[0001] The invention relates to a locking element.
[0002] Containers such as bulk containers are used in the transport to move products and
raw materials between different locations. The containers comprise a space enclosed
by a bottom and a circumferential wall, and are available in both open-top versions
as well as entirely closed versions, which latter also have a lid fixed to the circumferential
wall. These containers often also have one or more doors in the circumferential wall
in order to load or unload the container, which are hingeable between an open and
a closed position. These doors are most often provided with a lock in order to keep
the door in the closed state until it is intended to open the door.
[0003] An example of a known lock used for bulk containers comprises a first bar, pivotable
around its axis between the open and the closed position of the lock, provided with
first coupling means and arranged to the at least one door, furthermore provided with
a lever arranged perpendicular to the first bar, which first coupling means engage
with second coupling means arranged to the door frame in the closed position, and
are released from the second coupling means in the open position. In order to keep
the door in the closed position, the door is provided with two upright walls, extending
around the horizontal bar, through which walls a locking pin can be provided, such
that the horizontal bar is fixed between the door, the upright walls and the locking
pin, in order to retain the horizontal bar and thereby keep the lock closed.
[0004] In order to increase the efficiency of transport, bulk containers are frequently
filled close to or up to the maximum level. Since the material held in bulk containers
will typically have a tendency to expand, and especially when the filling degree of
the container is relatively high, there will in many cases be a significant development
of pressure on the door from the inside. When the door of the container is opened
by the container by the removal of the locking pin, the material inside the container,
of which the personnel removing the locking pin may not be aware which amount of pressure
the material will have developed, may forcefully bring the door towards its open position,
which may lead to serious accidents and injuries to the personnel using the bulk container,
which may for instance be hit by the door.
[0005] It is an object of the invention to redjuce or even obviate the above-mentioned disadvantages.
[0006] This object is achieved with a locking element, comprising:
- an elongate body, with a plane extending through the longitudinal axis of the elongate
body, which body comprises a slot arranged through the body, which slot extends in
longitudinal direction and ends on a first end into a first cylindrical end surface
and ends on a second end into a second cylindrical end surface, wherein the axis of
the second cylindrical end surface is perpendicular to the plane;
- a hook part, fixed to the elongate body, which hook part is parallel to the plane;
and
- a frame, comprising two spaced apart walls and an axle, extending between the two
walls, which axle is arranged in the slot;
wherein the axle is shiftable from a stowed position, in which the axle is accommodated
in the slot near the first end, to an extended open position, in which extended open
position the axle is accommodated in the slot near the second end, and in which extended
open position the elongate body is pivotable around the axle to an extended closed
position.
[0007] The locking element according to the invention may be used to arrest or retain the
lock of the door of a bulk container between its closed position and open position
in its extended closed position. The hook part and/or the elongate body will retain
the lock of the bulk container to move to its fully opened position, which allows
personnel to evaluate the amount of pressure built up on the door before the door
is completely or fully opened.
[0008] The first and second cylindrical end surface will preferably extend completely through
the elongate body, and the axle will be accomodated close to either of these end surfaces.
[0009] In the stowed position, the elongate body and the hook part fixed to it will at least
be limited in their hingability: the axle is arranged at a distance of the end of
the elongate body, and consequently, the elongate body will extend on both sides of
the axle and abut against the frame. In this position, the elongate body may be suspended
from the axle.
[0010] When the elongate body is shifted to the extended open position, the elongate body
will only be arranged to the axle with an end portion, which allows the elongate body
to hinge, e.g. to an extended closed position.
[0011] The elongate body may only be movable to its extended closed position via its extended
open position and vice versa.
[0012] The elongate body or the hook member may be provided with a handle, e.g. a rib or
protrusion, extending from the elongate body and/or hook part in order to assist in
the movement of the respective parts between the positions discussed.
[0013] The elongate body and the hook part may be typically made out of one part, which
means that there is no actual fixing step necessary to fix the hook part to the elongate
body, which eases production and lowers production costs.
[0014] The slot may for instance be made by drilling the two cylindrical end surfaces through
the elongate body, and by subsequently milling the path between these channels, although
other similar methods may also be used.
[0015] The locking element is preferably made of steel, since it has been found that locking
elements made of steel will be able to withstand high forces, to which the locking
element will typically be exposed in when keeping a door of a bulk container closed.
[0016] The locking element may be fixed to the door via its frame with suitable fixing means,
e.g. screws and/or bolts, welding or other similar techniques.
[0017] In a first preferred embodiment of the locking element according to the invention,
the axis of the first cylindrical end surface is parallel to the plane.
[0018] In this preferred embodiment, the hook part will be substantially parallel to the
door in its stowed position, which further reduces the risk of injuries since the
hook part will no longer stick out from the outside of the bulk container.
[0019] In a second preferred embodiment of the locking element according to the invention,
the slot is uniformly twisted.
[0020] A uniformly twisted slot, which is a slot without (discrete) steps, will allow a
fluid movement of the elongate body between the stowed and extended open position.
In addition, such slots will be less prone to wear.
[0021] In a third preferred embodiment of the locking element according to the invention,
the hook part is arranged to the first end of the elongate body.
[0022] It is preferred to fix the hook part to the first end of the elongate body since,
in that case, the combination of the hook part and the elongate body will have a shape
which makes the production of the hook part/elongate body combination easier.
[0023] In a fourth preferred embodiment of the locking element according to the invention,
the hook part is J-shaped or U-shaped.
[0024] J-shaped or U-shaped hook parts have especially been found able to retain the lock
of the bulk containers of the prior art in a proper and reliable way.
[0025] The invention further relates to a combination, comprising:
- a container, such as a bulk container, provided with at least one door;
- a lock for locking the door and fixed to the outside of the container, moveable between
an open and a closed position, and a lever for operating the lock between the open
and closed position; and
- a locking element according to any of the preceding claims, fixed to the outside of
the container,
wherein the hook part is at a distance of the lever of the lock in the stowed position
and the extended open position of the locking element, and wherein the lever of the
lock is retained by the hook part in the extended closed position of the locking element.
[0026] The hook part and/or elongate member allows personnel to evaluate the pressure developed
inside the bulk container, before bringing the lock to its fully open position.
[0027] The lock provided on the container is not the locking element according to the invention,
which is also provided on the container.
[0028] In a preferred embodiment of the combination according to the invention the lock
comprises:
- a first bar, pivotable around its axis between the open and the closed position of
the lock, provided with first coupling means and arranged to the at least one door;
wherein the lever is arranged perpendicular to to the first bar; and
- second coupling means arranged to the door frame
wherein the first and second coupling means are engaged in the closed position and
are released in the open position.
[0029] These and other elements of the invention will be further elucidated in the following
figures.
Figures 1A and 1B show a perspective views of a locking element according to the invention
in the stowed position.
Figure 2 shows a front view of the locking element according to the invention in the
stowed position.
Figure 3 shows a perspective view of a combination of a container and a locking element
according to the invention in the stowed position.
Figure 4 shows a side view of a combination of a container and a locking element according
to the invention in the extended open and closed position.
[0030] Figures 1A, 1B and 2 show a locking element 1 according to the invention, with a
frame 2, two spaced apart upright walls 3, 4, and an axle 5 extending between the
walls 3, 4. The locking element 1 further comprises a J-shaped hook member 6, attached
to an elongate body 7. The elongate body 7 comprises slot 8 with, at a first end 9
of the elongate body 7 a first channel 10. Spaced apart from the first end 9, the
slot 8 comprises a second channel 11. Second channel 11 is perpendicular to the first
channel 10.
[0031] In its stowed position, the axle 5 will be arranged in channel 11 and the elongate
body 7 will not be hingable around axle 5 since the elongate body 7 extends on both
sides of the axle 5 while lying against frame 2.
[0032] The elongate body 7 is shiftable from its shown stowed position to an extended open
position, in which the axle 5 lies in the channel 10, instead of channel 11, by shifting
it through slot 8. While shifting, the elongate body 7 will turn approximately 90
degrees around axis 12. By the time that the elongate body 7 reaches its extended
open position, it has become pivotable around axis 13.
[0033] Figure 3 shows the locking element 1 as attached to the door 30 of a bulk container
31 with an open top. The container 31 is filled with material 32 pushing against door
31. The bulk container is provided with a known locking mechanism, comprising a vertical
bar 33, a lever 34 fixed to the vertical bar, hingeable in direction A, which causes
engaged coupling means 35 at the bottom of the container 31 to disengage. Lever 34
is held in its locked position by a locking pin 36, which neutralizes the force exerted
on the locking mechanism by contents 32. Upon removal of the locking pin 36 in order
to open the door 30, the contents 32 will, when opening the door by actuating lever
34, in a container according to the prior art, forcefully open the door 30. In the
container according to the present invention, the locking element 1 will serve to
retain the horizontal bar 34 in a position between the locked position and the open
position.
[0034] This is further illustrated in the side view of figure 4. Elongate body 7 when shifted
to its extended open position (shown in dashed lines) can be pivoted in direction
B to the position shown in solid lines, where it will retain the lever 34.
1. Locking element, comprising:
- an elongate body, with a plane extending through the longitudinal axis of the elongate
body, which body comprises a slot arranged through the body, which slot extends in
longitudinal direction and ends on a first end into a first cylindrical end surface
and ends on a second end into a second cylindrical end surface, wherein the axis of
the second cylindrical end surface is perpendicular to the plane;
- a hook part, fixed to the elongate body, which hook part is parallel to the plane;
and
- a frame, comprising two spaced apart walls and an axle, extending between the two
walls, which axle is arranged in the slot;
wherein the axle is shiftable from a stowed position, in which the axle is accommodated
in the slot near the first end, to an extended open position, in which extended open
position the axle is accommodated in the slot near the second end, and in which extended
open position the elongate body is pivotable around the axle to an extended closed
position.
2. Locking element according to claim 1, wherein the the axis of the first cylindrical
end surface is parallel to the plane.
3. Locking element according to claim 1 or 2,
wherein the slot is uniformly twisted.
4. Locking element according to claim 1, 2 or 3,
wherein the hook part is arranged to the first end of the elongate body.
5. Locking element according to any of the preceding claims, wherein the hook part is
J-shaped or U-shaped.
6. Combination, comprising:
- a container, such as a bulk container, provided with at least one door;
- a lock for locking the door and fixed to the outside of the container, moveable
between an open and a closed position, and a lever for operating the lock between
the open and closed position; and
- a locking element according to any of the preceding claims, fixed to the outside
of the container,
wherein the hook part is at a distance of the lever of the lock in the stowed position
and the extended open position of the locking element, and wherein the lever of the
lock is retained by the hook part in the extended closed position of the locking element.
7. Combination according to claim 6, wherein the lock comprises:
- a first bar, pivotable around its axis between the open and the closed position
of the lock, provided with first coupling means and arranged to the at least one door;
wherein the lever is arranged perpendicular to to the first bar; and
- second coupling means arranged to the door frame
wherein the first and second coupling means are engaged in the closed position and
are released in the open position.