TECHNICAL FIELD
[0001] The present invention concerns a king pin coupling and a king pin locking device.
The king pin coupling is used for locking a king pin of a semitrailer in position
on a railway wagon.
BACKGROUND
[0002] It is well known to provide railway wagons for receiving and carrying semitrailers.
By placing a semitrailer, normally intended for road transport, on a railway wagon
for transportation on the railway, a more efficient and environmentally friendly transportation
is achieved compared to road transport. The railway is normally used for long distances.
A railway wagon of this type is disclosed in
WO2010/120236A1.
[0003] In such railway wagons configured to receive and carry semitrailers, it is important
to keep the semitrailer safely on the railway wagon by securing the semitrailer in
relation to the railway wagon. At its front end, the semitrailer has a downwardly
projecting king pin which is received and locked in a locking device mounted to the
railway wagon.
[0004] Examples of devices for locking a semi-trailer to a railway wagon are disclosed for
instance in
DE102009015775A1. However, these known king pin locking devices suffer from certain disadvantages.
The known king pin coupling is limited in use since the king pin of the semitrailer
has to be quite precisely positioned longitudinally in relation to the railway wagon.
This is a drawback in particular since semitrailers oftentimes are loaded on the railway
wagon in a quite rough manner by the towing truck. Another drawback is that the known
king ping coupling is of complicated structure involving a plurality of components,
which adds on costs.
SUMMARY
[0005] An object of the present invention is to provide a novel king pin coupling and a
novel king pin locking device which is improved over prior art. This object and other
objects, which will appear from the following detailed description, have now been
achieved by the technique set forth in the appended independent claims; preferred
embodiments being defined in the dependent claims.
[0006] By these inventive arrangements, a more or less automatic way of locking and unlocking
a semitrailer to a railway wagon is achieved. Thanks to the automatic locking and
unlocking of the king ping of the semitrailer, the time for loading and unloading
the semitrailer from the railway wagon can be reduced. At the same time, the locking
of the semitrailer is safe.
[0007] In a first aspect, a king pin coupling is provided for locking a king pin of a semitrailer
to a railway wagon. The king pin coupling is mounted to the railway wagon and it comprises
a slide having an aperture configured to receive the king pin. The slide is movable
- preferably in a continuously movement - back and forth. The king pin coupling further
comprises a locking assembly arranged on the slide. The locking assembly defines an
open state and a closed state, wherein pivotable locking jaws of the locking assembly
in the closed state are configured to grip and lock the king pin in the aperture of
the slide.
[0008] In a second aspect, a king pin locking device is provided for locking a semitrailer
to a railway wagon. The king pin locking device comprises a base portion and a top
portion connected to the base portion. The top portion is vertically movable relative
the base portion. Furthermore, the top portion comprises an open space in which a
king pin of a semitrailer can be received. The king pin locking device further comprises
a king pin coupling having a slide arranged in the open space of the top portion.
The slide has an aperture configured to receive the king pin, and it is movable in
a longitudinal direction of the open space - preferably in a continuous movement -
back and forth. A locking assembly is arranged on the slide, and it defines an open
state and a closed state, wherein locking jaws of the locking assembly in the closed
state are configured to grip and lock the king pin in the aperture of the slide.
[0009] In a third aspect, there is provided a method for locking a king pin of a semitrailer
to a railway wagon, comprising the following steps:
- positioning the king pin of said semitrailer above a king pin locking device,
- raising a top portion of said king pin locking device vertically until an indicating
element of said top portion sends a stop signal to a vertical drive assembly, and
- moving a king pin coupling towards said king pin until an indicator of said king pin
coupling sends a stop signal to a longitudinal drive assembly.
[0010] Several advantages can be achieved by the inventive concept, some of which are set
forth below:
- Automatic height and longitudinal adjustments when securing a king pin to e.g. a transporting
railway wagon.
- Large tolerance as regards incorrect positioning of the semitrailer laterally and
longitudinally, respectively.
- Secure coupling to the railway wagon.
- Possibility to release the king pin from the coupling in order to lift the semitrailer
vertically.
- Indication that all locks are secured.
- Improved security in terms of shock absorbers and the like which can be connected
to the brake system.
[0011] Further objects and advantages of the present invention as well as further aspects
and variants will be anticipated by a person skilled in the art when reading the detailed
description below of at present preferred embodiments.
BRIEF DESCRIPTION OF THE DRAWINGS
[0012] Embodiments of the present invention will now be described further by way of example
and with reference to the enclosed drawings, in which:
Fig. 1 is a perspective view of a railway wagon in position to receive a semitrailer;
Fig. 2 is a perspective view of the railway wagon of Fig. 1 with a semitrailer loaded
on the same;
Fig. 3 is a detail view illustrating one example of a king pin of a semitrailer;
Fig. 4 is a plan view of a king pin locking device according to an embodiment;
Fig. 5 is a cross section view taken along the line V-V in Fig. 4;
Fig. 6 is a perspective view of a part of the king pin locking device of Fig. 4;
Fig. 7 is a plan view of a slide of the king pin locking device of Fig. 4; and
Figs 8 - 10 are plan views of the slide of Fig. 7 in different operating states.
DETAILED DESCRIPTION OF EMBODIMENTS
[0013] As used in this description the expressions forward, rear, side etc. and similar
expressions are in relation to a railway wagon and its normal orientation in a train.
[0014] With reference to Figs 1-2, there is illustrated an example of a railway wagon 1
adapted to receive a semitrailer 2. The railway wagon 1 can for instance be of the
type described in
WO2010/120236A1 mentioned above. The wagon 1 has a first bogie section 1a, a second bogie section
1b and a main load-carrying section 1c. The main section 1c of the wagon 1 may be
turned outwards to make it possible to drive the semitrailer 2 onto this load-carrying
section 1c. When the semitrailer 2 has been loaded onto the main section 1c of the
wagon 1, this section 1c is turned back with the semitrailer 2 carried thereon to
the position shown in Fig. 2. The exact design of the railway wagon 1 may vary, but
according to the described embodiment a king pin locking coupling is used for locking
a king pin 3 of the semitrailer 2 to the railway wagon 1. Fig. 3 shows a detail of
one end portion 2a of the semitrailer 2 illustrating the king pin 3 extending downwardly
from the bottom surface of the semitrailer 2.
[0015] Locking the king pin 3 of the semitrailer 2 to the railway wagon 1 is accomplished
by means of a king pin locking device 4 placed at the first section 1a of the railway
wagon 1. The king pin locking device 4 has a base portion 5 and a top portion 6. The
base portion 5 comprises two scissor lifts 7 driven collectively by a drive unit 7'
(see Fig. 4). The top portion 6 can be raised and lowered in relation to the base
portion 5 by means of the scissor lifts 7.
[0016] The top portion 6 comprises a slide 8 that can be moved continuously back and forth
in a longitudinal direction of the railway wagon 1. The slide 8 is moved by means
of two parallel threaded bars 9a, 9b each cooperating with a nut 10a, 10b (see Fig
6). The two nuts 10a, 10b mounted to opposite sides of the slide 8 are each received
on one of the threaded bars 9a, 9b. To move the slide 8 the two threaded bars 9a,
9b are rotated in unison, whereby the nuts 10a, 10b will move along the threaded bars
9a, 9b.
[0017] Furthermore, the top portion 6 comprises a frame inside which the slide 8 is placed.
The slide 8 is arranged moveable inside the frame which is formed by two side pieces
11a, 11b, a first piece 12 and a second piece 13. One of the scissor lifts 7 are connected
to one of the side pieces 11a of the frame of the top portion 6, while the other scissor
lift 7 is connected to the other side piece 11b. Each of the threaded bars 9a, 9b
are connected to the first piece 12 and the second piece 13 in such a way that they
can rotate. The threaded bars 9a, 9b are rotated by means of a hydraulic motor 30
(see Fig. 4), connected to one of the threaded bars 9a, and a chain (not shown) transferring
the rotational movement to the other threaded bar 9b.
[0018] The slide 8 comprises two parallel base plates 14a, 14b at opposite sides. The nuts
10a, 10b are connected to the bottom of the base plates 14a, 14b. Furthermore, the
slide 8 comprises a first plate 15 and two inclined second plates 16a, 16b. Each of
the inclined second plates 16a, 16b is inclined inwards and forward from a rear end
of one of the parallel base plates 14a, 14b of the slide 8. Both the first plate 15
and the inclined plates 16a, 16b are directed downwards from the base plates 14a,
14b. The inclined plates 16a, 16b are to guide the king pin 3 of the semitrailer 2.
This will be further explained below.
[0019] Support plates 35a, 35b are placed outside of the base plates 14a, 14b of the slide
8, and they are supported on the side pieces 11a, 11b of the top portion 6. The slide
8 further comprises a pair of locking jaws 17a, 17b and a U-shaped jaw locking clamp
18. A funnel-shaped or triangular aperture 36 is defined by the inclined plates 16a,
16b and the locking jaws 17a, 17b. The aperture 36 is configured to receive the king
pin 3 of the semitrailer 2.
[0020] The locking jaws 17a, 17b are mounted to pivots 25a, 25b and are preferably freely
pivotable between a closed state and an open state. The jaw locking clamp 18 locks
the locking jaws 17a, 17b in the closed state, and it is moveable back and forth inside
the slide 8, between a locking state and an unlocking state. In the locking state,
the jaw locking clamp 18 locks the locking jaws 17a, 17b in their closed state. In
the unlocking state of the jaw locking clamp 18, the locking jaws 17a, 17b are free
to move. The jaw locking clamp 18 is urged rearward by means of springs 19a, 19b,
each of which has one end connected to the first plate 15 of the slide 8 and the other
end received in an opening of the jaw locking clamp 18.
[0021] A push button 20 extends through an opening of the first plate 15 of the slide 8
is connected to one end of a lever 21. The other end of the lever 21 is connected
to the jaw locking clamp 18 in such a way that when the push button 20 is pressed
the lever 21 will be turned around a central pivot, whereby the jaw locking clamp
18 is moved forward, releasing the locking jaws 17a, 17b.
[0022] The sides of the jaw locking clamp 18 abut the two base plates 14a, 14b of the slide
8. In view from above the jaw locking clamp 18 has a U-like profile, wherein a straight
front part forms the bottom of the "U". Each of the sides of the jaw locking clamp
18 has a part 22a, 22b projecting inwards, and a leg portion 23a, 23b of each side
behind the part 22a, 22b is somewhat thinner than the rest of the side of the jaw
locking clamp 18.
[0023] The locking jaws 17a, 17b are designed in such a way that they define a vertical
opening 24 in the closed state (see Fig. 7). Each locking jaw 17a, 17b is mounted
on top of a housing 34 by means of the pivots 25a, 25b. These pivots 25a, 25b are
placed at the front of the locking jaws 17a, 17b outside the opening 24 formed in
the closed state of the locking jaws 17a, 17b. Each jaw has a part 26a, 26b projecting
outwards at one end and a curved part 27a, 27b at the opposite end. The parts 22a,
22b of the jaw locking clamp 18 projecting inwards can move between the parts 26a,
26b projecting outwards and the curved part 27a, 27b of the respective locking jaw
17a, 17b.
[0024] When the jaw locking clamp 18 is moved forward, the parts 22a, 22b of the jaw locking
clamp 18 projecting inwards will contact the parts 26a, 22b of the locking jaws 17a,
17b projecting outwards, moving the locking jaws 17a, 17b toward the open state. In
the closed state of the locking jaws 17a, 17b, the leg portions 23a, 23b of the jaw
locking clamp 18 will be placed outside the curved parts 27a, 27b of the locking jaws
17a, 17b, whereby the locking jaws 17a, 17b are locked in the closed state. As shown
in Fig. 7, each base plate 14a, 14b has a recess 14'a, 14'b matching the two curved
parts 27a, 27b of the locking jaws 17a, 17b. In the open state (see Fig. 8), the curved
parts 27a, 27b are moved into the respective recess 14'a and 14'b for engagement therein.
[0025] In the open state of the locking jaws 17a, 17b, the leg portions 23a, 23b of the
jaw locking clamp 18 are abutting front sides of the curved parts 27a, 27b of the
locking jaws 17a, 17b, preventing relative movement between the locking jaws 17a,
17b and the jaw locking clamp 18. The sizes of the curved parts 27a, 27b of the locking
jaws 17a, 17b are such that when the locking jaws 17a, 17b are in the closed position
the leg portions 23a, 23b of the jaw locking clamp 18 are free to pass the locking
jaws 17a, 17b.
[0026] The king pin coupling further has an indicator or inductive sensor 18' to sense when
the jaw locking clamp 18 is in the position locking the locking jaws 17a, 17b in their
closed state. The indicator 18' then sends a stop signal to the longitudinal drive
assembly 9, 30, whereby the movement of the slide 8 is stopped.
[0027] A locking boss 28 is arranged on the slide 8 and projects into the opening 24 formed
when the locking jaws 17a, 17b are in the closed state. The locking boss 28 is arranged
to extend through the housing 34 of the slide 8, and it will project into a groove
of the king pin 3 of the semitrailer 2 when the king pin 3 is received inside the
opening 24, whereby vertical movement of the king pin is hindered. The locking boss
28 may be retracted against the action of a spring to release the king pin 3, if vertical
movement upwards of the king pin 3 is desired when the locking jaws 17a, 17b are in
the closed state.
[0028] An indicating device 29 is placed partly projecting above one of the side pieces
11a, 11b of the top portion 6 of the king pin locking device 4. In the shown embodiment
the indicating device 29 is received at a pivot at one end, and a part of the indicating
device 29 opposite the end received at the pivot extends up through a slot in the
side piece 11a of the top portion 6. The part of the indicating device 29 received
in the slot of the side piece 11a is urged upwards by means of a spring. When the
indicating device 29 is pressed downwards against the force of the spring the movements
of the scissor lifts 7 are stopped, by means of a sensor.
[0029] As shown in Fig. 5, the height of each scissor lift 7 is controlled by a bar 31,
the end of which is moved inwards or outwards by rotation in a nut 32 at one end of
the scissor lift 7. The bars 31 of the scissor lifts are interconnected to give the
same rotation and so that the scissor lifts 7 are moved in unison. The design of the
scissor lifts 7 may vary, and the embodiment shown herein is just an example.
[0030] An open space 37 is formed in the top portion 6 between the parallel side pieces
11a, 11b, the second piece 13 and the slide 8. In the open space 37 the king pin 3
of the semitrailer 2 is to be received. When to receive the king pin 3 in the open
space 37, the slide 8 is placed in its foremost position adjacent the first piece
12 of the top portion 6, giving the maximal size of the open space 37. In an embodiment
the open space 37 with the slide 8 placed adjacent the first piece 12 of the top portion
6 has a length of about 300 mm and a width of about 100 mm.
[0031] Plastic sleeves or blocks 33a, 33b and 33a', 33b'are placed at each end of the threaded
bars 9a, 9b used to move the slide 8 back and forth. The purpose of these blocks 33
is to take up jerks. In case of big jerks, such as at heavy breaking or collision,
the plastic blocks 33 will be deformed protecting the king pin coupling. Hence, these
plastic blocks 33 serve as shock absorbing crush elements. A rocker is placed at one
of the plastic blocks 33, which rocker (not shown) reacts on longitudinal movement.
If the rocker sense a sudden change of speed it will activate a valve, which valve
in turn activates the brakes of the railway wagon 1.
[0032] The operation of the king ping coupling in accordance with the example given is described
in the following. The semitrailer 2 is placed on the railway wagon 1 with the king
pin 3 of the semitrailer 2 placed above the open space 37 of the top portion 6 of
the king pin locking device 4. The slide 8 is placed adjacent the first piece 12 of
the top portion 6, giving the maximal open space 37 for receiving the king pin 3.
Then the scissor lifts 7 are activated, whereby the top portion 6 will be lifted,
until the indicating device 29 is activated when the top portion 6 hits the bottom
of the semitrailer 2. In this position, the semitrailer 2 rests on its wheels and
on the top portion 6 of the king pin locking device 4. In the next step, the slide
8 is moved backwards, whereby the inclined second plates 16a, 16b will assist in guiding
the king pin 3 into the triangular aperture 36, defined by the inclined second plates
16a, 16b and the locking jaws 17a, 17b.
[0033] The locking jaws 17a, 17b are held in their open state by means of the jaw locking
clamp 18, as shown in Fig. 8. When the locking jaws 17a, 17b hit the king pin 3, the
locking jaws 17a, 17b will be turned inwards around the pivots 25a, 25b by the continued
movement of the slide 8 backwards, as indicated in Fig. 9. When the locking jaws 17a,
17b have been turned completely inwards, forming the vertical opening 24, the jaw
locking clamp 18 is pushed backwards by means of the springs 19a, 19b, locking the
locking jaws 17a, 17b in their closed state and with the king pin 3 inside the opening
24 formed by the locking jaws 17a, 17b, as indicated in Fig. 10. When the inductive
sensor 18' registers that the jaw locking clamp 18 is in the position locking the
locking jaws 17a, 17b, the hydraulic motor 30 is stopped, stopping the movement of
the slide 8.
[0034] When the semitrailer 2 is to be unloaded from the railway wagon 1, the slide 8 is
moved forward, bringing the semitrailer 2 with it in this movement forward. As the
slide 8 approaches the first piece 12 of the top portion 6, the push button 20 will
move the jaw locking clamp 18 forward in relation to the locking jaws 17a, 17b by
means of the lever 21 connected at one end to the push button 20. As the jaw locking
clamp 18 is moved forward, the locking jaws 17a, 17b will no longer be locked and
when the inwards projecting parts 22a, 22b of the jaw locking clamp 18 hits the outward
projecting parts 26a, 26b of the locking jaws 17a, 17b, the locking jaws will be turned
around the pivots 25a, 25b into the open state. The scissor lifts 7 are then activated
to lower the top portion 6 out of contact with the semitrailer 2, whereby the semitrailer
2 can be unloaded from the railway wagon 1.
[0035] Finally, it should be mentioned that the invention is by no means not limited to
the embodiments described herein and several modifications are feasible within the
scope of the appended claims. For instance, alternative means can be used for achieving
the vertical and longitudinal movements of components included in the king pin console
arrangement.
1. A king pin coupling for locking a king pin (3) of a semitrailer (2) to a railway wagon
(1) to which said king pin coupling is mounted, said coupling comprising:
a slide (8) having an aperture (36) configured to receive the king pin (3), said slide
(8) being movable back and forth; and
a locking assembly (17, 18, 25) arranged on said slide (8), said locking assembly
defining an open state and a closed state, wherein pivotable locking jaws (17a, 17b)
of said locking assembly in the closed state are configured to grip and lock said
king pin (3) in said aperture (36) of said slide (8).
2. The king pin coupling according to claim 1, wherein said locking jaws (17a, 17b) are
each pivotally arranged on one side of said aperture (36), respectively.
3. The king pin coupling according to claim 1 or 2, wherein said aperture (36) of said
slide (8) is funnel shaped and configured to guide the king pin (3) towards said locking
assembly (17, 18, 25).
4. The king pin coupling according to any one of the preceding claims, wherein a drive
assembly (9, 30) is connected to said slide (8) and configured to move said slide
(8) back and forth, wherein said drive assembly preferably comprises a hydraulic motor
(30) and two threaded bars (9a, 9b), wherein said hydraulic motor (30) is configured
to rotate said threaded bars (9a, 9b), and wherein said threaded bars (9a, 9b) are
arranged one on each side of said king pin coupling and configured to move said slide
(8) back and forth.
5. The king pin coupling according to any one of the preceding claims, further comprising
a jaw locking clamp (18) movable between an unlocking state and a locking state and
configured to lock said locking jaws (17a, 17b) in its locking state, wherein said
jaw locking clamp (18) preferably at least partly surrounds said locking jaws (17a,
17b) in its locking state.
6. The king pin coupling according to claim 5, wherein said jaw locking clamp (18) is
further configured to pivot said locking jaws (17) from their closed state to their
open state, when said king pin (3) is removed.
7. The king pin coupling according to claims 6, further comprising an indicator (18')
which is configured to send a stop signal to said drive assembly when said jaw locking
clamp (18) is in its locked state.
8. A king pin locking device for locking a semitrailer (2) to a railway wagon (1) comprising:
a base portion (5), and
a top portion (6) connected to said base portion (5) and vertically movable relative
said base portion (5), wherein said top portion (6) comprises an open space (37) configured
to receive said king pin (3),
the king pin locking device further comprising:
a king pin coupling having:
a slide (8) arranged in said open space (37) of the top portion (6) and having an
aperture (36) configured to receive said king pin (2), said slide (8) being movable,
in a longitudinal direction of said open space (37), back and forth, and
a locking assembly (17, 18, 25) arranged on said slide (8), said locking assembly
defining an open state and a closed state, wherein locking jaws (17a, 17b) of said
locking assembly in the closed state are configured to grip and lock said king pin
(3) in said aperture (36) of said slide (8).
9. The king pin locking device according to claim 8, further comprising a vertical drive
assembly (7) interconnected between said base portion (5) and said top portion (6)
and configured to vertically move said top portion (6), wherein said vertical drive
assembly preferably comprises a drive unit (7') and scissor lifts (7), and wherein
said top portion (6) is mounted to said scissor lifts (7) and said drive unit (7')
is configured to raise and lower said scissor lifts (7) so that said top portion (6)
is vertically adjusted.
10. The king pin locking device according to claim 8 or 9, wherein said top portion (6)
comprises an indicating device (29), configured to send a stop signal to said vertical
drive assembly (7) when said top portion (6) is at a predetermined position relative
a bottom surface of the semitrailer (2), wherein said indicating device preferably
comprises an element (29) protruding from a top surface of said top portion (6) and
configured to abut a bottom surface of said semitrailer (2), and an indicator (29')
configured to send a stop signal to said vertical drive assembly when said protruding
element (29) abuts the bottom surface of said semitrailer (2).
11. The king pin locking device according to any one of the claims 8-10, further comprising
a longitudinal drive assembly (9, 30) connected to said king pin coupling and configured
to move said king pin coupling back and forth in a longitudinal direction of said
open space (37).
12. The king pin locking device according to claim 11, wherein said king pin coupling
further comprises an indicator (18') configured to send a stop signal to said longitudinal
drive assembly (9, 30) when said king pin coupling is locked with said king pin (3),
wherein said indicator (18') preferably is connected to a jaw locking clamp (18) movable
between an unlocking state and a locking state and configured to secure said locking
jaws (17) in its locking state, and wherein said indicator (18') is configured to
send a stop signal to said longitudinal drive assembly (9, 30) when the jaw locking
clamp (18) is in its locking state.
13. The king pin locking device according to claim 11 or 12, wherein said longitudinal
drive assembly (9, 30) comprises two threaded bars (9a, 9b), and wherein each threaded
bar comprises deformable elements (33a, 33b) at opposite ends.
14. A railway wagon comprising a king pin locking device according to any of the claims
8-13.
15. A method for locking a king pin (3) of a semitrailer (2) to a railway wagon (1) by
means of a king pin locking device (4) according to any of the claims 8-13 mounted
to the railway wagon (1), comprising the steps of:
- positioning the king pin (3) of said semitrailer (2) above said king pin locking
device (4),
- raising a top portion (6) of said king pin locking device (4) vertically until an
indicating element (29) of said top portion (6) sends a stop signal to a vertical
drive assembly (7), and
- moving a king pin coupling towards said king pin (3) until an indicator (18') of
said king pin coupling sends a stop signal to a longitudinal drive assembly (9, 30).