FIELD
[0001] The invention relates to a swing girder, a scaffold system with such a swing girder
and a method of erecting a scaffold system. More particularly, the invention relates
to a swing girder that is suitable for application in a scaffold system where the
scaffolds are provided at regular distances with ring-shaped rosettes having coupling
recesses. Such a scaffold system is marketed by Scafom-rux under the brand name Ringscaff.
BACKGROUND
[0002] The Ringscaff system of Scafom-rux is described extensively in "
The Ringscaff erection manual complete" of May 2011, downloadable via this link: http://www.scafom-rux.com/uploads/documents/Handleidingen/2011-05-01-The-Ringscafferection-manual-complete.pdf and the content of which is understood to be incorporated herein by reference, which,
inter alia on p. 73, accurately describes the configuration of the rosettes with coupling
recesses, which rosettes are connected with the standards at regular distances. Further,
on p. 74, the body, implemented as a casting, of a fixed ledger-wedge coupling is
described, and described on p. 77 is the design of the wedge which is movably connected
with the body of the ledger-wedge coupling. Page 72 shows a plan view and a side view
of a node point where five horizontal ledgers are attached with a ledger-wedge coupling
to the annular rosette of a standard.
[0003] CA 02740549 shows in Figure 3 a horizontal girder of the fixed type of which a lower girder coupling
is not a wedge coupling but a coupling with a downwardly extending pin which can be
inserted into an opening of a rosette of a standard.
[0004] WO 2013/066859 A1 shows in Figure 3 a horizontal swing girder. The known swing girder has the features
described in the pre-characterizing portion of claim 1. In the known swing girder,
the two fixed rosette couplings are implemented as conventional ledger-wedge couplings
of which the body implemented as a casting is fixedly connected, by welding, with
the respective first ends of the top tube and the bottom tube of the swing girder.
The swing connector assembly of the known swing girder is implemented as two conventional
ledger-wedge couplings of which the body implemented as a casting is pivotably connected
via a bracket with the respective second ends of the top tube and the bottom tube
of the swing girder.
[0005] A swing girder is intended to enable erection of cantilever platforms or of suspended
platforms, allowing the platform to be created from an already erected scaffold, for
example, for forming a working platform under a bridge or roof construction.
SUMMARY
[0006] A disadvantage of the known swing girder is that it is cumbersome to mount, so that
mounting is time consuming and also brings safety risks. When the known swing girder
is to be attached to a standard, two scaffolders should work together. This is because
the swing girder has to be held by a first scaffolder while by a second scaffolder
the lower pivotable ledger-wedge coupling is slid onto a rosette and the wedge is
placed through a coupling recess in the rosette. These operations have to be done
about 0.5 meters below the level of the floor which the scaffolder is on, so that,
actually lying on the scaffold floor, he has to position the pivotable ledger-wedge
coupling concerned and then place the wedge and strike it. Next, the second scaffolder
can also position the upper pivotable ledger-wedge coupling by tilting the swing girder
and by pivoting the upper pivotable ledger-wedge coupling relative to the associated
rosette into the correct position so that the wedge can be placed through a coupling
recess. After this, with the aid of a hammer, both wedges can be struck to fixedly
connect the pivotable ledger-wedge couplings with the standard concerned.
[0007] The invention contemplates a swing girder that can be connected with a standard more
easily, more particularly, if so desired, can be connected with a standard by just
one scaffolder.
[0008] To this end, the invention provides a swing girder according to claim 1. More particularly,
the invention provides a swing girder for use in a scaffold system of the ring scaffold
type including standards having, arranged at regular distances, ring-shaped rosettes
with coupling recesses. The swing girder according to the invention comprises:
- an upper chord or top-girder of which a top-girder axis extends in a swing girder
plane in a swing girder main direction;
- a lower chord or bottom-girder of which a bottom-girder axis L2 extends parallel to
the swing girder main direction in the swing girder plane;
- a number of connecting tubes which interconnect the top-girder and the bottom-girder
with each other;
- two fixed rosette couplings, which are fixedly connected respectively with a first
end of the top-girder and a first end of the bottom-girder;
- a swing connector assembly which comprises two pivotable rosette couplings which are
connected respectively with a second end of the top-girder and a second end of the
bottom-girder in a manner pivotable around a pivoting axis S.
[0009] The swing girder is characterized, according to the invention, in that a lower of
the two pivotable rosette couplings is a pivotable girder-support coupling which includes
a support plate extending perpendicular to the swing girder plane and the pivoting
axis, which is connected with the second end of the bottom-girder in a manner pivotable
around the pivoting axis, wherein the pivotable girder-support coupling includes at
least one positioning pin connected with the support plate, which is at a side of
the support plate facing away from the top-girder.
[0010] Assembling a swing girder according to the invention may, if so desired, be carried
out by a single scaffolder. The scaffolder places the at least one positioning pin
of the pivotable girder-support coupling in a coupling opening of a rosette of a standard,
with the support plate resting on the rosette, so that a large part of the weight
of the swing girder at that moment is taken up by the respective rosette. The scaffolder
can carry out this operation while standing. In any case, the scaffolder does not
need to reach about 0.5 meters below the scaffold floor to perform the operation there
and so does not need to lie down as described above in the discussion of the disadvantages
of the known swing girder. Assembling the swing girder according to the invention
is therefore more favorable from an ergonomic viewpoint. Moreover, assembly of the
swing girder according to the invention can be carried out much faster because fewer
operations are required. Moreover, as the scaffolder does not need to lie down or
get down on his knees to carry out operations about 0.5 meters below the scaffold
floor, he himself can continue to support the swing girder, so that a second scaffolder
need not necessarily be present during placement of the swing girder according to
the invention. After positioning of the girder-support coupling on a lower-situated
rosette, the scaffolder proceeds to tilt the swing girder into a position in which
the swing girder plane extends substantially vertically. The higher-situated rosette
can then be simply coupled with the upper of the two pivotable rosette couplings.
[0011] The swing connector assembly further comprises a connecting rod which connects the
two pivotable rosette couplings with each other, so that the two pivotable rosette
couplings always have the same pivoted position around the pivoting axis relative
to the swing girder plane. This in contrast to the swing girder known from
WO 2013/066859 A1 where pivotable rosette couplings are connected with the top-girder and bottom-girder
pivotably independently of each other. The effect achieved by the connecting rod is
that the pivoted position of the two pivotable rosette couplings is always the same
relative to the swing girder plane. This, in turn, simplifies coupling of the upper
pivotable rosette coupling with a rosette because the upper coupling automatically
has the right pivoted position after placement of the at least one positioning pin
of the lower pivotable rosette coupling in a coupling recess of the associated rosette.
Moreover, the connecting rod effects a better distribution of the forces on the two
pivotable rosette couplings and the rosettes coupled thereto during mounting and swinging
of the swing girder. This is of importance because during mounting and swinging of
the swing girder, the interplay of forces on the rosette couplings and the rosettes
connected therewith is different than in the eventually mounted condition of the swing
girder. The effect achieved by the connecting rod is that the forces on the two pivotable
rosette couplings and the two rosettes connected therewith are approximately equally
distributed.
[0012] The invention also provides a scaffold system according to claim 9. Such a scaffold
system comprises:
- standards which are provided at regular distances with ring-shaped rosettes which
are each provided with coupling recesses;
- ledgers which are provided at the ends with ledger-wedge couplings, each ledger-wedge
coupling comprising a body provided with a receiving gap in which a ring-shaped rosette
is receivable and each ledger-wedge coupling including a wedge which is movably connected
with the body of the ledger coupling and which can be inserted through a coupling
recess in the ring-shaped rosette and be struck for fixation and for forming a force-transmitting
connection between the ledger and the standard; and
- swing girders according to the invention, with the distance between the top-girder
and the bottom-girder of the swing girder substantially corresponding to the distance
between two neighboring rosettes on the standards.
[0013] Such a scaffold system provides the possibility of erecting a cantilever platform
with the aid of swing girders in a simple manner. The platform may then be realized
by a single scaffolder. This in contrast to prior art scaffold systems with swing
girders.
[0014] Finally, the invention provides a method of erecting a suspended platform according
to claim 14. More particularly, the method according to the invention comprises:
- providing a scaffold system according to the combination of claims 12 and 13;
- stably setting up the pair of first standards utilizing either the suspension means
thereof or the base jacks thereof and interconnecting the first standards of the pair
with at least one ledger;
- connecting the swing connector assembly of the first swing girder with a first of
the pair of first standards;
- attaching a hanging standard provided with suspension means to the fixed girder-support
coupling and the fixed girder-wedge coupling of the first swing girder;
- connecting the swing connector assembly of the second swing girder with a second of
the pair of first standards;
- attaching a hanging standard provided with suspension means to the fixed girder-support
coupling and the fixed girder-wedge coupling of the second swing girder;
- swinging out the first swing girder and the second swing girder, and placing the diagonal
brace for fixation of the first swing girder in a position in which the main direction
of the top-girder of the first swing girder extends perpendicular to the at least
one ledger which connects the two standards of the pair of first standards with each
other;
- placing the floor parts on the two swing girders;
- connecting the end girder with the rosettes of the two hanging standards; and
- attaching the suspension means of the two hanging standards to an overhead construction
such as a bridge, roof or beam.
[0015] Such a method of erecting a platform that is at least in part suspended from an overhead
construction, such as a bridge, a roof or a beam, can be carried out particularly
fast and, if desired, even by a single scaffolder. This is the consequence of the
particular configuration of the swing girders according to the invention which are
used in carrying out the method according to the invention.
[0016] Further embodiments of the invention are described in the subclaims and will be further
clarified hereinafter on the basis of an example, with reference to the drawing.
BRIEF DESCRIPTION OF THE DRAWINGS
[0017]
Fig. 1 shows a perspective view of an example of a swing girder;
Fig. 2 shows a side view of the example of a swing girder represented in Figure 1,
which is mounted between two standards;
Fig. 3 shows the swing connector assembly of the swing girder shown in Figure 1, in
more detail in perspective;
Fig. 4 shows an example of an end girder;
Fig. 5 shows detail V of Figure 4;
Fig. 6 shows the first mounting operation of coupling the swing connector assembly
of a swing girder with a standard;
Fig. 7 shows a conventional scaffold with a swing girder attached to the left-hand
standard of the scaffold, the upper girder-wedge coupling fixed with a wedge;
Fig. 8 shows that a hanging standard has been mounted at the other end of the swing
girder and thereupon safety ledgers have been mounted to the hanging standard;
Fig. 9 shows that a second swing girder has been attached to the right-hand standard
of the conventional ring scaffold and that a diagonal brace has been arranged between
a rosette of the first hanging standard and a rosette of the right-hand standard of
the conventional ring scaffold;
Fig. 10 shows that the floor parts have been placed on the swing girders;
Fig. 11 shows that the end girder has been mounted as well as two safety ledgers which
bound a remote end of the suspended platform; and
Fig. 12 shows a detail of an upper part of the suspension means and the associated
fastening means for attachment to an overhead construction, in particular an I-beam.
DETAILED DESCRIPTION
[0018] The invention provides a swing girder 10 for use in a scaffold system of the ring
scaffold type including standards 12, 112 having, arranged at regular distances, ring-shaped
rosettes 14 (see Figure 2 and Figures 7-11) with coupling recesses 18 (see, for example,
Figure 12). In most general terms, the swing girder 10, of which an example is shown
in Figures 1 and 2, comprises an upper chord or top-girder 20 of which a top-girder
axis L1 extends in a swing girder plane in a swing girder main direction, as well
as a lower chord or bottom-girder 22 of which a bottom-girder axis L2 extends parallel
to the swing girder main direction in the swing girder plane. The top-girder 20 and
the bottom-girder 22 are mutually interconnected by a number of connecting tubes 24.
The swing girder 10 has two fixed rosette couplings 26, 34 which are fixedly connected
respectively with a first end of the top-girder 20 and a first end of the bottom-girder
22. Further, the swing girder 10 has a swing connector assembly 38 which comprises
two pivotable rosette couplings 40, 48 which are connected respectively with a second
end of the top-girder 20 and a second end of the bottom-girder 22 in a manner pivotable
around a pivoting axis S. According to the invention, a lower of the two pivotable
rosette couplings 40, 48 is a pivotable girder-support coupling 48 which includes
a support plate 50, extending perpendicular to the swing girder plane and the pivoting
axis, which is connected with the second end of the bottom-girder 22 in a manner pivotable
around the pivoting axis (see Figure 3). The pivotable girder-support coupling 48
includes at least one positioning pin 52, connected with the support plate 50, which
is on a side of the support plate 50 facing away from the top-girder 20.
[0019] The advantages of a thus-implemented swing girder have already been described hereinabove
in the section of the description headed "Summary" and which is referred to here.
[0020] In an embodiment, of which an example is shown in the figures (see in particular
Figure 3), the swing connector assembly 38 may further comprise a connecting rod 54
which connects the two pivotable rosette couplings 40, 48 with each other, so that
the two pivotable rosette couplings 40, 48 always have the same pivoted position around
the pivoting axis S relative to the swing girder plane. As already indicated above
under the heading "Summary", such a connecting rod provides the advantage that the
forces exerted on the pivotable rosette couplings and the associated rosettes during
mounting and pivoting of the swing girder 10 are distributed better over the two pivotable
rosette couplings 40, 48 and the associated rosettes 14.
[0021] In an embodiment, of which an example is shown in the figures (see Figure 3), an
upper of the two second rosette couplings 40, 48 can be a pivotable girder-wedge coupling
40 comprising a body 42 which is connected with a second end of the top-girder 20
in a manner pivotable around a pivoting axis, wherein the pivoting axis S extends
in the swing girder plane and extends perpendicular to the top-girder axis L1, wherein
the body 42 of the pivotable girder-wedge coupling 40 includes a receiving gap 44
which extends perpendicular to the swing girder plane and the pivoting axis S, and
wherein the pivotable girder-wedge coupling 40 includes a wedge 46 which is movably
connected with the body 42 of the pivotable girder-wedge coupling 40, wherein the
pivotable girder-wedge coupling 40 provides a force-transmitting connection with a
standard 12 when the wedge 46 is in a fixation condition.
[0022] A thus-implemented upper pivotable rosette coupling 40 provides for simple assembly.
After the pivotable girder-support coupling 48 has been placed by way of the positioning
pin 52 on a rosette 14 and rests thereon, the scaffolder can tilt the swing girder
10 into a vertical position (see Figure 6) so that the rosette 14 with which the pivotable
girder-wedge coupling 40 is to be connected, is received in the receiving gap 44.
The scaffolder then only needs to place the wedge 46 in the body 42, so that it extends
through a coupling recess 18 of the respective rosette 14. After this operation, the
swing girder 10 cannot fall down anymore and the wedge 46 then only needs to be struck
with a hammer to establish a force-transmitting connection between the girder-wedge
coupling 40 and the rosette 14 and fix these relative to each other. The condition
then realized is shown in Figure 7.
[0023] After the attachment of the swing connector assembly 38 of the swing girder 10 to
a standard 12, the scaffolder can attach, at the end with the two fixed rosette couplings
26, 34, a hanging standard 112 having therein premounted suspension means 120-126
(see Figures 8 and 12). To enable a simple attachment of the hanging standard 112,
whereby the scaffolder does not need to stoop or go down on his knees to perform operations
about 0.5 meters below the scaffold floor that he is on, according to an embodiment,
of which an example is shown in the figures, a lower of the two fixed rosette couplings
26, 34 can be a fixed girder-support coupling 34. To that effect, see for example
Figure 1, but Figure 5, while showing the fixed rosette couplings of an end girder
72, is also illustrative of this. Also this fixed girder-support coupling 34 then
includes a support plate 36 extending perpendicular to the swing girder plane, which
is fixedly connected with a first end of the bottom-girder 22. The girder-support
coupling 34 then includes at least one positioning pin 38 connected with the support
plate, which pin is on the side of the support plate 36 facing away from a top-girder
20. In this embodiment, an upper of the two fixed rosette couplings 26, 34 is preferably
implemented as a fixed girder-wedge coupling 26 which includes a body 28 which is
fixedly connected with a first end of the top-girder 20. The body 28 has a receiving
gap 30 which extends perpendicular to the swing girder plane. Further, the fixed girder-wedge
coupling 26 includes a wedge 32 which is movably connected with the body 28 of the
fixed girder-wedge coupling 26. The fixed girder-wedge coupling 26 provides a force-transmitting
connection with a standard 12 when the wedge 32 is in a fixation condition.
[0024] When connecting a hanging standard 112 with the thus-implemented fixed rosette couplings
26, 34, a lower rosette 114 is first brought under the support plate 36 and moved
up, so that the positioning pin 38 is received in the coupling recess of the lower
rosette 114. Then, the scaffolder tilts the hanging standard 112 into a vertical position
so that the higher-situated rosette 114 is received in the receiving gap 30 of the
fixed girder-wedge coupling 26. Next, the scaffolder only needs to place the wedge
32 in the body 28 so that it extends through the coupling recess of the respective
rosette 114. The hanging standard 112 now cannot fall anymore. To realize a fixed,
force-transmitting connection, the scaffolder only needs to strike the wedge 32 in
place with the aid of a hammer and the hanging standard 112 is fixedly connected with
the swing girder 10. After these operations, the situation in Figure 8 has been reached.
[0025] In an embodiment, of which a example is shown in the figures, the pivotable girder-wedge
coupling 40 may, as is clearly visible in Figures 1-3, comprise a U-shaped bracket
56 which includes two bracket legs 56a and a bracket body 56b. The bracket body 56b
is fixedly connected with the body 42 of the pivotable girder-wedge coupling 40. In
this embodiment, also the pivotable girder-support coupling 48 comprises a U-shaped
bracket 58 which includes two bracket legs 58a and a bracket body 58b. The bracket
body 58b is fixedly connected with the support plate 50 of the pivotable girder-support
coupling 48. The earlier-mentioned connecting rod 54 interconnects the two U-shaped
brackets 56, 58.
[0026] In a further elaboration of this embodiment, of which an example is shown in the
figures, the top-girder 20 and the bottom-girder 22 may each be tubular. The second
end of the top-girder 20 may then be received between the legs 56a of the U-shaped
bracket 56 of the pivotable girder-wedge coupling 40. The second end of the bottom-girder
22 may then be received between the legs 58a of the U-shaped bracket 58 of the pivotable
girder-support coupling 48. The two second ends of the top-girder 20 and the bottom-girder
22 may then be each provided with a hole which forms a passage. The swing connector
assembly 38 can comprise a hinge pin 60 (see Figure 2) which extends along the pivoting
axis S through the bracket legs 56a, 58a and the passages of the two second ends to
form the pivotable connections between the body 42 of the pivotable girder-wedge coupling
40 and the top-girder 20 and between the support plate 50 of the pivotable girder-support
coupling 48 and the bottom-girder 22. The hinge pin 60 then forms the pivot of the
swing connector assembly 38.
[0027] In an embodiment, of which an example is shown in the figures, the hinge pin 60 can
extend through the connecting rod 54 which connects the pivotable girder-wedge coupling
40 with the pivotable girder-support coupling 48. The connecting rod 54 protects the
hinge pin 60 from damage, for example when the swing girders 10 are stacked onto each
other for storage.
[0028] In an embodiment, of which an example is shown in the figures, the at least one positioning
pin 38, connected with the support plate 36 of the fixed girder-support coupling 34,
and being on the side of the support plate 36 facing away from the top-girder 20,
can comprise three positioning pins 38 (see Figure 1, in which one of the three positioning
pins is visible).
[0029] Three positioning pins 38 provide for a stable positioning of the support plate 36
of the fixed girder-support coupling 34 relative to the rosette 14 on which the support
plate 36 rests, in that each positioning pin 38 can be received in an associated coupling
recesses 18 or in that, for example, outer positioning pins 38 abut against the circumferential
edge of a coupling opening.
[0030] In an embodiment, of which an example is shown in the figures, the at least one positioning
pin 52 connected with the support plate 50 of the pivotable girder-support coupling
48, and being on the side of the support plate 50 facing away from the top-girder
20, can comprise three positioning pins 52 (see also Figure 1, in which these three
positioning pins 52 are visible).
[0031] Three positioning pins 52 can effect a more defined positioning of the support plate
50 relative to a rosette 14, for instance because each positioning pin 52 extends
through a coupling opening 18 of the respective rosette 14. This minimizes the chance
of the support plate 50 shifting relative to the rosette 14 during swinging of the
swing girder 10, and forces that the support plate 50 exerts on the rosette 14 can
be properly transmitted.
[0032] The invention also provides a scaffold system which comprises standards 12, 112 which
are provided at regular distances with ring-shaped rosettes 14 which are each provided
with coupling recesses 18. The scaffold system also comprises ledgers 62 which are
provided at the ends with ledger-wedge couplings 64. As is known per se from, for
example, the above-mentioned "Ringscaff erection manual complete", each ledger-wedge
coupling comprises a body which is provided with a receiving gap in which a ring-shaped
rosette 14 is receivable, and each ledger-wedge coupling 64 includes a wedge which
is movably connected with the body of the ledger coupling 64 and which can be inserted
through a coupling recess 18 in the ring-shaped rosette 14 and be struck for fixation
and for forming a force-transmitting connection between the ledger 62 and the standard
12. The scaffold system is characterized according to the invention by swing girders
10 according to the invention, various embodiments of which have been described hereinabove.
The distance between the top-girder 20 and the bottom-girder 22 of the swing girder
10 substantially corresponds to the distance between two neighboring rosettes 14 or
14' on the standards 12 or 112. With the aid of such a scaffold system, a suspended
platform can be built in a rapid and user-friendly manner. If desired, such a suspended
platform can even be realized by a single scaffolder.
[0033] In an embodiment, of which an example is shown in the figures, the scaffold system
may further include at least one end girder 72. An example of the end girder 72 is
shown in detail in Figures 4 and 5. Such an end girder 72 comprises a upper chord
or top-girder 74 of which a top-girder axis L3 extends in an end girder plane in an
end girder main direction. Further, the end girder 72 comprises a lower chord or bottom-girder
76 of which a bottom-girder axis L4 extends parallel to the end girder main direction
in the end girder plane. The top-girder 74 and the bottom-girder 76 are mutually interconnected
by a number of connecting tubes 78. Further, the end girder 72 is provided with two
end girder wedge couplings 80 which each include a body 82 which is fixedly connected
with a first and a second end of the top-girder 74, respectively. Just as with a ledger-wedge
coupling known per se, each body 82 is provided with a receiving gap 84. This receiving
gap 84 extends perpendicular to the end girder plane. Each end girder wedge coupling
80 furthermore includes a wedge 86 which is movably connected with the body 82 of
the end girder wedge coupling 80. Each end girder wedge coupling 80 provides a force-transmitting
connection with a standard 112 connected therewith when the wedge 86 is in a fixation
condition. Finally, the end girder 72 is provided with two end girder support couplings
88 each including a support plate 90 which extends perpendicular to the end girder
plane and is fixedly connected with a first and a second end of the bottom-girder
76, respectively. Each end girder support coupling 88 includes at least one positioning
pin 92 connected with the support plate 90 and which is on a side of the support plate
90 facing away from the top-girder 74.
[0034] In an embodiment, of which an example is shown in the figures, the scaffold system
(see Figure 11) comprises, for forming a suspended platform, at least two swing girders
10, 10' according to any one of claims 3-8. That is, swing girders 10, 10' provided
at a first end with a fixed girder-support coupling 34 and a fixed girder-wedge coupling
26 and provided at the second end with a pivotable girder-support coupling 48 and
a pivotable girder-wedge coupling 40. Further, the scaffold system may include at
least one end girder 72 as described above and a pair of first standards 12, 12' which
are each provided with either suspension means or a base jack 70 for supporting the
respective standard 12, 12'. Base jacks 70 are known per se from the "Ringscaff erection
manual complete" already mentioned above. With each standard 12, 12' of the pair of
first standards, a swing connector assembly 38, 38' of an associated swing girder
10, 10' of the two swing girders may be connected. The scaffold system according to
this embodiment may further comprise two hanging standards 112, 112' which are provided
with suspension means for attaching the two hanging standards 112, 112' to an overhead
construction, such as a bridge, a roof or a beam. Each of the two hanging standards
112, 112' is then connected with the fixed girder-support coupling 34, 34' and the
fixed girder-wedge coupling 26, 26' of an associated swing girder 10, 10' of the two
swing girders 10, 10'. Furthermore, each end of the end girder 72 is connected with
one of the hanging standards 112, 112'. Finally, this embodiment of the scaffold system
comprises floor parts 94 which rest on and extend transversely to the two swing girders
10, 10'.
[0035] In an embodiment, of which an example is shown in the figures, this embodiment of
the scaffold system may include a diagonal brace 96 (see Figure 9) which connects
a rosette 114 of a hanging standard 112 as mentioned with a rosette 14' of standard
12' of the pair of first standards 12, 12' mentioned. The length of the diagonal brace
96 is such that in mounted condition of the diagonal brace 96, the main direction
of the top-girder 20 of the swing girder 10 that is connected with the respective
hanging standard 112 extends perpendicular to the ledger 62 which extends between
the two standards 12, 12' of the pair of first standards 12, 12'.
[0036] In an embodiment, of which an example is shown in the figures (see in particular
Figures 8 and 12), the suspension means of a hanging standard 112 can comprise a rod
120 which is provided with outer thread and which extends through the hanging standard
112. Further, the suspension means 120-134 in this embodiment comprise a supporting
nut 122 which in mounted condition supports an underside of the hanging standard 112.
A first lock nut 124 locks the position of the supporting nut 122 on the rod 120.
The suspension means further comprise a rotatable turnbuckle 126 which is provided
with inner thread by which it is connected with an upper end of the rod 120. With
the aid of a second lock nut 128, the position of the rotatable turnbuckle 126 on
the rod 120 is locked. Finally, the suspension means comprise fastening means 130,
132, 134 with which the rotatable turnbuckle 126 is rotatably connected and which
are configured for attachment of the rotatable turnbuckle 126 to an overhead structure
such as a bridge or roof or beam. The fastening means 130-134 can comprise, for example,
a suspension eye 130 through which a suspension rod 132 has been passed. The suspension
rod 132 can be connected using clamps 134 with, for example, an I-beam, as shown in
Figure 12. It will be clear that other types of fastening means for connecting the
turnbuckle 126 with an overhead construction are also possible. The suspension eye
130, the suspension rod 132 and the clamps 134 as shown merely serve as examples.
With the aid of the turnbuckle 126 which is rotatably connected with the fastening
means, in the example shown being rotatably connected with the suspension eye 130,
the height of the suspended scaffold platform to be created can be set, so that the
platform can be properly horizontally aligned.
[0037] The invention also provides a method of erecting a suspended platform. The various
steps of the method are shown in the exemplary Figures 6-12. The method comprises:
- providing a scaffold system according to the combination of claims 12 and 13, that
is, a scaffold system of which various embodiments have been described hereinabove
and which in any case comprises: two of the described swing girders 10, 10', a pair
of first standards 12, 12', two hanging standards 112, 112', suspension means 120-134,
a diagonal brace 96, and a horizontal ledger 62.
The method further comprises:
- stably setting up the pair of first standards 12, 12' utilizing either the suspension
means thereof or the base jacks 70 thereof and mutually connecting the first standards
12, 12' of the pair with at least one ledger 62;
- connecting the swing connector assembly 38 of the first swing girder 10 with a first
12 of the pair of first standards 12, 12' (see Figures 6 and 7);
- attaching a hanging standard 112 provided with suspension means to the fixed girder-support
coupling 34 and the fixed girder-wedge coupling 26 of the first swing girder 10 (see
Figure 8);
- connecting the swing connector assembly 38' of the second swing girder 10' with a
second 12' of the pair of first standards 12, 12' (see Figure 9);
- attaching a hanging standard 112' provided with suspension means to the fixed girder-support
coupling 34' and the fixed girder-wedge coupling 26' of the second swing girder 10'
(see Figure 9);
- swinging out the first swing girder 10 and the second swing girder 10', and placing
the diagonal brace 96 for fixation of the first swing girder 10 in a position in which
the main direction of the top-girder 20 of the first swing girder 10 extends perpendicular
to the at least one ledger 62 which connects the two standards 12, 12' of the pair
of first standards with each other (see Figure 9);
- placing the floor parts 94 on the two swing girders 10, 10' (see Figure 10);
- connecting the end girder 72 with the rosettes 114, 114' of the two hanging standards
112, 112' (see Figure 11); and
- attaching the suspension means 120-134 of the two hanging standards 112, 112' to an
overhead construction such as a bridge, roof or beam (see Figure 12).
[0038] All these operations can be carried out without the scaffolder needing to perform
any operations for which he has to reach about 0.5 meters below the scaffold floor
he is on. It is possible, if so desired, for all these operations to be carried out
by a single scaffolder. Moreover, the operations can be carried out relatively quickly
because, compared with the known swing girder, there is only half the number of girder-wedge
couplings to be positioned, wedges to be placed and struck with a hammer.
[0039] To enhance safety further, in an embodiment of the method, of which an example is
shown in the figures, the method can further comprise:
- prior to the swinging out of a first and second swing girder 10, 10', connecting with
the hanging standards 112, 112' at least one safety ledger 140, 140' to a rosette
114, 114' which is above the rosettes 114, 114' with which the respective swing girder
10, 10' is connected with the hanging standard 112, 112' (see Figure 8);
- after swinging out of the respective swing girder 10, 10', connecting the at least
one safety ledger 140, 140' with a rosette 14, 14' of the standard 12, 12' of the
pair of first standards 12, 12' with which the respective swing girder 10, 10' is
connected.
[0040] This way, therefore, the safety ledgers 140, 140' can be arranged directly, even
before swinging out the swing girder 10, 10', so that before the floor parts 94 are
placed, the safety ledgers 140, 140', such as, for example, a safety ledger at knee
height and a safety ledger 140 at hip height, are already present. The safety ledgers
140, 140' are then directly available for attaching thereto a life line which scaffolders
are obliged to work with during erection of a scaffold.
[0041] In an embodiment of the method, of which an example is shown in the figures, the
method can further comprise:
- directly before or directly after placing of the end girder 72, attaching at least
one safety ledger 142 which extends between the two hanging standards 112, 112' and
which is connected with the rosettes 114, 114' of the hanging standards 112, 112'
that are above the rosettes 114, 114' of the hanging standards 112, 112' with which
the end girder 72 is connected.
It will be clear that this step, too, contributes to a further enhancement of safety.
[0042] In an embodiment of the method, of which an example is shown in the figures, connecting
the swing connector assembly 38 of the first swing girder 10 with a first 12 of the
pair of standards 12, 12' and/or connecting the swing connector assembly 38' of the
second swing girder 10' with a second 12' of the pair of standards 12, 12' can comprise:
- inserting the at least one positioning pin 52 of the pivotable girder-support coupling
48 into a first rosette 14, 14' of a respective standard 12, 12' (see Figure 6);
- tilting the respective swing girder 10, 10' into a position in which the swing girder
plane extends substantially vertically and an upper rosette 14, 14' is received in
the receiving gap 44 of the pivotable girder-wedge coupling 40 (see Figure 6);
- inserting the wedge 46 of the pivotable girder-wedge coupling 40 through a coupling
recess 18 of the upper rosette 14 and striking the wedge 46 with the aid of a hammer.
[0043] Thus connecting the swing connector assembly 38 of a swing girder 10 with a standard
12, 12' can, if desired, be carried out by a single scaffolder and provides a safe
and quick way of attaching a swing girder 10, 10' to a standard 12, 12'. The activities
can all be carried out by a scaffolder from a standing position, which is particularly
favorable from an ergonomic viewpoint.
[0044] In an embodiment of the method, of which an example is shown in the figures, connecting
the end girder 72 with the rosettes 114, 114' of the two hanging standards 112, 112'
can comprise:
- inserting the positioning pins 92 of the two end girder support couplings 88 into
two rosettes 114, 114' of the two hanging standards 112, 112' that are positioned
at an equal level;
- tilting the end girder 72 into a position in which the end girder plane extends substantially
vertically and the two upper rosettes 114, 114' of the respective hanging standards
112, 112' are received in the receiving gaps 84 of two associated end girder wedge
couplings 80;
- inserting the wedge 86 of each end girder wedge coupling 80 through a coupling recess
18 of the associated upper rosette 114, 114' and striking the wedge 86 with the aid
of a hammer.
[0045] This method of placing an end girder 72, too, is favorable from an ergonomic viewpoint
and can be carried out by a single scaffolder.
[0046] The various embodiments described hereinabove can be used independently of each other
and combined with each other in different ways. The reference numerals in the detailed
description and the claims do not limit the description of the embodiments and the
claims and are for clarification only.
1. A swing girder (10) for use in a scaffold system of the ring scaffold type including
standards (12, 112) having, arranged at regular distances, ring-shaped rosettes (14)
with coupling recesses (18), the swing girder (10) comprising:
- a top-girder (20) of which a top-girder axis (L1) extends in a swing girder plane
in a swing girder main direction;
- a bottom-girder (22) of which a bottom-girder axis (L2) extends parallel to the
swing girder main direction in the swing girder plane;
- a number of connecting tubes (24) which interconnect the top-girder (20) and the
bottom-girder (22) with each other;
- two fixed rosette couplings (26, 34) which are fixedly connected respectively with
a first end of the top-girder (20) and a first end of the bottom-girder (22);
- a swing connector assembly (38) which comprises two pivotable rosette couplings
(40, 48) which are connected respectively with a second end of the top-girder (20)
and a second end of the bottom-girder (22) in a manner pivotable around a pivoting
axis (S);
characterized in that
- a lower of the two pivotable rosette couplings (40, 48) is a pivotable girder-support
coupling (48) which includes a support plate (50) extending perpendicular to the swing
girder plane and the pivoting axis (S) which is connected with the second end of the
bottom-girder (22) in a manner pivotable around the pivoting axis (S), wherein the
pivotable girder-support coupling (48) includes at least one positioning pin (52)
connected with the support plate (50), which is at a side of the support plate (50)
facing away from the top-girder (20);
wherein the swing connector assembly (38) further comprises:
- a connecting rod (54) which connects the two pivotable rosette couplings (40, 48)
with each other, so that the two pivotable rosette couplings (40, 48) always have
the same pivoted position around the pivoting axis (S) relative to the swing girder
plane.
2. The swing girder (10) according to claim 1,
- wherein an upper of the two pivotable rosette couplings (40, 48) is a pivotable
girder-wedge coupling (40) which includes a body (42) which is connected with a second
end of the top-girder (20) in a manner pivotable around a pivoting axis, wherein the
pivoting axis (S) extends in the swing girder plane and extends perpendicular to the
top-girder axis (L1), wherein the body (42) of the pivotable girder-wedge coupling
(40) is provided with a receiving gap (44) which extends perpendicular to the swing
girder plane and the pivoting axis (S), and wherein the pivotable girder-wedge coupling
(40) includes a wedge (46) which is movably connected with the body (42) of the pivotable
girder-wedge coupling (40), wherein the pivotable girder-wedge coupling (40) provides
a force-transmitting connection with a standard (12) when the wedge (46) is in a fixation
condition.
3. The swing girder according to claim 2,
wherein a lower of the two fixed rosette couplings (26, 34) is a fixed girder-support
coupling (34) which includes a support plate (36) extending perpendicular to the swing
girder plane, which is fixedly connected with a first end of the bottom-girder (22),
wherein the girder-support coupling (34) includes at least one positioning pin (38)
connected with the support plate, which is at the side of the support plate (36) facing
away from a top-girder (20); and
wherein an upper of the two fixed rosette couplings (26, 34) is a fixed girder-wedge
coupling (26) which includes a body (28) which is fixedly connected with a first end
of the top-girder (20), wherein the body (28) is provided with a receiving gap (30)
which extends perpendicular to the swing girder plane, wherein the fixed girder-wedge
coupling (26) includes a wedge (32) which is movably connected with the body (28)
of the fixed girder-wedge coupling (26), wherein the fixed girder-wedge coupling (26)
provides a force-transmitting connection with a standard (12) when the wedge (32)
is in a fixation condition.
4. The swing girder according to claim 2 or 3,
wherein the pivotable girder-wedge coupling (40) comprises a U-shaped bracket (56)
including two bracket legs (56a) and a bracket body (56b), wherein the bracket body
(56b) is fixedly connected with the body (42) of the pivotable girder-wedge coupling
(40),
wherein the pivotable girder-support coupling (48) comprises a U-shaped bracket (58)
including two bracket legs (58a) and a bracket body (58b), wherein the bracket body
(58b) is fixedly connected with the support plate (50) of the pivotable girder-support
coupling (48),
wherein the connecting rod (54) interconnects the two U-shaped brackets (56, 58).
5. The swing girder according to claim 4, wherein the top-girder (20) and the bottom-girder
(22) are each tubular,
wherein the second end of the top-girder (20) is received between the legs (56a) of
the U-shaped bracket (56) of the pivotable girder-wedge coupling (40),
wherein the second end of the bottom-girder (22) is received between the legs (58a)
of the U-shaped bracket (58) of the pivotable girder-support coupling (48),
wherein the two second ends of the top-girder (20) and the bottom-girder (22) are
each provided with a hole which forms a passage,
wherein the swing connector assembly (38) comprises a hinge pin (60) which extends
along the pivoting axis (S) through the bracket legs (56a, 58a) and the passages of
the two second ends for forming the pivotable connections between the body (42) of
the pivotable girder-wedge coupling (40) and the top-girder (20) and between the support
plate (50) of the pivotable girder-support coupling (48) and the bottom-girder (22).
6. The swing girder according to claim 5, wherein the hinge pin (60) extends through
the connecting rod (54) which connects the pivotable girder-wedge coupling (40) with
the pivotable girder-support coupling (48).
7. The swing girder according to any one of claims 3-6, wherein the at least one positioning
pin (38) connected with the support plate (36) of the fixed girder-support coupling
(34), which is at the side of the support plate (36) facing away from the top-girder
(20), comprises three positioning pins (38).
8. The swing girder according to any one of claims 2-7, wherein the at least one positioning
pin (52) connected with the support plate (50) of the pivotable girder-support coupling
(48), which is at the side of the support plate (50) facing away from the top-girder
(20), comprises three positioning pins (52).
9. A scaffold system comprising:
- standards (12, 112) which are provided at regular distances with ring-shaped rosettes
(14) which are each provided with coupling recesses (18);
- ledgers (62) which are provided at the ends with ledger-wedge couplings (64), each
ledger-wedge coupling comprising a body which is provided with a receiving gap in
which a ring-shaped rosette (14) is receivable and each ledger-wedge coupling (64)
including a wedge which is movably connected with the body of the ledger coupling
(64) and which can be inserted through a coupling recess (18) in the ring-shaped rosette
(14) and be struck for fixation and for forming a force-transmitting connection between
the ledger (62) and the standard (12);
- swing girders (10), according to any one of the preceding claims, wherein the distance
between the top-girder (20) and the bottom-girder (22) of the swing girder (10) substantially
corresponds to the distance between two neighboring rosettes (14 or 14') on the standards
(12 or 112).
10. The scaffold system according to claim 9, further including at least one end girder
(72) which comprises:
- a top-girder (74) of which a top-girder axis (L3) extends in an end girder plane
in an end girder main direction;
- a bottom-girder (76) of which a bottom-girder axis (L4) extends parallel to the
end girder main direction in the end girder plane;
- a number of connecting tubes (78) which interconnect the top-girder (74) and the
bottom-girder (76) with each other;
- two end girder wedge couplings (80) which each include a body (82) which is fixedly
connected respectively with a first and a second end of the top-girder (74), wherein
each body (82) is provided with a receiving gap (84) which extends perpendicular to
the end girder plane, wherein each end girder wedge coupling (80) includes a wedge
(86) which is movably connected with the body (82) of the end girder wedge coupling
(80), wherein each end girder wedge coupling (80) provides a force-transmitting connection
with an associated standard (112) when the wedge (86) is in a fixation condition;
- two end girder support couplings (88) which each include a support plate (90) extending
perpendicular to the end girder plane, which is fixedly connected respectively with
a first and a second end of the bottom-girder (76), wherein each end girder support
coupling (88) includes at least one positioning pin (92) connected with the support
plate (90), which is at a side of the support plate (90) facing away from the top-girder
(74).
11. The scaffold system according to claim 10, which for forming a suspended platform
comprises at least:
- two of said swing girders (10, 10') according to any one of claims 4-8;
- an end girder as mentioned (72);
- a pair of first standards (12, 12') which are each provided with either suspension
means or a base jack (70) to support the respective standard (12, 12'), wherein with
each standard (12, 12') of the pair of first standards a swing connector assembly
(38, 38') of an associated swing girder (10, 10') of the two swing girders is connected;
- two hanging standards (112, 112') provided with suspension means for attaching the
two hanging standards (112, 112') to an overhead construction, such as a bridge, a
roof or a beam,
wherein each of the two hanging standards (112, 112') is connected with the fixed
girder-support coupling (48, 48') and the fixed girder-wedge coupling (40, 40') of
an associated swing girder (10, 10') of said two swing girders,
wherein each end of the end girder (72) is connected with one of said hanging standards
(112, 112'); and
- floor parts (94) which rest on and extend transversely to the two swing girders
(10, 10').
12. The scaffold system according to claim 11, comprising:
- a diagonal brace (96) which connects a rosette (114) of a hanging standard (112)
with a rosette (14') of standard (12') of said pair of first standards (12, 12'),
and the length of which is such that in mounted condition of the diagonal brace (96)
the main direction of the top-girder (20) of the swing girder (10) which is connected
with the respective hanging standard (112) extends perpendicular to the ledger (62)
which extends between the two standards (12, 12') of the pair of first standards (12,
12').
13. The scaffold system according to claim 11 or 12, wherein the suspension means of a
hanging standard (112) comprise:
- a rod (120) which is provided with outer thread and which extends through the hanging
standard (112);
- a support nut (122) which in mounted condition supports an underside of the hanging
standard (112);
- a first lock nut (124) which locks the position of the support nut (122) on the
rod (120);
- a rotatable turnbuckle (126) which is provided with inner thread and is therewith
connected with an upper end of the rod (120);
- a second lock nut (128) which locks the position of the rotatable turnbuckle (126)
on the rod (120);
- fastening means (130, 132, 134) with which the rotatable turnbuckle (126) is rotatably
connected and which are configured for attachment of the rotatable turnbuckle (126)
to an overhead construction such as a bridge or roof or beam.
14. A method of erecting a suspended platform, comprising:
- providing a scaffold system according to the combination of claims 12 and 13;
- stably setting up the pair of first standards (12, 12') utilizing either the suspension
means thereof or the base jacks (70) thereof and interconnecting the first standards
(12, 12') of the pair with at least one ledger (62);
- connecting the swing connector assembly (38) of the first swing girder (10) with
a first (12) of the pair of first standards (12, 12');
- attaching a hanging standard (112) provided with suspension means to the fixed girder-support
coupling (34) and the fixed girder-wedge coupling (26) of the first swing girder (10);
- connecting the swing connector assembly (38') of the second swing girder (10') with
a second (12') of the pair of first standards (12, 12');
- attaching a hanging standard (112') provided with suspension means to the fixed
girder-support coupling (34') and the fixed girder-wedge coupling (26') of the second
swing girder (10');
- swinging out the first swing girder (10) and the second swing girder (10'), and
placing the diagonal brace (96) for fixation of the first swing girder (10) in a position
in which the main direction of the top-girder (20) of the first swing girder (10)
extends perpendicular to the at least one ledger (62) which connects the two standards
(12, 12') of the pair of first standards with each other;
- placing the floor parts (94) on the two swing girders (10, 10');
- connecting the end girder (72) with the rosettes (114, 114') of the two hanging
standards (112, 112'); and
- attaching the suspension means of the two hanging standards (112, 112') to an overhead
construction such as a bridge, roof or beam.
15. The method according to claim 14, comprising:
- prior to swinging out a first and second swing girder (10, 10'), connecting with
the hanging standards (112, 112') at least one safety ledger (140, 140') to a rosette
(114, 114') which is above the rosettes (114, 114') with which the respective swing
girder (10, 10') is connected with the hanging standard (112, 112');
- after swinging out the respective swing girder (10, 10'), connecting the at least
one safety ledger (140) with a rosette (14, 14') of the standard (12, 12') of the
pair of first standards (12, 12') with which the respective swing girder (10, 10')
is connected.
16. The method according to claim 14 or 15, comprising:
- directly before or directly after placing the end girder (72), attaching at least
one safety ledger (142) which extends between the two hanging standards (112, 112')
and which is connected with the rosettes (114, 114') of the hanging standards (112,
112') that are above the rosettes (114, 114') of the hanging standards (112, 112')
with which the end girder (72) is connected.
17. The method according to any one of claims 14-16, wherein connecting the swing connector
assembly (38) of the first swing girder (10) with a first (12) of the pair of standards
(12, 12') and/or connecting the swing connector assembly (38') of the second swing
girder (10') with a second (12') of the pair of standards (12, 12') comprises:
- inserting the at least one positioning pin (52) of the pivotable girder-support
coupling (48) into a first rosette (14, 14') of a respective standard (12, 12');
- tilting the respective swing girder (10, 10') into a position in which the swing
girder plane extends substantially vertically and an upper rosette (14, 14') is received
in the receiving gap (44) of the pivotable girder-wedge coupling (40);
- inserting the wedge (46) of the pivotable girder-wedge coupling (40) through a coupling
recess (18) of the upper rosette (14) and striking the wedge (46) with the aid of
a hammer.
18. The method according to any one of claims 14-17, wherein connecting the end girder
(72) with the rosettes (114, 114') of the two hanging standards (112, 112') comprises:
- inserting the positioning pins (92) of the two end girder support couplings (88)
into two rosettes (114, 114') of the two hanging standards (112, 112') that are positioned
at an equal level;
- tilting the end girder (72) into a position in which the end girder plane extends
substantially vertically and the two upper rosettes (114, 114') of the respective
hanging standards (112, 112') are received in the receiving gaps (84) of two associated
end girder wedge couplings (80);
- inserting the wedge (86) of each end girder wedge coupling (80) through a coupling
recess (18) of the associated upper rosette (114, 114') and striking the wedge (86)
with the aid of a hammer.