BACKGROUND OF THE INVENTION
Field of the Invention
[0001] The present invention relates to a compressor.
Description of Related Art
[0002] A compressor for compressing a fluid such as a refrigerant is provided in an air
conditioner, a refrigerator, and the like. Here, in a scroll compressor, a rotary
compressor, or the like, which are types of compressors, a discharge valve mechanism
using a reed valve or the like is provided between a compression side on which a refrigerant
is compressed and a discharge side which discharges a compressed refrigerant.
[0003] For example, a refrigerant compressor disclosed in Patent Document 1 is configured
so that the refrigerant compressed by a compression element on the compression side
is discharged from the discharge port equipped with the discharge valve mechanism
to the discharge side. In this refrigerant compressor, a discharge port is provided
to pass through a main bearing or the like which partitions the compression side and
the discharge side, and the discharge port can be opened and closed by a valve seat
and a valve body provided on the discharge side.
[Patent Documents]
[0004] [Patent Document 1] Japanese Unexamined Patent Application, First Publication No.
2001-99066
SUMMARY OF THE INVENTION
[0005] However, in the conventional compressor, since the pressure loss at the discharge
port having the discharge valve mechanism was large, for example, in order to increase
the capacity or operate under severe conditions, it was desired to reduce the pressure
loss at the discharge port.
[0006] However, if the discharge port is made large in order to reduce the pressure loss,
the valve body is easily deformed or misaligned in the state in which the valve body
is closed, the sealing property is easily lowered, and the valve strength is easily
lowered.
[0007] The present invention has been made to solve the aforementioned problems, and an
object of the present invention is to provide a compressor capable of reducing a pressure
loss at a discharge port, without lowering the sealing property and the valve strength
in a state in which the valve body is closed.
[0008] According to a first aspect of the present invention, there is provided a compressor
including: a base portion which partitions a compression side and a discharge side;
a discharge port penetrating the base portion; and a valve body in which one end is
fixed to the base portion, the other end faces the discharge port to close the discharge
port, and when a pressure on the compression side becomes larger than a pressure on
the discharge side, the other end is elastically deformed to open the discharge port.
The discharge port has a compression side hole portion provided on the compression
side, and a discharge side hole portion which is provided on the discharge side, communicates
with the compression side hole portion, and has a discharge opening. The discharge
side hole portion has a bulging portion at an end portion on the discharge side, the
bulging portion being separated from the one end of the valve body further than an
inner circumferential surface of the compression side hole portion in a plan view
in part of an inner circumferential surface of the discharge side hole portion.
[0009] Since only the one end of the valve body is fixed to the base portion, when the discharge
port is opened, the valve body is obliquely disposed from the one end toward the other
end with respect to the base portion. Accordingly, the compressed fluid discharged
from the discharge port is guided by the surface of the obliquely disposed valve body
to flow obliquely from the one end toward the other end. Here, according to the present
aspect, bulging portion spaced apart from the one end of the valve body further than
the inner circumferential surface of the compression side hole portion is provided
on the inner circumferential surface of the discharge side hole portion in a plan
view. Therefore, the discharge direction of the compressed fluid introduced into the
compression side hole portion and discharged from the discharge side hole portion
can be made to coincide with the direction along the valve body. Further, the other
side of the valve body is elastically deformed obliquely to open the discharge port,
and it is possible to discharge the compressed fluid toward the side on which the
valve body is more greatly separated from the discharge port by discharging the compressed
fluid discharged from the discharge side hole portion toward the other end side of
the valve body. Therefore, it is possible to reduce the pressure loss at the time
of discharge of the compressed fluid from the discharge port.
[0010] Further, by providing the bulging portion on the inner circumferential surface of
the discharge side hole portion, the distance from the one end of the valve body to
the discharge port is long. Therefore, the length from one end of the valve body fixed
to the base portion to the opening and closing portion of the discharge opening becomes
longer. As a result, the valve body is easily elastically deformed, and the pressure
loss of the compressed fluid at the time of discharge can be further reduced. Moreover,
since the valve body is easily elastically deformed, the durability of the valve body
is enhanced. Accordingly, it is possible to avoid the degradation of the sealing property
of the discharge port due to long-term use.
[0011] According to the compressor of a second aspect of the present invention, in the first
aspect, the discharge side hole portion may be formed to have a smaller diameter than
the compression side hole portion, the center of the discharge side hole portion may
be disposed on a side separated from the one end of the valve body further than the
center of the compression side hole portion, and the bulging portion may be part of
the inner circumferential surface of the discharge side hole portion.
[0012] According to this configuration, by widely providing the opening of the compression
side hole portion, the discharge opening of the discharge side hole portion can be
made smaller than the opening of the compression side hole portion. Further, by increasing
the opening of the compression side hole portion, it is possible to reduce the pressure
loss when the compressed fluid is introduced into the compression side hole portion.
On the other hand, by decreasing the discharge opening of the discharge side hole
portion, it is possible to suppress deformation (deflection of the valve body into
the discharge port, etc.) of the valve body when the discharge port is closed by the
valve body. Therefore, it is possible to easily ensure a sufficient sealing property
when the discharge opening is closed by the valve body and to suppress a decrease
in valve strength.
[0013] According to a compressor of a third aspect of the present invention, in the first
or second aspect, an opening area of a communication portion between the compression
side hole portion and the discharge side hole portion may be formed to be equal to
or larger than a cross-sectional area of the discharge side hole portion.
[0014] According to this configuration, since the opening area of the communication portion
between the compression side hole portion and the discharge side hole portion is formed
to be equal to or larger than the cross-sectional area of the discharge side hole
portion, it is possible to reduce the pressure loss at the communication portion.
If the compression side hole portion and the discharge side hole portion are made
to eccentrically communicate with each other, a portion having an angular shape and
having a small opening area is easily generated in the communication portion. Therefore,
by securing the opening area of the communication portion, it is possible to greatly
reduce the pressure loss of the compressed fluid flowing in the communication portion.
[0015] According to the compressor of a fourth aspect of the present invention, in any one
of the first to third aspects, the base portion may have a base portion main body,
and a seating plate which is attachable to and detachable from the base portion main
body at a position where the valve body is provided and which is made of a harder
material than the base portion main body, and the discharge side hole portion may
be provided in the seating plate.
[0016] In this way, by providing the rigid seating plate and providing the discharge side
hole portion on the seating plate, the surface of the side of the base portion of
the valve body abuts on the seating plate and is supported by the seating plate. Therefore,
the valve body does not abut on the base portion main body at the time of opening
and closing, and breakage of the base portion main body can be avoided.
[0017] Further, according to the compressor of a fifth aspect of the present invention,
in any one of the first to fourth aspects, a chamfered portion may be formed at an
edge portion of a communication portion between the compression side hole portion
and the discharge side hole portion.
[0018] It is possible to reduce the pressure loss at the communication portion between the
compression side hole portion and the discharge side hole portion with such a chamfered
portion.
[0019] According to the compressor of the present invention, it is possible to provide a
compressor capable of reducing the pressure loss at the discharge port without lowering
the sealing property or the valve strength in a state in which the valve body is closed.
BRIEF DESCRIPTION OF THE DRAWINGS
[0020]
FIG. 1 is a longitudinal sectional view illustrating a compressor according to an
embodiment of the present invention.
FIG. 2 is a top view illustrating a discharge valve mechanism according to an embodiment
of the present invention.
FIG. 3 is a longitudinal sectional view illustrating a discharge valve mechanism according
to an embodiment of the present invention.
FIG. 4 is a longitudinal sectional view illustrating a discharge valve mechanism according
to a first modified example of the embodiment of the present invention.
FIG. 5 is a longitudinal sectional view illustrating a discharge valve mechanism according
to a second modified example of the embodiment of the present invention.
FIG. 6 is a longitudinal sectional view illustrating a discharge valve mechanism according
to a third modified example of the embodiment of the present invention.
DETAILED DESCRIPTION OF THE INVENTION
[0021] Hereinafter, a compressor A according to an embodiment of the present invention will
be described.
[0022] Here, in the present embodiment, description will be provided on the assumption that
the compressor A is a vertical type scroll compressor provided in an air conditioner,
a refrigerator, or the like.
[0023] As illustrated in FIG. 1, the compressor A of the present embodiment includes a housing
1, an electric motor 2 provided in the housing 1, and a scroll compression mechanism
3 which is similarly provided in the housing 1 and compresses a fluid such as a refrigerant
by the driving of the electric motor 2.
[0024] The housing 1 is formed to include a cylindrical housing main body 1a, an upper cover
1b which closes an opening of an upper end of the housing main body 1a, and a lower
cover 1c which closes an opening of a lower end of the housing main body 1a. In the
housing 1, a suction pipe 4 for supplying a fluid such as a refrigerant from the accumulator
or the like into the housing 1 is provided on the side surface of the housing main
body 1a, and a discharge pipe 5 for discharging the fluid compressed by the scroll
compression mechanism 3 to the outside is provided in the upper cover 1b.
[0025] The electric motor 2 includes a stator 6 and a rotor 7 and is configured such that
power is supplied from a power source to the stator 6 and the rotor 7 rotates in one
direction around an axis O1 extending in a vertical direction S1.
[0026] A rotary shaft 8 is integrally attached to the rotor 7 with its axis O1 direction
oriented in the vertical direction S 1. The upper end side of the rotary shaft 8 in
the direction of the axis O1 is supported by an upper bearing 10, and the lower end
side thereof is pivotally supported by a lower bearing 11. The rotary shaft 8 is provided
to rotate around the axis O1 together with the rotation of the rotor 7. The upper
bearing 10 and the lower bearing 11 are integrally fixed to the housing main body
1a.
[0027] An eccentric pin 12 is integrally provided on the upper end portion of the rotary
shaft 8 with its axis 02 oriented in the vertical direction S1 and is eccentric (offset)
with respect to the axis O1 of the rotary shaft 8.
[0028] The scroll compression mechanism 3 includes a fixed scroll 15 (base portion), an
orbiting scroll 16 that revolves and turns eccentrically with respect to the fixed
scroll 15 by the electric motor 2, and a discharge cover 17 (base portion).
[0029] The fixed scroll 15 includes a disk-shaped end plate 15a, and a fixed wrap 15b protruding
downward from the lower surface of the end plate 15a and disposed in a spiral shape.
The fixed scroll 15 is fixedly installed in the housing 1 by being bolt-joined to
the upper bearing 10.
[0030] The orbiting scroll 16 is formed to include a disk-shaped end plate 16a, and an orbiting
wrap 16b protruding upward from the upper surface of the end plate 16a and disposed
in a spiral shape. The orbiting wrap 16b of the orbiting scroll 16 is accommodated
between the fixed wraps 15b of the fixed scroll 15.
[0031] A boss 20 is integrally provided on the lower surface of the end plate 16a of the
orbiting scroll 16, and the eccentric pin 12 is fitted to the boss 20.
[0032] As a result, the orbiting scroll 16 is provided to be eccentrically connected to
the rotary shaft 8, and to follow the rotation about the axis O1 of the rotary shaft
8 and rotates (revolves) about the eccentric distance from the axis (axial center)
O1 of the rotary shaft 8 as a radius. Further, the orbiting scroll 16 is configured
to revolve without rotating.
[0033] The fixed scroll 15 and the orbiting scroll 16 mesh with the fixed wrap 15b and the
orbiting wrap 16b to overlap vertically. The fixed scroll 15 and the orbiting scroll
16 are eccentric to each other by a predetermined amount, the fixed wrap 15b and the
orbiting wrap 16b mesh with each other with phases shifted 180 degrees, and the fixed
wrap 15b and the orbiting wrap 16b are in contact with each other at a plurality of
places in accordance with the rotation angle of the orbiting scroll 16.
[0034] A portion between the lower surface of the fixed scroll 15 and the upper surface
of the orbiting scroll 16, that is, a portion in which the fixed wrap 15b and the
orbiting wrap 16b mesh with each other, is a compression chamber 21 which compresses
a fluid such as a refrigerant. In the scroll compression mechanism 3 of the present
embodiment, the compression chamber 21 is formed in point symmetry with respect to
the center portion of the spiral of the fixed wrap 15b and the orbiting wrap 16b,
and the compression chamber 21 gradually transitions to the inner circumference side,
while reducing the volume in accordance with the orbiting motion of the orbiting scroll
16, thereby compressing the fluid to the maximum at the center portion of the spiral.
[0035] A discharge port 15c formed to penetrate the end plate 15a of the fixed scroll 15
to allow the upper and lower spaces to communicate with each other is provided in
the end plate 15a at a position corresponding to the center portion of the compression
chamber 21, and a discharge valve mechanism C is configured on the upper surface side
of the discharge port 15c. The discharge valve mechanism C is a mechanism which opens
and closes the discharge opening 15d of the discharge port 15c in accordance with
a pressure difference between the intermediate chamber 19 between the fixed scroll
15 and the discharge cover 17 and the compression chamber 21.
[0036] The discharge cover 17 is disposed above the fixed scroll 15, and partitions and
divides the interior of the housing 1 into a space on a lower side to which the suction
pipe 4 is connected and an intermediate chamber 19, and a discharge chamber 22 on
an upper side to which the discharge pipe 5 is connected.
[0037] A discharge port 17c through which upper and lower spaces communicate with each other
is provided to penetrate the discharge cover 17, and a discharge valve mechanism B
is formed on the upper surface side of the discharge port 17c. The discharge valve
mechanism B is a mechanism which opens and closes the discharge port 17d of the discharge
port 17c in accordance with a pressure difference between the intermediate chamber
19 and the discharge chamber 22.
[0038] As illustrated in FIGS. 2 and 3, the discharge valve mechanism B and the discharge
valve mechanism C include discharge ports 15c and 17c which penetrate the end plate
15a of the fixed scroll 15 or the discharge cover 17, valve seats 15e and 17e provided
on the end plate 15a of the fixed scroll 15 or the upper surface of the discharge
cover 17, a valve body 25 which closes to face the discharge openings 15d and 17d
of the discharge ports 15c and 17c, and a retainer 26 disposed over the valve body
25 and the discharge port 17d to overlap.
[0039] The discharge port 17c of the discharge valve mechanism B and the discharge port
15c of the discharge valve mechanism C have compression side hole portions 15f and
17f provided on the compression chamber 21 side, and discharge side hole portions
15g and 17g provided on the discharge chamber 22 side and having the discharge openings
15d and 17d.
[0040] The compression side hole portions 15f and 17f and the discharge side hole portions
15g and 17g are bottomed holes having circular cross sections and are formed to opposite
directions to each other. That is, the compression side hole portions 15f and 17f
are formed in the end plate 15a of the fixed scroll 15 or the discharge cover 17 from
the compression side, and the discharge side hole portions 15g and 17g are formed
on the end plate 15a of the fixed scroll 15 or the discharge cover 17 from the discharge
side, for example, by a drill. The cross-sectional areas of the discharge side hole
portions 15g and 17g are smaller than the cross-sectional areas of the compression
side hole portions 15f and 17f, and the discharge side hole portions 15g and 17g are
formed to be smaller in diameter than the compression side hole portions 15f and 17f.
The cross-sectional area referred to here is a cross-sectional area in a plane orthogonal
to the center line at each hole portion and is the maximum cross-sectional area at
each hole portion.
[0041] The centers of the discharge side hole portions 15g and 17g are eccentric with respect
to the centers of the compression side hole portions 15f and 17f, and the centers
of the discharge side hole portions 15g and 17g are separated from one end 25a of
the valve body 25 further than the centers of the compression side hole portions 15f
and 17f. Due to the eccentricity of the discharge side hole portions 15g and 17g with
respect to the compression side hole portions 15f and 17f, some parts of the inner
circumferential surfaces of the discharge side hole portions 15g and 17g are bulging
portions 15h and 17h bulging to the side separated from one end 25a of the valve body
25 further than the inner circumferential surfaces of the compression side hole portions
15f and 17f as viewed in a plan view.
[0042] Further, on the bottom side of the compression side hole portions 15f and 17f and
the bottom side of the discharge side hole portions 15g and 17g, communication portions
15i and 17i, through which the compression side hole portions 15f and 17f communicate
with the discharge side hole portions 15g and 17g communicate with each other, are
provided. The opening areas of the communication portions 15i and 17i are formed to
be equal to or larger than the cross-sectional areas of the discharge side hole portions
15g and 17g. The opening areas of the communication portions 15i and 17i are the areas
of the portion surrounded by a boundary line X (see FIG. 3) between the compression
side hole portions 15f and 17f and the discharge side hole portions 15g and 17g.
[0043] Here, a chamfered portion such as an R surface or a C surface may be provided on
the edge portion forming the boundary line X in the communication portions 15i and
17i.
[0044] The valve seats 15e and 17e are directly formed on the upper surface of the end plate
15a of the fixed scroll 15 and the upper surface of the discharge cover 17. The valve
seats 15e and 17e have a surface shape corresponding to the surface shape of the opposite
valve body 25, and the valve seats 15e and 17e are formed in a planar shape in substantially
the entire region facing the valve body 25 in this embodiment.
[0045] The valve body 25 includes a reed valve, and one end 25a thereof is fixed to the
end plate 15a of the fixed scroll 15 or the upper surface of the discharge cover 17.
The other end 25b closes the discharge ports 15c and 17c in a state in which it abuts
the valve seats 15e and 17e.
[0046] The valve body 25 is provided to be elastically deformable in a direction in which
it approaches and separates from the end plate 15a or the upper surface of the discharge
cover 17 with one end 25a fixed to the end plate 15a of the fixed scroll 15 or the
upper surface of the discharge cover 17 as a fulcrum.
[0047] One end side of the retainer 26 is fixed to and supported by the discharge cover
17, and the retainer 26 is inclined upward toward the other end side to overlap the
upper part of the valve body 25 and the discharge opening 17d. Since the retainer
26 is formed to be inclined from one end side to the other end side, the valve body
25 is elastically deformed by the pressure difference and restricts the lift amount
of each position during lifting.
[0048] In the present embodiment, the valve body 25 and the retainer 26 are fastened together
at one end 25a to the end plate 15a of the fixed scroll 15 or the discharge cover
17.
[0049] In the compressor A as described above, when the orbiting scroll 16 revolves by orbiting
at the eccentric position with respect to the fixed scroll 15 by the electric motor
2, in the compression chamber 21, the refrigerant is compressed maximally at the center
of the spiral while being compressed in the compression chamber 21 between the fixed
spiral wrap 15b and the orbiting spiral wrap 16b.
[0050] In the discharge valve mechanism B, when the pressure in the compression chamber
21 is equal to or lower than the pressure of the intermediate chamber 19, the other
end 25b side is kept in a state in which the discharge opening 17d is closed. Further,
when the pressure of the compression chamber 21 becomes larger than the pressure of
the intermediate chamber 19, the discharge valve mechanism B is elastically deformed
in accordance with the pressure difference with the fixed portion (bolt 30) on the
one end 25a side as a fulcrum, and the other end 25b side is lifted up from the valve
seat 15e to open the discharge opening 17d. As a result, the compressed fluid is fed
from the intermediate chamber 19 to the compression chamber 21 through the discharge
opening 17d. When the pressure of the compression chamber 21 becomes equal to or lower
than the pressure of the intermediate chamber 19, the other end 25b side of the valve
body 25 restores to its original state to close the discharge opening 17d.
[0051] Further, in the discharge valve mechanism C, when the pressure of the intermediate
chamber 19 is lower than the pressure of the discharge chamber 22, the other end 25b
side is kept in a state in which the discharge opening 17d is closed. Further, when
the pressure of the intermediate chamber 19 becomes greater than the pressure of the
discharge chamber 22, the discharge valve mechanism C is elastically deformed in accordance
with the pressure difference with the fixed portion (bolt 30) on the one end 25a side
as a fulcrum, and the other end 25b side is lifted up from the valve seat 15e to open
the discharge opening 17d. As a result, compressed fluid is supplied from the intermediate
chamber 19 to the discharge chamber 22 through the discharge opening 17d. When the
pressure of the compression chamber 21 becomes equal to or lower than the pressure
of the intermediate chamber 19, the other end 25b side of the valve body 25 returns
to its original state to close the discharge opening 17d.
[0052] As these processes are continued, the compressed fluid is sequentially discharged
from the discharge pipe 5 for use.
[0053] According to the compressor A as described above, since only the one end 25a of the
valve body 25 is fixed to the end plate 15a or the discharge cover 17, when the discharge
openings 15d and 17d are opened, the valve body 25 is obliquely disposed from the
one end 25a toward the other end 25b with respect to the end plate 15a or the discharge
cover 17. Accordingly, the compressed fluid discharged from the discharge openings
15d and 17d is guided by the surface of the obliquely disposed valve body 25 to flow
obliquely from one end 25a toward the other end 25b.
[0054] In the present embodiment, bulging portions 15h and 17h spaced apart from one end
25a of the valve body 25 from the inner circumferential surface of the compression
side hole portions 15f and 17f are provided on the inner circumferential surfaces
of the discharge side hole portions 15g and 17g in a plan view. Therefore, the discharge
direction of the compressed fluid introduced into the compression side hole portions
15f and 17f and discharged from the discharge side hole portions 15g and 17g can be
made to coincide with the direction along the valve body 25 (see arrow Y of FIG. 3).
[0055] As described above, the valve body 25 is elastically deformed obliquely by separating
the other end 25b from the discharge openings 15d and 17d while the one end 25a is
fixed, thereby opening the discharge openings 15d and 17d. Therefore, by discharging
the compressed fluid discharged from the discharge side hole portions 15g and 17g
toward the other end 25b side of the valve body 25 in the direction of the arrow Y,
it is possible to discharge the compressed fluid toward the side on which the valve
body 25 is more greatly separated from the discharge openings 15d and 17d. Therefore,
it is possible to reduce the pressure loss at the time of discharge of the compressed
fluid.
[0056] Further, by providing the bulging portions 15h and 17h on the inner circumferential
surfaces of the discharge side hole portions 15g and 17g, the distance from the one
end 25a of the valve body 25 to the discharge openings 15d and 17d is longer than
the distance from the one end 25a to the compression side hole portions 15f and 17f.
Therefore, the length from one end 25a of the valve body 25 to the opening and closing
portion of the discharge openings 15d and 17d becomes longer. As a result, the valve
body 25 is easily elastically deformed, the discharge openings 15d and 17d can be
opened to a greater extent, and the pressure loss of the compressed fluid at the time
of discharge can be further reduced.
[0057] Further, since the valve body 25 is easily elastically deformed, the durability of
the valve body 25 is enhanced. Thus, it is possible to avoid the degradation of the
sealing property of the discharge openings 15d and 17d due to long-term use.
[0058] According to the compressor A of the present embodiment, by increasing the opening
areas of the compression side hole portions 15f and 17f compared to the opening areas
of the discharge openings 15d and 17d of the discharge side hole portions 15g and
17g, it is possible to reduce the pressure loss when the compressed fluid is introduced
into the compression side hole portions 15f and 17f. On the other hand, since the
discharge openings 15d and 17d of the discharge side hole portions 15g and 17g are
reduced, it is possible to avoid the valve body 25 from being deformed (flexural deformation
such as fitting to the discharge openings 15d and 17d) when the discharge openings
15d and 17d are closed by the valve body 25. Further, the end plate 15a of the fixed
scroll 15 or the discharge cover 17 around the discharge openings 15d and 17d can
be easily brought into contact with the valve body 25 with a sufficient area. Therefore,
it is possible to easily ensure sufficient sealing property when the discharge openings
15d and 17d are closed by the valve body 25.
[0059] Here, when the compression side hole portions 15f and 17f and the discharge side
hole portions 15g and 17g are made eccentric to communicate with each other, a part
having a small opening area with an angular shape is likely to occur at the communication
portions 15i and 17i. Regarding this point, in the present embodiment, since the opening
areas of the communication portions 15i and 17i between the compression side hole
portions 15f and 17f and the discharge side hole portions 15g and 17g are formed to
be equal to or greater than the cross-sectional areas of the discharge side hole portions
15g and 17g, the opening areas of the communication portions 15i and 17i can be sufficiently
secured to reduce the pressure loss in the communication portions 15i and 17i, and
a decrease in valve strength can be suppressed.
[0060] Although the embodiments of the present invention have been described in detail with
reference to the drawings, the specific configuration is not limited to this embodiment,
and design changes and the like within a scope not departing from the gist of the
present invention are also included.
[0061] The compression side hole portions 15f and 17f and the discharge side hole portions
15g and 17g are not necessarily formed using a drill. For example, as illustrated
in FIG. 4, it is also possible to form the discharge side hole portions 15g and 17g
with an end mill.
[0062] Further, as illustrated in FIG. 5, the end plate 15a of the fixed scroll 15 or the
discharge cover 17 may have the main body portions 35 and 37, and seating plate 31
detachably provided in the main body portions 35 and 37.
[0063] The seating plate 31 is disposed between the main body portions 35 and 37 and the
valve body 25 at a position on which the valve body 25 is provided. The seating plate
31 is made of a material harder than the main body portions 35 and 37. Specifically,
the main body portions 35 and 37 are made of cast iron, and the seating plate 31 is
made of metal such as carbon tool steel material (SK material). Further, the valve
body 25 is made of, for example, stainless steel.
[0064] Compression side hole portions 15f and 17f are formed in the main body portion 35
and 37, and discharge side hole parts 15g and 17g are formed in the seating plate
31. That is, the communication portions 15i and 17i are provided between the seating
plate 31 and the main body portions 35 and 37. Further, in the communication portions
15i and 17i, a chamfered portion 41 is formed on the opening edge portion on the compression
side of the discharge side hole portions 15g and 17g which are the edge portions.
Further, a chamfered portion 42 is formed on the opening edge portion on the discharge
side of the compression side hole portions 15f and 17f.
[0065] By providing the rigid seating plate 31 and providing the discharge side hole portions
15g and 17g on the seating plate 31, the surface of the valve body 25 abuts on the
seating plate 31 and is supported by the seating plate 31. Therefore, since the valve
body 25 does not abut on the main body portions 35 and 37 at the time of opening and
closing, breakage of the main body portions 35 and 37 can be avoided.
[0066] Furthermore, since the discharge side hole portions 15g and 17g can be provided on
the seating plate 31, the discharge side hole portions 15g and 17g can be provided
by being easily offset with respect to the compression side hole portions 15f and
17f.
[0067] Further, since the chamfered portions 41 and 42 are provided, the opening area can
be increased at the portions of the chamfered portions 41 and 42, which leads to a
further reduction in pressure loss. Further, the chamfered portions 41 and 42 may
not be necessarily provided.
[0068] Further, as long as the centers of the compression side hole portions 15f and 17f
are disposed at positions separated from the one end 25a with respect to the centers
of the discharge side hole portions 15g and 17g, these positions are not limited to
the above-described case. That is, as illustrated in FIG. 6, a center P3 of the discharge
side hole portions 15g and 17g may not be disposed on a straight line which connects
a center P1 of the fixed portion (bolt 30) of the one end 25a and a center P2 of the
compression side hole portions 15f and 15f.
[0069] In the above description, an example in which the compression side hole portions
15f and 17f and the discharge side hole portions 15g and 17g are formed in a circular
form has been described, but the shapes of the compression side hole portions 15f
and 17f, the discharge side hole portions 15g and 17g, the discharge ports 15c and
17c and the like are not particularly limited, and may be a long hole, an elliptical
hole, a rectangular hole, or the like.
[0070] Further, it is not necessary to apply the configuration of the above embodiment to
both the discharge valve mechanism B and the discharge valve mechanism C, and the
configuration of the above embodiment may be applied to at least one of them.
[0071] While preferred embodiments of the invention have been described and illustrated
above, it should be understood that these are exemplary of the invention and are not
to be considered as limiting. Additions, omissions, substitutions, and other modified
examples can be made without departing from the spirit or scope of the present invention.
Accordingly, the invention is not to be considered as being limited by the foregoing
description, and is only limited by the scope of the appended claims.
EXPLANATION OF REFERENCES
[0072]
1 Housing
1a Housing main body
1b Top cover
1c Lower cover
2 Electric motor
3 Scroll compression mechanism
4 Suction pipe
5 Discharge pipe
6 Stator
7 Rotor
8 Rotary shaft
10 Upper bearing
11 Lower bearing
12 Eccentric pin
15 Fixed scroll
15a End plate
15b Fixed wrap
15c Discharge port
15d Discharge opening
15e Valve seat
15f Compression side hole portion
15g Discharge side hole portion
15h Bulging portion
15i Communication portion
16 Orbiting scroll
16a End plate
16b Orbiting wrap
17 Discharge cover
17c Discharge port
17d Discharge opening
17e Valve seat
17f Compression side hole portion
17g Discharge side hole portion
17h Bulging portion
17i Communication portion
19 Intermediate chamber
20 Boss
21 Compression chamber
22 Discharge chamber
25 Valve body
25a One end
25b The other end
26 Retainer
30 Bolt
31 Seating plate
35 Main body portion (base portion main body)
37 Main body portion (base portion main body)
41 Chamfered portion
42 Chamfered portion
A Compressor
B, C Discharge valve mechanism
O1 Axis
O2 Axis
S1 Vertical direction