Technical Field
[0001] The present invention relates to a fluid machine.
Background Art
[0002] In a vertically hermetic compressor, a housing internally accommodates a compression
mechanism and a motor (electric motor) which drives the compression mechanism. The
compression mechanism and a motor rotor are combined with each other by the same crankshaft.
The crankshaft is disposed so that an axial direction is set to be a vertical direction,
and a thrust load is applied to a lower end portion of the crankshaft. Here, the thrust
load means a dead weight of the crankshaft and the motor rotor and an axial force
of a magnet pulling force generated during operation.
[0003] When the above-described thrust load is supported, friction loss occurs in the lower
end portion of the crankshaft. Therefore, a thrust bearing which comes into contact
with the lower end portion of the crankshaft is installed as disclosed in PTLS 1 and
2 below.
Citation List
Patent Literature
[0004]
[PTL 1] Japanese Unexamined Utility Model Registration Application Publication No.
62-78389
[PTL 2] Japanese Unexamined Patent Application Publication No. 2014-152747
Summary of Invention
Technical Problem
[0005] PTLS 1 and 2 disclose that a lubricant is supplied to the thrust bearing so as to
improve lubricating ability in the thrust bearing. Then, in the lower end portion
of the crankshaft and a sliding region of the thrust bearing, an oil supply groove
for supplying the lubricant to the thrust bearing is entirely formed in a radial direction,
that is, so as to penetrate from an inner peripheral portion to an outer peripheral
portion.
[0006] An oil passage inside a compressor is formed at the center of the crankshaft, and
is branched to a journal bearing for supporting a radial load or a compression mechanism.
The lubricant is supplied from a pump installed around the lower end portion of the
crankshaft to the oil passage disposed at the center of the crankshaft. Thereafter,
the lubricant is supplied to the journal bearing or the compression mechanism via
the oil passage.
[0007] Therefore, in a case where the lubricant pressurized by the pump is supplied to the
thrust bearing, if the oil supply groove formed in the lower end portion of the crankshaft
and the sliding region of the thrust bearing is entirely formed in the radial direction,
the lubricant passes through the oil supply groove. As a result, a large amount of
the lubricant pressurized by the pump flows out from the oil supply groove, thereby
causing a problem in that the amount of the lubricant supplied to the journal bearing
or the compression mechanism decreases.
[0008] The present invention is made in view of these circumstances, and an object thereof
is to provide a fluid machine which can reduce friction loss occurring in a lower
end portion of a crankshaft and which can reliably supply a lubricant to other sliding
portions.
Solution to Problem
[0009] In order to solve the above-described problem, a fluid machine according to the present
invention adopts the following means.
[0010] That is, according to an aspect of the present invention, there is provided a fluid
machine including an annular plate part that has a through-hole through which a lubricant
is circulated, and a crankshaft that is placed on an upper surface of the plate part,
and that internally has a circulation passage for circulating the lubricant passing
through the through-hole of the plate part. In a sliding region between the crankshaft
and the plate part, at least one of the crankshaft and the plate part has a recess
groove to which the lubricant is supplied from the through-hole. An outer end portion
of the groove in a radial direction is located inward of an outermost peripheral portion
in the sliding region.
[0011] According to this configuration, the through-hole is formed in the plate part, the
circulation passage is formed inside the crankshaft placed on the upper surface of
the plate part. After the lubricant is circulated through the through-hole of the
plate part, the lubricant flows in the circulation passage of the crankshaft. In the
crankshaft and the sliding region of the plate part, the groove is formed in at least
one of the crankshaft and the plate part, and the lubricant is supplied from the through-hole
to the groove. As a result, the sliding region of the crankshaft and the plate part
are filled with the lubricant, and an oil film is formed, thereby enabling friction
loss to be reduced. In addition, the outer end portion of the groove in the radial
direction is located inward of the outermost peripheral portion in the above-described
sliding region. Accordingly, the lubricant supplied to the groove is less likely to
leak from an inner peripheral side to an outer peripheral side in the sliding region.
[0012] For example, the outer end portion of the groove in the radial direction is located
inward as much as approximately 10% of a radius of the outermost peripheral portion
in the above-described sliding region.
[0013] In the above-described aspect, the outer end portion of the groove in the radial
direction may be located outward of an intermediate position between an innermost
peripheral portion and the outermost peripheral portion in the sliding region.
[0014] According to this configuration, the groove can supply the lubricant outward of the
intermediate position between the innermost peripheral portion and the outermost peripheral
portion in the sliding region.
[0015] In the above-described aspect, an area of a region having the groove in the sliding
region may be 50% to 80% of a total area located inward of the outer end portion of
the groove in the radial direction in the sliding region.
[0016] According to this configuration, the oil film is likely to be formed in the crankshaft
and the sliding region of the plate part by using the lubricant supplied to the groove.
[0017] In the above-described aspect, an inner portion of the groove in the radial direction
or a portion facing the inner portion of the groove in the radial direction in the
crankshaft or the plate part may have a tapered surface.
[0018] According to this configuration, the inner portion of the groove in the radial direction
or the portion facing the inner portion has the tapered surface. Accordingly, the
inner portion of the groove in the radial direction is widened in a height direction,
and the lubricant is likely to be supplied into the groove.
[0019] In the above-described aspect, the groove may have a stepped shape, a tapered shape,
or a dimple shape.
Advantageous Effects of Invention
[0020] According to the present invention, it is possible to reduce friction loss occurring
in the lower end portion of the crankshaft and it is possible to reliably supply the
lubricant to other sliding portions.
Brief Description of Drawings
[0021]
Fig. 1 is a longitudinal sectional view illustrating a scroll-type compressor according
to an embodiment of the present invention.
Fig. 2 is a partially enlarged longitudinal sectional view illustrating a thrust plate
of the scroll-type compressor according to the embodiment of the present invention.
Fig. 3 is a plan view illustrating the thrust plate of the scroll-type compressor
according to the embodiment of the present invention.
Fig. 4 is a longitudinal sectional view illustrating an example of a groove formed
in the thrust plate of the scroll-type compressor according to the embodiment of the
present invention.
Fig. 5 is a longitudinal sectional view illustrating an example of the groove formed
in the thrust plate of the scroll-type compressor according to the embodiment of the
present invention.
Fig. 6 is a longitudinal sectional view illustrating an example of the groove formed
in the thrust plate of the scroll-type compressor according to the embodiment of the
present invention.
Fig. 7 is a longitudinal sectional view illustrating a lower end portion of a crankshaft,
the thrust plate, and a suction pipe of the scroll-type compressor according to the
embodiment of the present invention.
Fig. 8 is a graph illustrating the efficiency of an air conditioning device for each
operation mode or for each performance evaluation.
Fig. 9 is a longitudinal sectional view illustrating a rotary compressor according
to an embodiment of the present invention.
Description of Embodiments
[0022] Hereinafter, a hermetic scroll compressor according to an embodiment of the present
invention will be described with reference to the drawings.
[0023] As illustrated in Fig. 1, a hermetic scroll compressor 1 as a scroll fluid machine
includes a vertically long cylindrical hermetic housing 2 whose bottom portion is
hermetic by a lower cover. An upper part of the hermetic housing 2 is hermetic by
a discharge cover 3 and an upper cover 4, a discharge chamber 5 for discharging compressed
high-pressure gas is formed between the discharge cover 3 and the upper cover 4.
[0024] Inside the hermetic housing 2, an upper bearing member (frame member) 6 is fixedly
installed in the upper part, a scroll compression mechanism 7 is incorporated via
the upper bearing member 6, and an electric motor 10 having a stator 8 and a rotor
9 is installed in the lower part. The electric motor 10 is incorporated by the stator
8 fixedly installed in the hermetic housing 2, and a crankshaft 11 is fixed to the
rotor 9.
[0025] An upper end of the crankshaft 11 has a crank pin 12 whose axis is eccentric as much
as a predetermined dimension. The crank pin 12 is connected to the scroll compression
mechanism 7, thereby enabling the scroll compression mechanism 7 to be driven by the
electric motor 10. The crankshaft 11 is supported by a journal bearing portion 6A
of the upper bearing member 6 so that an upper portion is rotatable, and a lower end
portion is rotatably supported by a lower journal bearing 13 disposed in the lower
part of the hermetic housing 2.
[0026] A displacement-type oil supply pump 14 is disposed between the lower journal bearing
13 and the lower end portion of the crankshaft 11, and the lubricant 15 filling the
bottom portion of the hermetic housing 2 is suctioned via a suction pipe 16. The lubricant
15 is configured to be discharged to a circulation passage 17 drilled inside the crankshaft
11 along an axial direction. The lubricant 15 can be supplied via the circulation
passage 17 to portions requiring lubrication, such as the upper bearing member 6,
the scroll compression mechanism 7, and the lower journal bearing 13.
[0027] The scroll compression mechanism 7 has the upper bearing member 6 serving as one
configuration component, and includes a fixed scroll 18 fixedly installed on the upper
bearing member 6, an orbiting scroll 19 that is slidably supported by a thrust bearing
portion 6B of the upper bearing member 6, and that forms a compression chamber 20
by meshing with the fixed scroll 18, a rotation prevention mechanism 21 such as an
Oldham ring that is interposed between the upper bearing member 6 and the orbiting
scroll 19, and that prevents rotation of the orbiting scroll 19 and allows orbital
turning movement, and a drive bush 22 and a turning bearing (needle bearing) 23 which
are disposed between the crank pin 12 of the crankshaft 11 and a bearing boss 19C
disposed on a rear surface the orbiting scroll 19, and which transmit a rotational
force of the crankshaft 11 to the orbiting scroll 19. The scroll compression mechanism
7 is installed on the upper bearing member 6 in a state where a central portion of
an end plate of the fixed scroll 18 is connected to the discharge cover 3.
[0028] The fixed scroll 18 includes an end plate 18A and a spiral wrap 18B erected on the
end plate 18A, and is configured so that a discharge port 24 is disposed in a central
portion of the end plate 18A, and so that a tip seal 25 is installed on a wrap tooth
tip surface of the spiral wrap 18B. In addition, the orbiting scroll 19 includes an
end plate 19A and a spiral wrap 19B erected on the end plate 19A. A bearing boss 19C
is disposed on a rear surface of the end plate 19A, and a tip seal 26 is installed
on a wrap tooth tip surface of the spiral wrap 19B.
[0029] The scroll compression mechanism 7 suctions refrigerant gas suctioned into the hermetic
housing 2 via a suction pipe 27 open at a position facing a stator winding 8A of the
electric motor 10, into the compression chamber 20 from a suction port 28 open in
the hermetic housing 2, and compresses the refrigerant gas into high-temperature and
high-pressure gas. The compressed gas is discharged into the discharge chamber 5 via
a discharge port 24 disposed in a central portion of the fixed scroll 18 and a discharge
valve 29 disposed in the discharge cover 3, and further, the compressed gas is fed
outward of the compressor via a discharge pipe 30 connected to the discharge chamber
5.
[0030] Hereinafter, referring to Figs. 2 to 7, a thrust plate 40 disposed in the compressor
according to the present embodiment will be described.
[0031] The thrust plate 40 is a plate member disposed so as to be in contact with a lower
end surface of the crankshaft 11. For example, the thrust plate 40 has a thickness
of approximately 1 mm. The thrust plate 40 is installed between a lower surface of
the lower journal bearing 13 and an upper surface of the suction pipe 16.
[0032] The thrust plate 40 has a through-hole 41 through which the lubricant 15 is circulated.
The through-hole 41 causes a circulation passage 51 formed in the suction pipe 16
to communicate with the circulation passage 17 formed in the crankshaft 11. As a result,
as illustrated in Fig. 7, the lubricant 15 passing through the suction pipe 16 is
circulated through the through-hole 41 of the thrust plate 40. After the lubricant
15 is circulated through the through-hole 41 of the thrust plate 40 to the lubricant
15, the lubricant 15 flows in the circulation passage 17 of the crankshaft 11.
[0033] In the thrust plate 40, a groove 42 is formed in a sliding region between the crankshaft
11 and the thrust plate 40. The sliding region between the crankshaft 11 and the thrust
plate 40 is a region where the lower end surface of the crankshaft 11 and the upper
surface of the thrust plate 40 face each other. Hereinafter, a case will be described
where the groove 42 is formed only in the thrust plate 40. However, the present invention
is not limited to this example. For example, the groove according to the invention
may be formed only in the crankshaft 11 in the sliding region between the crankshaft
11 and the thrust plate 40, or may be formed in both the crankshaft 11 and the thrust
plate 40.
[0034] The groove 42 is formed in a recess shape in the thrust plate 40, and the lubricant
15 is supplied from the through-hole 41. That is, the groove 42 communicates with
the circulation passage 51 formed in the suction pipe 16 and the circulation passage
17 formed in the crankshaft 11 on the through-hole 41 side of the thrust plate 40.
[0035] A minute recess is formed in the thrust plate 40. In this manner, dynamic pressure
is generated in the sliding region, and floating occurs due to oil film pressure.
As a result, friction loss occurring between the lower end surface of the crankshaft
11 and the upper surface of the thrust plate 40 can be reduced.
[0036] For example, a depth of the groove 42 is 5 µm to 10 µm. The depth of the groove 42
is determined depending on a ratio (A-value) between the thickness of the oil film
generated between the lower end surface of the crankshaft 11 and the upper surface
of the thrust plate 40 and composite roughness of the sliding surface. When the Λ-value
(= thickness of oil film / composite roughness of sliding surface) is greater than
3, it is known that floating caused by the oil film surely occurs, and the oil film
enables the crankshaft 11 to float with respect to the thrust plate 40. In addition,
irrespective of whether the rotation speed of the crankshaft 11 is high or low, if
the depth of the groove 42 is too shallow or too deep, the A-value becomes a low value.
That is, irrespective of whether the rotation speed of the crankshaft 11 is high or
low, there is an optimum depth of the groove 42 where the A-value becomes a maximum
value.
[0037] In a case where the rotation speed of the crankshaft 11 is low, if the groove 42
is deep, the Λ-value tends to be 3 or less. In contrast, in a case where the rotation
speed of the crankshaft 11 is high, even if the groove 42 is deep, the Λ-value can
be maintained at a value greater than 3. That is, in a case where the rotation speed
of the crankshaft 11 is low, a range of the depth of the groove 42 in which the Λ-value
can be greater than 3 is narrower than a range in a case where the rotation speed
of the crankshaft 11 is high.
[0038] In the compressor, when the diameter of the crankshaft 11 is set to 10 mm to 40 mm,
the rotation speed of the crankshaft 11 is 10 set to 10 rps to 140 rps, lubricant
viscosity is set to 2 mPa·s to 30 mPa·s, and a total dead weight of the crankshaft
11 and the rotor 9 is set to 10 N to 100 N, the inventors perform analysis for calculating
the Λ-value. As a result, the inventors confirm that the range of the depth of the
groove 42 of the thrust plate 40 is desirably in the range of 5 µm to 10 µm.
[0039] In addition, based on the demonstration experiments, the inventors confirm the following.
When the rotation speed of the crankshaft 11 is relatively low, for example, in a
case where the rotation speed is lower than 40 rps, the depth of the groove 42 is
desirably 5 µm. When the rotation speed of the crankshaft 11 is relatively high, for
example, in a case where the rotation speed is equal to or higher than 90 rps, the
depth of the groove 42 is preferably 10 µm. This result indicates the same tendency
as the above-described analysis for calculating the A-value.
[0040] For example, Fig. 8 illustrates a graph when total efficiency of the compressor is
set to 1 in a case where the thrust plate having no groove 42 is disposed during an
intermediate cooling operation. As a result, during the intermediate cooling operation
in which the rotation speed of the crankshaft 11 is relatively low, the efficiency
in a case where the depth of the groove 42 is set to 5 µm is higher than that in a
case where the depth of the groove 42 is set to 10 µm. On the other hand, during a
rated heating operation in which the rotation speed of the crankshaft 11 is relatively
high, the efficiency in a case where the depth of the groove 42 is set to 10 µm is
higher than that in a case where the depth of the groove 42 is set to 5 µm.
[0041] That is, in a case where an energy-saving performance of an air conditioning device
is evaluated using an annual performance factor (APF) whose weighting during the intermediate
operation is higher than that during the rated operation, the depth of the groove
42 is desirably set to 5 µm rather than 10 µm.
[0042] The outer end portion 42a of the groove 42 in the radial direction is located inward
of the outermost peripheral portion in the sliding region of the crankshaft 11 and
the thrust plate 40. That is, the groove 42 does not communicate with a portion from
the inside to the outermost peripheral portion in the radial direction of the sliding
region. Therefore, the lubricant 15 supplied from the through-hole 41 to the groove
42 is likely to stay in the groove 42, and is less likely to leak to the outer peripheral
side from the sliding region.
[0043] Unlike in the present embodiment, in a case where the groove 42 is formed to entirely
penetrate in the radial direction of the sliding region, that is, from the inner peripheral
portion to the outer peripheral portion, the lubricant 15 leaks out of the circulation
system, the amount of the lubricant 15 supplied to the journal bearing or the compression
mechanism decreases. In contrast, in a case of the present embodiment, the groove
42 does not communicate with the portion from the inside to the outermost peripheral
portion in the radial direction of the sliding region. Accordingly, without reducing
the amount of the lubricant 15, the lubricant 15 can be sufficiently supplied to the
journal bearing or the compression mechanism.
[0044] The outer end portion 42a of the groove 42 in the radial direction is located inward
as much as approximately 10% of the radius of the outermost peripheral portion in
the above-described sliding region. In this manner, it is possible to reliably prevent
the lubricant 15 supplied to the groove 42 from leaking from the inner peripheral
side to the outer peripheral side of the sliding region.
[0045] The outer end portion 42a of the groove 42 in the radial direction is located outward
of an intermediate position between the innermost peripheral portion and the outermost
peripheral portion in the sliding region. In this manner, the groove 42 can supply
the lubricant 15 to the outside from the intermediate position between the innermost
peripheral portion and the outermost peripheral portion in the sliding region.
[0046] The above-described relationship can be expressed by the following expression.

[0047] Here, r is the radius of the outer end portion 42a of the groove 42, that is, the
radius of a boundary portion having a step difference formed therein, r
out is the radius of the outermost peripheral portion in the sliding region, and r
in is the radius of the innermost peripheral portion in the sliding region.
[0048] In addition, an area of the region having the groove 42 formed in the sliding region
is desirably set to 50% to 80% of the total area of the sliding region inside the
outer end portion 42a in the radial direction of the groove 42.
[0049] If an area of the region having the groove 42 formed in the sliding region is set
to Astep and an area of the region (land region) having no groove 42 inside the outer
end portion 42a in the radial direction of the groove 42 in the sliding region is
set to Aland, the relationship is expressed by the following expression.

[0050] Since this condition is satisfied, dynamic pressure is generated in the sliding
region, and floating occurs due to oil film pressure. In the example illustrated in
Fig. 3, the groove 42 has a fan shape having a center angle of 60°, and is disposed
at four positions for every angle of 90° in the circumferential direction. Accordingly,
Astep/(Astep+ Aland) is 0.67.
[0051] In addition, as illustrated in Fig. 2, a tapered surface 43 is formed in a portion
facing the inner portion of the groove 42 in the radial direction in the crankshaft
11. In this way, the tapered surface 43 is formed on a side where the lubricant 15
is introduced in the groove 42. Accordingly, the inside of the groove 42 in the radial
direction is widened in the height direction, and thus, the lubricant 15 is likely
to be supplied into the groove 42. In the present invention, without being limited
to a case where the tapered surface is formed in the portion facing the groove, the
tapered surface may also be disposed in the inner peripheral portion of the groove.
Even in this case, the lubricant 15 is likely to be supplied into the groove.
[0052] For example, a sectional shape taken along the circumferential direction of the groove
42 has a stepped shape (Fig. 4), a tapered shape (Fig. 5), or a dimple shape (Fig.
6). That is, a general shape used in the thrust bearing can also be applied to the
present embodiment.
[0053] As illustrated in Figs. 2 and 7, a pump rotor 45 of the displacement-type oil supply
pump 14 is disposed outside the sliding region. Then, the lower surface of the crankshaft
11 is flush with the lower surface of the pump rotor 45. Accordingly, even if the
lubricant 15 slightly leaks from the crankshaft 11 and the sliding region of the thrust
plate 40, the lubricant 15 can lubricate a portion between the lower surface of the
pump rotor 45 and the upper surface of the thrust plate. In this case, it is possible
to improve the efficiency of the displacement-type oil supply pump 14.
[0054] As described above, according to the present embodiment, the through-hole 41 is formed
in the thrust plate 40, the circulation passage 17 is formed inside the crankshaft
11 placed on the upper surface of the thrust plate 40. After the lubricant 15 is circulated
through the through-hole 41 of the thrust plate 40, the lubricant 15 flows in the
circulation passage 17 of the crankshaft 11. In the crankshaft 11 and the sliding
region of the thrust plate 40, the groove 42 is formed in the thrust plate 40, and
the lubricant 15 is supplied to the groove 42 from the through-hole 41. As a result,
the crankshaft 11 and the sliding region of the thrust plate 40 the lubricant 15 are
filled with the lubricant 15 so as to form the oil film. In this manner, the friction
loss can be reduced. In addition, the outer end portion 42a of the groove 42 in the
radial direction is located inward of the outermost peripheral portion in the above-described
sliding region. Accordingly, the lubricant 15 supplied to the groove 42 is less likely
to leak from the inner peripheral side to the outer peripheral side of the sliding
region.
[0055] Therefore, the friction loss can be reduced. Moreover, without reducing the amount
of the lubricant 15, it is possible to sufficiently supply the lubricant 15 to the
journal bearing or the compression mechanism. As a result, it is possible to achieve
the highly efficient compressor and to improve the reliability of the compressor.
[0056] In the above-described embodiment, a case of the scroll-type compressor has been
described. However, the present invention is not limited to this example. For example,
the present invention is also applicable to a rotary compressor or a reciprocating-type
compressor. Furthermore, the fluid machine according to the present invention is not
limited to the compressor, and is also applicable to an expansion machine.
[0057] Hereinafter, a case will be described where the thrust plate 40 according to the
present embodiment is applied to the rotary compressor.
[0058] Fig. 9 is a longitudinal sectional view illustrating a configuration example of a
hermetic single cylinder as an example of the rotary compressor. For the sake of convenience,
hereinafter, an embodiment applied to the single cylinder rotary compressor will be
described. However, as a matter of course, the present invention is similarly applicable
to not only a double cylinder rotary compressor, but also a rotary compression mechanism
of the compressor having a plurality of different compression mechanisms.
[0059] A hermetic rotary compressor 61 includes a housing 62 having a hermetic structure.
The housing 62 is configured to include a cylindrical center housing 62A, an upper
housing 62B hermetically closing an upper portion of the center housing 62A, and a
lower housing 62C hermetically closing a lower portion of the center housing 62A.
On the upper portion side inside the center housing 62A, an electric motor 64 having
a stator 65 and a rotor 66 is fixedly installed as a drive source.
In addition, the rotor 66 is integrally combined with a crankshaft (rotary shaft)
67.
[0060] A single cylinder rotary compression mechanism 63 is installed in the lower portion
of the electric motor 64. The rotary compression mechanism 63 is configured to include
a cylinder main body 69 having a cylinder chamber 68 formed therein, an upper bearing
70 and a lower bearing 71 which are fixedly installed in the upper portion and the
lower portion of the cylinder main body 69 and which hermetically close the upper
portion and the lower portion of the cylinder chamber 68, a rotor 72 which is fitted
to an eccentric part 67A of the crankshaft 67 and is rotated on the inner peripheral
surface of the cylinder chamber 68, and a blade and a blade pressing spring (not illustrated)
which partition the inside of the cylinder chamber 68 into a suction side and a discharge
side.
[0061] In this rotary compression mechanism 63, either the cylinder main body 69 or the
upper bearing 70 is fixedly installed on the inner peripheral surface of the center
housing 62A at a plurality of circumferential locations by means of plug welding or
caulking. Other members are integrally assembled to the fixedly installed member.
[0062] The rotary compression mechanism 63 suctions low-pressure refrigerant gas of the
compressed fluid from an accumulator 74 integrated with the rotary compressor 61 into
the cylinder chamber 68 via a suction pipe 73, and compresses the refrigerant gas
by rotating the rotor 72. Thereafter, the compressed refrigerant gas is discharged
into an upper muffler chamber 75 and a lower muffler chamber 76 which are formed using
the upper bearing 70 and the lower bearing 71. A configuration is adopted as follows.
The high-pressure refrigerant gas compressed in this way is merged in the upper muffler
chamber 75, and thereafter, is discharged into the center housing 62A. The inside
of the upper muffler chamber 75 and the lower muffler chamber 76 and the inside of
the center housing 62A are in a state where all of these substantially have no pressure
difference.
[0063] The high-pressure refrigerant gas is circulated through a gas passage hole (not illustrated)
disposed around the electric motor 64, and is guided to an upper space of the electric
motor 64. Furthermore, the high-pressure refrigerant gas is fed to the outside of
the rotary compressor 61, that is, to the refrigerating cycle side via a discharge
pipe 77.
[0064] In the rotary compression mechanism 63, the cylinder main body 69, the upper bearing
70 and the lower bearing 71 which are disposed above and below the cylinder main body
69, and the lower muffler 7A forming the lower muffler chamber 76 below the lower
bearing 71 are integrated with each other by means of screw fastening of the bolt
78 penetrating in the axial direction of the crankshaft 67.
[0065] Both the upper muffler chamber 75 and the lower muffler chamber 76 have no difference
between internal pressure and external pressure. However, in the illustrated configuration
example, sealing performance against the lubricant 15 is required. Accordingly, only
the lower muffler 76A is fastened by the bolt 78. However, both the upper muffler
75A and the lower muffler 76A may adopt a structure in which both of these are fastened
by the bolt 78 or a structure in which any one of these is fastened by the bolt 78.
The present embodiment is not particularly limited thereto.
[0066] Here, the thrust plate 40 is a plate member disposed so as to be in contact with
the lower end surface of the crankshaft 67. For example, the thrust plate 40 has a
thickness of approximately 1 mm. The thrust plate 40 is installed between the lower
surface of the lower journal bearing 13 and the upper surface of the lower muffler
76A.
[0067] A centrifugal lubrication pump (not illustrated) is disposed in the lower end portion
of the crankshaft 67, and the lubricant 15 filling in the bottom portion of the housing
62 is suctioned via the centrifugal lubrication pump. The lubricant 15 is configured
to be discharged to a circulation passage (not illustrated) drilled into the crankshaft
67 along the axial direction. The lubricant 15 can be supplied via the circulation
passage to portions requiring lubrication, such as the upper bearing 70 and the lower
bearing 71.
[0068] In the thrust plate 40, the groove 42 is formed in the sliding region between the
crankshaft 67 and the thrust plate 40. The groove 42 is formed in a recess shape in
the thrust plate 40, and the lubricant 15 is supplied from the through-hole 41. That
is, the groove 42 communicates with the centrifugal lubrication pump and the circulation
passage formed in the crankshaft 67. Even in a case of the rotary compressor 61, the
thrust plate 40 having the same configuration as that described in the scroll compressor
1 is disposed. Then, the crankshaft 67 and the sliding region of the thrust plate
40 are filled with the lubricant 15 so as to form the oil film. In this manner, the
friction loss can be reduced. In addition, the outer end portion 42a of the groove
42 in the radial direction is located inward of the outermost peripheral portion in
the above-described sliding region. Accordingly, the lubricant 15 supplied to the
groove 42 is less likely to leak from the inner peripheral side to the outer peripheral
side of the sliding region.
[0069] Therefore, the friction loss can be reduced. Moreover, without reducing the amount
of the lubricant 15, it is possible to sufficiently supply the lubricant 15 to the
journal bearing or the compression mechanism. As a result, it is possible to achieve
the highly efficient compressor and to improve the reliability of the compressor.
Detailed configurations and operation effects will be omitted since these have repeated
content described in the scroll compressor 1.
Reference Signs List
[0070]
- 1:
- HERMETIC SCROLL COMPRESSOR
- 2:
- HERMETIC HOUSING
- 3:
- DISCHARGE COVER
- 4:
- UPPER COVER
- 5:
- DISCHARGE CHAMBER
- 6:
- UPPER BEARING MEMBER
- 6A:
- JOURNAL BEARING PORTION
- 6B:
- THRUST BEARING PORTION
- 7:
- SCROLL COMPRESSION MECHANISM
- 7A:
- LOWER MUFFLER
- 8:
- STATOR
- 8A:
- STATOR WINDING
- 9:
- ROTOR
- 10:
- ELECTRIC MOTOR
- 11:
- CRANKSHAFT
- 12:
- CRANK PIN
- 13:
- LOWER JOURNAL BEARING
- 14:
- DISPLACEMENT-TYPE OIL SUPPLY PUMP
- 15:
- LUBRICANT
- 16:
- SUCTION PIPE
- 17:
- CIRCULATION PASSAGE
- 18:
- FIXED SCROLL
- 18A:
- END PLATE
- 18B:
- SPIRAL WRAP
- 19:
- ORBITING SCROLL
- 19A:
- END PLATE
- 19B:
- SPIRAL WRAP
- 19C:
- BEARING BOSS
- 20:
- COMPRESSION CHAMBER
- 21:
- ROTATION PREVENTION MECHANISM
- 22:
- DRIVE BUSH
- 24:
- DISCHARGE PORT
- 25:
- TIP SEAL
- 26:
- TIP SEAL
- 27:
- SUCTION PIPE
- 28:
- SUCTION PORT
- 29:
- DISCHARGE VALVE
- 30:
- DISCHARGE PIPE
- 40:
- THRUST PLATE
- 41:
- THROUGH-HOLE
- 42:
- GROOVE
- 42a:
- OUTER END PORTION
- 45:
- PUMP ROTOR
- 51:
- CIRCULATION PASSAGE
- 61:
- ROTARY COMPRESSOR
- 62:
- HOUSING
- 62A:
- CENTER HOUSING
- 62B:
- UPPER HOUSING
- 62C:
- LOWER HOUSING
- 63:
- ROTARY COMPRESSION MECHANISM
- 64:
- ELECTRIC MOTOR
- 65:
- STATOR
- 66:
- ROTOR
- 67:
- CRANKSHAFT
- 67A:
- ECCENTRIC PART
- 68:
- CYLINDER CHAMBER
- 69:
- CYLINDER MAIN BODY
- 70:
- UPPER BEARING
- 71:
- LOWER BEARING
- 72:
- ROTOR
- 73:
- SUCTION PIPE
- 74:
- ACCUMULATOR
- 75:
- UPPER MUFFLER CHAMBER
- 75A:
- AN UPPER MUFFLER
- 76:
- LOWER MUFFLER CHAMBER
- 76A:
- LOWER MUFFLER
- 77:
- DISCHARGE PIPE
- 78:
- BOLT