TECHNICAL FIELD
[0001] The present invention relates to a threaded cap and neck set for indicating tampering
of containers, more particularly, a threaded cap and neck set of a container to indicate,
by breaking its tamper-evident mechanism, that the contents of a container has been
accessed.
DESCRIPTION OF THE STATE OF THE ART
[0002] With increasing demand for products and increased competitiveness, we have sought
ways to minimize production costs and product distribution logistics.
[0003] Over the years, an increasing number of products have been packed in disposable packaging,
due to the commercialization, greater assurance regarding the maintenance of asepsis
and hygiene, better systematization for the various stages of manufacture and quality
control of the products stored therein, greater handling ease by the final consumer.
[0004] The type and format of packaging depends mainly on the type of product to be stored
and the way in which the consumer can use its content. In the case of liquid products,
flasks and bottles are generally used, while for solid, pasty and/or creamy products
containers or pots with caps are used.
[0005] In the case of bottles, these usually consist of two parts, a container and a cap.
The cap is threaded to the bottle to prevent its contents from being accessed, and
is moved from the bottle to open it, allowing the contents of the bottle to be accessed.
[0006] Two configurations of bottle caps are generally used in the market, push caps and
threaded caps. Push caps are installed by aligning the cap with the opening of a bottle
and simply by applying an axial force at the top of the cap. Threaded caps usually
require that the cap and the bottle be aligned and that a rotational force be applied
to the cap.
[0007] The threaded cap is characterized by having the closing and opening operations by
opposing rotational (angular) movements, such that, with the opening being clockwise,
the closure will be in the opposite direction, thus counterclockwise and vice- versa.
The thread is, in fact, a levering system of the axial movement which makes this closure
particularly suitable for promoting high closing pressure and, thus, the impermeability
essential for the packing of liquids and gases. Thus, threaded caps are best suited
for sealing containers or bottles where it is necessary to prevent any leakage of
liquids and/or gases.
[0008] Moreover, one of the problems associated with injection-molded caps relates to the
ability of the cap to indicate that the contents of the container have been tampered
with. To this end, a mechanism enabling the user to effortlessly recognize that the
container has already been opened must be created between the cap and the neck of
the bottle.
[0009] In that regard, a method for forming a mechanism for evidencing that a cap has already
been opened is the use of a tamper-evident ring attached to the cap body. The tamper-evident
ring should comprise a means for locking the cap on the neck of the bottle and having
a fragile attachment to the cap body such that, upon application of a particular force
to open the cap, the ring ruptures and allows cap opening, wherein the ruptured ring
features evidence of cap tampering.
[0010] A tamper-evident ring usually locks the cap on the bottle neck through teeth within
the ring, which interact with external teeth on the outside of the bottle neck, the
cap and neck teeth being shaped as a ramp for sliding one over the other only in the
cap closing movement.
[0011] Thus, when the bottle cap is threaded into the neck of the bottle, the ramp portion
of the teeth of the bottle cap slide over the ramp portion of the corresponding teeth
in the bottle neck, thus allowing the bottle cap to be fully tightened in the neck
of he bottle. However, when a user attempts to unscrew the bottle cap using a tensile
force from low to medium , the stepped portion of the teeth of the bottle cap engages
the step portion of the corresponding teeth of the bottle neck, thereby preventing
unscrewing and cap opening.
[0012] When greater levels of tensile force are applied to the bottle cap in the unscrewing
direction, the ring ruptures and separates from the bottle cap. Thus, the bottle cap
may be unscrewed from the bottle neck and the tamper-evident ring usually remains
locked in the bottle neck. In this sense, the presence of the tamper-evident ring
ruptured in the bottle neck serves as visual evidence that the bottle has already
been opened.
[0013] While the combination of a bottle cap with tamper-evident ring and a bottle neck
with teeth provides an acceptable connection to evidence tampering, this combination
has limitations if it is possible to view, access and thus interfere with the teeth
locking mechanism. Specifically, when the cap is in the sealing position, one can
push the lower end of the tamper-evident ring outwardly and then upward, toward the
top of the bottle cap, causing deformation in the cap, in order to prevent the locking
action between the teeth of the bottle cap and bottle neck.
[0014] In this way, it would be possible to unscrew the bottle cap without breaking the
tamper-evident ring of the bottle cap and further threading the bottle cap back into
the bottle neck. In this case, there would be no visual evidence that the cap was
screwed and subsequently threaded back into the bottle neck. Therefore, current connections
with tampering evidence between a bottle cap and neck, under certain circumstances,
do not provide protection from tampering.
[0015] In order to solve the problems found regarding safety in detecting bottle cap tampering,
various solutions have been developed and correspond to the state of the art of the
present application, solutions which will be discussed below.
[0016] Document
EP0941938 discloses a bottle cap and neck for improved and tamper-proof bottles. According
to the document, the bottle cap includes a circular cap, a skirt 'pending from the
periphery of the cap, and a tamper-evident ring with teeth meshing with a corresponding
set of teeth on the neck of a bottle. The skirt of the bottle cap includes an inner
surface having threads for retaining the cap in a bottle neck and a lower end having
a circumferential flange with outwardly extending semicircular tabs. The tamper-evident
ring is attached to the flange by frangible connections between the guides extending
outward from the flange and the ratchet teeth of the tamper-evident ring.
[0017] The solution proposed by
EP0941938 illustrates a standard configuration of a higher security tamper-evident ring, so
that one cannot press the tamper-evident ring at specific points to effect an axial
displacement of the ring through the neck of the bottle, preventing the occurrence
of a fraud without evidence of tampering.
[0018] Document
US 5115932 discloses a container and its tamper-proof sealing cap having a cap body and a security
strip that can be broken manually. The container comprises a hollow body extended
by a shoulder and terminated by an axially symmetrical neck having a hole and on its
outer surface of a threaded portion, allowing screwing of said cap body and a portion
equipped with teeth is intended to prevent the unscrewing, except in the case of the
rupture of the security strip. Said cap has a threaded portion on the inner surface
of the cap body and a non-threaded portion having a security strip, integral with
the remainder of the cap due to bridges and internally provided with grooves enabling
engagement of the teeth.
[0019] The solution proposed by
US 5115932 illustrates a standard configuration of a tamper-evident ring with higher breaking
strength during its sealing in the neck of the bottle, in order to prevent the tamper-evident
ring from rupturing during sealing of the cap in the neck of the bottle.
[0020] Document
WO2012018994 discloses a tamper-evident cap having a circular closure member, a cylindrical annular
wall generally depending on the periphery of the closure member which encloses with
a base and having a plurality of toothed cutouts, and a tamper-evident ring circumferentially
positioned around the toothed base connected to a portion of the base. The tamper-evident
ring may be mounted to the base by at least one of the teeth or connected by at least
one of the toothed cutouts extending below the base. The interior and/or exterior
of the cylindrical wall can be intensified. The tamper-evident ring may have a groove
between the teeth for retaining the tamper-evident ring over a neck nozzle. The document
further discloses a neck nozzle having at least one set of teeth and optional protusion
portions to secure the breach tamper ring in place.
[0021] Document
US20020096485 discloses a construction of locking guides for tamper-evident rings on the screw
closures for containers used for refrigerants and the like. The guides are hinged
to a lower edge of the tamper ring, and are held in the axial orientation by resilient
engagement within corresponding recesses on an inner surface of the underside of the
tamper-evident ring. The closure flaps hingedly mounted on the inner surface have
portions that project and engage rectangular recesses, and top surfaces positioned
to replace a string during the installation of a closure device. A relatively thin
upper portion defines an arcuate cavity, and a relatively thick lower portion has
an inner surface defining the rectangular recesses.
[0022] Document PI 0102255-5 discloses a cap comprising a one-piece body injected in plastic
material having a cylindrical shape. The body has a first part in the form of a cylindrical,
vertical, externally skirt with non-slip surface, while internally it includes a suitable
thread interrupted by sections, suitable for pressure relief when the bottle to be
closed with the present cap is of the type containing any gasified liquid. The upper
end of the cylindrical skirt is completely closed by a circular wall, where it includes
an internal seal, while its lower end has an equally circular extension incorporating
the tamper-evident ring, which is detachably integrated in said skirt and, so that
said ring is separated from the skirt by means of a circular cut line interrupted
by stretches that configure bridges or breakable bonds. A set of locking elements
are molded directly on the vertical wall portion of the body of the tamper-evident
ring and, to this end, said vertical or circular wall portion distributes several
quadrangular windows, wherein each lock is flexibly integrated and is inclined inwardly
or invading the inner diameter of the ring according to a cooperating angle so that
the free end of said lock is positioned under the corresponding lower corner of the
usual collar of any flask.
[0023] Thus, nowadays, in spite of the great dynamism and technical development of the sector
and the huge demand for caps, plastic injection systems cannot configure mechanisms
inside the cap, such as grippers, jaws or any other features ensuring the tamper-resistance
of the container when sealed by the cap. Therefore, it is impossible to guarantee
to the consumer that the content of the container corresponds to the content packed
at the origin
[0024] The configurations of the tamper-evident ring, where the ring is sensitive to the
axial movement of the cap relative to the bottle have relatively low accuracy and,
thus, they are unable to distinguish and order the events namely: tearing and opening.
[0025] Furthermore, as for the configurations where the tamper-evident ring is sensitive
to the rotational movement of the cap and still, the locking mechanism being visible
and accessible, a user can access the bottle contents without breaking the tamper-evident
ring, by means of fraudulent techniques.
[0026] A user, familiar with the configuration of the tamper-evident ring, could take advantage
of the deformation ability of the ring to press the surroundings of the ring so that
the applied pressure allows a tooth to pass from the ring through the tooth of the
bottle neck, even in a position contrary to the sealing position. In this way, a user
can repeat this process several times until the ring has been completely unscrewed
from the cap without any sign of rupture. This would allow this user to access the
contents of the container without any evidence of tampering with the container, compromising
the security of the device as a whole.
[0027] While there are several known techniques that attempt to solve the technical problem
of tamper detection in threaded containers, especially threaded bottles, no technique
is capable of guaranteeing tamper-resistance of a bottle contents prior to rupturing
the tamper-evident ring.
[0028] In view of the existing limitations of the state of the art, a malicious person may
access the inside of a supposedly sealed bottle or container to extract the liquid
from the inside of the container, and to insert any new liquid, without leaving any
indication that the container or bottle has been tampered with.
[0029] Therefore, there arises the need for a container and cap set, wherein the cap has
a tamper-evident ring and mechanisms capable of preventing any access to the contents
of the bottle through the cap without tampering with the tamper-evident ring of the
cap, thereby ensuring the integrity of the container contents.
OBJECTIVES OF THE INVENTION
[0030] The object of the present invention is to provide a threaded cap and neck set of
a container, wherein the cap has a seal to prevent any access to the contents of the
bottle through the cap without rupturing the cap seal, thereby ensuring the integrity
of the container content.
[0031] It is another object of the present invention to provide a threaded cap and neck
set of a container comprising a seal which, after rupture, is not readily removable
from the closure and which cannot be replaced or repaired by a user attempting to
conceal the tampering of the container.
[0032] It is another objective of the present invention to provide a container and cap set
capable of indicating to any user, in a clear manner and without possibilities of
dissimulation that the seal thereof was broken and, thus, the container contents was
accessed.
[0033] It is yet another object of the present invention to provide a container and cap
set capable of indicating the cap rupture, which is relatively simple and manufacturable
in industrial scale production, so that the set is economically feasible and appealing
for application in a plurality of threaded container and cap sets.
SUMMARY OF THE INVENTION
[0034] In order to achieve the above-described objectives, the present invention provides
a threaded cap and neck set for evidencing tampering with containers, comprising a
container neck having a cylindrical shape, said neck having threads on its outer surface
and a sealing collar, said sealing collar comprising a plurality of teeth and a cap
having a cylindrical-shaped threaded portion and having threads on its inner surface,
the cap including a tamper-evident ring attached to the lower rim of the cap, said
tamper-evident ring having a diameter longer than the cap diameter. The tamper-evident
ring comprises a plurality of reversible grippers projecting longitudinally from the
tamper-evident ring, wherein the reversible grippers are coupled to the lower rim
of the tamper-evident ring by means of a hingeable membrane. At least one of the reversible
grippers comprises a hingeable locking mechanism with respect to the gripper, in which,
when the cap undergoes rotational movement towards the cap closure direction in the
bottle, the locking mechanism swings to a position that allows the passage thereof
on the teeth of the bottle neck, and when the cap undergoes rotational movement towards
the cap opening direction on the bottle, the locking mechanism swings to a locking
position which does not allow the passage thereof on the teeth of the bottle neck.
DESCRIPTION OF THE FIGURES
[0035] The detailed description shown below refers to the attached figures, wherein:
- figure 1 shows a cross-sectional view of a threaded cap configuration of the state
of the art, which could be tampered with without breaking the tamper-evident ring
by fraudulent techniques. According to the figure, it would be possible to apply an
"F" force in the vicinity of the fitting "E" socket, so that the compression of the
vicinity where the force was applied would increase the distance "d" between the cap
and the neck to a point that the tooth of the cap could pass through the tooth of
the neck even during the cap opening movement. Thus, if this process were repeated
for each lock of teeth during the bottle opening movement, it would be possible to
open the cap without rupturing the tamper-evident ring;
- figure 2 shows a perspective view of the threaded cap and neck set according to the
preferred embodiment of the present invention, wherein the characteristics of the
axial and rotational displacement of the threaded cap are analyzed;
- figure 3 shows a perspective view of the threaded cap and neck set according to the
preferred embodiment of the present invention, where a numerical example of the characteristics
of the axial and rotational displacement of the threaded cap is shown;
- figure 4 shows a top perspective view of the threaded cap, according to the preferred
embodiment of the present invention, wherein the cap is in its resting or mounting
position;
- figure 5 shows a bottom perspective view of the threaded cap, according to the preferred
embodiment of the present invention, wherein the cap is in its resting or mounting
position;
- figures 6 and 7 illustrate a plurality of threaded closures of the present invention
stacked one above the other;
- figures 8 and 9 illustrate a plurality of threaded closures of the present invention
stacked one above the other, wherein the caps are guided by a guide tube;
- figures 10, 11 and 12 illustrates perspective views of the threaded cap, according
to the preferred embodiment of the present invention, wherein the reversing process
of reversible gripper is shown with the aid of an external tool;
- figure 13 shows a bottom perspective view of the threaded cap, according to the preferred
embodiment of the present invention, wherein the cap is in its armed position, that
is, the grippers are fully reversed into the cap;
- figure 14 shows a perspective view of the threaded cap and neck set according to the
preferred embodiment of the present invention, where the coupling of the cap in the
bottle neck is shown.
- figure 15 shows the configuration of a reversible gripper including a locking mechanism,
according to the preferred embodiment of the present invention;
- figure 16 shows a cross-sectional view of the threaded cap and neck set, according
to the preferred embodiment of the present invention, where the action of the locking
elements during rotational movement of the cap can be observed;
- Figure 17 shows a cross-sectional view of the threaded cap and neck set, according
to the optional embodiment of the present invention, wherein the bottle neck has a
greater number of teeth to provide less movement tolerance prior to the rupture of
the tamper-evident ring.
DETAILED DESCRIPTION OF THE INVENTION
[0036] The following description will begin from a preferred embodiment of the invention,
applied to a cap and neck set for containers, in particular for plastic bottles. However,
as will be apparent to any person skilled in the art, the invention is not limited
to this particular embodiment and can be used in a wide variety of threaded containers
to ensure the untamperability of the container contents.
[0037] According to the present invention, there is disclosed a threaded cap and neck set
for evidence tampering of containers. Said set comprises a container neck having a
cylindrical shape and an aperture at its upper end, the neck having threads on its
outer surface and a sealing collar, wherein the sealing collar comprises a plurality
of teeth. The set further comprises a cap having a cylindrical shape and having threads
on its inner surface, said cap including a tamper-evident ring coupled to the lower
rim of the cap, wherein said tamper-evident ring has a diameter greater than the cap
diameter.
[0038] Figure 2 shows a set of threaded cap 11 and neck 13 of the container, where the properties
of the tamper-evident ring 16 are studied based on an example with numerical values.
[0039] The closure of the cap 11 on the neck 12 of the container 13 is completed upon reaching
a sealing point, which is the minimum threading point of the cap 11 on the neck 12
of the container 13 necessary to prevent exchange or leakage of fluids from the interior
of the container 13. To provide additional safety, an additional rotation angle is
usually added to the sealing point which, together with an additional axial displacement,
reaches a saturation point, where it is no longer possible to move the cap 11 in the
closing direction without causing deformities. The additional angle of rotation refers
to that "final tightening" that promotes greater torque than the one necessary to
reach the sealing point, thus ensuring a safety margin.
[0040] As the cap 11 is turned in the direction of the aperture, it starts from the saturation
point and there is initially a strong voltage which decreases until, approximately
in the following 20° gradually, the transit of liquids and gases begins. The moment
at which the exchange of liquids and gases begins is defined as the opening point,
which is approximately the initial of these 20°.
[0041] According to Figure 2, the distance between the turns of the neck 12 of the container
13 is 1.8 mm. Accordingly, each 360° rotation of the cap 11 in the neck 12 corresponds
to a turn and a consequent axial displacement of 1.8 mm or one tenth of a millimeter
every 20°. By coupling a tamper-evident ring 16 to the cap 11 of the container 13
to be ruptured by opening the cap 11, a breaking point should be defined, which is
the limit point of the rotation of the cap 11 towards the aperture where the tamper-evident
ring 16 is broken. The rupturing point may be sensitive to the axial displacement
of the cap 11 or to the angular displacement of the cap 11.
[0042] In case of using the tamper-evident ring 16 sensitive to the axial movement, in order
to insert the breaking point before the opening point it is necessary to create means
with accuracy equal to or greater than the order of magnitude of the rupture point
and aperture point to perceive them and put them in the desired order. Thus, applications
with tamper-evidence ring 16 sensitive to the axial movement of the cap 11 tend not
to have the precision required to ensure that there is no exchange of fluids between
the container 13 and the external means before ring rupture.
[0043] Figure 3 shows in more detail the situation of Figure 2, where the threaded cap 11
has a radius of 15.0 mm and a perimeter of 94.25 mm. Based on these data, it was possible
to observe that there is a ratio of 52.36 to 1 between the perimeter of the cap 11,
which is traveled through the rotational movement of the cap 11, and the axial displacement
of the cap 11 in the neck 12.
[0044] Thus, it is concluded that configuring the tamper-evident ring 16 to be responsive
to the rotational movement of the cap 11 imparts an accuracy 50 times greater than
the standard use sensitive to axial movement. Thus, all embodiments of the present
invention utilize tamper-evident ring 16 responsive to the rotational movement of
the cap 11 relative to the bottle neck 12.
[0045] However, as discussed above, even using the configuration of the cap 11 with tamper-evident
ring 16 sensitive to the rotational movement of the cap11, it is possible that the
contents of the container 13 are accessed without leaving any evidence of tampering.
[0046] In view of this, the present invention proposes that the sealing mechanism of tamper-evident
ring 16 and its rupture point be inaccessible by the user in order to provide security
against attempted fraud.
[0047] Figure 4 shows a preferred embodiment of the threaded cap 11 of the present invention,
where it is possible to observe the cylindrical-shaped body of the cap 11 and its
lower rim coupled to a tamper-evident ring 16 with a diameter larger than the diameter
of the cap 11. The tamper-evident ring 16 is attached to the body of the cap 11 through
a fragile bond, enabling rupture and consequent separation of the ring and the cap
11. There is no gap between the cap 11 and the ring and any radial pressure in any
sense and/or direction will cause rupture and consequent separation.
[0048] The tamper-evident ring 16 comprises a plurality of reversible grippers 18 projecting
longitudinally from the tamper-evident ring 16, wherein the reversible grippers 18
are coupled to the tamper-evident ring by means of a hingeable membrane 10. Thus,
by applying a force on the outside of the reversible grippers 18, the grippers will
be reversed into the tamper-evident ring 16. This reversal of the grippers is accomplished
by a tool capable of applying a force on the upper part of the grippers.
[0049] According to the preferred embodiment, each of the reversible grippers 18 consists
of a set of a fin 19 and a jaw 20, which are single-piece molded, wherein the fin
19 is coupled to the hingeable membrane 10 of the tamper-evident ring 16, and the
jaw 20 protrudes from the fin 19 downwards.
[0050] Figure 5 shows a bottom perspective view of the cap 11 of the preferred embodiment
of the present invention. According to Figure 5, the fins 19 are triangular in shape
with the rounded base, and the jaws 20 are parallelepiped-shaped with a sloping lower
surface, forming a tip of the gripper. Coupling of the fin 19 with the jaw 20 defines
a substantially "T" shaped gripper.
[0051] The inner surface of tamper-evident ring 16 comprises notches 26 of correspondingly
shaped shape to accommodate the reversible grippers 18 in their reversed position,
which in the rotational movements imparts additional resistance to the membrane versus
gripper attachment and, as a consequence, to the system. Additionally, the lower rim
of tamper-evident ring 16 is inclined to better accommodate the fins 19 when the gripper
18 is in the reverse position.
[0052] From Figure 5, it is possible to observe in detail the configuration of the reversible
grippers 18 of the cap 11. The configuration of the body of th cap 11 and the grippers
18 occurs at precisely determined positions, distances and angles, and yet this assembly
is designed for a series of motions that precede and prepare the assembly, which has
unique features aggregated to the body of the cap 11 with simple movements of the
grippers strategically repositioned for screwing to the container 13. The grippers
18 are attached to the body of the cap 11 by a flexible membrane 10 transversely at
the point over which the axis perpendicular to the membrane passes and tangent to
the body of the cap 11 and around which the gripper is to rotate to engage the located
seat on the inner wall of the tamper-evident ring 16.
[0053] Said membrane 10 has a broad, flat cross-section which guides and constrains the
joint at the transversely-grooved point to a path perpendicular to the groove. The
trajectory of the gripper 18 is in a plane containing the axis of the cap 11. Tangent
to the body of the cap 11, coincident/congruent with the transverse groove, the gripper
attachment membrane to the body of the cap 11, construction which constrains the rotation
path of the gripper to the plane perpendicular to the tangent and directs it precisely
to the seat.
[0054] It is important to note that a number of other fin and jaw configurations may be
combined to form the reversible grippers 18 required by the present invention, in
which it would be obvious to one skilled in the art to substantially modify the shape
of the fins and jaws to fit a practical need of use and/or production.
[0055] Optionally, the fins have a parallelepiped shape with a rounded upper surface, while
the fingers have a parallelepiped shape, with or without an inclined lower surface.
Optionally, the jaws are triangular in shape.
[0056] Optionally, the reversible gripper 18 consists of a triangular jaw, which is directly
connected to the rim of the tamper-evident ring 16 through the hingeable membrane
10.
[0057] The threaded cap 11 of the present invention is still advantageous since it is adapted
for large-scale manufacturing. Figure 6 illustrates a plurality of caps 11 stacked
one on top of the other. The caps 11 fit one on top of the other, preserving their
fragile parts free and thus avoiding deformations during storage and transport. The
stacked caps 11 behave as vertebrae and can make smooth turns as spirals to increase
the capacity of a dispenser in reduced space. This facilitates all transport logistics
and storage of caps 11.
[0058] Figure 7 further shows an alternative embodiment where the tubes are transported
with the aid of guide tubes. The use of tubes prevents deformation during storage
and transport, facilitates the supply of a dispenser of caps 11 with simple tube engagement.
[0059] Figures 8 and 9 illustrate the cap 11 in the form that it is manufactured by molding,
referred to as the mounting or resting position. From the resting position, the cap
11 should be prepared for coupling with the bottle neck 12. According to the preferred
embodiment of the present invention, the cap 11 is prepared to engage the container
neck 12 by partially reversing the grippers 18 toward the interior of the tamper-evident
ring 16, which is carried out through a suitable tool.
[0060] Figures 10-12 illustrate in a simple manner the process of reversing the grippers
18 of the cap 11, which is not the object of the present invention. Initially, the
grippers are reversed out of the cap 11, forming a rest or mounting position, as shown
in Figure 10. In this position, by positioning the tool on the cap 11, the lower tool
ring contacts the upper part of the grippers 18. As the tool is pressed against the
fins 19, the hingeable membrane 10 of the fins 19 allows the grippers to pivot towards
the inside of the tamper-evident ring 16, as shown in Figure 11. As the gripper 18
moves towards the inside of the ring, the arcuate end of the tool slides along the
upper surface of the gripper 18 until the grippers are reversed into the inside of
the cap 11, forming an arched position as shown in Figure 12.
[0061] Figure 13 shows the cap 11 with the reversible grippers 18 fully reversed and accommodated
within the tamper-evident ring 16, configuring the locked position of the cap 11.
It is possible to note that there is a depression 29 at the end of the gripper 18
opposite the cap prior to reversal caused by the configuration of the fin 19 and jaw
20 of the preferred embodiment of the present invention. This depression 29 configures
an outer ring on the cap 11 in its locked configuration which provides additional
security to the system since it prevents the display and access to the lock mechanism
of the tamper-evident ring 16.
[0062] During the armed position, the cap 11 is ready to be engaged in the neck 12 of the
container 13, in which the axial movement of the cap 11 towards the container 13 causes
the upper ring of the neck 12, that is, the mouthpiece of the container 13, to contact
the grippers 18 in the armed position and to push them further into the interior of
the cap 11. From a certain point, the axial displacement of the cap 11 against the
neck 12 should be accomplished by the rotational movement of the cap 11 in the neck
12 of the container 13, since there will occur the contact of the turns of the neck
12 and the cap 11 of the container 13. Upon completion of rotational movement of the
cap 11 in the bottle neck 12, the grippers will be completely reversed into the tamper-evident
ring 16.
[0063] Figure 14 shows the set of the threaded cap 11 and neck 12 according to the preferred
embodiment of the present invention. It will be appreciated that, after the cap 11
is coupled to the bottle neck 12, the reversible grippers 18 are trapped between the
cap 11 and the bottle neck 12, being concealed and inaccessible to an external user.
[0064] Optionally, neck 12 of the container 13 comprises an annular seal 27 at the bottom
of its locking ring. The diameter of the annular seal 27 is long enough to accommodate
the rim formed by the tamper-evident ring 16 in its locked position, so that the contact
of the rim of the tamper-evident ring 16 with the annular seal 27 of the neck of the
container 12 prevents visualization and, much less, access to the inside of the tamper-evident
ring 16.
[0065] Since cap 11 is coupled to the neck 12 of the container 13, a locking position is
configured, in which there should be a mechanism for locking the cap 11 on the container
neck 12, which should be able to prevent the reverse process to the process described
above from being performed, that is, detachment of cap 11 from the neck 12 of the
container. Cap 11 may only be disengaged by rupturing the tamper-evident ring 16.
Still, the mechanism will continue to lock the tamper-evident ring 16 on the container
neck 12, not preventing the opening and closing of the cap 11, but its presence will
indicate that the container 13 has been opened and will prevent any type of fraud.
[0066] In the case of the use of ramp teeth 15 as in the state of the art, even if it is
reversed into the tamper-evident ring 16, a person skilled in the cap 11 could fraudulently
tamper with said tamper-evident ring 16.
[0067] Between said tamper-evident ring 16 and the neck 12 of the container 13 there is
a necessary clearance capable of bringing the respective protusions (teeth, ramps)
in the rotational closing movement. When a tension is applied in the rotational direction
of the aperture, until the teeth 15 are at their smallest distance, the clearance,
distributed along the ring, will also be along any groups of three teeth 15 of the
tamper-evident ring 16. In this way, the fraudster could press the anterior and posterior
half-circles to deform them, in which the decrease of the clearance in the positions
anterior and posterior to said tooth would cause an increase in the clearance of the
tooth, creating a "belly", which would allow the ring tooth to extend beyond the corresponding
tooth of the neck 12.
[0068] If this procedure were repeated several times, it would be possible to pass all the
teeth 15 or ramps of the tamper-evident ring 16 by the teeth 15 of the neck 12 of
the container 13, removing the cap 11 without rupturing the ring 16.
[0069] Figure 1 illustrates a limitation of the state of the art with respect to this type
of fraud, where, in the event the proposed solution only use ramp-shaped teeth 15,
it would also be vulnerable to this type of fraud. Although the reversible grippers
18 make this process difficult, a user would still be able to apply the described
procedure if he or she is aware of the mechanism, or even through trial and error.
[0070] Thus, the present invention proposes an innovative locking mechanism 22 capable of
solving the shortcomings of known solutions. The mechanism 22 for locking the tamper-evident
ring 16 proposed by the present invention can be seen in Figures 15-17, wherein each
of the reversible grippers 18 comprises a pivotal locking mechanism 22 relative to
a lateral end of its jaws 20. Said locking mechanism is further detailed in Figure
15.
[0071] Figure 15 shows a loading means according to a preferred embodiment of the instant
invention; The locking mechanism 22 consists of a flap coupled to the jaw 20 of the
gripper 18 by means of a flexible membrane 24, wherein the length of the fin is slightly
shorter than the length of the jaw 20 and has a diamond-shaped cross-section.
[0072] Optionally, in order to provide a better accommodation of the reversible gripper
in tamper-evident ring 16, the jaw 20 further comprises an extended portion 25 at
its lateral end, and wherein the locking mechanism 22 consists of a fin coupled to
the extended portion 25 of the jaw 20 by means of a flexible membrane 24.
[0073] The locking mechanism is used to prevent the cap 11 from being unscrewed from the
container 13 without rupturing the tamper-evident ring 16. Coupling by means of a
flexible membrane 24 allows the locking mechanism 22 to be able to pivot with respect
to the jaw 20, having as its pivoting ends a releasing position and a locking position.
[0074] Figure 16 shows a cross-sectional view of the cap 11 coupled to the neck 12 of the
container 13, where it is possible to observe the action of the locking mechanisms
22 of each of the reversed grippers 18. The internal red arrow indicates that the
container neck 12 does not undergo any rotational movement. The outer red arrow indicates
the direction of rotation for closing the cover 11, counterclockwise.
[0075] As shown, as the cap 11 undergoes rotational movement toward the closure of the cap
11 in the container, the contact of the locking mechanism 22 with the neck 12 of the
container 13 causes the locking mechanism 22 to pivot to a releasing position, which
allows the passage thereof on the teeth 15 of the neck 12 of the container 13. On
the other hand, when the cap 11 undergoes rotational movement in the opening direction
of the cap 11 in the container 13, the contact of the locking mechanism 22 with the
neck 12 of the container 13 causes the locking mechanism 22 to pivot to a locking
position , which does not allow the passage thereof on the ratchet teeth 15 of the
neck 12 of the container 13.
[0076] It is important to note that a number of other locking mechanism configurations may
be used to exert the unidirectional locking required by the present invention, wherein
it would be obvious to one skilled in the art to substantially modify the shape of
the fins to fit a practical production need.
[0077] Optionally, the locking mechanism 22 consists of a flap coupled to the jaw 20 of
the cap 11 by means of a flexible membrane 24, wherein the length of the fin is slightly
shorter than the length of the jaw 20 and has a triangular-shaped cross-section.
[0078] While in the embodiment shown in Figures 15 and 16 all of the reversible grippers
18 have a locking mechanism 22 engaged at its lateral end, the present invention requires
only one locking mechanism 22 to achieve the proposed solution. Thus, it is possible
that only one reversible gripper 18 has a pivotal locking mechanism 22 at its lateral
end and the other grippers 18 are only reversible into the tamper-evident ring 16.
[0079] Additionally, the number of teeth 15 in the sealing collar 14 of the neck 12 can
be varied to decrease the movement tolerance prior to rupture of the tamper-evident
ring 16. The number of teeth 15 of the sealing collar 14 of the container 13 will
define the tolerance angle between the saturation point and the rupture point of the
tamper-evident ring 16.
[0080] According to the preferred embodiment of the present invention, tamper-evident ring
16 has eighteen reversible grippers 18 with locking mechanisms 22 and the collar 14
of the neck 12 has eighteen teeth 15. As already described, when the cap 11 is turned
in the direction of the aperture, it starts from the saturation point and there is
initially a strong tension which decreases until, approximately in the following 20°
gradually, the transit of liquids and gases begins. The aperture point is approximately
the initial of these 20°. The 20° tolerance is defined precisely by the number of
teeth 15 of the sealing collar 14 of the neck 12 of the container 13.
[0081] Figure 17 illustrates an optional embodiment where the tamper-evident ring 16 has
eighteen reversible grippers 18 with locking mechanisms 22 and the sealing collar
14 of the neck 12 has thirty-six teeth 15. In this case, the tolerance of tamper-evident
ring 16 will be 10°, defined by 360° divided by thirty-six teeth 15. In this sense,
as eighteen is a submultiple of thirty-six, all the oscillating knives coincide with
teeth 15.
[0082] It is important to note that any number of locking mechanisms 22 and teeth 15 on
the collar 14 may be used to exert the unidirectional locking required by the present
invention, and it would be obvious to one skilled in the art to substantially modify
the number of teeth 15 to obtain a desired tolerance.
[0083] If a lower tolerance is desired, it is possible to use a number of teeth 15 on the
collar 14 and the number of locking mechanisms 22 having submultiples that are prime
to each other. For instance, for a number of teeth 15 of the sealing collar 14 equal
to ninety-nine and a number of locking mechanisms 22 equal to 18, as these numbers
are not prime to each other, 3
2 is the common maximum divisor of 18 and 99, which means that a locking mechanism
22 and a tooth 15 of the sealing collar 14 of the neck 12 will always coincide at
9 points. However, 18 is not divisible by 11, which is a submultiple of ninety-nine
so the tolerance will be defined by 360° divided by 11x18, as well as by:

[0084] As can be seen, the tolerance found in the above example is micrometric and there
is no practical need for such a low value. The purpose of the example is to show that
there are features for obtaining the most diverse tolerance values and hence accuracy
by varying the number of locking mechanisms 22 and teeth 15 of the sealing collar
14 of the collar 12.
[0085] Thus, the present invention solves the technical problem of fraud of the tamper-evident
mechanism of a set of cap 11 and neck 12 of a container 13. The proposed invention
provides a set of threaded cap 11 and neck 12 having a security mechanism in the form
of a tamper-evident ring 16, which will be ruptured to indicate tampering before any
fluid exchange is possible between the container 13 and the external environment.
[0086] The use of locking means which modify its configuration according to the direction
of the rotational movement allows the configuration of the present invention to reach
a level of inviolability not yet achieved by the state of the art.
[0087] Initially, a study on tamper-evident ring 16 was presented, in which it was shown
that the ring should have a tear-off mechanism sensitive to axial or rotational movement
of the cap 11 relative to the neck 12 of the container 13. It has been shown that
the tear-off mechanism sensitive to rotational movement allows greater precision in
the definition of the sealing, rupture and saturation points, ensuring greater safety
that during the opening of the cap 11, there is no exchange of fluids from the interior
of the container 13 before rupture of the tamper-evident ring 16.
[0088] Next, it has been demonstrated that the tamper-evident ring configuration 16 is sensitive
to tampering by a malicious user , who may apply stresses to deform the ring so as
to create a gap between the ring threads and closure turns 11, until it is possible
to move the cap 11 axially upwards, it being possible to remove the cap 11 without
tearing off the tamper-evident ring 16.
[0089] As a solution, the use of reversible grippers 18 has been described for the inside
of the cap 11, when it is sealed in the neck 12 of the container 13. This configuration
allows the tear-off mechanism of the tamper-evident ring 16 to be inaccessible and
hidden from the user after it is sealed to the neck 12 of the container 13. This configuration
prevents the disclosure and access to the tear-off mechanism of the tamper-evident
ring 16, hindering any attempts to circumvent said ring.
[0090] Finally, it has been described that even though a tear-off mechanism is sensitive
to rotational movement, and even if it is reversed into the tamper-evident ring 16,
a person could defraud said mechanism by applying forces to cause precise deformations
at points of the tamper-evident ring 16.
[0091] To overcome this problem, the present invention features a tamper-evident ring 16
with hinged locking mechanism 22, which assumes different configurations in the opening
and closing movements of the cap 11 in the neck 12 of the container 13. During the
closure movement of the cap 11, the locking mechanism is configured to provide a clearance
capable of allowing the passage of the mechanism over the teeth 15 of the neck 12
of the container 13. However, during the opening movement of the cap 11, the locking
mechanism 22 is configured so that there is no clearance between it and the tooth
15 of the neck 12, so that there is no possibility of passing the locking mechanism
22 by the teeth 15 the neck 12 of the container 13, even by applying small deformations
on the cap 11.
[0092] Moreover, the present invention is advantageous in that its shape allows it to be
molded into a simple single-piece mold having a low production cost, and is favorable
to large scale production. Thus, the set of the threaded cap11 and neck 12 proposed
by the present invention becomes economically feasible and appealing for large-scale
production in a variety of industrial facilities for the production of sealed containers
13.
[0093] Countless variations affecting the scope of protection of this application are allowed.
The set of the threaded cap 11 and neck 12 of the present invention has an application
of particular interest in containers 13 for storing liquids, such as beverage bottles
and cleaning products.
[0094] However, the cap assembly 11 and threaded neck 12 of the present invention may be
used to perform the sealing of any container 13 where it is necessary to ensure the
integrity of its contents. Therefore, it is to be emphasized that this invention is
not limited to the specific configurations/embodiments described above.
1. A threaded cap (11) and neck (12) set for evidencing tampering with containers (13),
comprising:
a neck (12) of a container (13) having a cylindrical shape and an aperture, said neck
(12) having threads on its outer surface and a sealing collar (14), wherein said collar
(14) comprises a plurality of teeth (15); and
a cap (11) with a thread portion having a cylindrical shape and having threads on
its inner surface, said cap (11) including a tamper-evident ring (16) coupled to the
lower rim of the cap (11), wherein said tamper-evident ring (16) has a diameter greater
than the diameter of the cap (11).
wherein the tamper-evident ring (16) comprises a plurality of reversible grippers
(18) projecting longitudinally from the tamper-evident ring (16), wherein the reversible
grippers (18) are coupled to the lower rim (17) of the tamper-evident ring (16) by
means of a hingeable membrane (10).
the set being characterized in that at least one of the reversible grippers (18) comprises a hingeable locking mechanism
(22) relative to the gripper, wherein:
when the cap (11) rotates in the direction for closing the cap (11) on the bottle,
the locking mechanism articulates to a releasing position that allows passage thereof
on the teeth (15) of the bottle neck (12), and
when the cap (11) rotates in the direction for opening the cap (11) on the bottle,
the locking mechanism articulates to a locked position that does not allow passage
thereof on the teeth (15) of the bottle neck (12).
2. The threaded cap (11) and neck (12) set, according to claim 1, characterized in that each one of the reversible grippers (18) consists of a set of a fin (19) and a jaw
(20), wherein the fin (19) is coupled to the hingeable membrane (10) of the tamper-evident
ring (16), and the jaw (20) protrudes from the fin (19) downwards.
3. The threaded cap (11) and neck (12) set, according to claim 2, characterized in that the fins (19) have a triangular shape with rounded base, and the jaws (20) have a
parallelepiped shape with an inclined lower surface, wherein the coupling of the fin
(19) with the jaw (20) defines a substantially "T"-shaped gripper.
4. The threaded cap (11) and neck (12) set, according to any of claims 1-3, characterized in that the locking mechanism consists of a flap coupled to the jaw (20) of the cap (11)
by means of a flexible membrane (24), in which the flap has a diamond-shaped cross-section.
5. The threaded cap (11) and neck (12) set, according to any of claims 1-4, characterized in that the jaw (20) further comprises an extended portion (25) at its lateral end, and wherein
the locking mechanism (22) consists of a flap coupled to the extended portion (25)
of the jaw (20) by means of a flexible membrane (24).
6. The threaded cap (11) and neck (12) set, according to any of claims 1-5, characterized in that the inner surface of the tamper-evident ring (16) comprises notches (26) adapted
to accommodate the reversible grippers (18) in their reversed position.
7. The threaded cap (11) and neck (12) set, according to any one of claims 1-6, characterized in that the tamper-evident ring (16) is coupled to the lower rim of the cap (11) through
a fragile connection, wherein when the rotational movement in the aperture direction
of the cap (11) exceeds a force threshold, the tamper-evident ring (16) breaks and
is disengaged from the cap (11).
8. The threaded cap (11) and neck (12) set, according to any one of claims 1-7, characterized in that the tamper-evident ring (16) remains in the locking position even after being torn
off and disengaged from the cap (11).
9. The threaded cap (11) and neck (12) set, according to any one of claims 1-8, characterized in that the neck (12) further comprises an annular seal (27) in the bottom part of the sealing
collar (14).
10. The threaded cap (11) and neck (12) set, according to any one of claims 1-9, characterized in that the reversible grippers (18) comprise a depression (29) at its end opposite the cap
(11), wherein, when the grippers (18) are reversed into the cap, the gripper depressions
form an outer rim on the cap (11).
11. The threaded cap (11) and neck (12) set, according to any one of claims 1-10, characterized in that the sealing collar (14) of the neck (12) comprises 18 teeth (15) and the tamper-evident
ring (16), comprises X reversible grippers (18).
12. The threaded cap (11) and neck (12) set, according to any one of claims 1-10, characterized in that the sealing collar (14) of the neck (12) comprises 18 teeth (15) and the tamper evidence
ring (16) comprises 36 reversible grippers (18).