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<ep-patent-document id="EP16863936B1" file="EP16863936NWB1.xml" lang="en" country="EP" doc-number="3375898" kind="B1" date-publ="20220511" status="n" dtd-version="ep-patent-document-v1-5-1">
<SDOBI lang="en"><B000><eptags><B001EP>ATBECHDEDKESFRGBGRITLILUNLSEMCPTIESILTLVFIROMKCYALTRBGCZEEHUPLSK..HRIS..MTNORS..SM..................</B001EP><B005EP>J</B005EP><B007EP>BDM Ver 2.0.15 (20th of December) -  2100000/0</B007EP></eptags></B000><B100><B110>3375898</B110><B120><B121>EUROPEAN PATENT SPECIFICATION</B121></B120><B130>B1</B130><B140><date>20220511</date></B140><B190>EP</B190></B100><B200><B210>16863936.7</B210><B220><date>20161011</date></B220><B240><B241><date>20180423</date></B241><B242><date>20191212</date></B242></B240><B250>ja</B250><B251EP>en</B251EP><B260>en</B260></B200><B300><B310>2015219852</B310><B320><date>20151109</date></B320><B330><ctry>JP</ctry></B330></B300><B400><B405><date>20220511</date><bnum>202219</bnum></B405><B430><date>20180919</date><bnum>201838</bnum></B430><B450><date>20220511</date><bnum>202219</bnum></B450><B452EP><date>20220217</date></B452EP></B400><B500><B510EP><classification-ipcr sequence="1"><text>C22C   9/00        20060101AFI20190227BHEP        </text></classification-ipcr><classification-ipcr sequence="2"><text>C22C   9/01        20060101ALI20190227BHEP        </text></classification-ipcr><classification-ipcr sequence="3"><text>C22F   1/08        20060101ALI20190227BHEP        </text></classification-ipcr><classification-ipcr sequence="4"><text>B22C   9/06        20060101ALI20190227BHEP        </text></classification-ipcr></B510EP><B520EP><classifications-cpc><classification-cpc sequence="1"><text>C22C   9/00        20130101 LI20170613BHEP        </text></classification-cpc><classification-cpc sequence="2"><text>C22F   1/08        20130101 LI20190228BHEP        </text></classification-cpc><classification-cpc sequence="3"><text>C22C   9/01        20130101 FI20190228BHEP        </text></classification-cpc></classifications-cpc></B520EP><B540><B541>de</B541><B542>KUPFERLEGIERUNGSMATERIAL</B542><B541>en</B541><B542>COPPER ALLOY MATERIAL</B542><B541>fr</B541><B542>MATÉRIAU D'ALLIAGE DE CUIVRE</B542></B540><B560><B561><text>EP-A1- 2 610 359</text></B561><B561><text>CN-A- 102 534 291</text></B561><B561><text>JP-A- H0 987 815</text></B561><B561><text>JP-A- H05 339 688</text></B561><B561><text>JP-A- S55 128 350</text></B561><B561><text>JP-A- S58 107 462</text></B561><B561><text>JP-A- S58 212 839</text></B561><B561><text>JP-A- S58 212 839</text></B561><B562><text>ZHI XIAOHUI ET AL: "Effect of zirconium and heat treatment on the microstructure and properties of cast chromium bronze for conductive parts", ZEITSCHRIFT FUR METALLKUNDE, CARL HANSER, MUNICH, DE, no. 2, 10 February 2015 (2015-02-10), pages 192-194, XP009510788, ISSN: 0044-3093, DOI: 10.3139/146.111164</text></B562><B562><text>ZHI, XIAOHUI et al.: "Effect of zirconium and heat treatment on the microstructure and properties of cast chromium bronze for conductive parts", International Journal of Materials Research, vol. 106, no. 2, February 2015 (2015-02), pages 192-194, XP009510788, ISSN: 0044-3093, DOI: 10.3139/146.111164</text></B562><B562><text>KENZO YAMAMOTO et al.: "High strength copper mold materials for electro-magnetic stirring and electro-magnetic brake in the mold", Current advances in materials and processes, vol. 16, no. 1, 1 March 2003 (2003-03-01), page 222, XP009511107,</text></B562><B565EP><date>20190306</date></B565EP></B560></B500><B700><B720><B721><snm>YANO Shoichiro</snm><adr><str>c/o MITSUBISHI MATERIALS CORPORATION
Copper&amp;Copper Alloy Development Center
15-2 Aza Fukimatsu
Onahama</str><city>Iwaki-shi
Fukushima 971-8101</city><ctry>JP</ctry></adr></B721><B721><snm>DAIRAKU Kanta</snm><adr><str>c/o MITSUBISHI MATERIALS CORPORATION
Copper&amp;Copper Alloy Development Center
15-2 Aza Fukimatsu
Onahama</str><city>Iwaki-shi
Fukushima 971-8101</city><ctry>JP</ctry></adr></B721><B721><snm>SAKAMOTO Toshio</snm><adr><str>c/o MITSUBISHI MATERIALS CORPORATION
Copper&amp;Copper Alloy Development Center
1975-2 Shimoishitokami</str><city>Kitamoto-shi
Saitama 364-0022</city><ctry>JP</ctry></adr></B721></B720><B730><B731><snm>Mitsubishi Materials Corporation</snm><iid>101812034</iid><irf>205 229 a/sfi</irf><adr><str>2-3, Marunouchi 3-chome,</str><city>Chiyoda-ku
Tokyo 100-8117</city><ctry>JP</ctry></adr></B731></B730><B740><B741><snm>Hoffmann Eitle</snm><iid>100061036</iid><adr><str>Patent- und Rechtsanwälte PartmbB 
Arabellastraße 30</str><city>81925 München</city><ctry>DE</ctry></adr></B741></B740></B700><B800><B840><ctry>AL</ctry><ctry>AT</ctry><ctry>BE</ctry><ctry>BG</ctry><ctry>CH</ctry><ctry>CY</ctry><ctry>CZ</ctry><ctry>DE</ctry><ctry>DK</ctry><ctry>EE</ctry><ctry>ES</ctry><ctry>FI</ctry><ctry>FR</ctry><ctry>GB</ctry><ctry>GR</ctry><ctry>HR</ctry><ctry>HU</ctry><ctry>IE</ctry><ctry>IS</ctry><ctry>IT</ctry><ctry>LI</ctry><ctry>LT</ctry><ctry>LU</ctry><ctry>LV</ctry><ctry>MC</ctry><ctry>MK</ctry><ctry>MT</ctry><ctry>NL</ctry><ctry>NO</ctry><ctry>PL</ctry><ctry>PT</ctry><ctry>RO</ctry><ctry>RS</ctry><ctry>SE</ctry><ctry>SI</ctry><ctry>SK</ctry><ctry>SM</ctry><ctry>TR</ctry></B840><B860><B861><dnum><anum>JP2016080125</anum></dnum><date>20161011</date></B861><B862>ja</B862></B860><B870><B871><dnum><pnum>WO2017081972</pnum></dnum><date>20170518</date><bnum>201720</bnum></B871></B870></B800></SDOBI>
<description id="desc" lang="en"><!-- EPO <DP n="1"> -->
<heading id="h0001">Technical Field</heading>
<p id="p0001" num="0001">The present invention relates to a copper alloy material suitable for a part used in a high temperature environment such as a molding material for casting and a welding part such as a contact tip.</p>
<p id="p0002" num="0002">Priority is claimed on <patcit id="pcit0001" dnum="JP2015219852A"><text>Japanese Patent Application No. 2015-219852, filed on November 9, 2015</text></patcit>.</p>
<heading id="h0002">Background Art</heading>
<p id="p0003" num="0003">Conventionally, Cu-Cr-Zr-based alloys such as C18150 are used as a material for casting mold materials and welding members which are used at high temperatures, since they have excellent heat resistance and electrical conductivity as shown in Patent Literatures 1 and 2.</p>
<p id="p0004" num="0004">These Cu-Cr-Zr-based alloy are usually produced by a production process, in which a cast made of Cu-Cr-Zr-based alloy is subjected to a plastic working; a solution treatment, for example in a condition of 950-1050°C of a retention temperature and 0.5-1.5 hours of a retention time, and an aging treatment, for example in a condition of 400-500°C of a retention temperature and 2-4 hours of a retention time, are performed on the plastically worked material; and then the material subjected to the solution and aging<!-- EPO <DP n="2"> --> treatments is finished into a predetermined shape by machine working in the end.</p>
<p id="p0005" num="0005">In the above-described methods, Cr and Zr are dissolved in the matrix of Cu by the solution treatment and fine precipitates of Cr and Zr are dispersed by the aging treatment to improve strength and conductivity.</p>
<p id="p0006" num="0006">Patent Literature 3 (PTL 3) describes a Cu alloy for a continuous casting mold consisting of 0.4 to 1.5 mass% Cr, 0.01 to 0.30 mass% Zr, 0.05 to 0.80 mass% Al, optionally 0.05 to 1.0 mass% of one or more of Fe, Ni and Co, optionally 0.01 to 0.60 mass% of one or two of Ti and Si and a balance being Cu and unavoidable impurities.</p>
<p id="p0007" num="0007">Non-Patent Literature 1 (NPL 1) reports on the effect of zirconium and heat treatment on the microstructure and properties of cast chromium bronze for conductive parts and inter alia describes an alloy consisting of 0.31 mass% Cr, 0.043 mass% Zr and a balance being Cu.</p>
<heading id="h0003">Citation List</heading>
<heading id="h0004">Patent Literature</heading>
<p id="p0008" num="0008">
<ul id="ul0001" list-style="none" compact="compact">
<li>[PTL 1] <patcit id="pcit0002" dnum="JPS62097748B" dnum-type="L"><text>Japanese Examined Patent Application, Second Publication No. S62-097748 </text></patcit></li>
<li>[PTL 2] <patcit id="pcit0003" dnum="JPH05339688A"><text>Japanese Unexamined Patent Application, First Publication No. H05-339688 </text></patcit></li>
<li>[PTL 3] <patcit id="pcit0004" dnum="JPS58218239B"><text>JP S 58218239 </text></patcit></li>
</ul></p>
<heading id="h0005">Non-Patent Literature</heading>
<p id="p0009" num="0009">[NPL 1] <nplcit id="ncit0001" npl-type="b"><text>Zhi Xiaohui et al., "Effect of zirconium and heat treatment on the<!-- EPO <DP n="3"> --> microstructure and properties of cast chromium bronze for conductive parts", Zeitschrift für Metallkunde, Carl Hanser, Munich, DE, No.2, pages 192-194</text></nplcit></p>
<heading id="h0006">Summary of Invention</heading>
<heading id="h0007">Technical Problem</heading>
<p id="p0010" num="0010">Although the above-described Cu-Cr-Zr-based alloy has excellent heat resistance, when it is exposed to a use environment with a peak temperature of 500°C or more, occasionally, re-solution of precipitate starts for the strength and the conductivity to be reduced and for coarsening of the crystal grain to occur.</p>
<p id="p0011" num="0011">When coarsening of the crystal grains occurs, the propagation speed of the crack increases and the service life of the product may be shortened. In addition, there has been a problem that mechanical properties such as strength and elongation are remarkably deteriorated due to local occurrence of coarsening of crystal grains.</p>
<p id="p0012" num="0012"><!-- EPO <DP n="4"> --> The present invention has been made in view of the above-described circumstances. An object of the present invention to provide a copper alloy material which is stable in characteristics and excellent in service life even when it is used in a high temperature environment of 500°C or more.</p>
<heading id="h0008">Solution to Problem</heading>
<p id="p0013" num="0013">To solve the above-described technical problem, the present invention is directed to a copper alloy material having a composition including: 0.3 mass% or more and less than 0.5 mass% of Cr; 0.01 mass% or more and 0.15 mass% or less of Zr; optionally 0.1 mass% or more and 2.0 mass% or less of Al; optionally one or more elements selected from Fe, Co, Sn, Zn, P, Si and Mg in a range of 0.005 mass% or more and 0.1 mass% or less as a total; and a balance being Cu and inevitable impurities, wherein an average of crystal grain sizes is in a range of 0.1 mm or more and 2.0 mm or less, a standard deviation of the crystal grain sizes is 0.6 or less, and an area ratio of crystallized Cr in cross section observation is 0.5 % or less (hereinafter, referred as "a copper alloy material of the present invention").</p>
<p id="p0014" num="0014">In the copper alloy material as configured above, the composition includes 0.3 mass% or more and less than 0.5 mass% of Cr; 0.01 mass% or more and 0.15 mass% or less of Zr; optionally 0.1 mass% or more and 2.0 mass% or less of Al; optionally one or more elements selected from Fe, Co, Sn, Zn, P, Si and Mg in a range of 0.005 mass% or more and 0.1 mass% or less as a total; and a balance being Cu and inevitable impurities. Thus, by precipitating fine precipitates by the aging treatment, strength (hardness) and conductivity can be improved. In addition, crystallized Cr is reduced since the Cr content is set to a relatively low level at 0.3 mass% or more and less than 0.5 mass%. Thus, occurrence of unevenly-sized re-crystallized grains because of accumulation of local strain due to these crystallized Cr can be suppressed. Therefore, local coarsening of crystal grains can be suppressed even in a case of being used under high temperature condition.<!-- EPO <DP n="5"> --></p>
<p id="p0015" num="0015">In addition, the average of the crystal grain sizes is set in the range of 0.1 mm or more and 2.0 mm or less in the copper alloy material of the present invention. Thus, accumulation of strain is relatively low for the copper alloy material to be re-crystallized. In addition, the standard deviation of the crystal grain sizes is set to 0.6 or less. Thus, the crystal grain sizes are uniform, accumulation of local strain is less. Accordingly, local coarsening of crystal grains can be suppressed even in a case of being used under high temperature condition.</p>
<p id="p0016" num="0016">In the copper alloy material of the present invention, an area ratio of crystallized Cr in cross section observation is 0.5 % or less.</p>
<p id="p0017" num="0017">In this case, since the area ratio of the crystallized Cr in cross section observation is set to 0.5 % or less, accumulation of local strain is less. Accordingly, local coarsening of crystal grains can be reliably suppressed even in a case of being used under high temperature condition.</p>
<p id="p0018" num="0018">In the copper alloy material of the present invention, it is preferable that after performing a heat treatment at 1000°C for 1 hour retention, an average of crystal grain sizes is in a range of 0.1 mm or more and 3.0 mm or less, and a standard deviation of the crystal grain sizes is 1.5 or less</p>
<p id="p0019" num="0019">In this case, even after performing the heat treatment at 1000°C for 1 hour retention, crystal grains are not coarsened and the crystal grain sizes are kept relatively uniform. Accordingly, mechanical properties and conductivity are stable even in a case of being used under high temperature condition at 500°C or more.</p>
<p id="p0020" num="0020">In the copper alloy material of the present invention, the composition of the<!-- EPO <DP n="6"> --> copper alloy material may further include Al in a range of 0.1 mass% or more and 2.0 mass% or less.</p>
<p id="p0021" num="0021">In this case, since the composition of the copper alloy material further includes Al in a range of 0.1 mass% or more and 2.0 mass% or less, conductivity can be adjusted to about 30-60 %IACS. The copper alloy material having such a conductivity is particularly suitable as a casting mold material for electromagnetic stirring applications.</p>
<p id="p0022" num="0022">In the copper alloy material of the present invention, the composition of the copper alloy material may further include one or more elements selected from Fe, Co, Sn, Zn, P, Si and Mg in a range of 0.005 mass% or more and 0.1 mass% or less as a total.</p>
<p id="p0023" num="0023">In this case, since the composition of the copper alloy material further includes one or more elements selected from Fe, Co, Sn, Zn, P, Si and Mg in the above-described range, coarsening of crystal grain sizes can be suppressed more reliably because of the grain boundary pinning effect by a compound including these elements.</p>
<heading id="h0009">Advantageous Effects of Invention</heading>
<p id="p0024" num="0024">According to the present invention, it is possible to provide a copper alloy material having stable characteristics and excellent service life even when it is used in a high temperature environment of 500°C or more.</p>
<heading id="h0010">Brief Description of Drawings</heading>
<p id="p0025" num="0025">
<ul id="ul0002" list-style="none" compact="compact">
<li><figref idref="f0001">FIG. 1</figref> is a flowchart of a method of manufacturing a copper alloy material that is an embodiment of the present invention.<!-- EPO <DP n="7"> --></li>
<li><figref idref="f0002">FIG. 2A</figref> is a structural observation photograph of Example 1 of the present invention.</li>
<li><figref idref="f0002">FIG. 2B</figref> is a structural observation photograph of Comparative Example 4.</li>
<li><figref idref="f0003">FIG. 3A</figref> is a structure observation photograph of Example 1 of the present invention after performing the heat treatment at 1000°C for 1 hour retention time.</li>
<li><figref idref="f0003">FIG. 3B</figref> is a structure observation photograph of Comparative Example 4 after performing the heat treatment at 1000°C for 1 hour retention time.</li>
<li><figref idref="f0004">FIG. 4A</figref> is an observation photograph of crystallized Cr and an SEM image in Example 1 of the present invention.</li>
<li><figref idref="f0004">FIG. 4B</figref> is an EPMA (Cr) image in Example 1 of the present invention.</li>
<li><figref idref="f0005">FIG. 4C</figref> is an observation photograph of crystallized Cr and an SEM image in Comparative Example 4.</li>
<li><figref idref="f0005">FIG. 4D</figref> is an EPMA (Cr) image in Comparative Example 4.</li>
</ul></p>
<heading id="h0011">Description of Embodiments</heading>
<p id="p0026" num="0026">Hereinafter, a copper alloy material is an embodiment of the present invention will be described.</p>
<p id="p0027" num="0027">The copper alloy material of the present embodiment is a material for a part used in a high temperature environment such as a molding material for casting and a welding part.</p>
<p id="p0028" num="0028">The copper alloy material according to the present embodiment has a composition including: 0.3 mass% or more and less than 0.5 mass% of Cr; 0.01 mass%<!-- EPO <DP n="8"> --> or more and 0.15 mass% or less of Zr; and a balance being Cu and inevitable impurities. In the copper alloy material of the present embodiment, Al may be contained in the range of 0.1 mass% or more and 2.0 mass% or less, if necessary. Further, one or more elements selected from Fe, Co, Sn, Zn, P, Si and Mg may be contained in a total amount of 0.005 mass% or more and 0.1 mass% or less.</p>
<p id="p0029" num="0029">In the copper alloy material of the present embodiment, the average of crystal grain sizes is in a range of 0.1 mm or more and 2.0 mm or less, and the standard deviation of the crystal grain sizes is 0.6 or less.</p>
<p id="p0030" num="0030">In addition, in the copper alloy material of the present embodiment, the area ratio of crystallized Cr in cross section observation is 0.5 % or less.</p>
<p id="p0031" num="0031">The area ratio of the crystallized Cr is determined by observing the structure of an arbitrary cross section of the copper alloy material (for example, a cross section parallel to the rolling direction) with microscopic etching, observing the structure with SEM or the like, and analyzing it.</p>
<p id="p0032" num="0032">Furthermore, in the copper alloy material of the present embodiment, after performing a heat treatment at 1000°C for 1 hour retention, the average of crystal grain sizes is in a range of 0.1 mm or more and 3.0 mm or less, and the standard deviation of the crystal grain sizes is 1.5 or less.</p>
<p id="p0033" num="0033">The reasons why the composition of the copper alloy material according to the present embodiment, the crystal structure and the like are defined as described above will be described below.</p>
<heading id="h0012">(Cr: 0.3 mass% or more and less than 0.5 mass%)</heading><!-- EPO <DP n="9"> -->
<p id="p0034" num="0034">Cr is an element having an action effect that improves strength (hardness) and electrical conductivity by finely precipitating Cr-based precipitates in crystal grains of the parent phase by means of an aging treatment.</p>
<p id="p0035" num="0035">Here, in a case where the content of Cr is less than 0.3 mass%, the precipitation amount during the aging treatment becomes insufficient, and there is a concern that the strength (hardness) improvement effect cannot be sufficiently obtained. In addition, in a case where the content of Cr is 0.5 mass% or more, a relatively large amount of crystallized Cr exist even after the solution treatment; local strain is accumulated due to these crystallized Cr; and sizes of recrystallized grains becomes uneven. When it is used under a high temperature environment, it is possible that the crystal grains are coarsened.</p>
<p id="p0036" num="0036">On the basis of what has been described above, in the present embodiment, the content of Cr is set in a range of 0.3 mass% or more and less than 0.5 mass%. Meanwhile, in order to reliably exhibit the above-described action effect, the lower limit of the content of Cr is preferably set to 0.35 mass% or more, and the upper limit of the content of Cr is preferably set to 0.45 mass% or less.</p>
<heading id="h0013">(Zr: 0.01 mass% or more and 0.15 mass% or less)</heading>
<p id="p0037" num="0037">Zr is an element having an action effect that improves strength (hardness) and electrical conductivity by finely precipitating Zr-based precipitates in the crystal grain boundaries of the parent phase by means of the aging treatment.</p>
<p id="p0038" num="0038">Here, in a case where the content of Zr is less than 0.01 mass%, the precipitation amount during the aging treatment becomes insufficient, and there is a concern that the strength (hardness) improvement effect cannot be sufficiently obtained. In addition, in a case where the content of Zr exceeds 0.15 mass%, there is a concern that electrical conductivity and thermal conductivity may decrease. In addition, even when more than<!-- EPO <DP n="10"> --> 0.15 mass% of Zr is included, there is a concern that an additional strength improvement effect cannot be obtained.</p>
<p id="p0039" num="0039">On the basis of what has been described above, in the present embodiment, the content of Zr is set in a range of 0.01 mass% or more and 0.15 mass% or less. Meanwhile, in order to reliably exhibit the above-described action effect, the lower limit of the content of Zr is preferably set to 0.05 mass% or more, and the upper limit of the content of Zr is preferably set to 0.13 mass% or less.</p>
<heading id="h0014">Al: 0.1 mass% or more and less than 2.0 mass%</heading>
<p id="p0040" num="0040">Al is an element having an action effect that decreases electrical conductivity by forming a solid solution in copper alloys. Therefore, it is possible to adjust the electrical conductivity of the copper alloy material to approximately 30% to 60%IACS by controlling the amount of Al added.</p>
<p id="p0041" num="0041">Here, in a case where the content of Al is less than 0.1 mass%, it becomes difficult to suppress the electrical conductivity at a low level. In addition, in a case where the content of Al is 2.0 mass% or more, there is a concern that the electrical conductivity may significantly decrease and the thermal conductivity may become insufficient.</p>
<p id="p0042" num="0042">On the basis of what has been described above, in the present embodiment, the content of Al is set in a range of 0.1 mass% or more and less than 2.0 mass% in the case of adding Al. Meanwhile, in order to reliably exhibit the above-described action effect, the lower limit of the content of Al is preferably set to 0.3 mass% or more, and the upper limit of the content of Al is preferably set to 1.5 mass% or less. In the case where Al is not intentionally added, Al may be included in the inevitable impurities at less than 0.1 mass%.<!-- EPO <DP n="11"> --></p>
<heading id="h0015">(One or More Elements Selected from Fe, Co, Sn, Zn, P, Si and Mg: Total of 0.005 mass% or more and 0.1 mass% or less)</heading>
<p id="p0043" num="0043">Elements of Fe, Co, Sn, Zn, P, Si and Mg are elements that form fine compounds and exhibit a pinning effect to suppress crystal growth.</p>
<p id="p0044" num="0044">Here, in a case where the total content of one or more elements selected from Fe, Co, Sn, Zn, P, Si and Mg is less than 0.005 mass%, there is a concern that the above-described pinning effect cannot be exhibited sufficiently. On the other hand, in a case where the total content of one or more elements selected from Fe, Co, Sn, Zn, P, Si and Mg exceeds 0.1 mass%, there is a concern that the electrical conductivity and the thermal conductivity may decrease.</p>
<p id="p0045" num="0045">On the basis of what has been described above, in the present embodiment, the total content of one or more elements selected from Fe, Co, Sn, Zn, P, Si and Mg is set in a range of 0.005 mass% or more and 0.1 mass% or less. Meanwhile, in order to reliably exhibit the above-described action effect, the lower limit of the total content of one or more elements selected from Fe, Co, Sn, Zn, P, Si and Mg P is preferably set to 0.02 mass% or more, and the upper limit of the total content of one or more elements selected from Fe, Co, Sn, Zn, P, Si and Mg is preferably set to 0.07 mass% or less. In addition, when elements such as Fe, Co, Sn, Zn, P, Si and Mg are not intentionally added, these elements may be contained as impurities in a total amount of less than 0.005 mass%.</p>
<heading id="h0016">(Other Inevitable Impurities: 0.05 mass% or less)</heading>
<p id="p0046" num="0046">Meanwhile, examples of the inevitable impurities other than Cr, Zr, Al, Fe, Co, Sn, Zn, P, Si, and Mg described above include B, Ag, Ca, Te, Mn, Ni, Sr, Ba, Sc , Y, Ti, Hf, V, Nb, Ta, Mo, W, Re, Ru, Os, Se, Rh, Ir, Pd, Pt, Au, Cd, Ga, In, Li, Ge, As, Sb, Tl, Pb, Be, N, H, Hg, Tc, Na, K, Rb, Cs, Po, Bi, lanthanoids, O, S, C and the like. Since there<!-- EPO <DP n="12"> --> is a concern that these inevitable impurities may decrease the electrical conductivity and the thermal conductivity, the total amount thereof is preferably set to 0.05 mass% or less.</p>
<heading id="h0017">(Average crystal grain size: 0.1 mm or more and 2.0 mm or less/Standard deviation of grain size: 0.6 or less)</heading>
<p id="p0047" num="0047">In the case of having a fine crystal structure with an average crystal grain size of less than 0.1 mm, the driving force in recrystallization increases and there is a possibility that high strain is introduced locally. Therefore, when used under a high temperature environment, the crystal grains may be coarsened. On the other hand, when the average crystal grain size exceeds 2.0 mm, workability becomes insufficient and it is difficult to use industrially. Specifically, since the grain boundary strength decreases, the tensile strength and elongation are lowered and the crack propagation speed also increases, which makes it difficult to use it industrially.</p>
<p id="p0048" num="0048">In addition, when the standard deviation of the crystal grain size exceeds 0.6, the deviation of the crystal grain sizes becomes large and strain is locally accumulated. Thus, when used under a high temperature environment, the crystal grains become coarse. In addition, the mechanical properties may be deteriorated.</p>
<p id="p0049" num="0049">On the basis of what has been described above, in the present embodiment, the average crystal grain size is set in the range of 0.1 mm or more and 2.0 mm or less, and the standard deviation of the crystal grain size is set to be 0.6 or less. The lower limit of the average crystal grain size is preferably 0.15 mm or more, and the upper limit of the average crystal grain size is preferably 1.0 mm or less. In addition, it is preferable to set the upper limit of the standard deviation of crystal grain size to 0.5 or less.</p>
<heading id="h0018">(Area ratio of Cr crystallized material in section observation: 0.5% or less)</heading><!-- EPO <DP n="13"> -->
<p id="p0050" num="0050">When the area ratio of the crystallized Cr exceeds 0.5%, the strain is locally accumulated, so that the size of the recrystallized grains is difficult to be uniform. Thus, when used in a high temperature environment, there is a possibility that crystal grains becomes coarse.</p>
<p id="p0051" num="0051">From the above, in the present embodiment, the area ratio of the crystallized Cr in the cross sectional observation is set to be 0.5% or less. The upper limit of the area ratio of the crystallized Cr is preferably 0.3% or less.</p>
<heading id="h0019">(Average crystal grain size after heat treatment maintained at 1000°C for 1 hour: 0.1 mm or more and 3.0 mm or less/Standard deviation of grain size: 1.5 or less)</heading>
<p id="p0052" num="0052">By setting the average crystal grain size after the heat treatment maintained at 1000°C for 1 hour within the above range, coarsening of crystal grains when used in a high temperature environment is reliably suppressed. In addition, by setting the standard deviation after heat treatment held at 1000°C for 1 to 1.5 hours or less, occurrence of unevenly sized crystal grains when used under a high temperature environment is reliably suppressed.</p>
<p id="p0053" num="0053">From the above description, in the present embodiment, the average crystal grain size after the heat treatment maintained at 1000°C for 1 hour is set in the range of 0.1 mm to 3.0 mm, the standard deviation of the crystal grain size is 1.5 or less. The lower limit of the average crystal grain size is preferably 0.2 mm or more, and the upper limit of the average crystal grain size is preferably 0.5 mm or less. In addition, it is preferable to set the upper limit of the standard deviation of crystal grain size to 1.3 or less.</p>
<p id="p0054" num="0054">Next, a method for manufacturing the casting mold material according to the<!-- EPO <DP n="14"> --> embodiment of the present invention will be described with reference to a flowchart of <figref idref="f0001">FIG. 1</figref>.</p>
<heading id="h0020">(Melting and Casting Step S01)</heading>
<p id="p0055" num="0055">First, a copper raw material made of oxygen-free copper having a copper purity of 99.99 mass% or higher is loaded into a carbon crucible and is melted using a vacuum melting furnace, thereby obtaining molten copper. Next, the above-described additive elements are added to the obtained molten metal so as to obtain a predetermined concentration, and components are formulated, thereby obtaining a molten copper alloy.</p>
<p id="p0056" num="0056">Here, as raw materials of Cr, and Zr which are the additive elements, Cr, and Zr having a high purity are used, and, for example, Cr having a purity of 99.99 mass% or higher is used as a raw material of Cr, and Zr having a purity of 99.95 mass% or higher is used as a raw material of Zr. In addition, Al, Fe, Co, Sn, Zn, P, Si and Mg are added thereto as necessary. Meanwhile, as raw materials of Al, Fe, Co, Sn, Zn, P, Si and Mg, parent alloys with Cu may also be used.</p>
<p id="p0057" num="0057">In addition, the component-formulated molten copper alloy is injected into a die, thereby obtaining an ingot.</p>
<heading id="h0021">(Homogenization Treatment Step S02)</heading>
<p id="p0058" num="0058">Next, a thermal treatment is carried out in order for the homogenization of the obtained ingot.</p>
<p id="p0059" num="0059">Specifically, a homogenization treatment is carried out on the ingot in the atmosphere under conditions of 950°C or higher and 1,050°C or lower for one hour or longer.<!-- EPO <DP n="15"> --></p>
<heading id="h0022">(Hot Working Step S03)</heading>
<p id="p0060" num="0060">Next, hot rolling with a working percentage of 50% or higher and 99% or lower is carried out on the ingot in a temperature range of 900°C or higher and 1,000°C or lower, thereby obtaining a rolled material. Meanwhile, the method of the hot working may be hot forging. After this hot working, the rolled material is immediately cooled by means of water cooling.</p>
<heading id="h0023">(Solution Treatment Step S04)</heading>
<p id="p0061" num="0061">Next, a heating treatment is carried out on the rolled material obtained in the hot working step S03 under conditions of 920°C or higher and 1,050°C or lower for 0.5 hours or longer and five hours or shorter, thereby carrying out a solution treatment. The heating treatment is carried out, for example, in the atmosphere or an inert gas atmosphere, and as cooling after the heating, water cooling is carried out.</p>
<heading id="h0024">(Aging Treatment Step S05)</heading>
<p id="p0062" num="0062">Next, after the solution treatment step S04, an aging treatment is carried out, and precipitates such as Cr-based precipitates and Zr-based precipitates are finely precipitated, thereby obtaining a first aging treatment material.</p>
<p id="p0063" num="0063">Here, the first aging treatment is carried out under conditions of, for example, 400°C or higher and 530°C or lower for 0.5 hours or longer and five hours or shorter.</p>
<p id="p0064" num="0064">Meanwhile, the thermal treatment method during the aging treatment is not particularly limited, but the thermal treatment is preferably carried out in an inert gas atmosphere. In addition, the cooling method after the heating treatment is not particularly limited, but water cooling is preferably carried out.</p>
<p id="p0065" num="0065">By means of the above-described steps, the copper alloy material that is the<!-- EPO <DP n="16"> --> present embodiment is manufactured.</p>
<p id="p0066" num="0066">According to the copper alloy material of the present invention provided with the above-described constitution, since the casting mold material is provided with a composition including 0.3 mass% or more and less than 0.5 mass% of Cr, 0.01 mass% or more and 0.15 mass% or less of Zr, and a balance being Cu and inevitable impurities, fine precipitates can be precipitated by performing the solution and aging treatments. Thus, strength and electrical conductivity can be improved.</p>
<p id="p0067" num="0067">In addition, since the Cr content is set to a relatively low content of 0.3 mass% or more and less than 0.5 mass%, crystallized Cr hardly exists after the solution treatment. Specifically, the area ratio of crystallized Cr in cross section observation is 0.5% or less. Therefore, occurrence of unevenly sized recrystallized grains by accumulation of local strain due to the crystallized Cr can be suppressed. Accordingly, local coarsening of crystal grains can be reliably suppressed even when it is used under a high temperature environment.</p>
<p id="p0068" num="0068">In the present embodiment, the average crystal grain size is set in the range of 0.1 mm or more and 2.0 mm or less, and the standard deviation of the crystal grain size is set to 0.6 or less, so that there is less accumulation of local strain. Accordingly, local coarsening of crystal grains can be reliably suppressed even when it is used under a high temperature environment.</p>
<p id="p0069" num="0069">Furthermore, the average crystal grain size after the heat treatment maintained at 1000°C for 1 hour is set in the range of 0.1 mm or more and 3.0 mm or less, and the standard deviation of the crystal grain size is set to 1.5 or less. Thus, even after heat<!-- EPO <DP n="17"> --> treatment at 1000°C for 1 hour retention, crystal grains are not coarsened locally and even when used under a high temperature environment of 500°C or more, mechanical properties and conductivity are stable.</p>
<p id="p0070" num="0070">Further, in this embodiment, when Al is contained in the range of 0.1 mass% or more and 2.0 mass% or less, the conductivity can be adjusted to about 30 to 60 %IACS.</p>
<p id="p0071" num="0071">As a result, it is possible to obtain a copper alloy material particularly suitable as a casting mold material for electromagnetic stirring applications.</p>
<p id="p0072" num="0072">In addition, in the present embodiment, when the copper alloy material further includes one or more elements selected from Fe, Co, Sn, Zn, P, Si and Mg in a range of 0.005 mass% or more and 0.1 mass% or less as a total, coarsening of crystal grains can be more reliably suppressed by the pinning effect of a compound containing these elements.</p>
<p id="p0073" num="0073">Hitherto, the embodiment of the present invention has been described, but the present invention is not limited thereto and can be appropriately modified in the scope of the technical concept of the invention.</p>
<heading id="h0025">Examples</heading>
<p id="p0074" num="0074">Hereinafter, the results of confirmation tests carried out in order to confirm the effects of the present invention will be described.</p>
<p id="p0075" num="0075">A copper raw material made of oxygen-free copper having a copper purity of 99.99 mass% or higher was prepared, was loaded into a carbon crucible, and was melted using a vacuum melting furnace (with a degree of vacuum of 10<sup>-2</sup> Pa or lower), thereby<!-- EPO <DP n="18"> --> obtaining molten copper. A variety of additive elements were added to the obtained molten copper so as to formulate a component composition shown in Table 1, the component composition was maintained for five minutes, and then the molten copper alloy was injected into a cast iron die, thereby obtaining an ingot. The sizes of the ingot were set to a width of approximately 80 mm, a thickness of approximately 50 mm, and a length of approximately 130 mm.</p>
<p id="p0076" num="0076">Meanwhile, as a raw material of Cr which was an additive element, Cr having a purity of 99.99 mass% or higher was used, and as a raw material of Zr, Zr having a purity of 99.95 mass% or higher was used.</p>
<p id="p0077" num="0077">Next, a homogenization treatment was carried out in the atmosphere under conditions of 1,000°C for one hour, and then hot rolling was carried out. The rolling reduction in the hot rolling was set to 80%, thereby obtaining a hot-rolled material having a width of approximately 100 mm, a thickness of approximately 10 mm, and a length of approximately 520 mm.</p>
<p id="p0078" num="0078">A solution treatment was carried out on this hot-rolled material under conditions of 1,000°C for 1.5 hours, and then cooled at the cooling rates shown in Table 2.</p>
<p id="p0079" num="0079">Next, a aging treatment was carried out under conditions of 500 (±15)°C for three hours. By following above-described procedures, the copper alloy materials were obtained.</p>
<p id="p0080" num="0080">For the obtained copper alloy material, the structure of the copper alloy material after the aging treatment was observed, and the standard deviation of the average crystal grain size and crystal grain size was measured.</p>
<p id="p0081" num="0081">In addition, the average crystal grain size and the standard deviation of the<!-- EPO <DP n="19"> --> crystal grain diameter after the heat treatment for 1 hour at 1000°C retention were measured for this copper alloy material.</p>
<p id="p0082" num="0082">Further, cross-section observation was performed on the material after the solution treatment, and the area ratio of crystallized Cr was measured.</p>
<p id="p0083" num="0083"><figref idref="f0002">FIGS. 2A and 2B</figref> show the structure observation pictures of the copper alloy materials of Example 1 of the present invention and Comparative Example 4, respectively, after the above-described aging treatment and before the heat treatment at 1000°C for 1 hour retention.</p>
<p id="p0084" num="0084">Similarly, <figref idref="f0003">FIG. 3A and FIG. 3B</figref> show the structure observation pictures of the copper alloy materials of Example 1 of the present invention and Comparative Example 4, respectively, after the above-described aging treatment and the heat treatment at 1000°C for 1 hour retention.</p>
<heading id="h0026">(Composition analysis)</heading>
<p id="p0085" num="0085">The component composition of the obtained copper alloy material was measured by ICP-MS analysis. The measurement results are shown in Table 1.</p>
<heading id="h0027">(Average crystal grain size and standard deviation of grain size)</heading>
<p id="p0086" num="0086">A sample of 10 mm × 15 mm from the central portion of the plate width was cut out from the obtained thickness of the copper alloy material and the surface in the rolling direction (RD direction) was polished and then micro etching was performed.</p>
<p id="p0087" num="0087">This sample was observed and the average crystal grain size was measured by the intercept method prescribed in JIS H 0501.</p>
<heading id="h0028">(Area ratio of Cr crystallization)</heading><!-- EPO <DP n="20"> -->
<p id="p0088" num="0088">A sample of 10 mm × 15 mm from the central portion of the plate width was cut out from the thickness of the copper alloy material and the surface in the rolling direction (RD direction) was polished and then micro etching was performed.</p>
<p id="p0089" num="0089">This sample was observed by SEM, and in a SEM-EPMA image of 1500 times magnification (field of view of approximately 70 µm × 70 µm), a region where the Cr concentration was higher than that of the parent phase was judged to be "crystallized Cr", and ratios of crystallized Cr were determined by the following formula. <maths id="math0001" num=""><math display="block"><mi>Area</mi><mspace width="1ex"/><mi>ratio</mi><mo>=</mo><mfenced separators=""><mi>area</mi><mspace width="1ex"/><mi>occupied</mi><mspace width="1ex"/><mi>by</mi><mspace width="1ex"/><mi>crystallized</mi><mspace width="1ex"/><mi>Cr</mi></mfenced><mo>/</mo><mfenced separators=""><mn>70</mn><mspace width="1ex"/><mi mathvariant="normal">μ</mi><mi mathvariant="normal">m</mi><mo>×</mo><mn>70</mn><mspace width="1ex"/><mi>μm</mi></mfenced></math><img id="ib0001" file="imgb0001.tif" wi="109" he="5" img-content="math" img-format="tif"/></maths></p>
<p id="p0090" num="0090"><figref idref="f0004 f0005">FIGS. 4A to 4D</figref> show SEM-EPMA images of Example 1 of the present invention and Comparative Example 4.</p>
<heading id="h0029">(Tensile Strength)</heading>
<p id="p0091" num="0091">JIS Z 2241 No. 2 test piece was taken with the rolling direction as the pulling direction and subjected to the test using a 100 kN tensile tester.<!-- EPO <DP n="21"> -->
<tables id="tabl0001" num="0001">
<table frame="all">
<title>[Table 1]</title>
<tgroup cols="13">
<colspec colnum="1" colname="col1" colwidth="50mm"/>
<colspec colnum="2" colname="col2" colwidth="6mm"/>
<colspec colnum="3" colname="col3" colwidth="10mm"/>
<colspec colnum="4" colname="col4" colwidth="10mm"/>
<colspec colnum="5" colname="col5" colwidth="10mm"/>
<colspec colnum="6" colname="col6" colwidth="10mm"/>
<colspec colnum="7" colname="col7" colwidth="10mm"/>
<colspec colnum="8" colname="col8" colwidth="10mm"/>
<colspec colnum="9" colname="col9" colwidth="10mm"/>
<colspec colnum="10" colname="col10" colwidth="10mm"/>
<colspec colnum="11" colname="col11" colwidth="10mm"/>
<colspec colnum="12" colname="col12" colwidth="10mm"/>
<colspec colnum="13" colname="col13" colwidth="15mm"/>
<thead valign="middle">
<row>
<entry namest="col1" nameend="col2" morerows="1" align="center"/>
<entry namest="col3" nameend="col13" align="center">Composition (mass%)</entry></row>
<row>
<entry align="center">Cr</entry>
<entry align="center">Zr</entry>
<entry align="center">Al</entry>
<entry align="center">Fe</entry>
<entry align="center">Co</entry>
<entry align="center">Sn</entry>
<entry align="center">Zn</entry>
<entry align="center">P</entry>
<entry align="center">Si</entry>
<entry align="center">Mg</entry>
<entry align="center">Cu</entry></row></thead>
<tbody valign="middle">
<row>
<entry morerows="5" align="center">Examples of the present invention</entry>
<entry align="center">1</entry>
<entry align="center">0.35</entry>
<entry align="center">0.14</entry>
<entry align="center">-</entry>
<entry align="center">-</entry>
<entry align="center">-</entry>
<entry align="center">-</entry>
<entry align="center">-</entry>
<entry align="center">-</entry>
<entry align="center">-</entry>
<entry align="center">-</entry>
<entry align="center">balance</entry></row>
<row>
<entry align="center">2</entry>
<entry align="center">0.35</entry>
<entry align="center">0.14</entry>
<entry align="center">0.02</entry>
<entry align="center">-</entry>
<entry align="center">-</entry>
<entry align="center">0.02</entry>
<entry align="center">0.02</entry>
<entry align="center">-</entry>
<entry align="center">-</entry>
<entry align="center">-</entry>
<entry align="center">balance</entry></row>
<row>
<entry align="center">3</entry>
<entry align="center">0.39</entry>
<entry align="center">0.14</entry>
<entry align="center">0.93</entry>
<entry align="center">-</entry>
<entry align="center">-</entry>
<entry align="center">-</entry>
<entry align="center">-</entry>
<entry align="center">-</entry>
<entry align="center">-</entry>
<entry align="center">-</entry>
<entry align="center">balance</entry></row>
<row>
<entry align="center">4</entry>
<entry align="center">0.45</entry>
<entry align="center">0.08</entry>
<entry align="center">-</entry>
<entry align="center">0.01</entry>
<entry align="center">-</entry>
<entry align="center">-</entry>
<entry align="center">-</entry>
<entry align="center">0.01</entry>
<entry align="center">-</entry>
<entry align="center">-</entry>
<entry align="center">balance</entry></row>
<row>
<entry align="center">5</entry>
<entry align="center">0.45</entry>
<entry align="center">0.07</entry>
<entry align="center">-</entry>
<entry align="center">-</entry>
<entry align="center">-</entry>
<entry align="center">-</entry>
<entry align="center">-</entry>
<entry align="center">-</entry>
<entry align="center">0.02</entry>
<entry align="center">0.01</entry>
<entry align="center">balance</entry></row>
<row>
<entry align="center">6</entry>
<entry align="center">0.50</entry>
<entry align="center">0.02</entry>
<entry align="center">1.90</entry>
<entry align="center">-</entry>
<entry align="center">0.07</entry>
<entry align="center">-</entry>
<entry align="center">-</entry>
<entry align="center">0.02</entry>
<entry align="center">-</entry>
<entry align="center">-</entry>
<entry align="center">balance</entry></row>
<row>
<entry morerows="3" align="center">Comparative Examples</entry>
<entry align="center">1</entry>
<entry align="center">0.20</entry>
<entry align="center">0.10</entry>
<entry align="center">-</entry>
<entry align="center">-</entry>
<entry align="center">-</entry>
<entry align="center">-</entry>
<entry align="center">-</entry>
<entry align="center">-</entry>
<entry align="center">-</entry>
<entry align="center">-</entry>
<entry align="center">balance</entry></row>
<row>
<entry align="center">2</entry>
<entry align="center">0.70</entry>
<entry align="center">0.14</entry>
<entry align="center">-</entry>
<entry align="center">-</entry>
<entry align="center">-</entry>
<entry align="center">-</entry>
<entry align="center">-</entry>
<entry align="center">-</entry>
<entry align="center">-</entry>
<entry align="center">-</entry>
<entry align="center">balance</entry></row>
<row>
<entry align="center">3</entry>
<entry align="center">0.70</entry>
<entry align="center">0.02</entry>
<entry align="center">-</entry>
<entry align="center">-</entry>
<entry align="center">-</entry>
<entry align="center">-</entry>
<entry align="center">-</entry>
<entry align="center">-</entry>
<entry align="center">0.01</entry>
<entry align="center">-</entry>
<entry align="center">balance</entry></row>
<row>
<entry align="center">4</entry>
<entry align="center">0.90</entry>
<entry align="center">0.08</entry>
<entry align="center">-</entry>
<entry align="center">-</entry>
<entry align="center">-</entry>
<entry align="center">-</entry>
<entry align="center">-</entry>
<entry align="center">-</entry>
<entry align="center">-</entry>
<entry align="center">0.20</entry>
<entry align="center">balance</entry></row></tbody></tgroup>
</table>
</tables><!-- EPO <DP n="22"> -->
<tables id="tabl0002" num="0002">
<table frame="all">
<title>[Table 2]</title>
<tgroup cols="10">
<colspec colnum="1" colname="col1" colwidth="30mm"/>
<colspec colnum="2" colname="col2" colwidth="8mm"/>
<colspec colnum="3" colname="col3" colwidth="29mm"/>
<colspec colnum="4" colname="col4" colwidth="26mm"/>
<colspec colnum="5" colname="col5" colwidth="19mm"/>
<colspec colnum="6" colname="col6" colwidth="23mm"/>
<colspec colnum="7" colname="col7" colwidth="26mm"/>
<colspec colnum="8" colname="col8" colwidth="19mm"/>
<colspec colnum="9" colname="col9" colwidth="23mm"/>
<colspec colnum="10" colname="col10" colwidth="42mm"/>
<thead valign="middle">
<row>
<entry namest="col1" nameend="col2" morerows="1" align="center"/>
<entry morerows="1" align="center">Cooling rate after solution treatment (°C/min)</entry>
<entry namest="col4" nameend="col6" align="center">After aging treatment</entry>
<entry namest="col7" nameend="col9" align="center">After heat treatment at 1000°C for 1 hour</entry>
<entry morerows="1" align="center">Area ratio of crystallized Cr after solution treatment (%)</entry></row>
<row>
<entry align="center">Average crystal grain size (mm)</entry>
<entry align="center">Standard deviation</entry>
<entry align="center">Tensile strength (MPa)</entry>
<entry align="center">Average crystal grain size (mm)</entry>
<entry align="center">Standard deviation</entry>
<entry align="center">Tensile strength (MPa)</entry></row></thead>
<tbody valign="middle">
<row>
<entry morerows="5" align="center">Examples of the present invention</entry>
<entry align="center">1</entry>
<entry align="center">1000</entry>
<entry align="center">0.144</entry>
<entry align="center">0.58</entry>
<entry align="center">433</entry>
<entry align="center">0.243</entry>
<entry align="center">1.21</entry>
<entry align="center">413</entry>
<entry align="center">0.3</entry></row>
<row>
<entry align="center">2</entry>
<entry align="center">1000</entry>
<entry align="center">0.162</entry>
<entry align="center">0.55</entry>
<entry align="center">430</entry>
<entry align="center">0.451</entry>
<entry align="center">1.25</entry>
<entry align="center">407</entry>
<entry align="center">0.3</entry></row>
<row>
<entry align="center">3</entry>
<entry align="center">1000</entry>
<entry align="center">0.169</entry>
<entry align="center">0.56</entry>
<entry align="center">423</entry>
<entry align="center">0.331</entry>
<entry align="center">1.34</entry>
<entry align="center">420</entry>
<entry align="center">0.3</entry></row>
<row>
<entry align="center">4</entry>
<entry align="center">1000</entry>
<entry align="center">0.110</entry>
<entry align="center">0.49</entry>
<entry align="center">417</entry>
<entry align="center">0.207</entry>
<entry align="center">1.29</entry>
<entry align="center">419</entry>
<entry align="center">0.5</entry></row>
<row>
<entry align="center">5</entry>
<entry align="center">1000</entry>
<entry align="center">0.161</entry>
<entry align="center">0.52</entry>
<entry align="center">433</entry>
<entry align="center">0.303</entry>
<entry align="center">1.30</entry>
<entry align="center">401</entry>
<entry align="center">0.4</entry></row>
<row>
<entry align="center">6</entry>
<entry align="center">27</entry>
<entry align="center">0.142</entry>
<entry align="center">0.55</entry>
<entry align="center">427</entry>
<entry align="center">0.213</entry>
<entry align="center">1.45</entry>
<entry align="center">389</entry>
<entry align="center">0.5</entry></row>
<row>
<entry morerows="3" align="center">Comparative Examples</entry>
<entry align="center">1</entry>
<entry align="center">9</entry>
<entry align="center">0.120</entry>
<entry align="center">0.62</entry>
<entry align="center">383</entry>
<entry align="center">0.270</entry>
<entry align="center">1.53</entry>
<entry align="center">357</entry>
<entry align="center">0.7</entry></row>
<row>
<entry align="center">2</entry>
<entry align="center">1000</entry>
<entry align="center">0.078</entry>
<entry align="center">0.70</entry>
<entry align="center">432</entry>
<entry align="center">0.292</entry>
<entry align="center">1.56</entry>
<entry align="center">339</entry>
<entry align="center">1.8</entry></row>
<row>
<entry align="center">3</entry>
<entry align="center">1000</entry>
<entry align="center">0.081</entry>
<entry align="center">0.65</entry>
<entry align="center">422</entry>
<entry align="center">0.346</entry>
<entry align="center">1.52</entry>
<entry align="center">331</entry>
<entry align="center">1.8</entry></row>
<row>
<entry align="center">4</entry>
<entry align="center">1000</entry>
<entry align="center">0.096</entry>
<entry align="center">0.68</entry>
<entry align="center">434</entry>
<entry align="center">0.261</entry>
<entry align="center">1.63</entry>
<entry align="center">353</entry>
<entry align="center">2.0</entry></row></tbody></tgroup>
</table>
</tables><!-- EPO <DP n="23"> --></p>
<p id="p0092" num="0092"><figref idref="f0002">FIGS. 2A</figref> and <figref idref="f0003">3A</figref>, in Examples 1 to 6 of the present invention, local grain coarsening was suppressed even after being placed in a high-temperature environment.</p>
<p id="p0093" num="0093">On the other hand, as shown in <figref idref="f0002">FIGS. 2B</figref> and <figref idref="f0003">3B</figref>, in Comparative Examples 1 to 4, the crystal grains coarsened locally after being placed in a high-temperature environment.</p>
<p id="p0094" num="0094">In Comparative Example 1 in which the Cr content was less than the range of the scope of the present invention and the standard deviation of the crystal grain size was more than the range of the scope of the present invention, the tensile strength after the aging heat treatment and after the heat treatment at 1000°C for 1 hour was insufficient.</p>
<p id="p0095" num="0095">In Comparative Example 2-4 in which the content of Cr was more than the range of the scope of the present invention and the average crystal grain size was less than the scope of the present invention and the standard deviation of crystal grain size was more than the range of the scope of the present invention, the tensile strength greatly decreased after the heat treatment at 1000°C for 1 hour.</p>
<p id="p0096" num="0096">In contrast, in Examples 1-6 of the present invention, the tensile strength after aging heat treatment was high and the tensile strength did not decrease greatly after the heat treatment at 1000°C for 1 hour.</p>
<p id="p0097" num="0097">From the above-described results, according to the example of the present invention, it is confirmed that a copper alloy material having stable properties and excellent service life even when it is used under a high temperature environment of 500°C or more was provided.</p>
<heading id="h0030">INDUSTRIAL APPLICABILITY</heading><!-- EPO <DP n="24"> -->
<p id="p0098" num="0098">It is possible to suppress property deterioration of a part made of the Cu-Cr-Zr-based alloy in a high temperature environment and prolong the service life of the casting molding material, the welding part and the like.</p>
</description>
<claims id="claims01" lang="en"><!-- EPO <DP n="25"> -->
<claim id="c-en-01-0001" num="0001">
<claim-text>A copper alloy material having a composition including:
<claim-text>0.3 mass% or more and less than 0.5 mass% of Cr;</claim-text>
<claim-text>0.01 mass% or more and 0.15 mass% or less of Zr;</claim-text>
<claim-text>optionally 0.1 mass% or more and 2.0 mass% or less of Al;</claim-text>
<claim-text>optionally one or more elements selected from Fe, Co, Sn, Zn, P, Si and Mg in a range of 0.005 mass% or more and 0.1 mass% or less as a total; and</claim-text>
<claim-text>a balance being Cu and inevitable impurities,</claim-text>
<claim-text>wherein an average of crystal grain sizes is in a range of 0.1 mm or more and 2.0 mm or less,</claim-text>
<claim-text>a standard deviation of the crystal grain sizes is 0.6 or less, and</claim-text>
<claim-text>an area ratio of crystallized Cr in cross section observation is 0.5 % or less.</claim-text></claim-text></claim>
</claims>
<claims id="claims02" lang="de"><!-- EPO <DP n="26"> -->
<claim id="c-de-01-0001" num="0001">
<claim-text>Kupferlegierungsmaterial mit einer Zusammensetzung, enthaltend:
<claim-text>0,3 Masse-% oder mehr und weniger als 0,5 Masse-% Cr,</claim-text>
<claim-text>0,01 Masse-% oder mehr und 0,15 Masse-% oder weniger Zr,</claim-text>
<claim-text>optional 0,1 Masse-% oder mehr und 2,0 Masse-% oder weniger Al,</claim-text>
<claim-text>optional ein oder mehrere Elemente, ausgewählt aus Fe, Co, Sn, Zn, P, Si und Mg, in einem Bereich von insgesamt 0,005 Masse-% oder mehr und 0,1 Masse-% oder weniger und</claim-text>
<claim-text>einen Rest, der Cu und unvermeidliche Verunreinigungen sind,</claim-text>
<claim-text>wobei ein Durchschnitt der Kristallkorngrößen in einem Bereich von 0,1 mm oder mehr uns 2,0 mm oder weniger liegt,</claim-text>
<claim-text>eine Standardabweichung der Kristallkorngrößen 0,6 oder weniger beträgt und</claim-text>
<claim-text>ein Flächenanteil von kristallisiertem Cr in einer Querschnittsbetrachtung 0,5 % oder weniger beträgt.</claim-text></claim-text></claim>
</claims>
<claims id="claims03" lang="fr"><!-- EPO <DP n="27"> -->
<claim id="c-fr-01-0001" num="0001">
<claim-text>Matériau d'alliage de cuivre présentant une composition incluant :
<claim-text>0,3 % en masse ou plus et moins de 0,5 % en masse de Cr ;</claim-text>
<claim-text>0,01 % en masse ou plus et 0,15 % en masse ou moins de Zr ;</claim-text>
<claim-text>facultativement 0,1 % en masse ou plus et 2,0 % en masse ou moins d'Al ;</claim-text>
<claim-text>facultativement un ou plusieurs éléments sélectionnés parmi Fe, Co, Sn, Zn, P, Si et Mg dans une plage de 0,005 % en masse ou plus et 0,1 % en masse ou moins au total ; et</claim-text>
<claim-text>le reste étant Cu et des impuretés inévitables,</claim-text>
<claim-text>dans lequel une moyenne des tailles des grains cristallins est dans une plage de 0,1 mm ou plus et de 2,0 mm ou moins,</claim-text>
<claim-text>un écart-type des tailles des grains cristallins est de 0,6 ou moins, et</claim-text>
<claim-text>un rapport de surface de Cr cristallisé dans une observation en coupe transversale est de 0,5 % ou moins.</claim-text></claim-text></claim>
</claims>
<drawings id="draw" lang="en"><!-- EPO <DP n="28"> -->
<figure id="f0001" num="1"><img id="if0001" file="imgf0001.tif" wi="91" he="132" img-content="drawing" img-format="tif"/></figure><!-- EPO <DP n="29"> -->
<figure id="f0002" num="2A,2B"><img id="if0002" file="imgf0002.tif" wi="138" he="233" img-content="drawing" img-format="tif"/></figure><!-- EPO <DP n="30"> -->
<figure id="f0003" num="3A,3B"><img id="if0003" file="imgf0003.tif" wi="136" he="233" img-content="drawing" img-format="tif"/></figure><!-- EPO <DP n="31"> -->
<figure id="f0004" num="4A,4B"><img id="if0004" file="imgf0004.tif" wi="121" he="218" img-content="drawing" img-format="tif"/></figure><!-- EPO <DP n="32"> -->
<figure id="f0005" num="4C,4D"><img id="if0005" file="imgf0005.tif" wi="116" he="217" img-content="drawing" img-format="tif"/></figure>
</drawings>
<ep-reference-list id="ref-list">
<heading id="ref-h0001"><b>REFERENCES CITED IN THE DESCRIPTION</b></heading>
<p id="ref-p0001" num=""><i>This list of references cited by the applicant is for the reader's convenience only. It does not form part of the European patent document. Even though great care has been taken in compiling the references, errors or omissions cannot be excluded and the EPO disclaims all liability in this regard.</i></p>
<heading id="ref-h0002"><b>Patent documents cited in the description</b></heading>
<p id="ref-p0002" num="">
<ul id="ref-ul0001" list-style="bullet">
<li><patcit id="ref-pcit0001" dnum="JP2015219852A"><document-id><country>JP</country><doc-number>2015219852</doc-number><kind>A</kind><date>20151109</date></document-id></patcit><crossref idref="pcit0001">[0002]</crossref></li>
<li><patcit id="ref-pcit0002" dnum="JPS62097748B" dnum-type="L"><document-id><country>JP</country><doc-number>S62097748</doc-number><kind>B</kind></document-id></patcit><crossref idref="pcit0002">[0008]</crossref></li>
<li><patcit id="ref-pcit0003" dnum="JPH05339688A"><document-id><country>JP</country><doc-number>H05339688</doc-number><kind>A</kind></document-id></patcit><crossref idref="pcit0003">[0008]</crossref></li>
<li><patcit id="ref-pcit0004" dnum="JPS58218239B"><document-id><country>JP</country><doc-number>S58218239</doc-number><kind>B</kind></document-id></patcit><crossref idref="pcit0004">[0008]</crossref></li>
</ul></p>
<heading id="ref-h0003"><b>Non-patent literature cited in the description</b></heading>
<p id="ref-p0003" num="">
<ul id="ref-ul0002" list-style="bullet">
<li><nplcit id="ref-ncit0001" npl-type="b"><article><atl>Effect of zirconium and heat treatment on the microstructure and properties of cast chromium bronze for conductive parts</atl><book><author><name>ZHI XIAOHUI et al.</name></author><book-title>Zeitschrift für Metallkunde</book-title><imprint><name>Carl Hanser</name></imprint><location><pp><ppf>192</ppf><ppl>194</ppl></pp></location></book></article></nplcit><crossref idref="ncit0001">[0009]</crossref></li>
</ul></p>
</ep-reference-list>
</ep-patent-document>
