, continuous stream is channelled in order to progressively
reduce the size of its transverse cross section until obtaining a continuous stream
whose transverse cross section is substantially equal in diameter to the cigarettes
or filters to be made.
[0013] In other words, the two machines have in common the fact of having a tile-shaped
member designed to constrain and simultaneously compress the material (whether tobacco
or filter material in the form of a semi-finished, continuous stream) into a forming
channel of the garniture tongue so as to give it the transverse cross section of the
size it needs to have in the garniture tongue.
[0014] The Applicant has observed that the continuous stream of filter material or tobacco
feeding out of the tile-shaped members tends to loosen up and come apart and scattered.
The Applicant has observed that this is due to the sharp edge at the top of the outfeed
section of the tile-shaped member.
[0015] In effect, considering the high speed at which these machine operate, the more the
transverse cross section of the semi-finished, continuous stream is reduced in size,
the more the density per unit area of the filter material or tobacco increases and
the sudden interruption of this behaviour (diminishing cross section size accompanied
by increasing density) at the end of the tile-shaped member means that the continuous
stream tends to instantaneously recover its shape and to expand as it leaves the tile-shaped
member. Thus, the progressive compression inside the tile-shaped member creates a
state of tension in the filter material or tobacco, which causes the material to expand
suddenly and instantaneously when it leaves the outfeed section, thus tending to loosen
up and come apart.
[0016] In particular, it has been observed, especially in the case of filters made entirely
of ground charcoal or filters with charcoal particles dispersed in the filter material,
that the continuous stream leaving the tile-shaped member after being compressed inside
it tends to return elastically to its originally shape and to disintegrate, or even
"explode" (a phenomenon whereby random particles are expelled in sudden and uncontrolled
manner from the continuous stream).
[0017] Similarly, it has been observed that in machines for making continuous rods of tobacco,
the sharp edge at the end of the tile-shaped member has the effect of scraping the
semi-finished, continuous stream of tobacco. Thus, the continuous stream of tobacco
feeding out is frayed and not as compact as required, with tobacco particles being
scattered around as it moves.
[0018] The drawbacks described above, besides negatively affecting the quality of the continuous
rods of tobacco or filter material, can lead to interruptions and shutdowns in the
production process.
[0019] In this context, the technical purpose which forms the basis of this invention is
to propose a machine for making at least one continuous rod of filter material or
tobacco to overcome the above mentioned drawbacks of the prior art.
[0020] More specifically, this invention has for an aim to provide a machine for making
at least one continuous rod of filter material or tobacco and which allows making
a continuous stream of filter material or tobacco which keeps its shape and correct
transverse cross section size.
[0021] Another aim of this invention is to provide a machine for making at least one continuous
rod of filter material or tobacco and which allows increasing the efficiency of the
rod production process and preventing particles of filter material or tobacco from
being scattered and lost.
[0022] The technical purpose indicated and the aims specified are substantially achieved
by a machine for making at least one continuous rod of filter material or tobacco
comprising the technical features set out in one or more of the accompanying claims.
[0023] The dependent claims, which are incorporated herein by reference, correspond to different
embodiments of the invention.
[0024] Further features and advantages of this invention are more apparent in the nonlimiting
description of a preferred but non-exclusive embodiment of a machine for making at
least one continuous rod of filter material or tobacco, as illustrated in the accompanying
drawings, in which:
- Figure 1 is a functional diagram of a machine for making at least one continuous rod
of filter material or tobacco according to this invention;
- Figure 2 is a schematic perspective view of an oblong tile-shaped member according
to this invention;
- Figure 3 is a schematic cross section of a portion of a first embodiment of the machine
not according to this invention;
- Figure 4 is a schematic cross section of a portion of a second embodiment of the machine
not according to this invention;
- Figure 5 is a schematic cross section of a portion of a third embodiment of the machine
according to this invention; and
- Figure 6 is a schematic cross section of a portion of an alternative embodiment of
the machine according to this invention.
[0025] With reference to the accompanying drawings, the numeral 1 denotes in its entirety
a machine for making at least one continuous rod of filter material or tobacco made
according to the teachings of this invention and hereinafter referred to simply as
machine 1.
[0026] In other words, the machine 1 is configured to make continuous rods 100 of filter
material "F" or continuous rods 100 of tobacco "T", both suitable for use in making
cigarettes.
[0027] The term "cigarette" is used to generally denote a plurality of products or smoking
articles such as, for example, cigarettes, cigars, cigarillos and the like.
[0028] With reference to Figure 1, the machine 1 comprises a process station 2 for processing
filter material "F" or tobacco "T" to make at least one semi-finished, continuous
stream 101 of filter material "F" or tobacco "T". More specifically, the process station
2 is adapted to receive the filter material "F" or the tobacco "T" to be processed.
[0029] Preferably, in a first variant embodiment not illustrated in the accompanying drawings,
the process station 2 for processing filter material "F" is configured to process
the filter material "F" along a predetermined path along which the filter material
"F" is processed to make at least one semi-finished, continuous stream 101 of filter
material "F". More specifically, the process station 2 for processing filter material
"F" comprises forming means used to obtain at least one continuous strip of filter
material "F" which is in turn fed to longitudinal and transverse stretching means.
Downstream of the stretching means, the process station 2 comprises a chemical unit
for chemically treating at least one continuous strip of filter material "F", where
the at least one strip is sprayed with chemical additives such as, for example, triacetin.
[0030] Downstream of the chemical unit, the at least one strip is fed by a plurality of
transfer rollers to pneumatic suction devices which transform the strip into a semi-finished,
continuous stream 101 of filter material "F".
[0031] Preferably, in a second variant embodiment not illustrated in the accompanying drawings,
the process station 2 for processing tobacco "T" comprises, instead, a suction conveyor
belt which is looped around end rollers, rotatable about parallel axes, and which
has a lower section adapted to use suction to hold down particles of tobacco "T" coming
from a vertical duct which is not illustrated and which is mounted under the lower
section of the conveyor, to form a semi-finished, continuous stream 101 of tobacco
"T". The semi-finished, continuous stream 101 of tobacco "T" is suitable for being
fed continuously by the lower section of the conveyor belt along a feed direction
transverse to the axes of rotation of the end rollers. According to this invention,
the machine 1 comprises a pre-forming device 3 located downstream of the process station
2 and adapted to receive at least one semi-finished continuous stream 101 of filter
material "F" or tobacco "T" in order to make at least one continuous stream 102 of
filter material "F" or tobacco "T", as will become clearer as this description continues.
[0032] Downstream of the preforming device 3, the machine 1 then comprises a garniture tongue
4 adapted to receive the at least one continuous stream 102 of filter material "F"
or tobacco and configured to form at least one continuous rod 100 of filter material
"F" or tobacco "T".
[0033] The garniture tongue 4 has a forming channel 5 along which the at least one continuous
rod 100 is progressively formed as it feeds along a forming feed direction "X".
[0034] Preferably, the machine 1 comprises a wrapping station 6 configured to feed into
the forming channel 5 a continuous strip of paper "C" which is progressively wrapped
by the garniture tongue 4 around the continuous stream 102 of filter material "F"
or tobacco "T" to make the continuous rod of filter material "F" or tobacco "T".
[0035] At the outfeed end of the forming channel 5, the machine 1 preferably also comprises
a cutting device 7 - a rotary cutting device, for example - configured to cut the
continuous rod 100 into individual segments, not illustrated.
[0036] Preferably, the garniture tongue 4 for forming the continuous rod 100 has an infeed
station with an endless conveyor 8, one portion of which extends under the conveyor
belt of the process station 2 for processing the tobacco "T" or under the outfeed
station of the pneumatic suction devices of the strip of filter material "F".
[0037] The endless conveyor 8 of the garniture tongue 4 is adapted to run along a feed direction
parallel to the forming feed direction "X", at least partly inside a groove 9 of the
garniture tongue 4 defining the bottom surface 5a of the forming channel 5. The endless
conveyor 8 forces the continuous strip of paper "C", if present, to be wrapped progressively
round the continuous stream 102 of filter material "F" or tobacco "T".
[0038] The continuous stream 102 is fed to the garniture tongue 4 by the preforming device
3 which is interposed between the feed station 2 and the garniture tongue 4 itself.
[0039] With reference to Figure 2, the preforming device 3 comprises at least one oblong
tile-shaped member 10, hereinafter referred to simply as tile 10, having a directrix
"D" which makes a first defined angle "α" with the forming feed direction "X".
[0040] In other words, the first defined angle "α" defines the inclination of the tile 10
relative to the forming feed direction "X".
[0041] Preferably, the first defined angle "α" between the directrix "D" of the tile 10
and the forming feed direction is between 0° and 2°, and still more preferably, 0.5°.
[0042] It should be noted that in Figures 2-5, the proportion between the length and height
of the tile 10 has been increased for graphical purposes in order to make the inventive
concept of the invention clearer and the drawings more legible. Thus, in the drawings,
the first defined angle "α" looks larger than it actually is without thereby causing
the invention to become meaningless.
[0043] It should be noted that the term "directrix" is used herein to denote the axis tangent
to the surface of revolution of the ideal cylinder or frustum that determines the
development of a component.
[0044] The tile 10 has an inside surface 10' which is configured to progressively reduce
the transverse cross section of the semi-finished, continuous stream 101 feeding along
it between an infeed portion 10a and an outfeed portion 10b of the tile 10 itself
and to channel the stream into the forming channel 3.
[0045] Advantageously according to this invention, the preforming device 3 also comprises
a connecting member 12 which blends the tile 10 with the forming channel 3 of the
garniture tongue 4 and which is configured in such a way as to allow the semi-finished,
continuous stream 101 to be progressively compacted.
[0046] In effect, the connecting member 12 has an inside surface 12' which blends smoothly
with the inside surface 10' of the tile to define an intermediate connecting feed
path P.
[0047] In other words, after being progressively compressed along the inside surface 10'
of the tile 10, the semi-finished, continuous stream 101 of filter material "F" or
tobacco undergoes a step of compacting along the intermediate connecting feed path
P which prevents an abrupt passage between the end portion 10b of the tile 10 and
the forming channel 5. Thus, the end portion 10b of the tile 10 corresponds to an
infeed portion 12a of the connecting member 12. In other words, the connecting member
12 allows the semi-finished, continuous stream 101 to be gradually compacted before
it leaves the forming channel 3 and enters the forming channel 5 as continuous stream
102 so that its newly-formed transverse cross section remains unchanged in size as
far as possible.
[0048] Advantageously, the connecting member 12 accompanies the semi-finished, continuous
stream 101, which is progressively transformed into continuous stream 102, towards
the forming channel 5 more smoothly and less abruptly compared to the sharp edge formed
by the end portion 10b of the tile 10, thus preventing the compressed particles of
filter material "F" or tobacco "T" from instantaneously expanding and scattering into
the environment and causing the newly-formed continuous stream 102 to lose its shape.
[0049] Preferably, the connecting member 12 has an outfeed portion 12b defining with the
groove 9 the transverse cross section of the continuous rod 100 of filter material
"F" or tobacco to be made.
[0050] The connecting member 12 thus allows stabilizing the shape and transverse cross section
of the continuous stream 102 before the continuous stream is formed in the garniture
tongue 4 to obtain a continuous rod 100 of excellent quality.
[0051] Advantageously, the connecting member 12 allows preventing loss of particles of filter
material "F" or tobacco "T" and, in particular, prevents the filter material "F" from
"exploding" (especially if the filter material "F" comprises charcoal) and prevents
the particles of tobacco "T" from scattering. In effect, the continuous stream 102
feeding out of the outfeed portion 12b of the connecting member 12 is compressed and
compact; that way, the filter material "F" and the tobacco "T" keep their shape and
are prevented from breaking up/scattering.
[0052] With reference to a first embodiment of the machine 1 not according to this invention,
illustrated in Figure 3, the connecting member 12 preferably defines a straight intermediate
connecting feed path P. Still more preferably, the straight intermediate connecting
feed path P is substantially parallel to the forming feed direction X. In other words,
the inside surface 12' of the connecting member 12 is defined by a semi-cylindrical
portion which is parallel to the forming feed direction "X".
[0053] Advantageously, therefore, the semi-finished, continuous stream 101 feeding out from
the end portion 10b of the tile 10 is made to advance along an intermediate connecting
feed path P which ensures that the semi-finished, continuous stream 101 adopts a constant
cross section along the entire path P so as to effectively compact the filter material
"F" or the tobacco "T" of the semi-finished, continuous stream 101. The transverse
cross section imparted to the semi-finished, continuous stream 101 feeding along the
straight intermediate connecting feed path P is advantageously maintained by the continuous
stream 102 as it leaves the outfeed portion 12b of the connecting member 12 and enters
the forming channel 5.
[0054] With reference to a second embodiment of the machine 1 not according to this invention,
illustrated in Figure 4, the connecting member 12 preferably defines a curved intermediate
connecting feed path P. In other words, the inside surface 12' progressively blends
in asymptotic manner the end portion 10b of the tile 10 with the outfeed portion 12b
of the connecting member 12, defining, for example, an ideal pseudospherical portion.
[0055] That way, the semi-finished, continuous stream 101 is compressed and compacted more
gradually, smoothly and less abruptly compared to the case where only the tile is
present, thus guaranteeing correct compacting of certain types of tobacco "T" or filter
material "F".
[0056] With reference to a third embodiment of the machine 1 according to this invention,
illustrated in Figure 5, the pre-forming device 3 also comprises, at an outfeed portion
12b of the connecting member 12 between the connecting member 12 itself and the garniture
tongue 4, an upwardly-diverging tile shaped end member 13 having a respective directrix
"D1" making a second defined angle "β" with the forming feed direction "X".
[0057] Advantageously, this end member 13, besides accompanying the continuous stream 102
as it leaves the connecting member 12, also has a safety function and that is to prevent
any fragments or particles of filter material "F" or tobacco "T" which might in any
case come away from the continuous stream 102 from being dispersed into the surrounding
area and jamming the machine 1 or negatively affecting its operation.
[0058] Preferably, the second defined angle "β" between the directrix "D1" of the end member
13 and the forming feed direction "X" is between 0° and 10°.
[0059] More specifically, the second defined angle "β" between the directrix "D1" of the
end member 13 and the forming feed direction "X" is equal to 2°.
[0060] In a possible variant embodiment of this invention, illustrated in Figure 6, the
connecting member 12 defines a straight intermediate connecting feed path P and the
inside surface 12' of the connecting member 12 has a directrix "D2" diverging upwards
relative to the directrix "D" of the tile-shaped member 10 (in such a way as to define
a frusto-conical portion) and making a third defined angle "γ" with the forming feed
direction "X".
[0061] It should be noted that in an embodiment not illustrated but nevertheless falling
within the scope of the inventive concept of the solution described, the connecting
point between the inside surface 12' of the connecting member 12 and the inside surface
10' of the tile is made curved so that the two surfaces are smoothly blended with
each other.
[0062] This invention achieves the preset aims by overcoming the above mentioned disadvantages
of the prior art and providing the user with a machine 1 which allows making at least
one excellent quality continuous rod of filter material or tobacco thanks to the presence
of a connecting member 12 disposed between the forming channel 5 and the tile 10,
ensuring that the continuous stream 102 formed is effectively compressed and compacted.
1. A machine (1) for making at least one continuous rod (100) of filter material (F)
or tobacco (T), comprising:
- a process station (2) for processing filter material (F) or tobacco (T) to make
at least one semi-finished, continuous stream (101) of filter material (F) or tobacco
(T),
- a pre-forming device (3) located downstream of the process station (2) and adapted
to receive the at least one semi-finished, continuous stream (101) in order to make
at least one continuous stream (102) of filter material (F) or tobacco (T),
- a garniture tongue (4) configured to form at least one continuous rod (100) of filter
material (F) or tobacco (T), located downstream of the pre-forming device (3) and
adapted to receive the at least one continuous stream (102), the garniture tongue
(4) having a forming channel (5) along which the at least one continuous rod (100)
is progressively formed as it feeds along a forming feed direction (X);
the pre-forming device (3) comprising at least one oblong tile-shaped member (10)
having a directrix (D) which makes a first defined angle (α) with the forming feed
direction (X), the at least one oblong tile-shaped member (10) having an inside surface
(10') which is configured to progressively reduce the transverse cross section of
the semi-finished, continuous stream (101) feeding along it between an infeed portion
(10a) and an outfeed portion (10b) of the oblong tile-shaped member (10) and to channel
the stream into the forming channel (5);
the machine (1) being
characterized in that, at the outfeed portion (10b) of said oblong tile-shaped member (10) between the oblong
tile-shaped member (10) itself and the channel (5) of the garniture tongue (4), the
pre-forming device (3) comprises at least one tile-shaped upwardly-diverging end member
(13), and
in that the pre-forming device (3) comprises at least one connecting member (12) between
the oblong tile-shaped member (10) and the end member (13), wherein said connecting
member (12) has an inside surface (12') which blends smoothly with the inside surface
(10') of the oblong tile-shaped member (10) and defining an intermediate connecting
feed path (P), said at least one connecting member (12) being configured in such a
way as to allow a semi-finished continuous stream (101) of filter material (F) or
tobacco (T) to be progressively compacted.
2. The machine (1) according to claim 1, wherein said end member (13) has a respective
directrix (D1) making a respective defined angle (β) with the forming feed direction
(X).
3. The machine (1) according to claim 1 or 2, wherein the at least one connecting member
(12) defines a straight intermediate connecting feed path (P).
4. The machine (1) according to claim 3, wherein the straight intermediate connecting
feed path (P) is substantially parallel to the forming feed direction (X).
5. The machine (1) according to one or more of the preceding claims, wherein the first
defined angle (α) between the directrix (D) of the oblong tile-shaped member (10)
and the forming feed direction (X) is between 0° and 2°, preferably 0.5°.
6. The machine (1) according to claim 1, wherein the connecting point between the inside
surface (12') of the connecting member (12) and the inside surface (10') of the oblong
tile-shaped member (10) is made curved so that the two surfaces are smoothly blended
with each other.
7. A machine (1) for making at least one continuous rod (100) of filter material (F)
or tobacco (T), comprising:
- a process station (2) for processing filter material (F) or tobacco (T) to make
at least one semi-finished, continuous stream (101) of filter material (F) or tobacco
(T),
- a pre-forming device (3) located downstream of the process station (2) and adapted
to receive the at least one semi-finished, continuous stream (101) in order to make
at least one continuous stream (102) of filter material (F) or tobacco (T),
- a garniture tongue (4) configured to form at least one continuous rod (100) of filter
material (F) or tobacco (T), located downstream of the pre-forming device (3) and
adapted to receive the at least one continuous stream (102), the garniture tongue
(4) having a forming channel (5) along which the at least one continuous rod (100)
is progressively formed as it feeds along a forming feed direction (X); the pre-forming
device (3) comprising at least one oblong tile-shaped member (10) having a directrix
(D) which makes a first defined angle (α) with the forming feed direction (X), the
at least one oblong tile-shaped member (10) having an inside surface (10') which is
configured to progressively reduce the transverse cross section of the semi-finished,
continuous stream (101) feeding along it between an infeed portion (10a) and an outfeed
portion (10b) of the oblong tile-shaped member (10) and to channel the stream into
the forming channel (5);
the machine (1) being
characterized in that the pre-forming device (3) comprises at least one connecting member (12) defining
a straight intermediate connecting feed path (P) between the oblong tile-shaped member
(10) and the forming channel (5) of the garniture tongue (4) and
in that the inside surface (12') of the connecting member (12) has a directrix (D2) diverging
upwards relative to the directrix (D) of the tile-shaped member (10).
8. The machine of claim 7, wherein the inside surface (12') of the connecting member
(12) defines a frusto-conical portion.
9. The machine of claim 7 or 8, wherein the inside surfaces of the oblong tile-shaped
member (10) and of the connecting member (12) are connected at a connecting point.
10. The machine of claim 9, wherein said connecting point is made curved so that the two
surfaces are smoothly blended with each other
1. Maschine (1) zur Herstellung mindestens eines durchgehenden Stabs (100) aus Filtermaterial
(F) oder Tabak (T), umfassend:
- eine Verarbeitungsstation (2) zur Verarbeitung von Filtermaterial (F) oder Tabak
(T), um mindestens einen halbfertigen durchgehenden Strang (101) aus Filtermaterial
(F) oder Tabak (T) herzustellen;
- eine Vorformungsvorrichtung (3), die nach der Verarbeitungsstation (2) angeordnet
und ausgelegt ist, um den mindestens einen halbfertigen durchgehenden Strang (101)
zu erhalten, um mindestens einen durchgehenden Strang (102) aus Filtermaterial (F)
oder Tabak (T) herzustellen;
- eine Zubehörzunge (4), die so ausgebildet ist, dass sie mindestens einen durchgehenden
Stab (100) aus Filtermaterial (F) oder Tabak (T) formt, nach der Vorformungsvorrichtung
(3) angeordnet ist und geeignet ist, um den mindestens einen durchgehenden Strang
(102) zu erhalten, wobei die Zubehörzunge (4) einen Formungskanal (5) aufweist, entlang
dem der mindestens eine durchgehende Stab (100) progressiv geformt wird, während er
entlang einer Formungszuführungsrichtung (X) zugeführt wird;
wobei die Vorformungsvorrichtung (3) mindestens ein längliches fliesenförmiges Element
(10) umfasst, das eine Mantellinie (D) aufweist, die mit der Formungszuführungsrichtung
(X) einen ersten definierten Winkel (α) bildet, wobei das mindestens eine längliche
fliesenförmige Element (10) eine innenseitige Oberfläche (10') aufweist, die ausgebildet
ist, um den transversalen Querschnitt des halbfertigen, durchgehenden Strangs (101),
der entlang ihr zwischen einem Einlaufabschnitt (10a) und einem Auslaufabschnitt (10b)
des länglichen fliesenförmigen Elements (10) zugeführt wird, progressiv zu reduzieren
und um den Strang in den Formungskanal (5) einzuleiten;
wobei die Maschine (1)
dadurch gekennzeichnet ist, dass am Auslaufabschnitt (10b) des länglichen fliesenförmigen Elements (10) zwischen dem
länglichen fliesenförmigen Element (10) selbst und dem Kanal (5) der Zubehörzunge
(4) die Vorformungsvorrichtung (3) mindestens ein fliesenförmiges nach oben divergierendes
Endelement (13) umfasst, und dadurch, dass die Vorformungsvorrichtung (3) mindestens
ein Verbindungselement (12) zwischen dem länglichen fliesenförmigen Element (10) und
dem Endelement (13) umfasst, wobei das Verbindungselement (12) eine innenseitige Oberfläche
(12') aufweist, die reibungslos in die innenseitige Oberfläche (10') des länglichen
fliesenförmigen Elements (10) geblendet wird und einen Zwischenverbindungszuführungsweg
(P) definiert, wobei das mindestens eine Verbindungselement (12) ausgebildet ist,
um zu ermöglichen, dass ein durchgehender halbfertiger Strang (101) aus Filtermaterial
(F) oder Tabak (T) progressiv verdichtet wird.
2. Maschine (1) nach Anspruch 1, wobei das Endelement (13) eine jeweilige Mantellinie
(D1) aufweist, die einen jeweiligen definierten Winkel (β) mit der Formungszuführungsrichtung
(X) bildet.
3. Maschine (1) nach Anspruch 1 oder 2, wobei das mindestens eine Verbindungselement
(12) einen geraden Zwischenverbindungszuführungsweg (P) definiert.
4. Maschine (1) nach Anspruch 3, wobei der gerade Zwischenverbindungszuführungsweg (P)
im Wesentlichen parallel zur Formungszuführungsrichtung (X) verläuft.
5. Maschine (1) nach einem oder mehreren der vorhergehenden Ansprüche, wobei der erste
definierte Winkel (α) zwischen der Mantellinie (D) des länglichen fliesenförmigen
Elements (10) und der Formungszuführungsrichtung (X) zwischen 0° und 2°, vorzugsweise
0,5°, beträgt.
6. Maschine (1) nach Anspruch 1, wobei der Verbindungspunkt zwischen der innenseitigen
Oberfläche (12') des Verbindungselements (12) und der innenseitigen Oberfläche (10')
des länglichen fliesenförmigen Elements (10) gekrümmt gebildet ist, so dass die beiden
Oberflächen reibungslos ineinander geblendet werden.
7. Maschine (1) zur Herstellung mindestens eines durchgehenden Stabs (100) aus Filtermaterial
(F) oder Tabak (T), umfassend:
- eine Verarbeitungsstation (2) zur Verarbeitung von Filtermaterial (F) oder Tabak
(T), um mindestens einen halbfertigen durchgehenden Strang (101) aus Filtermaterial
(F) oder Tabak (T) herzustellen;
- eine Vorformungsvorrichtung (3), die nach der Verarbeitungsstation (2) angeordnet
und ausgelegt ist, um den mindestens einen halbfertigen durchgehenden Strang (101)
zu erhalten, um mindestens einen durchgehenden Strang (102) aus Filtermaterial (F)
oder Tabak (T) herzustellen;
- eine Zubehörzunge (4), die so ausgebildet ist, dass sie mindestens einen durchgehenden
Stab (100) aus Filtermaterial (F) oder Tabak (T) formt, nach der Vorformungsvorrichtung
(3) angeordnet ist und geeignet ist, um den mindestens einen durchgehenden Strang
(102) zu erhalten, wobei die Zubehörzunge (4) einen Formungskanal (5) aufweist, entlang
dem der mindestens eine durchgehende Stab (100) progressiv geformt wird, während er
entlang einer Formungszuführungsrichtung (X) zugeführt wird;
wobei die Vorformungsvorrichtung (3) mindestens ein längliches fliesenförmiges Element
(10) umfasst, das eine Mantellinie (D) aufweist, die mit der Formungszuführungsrichtung
(X) einen ersten definierten Winkel (α) bildet, wobei das mindestens eine längliche
fliesenförmige Element (10) eine innenseitige Oberfläche (10') aufweist, die ausgebildet
ist, um den transversalen Querschnitt des halbfertigen, durchgehenden Strangs (101),
der entlang ihr zwischen einem Einlaufabschnitt (10a) und einem Auslaufabschnitt (10b)
des länglichen fliesenförmigen Elements (10) zugeführt wird, progressiv zu reduzieren
und um den Strang in den Formungskanal (5) einzuleiten;
wobei die Maschine (1)
dadurch gekennzeichnet ist, dass die Vorformungsvorrichtung (3) mindestens ein Verbindungselement (12) umfasst, das
einen geraden Zwischenverbindungszuführungsweg (P) zwischen dem länglichen fliesenförmigen
Element (10) und dem Formungskanal (5) der Zubehörzunge (4) definiert und dadurch,
dass die innenseitige Oberfläche (12') des Verbindungselements (12) eine Mantellinie
(D2) aufweist, die relativ zur Mantellinie (D) des fliesenförmigen Elements (10) nach
oben divergiert.
8. Maschine nach Anspruch 7, wobei die innenseitige Oberfläche (12') des Verbindungselements
(12) einen kegelstumpfförmigen Abschnitt definiert.
9. Maschine nach Anspruch 7 oder 8, wobei die innenseitigen Oberflächen des länglichen
fliesenförmigen Elements (10) und des Verbindungselements an einem Verbindungspunkt
verbunden sind.
10. Maschine nach Anspruch 9, wobei der Verbindungspunkt gekrümmt gebildet ist, so dass
die beiden Oberflächen reibungslos ineinander geblendet werden.
1. Machine (1) de fabrication d'au moins une tige continue (100) de matériau de filtre
(F) ou de tabac (T), comprenant :
- un poste de traitement (2) servant à traiter le matériau de filtre (F) ou le tabac
(T) pour réaliser au moins un boudin (101) semi-fini continu de matériau de filtre
(F) ou de tabac (T),
- un dispositif à préformer (3) situé en aval du poste de traitement (2) et adapté
pour recevoir l'au moins un boudin (101) semi-fini continu afin de réaliser au moins
un boudin continu (102) de matériau de filtre (F) ou de tabac (T),
- un doigt guide de canal de formation (4) configuré pour former au moins une tige
continue (100) de matériau de filtre (F) ou de tabac (T), situé en aval du dispositif
à préformer (3) et adapté pour recevoir l'au moins un boudin continu (102), le doigt
guide de canal de formation (4) comportant un canal de formation (5) le long duquel
l'au moins une tige continue (100) est progressivement formée à mesure qu'elle avance
le long d'une direction de progression de formation (X) ;
le dispositif à préformer (3) comprenant au moins un élément en forme de carreau oblong
(10) présentant une directrice (D) faisant un premier angle défini (α) avec la direction
d'alimentation de formation (X), l'au moins un élément en forme de carreau oblong
(10) comportant une surface intérieure (10') étant configurée pour réduire progressivement
la section transversale du boudin (101) semi-fini continu s'alimentant le long de
celle-ci entre une partie d'entrée (10a) et une partie de sortie (10b) de l'élément
en forme de carreau oblong (10) et pour canaliser le boudin dans le canal de formation
(5) ;
la machine (1) étant
caractérisée en ce que, en correspondance de la partie de sortie (10b) dudit élément en forme de carreau
oblong (10) entre l'élément en forme de carreau oblong (10) lui-même et le canal (5)
du doigt guide de canal de formation (4), le dispositif à préformer (3) comprend au
moins un élément d'extrémité en forme de carreau (13) divergeant vers le haut, et
en ce que le dispositif à préformer (3) comprend au moins un élément de raccordement (12) entre
l'élément en forme de carreau oblong (10) et l'élément d'extrémité (13), dans laquelle
ledit élément de raccordement (12) présente une surface intérieure (12') qui se fond
sans à-coups avec la surface intérieure (10') de l'élément en forme de carreau oblong
(10) et définissant un parcours d'alimentation de raccordement (P) intermédiaire,
ledit au moins un élément de raccordement (12) étant configuré de manière à permettre
à un boudin (101) semi-fini continu de matériau de filtre (F) ou de tabac (T) d'être
progressivement compacté.
2. Machine (1) selon la revendication 1, dans laquelle ledit élément d'extrémité (13)
présente une directrice (D1) respective faisant un angle défini (β) respectif avec
la direction d'alimentation de formation (X).
3. Machine (1) selon la revendication 1 ou 2, dans laquelle l'au moins un élément de
raccordement (12) définit un parcours d'alimentation de raccordement (P) intermédiaire
rectiligne.
4. Machine (1) selon la revendication 3, dans laquelle le parcours d'alimentation de
raccordement (P) intermédiaire rectiligne est substantiellement parallèle à la direction
d'alimentation de formation (X).
5. Machine (1) selon l'une ou plusieurs des revendications précédentes, dans laquelle
le premier angle défini (α) entre la directrice (D) de l'élément oblong en forme de
carreau (10) et la direction d'alimentation de formation (X) est compris entre 0 et
2°, de préférence est de 0,5°.
6. Machine (1) selon la revendication 1, dans laquelle le point de raccordement entre
la surface intérieure (12') de l'élément de raccordement (12) et la surface intérieure
(10') de l'élément en forme de carreau oblong (10) est réalisé de manière incurvée
de sorte que les deux surfaces se fondent sans à-coups l'une à l'autre.
7. Machine (1) de fabrication d'au moins une tige continue (100) de matériau de filtre
(F) ou de tabac (T), comprenant :
- un poste de traitement (2) servant à traiter le matériau de filtre (F) ou le tabac
(T) pour réaliser au moins un boudin (101) semi-fini continu de matériau de filtre
(F) ou de tabac (T),
- un dispositif à préformer (3) situé en aval du poste de traitement (2) et adapté
pour recevoir l'au moins un boudin (101) semi-fini continu afin de réaliser au moins
un boudin continu (102) de matériau de filtre (F) ou de tabac (T),
- un doigt guide de canal de formation (4), configuré pour former au moins une tige
continue (100) de matériau de filtre (F) ou de tabac (T), situé en aval du dispositif
à préformer (3) et adapté pour recevoir l'au moins un boudin continu (102), le doigt
guide de canal de formation (4) comportant un canal de formation (5) le long duquel
l'au moins une tige continue (100) est progressivement formée à mesure qu'elle avance
le long d'une direction de progression de formation (X) ;
le dispositif à préformer (3) comprenant au moins un élément en forme de carreau oblong
(10) présentant une directrice (D) faisant un premier angle défini (α) avec la direction
d'alimentation de formation (X), l'au moins un élément en forme de carreau oblong
(10) comportant une surface intérieure (10') étant configurée pour réduire progressivement
la section transversale du boudin (101) semi-fini continu s'alimentant le long de
celle-ci entre une partie d'entrée (10a) et une partie de sortie (10b) de l'élément
en forme de carreau oblong (10) et pour canaliser le boudin dans le canal de formation
(5) ;
la machine (1) étant
caractérisée en ce que le dispositif à préformer (3) comprend au moins un élément de raccordement (12) définissant
un parcours d'alimentation de raccordement (P) intermédiaire rectiligne entre l'élément
en forme de carreau oblong (10) et le canal de formation (5) du doigt guide de canal
de formation (4) et
en ce que la surface intérieure (12') de l'élément de raccordement (12) présente une directrice
(D2) divergeant vers le haut par rapport à la directrice (D) de l'élément en forme
de carreau (10).
8. Machine selon la revendication 7, dans laquelle la surface intérieure (12') de l'élément
de raccordement (12) définit une partie tronconique.
9. Machine selon la revendication 7 ou 8, dans laquelle les surfaces intérieures de l'élément
en forme de carreau oblong (10) et de l'élément de raccordement sont reliées à un
point de raccordement.
10. Machine selon la revendication 9, dans laquelle ledit point de raccordement est incurvé
de manière à ce que les deux surfaces se fondent sans à-coups l'une avec l'autre.