TECHNICAL FIELD OF THE INVENTION
[0001] The present invention generally relates to a box coating apparatus for vacuum coating
of substrates according to the preamble portion of claim 1. Such apparatus generally
serves the purpose of high vacuum deposition of multilayer thin films on substrates
of various materials, both organic and inorganic, usually used in optical applications.
In particular, the present invention relates to a box coating apparatus for vacuum
coating of spectacle lenses, which shall be used within the frame of large-scale production
of spectacle lenses. In this case, typically, the box coating apparatus serves the
purpose of applying a multilayer antireflection (AR) coating on the spectacle lenses
in order to provide the latter with a low residual reflection and a desired color.
It can however also be used for other coating purposes, e.g., for applying on top
of such AR coating a top coating (TC) selected from a group comprising hydrophobic,
oleophobic and dust repelling coatings.
PRIOR ART
[0002] The coating technology at issue - that is known
per se - is a physical vapor deposition (PVD) process, to be more precise a coating process
by thermal evaporation. In thermal evaporation the bulk of the deposition material
undergoes a transition from solid to vapor state by means of thermal heating or electron
bombardment. The evaporated material is then carried to the substrate where the growing
of the thin film occurs. The critical parameters of such a coating technology are
mainly the average speed of the evaporated particles and their angular distribution.
The base pressure must be kept in the high vacuum range to minimize the number of
impact events between the evaporant particles and the residual gases in the vacuum
chamber where the process takes place. High vacuum allows the particles to have a
sufficiently "mean free path" for the thin film to grow at the substrate level. High
vacuum also ensures that, as the evaporated material is transported from the evaporator
to the surfaces being coated, it does not (or to a very limited extent only) undergo
chemical reactions with gases in the chamber. For these reasons the chamber needs
to be pumped down to, e.g., about 3 x 10
-3 Pa before coating is begun. The pumping down of the vacuum chamber however entails
the problems explained in the following.
[0003] Figs. 12 to 14 show a previously known box coating apparatus 10 - namely the box
coating apparatus "1200 DLX box coater" available from the present applicant Satisloh
AG, Switzerland - in a partly simplified or schematic manner. The basic structure
and functions of such box coating apparatus 10 are descripted in the brochure "
An Introduction To The Coating Of Ophthalmic Lenses", 2nd Edition 2006, available from the present applicant, to which explicit reference shall be made
at this point.
[0004] Accordingly, the box coating apparatus 10 basically has a vacuum chamber 12 which
contains an evaporation source 14 and a substrate holder 16 for holding a plurality
of substrates (not shown) in a known manner. The substrate holder 16 is formed as
a dome disposed vis-à-vis to the evaporation source 14 and rotatable by a dome rotary
drive 18 (omitted in Fig. 14) about an axis of rotation R which passes through the
evaporation source 14, so that the substrates held by the substrate holder 16 on a
plurality of circles can be moved on circular paths about the axis of rotation R with
a respective constant spacing relative to the evaporation source 14.
[0005] As further procedural equipment of the box coating apparatus 10 which is located
in the vacuum chamber 12 and sensitive to thin film depositions a Meissner trap 20
and substrate heaters 22 are shown. The Meissner trap 20 essentially has a coil 24
(cf. Fig. 14) that can be held either at a temperature below -100° C or at room temperature.
At pressures below about 10
-2 Pa as the vacuum chamber 12 is pumped down, the greater part of the residual gas
- as much as 90% - is water vapor. Free water vapor would take a long time to remove
and hence would result in long process cycles. To avoid this effect, water molecules
are frozen to the trap surface, where they remain throughout the process. The water
is released (evaporated) and pumped out only after coating is complete. Substrate
heaters 22 on the other hand are typically provided in case glass lenses are to be
coated with typical materials such as MgF
2. In such case the substrates must be heated to about 300°C by the substrate heaters
in order to obtain excellent coating quality. Heaters however can also serve to degas
the coating system in regular intervals.
[0006] Still further procedural equipment for generating the vacuum in the box coating apparatus
10 can be taken from Fig. 14 and is generally denoted with the reference sign 25 (pumping
arrangement) in Fig. 14. According to Fig. 14 (left-hand side) a high vacuum valve
mechanism 26, sensitive to thin film depositions as well, is mounted in a chamber
appendage 28 to the vacuum chamber 12 - also known as "high vacuum valve region" of
the box coating apparatus 10 - and can be operated, i.e. opened and closed via a valve
actuator 30. An efficient Roots pump 32 and rotary vane pump 34 combination is connected
to the chamber appendage 28 through a roughing (fore vacuum) valve 36. A cooling baffle
38 and an oil diffusion pump 40 are arranged below the high vacuum valve 26. To prevent
oil vapor from the diffusion pump 40 escaping into the vacuum chamber 12 through the
open high vacuum valve 26, the cooling baffle 38 is mounted above the oil diffusion
pump 40. Further, a bypass valve 42 with a direct connection to the rotary pumps 32,
34 is located on the fore vacuum side of the oil diffusion pump 40.
[0007] A control system (not shown) actuates the valves 26, 36 and 42 in the correct order
when the vacuum chamber 12 is being pumped down by the pumping arrangement 25, wherein
the sequence of operations basically is as follows: When all pumps 32, 34, 40 and
the cooling baffle 38 are ready for operation, the roughing valve 36 is opened and
the Roots pump 32 and rotary vane pump 34 combination initially pumps the vacuum chamber
12 down to some 5 Pa. If the fore vacuum pressure of the oil diffusion pump 40 should
rise beyond a programmed limit during this step, the roughing valve 36 is closed and
the bypass valve 42 is opened until the pressure limit is reached again. The initial
configuration is then restored. When the pressure in the vacuum chamber 12 drops to
5 Pa, the roughing valve 36 to the vacuum chamber 12 is closed and the bypass valve
42 to the oil diffusion pump 40 is opened. The high vacuum valve 26 is opened shortly
after this and the vacuum chamber 12 is then pumped down by the oil diffusion pump
40 until the initial pressure of the process (high vacuum) is attained. At a preprogrammed
value of the pressure, the Meissner trap 20 cooling is turned on in order to boost
the pump capacity for water vapor. The maximum initial pressure for the vapor-deposition
process typically is 3 x 10
-3 Pa. The Meissner trap 20 is heated again after the deposition process, the high vacuum
valve 26 is closed, and the vacuum chamber 12 is let down to atmosphere with an air
inlet valve (not shown).
[0008] To prevent any undesired deposition of the evaporated material on the sensitive procedural
equipment, in particular the Meissner trap 20 and the high vacuum valve mechanism
26 in the high vacuum valve region, full and fixed shields 44, 46 or masks are provided
in the vacuum chamber 12 at positions facing the evaporation source 14 so as to shield
the respective equipment against the evaporant particles travelling through the vacuum
chamber 12 during the coating process. As compared to Fig. 12 these shields 44, 46
have been omitted in Fig. 13 for illustrative purposes. According to Fig. 12 the shield
44 for the Meissner trap 20 is composed of solid steel sheets forming a continuous
wall in front of the Meissner trap 20, whereas the shield 46 for the high vacuum valve
26 is arranged at the entrance of the chamber appendage 28 and formed like a lamella
grid with a fixed lamella angle so that the respective lamella portions directly face
the evaporation source 14, as can be seen best in Fig. 14. Likewise, parts of housings
48 of the substrate heaters 22 shield the actual heating elements (not shown) thereof
against undesired deposition of the evaporated material.
[0009] Although the known shields 44, 46 and housings 48 safely protect the sensitive components
against undesired contamination and related malfunctions, they also form a "rugged"
interior surface portion of the vacuum chamber 12 with undercut areas and winding
gas or vapor ways. This "rugged" interior surface portion of the vacuum chamber 12
however entails a certain gas/vapor flow resistance, so that the "pumping down" of
the vacuum chamber 12 to the above-mentioned process vacuum can be quite time-consuming.
Naturally, it would be desirable in the mass production of spectacle lenses to minimize
the time required by such non-productive sub-processes.
[0010] Further, it is known to arrange shutters or masks inside the vacuum chamber of a
vacuum vapor-deposition apparatus, which can be moved into and away from the evaporation
path between the evaporation source and the substrate holder.
[0011] In this regard document
JP 2007-332433 A discloses a vacuum vapor-deposition apparatus comprising two evaporation sources,
wherein a shutter is provided which is pivotable about a rotary shaft between the
evaporation sources for selectively covering one of the evaporation sources. In another
known arrangement which is shown in document
US 2006/0216161 A1 the vacuum chamber of a vacuum vapor-deposition apparatus is divided by a wall into
a first chamber volume and a second chamber volume. Assigned to each chamber volume
are a respective pumping unit and a respective evaporation source (source of material).
The wall has a recess centered with respect to the evaporation path between the evaporation
source assigned to one of said chamber volumes and the substrate holder. The recess
can be tightly plugged or cleared by a toggling mask actuated by an external toggling
device. In both of the known cases -
JP 2007-332433 A and
US 2006/0216161 A1 - the closed shutter/mask serves to prevent contamination of one of the evaporation
sources during operation of the other of the evaporation sources.
[0012] Finally, document
JP 2010-106289 A discloses a vacuum vapor-deposition apparatus comprising a shutter that can be rotated
by a shutter drive mechanism about a rotary shaft between a shielding position in
which it blocks the evaporation path between an evaporation source (crucible) and
the substrates held by a substrate holder, and an open position in which it clears
the evaporation path. In this case the shutter is intended to either prevent deposition
of the vaporized material on the substrates under unstable evaporation conditions,
e.g. at the very beginning of the evaporation process, or allow deposition of the
vaporized material on the substrates once the evaporation is stable, in order to achieve
film formation of constant high quality on the substrates.
OBJECT
[0013] The invention accordingly has the object, starting from the prior art as outlined
above and shown in Figs. 12 to 14 for instance, of creating a box coating apparatus
for vacuum coating of substrates, in particular spectacle lenses, which is configured
for enhancing vacuum procedures while keeping a high level of protection of sensitive
parts of the apparatus from the deposition process, so that the box coating apparatus
is especially suitable to be deployed within the frame of large-scale production of
spectacle lenses.
ILLUSTRATION OF THE INVENTION
[0014] This object is fulfilled by the features indicated in claim 1. Advantageous or expedient
developments of the invention are the subject of claims 2 to 15.
[0015] According to the invention - in the case of a box coating apparatus for vacuum coating
of substrates, in particular spectacle lenses, which comprises a vacuum chamber that
can be evacuated by a pumping arrangement and contains an evaporation source for evaporating
coating material, wherein a substrate holder for holding a plurality of substrates
is disposed vis-à-vis to the evaporation source in the vacuum chamber so that coating
material evaporated by the evaporation source can impinge on substrates held by the
substrate holder, and wherein, besides the evaporation source and the substrate holder,
at least one further functional component is provided, to which in the vacuum chamber
a shield arrangement is assigned, that is located between the evaporation source and
the functional component so as to prevent coating material evaporated by the evaporation
source from impinging on the functional component - the shield arrangement comprises
a shutter portion which can selectively be transferred from a closed shielding position
in which the shutter portion covers a passage way leading through the shield arrangement,
while the shutter portion serves to shield the functional component optionally together
with a remainder of the shield arrangement, to an open pumping position in which the
shutter portion substantially clears the passage way to allow essentially free passage
for gases and vapor, and vice versa.
[0016] In this context the terms "cover" and "clear" in particular shall not be understood
to be limiting as to the spatial order of the shutter portion and the remainder of
the shield arrangement at issue with respect to the evaporation source. Although it
would be preferred in most cases to arrange the shutter portion behind the remainder
of the shield arrangement as seen from the evaporation source toward the respective
shield arrangement since any actuating mechanism associated with the shutter portion
could be shielded against deposition of the evaporated coating material, in principle
the shutter portion could also be located in front of the remainder of the shield
arrangement as seen from the evaporation source toward the shield arrangement, or
within the passage way leading through the shield arrangement.
[0017] In other words, the basic idea of the present invention is to cover or shield one
or more of the functional components of the box coating apparatus other than the evaporation
source and the substrate holder, e.g. the functional components comprised in the pumping
system of the box coating apparatus that are sensitive to thin film depositions, with
an "intelligent mask system" that can be open or close depending on the process phase.
During the pumping down phase the shutter portion of the shield arrangement can be
kept completely open, i.e. remain in the open pumping position with a substantially
cleared passage way for gases and vapor through the shield arrangement, thereby maximizing
the conductance towards the pumping arrangement and therefore also increasing the
speed of the pumping arrangement. This gives benefits in reducing the pumping down
time and increasing therefore the productivity of the box coating apparatus. Otherwise,
when the deposition process is on, there is no need for having high values of pumping
speed. In this case the shutter portion of the shield arrangement can be kept close,
i.e. remain in the closed shielding position, so that the passage way leading through
the shield arrangement is blocked and the respective sensitive functional component
behind the shield arrangement is not covered with thin films. This increases again
the productivity of the box coating apparatus by reducing maintenance time (no need
to clean the functional components from the deposited thin films) and increasing the
duty cycle. Another benefit is related to a reduced consumption of process gasses
which are injected during some deposition steps, because of the reduced conductance
and pumping speed obtained by closing the shutter portion of the shield arrangement.
[0018] Basically, the functional component can form part of a group of functional components
comprising at least a Meissner trap and a high vacuum valve mechanism and optionally
also a heating device, a vacuum gauge, a deposition sensor device and/or an operator
viewport into the vacuum chamber, also depending on the field of application of the
box coating apparatus. However, the two main functional components of the box coating
apparatus that can be shielded with such an "intelligent mask system" are both the
Meissner trap and the high vacuum valve region including the high vacuum valve mechanism.
Up to now these two functional components have been protected by means of full and
fixed masks as described before. This of course helps in preventing any deposition
on the two sensitive functional components but is not an optimized solution that maximizes
pumping speed during the pumping down phase. A related advantage of using the shield
arrangement according to the invention for the Meissner trap lies in the fact that
the efficiency of the Meissner trap can be increased because the passage way through
the assigned shield arrangement, once cleared by the shutter portion, increases the
likelihood that, within a given period of time, water molecules reach the trap surface
and are frozen to it. Basically the same applies to the high vacuum valve mechanism:
in consequence of a cleared passage way in the shield arrangement assigned to the
high vacuum valve region it is easier for free molecules in the vacuum chamber to
reach the high vacuum valve mechanism within a given period of time.
[0019] Nevertheless, besides the Meissner trap and the high vacuum valve region, other functional
components of the box coating apparatus could benefit if protected by means of an
"intelligent mask system" as follows. A heating device, e.g. electrical resistive
top heaters that are used for heating up the vacuum chamber for vacuum leak tests
or the like, can be uncovered during the pumping down phase and then can be masked
and protected during the deposition with a shield arrangement according to the invention.
Further, a vacuum gauge can be protected by a shield arrangement according to the
invention unless when fully exposed during process steps that require gas injection.
Furthermore, in case of a deposition sensor device, such as a quartz microbalance
head, a movable shutter portion of a shield arrangement according to the invention
can be opened and closed with optimized timings in order to minimize the exposition
of the sensor to the deposition while sampling the deposition rate with a suitable
frequency. Moreover, a movable shutter portion of a shield arrangement according to
the invention can protect an operator viewport from deposition, and can be removed
when the operator needs to look inside the vacuum chamber.
[0020] As to the more specific design (structure and function) of the shield arrangement,
several possibilities are conceivable, also depending on the functional component
to be protected. In a first alternative of the shield arrangement, presently preferred
to be used for the Meissner trap, the shield arrangement can further have at least
one fixed shield element provided with at least one aperture, whereas the shutter
portion comprises at least one movable shutter element provided with at least one
masking area which is adapted in size and geometry to substantially cover the aperture
in the shield element, wherein the shutter element can be moved relative to the shield
element in order to selectively cover the aperture of the shield element with the
masking area of the shutter element in the shielding position of the shutter portion,
or uncover the aperture of the shield element by the masking area of the shutter element
in the pumping position of the shutter portion so as to substantially clear the passage
way through the aperture. As viewed from the evaporation source toward the respective
functional component, e.g. the Meissner trap, the shutter element can be arranged
either in front of the shield element or behind the shield element, the latter being
currently preferred. This arrangement with complementary elements at any rate allows
to switch between two positions, namely a maximum opening area or passage way and
a minimal opening area or passage way (some minimal space between the shield element
and the shutter element will always be there). The movement actuation however could
also allow intermediate relative positioning of the two elements in order to regulate
the conductance/protection level continuously.
[0021] Although a rotational or pivotal movement of the shutter element relative to the
shield element is conceivable, in this instance, the shutter element of the shutter
portion is preferably arranged to be linearly moved relative to the shield element
of the shield arrangement. For example, the shutter element can be arranged to be
linearly movable toward and away from the shield element to cover or clear the passage
way.
[0022] With regard to minimum installation space requirements it is further preferred, however,
if the shutter element of the shutter portion is arranged to be moved in parallel
with the shield element of the shield arrangement. This can be either an up/down movement
of the shutter element, a lateral movement or any oblique movement thereof, also depending
on the available installation situation and space.
[0023] In a second alternative of the shield arrangement, currently preferred to be used
for the high vacuum valve region with the high vacuum valve mechanism, the shield
arrangement can further have at least one fixed shield element provided with at least
one opening area, whereas the shutter portion comprises at least one slat element
which is located in or adjacent to (i.e. in front of or behind) the opening area and
arranged to be pivoted about a pivot axis that is oriented transverse with respect
to the opening area, wherein the slat element has a wide face side and a narrow edge
side and can be pivoted about the pivot axis into a state in which its face side essentially
faces the evaporation source in the shielding position of the shutter portion, or
into a state in which a surface area of its edge side only restricts a free cross-section
of the opening area of the shield element in the pumping position of the shutter portion
so as to substantially clear the passage way through the opening area. Again, this
lamella-type arrangement, in which the at least one slat element and the opening area
of the shield element are complementary sized and shaped, at any rate allows to switch
between two positions, namely a maximum opening cross-section or passage way (free
cross-section through the fixed shield element minus the surface area of the narrow
edge side of the slat element) and a minimal opening cross-section or passage way
(some minimal gap between the slat element and the shield element will always be there).
The movement actuation however could again also allow intermediate relative positioning
of the two elements in order to regulate the conductance/protection level as desired.
[0024] In this alternative of the shield arrangement the shutter portion can comprise at
least two slat elements located in or adjacent to the opening area and arranged to
be pivoted about pivot axes extending in parallel and oriented transverse with respect
to the opening area. Accordingly, the shutter portion can have a set of complementary
slat elements as shields rotating all in the same direction (similarly to venetian
blinds), or a set of complementary slat elements as shields rotating in different
directions, or a set of slat elements as shields some fixed and some rotating, wherein
all these arrangements allow to modify configuration, shape and total conductance
of the shield (from a maximum open area to a minimum one, passing through intermediate
positions) by rotating the slat elements either independently or dependently from
each other.
[0025] Further, with respect to low complexity and expenditure it is preferred if the slat
elements of a set of slat elements are coupled by a connecting piece to be pivotable
about their respective pivot axes at the same time and in the same direction of rotation.
This also facilitates setting of a passage way with a defined cross-sectional area
and main orientation.
[0026] Furthermore, in one preferred embodiment of the shield arrangement according to the
second alternative, at least one slat element is biased by a spring element into the
state in which a surface area of its edge side only restricts the free cross-section
of the opening area of the shield element in the pumping position of the shutter portion.
Accordingly, the open pumping position of the shutter portion is set as the normal
condition so that the shutter portion needs to be operated only in case the related
functional component is to be protected against deposition of the evaporated material.
As a matter of course, a corresponding spring bias can be provided for at least one
of the movable shutter elements of the shield arrangement according to the above described
first alternative.
[0027] In a third alternative of the shield arrangement the shutter portion could be a solid
flag that can change angular position about a vertically extending axis in front of
the functional component to be protected. In a fourth alternative of the shield arrangement
the shutter portion could be similar to camera (optical) mechanical shutters. In respect
of all these four alternatives of the shield arrangement it should be noted that the
movable shutter portions could never have a fully closed gap with the remainder of
the shield arrangement. A minimum opening will always be there since the parts at
issue are not necessarily closing on each other with sealing measures (O-rings or
gaskets), which are neither provided for nor necessary.
[0028] Continuing the concept of the invention, it can be provided for that the shutter
portion or at least a part thereof can automatically be transferred from its closed
shielding position to its open pumping position, and vice versa. As compared to manual
operation, which is conceivable as well, automatic operation of the shield arrangement
advantageously allows for remote control and preprogrammed routines as are desirable
in the mass production of spectacle lenses in particular. In this case the shutter
portion or at least a part thereof can be operatively connected to an actuator that
serves to automatically transfer the shutter portion or the part thereof from its
closed shielding position to its open pumping position, and vice versa. Basically
the actuator can be a linear motion actuator or a rotary motion actuator, mainly depending
on the type of the shield arrangement.
[0029] In case of an actuator for operating the shutter portion of the shield arrangement,
preferably, the actuator can be located outside of the vacuum chamber. As compared
to an in-vacuum actuator, such as a directly connected in-vacuum motor, which is in
principle conceivable, the out-of-vacuum arrangement not only allows for easy servicing
of the actuator but also is advantageous with respect to a low risk of vacuum contamination
within the vacuum chamber and as such contributes to reducing the pumping down time.
In this instance the actuator can be operatively connected to the shutter portion
or at least a part thereof via an air-vacuum feed-through, either of linear motion
type or of rotational movement type, depending on the type of actuator used.
[0030] If it is necessary or desirable to finely control the relative position of the shutter
portion with respect to the remainder of the shield arrangement - e.g., in order to
set any intermediate position or influence the opening/closing speed - a stepper motor
can be used for the actuator. Especially in the case of an out-of-vacuum actuator,
however, the actuator preferably comprises a pneumatically actuated piston-cylinder-arrangement
for selectively switching from the closed shielding position to the open pumping position
of the shutter portion, and vice versa (two positions only), that is economically
available.
[0031] Finally, and again with a view to low complexity and expenditure, preferably the
arrangement can be such that the actuator is operatively connected to the above described
connecting piece in order to simultaneously pivot the slat elements by one and the
same actuator. Generally, this concept can be used where two or more shutter or slat
elements are to be moved at the same time and in the same linear direction or sense
of rotation, as the case may be.
BRIEF DESCRIPTION OF THE DRAWINGS
[0032] The invention is explained in more detail in the following by way of a preferred
embodiment of a box coating apparatus for vacuum coating of substrates such as spectacle
lenses with reference to the accompanying, partly simplified or schematic drawings.
For simplification of the illustration, apart from parts of the cladding and door
of the box coating apparatus, the electron beam gun with shutter, the operating unit
and control system (electrical cabinet), screens, handling devices and deposits for
the substrates and consumables, some of the supply and conditioning devices - inclusive
of lines, hoses and pipes - for current (transformers), compressed air, vacuum (high
vacuum pump set) and cooling water (water thermo conditioner, water chiller) as well
as the measuring, maintenance and safety devices, in particular, were also mostly
omitted from the drawings, in every instance to the extent that they are not required
for the understanding of the invention. These omitted parts, assemblies and devices,
in structure and function, are known to the person skilled in the art anyway. In the
drawings:
- Fig. 1
- shows a perspective view of a box coating apparatus according to the invention for,
in particular, vacuum coating of spectacle lenses, obliquely from above and front
left, with view onto a first shield arrangement assigned to a high vacuum valve mechanism
behind a substrate holder and a second shield arrangement assigned to a Meissner trap,
wherein a previously known pumping arrangement with a high vacuum valve mechanism
and an associated valve actuator (cf. Fig. 14) have been omitted to simplify the drawing,
as indicated before;
- Fig. 2
- shows a cut-out perspective view, obliquely from above and front right and to an enlarged
scale, which is broken away along a plane extending transverse and close to the first
shield arrangement, of the box coating apparatus according to Fig. 1, wherein a shutter
portion of the first shield arrangement has a plurality of slat elements arranged
in pairs and located in respective opening areas of associated fixed shield elements,
with the left-hand side slat elements being pivoted into an open pumping position
and the right-hand side slat elements being pivoted into a closed shielding position
by a respectively related actuator shown at the top of Fig. 2;
- Fig. 3
- shows a front view of the box coating apparatus according to Fig. 1, with a substrate
holder and the valve actuator for the high vacuum valve mechanism being omitted to
better see the first shield arrangement, wherein a respective shutter portion of the
first and second shield arrangements is illustrated in the open pumping position substantially
clearing passage ways through the shield arrangements to allow essentially free passage
for gases and vapor;
- Fig. 4
- shows a cut-out sectional view, to an enlarged scale, of the box coating apparatus
according to Fig. 1 in correspondence with the section line IV-IV in Fig. 3, with
slat elements of the shutter portion of the first shield arrangement being pivoted
into the open pumping position;
- Fig. 5
- shows a cut-out sectional view, to an enlarged scale, of the box coating apparatus
according to Fig. 1 corresponding to the section shown in Fig. 4, with slat elements
of the shutter portion of the first shield arrangement however being pivoted into
the closed shielding position;
- Fig. 6
- shows a sectional view of the box coating apparatus according to Fig. 1 in correspondence
with the section line VI-VI in Fig. 3, for further illustration of the second shield
arrangement from the top;
- Fig. 7
- shows a sectional view of the box coating apparatus according to Fig. 1 in correspondence
with the section line VII-VII in Fig. 6, with movable shutter elements of the shutter
portion of the second shield arrangement being situated in the open pumping position
in which apertures in associated fixed shield elements of the second shield arrangement
remain uncovered by the shutter elements;
- Fig. 8
- shows a sectional view of the box coating apparatus according to Fig. 1 corresponding
to the section shown in Fig. 7, wherein however the right-hand side shutter element
only is situated in the open pumping position, as in Fig. 7, whereas the left-hand
side shutter element is situated in the closed shielding position in which the apertures
in the associated fixed shield element are covered from behind by complementary masking
areas of the shutter element;
- Fig. 9
- shows a perspective view of one of the shutter elements with the assigned actuator
of the second shield arrangement of the box coating apparatus according to Fig. 1,
isolated therefrom, obliquely from above and front right, and to an enlarged scale;
- Fig. 10
- shows a side view of the shutter element and actuator combination illustrated in Fig.
9 from the left-hand side in Fig. 9;
- Fig. 11
- shows a cut-out sectional view, to an enlarged scale, of the shutter element and actuator
combination illustrated in Fig. 9 in correspondence with the section line XI-XI in
Fig. 10;
- Fig. 12
- shows a perspective view of a known box coating apparatus, obliquely from above and
front left, wherein the Meissner trap and a chamber appendage to the vacuum chamber
that accommodates parts of the high vacuum valve mechanism are each protected against
deposition of the evaporated material by a full and fixed shield;
- Fig. 13
- shows a perspective view of the known box coating apparatus according to Fig. 12,
obliquely from above and front left, wherein, as compared to Fig. 12, the fixed shield
assigned to the Meissner trap and the fixed shield assigned to the high vacuum valve
mechanism have been omitted for illustrative purposes; and
- Fig. 14
- shows a longitudinal sectional view of the known box coating apparatus according to
Fig. 12, wherein, in particular, an example of a known pumping arrangement for evacuating
the vacuum chamber of the box coating apparatus is schematically illustrated on the
left-hand side in Fig. 14.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT
[0033] A box coating apparatus for vacuum coating of substrates (not shown in the drawings),
particularly spectacle lenses, is denoted by 10 in Figs. 1 to 8. As indicated before,
such box coating apparatus 10 generally has a vacuum chamber 12 which can be evacuated
by a pumping arrangement in a manner known
per se (cf. Fig. 14 at 25). The vacuum chamber 12 contains an evaporation source 14 for
evaporating coating material. A substrate holder 16 for holding a plurality of substrates
is disposed vis-à-vis to the evaporation source 14 in the vacuum chamber 12 so that
the coating material evaporated by the evaporation source 14 can impinge on substrates
held by the substrate holder 16.
[0034] Besides the evaporation source 14 and the substrate holder 16 various functional
components are provided in or adjacent to the vacuum chamber 12. These functional
components include at least a Meissner trap 20 and a high vacuum valve mechanism 26
(cf. Figs. 3 and 14). As further functional components heating devices 22 (quartz
lamp heating systems) are shown. Still further functional components that are not
shown in the drawings comprise in a manner known
per se a vacuum gauge, a deposition sensor device, an operator viewport into the vacuum
chamber 12, etc.
[0035] In the illustrated embodiment a first shield arrangement 50 is assigned to the high
vacuum valve mechanism 26 and located between the evaporation source 14 and the high
vacuum valve mechanism 26 at the chamber appendage 28 of the vacuum chamber 12, whereas
a second shield arrangement 52 is associated with the Meissner trap 20 and arranged
between the evaporation source 14 and the Meissner trap 20. With their respective
position in front of the respective functional component 20, 26 when viewed from the
evaporation source 14, the shield arrangements 50, 52 are intended in the first place
to prevent coating material evaporated by the evaporation source 14 from impinging
on the respective functional component 20, 26.
[0036] Further, as will be explained in more detail below, each shield arrangement 50, 52
comprises a shutter portion 54, 56 which can selectively be transferred from a) a
closed shielding position in which the shutter portion 54, 56 covers a passage way
58, 60 leading through the respective shield arrangement 50, 52, so that the shutter
portion 54, 56 serves to shield the related functional component 20, 26 together with
a remainder of the respective shield arrangement 50, 52, to b) an open pumping position
in which the shutter portion 54, 56 substantially clears the passage way 58, 60 to
allow essentially free passage for gases and vapor, thereby considerably reducing
the time required for pumping down of the vacuum chamber 12 prior to the actual deposition
process, and vice versa.
[0037] In the following the related details of the first shield arrangement 50 for the high
vacuum valve mechanism 26 will be discussed with reference to Figs. 2 to 5, whereas
the corresponding details of the second shield arrangement 52 for the Meissner trap
20 will be described referring to Figs. 6 to 9. In both exemplary cases the shutter
portion 54, 56, i.e. parts thereof can automatically - as contrasted to manually -
be transferred from the closed shielding position to the open pumping position, and
vice versa. To be more precise, in both exemplary cases actuators 62 are provided
and operatively connected to parts of the shutter portions 54, 56, which serve to
automatically transfer the related parts of the shutter portions 54, 56 from the closed
shielding position to the open pumping position, and vice versa. Structure and function
of these actuators 62, which are basically the same for the first shield arrangement
50 and the second shield arrangement 52 in the illustrated examples, will be explained
later with reference to Figs. 10 and 11 taking the second shield arrangement 52 as
example. It should be noted at this point already that, in the illustrated examples,
all actuators 62 are located outside of the vacuum chamber 12 (see Fig. 1). Further,
the exemplary actuators 62 without exception are operatively connected to the related
shutter portion 54, 56 via a respective air-vacuum feed-through 64 that will be described
as well.
[0038] As can best be seen in Figs. 2 and 3, the first shield arrangement 50 further has
three fixed shield elements 66, 68, 70 constructed from sheet metal parts that are
suitably welded and screwed together. Each shield element 66, 68, 70 is provided with
an opening area 72, 74, 76. In the opening area 74 of the middle shield element 68
two protective plates 78 are fixedly mounted to form kind of a lamella grid with a
fixed lamella angle so that the respective protective plate 78 substantially faces
the evaporation source 14. As viewed from the front a grate 80 is mounted behind the
shield elements 66, 68, 70, which in width and height extends across the shield elements
66, 68, 70.
[0039] Further, according to Fig. 2 in particular, in the illustrated example the shutter
portion 54 of the first shield arrangement 50 has four slat elements 82 in total,
which are located in the opening areas 72, 76 of the outer two shield elements 66,
70. The slat elements 82 are made of flat sheet material, and each have a substantially
rectangular shape. Furthermore, the slat elements 82 are each arranged to be pivoted
about a related pivot axis 84 that is oriented transverse with respect to the respective
opening area 72, 76. To be more precise, and as is clear from Figs. 2, 4 and 5, in
the example shown two slat elements 82 are located in each opening area 72, 76 and
arranged to be pivoted about pivot axes 84 extending in parallel to one another and
oriented transverse with respect to the respective opening area 72, 76. Suitably designed
bearing points 86 (not shown in greater detail in the figures) are provided on both
lateral sides of each slat element 82.
[0040] As can further be derived from Figs. 2, 4 and 5, each slat element 82 has a wide
face side 88 and a narrow edge side 90 and can be pivoted about the respective pivot
axis 84 a) into a state in which the face side 88 essentially faces the evaporation
source 14 in the shielding position of the shutter portion 54 (see Fig. 5 and the
right-hand side slat elements 82 in Fig. 2), or b) into a state in which a surface
area of the edge side 90 only restricts a free cross-section of the respective opening
area 72, 76 of the related shield element 66, 70 in the pumping position of the shutter
portion 54 so as to substantially clear the passage way 58 through the respective
opening area 72, 76 (see Fig. 4 and the left-hand side slat elements 82 in Fig. 2).
[0041] Moreover, in the illustrated example, the slat elements 82 that are arranged in pairs
are coupled by a connecting piece 92 to be pivotable about their respective pivot
axes 84 at the same time and in the same direction of rotation. According to Figs.
4 and 5, each connecting piece 92 has two axially spaced linkage arms 94 which extend
through the grate 80 to be suitably linked to an assigned bracket 96 attached to the
respective slat element 82. The upper slat element 82 of each pair of slat elements
82 is biased by a spring element 98 into the state in which the surface area of its
edge side 90 only restricts the free cross-section of the respective opening area
72, 76 of the related shield element 66, 70 in the pumping position of the shutter
portion 54. In the embodiment shown the spring element 98 is in the form of a screw
tension spring, with an upper end being fixed to the respective shield element 66,
70 via a U-bolt 100, and a lower end suitably linked to the bracket 96 of the related
upper slat element 82.
[0042] The connecting piece 92, which is formed as sheet metal part as well, further has
a bent upper portion (cf. Fig. 2) that defines a contact surface 102 for the associated
actuator 62. To be more precise, the actuator 62 has a connecting shaft 104 formed
in one or multiple parts that slidingly protrudes into the chamber appendage 28 through
the air-vacuum feed-through 64. The free end of the connecting shaft 104 carries a
mounting bracket 106 which rotatably mounts a roller element 108. The roller element
108 abuts on the contact surface 102 of the connecting piece 92.
[0043] As is clear from Figs. 4 and 5, by slidingly extending the connecting shaft 104 of
the actuator 62 into the chamber appendage 28 along the double arrow depicted in Fig.
4, the connecting piece 92 is pressed down via the roller element 108 against the
biasing force of the spring element 98. As the slat elements 82, which are coupled
to the connecting piece 92 via the brackets 96, then pivot about their respective
pivot axes 84, the connecting piece 92 shifts to the left in Fig. 4 until the position
shown in Fig. 5 is reached. During this the roller element 108 rolls on the contact
surface 102 of the connecting piece 92. Once the connecting shaft 104 of the actuator
62 is retracted from the position shown in Fig. 5 along the double arrow depicted
in Fig. 5 in order to pivot back the slat elements 82 into their position shown in
Fig. 4, the connecting piece 92, which is urged with its contact surface 102 against
the roller element 108 on account of the biasing force of the spring element 98, follows
the connecting shaft 104. During this the connecting piece 92 shifts to the right
in Fig. 5 until the position shown in Fig. 4 is reached again, while the roller element
108 rolls back on the contact surface 102 of the connecting piece 92.
[0044] Accordingly, the actuator 62 is operatively connected to the connecting piece 92
so as to simultaneously pivot the related slat elements 82 by one and the same actuator
62. As becomes further clear from Fig. 2, the pairs of slat elements 82 can be operated
independently from each other because each pair of slat elements 82 has its own actuator
62. This feature for example may be used to generate a flow with a defined twist in
the vacuum chamber 12 at the very beginning of the pumping down phase to speed up
the evacuation.
[0045] Turning now to Figs. 6 to 9, in the example shown the second shield arrangement 52
assigned to the Meissner trap 20 has three fixed shield elements 110, 112, 114 of
different size, which are formed as a substantially flat, rectangular sheet metal
part each. As can best be seen in Fig. 6, the shield elements 110, 112, 114 are arranged
in an angled configuration that essentially follows the C-shaped curvature of the
Meissner trap 20. Each shield element 110, 112, 114 is provided with four slit-like
apertures 116 arranged in parallel to one another and each extending in the width
direction of the respective shield element 110, 112, 114.
[0046] Further, in the illustrated embodiment the shutter portion 56 of the second shield
arrangement 52 comprises three movable shutter elements 118, 120, 122 respectively
assigned to the shield elements 110, 112, 114 and arranged between the shield elements
110, 112, 114 and the Meissner trap 20. Corresponding to the number of apertures 116
in the assigned shield element 110, 112, 114 (in the example shown four apertures)
each shutter element 118, 120, 122 is provided with masking areas 124 which are adapted
in size and geometry to substantially cover the related apertures 116 in the respective
shield element 110, 112, 114. This can be seen best in Figs. 7 and 8. According to
Fig. 9 in particular, the masking areas 124 (four in this case) can be made up of
metal strips which are suitably mounted in a separate frame 126 of each shutter element
118, 120, 122.
[0047] Figs. 7 and 8 further illustrate, taking the middle shield element 112 and the associated
shutter element 120 as example, that the shutter element 118, 120, 122 assigned to
the respective shield element 110, 112, 114 can be moved relative to the respective
shield element 110, 112, 114 by way of the related actuator 62 in order to selectively
a) cover the apertures 116 in the respective shield element 110, 112, 114 with the
masking areas 124 of the assigned shutter element 118, 120, 122 in the shielding position
of the shutter portion 56 of the second shield arrangement 52 (see Fig. 8; connecting
shaft 104 of the actuator 62 retracted), or b) uncover the apertures 116 of the respective
shield element 110, 112, 114 by the masking areas 124 of the assigned shutter element
118, 120, 122 in the pumping position of the shutter portion 56 of the second shield
arrangement 52 (cf. Fig. 7; connecting shaft 104 of the actuator 62 extended) so as
to substantially clear the passage way 60 through the apertures 116. In this instance
(up and down movement of the shutter elements as depicted with the double arrows in
Figs. 7 and 8) gravity helps to set the shielding position of the shutter portion
56 as the original state into which the shutter elements 118, 120, 122 return once
actuation by the actuators 62 has been stopped.
[0048] As is evident from Figs. 7 and 8 in particular, the shutter elements 118, 120, 122
of the shutter portion 56 are arranged to be linearly moved relative to the related
shield elements 110, 112, 114, and in parallel therewith. Suitable provision is made
(not detailed in the drawings) that the shutter elements 118, 120, 122 cannot rotate
about the axial movement axes of the related actuators 62 as they are linearly moved.
[0049] Further details of the actuator 62 and the air-vacuum feed-through 64 used throughout
the present embodiment of the box coating apparatus 10 can be taken from Figs. 9 to
11, wherein Fig. 11 shows the actuator 62 and the air-vacuum feed-through 64 in a
state mounted to a wall 128 of the vacuum chamber 12.
[0050] According to Fig. 11, the wall 128 of the vacuum chamber 12 is provided with a through
bore 130, in which a metallic sleeve 132 is fixedly and sealingly mounted by welding
(welding bead 134). The sleeve 132 has an outer end provided with a collar 136 that
serves to sealingly clamp to the sleeve 132 an adapter plate 138 via an upper collar
139 thereof by means of a clamp 140 and an O-ring 142. A bushing 144 having an enlarged
counter bearing portion 145 at a lower end thereof is tightly accommodated in a stepped
bore 146 through the adapter plate 138 and extends through the sleeve 132 with an
upper end, where the bushing 144 is secured to the sleeve 132 and the adapter plate
138 by a retaining ring 148. The bushing 144 itself is provided with a stepped bore
150 for accommodating a sliding bush 152, which is secured in the stepped bore 150
of the bushing 144 by another retaining ring 154 and serves to guide the connecting
shaft 104 of the actuator 62 in the manner of a slide bearing.
[0051] As can be taken from Figs. 9 and 10 in particular, the adapter plate 138 generally
has a rectangular shape as seen from above and forms part of a mounting arrangement
that further comprises a U-shaped bracket 156 bolted to the adapter plate 138. A base
portion 158 of the U-shaped bracket 156 serves to mount a flange plate 160 provided
for flange-mounting of a pneumatically actuated piston-cylinder-arrangement 162 of
the actuator 62.
[0052] According to Fig. 11, the piston-cylinder-arrangement 162 has a piston 164 slidingly
arranged in a cylinder chamber 166 of a cylinder housing 167 of the piston-cylinder-arrangement
162. Pressurized air can be introduced into the cylinder chamber 166 via pressurized
air connections 168, 170 provided in the cylinder housing 167. Accordingly, the piston
164 can pneumatically be acted upon either from below or from above in Fig. 11, depending
on the desired direction of movement of the connecting shaft 104.
[0053] To transfer the pressure difference induced motion of the piston 164 to the connecting
shaft 104 of the actuator 62 a piston rod 172 is attached to the piston 164, which
extends through related bores in the cylinder housing 167, the flange plate 160 and
the base portion 158 of the U-shaped bracket 156 to be connected to the connecting
shaft 104 via a screw connection. To be more precise, a free end of the piston rod
172 is provided with a threaded end portion 174 that is screwed into a threaded bore
175 at a face side of the connecting shaft 104 and secured in place by a nut 176 and
a lock nut 177.
[0054] Further, a metallic bellows 178 is provided, that has two end ring portions 179,
180 with a substantially U-shaped cross section, which are sealingly attached to a
bellows section 182 inbetween. As can be taken from Fig. 11, the connecting shaft
104 is provided with a collar 184 near the lower end thereof, which serves to sealingly
clamp to the connecting shaft 104 the lower end ring portion 180 of the metallic bellows
178 by means of a clamp 185 and an O-ring 186. The upper end ring portion 179 of the
metallic bellows 178 is sealingly clamped to a lower collar 188 of the adapter plate
138 by means of another clamp 189 and an O-ring 190.
[0055] Finally, as is apparent from the foregoing, the piston-cylinder-arrangement 162 of
the actuator 62 can be pneumatically loaded via the pressurized air connections 168,
170 to either lift or lower the connecting shaft 104 via the piston 164 and the piston
rod 172. As a result of this, the related shutter portion 54, 56 can selectively be
switched from the closed shielding position to the open pumping position, and vice
versa, depending on the mounting orientation of the actuator 62. In doing so any vacuum
within the vacuum chamber 12 will be present down to or up to the collar 184 of the
connecting shaft 104, as the case may be depending on the mounting orientation of
the actuator 62, but cannot escape because of the air-vacuum feed-through 64 with
its metallic bellows 178.
[0056] A box coating apparatus for vacuum coating of substrates comprises a vacuum chamber
which contains an evaporation source. A substrate holder is disposed vis-à-vis to
the evaporation source so that evaporated coating material can impinge on substrates
held by the substrate holder. Besides the evaporation source and the substrate holder,
at least one further functional component is provided, to which a shield arrangement
is assigned to prevent evaporated coating material from impinging on the functional
component. The shield arrangement has a shutter portion which can be transferred from
a closed shielding position in which it covers a passage way leading through the shield
arrangement and serves to shield the functional component, to an open pumping position
in which the shutter portion substantially clears the passage way to allow essentially
free passage for gases and vapor, and vice versa.
REFERENCE NUMERAL LIST
[0057]
- 10
- box coating apparatus
- 12
- vacuum chamber
- 14
- evaporation source
- 16
- substrate holder
- 18
- dome rotary drive
- 20
- Meissner trap
- 22
- substrate heater / heating device
- 24
- coil
- 25
- pumping arrangement
- 26
- high vacuum valve mechanism
- 28
- chamber appendage
- 30
- valve actuator
- 32
- Roots pump
- 34
- rotary vane pump
- 36
- roughing valve
- 38
- cooling baffle
- 40
- oil diffusion pump
- 42
- bypass valve
- 44
- shield
- 46
- shield
- 48
- housing
- 50
- first shield arrangement
- 52
- second shield arrangement
- 54
- shutter portion
- 56
- shutter portion
- 58
- passage way
- 60
- passage way
- 62
- actuator
- 64
- air-vacuum feed-through
- 66
- shield element
- 68
- shield element
- 70
- shield element
- 72
- opening area
- 74
- opening area
- 76
- opening area
- 78
- protective plate
- 80
- grate
- 82
- slat element
- 84
- pivot axis
- 86
- bearing point
- 88
- face side
- 90
- edge side
- 92
- connecting piece
- 94
- linkage arm
- 96
- bracket
- 98
- spring element
- 100
- U-bolt
- 102
- contact surface
- 104
- connecting shaft
- 106
- mounting bracket
- 108
- roller element
- 110
- shield element
- 112
- shield element
- 114
- shield element
- 116
- aperture
- 118
- shutter element
- 120
- shutter element
- 122
- shutter element
- 124
- masking area
- 126
- frame
- 128
- wall
- 130
- through bore
- 132
- sleeve
- 134
- welding bead
- 136
- collar
- 138
- adapter plate
- 139
- collar
- 140
- clamp
- 142
- O-ring
- 144
- bushing
- 145
- counter bearing portion
- 146
- stepped bore
- 148
- retaining ring
- 150
- stepped bore
- 152
- sliding bush
- 154
- retaining ring
- 156
- U-shaped bracket
- 158
- base portion
- 160
- flange plate
- 162
- piston-cylinder-arrangement
- 164
- piston
- 166
- cylinder chamber
- 167
- cylinder housing
- 168
- pressurized air connection
- 170
- pressurized air connection
- 172
- piston rod
- 174
- threaded end portion
- 175
- threaded bore
- 176
- nut
- 177
- lock nut
- 178
- metallic bellows
- 179
- end ring portion
- 180
- end ring portion
- 182
- bellows section
- 184
- collar
- 185
- clamp
- 186
- O-ring
- 188
- collar
- 189
- clamp
- 190
- O-ring
- R
- axis of rotation
1. A box coating apparatus (10) for vacuum coating of substrates, in particular spectacle
lenses, comprising a vacuum chamber (12) which can be evacuated by a pumping arrangement
(25) and contains an evaporation source (14) for evaporating coating material, a substrate
holder (16) for holding a plurality of substrates being disposed vis-à-vis to said
evaporation source (14) in said vacuum chamber (12) so that coating material evaporated
by said evaporation source (14) can impinge on substrates held by said substrate holder
(16), wherein, besides said evaporation source (14) and said substrate holder (16),
at least one further functional component (20, 26) is provided, to which in said vacuum
chamber (12) a shield arrangement (50, 52) is assigned, that is located between said
evaporation source (14) and said functional component (20, 26) so as to prevent coating
material evaporated by said evaporation source (14) from impinging on said functional
component (20, 26), characterized in that said shield arrangement (50, 52) comprises a shutter portion (54, 56) which can selectively
be transferred from a closed shielding position in which said shutter portion (54,
56) covers a passage way (58, 60) leading through said shield arrangement (50, 52),
while said shutter portion (54, 56) serves to shield said functional component (20,
26) optionally together with a remainder of said shield arrangement (50, 52), to an
open pumping position in which said shutter portion (54, 56) substantially clears
said passage way (58, 60) to allow essentially free passage for gases and vapor, and
vice versa.
2. The box coating apparatus (10) according to claim 1, characterized in that said functional component forms part of a group of functional components comprising
at least a Meissner trap (20) and a high vacuum valve mechanism (26) and optionally
also a heating device (22), a vacuum gauge, a deposition sensor device and/or an operator
viewport into said vacuum chamber (12).
3. The box coating apparatus (10) according to claim 1 or 2, characterized in that said shield arrangement (52) further has at least one fixed shield element (110,
112, 114) provided with at least one aperture (116), whereas said shutter portion
(56) comprises at least one movable shutter element (118, 120, 122) provided with
at least one masking area (124) which is adapted in size and geometry to substantially
cover said aperture (116) in said shield element (110, 112, 114), wherein said shutter
element (118, 120, 122) can be moved relative to said shield element (110, 112, 114)
in order to selectively cover said aperture (116) of said shield element (110, 112,
114) with said masking area (124) of said shutter element (118, 120, 122) in the shielding
position of said shutter portion (56), or uncover said aperture (116) of said shield
element (110, 112, 114) by said masking area (124) of said shutter element (118, 120,
122) in the pumping position of said shutter portion (56) so as to substantially clear
said passage way (60) through said aperture (116).
4. The box coating apparatus (10) according to claim 3, characterized in that said shutter element (118, 120, 122) of said shutter portion (56) is arranged to
be linearly moved relative to said shield element (110, 112, 114) of said shield arrangement
(52).
5. The box coating apparatus (10) according to claim 3 or 4, characterized in that said shutter element (118, 120, 122) of said shutter portion (56) is arranged to
be moved in parallel with said shield element (110, 112, 114) of said shield arrangement
(52).
6. The box coating apparatus (10) according to claim 1 or 2, characterized in that said shield arrangement (50) further has at least one fixed shield element (66, 70)
provided with at least one opening area (72, 76), whereas said shutter portion (54)
comprises at least one slat element (82) which is located in or adjacent to said opening
area (72, 76) and arranged to be pivoted about a pivot axis (84) that is oriented
transverse with respect to said opening area (72, 76), wherein said slat element (82)
has a wide face side (88) and a narrow edge side (90) and can be pivoted about said
pivot axis (84) into a state in which its face side (88) essentially faces said evaporation
source (14) in the shielding position of said shutter portion (54), or into a state
in which a surface area of its edge side (90) only restricts a free cross-section
of said opening area (72, 76) of said shield element (66, 70) in said pumping position
of said shutter portion (54) so as to substantially clear said passage way (58) through
said opening area (72, 76).
7. The box coating apparatus (10) according to claim 6, characterized in that said shutter portion (54) comprises at least two slat elements (82) located in or
adjacent to said opening area (72, 76) and arranged to be pivoted about pivot axes
(84) extending in parallel to one another and oriented transverse with respect to
said opening area (72, 76).
8. The box coating apparatus (10) according to claim 7, characterized in that said slat elements (82) are coupled by a connecting piece (92) to be pivotable about
their respective pivot axes (84) at the same time and in the same direction of rotation.
9. The box coating apparatus (10) according to one of the claims 6 to 8, characterized in that said at least one slat element (82) is biased by a spring element (98) into the state
in which a surface area of its edge side (90) only restricts the free cross-section
of said opening area (72, 76) of said shield element (66, 70) in said pumping position
of said shutter portion (54).
10. The box coating apparatus (10) according to one of the preceding claims, characterized in that said shutter portion (54, 56) or at least a part thereof can automatically be transferred
from its closed shielding position to its open pumping position, and vice versa.
11. The box coating apparatus (10) according to claim 10, characterized in that said shutter portion (54, 56) or at least a part thereof is operatively connected
to an actuator (62) that serves to automatically transfer said shutter portion (54,
56) or said part thereof from its closed shielding position to its open pumping position,
and vice versa.
12. The box coating apparatus (10) according to claim 11, characterized in that said actuator (62) is located outside of said vacuum chamber (12).
13. The box coating apparatus (10) according to claim 12, characterized in that said actuator (62) is operatively connected to said shutter portion (54, 56) or at
least a part thereof via an air-vacuum feed-through (64).
14. The box coating apparatus (10) according to one of the claims 11 to 13, characterized in that said actuator (62) comprises a pneumatically actuated piston-cylinder-arrangement
(162) for selectively switching from said closed shielding position to said open pumping
position of said shutter portion (54, 56), and vice versa.
15. The box coating apparatus (10) according to at least claims 8 and 11, characterized in that said actuator (62) is operatively connected to said connecting piece (92) in order
to simultaneously pivot said slat elements (82) by one and the same actuator (62).