Technical Field
[0001] The present disclosure relates to a thick steel plate, and more particularly to a
thick steel plate having satisfactory toughness at a cryogenic temperature of -196°C
[particularly, toughness in the plate width direction (C-direction)] even when a Ni
content is 5.50 to 7.5%. Hereinafter description will be made while centering on thick
steel plates for liquefied natural gas (LNG) which are exposed to the cryogenic temperature.
It should be noted, however, that the thick steel plate of the present disclosure
is not limited to these thick steel plates and is applicable to all thick steel plates
for use in applications where the thick steel plates are exposed to the cryogenic
temperature of -196°C.
Background Art
[0002] Thick steel plates for LNG tank used in a storage tank of a liquefied natural gas
(LNG) are required to have not only high strengths but also such high toughness as
to endure a cryogenic temperature of -196°C. There has hitherto been used, as thick
steel plates used for the above applications, thick steel plates having a Ni content
of about 9% (9% Ni steel). However, because of an increase in Ni cost in recent years,
there have been developed thick steel plates having excellent cryogenic toughness
even if the Ni content is reduced to less than 9%.
[0003] Non-Patent Document 1 mentions, for example, an influence of α(ferrite)-γ(austenite)
two-phase coexisting region (between A
c1 point and A
c3 point) heat treatment (sometimes referred to as an L treatment) on the low-temperature
toughness of a 6% Ni steel. Specifically, the document mentions that application of
a α-γ two-phase coexisting region heat treatment before a tempering treatment enables
imparting cryogenic toughness at -196°C, which is equal to or higher than that of
a 9% Ni steel subjected to a usual quenching and tempering treatment; this heat treatment
also enables an improvement in toughness of a test piece in the C-direction (plate
width direction); these effects are exerted by the existence of a large amount of
fine residual austenite that is stable even against an impact load at the cryogenic
temperature. However, the test piece mentioned in Non-Patent Document 1 mentioned
above is excellent in cryogenic toughness in the L-direction (rolling direction) but
tends to be inferior in cryogenic toughness in the C-direction (plate width direction)
as compared with that in the L-direction.
[0004] The same techniques as in Non-Patent Document 1 are mentioned in Patent Document
1 and Patent Document 2. Among these, Patent Document 1 mentions a method in which
a treatment of hot-rolling a steel containing 4.0 to 10% of Ni and having an austenite
grain size controlled in a predetermined range and heating to a temperature range
between A
c1 point and A
c3 point (corresponding to the L treatment of Non-Patent Document 1 mentioned above),
followed by cooling is repeated one or more times and then tempering is performed
at the temperature of A
c1 point or lower. Patent Document 2 mentions that a steel containing 4.0% to 10% of
Ni and having an AlN size controlled to 1 µm or less before hot rolling is subjected
to the same heat treatment (L treatment and subsequent tempering treatment) as in
Patent Document 1 mentioned above. These documents mention an impact value (vE
-196) at -196°C. It is estimated that this impact value is an impact value in the L-direction,
and the impact value in the C-direction is unclear.
[0005] Non-Patent Document 2 mentions the development of a 6% Ni steel for LNG tank in which
the L treatment (two-phase coexisting region heat treatment) mentioned above is used
in combination with a thermo-mechanical control process (TMCP). Non-Patent Document
2 mentions that the toughness in the L-direction (rolling direction) exhibits a high
value.
[0006] Patent Document 3 mentions a Ni-reduced type thick steel plate for low temperature
use, which is excellent in breakage resistant safety like 9% Ni steel even under low-temperature
environment at -165°C or lower. This thick steel plate for low temperature use contains
more than 5.0% and less than 8.0% of Ni and exhibits a yield strength of 590 MPa or
more at normal temperature. Patent Document 3 mentions an improvement in toughness
of a thick steel sheet by reducing a thickness of the steel ingot at the end of rough
rolling to 3 to 8 times a thickness of the product in rough rolling to be applied
to the heated steel ingot. Examples of Patent Document 3 mention that a tensile test
at -165°C is performed using a test piece taken from the direction perpendicular to
the rolling direction to measure the tensile strength TS and the yield strength YS
and to measure the Charpy absorption energy vE
-196 per unit area of fracture surface. This Charpy absorption energy vE
-196 is determined as an average of three test pieces.
[0007] Non-Patent Document 3 mentions that, when a steel containing about 5 to 11% of Ni
is subjected to a two-phase region heat treatment to form a structure in which a small
amount of stable residual austenite is dispersed in tempered martensite, the transition
temperature significantly decreases and the steel exhibits excellent toughness even
at low temperature. The document mentions that this is because the formation of austenite
along the lath boundary causes division of block and packet that become cleavage fracture
surface unit, leading to refining.
[0008] As mentioned above, several techniques for improving the low temperature toughness
of a Ni steel containing about 4.0 to 11% of Ni have been proposed so far. However,
in the documents mentioned above, the toughness at cryogenic temperature of -196°C,
particularly the cryogenic toughness in the C-direction, was not sufficiently studied.
Specifically, the technique for improving the cryogenic toughness in the direction
C has not been studied with respect to a high-strength thick steel plate in which
a base material has a tensile strength TS of 690 to 830 MPa and a yield strength YS
of 590 MPa or more.
[0009] In the documents mentioned above, a brittle fracture rate has not been studied. The
brittle fracture surface rate indicates an area ratio of the brittle fracture surface
generated when a load is applied in a Charpy impact test. At the site where brittle
fracture occurred, energy absorbed by a steel material until the fracture significantly
decreases and the fracture easily proceeds. Therefore, in the technique for improving
the cryogenic toughness, it is also an extremely important requirement to set the
brittle fracture rate at -196°C at 10% or less.
[0010] The present applicant has proposed a high-strength thick steel plate having excellent
cryogenic toughness at - 196°C (particularly, cryogenic toughness in the C-direction)
and a brittle fracture rate suppressed to 10% or less in a Ni steel having a Ni content
of about 5.0 to 7.5% in Patent Document 4. This thick steel plate is characterized
in that the content of Mn-based inclusions having a maximum diameter of more than
0.1 µm existing in the steel is in a range of 0.001 to 0.07% by mass and a fraction
of the residual austenite phase existing at -196°C is in a range of 2.0 to 12.0% by
volume.
Prior Art Document
Patent Document
Non-Patent Document
[0012]
Non-Patent Document 1: Seinosuke Yano, "Influence of α-γ Two-Phase Coexisting Region Heat Treatment on Low-Temperature
Toughness of 6% Ni Steel", JOURNAL OF THE IRON AND STEEL), 59th (1973), Vol. 6, pp.752-763
Non-Patent Document 2: Furuya, "Development of 6% Ni Steel for LNG Tank", CAMP-ISIJ, Vol. 23 (2010), p.1322
Non-Patent Document 3: Tadashi Maki, "Toughening of Steel in Recent Days", Journal of The Japan Institute
of Metals, Vol. 27, No. 8 (1988)
Disclosure of the Invention
Problems to be Solved by the Invention
[0013] In Patent Document 4 proposed previously by the present applicant, the cryogenic
toughness at -196°C (particularly, cryogenic toughness in the C-direction) was evaluated
by the brittle fracture rate at -196°C. However, the inventors have intensively studied
and found it necessary to suppress the brittle fracture rate at -196°C to 10% or less
and to obtain stable toughness when a general-purpose Charpy impact test is performed
at -196°C, in order to further improve the cryogenic toughness at -196°C. Namely,
it has been found that, when a Charpy impact test is performed at -196°C using plural
test pieces, not the average but the minimum value of absorption energy may be set
at 150 J or more.
[0014] The present disclosure has been made in the light of the above circumstances and
an object thereof is to provide a thick steel plate having excellent cryogenic toughness
particularly in the C-direction that the minimum value of absorption energy satisfies
150 J or more, on the assumption that a tensile strength is 690 to 830 MPa, a yield
strength is 590 MPa or more, and a brittle fracture rate is 10% or less when a Charpy
impact test is performed at -196°C in a Ni steel having a Ni. content of 5.50 to 7.5%.
Means for Solving the Problems
[0015] A thick steel plate having excellent cryogenic toughness of the present disclosure,
that could solve the above-mentioned problems, includes, in % by mass: 0.04 to 0.09%
of C, more than 0% and 0.30% or less of Si, 0.50 to 1.10% of Mn, more than 0% and
0.004% or less of P, more than 0% and less than 0.0030% of S, 0.010 to 0.040% of Al,
5.50 to 7.5% of Ni, 0.30 to 0.6% of Cr, more than 0% and 0.20% or less of Mo, and
more than 0% and 0.0055% or less of N, with the balance being iron and inevitable
impurities, wherein a volume fraction v of the residual austenite phase existing at
-196°C is 4.0 to 12%, and a fracture unit configuration parameter M value represented
by the following formula (1) satisfies 2.4 or more when t is a thickness of the thick
steel plate. In the following formula (1), DI is a value calculated by the following
formula (2) and [] represents the content (% by mass) of each element.

[0016] The thick steel plate may further include, in % by mass:
- (a) more than 0% and 0.3% or less of Cu, and/or
- (b) at least one selected from the group consisting of: more than 0% and 0.03% or
less of Nb, more than 0% and 0.025% or less of Ti, and more than 0% and 0.03% or less
of V, as the other element.
Effects of the Invention
[0017] In the present disclosure, while controlling a volume fraction v of a residual austenite
(γ) phase existing at - 196°C to a predetermined range, a fracture unit configuration
parameter M value calculated based on DI calculated from the composition of a thick
steel plate, the volume fraction v, and a thickness t of the thick steel plate is
appropriately adjusted. Therefore, while satisfying the tensile strength of 690 to
830 MPa, the yield strength of 590 MPa or more, and the brittle fracture rate of 10%
or less when a Charpy impact test is performed at -196°C, it is possible to set the
minimum value of absorption energy at 150 J or more. This thick steel plate is excellent
in cryogenic toughness particularly in the C-direction.
Brief Description of the drawings.
[0018] Fig. 1 is a graph showing a relationship between a fracture unit configuration parameter
M value and a brittle fracture rate.
Mode for carrying Out the invention.
[0019] The inventors have intensively studied so as to further improve the cryogenic toughness
at -196°C in the C-direction while ensuring high strength even after proposal of the
technique of Patent Document 4. As a result, the inventors have found that, in order
to satisfy both high strength and cryogenic toughness at -196°C in the C-direction,
like Patent Document 4, it is important to set a volume fraction v of a residual austenite
phase existing at - 196°C at 4.0 to 12%, and a fracture unit configuration parameter
M value calculated based on DI calculated from the composition of a thick steel plate,
the volume fraction v, and a thickness t of the thick steel plate may be controlled
to 2.4 or more, thus completing a thick steel plate of the present disclosure. Particularly,
appropriate control of the fracture unit configuration parameter M value enables suppression
of coarsening of a fracture unit that causes degradation of the toughness, thus realizing
extremely excellent cryogenic toughness.
[0020] As used herein, "excellent cryogenic toughness" means that, when a Charpy impact
test in the C-direction (plate width direction) is performed at -196°C by the method
mentioned in the below-mentioned Examples, a brittle fracture rate of 10% or less
and the minimum value of absorption energy of 150 J or more are satisfied. In the
below-mentioned Examples, a Charpy impact test in the L-direction (rolling direction)
is not performed. However, according to empirical rules, it is considered that the
toughness in the L-direction necessarily becomes satisfactory if the toughness in
the C-direction is satisfactory.
[0021] As used herein, "thick steel plate" means a steel plate having a thickness of about
6 to 50 mm.
[0022] A thick steel plate according to the embodiment of the present invention will be
described below.
[0023] First, the composition of the thick steel plate of the embodiment of the present
invention will be described.
[0024] The thick steel plate of the embodiment of the present invention includes, in % by
mass: 0.04 to 0.09% of C, more than 0% and 0.30% or less of Si, 0.50 to 1.10% of Mn,
more than 0% and 0.004% or less of P, more than 0% and less than 0.0030% of S, 0.010
to 0.040% of Al, 5.50 to 7.5% of Ni, 0.30 to 0.6% of Cr, more than 0% and 0.20% or
less of Mo, and more than 0% and 0.0055% or less of N, as basic components. Hereinafter,
% means % by mass.
[0025] Carbon (C) is an element required to increase the strength and to ensure the amount
of residual γ at -196°C. The C content of less than 0.04% leads to strength poverty.
It is not able to ensure the amount of residual γ at -196°C, thus failing to improve
the cryogenic toughness. Therefore, in the embodiment of the present invention, the
C content is set at 0.04% or more. The C content is preferably 0.045% or more, and
more preferably 0.05% or more. However, the C content of more than 0.09% leads to
excessively high strength, thus degrading the cryogenic toughness. Therefore, in the
embodiment of the present invention, the C content is set at 0.09% or less. The C
content is preferably 0.08% or less, and more preferably 0.07% or less.
[0026] Silicon (Si) is an element serving as a deoxidizing agent. To effectively exert this
effect, the Si content is preferably 0.01% or more. The Si content is more preferably
0.03% or more, and still more preferably 0.05% or more. However, excessive Si content
accelerates the formation of a hard island-shaped martensite phase, thus failing to
improve the cryogenic toughness. Therefore, in the embodiment of the present invention,
the Si content is set at 0.30% or less. The Si content is preferably 0.25% or less,
and more preferably 0.20% or less.
[0027] Manganese (Mn) is an element that stabilizes γ, which is required to ensure the amount
of residual austenite at - 196°C. From such a point of view, the Mn content is set
at 0.50% or more in the embodiment of the present invention. The Mn content is preferably
0.60% or more, and more preferably 0.70% or more. However, excessive Mn content causes
tempering embrittlement, thus failing to improve the cryogenic toughness. Therefore,
in the embodiment of the present invention, the Mn content is set at 1.10% or less.
The Mn content is preferably 1.05% or less, and more preferably 1.00% or less.
[0028] Phosphor (P) is an impurity element that causes grain boundary embrittlement, thus
failing to improve the cryogenic toughness. Therefore, in the embodiment of the present
invention, the P content is set at 0.004% or less. The P content is preferably 0.003%
or less, and more preferably 0.002% or less. The P content is preferably decreased
as much as possible. However, it is industrially difficult to set the P content at
0%.
[0029] Like P, sulfur (S) is an impurity element that causes grain boundary embrittlement.
Excessive S content leads to an increase in brittle fracture rate, thus failing to
improve the cryogenic toughness. Therefore, in the embodiment of the present invention,
the S content is set at less than 0.0030%. The S content is preferably 0.0025% or
less, and more preferably 0.0020% or less. The S content is preferably decreased as
much as possible. However, it is industrially difficult to set the S content at 0%.
[0030] Aluminum (Al) is an element that serves as a deoxidizing agent. Too small Al content
leads to an increase in oxygen concentration in the steel and an increase in amount
of coarse Al-based inclusions, thus failing to improve the cryogenic toughness. Therefore,
in the embodiment of the present invention, the Al content is set at 0.010% or more.
The Al content is preferably 0.015% or more, and more preferably 0.020% or more. Like
Si, excessive Al content accelerates the formation of hard island-shaped martensite
phase, thus failing to improve the cryogenic toughness. Therefore, in the embodiment
of the present invention, the Al content is set at 0.040% or less. The Al content
is preferably 0.035% or less, and more preferably 0.030% or less.
[0031] Nickel (Ni) is an element required to ensure the amount of residual austenite at
-196°C and to improve the cryogenic toughness. Therefore, in the embodiment of the
present invention, the Ni content is set at 5.50% or more. The Ni content is preferably
6.00% or more, and more preferably 6.50% or more. The Ni content is preferably increased
as much as possible. However, excessive Ni content leads to high cost. Therefore,
in the embodiment of the present invention, the Ni content is set at 7.5% or less.
The Ni content is preferably 7.4% or less, and more preferably 7.3% or less.
[0032] Chromium (Cr) is an element required to enhance the hardenability and to ensure the
strength. To exert these effects, the Cr content is set at 0.30% or more in the embodiment
of the present invention. The Cr content is preferably 0.35% or more, and more preferably
0.40% or more. However, excessive Cr content leads to excessively high strength, thus
degrading the cryogenic toughness. Therefore, in the embodiment of the present invention,
the Cr content is set at 0.6% or less. The Cr content is preferably 0.55% or less,
and more preferably 0.50% or less.
[0033] Molybdenum (Mo) is an element that increases the strength and improves the cryogenic
toughness. To effectively exert these actions, the Mo content is preferably 0.01%
or more. The Mo content is more preferably 0.02% or more, and still more preferably
0.03% or more. However, excessive Mo content leads to excessively high strength, thus
degrading the cryogenic toughness. Therefore, in the embodiment of the present invention,
the Mo content is set at 0.20% or less. The Mo content is preferably 0.18% or less,
and more preferably 0.16% or less.
[0034] Nitrogen (N) is an element that degrades the cryogenic toughness due to strain aging.
Therefore, in the embodiment of the present invention, the N content is set at 0.0055%
or less. The N content is preferably 0.0050% or less, and more preferably 0.0045%
or less. The N content is preferably decreased as much as possible. However, it is
industrially difficult to set the N content at 0%.
[0035] The thick steel plate of the embodiment of the present invention includes the above-mentioned
components as basic components, the balance being iron and inevitable impurities.
The inevitable impurities mean components that are mixed due to various factors of
the manufacturing process, including raw materials such as ores and scraps, when a
thick steel plate is industrially produced, the components being permittable as long
as an adverse influence is not exerted on the present disclosure.
[0036] In the embodiment of the present invention, for the purpose of further imparting
properties, it is possible to include the following selective components (at least
one of (a) and (b)):
(a) more than 0% and 0.3% or less of Cu, and
(b) at least one selected from the group consisting of: more than 0% and 0.03% or
less of Nb, more than 0% and 0.025% or less of Ti, and more than 0% and 0.03% or less
of V.
(a) Copper (Cu) is an element that stabilizes γ and contributes to ensure the amount
of residual austenite at - 196°C. To effectively exert these actions, the Cu content
is preferably 0.001% or more. The Cu content is more preferably 0.002% or more, and
still more preferably 0.010% or more. However, excessive Cu content leads to excessively
high strength, thus degrading the cryogenic toughness. Therefore, the Cu content is
preferably set at 0.3% or less in the embodiment of the present invention. The Cu
content is more preferably 0.25% or less, and still more preferably 0.10% or less.
(b) Any of niobium (Nb), titanium (Ti), and vanadium (V) is precipitated as carbonitride
to increase the strength. Nb, Ti, and V may be included alone, or two or more thereof
may be included.
[0037] To effectively exert the above actions, the Nb content is preferably 0.001% or more,
more preferably 0.003% or more, and still more preferably 0.005% or more. The Ti content
is preferably 0.0001% or more, more preferably 0.0005% or more, and still more preferably
0.0010% or more. The V content is preferably 0.0001% or more, more preferably 0.0005%
or more, and still more preferably 0.0010% or more.
[0038] However, excessive content of the above-mentioned elements leads to excessively high
strength, thus degrading the cryogenic toughness. Therefore, in the embodiment of
the present invention, the Nb content is preferably 0.025% or less, more preferably
0.02% or less, and still more preferably 0.01% or less. The Ti content is preferably
0.02% or less, more preferably 0.01% or less, and still more preferably 0.005% or
less. The V content is preferably 0.025% or less, more preferably 0.02% or less, and
still more preferably 0.01% or less.
[0039] The composition of the thick steel plate according to the embodiment of the present
invention has been described above.
[0040] It is necessary that, in the thick steel plate according to the embodiment of the
present invention, a volume fraction v of the residual γ phase existing at -196°C
satisfies a range of 4.0 to 12%. The residual γ existing at -196°C contributes to
an improvement in cryogenic toughness. To exert such action, in the embodiment of
the present invention, the volume fraction of the residual γ phase at-196°C in the
entire metal structure is set at 4.0% or more. The volume fraction is preferably 6.0%
or more, and more preferably 7.0% or more. However, since the residual γ is soft as
compared with a matrix phase (parent phase), excessive amount of residual γ degrades
the yield strength YS. Therefore, in the embodiment of the present invention, the
volume fraction of the residual γ phase at -196°C in the entire metal structure is
set at 12% or less. The volume fraction is preferably 10.0% or less, and more preferably
9.0% or less.
[0041] In the metal structure of the thick steel plate of the embodiment of the present
invention, a volume fraction v of the residual γ phase existing at -196°C is important.
The structure other than the residual γ is not particularly limited as long as the
structure usually exists in the thick steel plate.
[0042] Examples of the structure other than the residual γ include martensite, bainite,
carbides such as cementite, and the like.
[0043] It is necessary that, in the thick steel plate according to the embodiment of the
present invention, a volume fraction v of the residual γ phase at -196°C in the entire
metal structure satisfies the above range, and a fracture unit configuration parameter
M value calculated by the following formula (1) based on DI calculated from the composition
of a thick steel plate, the volume fraction v, and a thickness t (mm) of the thick
steel plate satisfies 2.4 or more.

[0044] In the above formula (1), DI is a value calculated by the following formula (2) and
[] represents the content (% by mass) of each element.

[0045] If the fracture unit configuration parameter M value is less than 2.4, it is not
able to suppress the brittle fracture rate at -196°C to 10% or less. Namely, to improve
the cryogenic toughness by suppressing the brittle fracture rate at -196°C to 10%
or less while ensuring high strength, i.e., tensile strength of 690 to 830 MPa, there
is a need to refine a fracture unit. Non-Patent Document 3 cited as the prior art
mentions that block and packet that become the fracture unit are divided by austenite
formed along the lath boundary, leading to refining. However, according to the method
of dividing by austenite, if a block diameter of a base material structure is large,
the formation site of austenite decreases, and the content of austenite formed during
a two-phase region heat treatment decreases, leading to coarsening of the fracture
unit, thus making it difficult to ensure the desired toughness.
[0046] The block diameter also has a relationship with DI, and the block diameter decreases
as DI increases. Thus, in the embodiment of the present invention, it has been found
that the block diameter can be controlled by adjusting DI calculated based on the
composition of the steel based on a relationship between the volume fraction of the
residual austenite phase at -196°C and the plate thickness.
[0047] The M value is preferably 2.6 or more, more preferably 2.8 or more, and still more
preferably 3.0 or more. The M value is determined based on the composition of a steel
, a volume fraction v of the residual γ phase at -196°C, and a plate thickness t of
the thick steel plate. To increase the M value, the addition of an alloy element involved
in DI and the formation of the residual γ phase is effective. However, from the viewpoint
of cost reduction, the upper limit of the M value is about 24. The M value is more
preferably 17 or less, and still more preferably 15 or less.
[0048] A method for manufacturing a thick steel plate according to the embodiment of the
present invention will be described below.
[0049] The thick steel plate of the embodiment of the present invention is manufactured
by heating a billet obtained by melting in accordance with a conventional method to
the temperature in a range of 1,000 to 1,150°C, and then hot-rolling the billet in
a non-recrystallization temperature region of austenite, and controlling a cumulative
rolling reduction ratio in a temperature region of 830°C or lower to 25% or more and
controlling a finish rolling temperature to 680°C or higher. After finish rolling,
the steel plate thus obtained is acceleratively cooled to a temperature region of
200°C or lower at an average cooling rate of 4°C/second or more. After cooling, the
steel plate is subjected to a tempering treatment by heating to the temperature in
a two-phase region, holding, and then acceleratively cooled to a temperature region
of 200°C or lower at an average cooling rate of 4°C/second or more.
[0050] Description will be made in detail below.
(1) Heating Temperature
[0051] The billet obtained by melting is heated to the temperature in a range of 1,000 to
1,150°C. To improve the cryogenic toughness of a steel material, it is important that
the billet before hot-rolling contains fine austenite grains. Refining of austenite
grains of the billet before hot-rolling ensures the amount of residual γ existing
at -196°C. Therefore, in the embodiment of the present invention, the heating temperature
before hot-rolling of the billet is set at 1,000°C or higher. The heating temperature
is preferably 1,010°C or higher, and more preferably 1,020°C or higher. However, excessively
high heating temperature might lead to coarsening of γ, thus degrading the cryogenic
toughness. Therefore, in the embodiment of the present invention, the heating temperature
is set at 1,150°C or lower. The heating temperature is preferably 1,140°C or lower,
and more preferably 1,130°C or lower.
(2) Hot-rolling
[0052] The billet was heated to the above temperature range, and then hot-rolled in a non-recrystallization
temperature region of austenite, thereby adjusting a cumulative rolling reduction
ratio in a temperature region of 830°C or lower to 25% or more and adjusting a finish
rolling temperature to 680°C or higher. It is possible to refine the structure by
performing hot-rolling in a non-recrystallization temperature region of austenite
thereby adjusting a cumulative rolling reduction ratio in a temperature region of
830°C or lower to preferably 25% or more. The cumulative rolling reduction ratio is
preferably 30% or more, and more preferably 35% or more.
[0053] If the finish rolling temperature is lower than 680°C, a texture might be significantly
developed, thus degrading the cryogenic toughness. Therefore, in the embodiment of
the present invention, the finish rolling temperature is set at 680°C or higher, preferably
685°C or higher, and more preferably 690°C or higher. The upper limit of the finish
rolling temperature is preferably set, for example, at 800°C.
(3) Cooling after Hot-rolling
[0054] After hot-rolling, the thick steel plate is cooled to a temperature region of 200°C
or lower. An average cooling rate during cooling is set at 4°C/second or more. By
setting the average cooling rate to 4°C/second or more, martensite can be formed.
The average cooling rate is preferably 5°C/second or more, and more preferably 6°C/second
or more. The upper limit of the average cooling rate is not particularly limited and
is preferably set, for example, at 50°C/second.
[0055] The finish cooling temperature after completion of the hot-rolling is 200°C or lower.
If the finish cooling temperature after completion of the hot-rolling is higher than
200°C, martensite might be less likely formed, thus reducing the strength. The finish
cooling temperature after completion of the hot-rolling is preferably 150°C or lower,
and more preferably 100°C or lower.
(4) Heating Temperature TL in Two-Phase Region
[0056] After hot-roiling and further cooling to a temperature region of 200°C or lower,
the hot-rolled steel plate is heated to the temperature TL (°C) in a two-phase region
and then held. By heating to the temperature TL in a two-phase region and holding,
the amount of residual γ existing at-196°C can be controlled in a predetermined range.
[0057] The temperature TL in a two-phase region is the temperature in a range of A
c1 point or higher and A
c3 point or lower. The heating temperature is more preferably A
c1 point + 60°C or higher, and more preferably A
c3 point - 10°C or lower. Since the temperature of A
c1 point of the thick steel plate with the composition define in the present disclosure
is about 600°C and the temperature of A
c3 point is about 750°C, the heating temperature TL in a two-phase region may be controlled
in a range of 600 to 750°C. The heating temperature TL in a two-phase region is more
preferably 660°C or higher, and still more preferably 740°C or lower.
[0059] In the above formulas, [] represents the content (% by mass) of an alloy element
in the steel. In the embodiment of the present invention, As and W are not included
as the components in the steel, so that each content of [As] and [W] is 0% in the
above formula.
(5) Retention Time tL in Two-Phase Region
[0060] The retention time tL (minute) in a two-phase region is set in a range of 15 to 40
minutes. If the retention time tL is less than 15 minutes, the concentration of the
alloy element to the γ phase does not sufficiently proceed, thus decreasing the strength.
The retention time tL is preferably 20 minutes or more, and more preferably 25 minutes
or more. However, if the retention time tL is more than 40 minutes, a α phase is annealed,
thus reducing the strength. The retention time tL is preferably 35 minutes or less,
and more preferably 30 minutes or less.
[0061] After heating in a two-phase region and holding, the steel plate is cooled to 200°C
or lower. The average cooling rate during cooling is set at 4°C/second or more to
quench. If the average cooling rate is less than 4°C/second, austenite might not partially
undergo martensite transformation, thus causing reduction in strength and/or insufficient
amount of residual γ. The average cooling rate is preferably 5°C/second or more, and
more preferably 6°C/second or more.
(6) Tempering Temperature T3
[0062] After heating in two-phase region and holding, the steel plate is cooled to 200°C
or lower and then tempered at the temperature of 550 to 630°C. The strength can be
adjusted by tempering martensite formed by quenching. It is also possible to improve
the toughness by tempering. If the tempering temperature T3 is higher than 630°C,
α phase in which an alloy element is not concentrated might not undergo reverse transformation,
thus failing to obtain the desired residual γ phase, in addition to reduction in strength.
Therefore, in the embodiment of the present invention, the tempering temperature T3
is set at 630°C or lower. The tempering temperature T3 is preferably 620°C or lower,
and more preferably 610°C or lower. However, if the tempering temperature is lower
than 550°C, it becomes difficult to ensure the amount of residual γ. Therefore, the
lower limit of the tempering temperature is set at 550°C or higher. The tempering
temperature is preferably 560°C or higher, and more preferably 570°C or higher.
(7) Tempering Time t3
[0063] The tempering time t3 (minute) is set at 15 minutes or more. If t3 is less than 15
minutes, reverse transformation of α phase in which an alloy element is concentrated
does not sufficiently proceeds, thus failing to obtain the desired residual γ phase.
The upper limit of the retention time is not particularly limited and is preferably
40 minutes from the viewpoint of the productivity. The tempering time t3 is more preferably
30 minutes or less.
[0064] The thus manufactured thick steel plate according to the embodiment of the present
invention has high toughness that can withstand cryogenic temperature of -196°C, in
addition to high strength, and can be suitably used as a material for a storage tank
of a liquefied natural gas. Namely, the thick steel plate according to the embodiment
of the present invention has high strength, i.e., a tensile strength of 690 to 830
MPa and a yield strength of 590 MPa or more, and exhibits a brittle fracture rate
of 10% or less when a Charpy impact test is performed at -196°C and satisfies the
minimum value of absorption energy of 150 J or more, thus is excellent in cryogenic
toughness. Particularly, since the minimum value of absorption energy of 150 J or
more can be ensured, it is possible to ensure the minimum quality and the safety of
the actual tank can be further enhanced.
[0065] The present disclosure will be more specifically described by way of Examples. It
is to be understood that the present disclosure is not limited to the following Examples,
and various design variations made in accordance with the purports mentioned hereinbefore
and hereinafter are also included in the technical scope of the present disclosure.
Examples
[0066] A billet was manufactured by melting a steel containing components shown in Table
1-1 or Table 1-2 shown below, with the balance being iron and inevitable impurities,
followed by casting. In Table 1-1 or Table 1-2 shown below, DI calculated based on
the above formula (2), A
c1 point calculated based on the above formula (3), and A
c3 point calculated based on the above formula (4) are collectively shown.
[0067] The billet thus obtained was heated to a heating temperature shown in Table 2-1 or
Table 2-2 and then rolled in a non-recrystallization temperature region. A cumulative
rolling reduction ratio in a temperature region of 830°C or lower are shown in Table
2-1 or Table 2-2. A finish rolling temperature (FRT) is shown in Table 2-1 or Table
2-2.
[0068] After finish rolling, a thick steel plate having the plate thickness shown in Table
2-1 or Table 2-2 was manufactured by setting an average cooling rate in a region from
a start cooling temperature (SCT) to a finish cooling temperature (FCT) shown in Table
2-1 or Table 2-2 at 4°C/second or more.
[0069] The thick steel plate thus obtained was heated to a two-phase region heating temperature
TL shown in Table 2-1 or Table 2-2 and then held at the temperature TL for a time
tL shown in Table 2-1 or Table 2-2. In Table 2-1 and Table 2-2, the temperature of
A
c1 point and the temperature of A
c3 point shown in Table 1-1 and Table 1-2 are shown as a reference value.
[0070] After holding, the thick steel plate was cooled to the temperature of 200°C or lower
at an average cooling rate of 4°C/second or more.
[0071] After performing a tempering treatment, the thick steel plate was air-cooled to room
temperature. In Table 2-1 or Table 2-2, the tempering temperature T3 and the tempering
time t3 are shown.
[0072] With respect to the thick steel plate thus obtained, a volume fraction of the residual
γ phase existing at -196°C was measured. Namely, a test piece having a size of 10
mm x 10 mm x 55 mm was taken so as to include the steel of the portion at the t/4
position where t is a plate thickness of the thick steel plate, and then held at the
temperature (-196°C) of liquid nitrogen for 5 minutes. Thereafter, the test piece
was ground and polished to expose the t/4 position of the thickness of the steel sheet
on the surface of the test piece after polishing. X-ray diffraction measurement was
performed by a sample horizontal type strong X-ray diffractometer (RINT-TTRIII) manufactured
by Rigaku Corporation using a Co radiation source. Then, with respect to peaks of
each lattice plane of (110), (200), and (211) of the ferrite phase as well as peaks
of each lattice plane of (111), (200), (220), and (311) of the residual γ phase, the
integrated intensity of each peak was calculated. The volume fraction of the residual
γ phase (%) was calculated from a ratio of the sum of integral intensities of each
peak of the ferrite phase to the sum of integral intensities of each peak of the residual
γ phase, and a sensitivity coefficient of "three lattice planes of the ferrite phase
and four lattice planes of the austenite phase" determined by simulation. The results
are shown in Table 2-1 or Table 2-2.
[0073] In Table 2-1 or Table 2-2, the fracture unit configuration parameter M value calculated
based on the above formula (1) is collectively shown.
[0074] Next, with respect to the thick steel plate thus obtained,
- (a) mechanical properties (tensile strength TS, yield strength YS), and
- (b) cryogenic temperature toughness (absorption energy and brittle fracture rate,
when a Charpy impact test in the C-direction was performed at -196°C) were evaluated.
(a) Mechanical Properties (Tensile Strength TS, Yield Strength YS)
[0075] Regarding a thick steel plate having a plate thickness t of more than 20 mm where
t is a thickness of the thick steel plate, JIS Z2241 No. 4 specimens were taken from
the t/4 position in parallel with the C-direction. Regarding a thick steel plate having
a plate thickness t of 20 mm or less, JIS Z2241 No. 5 specimens were taken from the
t/4 position in parallel with the C-direction. In accordance with the method defined
in JIS Z2241, a tensile test was performed to measure the tensile strength TS and
the yield strength YS. The measurement results are shown in Table 2-1 and Table 2-2.
[0076] The case where the tensile strength TS is 690 MPa or more and 830 MPa or less and
the yield strength YS is 590 MPa or more was rated "pass" and evaluated as high strength.
Meanwhile, the case where the tensile strength TS is less than 690 MPa or the yield
strength YS is less than 590 MPa was rated "fail" and evaluated as low strength. The
case where the tensile strength TS is more than 830 MPa even if the yield strength
is 590 MPa or more was rated "fail" because of excessively high strength.
(b) Cryogenic Toughness
[0077] Regarding a thick steel plate having a plate thickness t of more than 10 mm where
t is a plate thickness of the thick steel plate, three JIS Z2242 V-notch test pieces
were taken from the t/4 position in parallel with the C-direction. Regarding a thick
steel plate having a plate thickness t of 10 mm or less, three sub-sized Charpy impact
test pieces were taken. In accordance with the method defined in JIS Z2242, a Charpy
impact test was performed at -196°C to measure the absorption energy (J). Among the
results of three test pieces, the lowest value was employed as the absorption energy
vE
-196 at -196°C.
[0078] Regarding the test piece in which the absorption energy exhibited the lowest value,
a brittle fracture rate (%) was measured in accordance with JIS Z2242. According to
empirical rules in which there is a correlation between the absorption energy and
the brittle fracture rate, and the brittle fracture rate of the test pieces increases
as the absorption energy decreases, the brittle fracture rate of the test piece which
exhibited the lowest value of the absorption energy among three test pieces was employed
as a representative value.
[0079] Note that the absorption energy of the sub-sized Charpy impact test piece is converted
so as to be corresponded to the absorption energy of the full-sized Charpy impact
test piece.
[0080] The case where the minimum value of absorption energy vE
-196 measured at -196°C is 150 J or more and the brittle fracture rate is 10% or less
was rated "pass" and evaluated as excellent cryogenic toughness. Meanwhile, the case
where the minimum value of absorption energy vE
-196 measured at-196°C is less than 150 J or the brittle fracture rate is more than 10%
was rated "fail".
[0081] A relationship between the fracture unit configuration parameter M value and the
brittle fracture rate is shown in Fig. 1. In Fig. 1, only the example in which the
composition satisfies the requirements defined in the present disclosure was plotted.
Namely, the symbol ◇ in Fig. 1 indicates the results of Nos. 1 to 15 shown in Table
2-1, and the symbol ■ in Fig. 1 indicates the results of Nos. 16 to 19 and 32 shown
in Table 2-2.
[0082] Consideration can be made as follows based on Table 2-1, Table 2-2, and Fig. 1 shown
below.
[0083] Nos. 1 to 15 in Table 2-1 are examples which satisfy the requirements defined in
the present disclosure. As shown in Table 2-1, each sample exhibits the tensile strength
TS of 690 to 830 MPa and the yield strength YS of 590 MPa or more and has high strength.
Moreover, when the absorption energy of three test pieces was measured by a Charpy
impact test at -196°C, the minimum value of absorption energy vE
-196 was 150 J or more, and the brittle fracture rate of the test piece exhibited the
smallest absorption energy is 10% or less, and the cryogenic toughness is also excellent.
[0084] Meanwhile, Nos. 16 to 32 in Table 2-2 are examples which do not satisfy any of the
requirements defined in the present disclosure. Therefore, as shown in Table 2-2,
it is not able to satisfy both the strength and the cryogenic toughness.
[0085] Namely, Nos. 16 and 17 exhibited low minimum value of absorption energy vE
-196 measured at -196°C because the fracture unit configuration parameter M value is less
than 2.4, leading to an increase in brittle fracture rate, thus failing to improve
the cryogenic toughness.
[0086] Regarding No. 18, it was not able to ensure the amount of residual γ existing at
-196°C because of short heating time tL in a two-phase region, and therefore the fracture
unit configuration parameter M value was less than 2.4. As a result, the brittle fracture
rate increased, thus failing to improve the cryogenic toughness.
[0087] Regarding No. 19, it was not able to ensure the amount of residual austenite required
to satisfy the M value because of low tempering temperature T. As a result, the brittle
fracture rate increased, thus failing to improve the cryogenic toughness.
[0088] No. 20 is the example which has high C content, high Si content, and high Mn content,
and also has low Cr content. It was not able to ensure the amount of residual γ existing
at -196°C and the fracture unit configuration parameter M value was less than 2.4,
thus failing to improve the cryogenic toughness. Since the amount of martensite increased,
the tensile strength TS excessively increased.
[0089] No. 21 is the example which has high Al content, high Cr content, and high Mo content,
and high content of V which is a selective component, and also has low C content and
low Ni content. As a result, the tensile strength TS was low, failing to ensure the
amount of residual austenite at -196°C, thus failing to improve the cryogenic toughness.
[0090] No. 22 is the example which has high Si content, thus failing to improve the cryogenic
toughness. It is also the example which includes no Cr and has high V content, and
the tensile strength TS excessively increased, thus failing to improve the cryogenic
toughness.
[0091] No. 23 is the sample which has high Mn content, high P content, and high Mo content,
and also include no Cr, and the tempering temperature T3 was less than 550°C, thus
failing to ensure the amount of residual γ existing at -196°C. As a result, the fracture
unit configuration parameter M value was less than 2.4, thus failing to improve the
cryogenic toughness.
[0092] No. 24 is the example which has low Mn content, high P content, and high Cr content,
and also includes no Mo, thus failing to ensure the amount of residual γ at -196°C.
As a result, it was not able to improve the cryogenic toughness.
[0093] No. 25 is the example which has high S content, thus failing to improve the cryogenic
toughness. It is also the example which has low Cr content and high content of Cu
which is a selective component. As a result, the tensile strength TS excessively increased,
thus degrading the cryogenic toughness.
[0094] No. 26 is the sample which has high Mn content and high Al content, and also include
no Mo, thus failing to improve the cryogenic toughness. Because of high Nb content,
the tensile strength TS excessively increased, thus degrading the cryogenic toughness.
[0095] No. 27 is the example which has low Ni content, and also include neither Cr nor Mo,
thus failing to ensure the amount of residual γ at -196°C. As a result, the brittle
fracture rate increases, thus failing to improve the cryogenic toughness.
[0096] No. 28 is the example which has low Ni content and high Cu content, and therefore
the brittle fracture rate increased, thus failing to improve the cryogenic toughness.
It is also the example which has low Cr content. As a result, the yield strength YS
decreased, thus failing to increase the strength.
[0097] No. 29 is the example which has high Cr content and high Ti content, and the tensile
strength TS excessively increased, thus degrading the cryogenic toughness. Because
of high S content, the brittle fracture rate increased, thus failing to improve the
cryogenic toughness.
[0098] No. 30 is the example which has high N content, and also has low Al content and low
Cr content. As a result, the brittle fracture rate increased, thus failing to improve
the cryogenic toughness.
[0099] No. 31 is the sample which has high Mo content. As a result, the tensile strength
TS excessively increased, thus failing to improve the cryogenic toughness.
[0100] Regarding No. 32, because of short tempering t3, it was not able to ensure the desired
amount of residual austenite and to satisfy the M value in accordance with that, and
therefore the brittle fracture rate increased, thus failing to improve the cryogenic
toughness.
[Table 1-1]
Steel No. |
Composition (% by mass) |
DI |
Ac1 |
Ac3 (°C) |
C |
Si |
Mn |
P |
S |
Al |
Ni |
N |
Cu |
Cr |
Mo |
Ti |
Nb |
V |
1 |
0.06 |
0.11 |
0.89 |
< 0.004 |
0.0005 |
0.030 |
7.23 |
0.0027 |
0.017 |
0.50 |
0.07 |
0.001 |
- |
- |
3.50 |
603 |
758 |
2 |
0.04 |
0.05 |
0.79 |
< 0.004 |
0.0009 |
0.026 |
7.12 |
0.0043 |
0.019 |
0.45 |
0.03 |
0.001 |
- |
0.001 |
2.13 |
603 |
764 |
3 |
0.05 |
0.05 |
0.80 |
< 0.004 |
0.0010 |
0.026 |
7.24 |
0.0042 |
0.017 |
0.45 |
0.05 |
0.001 |
- |
0.001 |
2.56 |
601 |
758 |
4 |
0.06 |
0.08 |
1.02 |
< 0.004 |
0.0020 |
0.028 |
7.24 |
0.0038 |
- |
0.38 |
0.12 |
- |
- |
- |
3.73 |
598 |
758 |
5 |
0.09 |
0.05 |
0.87 |
< 0.004 |
0.0020 |
0.020 |
6.15 |
0.0031 |
0.210 |
0.36 |
0.05 |
- |
- |
- |
3.13 |
617 |
759 |
6 |
0.07 |
0.29 |
0.54 |
< 0.004 |
0.0005 |
0.038 |
7.00 |
0.0027 |
- |
0.32 |
0.03 |
- |
0.009 |
0.008 |
2.15 |
613 |
765 |
7 |
0.04 |
0.05 |
0.75 |
< 0.004 |
0.0028 |
0.010 |
7.30 |
0.0027 |
- |
0.57 |
0.08 |
- |
- |
- |
2.67 |
603 |
763 |
8 |
0.05 |
0.05 |
0.80 |
< 0.004 |
0.0010 |
0.026 |
7.24 |
0.0042 |
0.017 |
0.45 |
0.05 |
- |
- |
- |
2.56 |
601 |
758 |
9 |
0.05 |
0.05 |
0.80 |
< 0.004 |
0.0010 |
0.026 |
7.24 |
0.0042 |
0.017 |
0.45 |
0.05 |
- |
- |
- |
2.56 |
601 |
758 |
10 |
0.05 |
0.05 |
0.78 |
< 0.004 |
0.0010 |
0.026 |
6.90 |
0.0042 |
0.017 |
0.42 |
0.04 |
0.001 |
- |
0.001 |
2.29 |
607 |
763 |
11 |
0.05 |
0.05 |
0.82 |
< 0.004 |
0.0010 |
0.027 |
7.25 |
0.0041 |
0.017 |
0.44 |
0.05 |
- |
- |
- |
2.58 |
601 |
758 |
12 |
0.05 |
0.01 |
0.85 |
< 0.004 |
0.0020 |
0.010 |
7.10 |
0.0034 |
0.002 |
0.44 |
0.05 |
- |
- |
- |
2.53 |
602 |
759 |
13 |
0.06 |
0.05 |
1.00 |
< 0.004 |
0.0005 |
0.030 |
5.54 |
0.0030 |
- |
0.44 |
0.11 |
- |
- |
- |
3.13 |
628 |
782 |
14 |
0.05 |
0.06 |
0.82 |
< 0.004 |
0.0005 |
0.030 |
7.34 |
0.0033 |
- |
0.44 |
0.05 |
0.015 |
- |
- |
2.59 |
599 |
757 |
15 |
0.04 |
0.06 |
0.81 |
< 0.004 |
0.0005 |
0.025 |
7.32 |
0.0033 |
- |
0.35 |
0.04 |
0.014 |
0.019 |
- |
2.01 |
598 |
762 |
[Table 1-2]
Steel No. |
Composition (% by mass) |
DI |
Ac1 (°C) |
Ac3 |
C |
Si |
Mn |
P |
S |
Al |
Ni |
N |
Cu |
Cr |
Mo |
Ti |
Nb |
V |
16 |
0.05 |
0.05 |
0.80 |
< 0.004 |
0.0010 |
0.026 |
7.24 |
0.0042 |
0.017 |
0.45 |
0.05 |
- |
- |
- |
2.56 |
601 |
758 |
17 |
0.05 |
0.05 |
0.78 |
< 0.004 |
0.0005 |
0.030 |
7.22 |
0.0030 |
- |
0.43 |
0.05 |
- |
- |
- |
2.44 |
601 |
759 |
18 |
0.05 |
0.05 |
0.81 |
< 0.004 |
0.0010 |
0.030 |
7.10 |
0.0027 |
0.019 |
0.44 |
0.05 |
- |
- |
- |
2.52 |
603 |
760 |
19 |
0.05 |
0.24 |
0.53 |
< 0.004 |
0.0010 |
0.028 |
5.66 |
0.0025 |
- |
0.35 |
0.19 |
- |
- |
- |
2.22 |
635 |
795 |
20 |
0.10 |
0.42 |
1.12 |
< 0.004 |
0.0010 |
0.031 |
6.25 |
0.0032 |
- |
0.20 |
0.12 |
- |
- |
- |
4.49 |
621 |
773 |
21 |
0.01 |
0.08 |
1.05 |
< 0.004 |
0.0010 |
0.052 |
4.80 |
0.0045 |
- |
0.83 |
0.46 |
- |
- |
0.220 |
4.37 |
647 |
858 |
22 |
0.05 |
0.32 |
0.82 |
< 0.004 |
0.0010 |
0.015 |
5.83 |
0.0029 |
- |
- |
0.15 |
- |
- |
0.520 |
3.21 |
625 |
849 |
23 |
0.04 |
0.06 |
1.33 |
0.005 |
0.0010 |
0.030 |
6.24 |
0.0032 |
- |
- |
0.45 |
- |
- |
- |
3.17 |
605 |
791 |
24 |
0.05 |
0.08 |
0.48 |
0.005 |
0.0010 |
0.032 |
5.79 |
0.0038 |
- |
0.62 |
- |
0.015 |
- |
- |
1.62 |
633 |
780 |
25 |
0.05 |
0.08 |
0.79 |
< 0.004 |
0.0040 |
0.037 |
6.49 |
0.0032 |
1.080 |
0.23 |
0.16 |
- |
- |
- |
3.20 |
611 |
775 |
26 |
0.04 |
0.10 |
1.34 |
< 0.004 |
0.0010 |
0.045 |
6.25 |
0.0030 |
- |
0.59 |
- |
- |
0.104 |
- |
3.17 |
616 |
779 |
27 |
0.05 |
0.09 |
0.88 |
< 0.004 |
0.0010 |
0.032 |
5.45 |
0.0035 |
- |
- |
- |
- |
- |
- |
1.02 |
624 |
786 |
28 |
0.05 |
0.06 |
0.96 |
< 0.004 |
0.0020 |
0.032 |
5.45 |
0.0040 |
0.500 |
0.29 |
0.18 |
- |
- |
- |
3.13 |
627 |
790 |
29 |
0.05 |
0.12 |
1.05 |
< 0.004 |
0.0030 |
0.028 |
6.47 |
0.0036 |
- |
0.66 |
- |
0.027 |
- |
- |
3.23 |
617 |
772 |
30 |
0.08 |
0.12 |
0.88 |
< 0.004 |
0.0010 |
0.004 |
6.40 |
0.0107 |
- |
0.25 |
0.15 |
- |
0.016 |
- |
3.26 |
613 |
765 |
31 |
0.05 |
0.20 |
0.90 |
< 0.004 |
0.0010 |
0.035 |
6.04 |
0.0033 |
- |
0.31 |
0.22 |
- |
- |
- |
3.29 |
622 |
789 |
32 |
0.05 |
0.10 |
0.81 |
< 0.004 |
0.0005 |
0.029 |
7.25 |
0.0030 |
- |
0.44 |
0.05 |
- |
- |
- |
2.63 |
602 |
760 |
[Table 2-1]
Steel No. |
Plate Thickness (mm) |
Heating temperature (°C) |
Rolling reduction ratio in non-recrystallization region (%) |
FRT (°C) |
SCT (°C) |
FCT (°C) |
Ac1 (°C) |
Ac3 (°C) |
TL (°C) |
tL (min.) |
T3 (°C) |
t3 (min.) |
Cooling method |
D1 |
Amount of residual γ (%) |
Fracture unit configuration parameter M |
TS (MPa) |
YS (MPa) |
vE. 196 (J) |
Brittle fracture surface rate (%) |
1 |
40 |
1,050 |
66 |
699 |
647 |
Room temperature |
603 |
758 |
680 |
15 |
580 |
15 |
Air Cooling |
3.50 |
7.6 |
5.05 |
749 |
690 |
192 |
5 |
2 |
40 |
1,050 |
66 |
702 |
650 |
Room temperature |
603 |
764 |
680 |
15 |
580 |
15 |
Air cooling |
2.13 |
7.1 |
2.68 |
701 |
615 |
198 |
0 |
3 |
50 |
1,050 |
66 |
699 |
650 |
Room temperature |
601 |
758 |
680 |
15 |
580 |
15 |
Air cooling |
2.56 |
7.8 |
3.12 |
731 |
616 |
219 |
0 |
4 |
25 |
1,100 |
67 |
780 |
650 |
<200 |
598 |
758 |
710 |
15 |
570 |
40 |
Air cooling |
3.73 |
10.7 |
17.08 |
751 |
615 |
239 |
0 |
5 |
25 |
1,100 |
67 |
700 |
650 |
< 200 |
617 |
759 |
620 |
30 |
560 |
20 |
Air cooling |
3.13 |
8.5 |
9.05 |
792 |
705 |
220 |
0 |
6 |
25 |
1,050 |
25 |
700 |
650 |
Room temperature |
613 |
765 |
700 |
15 |
600 |
15 |
Air cooling |
2.15 |
6.9 |
4.09 |
829 |
741 |
156 |
10 |
7 |
25 |
1,050 |
25 |
700 |
650 |
Room temperature |
603 |
763 |
700 |
15 |
600 |
15 |
Air cooling |
2.67 |
6.7 |
4.79 |
801 |
736 |
152 |
10 |
8 |
25 |
1,050 |
67 |
699 |
649 |
Room temperature |
601 |
758 |
680 |
15 |
560 |
15 |
Air cooling |
2.56 |
6.4 |
4.19 |
753 |
680 |
212 |
0 |
9 |
12 |
1,100 |
43 |
702 |
649 |
Room temperature |
601 |
758 |
680 |
15 |
580 |
15 |
Air cooling |
2.56 |
6.5 |
9.01 |
737 |
683 |
221 |
5 |
10 |
10 |
1,100 |
43 |
700 |
650 |
Room temperature |
607 |
763 |
680 |
15 |
580 |
15 |
Air cooling |
2.29 |
7.2 |
11.87 |
710 |
649 |
220 |
0 |
11 |
10 |
1,100 |
43 |
700 |
650 |
Room temperature |
601 |
758 |
680 |
15 |
600 |
15 |
Air cooling |
2.58 |
4.8 |
5.94 |
724 |
647 |
236 |
0 |
12 |
10 |
1,100 |
44 |
700 |
649 |
Room temperature |
602 |
759 |
680 |
15 |
580 |
15 |
Air cooling |
2.53 |
5.3 |
7.11 |
737 |
673 |
165 |
5 |
13 |
25 |
1,100 |
66 |
720 |
650 |
Room temperature |
628 |
782 |
700 |
15 |
600 |
15 |
Air cooling |
3.13 |
6.4 |
5.12 |
745 |
689 |
188 |
10 |
14 |
25 |
1,100 |
66 |
720 |
650 |
Room temperature |
599 |
757 |
700 |
15 |
600 |
15 |
Air cooling |
2.59 |
10.8 |
12.07 |
736 |
782 |
216 |
0 |
15 |
25 |
1,100 |
66 |
720 |
650 |
Room temperature |
598 |
762 |
700 |
15 |
600 |
15 |
Air cooling |
2.01 |
8.5 |
5.80 |
783 |
804 |
208 |
0 |
[Table 2-2]
Steel No. |
Plate Thickness (mm) |
Heating temperature (°C) |
Rolling reduction ratio in non-recrystallization region (%) |
FRT (°C) |
SCT (°C) |
FCT (°C) |
Ac1 (°C) |
Ac3 (°C) |
TL ("C) |
tL (min.) |
T3 (°C) |
t3 (min.) |
Cooling method |
DI |
Amount of residual γ (%) |
Fracture unit configuration parameter M |
TS (MPa) |
YS (MPa) |
vE. 196 (J) |
Brittle fracture surface rate (%) |
16 |
25 |
1,050 |
46 |
700 |
650 |
Room temperature |
601 |
758 |
640 |
15 |
580 |
15 |
Air cooling |
2.56 |
4.5 |
2.04 |
791 |
685 |
108 |
30 |
17 |
50 |
1,050 |
66 |
700 |
650 |
Room temperature |
601 |
758 |
680 |
15 |
550 |
15 |
Air cooling |
2.56 |
4.1 |
0.81 |
654 |
746 |
148 |
20 |
18 |
50 |
1,050 |
66 |
700 |
649 |
Room temperature |
603 |
760 |
680 |
5 |
580 |
15 |
Air cooling |
2.52 |
3.9 |
0.77 |
746 |
604 |
157 |
20 |
19 |
25 |
1,100 |
67 |
780 |
650 |
Room temperature |
635 |
795 |
720 |
15 |
540 |
20 |
Air cooling |
2.22 |
2.0 |
0.36 |
735 |
719 |
118 |
62 |
20 |
25 |
1,100 |
67 |
700 |
650 |
<200 |
621 |
773 |
770 |
30 |
550 |
30 |
Air cooling |
4.49 |
0.8 |
0.11 |
831 |
773 |
173 |
30 |
21 |
25 |
1,100 |
67 |
700 |
650 |
<200 |
647 |
858 |
660 |
30 |
550 |
25 |
Air cooling |
4.37 |
0.3 |
0.02 |
687 |
623 |
119 |
50 |
22 |
25 |
1,100 |
67 |
700 |
650 |
<200 |
625 |
849 |
640 |
30 |
550 |
35 |
Air cooling |
3.21 |
7.7 |
7.61 |
894 |
788 |
190 |
21 |
23 |
25 |
1,100 |
67 |
700 |
650 |
<200 |
605 |
791 |
630 |
30 |
500 |
25 |
Air cooling |
3.17 |
1.5 |
0.29 |
767 |
713 |
176 |
29 |
24 |
25 |
1,100 |
67 |
700 |
650 |
<200 |
633 |
780 |
650 |
30 |
550 |
20 |
Air cooling |
1.62 |
1.2 |
0.09 |
723 |
672 |
161 |
34 |
25 |
25 |
1,100 |
67 |
700 |
650 |
<200 |
611 |
775 |
620 |
30 |
550 |
20 |
Air cooling |
3.20 |
6.8 |
5.92 |
900 |
803 |
129 |
47 |
26 |
25 |
1,100 |
67 |
700 |
650 |
<200 |
616 |
779 |
630 |
30 |
550 |
40 |
Air cooling |
3.17 |
12.0 |
18.26 |
907 |
775 |
107 |
55 |
27 |
25 |
1,100 |
67 |
700 |
650 |
<200 |
624 |
786 |
650 |
30 |
550 |
20 |
Air cooling |
1.02 |
1.8 |
0.13 |
705 |
656 |
189 |
23 |
28 |
25 |
1,100 |
67 |
700 |
650 |
<200 |
627 |
790 |
630 |
30 |
550 |
65 |
Air cooling |
3.13 |
5.9 |
4.36 |
712 |
588 |
217 |
14 |
29 |
25 |
1,100 |
67 |
700 |
650 |
<200 |
617 |
772 |
620 |
30 |
550 |
15 |
Air cooling |
3.23 |
6.5 |
5.46 |
902 |
817 |
167 |
24 |
30 |
25 |
1,100 |
67 |
700 |
650 |
<200 |
613 |
765 |
620 |
30 |
550 |
40 |
Air cooling |
3.26 |
12.0 |
18.78 |
766 |
711 |
156 |
35 |
31 |
25 |
1,100 |
67 |
700 |
650 |
<200 |
622 |
789 |
630 |
30 |
550 |
20 |
Air cooling |
3.29 |
6.5 |
5.56 |
895 |
809 |
181 |
25 |
32 |
20 |
1,050 |
66 |
720 |
650 |
Room temperature |
602 |
760 |
680 |
15 |
580 |
5 |
Air cooling |
2.63 |
3.7 |
1.79 |
756 |
707 |
169 |
15 |
[0101] The present application claims priority to Japanese Patent Application No.
2015-247748 filed on December 18, 2015, the disclosure of which is incorporated herein by reference in its entirety.