BACKGROUND OF THE INVENTION
[0001] The present invention relates to a ring spinning machine comprising an apparatus
for assisting in yarn piecing.
[0002] When a yarn break occurs at one of spindles of a ring spinning machine, a worker
moves to the spindle having the yarn break and performs yarn piecing operation. An
apparatus for assisting in yarn piecing that guides workers to the position of the
spindle having a yarn break is known. For example, according to the ring spinning
machine comprising an apparatus for assisting in yarn piecing disclosed in Japanese
Unexamined Patent Application Publication No.
2015-227520, two motion sensors are provided to each spinning machine so as to detect or determine
a location of a worker, and the apparatus guides the worker to a spindle having a
yarn break based on the detected location of the worker.
[0003] However, the conventional apparatuses for assisting in yarn piecing have a problem
that sensors for detecting the location of workers need be added to the spinning machines.
[0004] The present invention which has been made in view of the above problem is directed
to providing a ring spinning machine comprising an apparatus for assisting in yarn
piecing that guides a worker to a position of a spindle having a yarn break, without
requiring additional sensors for detecting the location of the worker.
SUMMARY OF THE INVENTION
[0005] In accordance with an aspect of the present invention, a ring spinning machine including
an apparatus for assisting in yarn piecing is provided. The ring spinning machine
has a plurality of spindles and a plurality of yarn break detectors provided for the
respective spindles. The apparatus for assisting in yarn piecing includes a position
detector, at least one guide, and a controller. The position detector detects a location
of a worker who is in charge of yarn piecing operation. The guide guides the worker
to a position of one of the spindles having a yarn break. The controller controls
the guide based on the position of the spindle having the yarn break and the location
of the worker detected by the position detector. The position detector includes a
state memory and a worker's position determiner. The state memory stores a state of
each spindle detected by the yarn break detector associated with the spindle. The
state includes a yarn break state and a non-yarn break state. When the state of any
of the spindles stored in the state memory is changed from the yarn break state to
the non-yarn break state, the worker's position determiner determines that the position
of the spindle as the location of the worker.
[0006] Other aspects and advantages of the invention will become apparent from the following
description, taken in conjunction with the accompanying drawings, illustrating by
way of example the principles of the invention.
BRIEF DESCRIPTION OF THE DRAWINGS
[0007] The invention, together with objects and advantages thereof, may best be understood
by reference to the following description of the embodiments together with the accompanying
drawings in which:
FIG. 1 shows an example layout of ring spinning machines comprising an apparatus for
assisting in yarn piecing according to a first embodiment of the present invention;
FIG. 2 shows an example structure of the ring spinning machine of FIG. 1;
FIG. 3 shows an example configuration of an information processing device of FIG.
1;
FIG. 4 is a flow chart showing an example operation of the information processing
device according to the first embodiment;
FIG. 5 is an explanatory view illustrating an example of determination of a target
spindle made by a target determiner of FIG. 2;
FIG. 6 shows an example layout of ring spinning machines comprising an apparatus for
assisting in yarn piecing according to a second embodiment of the present invention;
and
FIG. 7 is a flow chart showing an example operation of an information processing device
according to the second embodiment.
DETAILED DESCRIPTION OF THE EMBODIMENTS
[0008] The following will describe embodiments of the present invention with reference to
the accompanying drawings.
First Embodiment
[0009] FIG. 1 shows an example layout of ring spinning machines comprising an apparatus
for assisting in yarn piecing according to a first embodiment of the present invention.
The apparatus for assisting in yarn piecing according to the first embodiment is associated
with one or more ring spinning machines 10. It is preferable that plural ring spinning
machines 10 are arranged in rows in a factory or a place as illustrated in FIG. 1.
It should be noted, however, that the present invention can be carried out also in
the case where the ring spinning machines 10 are not arranged in rows or where there
is only a single ring spinning machine 10.
[0010] The apparatus for assisting in yarn piecing according to the first embodiment includes
an information processing device 20 and a mobile terminal 30. The information processing
device 20 includes an arithmetic unit and a memory. The information processing device
20 may be configured by using a known computer. The information processing device
20 further includes a communicator that transmits/receives data or information to/from
devices provided in association with the ring spinning machines 10 and to/from the
mobile terminal 30.
[0011] The mobile terminal 30 includes an arithmetic unit and a memory. The mobile terminal
30 may be comprised of a personal mobile computer. The mobile terminal 30 further
has a communicator that transmits/receives data or information to/from the information
processing device 20. The mobile terminal 30 may be a smart phone or a wearable computer.
According to the first embodiment, the mobile terminal 30 corresponds to the guide
of the present invention that guides a worker to a position of a spindle having a
yarn break.
[0012] FIG. 2 shows an example structure of the ring spinning machine 10 (only one ring
spinning machine 10 is shown). The ring spinning machine 10 includes a plurality of
spindles 11, a plurality of yarn break sensors 12, and a plurality of yarn break indicator
lamps 13. The yarn break sensors 12 correspond to the yarn break detectors of the
present invention and are provided for the respective spindles 11. In the first embodiment,
the yarn break indicator lamps 13 are also provided for the respective spindles 11.
[0013] Each yarn break sensor 12 acquires information for determining whether its corresponding
spindle 11 has a yarn break or not, i.e., whether the spindle 11 is in a yarn break
state or in a non-yarn break state. The specific configuration of the yarn break sensors
12 may optionally be designed by a person skilled in the art. For example, the yarn
break sensors 12 may be of an optical type or a magnetic type. One example of the
magnetic type yarn break sensors is described in Japanese Unexamined Patent Application
Publication No.
2014-169511.
[0014] According to the first embodiment, each yarn break indicator lamp 13 is turned on
in response to a signal sent from its corresponding yarn break sensor 12. For example,
when a yarn break has occurred at any one of the spindles 11, the yarn break is detected
by the yarn break sensor 12 associated with the spindle 11, and the yarn break indicator
lamp 13 associated with the yarn break sensor 12 is turned on. The yarn break indicator
lamp 13 is kept illuminated while the yarn break sensor 12 detects the yarn break
in the spindle 11. The yarn break indicator lamp 13 is tuned off when the yarn break
sensor 12 detects the spindle 11 does not have a yarn break any longer after any remedy,
such as a yarn piecing operation has been performed.
[0015] According to the first embodiment, the spindles 11 are arranged in two rows in the
longitudinal direction of each ring spinning machine 10, as illustrated in FIG. 2.
One of the two rows of the spindles 11 is disposed in a first spindle line 10a, and
the other is disposed in a second spindle line 10b.
[0016] The first spindle line 10a and the second spindle line 10b are disposed facing each
other with respect to a specified reference point or line (e.g., a longitudinal centerline
of the ring spinning machine 10). Referring to FIG. 2, a worker W in charge of yarn
piecing operation is present near the first spindle line 10a. In this case, although
the worker W is able to promptly perform yarn piecing operation on a spindle 11a that
is disposed in (or belongs to) the first spindle line 10a, the worker W needs to move
to the opposite side of the ring spinning machine 10 for performing yarn piecing operation
on a spindle 11b arranged in the second spindle line 10b.
[0017] FIG. 3 shows an example configuration of the information processing device 20. The
information processing device 20 includes a position detector 21, a target determiner
24, and a controller 25. The position detector 21 includes a state memory 22 and a
worker's position determiner 23. The configuration of the position detector 21, the
state memory 22, the worker's position determiner 23, the target determiner 24, and
the controller 25 is built by the arithmetic unit and the memory of the information
processing device 20 that work in a cooperative manner in accordance with programs
stored in the memory.
[0018] The position detector 21 is configured to detect a location of the worker W. Specifically,
the state memory 22 of the position detector 21 is configured to communicate with
the respective yarn break sensors 12 and stores the state of each spindle 11 detected
by its corresponding yarn break sensor 12. For example, the detected state, i.e.,
the state of each spindle 11, may be represented either as a yarn break state or a
non-yarn break state, and the state memory 22 stores whether the spindle is in the
yarn break state or in the non-yarn break state for each of the spindles 11.
[0019] The worker's position determiner 23 is configured to determine the current location
of the worker W. Specifically, when the state of any of the spindles 11 stored in
the state memory 22 is changed from the yarn break state to the non-yarn break state,
the worker's position determiner 23 determines the position of the spindle 11 as the
location of the worker W. For example, if there are plural yarn breaks and the worker
performs yarn piecing operation for each of the spindles 11 having the yarn break,
the worker's position determiner 23 determines and updates the location of the worker
W each time a yarn piecing operation is completed.
[0020] The form or type of the information that indicates the positions of the respective
spindles 11 may optionally be designed. For example, a position of a certain spindle
11 may be represented by a set of information that includes a machine identification
information, a spindle line identification information, and a spindle identification
information. The machine identification information herein refers to the information
for identifying a ring spinning machine 10. For example, the machine identification
information indicates which one of the ring spinning machines 10, shown in FIG. 1,
the spindle 11 belongs to. The spindle line identification information herein refers
to the information for identifying a spindle line of a ring spinning machine 10 in
which the spindle 11 is disposed. For example, the spindle line identification information
indicates which one of the first and second spindle lines 10a and 10b of the ring
spinning machine 10, shown in FIG. 2, the spindle 11 belongs to. The spindle identification
information herein refers to the information for identifying the position of the spindle
11 in a spindle line. For example, the spindle identification information is represented
by a position of the spindle 11 in the longitudinal direction of the ring spinning
machine 10. Alternatively, a number is allocated to each of the spindles 11 that are
arranged in the longitudinal direction of the ring spinning machine 10.
[0021] The target determiner 24 is configured to determine the spindle which has a yarn
break, i.e., the target spindle, on which the worker W should perform a yarn piecing
operation next. According to the first embodiment, the determination of the target
spindle is made based on the location of the worker W.
[0022] The controller 25 is configured to control the operation of the mobile terminal 30
based on the location of the worker W and the position of the spindle 11 having a
yarn break. For the ease of explanation, the spindle which has a yarn break will hereinafter
be referred to as
the yarn break spindle. For example, the controller 25 identifies and selects one of the yarn break spindles,
and sends an instruction to the mobile terminal 30 so as to cause the mobile terminal
30 to output information regarding a path or route to the selected yarn break spindle.
[0023] The following will describe an example of the operation of the ring spinning machine
comprising the apparatus for assisting in yarn piecing having the above-described
configuration.
[0024] FIG. 4 is a flow chart showing an example operation of the information processing
device 20 according to the first embodiment of the present invention. The operation
according to this flow chart is triggered by a yarn piecing operation. Specifically,
the operation is started with the determination of the location of the worker W by
the position detector 21 that is made in response to detecting that a yarn piecing
operation has been performed on any of the yarn break spindles (Step S1).
[0025] For example, the location of the worker W is determined as follows. Here, it is assumed
that a yarn break has occurred at the spindle 11a of FIG. 2. The yarn break sensor
12 that is associated with the spindle 11a detects the yarn break and then transmits
a signal indicating that the spindle 11a has a yarn break (i.e., the spindle 11a is
in the yarn break state) to the position detector 21. The position detector 21 receives
the signal from the yarn break sensor 12, and then the state memory 22 of the position
detector 21 stores the state of the spindle 11a as being in the yarn break state.
[0026] After the worker W completed a yarn piecing operation on the spindle 11a, the yarn
break sensor 12 associated with the spindle 11a detects that the spindle 11a does
not have the yarn break any longer (i.e., the spindle 11a is now in the non-yarn break
state). The yarn break sensor 12 then transmits a signal indicating that the spindle
11a is in the non-yarn break state to the position detector 21. The position detector
21 receives the signal from the yarn break sensor 12 of the spindle 11a, and then
the state memory 22 of the position detector 21 stores the state of the spindle 11a
as being in the non-yarn break state.
[0027] Thus, the state of the spindle 11a stored in the state memory 22 is changed from
the yarn break state to the non-yarn break state. In response to the change in the
state of the spindle 11a, the worker's position determiner 23 determines that the
worker W is currently at the spindle 11a, as illustrated in FIG. 2. This determination
is based on a rationale that the worker W is present at or around the spindle that
had a yarn piecing operation at least at the time of and immediately after the yarn
piecing operation.
[0028] In the example of FIG. 4, it is assumed that there are other yarn break spindles
than the spindle on which the yarn piecing operation has been performed at Step S1.
The drawings do not particularly illustrate the case where there is only one yarn
break spindle. However, in such case, the operation of FIG. 4 may be terminated.
[0029] After the location of the worker W is determined at Step S1, the target determiner
24 determines a yarn break spindle or a target spindle on which the worker should
perform a yarn piecing operation next (Step S2). According to the first embodiment,
the target spindle is determined based on the location of the worker W that is determined
at Step S1. In the case where there is only one yarn break spindle, the target determiner
24 determines the yarn break spindle as a target spindle. In the case where there
are plural yarn break spindles, the target determiner 24 selects one of the yarn break
spindles as a target spindle. Although an example of the selection of a target spindle
is described below, the criteria for the selection of the target spindle may optionally
be determined.
[0030] The following will describe an example of the determination of a target spindle by
the target determiner 24 with reference to FIG. 5. FIG. 5 illustrates three ring spinning
machines 10 and the worker W who has just completed a yarn piecing operation on a
spindle 40. Referring to FIG. 5, there remain four more yarn break spindles 41, 42,
43, and 44 that are in the yarn break state after the yarn piecing operation on the
spindle 40.
[0031] First, the target determiner 24 calculates and determines paths from the current
location of the worker W to the positions of the respective yarn break spindles 41,
42, 43, and 44. The calculation of a path by the target determiner 24 is made based
on the relation among aisles and the positions of the spindles (i.e., the location
of the worker W and the positions of the yarn break spindles). The aisle herein refers
to a passage or a space through which the worker W can pass along the spindle lines
of the ring spinning machines 10. In the example of FIG. 5, aisles 51, 52, 53, and
54 are provided, and each spindle 11 belongs to one of the aisles 51, 52, 53, and
54. It is to be noted that "a spindle
belongs to an aisle" herein does not necessarily mean that the spindle is physically disposed
in the aisle or the space of the aisle. If the spindle is disposed at a position near
any of the aisles where the worker W can readily perform a yarn piecing operation
on the spindle, then the spindle is regarded as
belonging to the aisle.
[0032] Spindles disposed in two facing spindle lines of two neighboring ring spinning machines
10 belong to the same aisle. In the example of FIG. 5, the spindle 40 or the location
of the worker W, the yarn break spindle 41, and the yarn break spindle 42 belong to
the aisle 52. Spindles in other spindle lines of the same ring spinning machine 10
belong to different aisles. In the example of FIG. 5, the yarn break spindle 41 belongs
to the aisle 52, while the yarn break spindle 43 of the same ring spinning machine
10 belongs to the aisle 51.
[0033] If both the current location of the worker W and a yarn break spindle belong to the
same aisle, the path may be defined by a single straight line extending along the
aisle. In the example of FIG. 5, a path P41 to the yarn break spindle 41 and a path
P42 to the yarn break spindle 42 are defined.
[0034] In the case where the location of the worker W and the position of the yarn break
spindle belong to different aisles, the path between them may be formed by connecting
a line extending along an aisle and a line extending along a different aisle. In the
example of FIG. 5, a path P43 from the worker W to the yarn break spindle 43 is a
polygonal path that is formed by connecting a line that extends from the location
of the worker W to one end of the aisle 52, a line that extends between the aisle
52 and the aisle 51, and a line that extends from one end of the aisle 51 to the yarn
break spindle 43. A path P44 may be formed in the same manner as the path P43. However,
in the case of the path P44, the length of the line extending between aisles (or the
distance between the end or exit of the aisle 52 and the end of the aisle 54) is twice
the length of the line between aisles of the path P43 (or the distance between the
end or exit of the aisle 52 and the end of the aisle 51).
[0035] The unit of length of a path or a line forming a path may optionally be determined.
For example, the length of a path or a line extending along an aisle may be expressed
by the number of spindles arranged for the length of the path or the line. Further,
the length of a line extending between aisles may be expressed by the number of the
ring spinning machines 10 along which the line extends. The length of a path or a
line may be converted, for example, by being multiplied by a specified constant.
[0036] According to the present embodiment, the lateral ends of the aisles are opened. Therefore,
the combination of the lines forming a path varies depending on which lateral side
of the ring spinning machine(s) 10 the line between aisles extends along. That is,
a path from the worker W to a certain yarn break spindle may be formed in several
patterns. In such case, the shortest path may be selected and determined as the path
to the yarn break spindle.
[0037] As described above, the target determiner 24 calculates paths to the respective yarn
break spindles and then selects and determines one of the yarn break spindles which
has the shortest path among the calculated paths as the target spindle on which a
yarn piecing operation is to be performed. In the example of FIG. 5, the yarn break
spindle 41 is determined as the target spindle.
[0038] After the target spindle is determined at Step S2, the apparatus for assisting in
yarn piecing guides the worker W to the position of the target spindle (Step S3).
Specifically, the controller 25 transmits to the mobile terminal 30 the information
for guiding the worker W to the yarn break spindle 41. The mobile terminal 30 receives
the information from the controller 25 and provides the worker W with the information.
The information for guiding the worker W to the target spindle includes, for example,
the machine identification information, the spindle line identification information,
and the spindle identification information. The mobile terminal 30 outputs such information
by displaying them on a display thereof.
[0039] In this way, the worker W is guided to the target spindle for yarn piecing operation.
The worker W moves to the position of the target spindle based on and in accordance
with the information output by means of the mobile terminal 30. After the worker W
has moved to the vicinity of the target spindle, the worker W is able to identify
the target spindle by eye by the illumination of the yarn break indicator lamp 13
associated with the target spindle.
[0040] As described above, the apparatus for assisting in yarn piecing according to the
first embodiment of the present invention guides the worker W to a position of a yarn
break spindle in an optimum manner. Since the location of the worker W is determined
based on the detection results of the yarn break sensors 12, the apparatus does not
require any additional sensor, such as a motion sensor, for detecting the location
of the worker W.
[0041] Further, according to the first embodiment, only the next target spindle needs to
be determined. Therefore, in the case of occurrence of yarn breaks at plural spindles,
the computational load is reduced, as compared with a configuration which calculates
all the possible paths each covering all the yarn break spindles in order to perform
yarn piecing operation sequentially on the yarn break spindles.
[0042] Since the location of the worker W is determined by detecting that a yarn piecing
operation has been performed on any of the spindles, the accuracy of the determination
of the location of the worker W is enhanced. In particular, a configuration employing
motion sensors may detect any person other than the worker W in charge of yarn piecing,
and such faulty detection of the motion sensors may disturb the processing and operation.
In contrast, the apparatus for assisting in yarn piecing according to the first embodiment
reduces such risk.
[0043] Further, the location of the worker W is determined in units of spindles instead
of aisles. Therefore, the length of a path from the worker W to a yarn break spindle
is calculated and determined more accurately and appropriately. In the example of
FIG. 5, if the device locates the location of the worker W in units of the aisles
only, determination or selection of the target spindle (i.e., the selection of the
yarn break spindle 41 or the yarn break spindle 42) may not be made appropriately
when guiding the worker W.
Second Embodiment
[0044] In the first embodiment, the apparatus for assisting in yarn piecing first determines
a target spindle on which the worker W should perform a yarn piecing operation next,
and guides the worker W to the position of the target spindle. A ring spinning machine
comprising an apparatus for assisting in yarn piecing according to a second embodiment
differs from that of the first embodiment in that the apparatus guides the worker
W based on a different criterion. The following description will describe the difference
from the first embodiment.
[0045] FIG. 6 shows an example layout of the ring spinning machines comprising the apparatus
for assisting in yarn piecing according to the second embodiment of the present invention.
The apparatus for assisting in yarn piecing according to the second embodiment includes
an information processing device 20'. The information processing device 20' includes
an arithmetic unit and a memory. The information processing device 20' may be configured
by using a known computer. The information processing device 20' further includes
a communicator that transmits/receives data or information to/from devices provided
in association with the ring spinning machine 10, such as the yarn break indicator
lamps 13 of FIG. 2.
[0046] In the apparatus for assisting in yarn piecing according to the second embodiment,
the yarn break indicator lamps 13 (FIG. 2) provided for the respective spindles 11
correspond to the guide of the present invention.
[0047] FIG. 7 is a flow chart showing an example operation of the information processing
device 20' according to the second embodiment of the present invention. The operation
according to the flow chart is triggered by a yarn piecing operation. Specifically,
the operation is started with the determination of the location of the worker W by
the position detector 21 that is made in response to detecting that a yarn piecing
operation has been performed on any of the spindles 11 (Step S11), as is the case
of Step S1 of the first embodiment (FIG. 4).
[0048] Subsequently, a target determiner 24 determines the target spindle on which yarn
piecing operation is to be made (Step S12). Unlike the first embodiment, the target
determiner 24 determines a target spindle regardless of the current location of the
worker W. For example, the target determiner 24 determines a target spindle based
on the density of the yarn break spindles. The density of the yarn break spindles
at a selected yarn break spindle may be expressed by a total of inverse numbers of
the distances from the selected yarn break spindle to the positions of the other yarn
break spindles around the selected yarn break spindle. Alternatively, the density
may be expressed by the inverse number of the distance from the position of the selected
yarn break spindle to the position of the yarn break spindle that is closest to the
yarn break spindle. According to the above determination method, the worker W is guided
preferentially to an area having a larger density of the yarn break spindles, resulting
in an enhanced working efficiency of the worker W.
[0049] Subsequently, a controller 25 of the information processing device 20' determines
or selects a guide to be activated based on the position of the target spindle and
the location of the worker W (Step S13). According to the second embodiment, the controller
25 selects one or more yarn break indicator lamps 13 disposed along the path from
the location of the worker W to the position of the target spindle.
[0050] Then, the controller 25 causes the selected yarn break indicator lamps 13 to guide
the worker W to the position of the target spindle (Step S14). Specifically, the controller
25 transmits instructions for turning on or off the selected yarn break indicator
lamps 13. In response to the instructions received from the controller 25, the yarn
break indicator lamps 13 guide the worker W to the target spindle by turning on or
off according to the received instructions. For example, the yarn break indicator
lamps 13 may be caused to blink sequentially in the direction from the location of
the worker W toward the position of the target spindle, as described in paragraph
[0026] of the Japanese Unexamined Patent Application Publication No.
2015-227520. In this case, the yarn break indicator lamp 13 of the target spindle does not need
to blink; the yarn break indicator lamp 13 may be kept illuminated.
[0051] In this way, the worker W is guided to the target spindle. The worker W is able to
move to the position of the target spindle by following the direction indicated by
the blinking yarn break indicator lamps 13. After the worker W has moved to the vicinity
of the target spindle, the worker W is able to find the target spindle by the last
blinking yarn break indicator lamp 13 or the illumination of the yarn break indicator
lamp 13 that is kept illuminated.
[0052] The first and second embodiments of the present invention may be modified, for example,
in the manners described below.
[0053] The configurations of the first and second embodiments or the modifications thereof
may be combined. For example, the density of the yarn break spindles and the duration
of a yarn break in each of the yarn break spindles may be taken into account in the
determination of the target spindle of the first embodiment (i.e., Step S2 of FIG.
4). Further, the output of the mobile terminal 30 according to the first embodiment
may be combined with or replaced by the blinking of the yarn break indicator lamps
13.
[0054] In the second embodiment, in place of or in addition to the density of the yarn break
spindles, the duration of the yarn break in each of the yarn break spindles may be
taken into account in the determination of the target spindle. For example, a function
that is defined by the duration of the yarn break and the lengths of the paths from
the worker W to the respective yarn break spindles may be used to select the target
spindle. In this case, the position of the yarn break spindle that maximizes or minimizes
the value of the function is determined as a target spindle. According to the modification,
the yarn break spindles are prevented from being left unattended for a long period
of time.
[0055] In the first and second embodiments, the configuration of the hardware components
of the computer of the apparatus for assisting in yarn piecing may optionally be modified.
For example, the guide of the present invention is not limited to the mobile terminal
30 and the yarn break indicator lamps 13, and includes any type of equipment that
can be associated with the ring spinning machine 10 or the aisles. For example, displays
or computers having a display may be arranged at specified intervals as the guide
of the present invention. In the first embodiment, all the displays may present the
information indicating the position of the target spindle at the same time. Alternatively,
only the display disposed near the worker W may present such information. In the second
embodiment, only the display that is disposed near the worker W may present the information
indicating the position of the target spindle.
[0056] The information processing device 20, the information processing device 20', and
the mobile terminal 30 may each be configured by a single computer. In that case,
the mobile terminal 30 includes the position detector 21, the state memory 22, the
worker's position determiner 23, the target determiner 24, and the controller 25.
The ring spinning machine 10 is provided with a wireless transmitter that is configured
to transmit detection results of the yarn break sensors 12 to the mobile terminal
30. The operation of FIG. 3 may be performed when the mobile terminal 30 receives
the detected state of the yarn break sensors 12 from the transmitter.
[0057] In the first and second embodiments, the output of information to guide the worker
W to the target spindle is provided by visual presentation that uses a display or
illumination of the lamps. However, the output of the information is not limited thereto.
For example, an audio presentation, such as voice, may be used for the output of information.
In the first embodiment, the mobile terminal 30 may generate and output audio information.
Instead of the mobile terminal 30, any other device, such as a speaker associated
with the aisles, the ring spinning machines 10, or the information processing device
20 may generate and output audio information. In the second embodiment, the apparatus
for assisting in yarn piecing may include a plurality of speakers that are arranged
along the aisles, and any of the speakers located near the worker W may generate and
output audio information indicating the position of the target spindle. In this case,
the yarn break indicator lamps 13 may not be used.
[0058] In the first embodiment, a single mobile terminal 30 is used. However, two or more
mobile terminals 30 may be used. For example, the mobile terminals 30 that are identifiable
from each other may be allocated to the workers. In this case, the method of identifying
the mobile terminal 30 that is to be controlled by the controller 25 may optionally
be designed. For example, each worker enters identification information of the mobile
terminal 30 of the worker into the information processing device 20 prior to operation
start so that the controller 25 can identify the mobile terminal 30 to be controlled
and transmit information to the mobile terminal 30 based on the identification information.
[0059] A ring spinning machine (10) that includes an apparatus for assisting in yarn piecing
is provided. The apparatus includes a position detector (21), at least one guide (13,
30) that guides a worker (W) to a position of one of the spindles (11, 41, 42, 43,
44) having a yarn break, and a controller (25) that controls the guide (13, 30) based
on the position of a spindle (11, 41, 42, 43, 44) having the yarn break and a location
of the worker (W). The position detector (21) includes a state memory (22) and a worker's
position determiner (23) that, when a state of any of the spindles (11, 41, 42, 43,
44) is changed from a yarn break state to a non-yarn break state, determines that
the position of the spindle (11, 41, 42, 43, 44) as the location of the worker (W).
1. A ring spinning machine (10) comprising an apparatus for assisting in yarn piecing,
the ring spinning machine (10) having a plurality of spindles (11, 41, 42, 43, 44)
and a plurality of yarn break detectors (12) provided for the respective spindles
(11, 41, 42, 43, 44), wherein the apparatus for assisting in yarn piecing comprises:
a position detector (21) that detects a location of a worker (W) in charge of yarn
piecing operation;
at least one guide (13, 30) that guides the worker (W) to a position of one of the
spindles (11, 41, 42, 43, 44) having a yarn break; and
a controller (25) that controls the at least one guide (13, 30) based on the position
of the spindle (11, 41, 42, 43, 44) having the yarn break and the location of the
worker (W) detected by the position detector (21), characterized in that
the position detector (21) includes:
a state memory (22) that stores a state of each spindle (11, 41, 42, 43, 44) detected
by the yarn break detector (12) associated with the spindle (11, 41, 42, 43, 44),
wherein the state includes a yarn break state and a non-yarn break state, and
a worker's position determiner (23) that, when the state of any of the spindles (11,
41, 42, 43, 44) stored in the state memory (22) is changed from the yarn break state
to the non-yarn break state, determines the position of the spindle (11, 41, 42, 43,
44) as the location of the worker (W).
2. The ring spinning machine (10) comprising the apparatus for assisting in yarn piecing
according to claim 1, characterized in that the apparatus for assisting in yarn piecing includes a target determiner (24) that,
when there is a plurality of yarn break spindles (11, 41, 42, 43, 44) having a yarn
break, determines a target spindle (11, 41, 42, 43, 44) having a yarn break on which
the worker (W) performs a yarn piecing operation next, based on the location of the
worker (W) detected by the position detector (21).
3. The ring spinning machine (10) comprising the apparatus for assisting in yarn piecing
according to claim 2,
characterized in that
the target determiner (24) is configured to:
calculate paths from the location of the worker (W) to positions of the respective
plurality of spindles (11, 41, 42, 43, 44) having the yarn break, and
determine one of the spindles (11, 41, 42, 43, 44) having the yarn break that has
the shortest path among the calculated paths as the target spindle (11, 41, 42, 43,
44).
4. The ring spinning machine (10) comprising the apparatus for assisting in yarn piecing
according to any one of claims 1 to 3,
characterized in that
the position of the spindle (11, 41, 42, 43, 44) having the yarn break is represented
by:
a machine identification information for identifying a ring spinning machine (10);
a spindle line identification information for identifying a spindle line (10a, 10b)
of a ring spinning machine (10) in which a spindle (11, 41, 42, 43, 44) is disposed;
and
a spindle identification information for locating a position of a spindle (11, 41,
42, 43, 44) in a spindle line (10a, 10b).
5. The ring spinning machine (10) comprising the apparatus for assisting in yarn piecing
according to any one of claims 1 to 4, characterized in that
the at least one guide (13, 30) includes a plurality of guides (13, 30), and
the controller (25) selects one or more of the guides (13, 30) to be activated based
on the location of the worker (W).