Technical Field
[0001] The present disclosure relates to a device including a cleaning roll, and for cleaning
a protective film for preparing a battery cell.
Background Art
[0002] Rechargeable secondary batteries are attracting attention as a power source for devices
which require high output and large capacity such as electric vehicles (EVs), hybrid
EVs (HEVs), plug-in HEVs, and the like, which have been proposed as a solution to
the problem of air pollution generated by conventional gasoline vehicles and diesel
vehicles using fossil fuel.
[0003] As described above, as the devices in which a secondary battery is applied are being
diversified, lithium secondary batteries have been diversified to provide the output
and capacity suitable for the devices, and there is additionally a strong demand for
the miniaturization of lithium secondary batteries.
[0004] A lithium secondary battery includes a battery case, and an electrode assembly and
an electrolytic solution incorporated in the battery case. Lithium secondary batteries
are classified into cylindrical batteries, prismatic batteries, and pouch-type batteries
according to an outer shape of the battery case.
[0005] The electrode assembly includes a positive electrode, a negative electrode, and a
separator interposed between the positive electrode and the negative electrode, and
a plurality of positive electrodes and negative electrodes are alternately stacked.
[0006] In particular, the electrode assembly in which a plurality of positive electrodes,
negative electrodes, and separators are stacked is subjected to a lamination process
of bonding the positive electrodes, the negative electrodes, and the separators by
heating and pressing.
[0007] While heating and pressing the electrode assembly, in order to prevent the outer
surface of the electrode assembly from being damaged by a pressing plate, heating
and pressing are performed in a state in which a protective film is attached to a
portion where the electrode assembly faces the pressing plate.
[0008] In particular, since the protective film is only intended to protect the outer surface
of the electrode assembly during the heating and pressing processes, a production
cost can be reduced by reusing the film after the lamination process.
[0009] However, a protective film which has already been used for the lamination process
may inevitably be contaminated with microscopic foreign substances during the heating
and pressing processes.
[0010] When the protective film contaminated by the foreign substances is attached to the
outer surface of the electrode assembly again and the lamination process is performed,
the electrode assembly may become contaminated with foreign substances.
[0011] If the electrode assembly is contaminated by foreign substances, a fatal problem
which leads to reduced battery capacity may occur.
[0012] FIG. 1 is a schematic view briefly showing a winding device for a protective film
used in a conventional lamination process.
[0013] Referring to FIG. 1, a protective film winding device 10 includes a feed roll 11,
a guide roll 15 and a winding roll 17.
[0014] More specifically, as the feed roll 11 rotates, a protective film 12 is moved in
one direction, and the protective film 12 is wound around the winding roll 17 by the
rotation of the winding roll 17 corresponding to the rotation of the feed roll 11.
[0015] In particular, there is a problem in that, since the protective film 12 wound around
the winding roll 17 becomes contaminated by foreign substances 19 during the lamination
process, the protective film 12 is wound around the winding roll 17 in a foreign substance
contaminated state.
[0016] Therefore, there is a high need for a technique for preventing the electrode assembly
from being contaminated in which the protective film used in the lamination process
is rewound in a clean state in which all foreign substances have been removed, even
if the protective film is reused after being used once.
[0017] The document
US-A1-2003/0066543 discloses a device suitable for cleaning a protective film comprising a cleaning
roll located between a feed roll and a winding roll, the cleaning roll being configured
to remove foreign substances remaining on the protective film.
Disclosure
Technical Problem
[0018] The present disclosure is provided to solve the above-described problems of the related
art and technical problems which have been identified in the past, and provides thereto
a device in accordance with claim 1.
[0019] The inventors of the present application have conducted intense research and various
experiments and have confirmed that when a cleaning device for a protective film is
formed with a specific structure, foreign substances remaining on the protective film
can be adsorbed and removed, and ultimately it is possible to prevent deterioration
of battery capacity and a battery cell defect beforehand, thereby attaining the present
disclosure.
Technical Solution
[0020] The present disclosure provides a device for cleaning a protective film to be attached
to an outer surface of a laminate during a lamination process of heating and pressing
the laminate of electrodes and a separator to produce an electrode assembly for a
battery cell, including: a feed roll configured to supply the protective film; at
least one guide roll configured to guide a progress of the protective film supplied
from the feed roll; a cleaning roll located between the feed roll and a winding roll
and configured to remove foreign substances remaining on the protective film supplied
from the feed roll; and the winding roll configured to wind the protective film from
which foreign substances have been removed by the cleaning roll, wherein a nano thin
film is formed on an outer surface of the cleaning roll to adsorb and remove the foreign
substances remaining on the protective film.
[0021] In particular, the feed roll, the guide roll, the winding roll, and the cleaning
roll may be positioned such that their rotation axes are parallel to each other.
[0022] Accordingly, the feed roll, the guide roll, the winding roll, and the cleaning roll
may rotate in the same direction and with the same circumferential velocity.
[0023] In particular, as the winding roll rotates, the protective film supplied from the
feed roll may be moved to the winding roll through the cleaning roll.
[0024] In other words, the feed roll configured to supply the protective film and the winding
roll configured to wind the protective film may not be separately rotated by separate
power sources, but may be formed so that the power source is connected only to a rotation
axis of the winding roll.
[0025] Accordingly, as the winding roll rotates to wind the protective film, the protective
film may be transported while the feed roll configured to supply the protective film
is rotated.
[0026] As described above, by connecting the power source only to the rotation axis of the
winding roll, the protective film supplied from the feed roll may be transported in
a taut state having a predetermined tensile force, thereby increasing a foreign substance
cleaning efficiency of the cleaning roll.
[0027] In accordance with the invention, a sensor positioned between the cleaning roll and
the winding roll with respect to a movement direction of the protective film and configured
to check whether or not the foreign substances on the protective film have been removed
is included.
[0028] In particular, the sensor may include a light source part configured to irradiate,
onto the protective film, light transmitted through the protective film; and a monitor
part configured to sense the light transmitted through the protective film. The light
source part and the monitor part may be positioned in a straight line with the protective
film interposed therebetween and the sensor may be configured to visually check through
the monitor part whether or not the foreign substances on the protective film have
been removed.
[0029] As described above, when the sensor is used for confirming the removal of foreign
substances, the protective film may be formed of a light-transmitting material.
[0030] Also, an intensity of the light emitted from the light source part may be adjusted
depending on the material of the protective film.
[0031] The monitor part may be configured to sense the light transmitted through the protective
film, so that an operator may visually check through the monitor part whether or not
the foreign substances on the protective film have been removed.
[0032] Specifically, the light irradiated from the light source part cannot pass through
the foreign substances. Therefore, when the foreign substances have not been removed
by the cleaning roll, the foreign substances may be seen as a shadow or a dot in the
monitor part.
[0033] Further, when a large number of foreign substances have not been removed, the brightness
of the protective film viewed from the monitor part may be significantly reduced.
Thus, when the brightness of the protective film is lower than a predetermined brightness
or when many shadows or dots are seen, an operator may stop the movement of the protective
film.
[0034] In addition, the sensor may further include a light intensity sensing part configured
to measure a light intensity of the light transmitted through the protective film;
and operations of the winding roll and the feel roll may be stopped when the light
intensity measured by the light intensity sensing part is less than a predetermined
value.
[0035] As described above, in addition to what the operator sees on the monitor part, the
sensor may include the light intensity sensing part which, by using the property of
the light emitted from the light source part of not passing through the foreign substances,
automatically measures the light intensity of the light transmitted through the protective
film.
[0036] In particular, a reference value of the light intensity for adjustment of the operations
of the winding roll and the feed roll by the light intensity sensing part may be adjusted
according to the operator's choice.
[0037] When the light intensity measured by the light intensity sensing part is less than
a predetermined value, the operations of the winding roll and the feed roll stop,
which means that there is a foreign substance not yet removed on the protective film,
and therefore the foreign substance needs to be removed.
[0038] In one specific example, the cleaning roll may be formed to be movable in a movement
direction of the protective film and an opposite direction thereof, and when it is
confirmed by the sensor that foreign substances have not been removed, the cleaning
roll may move in the movement direction of the protective film and the opposite direction
thereof, and the foreign substances on the protective film may be removed.
[0039] Only the cleaning roll may rotate and move in the movement direction of the protective
film to remove the foreign substances which are not removed by the cleaning roll in
a state in which the operations of the winding roll and the feed roll are stopped,
that is, in a state in which the movement of the protective film is stopped.
[0040] As described above, as the cleaning roll rotates and moves, the remaining foreign
substances on the protective film may be removed, and the cleaning roll may be moved
back into place by being moved back and forth.
[0041] In particular, a nano thin film formed on an outer surface of the cleaning roll may
be formed such that particles having a particle size of 0.5µm or less are adsorbed.
[0042] In order to remove foreign substances having a particle size of 2µm or more, an air
compressor may be further included to spray air on both sides of the protective film
and remove large particles of the foreign substances.
[0043] In particular, the movement direction of the protective film may be changed to be
vertical by the guide roll, and by changing the movement direction of the protective
film, the large particles of the foreign substances may be naturally removed when
the movement direction of the protective film is changed,.
[0044] Also, according to the manufacturer's choice, the guide roll may be a plurality of
guide rolls, and sections in which the movement direction of the protective film is
an upward vertical direction or a downward vertical direction may be formed.
[0045] In another specific example, power sources may be respectively connected to the feed
roll configured to supply the protective film and the winding roll configured to wind
the protective film.
[0046] Specifically, the power source connected to the feed roll may be formed to rotate
the feed roll in a direction opposite to a rotating direction of the winding roll,
and when the feed roll is reversed, the protective film may be transported to the
feed roll again.
[0047] In particular, when the sensor confirms that the foreign substances have not been
removed, the protective film may be moved to the winding roll as the winding roll
rotates, and then the protective film wound on the winding roll may be unwound and
moved to the feed roll as the feed roll rotates in a reverse direction.
[0048] Thus, by connecting the power sources to the winding roll and feed roll, respectively,
the protective film may be moved in both directions so that a portion where the foreign
substances on the protective film have not been removed may be repeatedly passed through
the cleaning roll.
[0049] In still another specific example, the cleaning roll may include a first cleaning
roll and a second cleaning roll; nano thin films of the first cleaning roll and the
second cleaning roll may be formed to adsorb foreign particles having different sizes,
and the first cleaning roll may be formed to adsorb larger foreign particles than
the second cleaning roll; and the first cleaning roll and the second cleaning roll
may be arranged in sequence on the basis of a movement direction of the protective
film moving from the feed roll to the winding roll.
[0050] In particular, the nano thin film formed on the first cleaning roll may be formed
so that particles having a size of 1µm to 2µm are adsorbed, and the nano thin film
formed on the second cleaning roll may be formed so that particles having a size of
less than 0.5µm are adsorbed.
[0051] As described above, by providing a plurality of cleaning rolls and varying the size
of the foreign particles adsorbed by each of the cleaning rolls, it is possible to
increase an efficiency of removing foreign substances remaining on the protective
film, and the number of the cleaning rolls and the size of the adsorbed foreign particles
may be changed according to the manufacturer's choice.
[0052] The cleaning roll may include a pair of rolls, and the rolls may be formed in a straight
line in a vertical direction with the protective film interposed therebetween. The
foreign substances remaining on both sides of the protective film may be removed while
the protective film passes between the pair of rolls. Thus, by cleaning both sides
of the protective film, ultimately, productivity of an electrode assembly may be increased.
Advantageous Effects
[0053] As described above, a device for cleaning a protective film and according to the
present disclosure includes a cleaning roll having a nano thin film on its outer surface,
thereby effectively removing foreign substances on the protective film contaminated
in a lamination process. Accordingly, the protective film can be reused and a production
cost can be reduced.
[0054] Further, in addition to the cleaning roll, by providing a sensor configured to check
foreign substances remaining on the protective film, it is possible to check with
the sensor whether or not the foreign substances have been removed by the cleaning
roll, and ultimately, a decrease in productivity and a battery cell defect can be
prevented in advance.
Brief Description of the Drawings
[0055]
FIG. 1 is a schematic view briefly showing a winding device for a protective film
used in a conventional lamination process.
FIG. 2 is a schematic view briefly showing a process of cleaning a protective film
using a protective film cleaning device according to an exemplary embodiment of the
present disclosure.
FIG. 3 is a schematic view briefly showing a process of cleaning a protective film
using a protective film cleaning device according to another exemplary embodiment
of the present disclosure.
FIG. 4 is a schematic view briefly showing a process of stopping a movement of a protective
film in its state in FIG. 3 and then removing foreign substances on the protective
film as a cleaning roll moves.
FIG. 5 is a schematic view briefly showing a process of cleaning a protective film
using a protective film cleaning device according to another exemplary embodiment
of the present disclosure.
FIG. 6 is a schematic view briefly showing a process of cleaning a protective film
using a protective film cleaning device according to another exemplary embodiment
of the present disclosure.
Detailed Description of the Preferred Embodiments
[0056] Hereinafter, embodiments of the present disclosure will be described with reference
to the accompanying drawings. However, the description provided herein is for better
understanding of the present disclosure. The of the present disclosure is delimited
by the appended claims.
[0057] FIG. 2 is a schematic view briefly showing a process of cleaning a protective film
using a protective film cleaning device according to an exemplary embodiment of the
present disclosure.
[0058] Referring to FIG. 2, a cleaning device for a protective film 100 may include an air
compressor, a feed roll (not shown), a cleaning roll 140, a winding roll 160, a support
frame 130, and sensors 151 and 153.
[0059] The air compressor may strongly jet air to the protective film 110 according to the
rotation of the winding roll 160 when the protective film 110 moves so that foreign
substances 112 remaining on the protective film 110 may be primarily removed.
[0060] In particular, the protective film 110 may be formed to move on the support frame
130, and the cleaning roll 140 may be rotatably fixed to an upper part of the support
frame 130.
[0061] The sensors 151 and 153 are positioned between the cleaning roll 140 and the winding
roll 160, and the sensor may include a light source part 151 and a monitor part 153.
[0062] In particular, the light source part 151 of the sensor may irradiate, toward the
protective film 110, light transmitted through the protective film 110, and the monitor
part 153 may sense the light transmitted through the protective film 110.
[0063] In addition, in order to sense the light transmitted through the protective film
110, the monitor part 153 may be positioned in a straight line in a direction facing
the light source part 151 with the protective film 110 interposed therebetween.
[0064] In particular, the monitor part 153 may be formed such that an operator can visually
check the light transmitted through the protective film 110, and an operation of the
winding roll 160 may be controlled by the operator.
[0065] Accordingly, when the operator confirms through the monitor part 153 that the foreign
substances on the protective film 110 have not been removed by the cleaning roll 140,
the operator may stop the rotation of the winding roll 160 to remove the foreign substances
on the protective film 110.
[0066] The sensor may further include a light intensity sensing part (not shown) configured
to measure light intensity of the light transmitted through the protective film 110.
[0067] Specifically, the light intensity sensing part may sense the light intensity using
a principle of light intensity decreasing when a large amount of particles of the
foreign substances 112 remain on the protective film 110, and transmittance of the
light emitted from the light source part 151 through the protective film 151 is reduced.
[0068] In particular, when the light intensity is lower than a predetermined value, the
rotation of the winding roll 160 may be automatically stopped by the light intensity
sensing part which measures the light intensity of the light transmitted through the
protective film 110, so that the efficiency of a cleaning process of the protective
film 110 may be increased.
[0069] FIG. 3 is a schematic view briefly showing a process of cleaning a protective film
using a protective film cleaning device according to another exemplary embodiment
of the present disclosure.
[0070] Referring to FIG. 3, a cleaning device for a protective film 200 includes a feed
roll 221, guide rolls 225 and 227, a cleaning roll 240 having a nano thin film 242
formed on an outer surface thereof, a winding roll 260, a support frame 230, and sensors
251 and 253.
[0071] The feed roll 221 of FIG. 3 may have a type which supplies the protective film 210
from one side without the protective film 210 being wound, but is not limited thereto,
and the protective film 210 may be wound around the feed roll 221.
[0072] A lower side of the feed roll 221 may be connected to the guide rolls 225 and 227
in order to change a movement direction of the protective film 210 to be vertical.
[0073] As the guide rolls 225 and 227 are formed as described above, the movement direction
of the protective film 210 may be changed. While being changed the movement direction
of the protective film 210, large particles of the foreign substances may be unforcedly
removed.
[0074] In order to move the protective film 210 along an upper surface of the support frame
230, the movement direction of the protective film 210 must be changed again toward
the support frame 230, and the guide roll 227 may thus be formed.
[0075] FIG. 4 is a schematic view briefly showing a process of stopping a movement of a
protective film in the state in FIG. 3 and then removing foreign substances on the
protective film as a cleaning roll moves.
[0076] Referring to FIGS. 3 and 4, when the operator confirms that the foreign substances
on the protective film 210 have not been removed by the cleaning roll 240 through
the monitor part 253 and stops the rotation of the winding roll 260, the foreign substances
remaining on the protective film 210 may be removed by being adsorbed by the nano
thin film 242 of the cleaning roll 240.
[0077] In particular, the feed roll 221 or the winding roll 260 may not rotate in a direction
opposite to a direction in which the protective film 210 is wound by the winding roll
260, which is an original movement direction of the protective film 210. The rotation
of the feed roll 221 and the winding roll 260 may be stopped and only the cleaning
roll 240 may be reciprocally rotated so that the foreign substances remaining on the
protective film 210 may be adsorbed.
[0078] FIG. 3 shows the cleaning roll 240 in its regular position, and FIG. 4 shows the
cleaning roll 240 rotating and moving along the upper surface of the protective film
210, and the cleaning roll 240 moves again to the regular position shown in FIG. 3.
[0079] The number of times the cleaning roll 240 reciprocally rotates and moves is freely
controllable in accordance with the operator's choice or a removal state of the foreign
substances.
[0080] FIG. 5 is a schematic view briefly showing a process of cleaning a protective film
using a protective film cleaning device according to another exemplary embodiment
of the present disclosure.
[0081] Referring to FIG. 5, a cleaning device for a protective film 300 may be constructed
in the same manner as in the above-described embodiments, with exception for the cleaning
roll 340.
[0082] A plurality of cleaning rolls 340 may be fixed to a support frame 330, and while
rotating in a fixed state, foreign substances may be adsorbed by nano thin films on
outer surfaces of cleaning rolls 341 and 342.
[0083] In particular, different nano thin films are formed on the cleaning rolls 341 and
342 so that foreign substances having different sizes are adsorbed.
[0084] Specifically, a first cleaning roll 341 and a second cleaning roll 342 are disposed
in sequence with respect to the movement direction of of the protective film 310 moving
from a feed roll 321 to a winding roll 360.
[0085] In particular, a size of the foreign substances adsorbed on the nano thin film of
the first cleaning roll 341 may be larger than a size of the foreign substances adsorbed
on the nano thin film of the second cleaning roll 342.
[0086] As described above, by providing the first cleaning roll 341 and the second cleaning
roll 342 having nano thin films for adsorbing foreign particles of different sizes,
coarse and large particles are first adsorbed by the first cleaning roll 341 and smaller
particles are adsorbed by the second cleaning roll 342, thereby increasing cleaning
efficiency.
[0087] FIG. 6 is a schematic view briefly showing a process of cleaning a protective film
using a protective film cleaning device according to another exemplary embodiment
of the present disclosure.
[0088] Referring to FIG. 6, cleaning rolls 440 may be formed in a straight line in a vertical
direction with a protective film 410 interposed therebetween. When the protective
film 410 passes between the pair of rolls 440, foreign substances remaining on both
surfaces of the protective film 410 may be removed.
[0089] Since the foreign substances remaining on both surfaces of the protective film 410
are removed using the pair of cleaning rolls 440, time required for the cleaning process
of the protective film 410 may be shortened.
[0090] It should be understood by those skilled in the art that various changes may be made
without departing from the scope of the present disclosure as delimited by the appended
claims.
1. A device (200; 300; 400) for cleaning a protective film (210; 310; 410) to be attached
to an outer surface of a laminate of electrodes during a lamination process of heating
and pressing the laminate of electrodes and a separator to produce an electrode assembly
for a battery cell, comprising:
a feed roll (221; 321; 421) configured to supply the protective film (210; 310; 410);
at least one guide roll (225, 227; 325, 327; 425, 427) configured to guide a progress
of the protective film (210; 310; 410) supplied from the feed roll (221; 321; 421);
a cleaning roll (240; 340; 440) located between the feed roll (221; 321; 421) and
a winding roll (260; 360; 460) and configured to remove foreign substances remaining
on the protective film (210; 310; 410) supplied from the feed roll (221; 321; 421);
and
the winding roll (260; 360; 460) configured to wind the protective film (210; 310;
410) from which foreign substances have been removed by the cleaning roll (240; 340;
440), characterized in that the device is provided with means for forming a nano thin film on an outer surface
of the cleaning roll (240; 340; 440) to adsorb and remove the foreign substances remaining
on the protective film (210; 310; 410) and in that the device comprises a sensor (251, 253; 351, 353; 451, 453) positioned between the
cleaning roll (140; 240; 340; 440) and the winding roll (260; 360; 460) with respect
to a movement direction of the protective film (210; 310; 410) said sensor being configured
to check whether or not the foreign substances on the protective film (210; 310; 410)
have been removed.
2. The device (200; 300; 400) of claim 1, wherein the feed roll (221; 321; 421), the
guide roll (225, 227; 325, 327; 425, 427), the winding roll (260; 360; 460), and the
cleaning roll (240; 340; 440) are positioned such that their rotation axes are parallel
to each other.
3. The device (200; 300; 400) of claim 1, configured such that, as the winding roll (260;
360; 460) rotates, the protective film (210; 310; 410) supplied from the feed roll
(221; 321; 421) is moved to the winding roll (260; 360; 460) through the cleaning
roll (240; 340; 440).
4. The device (200; 300; 400) of claim 1, wherein the sensor comprises
a light source part (251; 351; 451) configured to irradiate, onto the protective film
(210; 310; 410), light transmitted through the protective film (210; 310; 410); and
a monitor part (253; 353; 453) configured to sense the light transmitted through the
protective film (210; 310; 410),
wherein the light source part (251; 351; 451) and the monitor part (253; 353; 453)
are positioned in a straight line with the protective film (210; 310; 410) interposed
therebetween and the sensor is configured to visually check through the monitor part
(253; 353; 453) whether or not the foreign substances on the protective film (210;
310; 410) have been removed.
5. The device (200; 300; 400) of claim 4,
wherein the sensor further includes a light intensity sensing part configured to measure
a light intensity of the light transmitted through the protective film (210; 310;
410), and
the device is configured such that operations of the winding roll (260; 360; 460)
and the feed roll are stopped when the light intensity measured by the light intensity
sensing part is less than a predetermined value.
6. The device (200; 300; 400) of claim 1, configured such that, when the sensor confirms
that the foreign substances have not been removed, the protective film (210; 310;
410) is moved to the winding roll (260; 360; 460) as the winding roll (260; 360; 460)
rotates, and then the protective film (210; 310; 410) wound on the winding roll (260;
360; 460) is unwound and moved to the feed roll (221; 321; 421) as the feed roll (221;
321; 421) rotates in a reverse direction.
7. The device (200; 300; 400) of claim 1, configured such that the nano thin film is
formed such that particles having a particle size of 1µm or less are adsorbed.
8. The device (200; 300; 400) of claim 1, wherein the cleaning roll (340) includes a
first cleaning roll (341) and a second cleaning roll (342);
the device being configured such that nano thin films of the first cleaning roll (341)
and the second cleaning roll (342) are formed to adsorb foreign particles having different
sizes, and the first cleaning roll (341) is formed to adsorb larger foreign particles
than the second cleaning roll (342); and
the first cleaning roll (341) and the second cleaning roll (342) are arranged in sequence
on the basis of a movement direction of the protective film (210; 310; 410) moving
from the feed roll (221; 321; 421) to the winding roll (260; 360; 460).
9. The device (200; 300; 400) of claim 8, configured such that the nano thin film formed
on the first cleaning roll (341) is formed so that particles having a size of 1µm
to 2µm are adsorbed, and the nano thin film formed on the second cleaning roll (342)
is formed so that particles having a size of less than 0.5µm are adsorbed.
10. The device (200; 300; 400) of claim 1, wherein the cleaning roll (440) includes a
pair of rolls, and the rolls are formed in a straight line in a vertical direction
with the protective film (410) interposed therebetween, such that the foreign substances
remaining on both sides of the protective film (410) are removed while the protective
film (410) passes between the pair of rolls.
1. Vorrichtung (200; 300; 400) zum Reinigen eines Schutzfilms (210; 310; 410), anzubringen
an einer Außenfläche eines Laminats von Elektroden, während eines Laminierungsprozesses
des Erwärmens und Pressens des Laminats von Elektroden und einem Separator, um eine
Elektrodenanordnung für eine Batteriezelle herzustellen, umfassend:
eine Zuführrolle (221; 321; 421), dazu eingerichtet, den Schutzfilm (210; 310; 410)
zu liefern;
mindestens eine Führungsrolle (225, 227; 325; 327; 425; 427), dazu eingerichtet, einen
Vorschub des von der Zuführrolle (221; 321; 421) gelieferten Schutzfilms (210; 310;
410) zu steuern;
eine Reinigungsrolle (240; 340; 440), die sich zwischen der Zuführrolle (221; 321;
421) und einer Wickelrolle (260; 360; 460) befindet und dazu eingerichtet ist, auf
dem von der Zuführrolle (221; 321; 421) gelieferten Schutzfilm (210; 310; 410) verbleibende
Fremdstoffe zu entfernen; und
die Wickelrolle (260; 360; 460), dazu eingerichtet den Schutzfilm (210; 310; 410),
von dem Fremdstoffe durch die Reinigungsrolle (240; 340; 440) entfernt wurden, aufzuwickeln
dadurch gekennzeichnet, dass die Vorrichtung mit Mitteln zum Bilden eines Nano-Dünnfilms an einer äußeren Oberfläche
der Reinigungsrolle (240; 340; 440) bereitgestellt ist, um Fremdstoffe, welche auf
dem Schutzfilm (210; 310; 410) verbleiben, zu adsorbieren und zu entfernen
und dadurch, dass die Vorrichtung einen Sensor (251; 253; 351; 353; 451; 453) umfasst,
welcher zwischen der Reinigungsrolle (140; 240; 340; 440) und der Wickelrolle (260;
360; 460) in Bezug auf eine Bewegungsrichtung des Schutzfilms (210; 310; 410) positioniert
ist, wobei der Sensor dazu eingerichtet ist, zu überprüfen, ob die Fremdstoffe auf
dem Schutzfilm (210; 310; 410) entfernt wurden oder nicht.
2. Vorrichtung (200; 300; 400) nach Anspruch 1, wobei die Zuführrolle (221; 321; 421),
die Führungsrolle (225, 227; 325; 327; 425; 427), die Wickelrolle (260; 360; 460)
und die Reinigungsrolle (240; 340; 440) so positioniert sind, dass ihre Drehachsen
parallel zueinander sind.
3. Vorrichtung (200; 300; 400) nach Anspruch 1, dazu eingerichtet, dass beim Drehen der
Wickelrolle (260; 360; 460) der von der Zuführrolle (221; 321; 421) gelieferte Schutzfilm
(210; 310; 410) durch die Reinigungsrolle (240; 340; 440) zu der Wickelrolle (260;
360; 460) bewegt wird.
4. Vorrichtung (200; 300; 400) nach Anspruch 1, wobei der Sensor umfasst:
einen Lichtquellenteil (251; 351; 451), der dazu eingerichtet ist, auf den Schutzfilm
(210; 310; 410) Licht zu strahlen, das durch den Schutzfilm (210; 310; 410) transmittiert
wird; und
einen Monitorteil (253; 353; 453), der dazu eingerichtet ist, das durch den Schutzfilm
(210; 310; 410) transmittierte Licht zu erfassen,
wobei der Lichtquellenteil (251; 351; 451) und der Monitorteil (253; 353; 453) in
einer geraden Linie mit dem dazwischen angeordneten Schutzfilm (210; 310; 410) positioniert
sind und der Sensor dazu eingerichtet ist, visuell durch den Monitorteil (253; 353;
453) zu prüfen, ob die Fremdstoffe auf dem Schutzfilm (210; 310; 410) entfernt wurden
oder nicht.
5. Vorrichtung (200; 300; 400) nach Anspruch 4,
wobei der Sensor ferner einen Lichtintensitätserfassungsteil umfasst, der dazu eingerichtet
ist, eine Lichtintensität des durch den Schutzfilm (210; 310; 410) transmittierten
Lichts zu messen, und
die Vorrichtung dazu eingerichtet ist, dass ein Betrieb der Wickelrolle (260; 360;
460) und der Zuführrolle gestoppt wird, wenn die durch das Lichtintensitätserfassungsteil
gemessene Lichtintensität geringer als ein vorbestimmter Wert ist.
6. Vorrichtung (200; 300; 400) nach Anspruch 1, dazu eingerichtet, dass, wenn der Sensor
bestätigt, dass die Fremdstoffe nicht entfernt wurden, die Schutzfolie (210; 310;
410) zu der Wickelrolle (260; 360; 460) bewegt wird, während sich die Wickelrolle
(260; 360; 460) dreht, und dann der auf der Wickelrolle (260; 360; 460) aufgewickelte
Schutzfilm (210; 310; 410) abgewickelt und zur Zuführrolle (221; 321; 421) bewegt
wird, wenn sich die Zuführrolle (221; 321; 421) in umgekehrter Richtung dreht.
7. Vorrichtung (200; 300; 400) nach Anspruch 1, dazu eingerichtet, dass der Nano-Dünnfilm
so gebildet ist, dass Partikel mit einer Partikelgröße von 1 µm oder weniger adsorbiert
werden.
8. Vorrichtung (200; 300; 400) nach Anspruch 1, wobei die Reinigungsrolle (340) eine
erste Reinigungsrolle (341) und eine zweite Reinigungsrolle (342) einschließt;
wobei die Vorrichtung dazu eingerichtet ist, dass Nano-Dünnfilme der ersten Reinigungsrolle
(341) und der zweiten Reinigungsrolle (342) gebildet sind, um Fremdpartikel unterschiedlicher
Größe zu adsorbieren, und die erste Reinigungsrolle (341) gebildet ist, um größere
Fremdpartikel als die zweite Reinigungsrolle (342) zu adsorbieren; und
die erste Reinigungsrolle (341) und die zweite Reinigungsrolle (342) nacheinander
angeordnet sind, basierend auf einer Bewegungsrichtung des sich von der Zuführrolle
(221; 321; 421) zu der Wickelrolle (260; 360; 460) bewegenden Schutzfilms (210; 310;
410).
9. Vorrichtung (200; 300; 400) nach Anspruch 8, dazu eingerichtet, dass der auf der ersten
Reinigungsrolle (341) gebildete Nano-Dünnfilm so gebildet ist, dass Partikel mit einer
Größe von 1 µm bis 2 µm adsorbiert werden, und der auf der zweiten Reinigungsrolle
(342) gebildete Nano-Dünnfilm so gebildet ist, dass Partikel mit einer Größe von weniger
als 0,5 µm adsorbiert werden.
10. Vorrichtung (200; 300; 400) nach Anspruch 1, wobei die Reinigungsrolle (440) ein Rollenpaar
einschließt und die Rollen in einer vertikalen Richtung mit dem dazwischen angeordneten
Schutzfilm (410) in einer geraden Linie ausgebildet sind, sodass die auf beiden Seiten
des Schutzfilms (410) verbleibenden Fremdstoffe entfernt werden, während der Schutzfilm
(410) das Rollenpaar passiert.
1. Dispositif (200 ; 300 ; 400) pour nettoyer un film protecteur (210 ; 310 ; 410) à
fixer à une surface extérieure d'un stratifié d'électrodes pendant un processus de
stratification consistant à chauffer et à presser le stratifié d'électrodes et un
séparateur pour produire un ensemble d'électrodes pour un élément de batterie, comprenant
:
un rouleau d'alimentation (221 ; 321 ; 421) configuré pour fournir le film protecteur
(210; 310; 410);
au moins un rouleau de guidage (225, 227 ; 325, 327 ; 425, 427) configuré pour guider
une progression du film protecteur (210; 310; 410) fourni par le rouleau d'alimentation
(221 ; 321 ; 421) ;
un rouleau de nettoyage (240 ; 340 ; 440) situé entre le rouleau d'alimentation (221
; 321 ; 421) et un rouleau d'enroulement (260 ; 360 ; 460) et configuré pour éliminer
des substances étrangères restant sur le film protecteur (210 ; 310 ; 410) fourni
par le rouleau d'alimentation (221 ; 321 ; 421) ; et
le rouleau d'enroulement (260 ; 360 ; 460) étant configuré pour enrouler le film protecteur
(210 ; 310 ; 410) duquel des substances étrangères ont été éliminées par le rouleau
de nettoyage (240 ; 340 ; 440),
caractérisé en ce que le dispositif est muni de moyens pour former un nano film mince sur une surface extérieure
du rouleau de nettoyage (240 ; 340 ; 440) pour adsorber et éliminer les substances
étrangères restant sur le film protecteur (210 ; 310 ; 410) et en ce que le dispositif comprend un capteur (251, 253 ; 351, 353 ; 451, 453) positionné entre
le rouleau de nettoyage (140 ; 240 ; 340 ; 440) et le rouleau d'enroulement (260 ;
360 ; 460) par rapport à une direction de déplacement du film protecteur (210 ; 310
; 410), ledit capteur étant configuré pour vérifier si les substances étrangères sur
le film protecteur (210 ; 310 ; 410) ont été éliminées ou non.
2. Dispositif (200 ; 300 ; 400) selon la revendication 1, dans lequel le rouleau d'alimentation
(221 ; 321 ; 421), le rouleau de guidage (225, 227 ; 325, 327 ; 425, 427), le rouleau
d'enroulement (260 ; 360 ; 460), et le rouleau de nettoyage (240 ; 340 ; 440) sont
positionnés de telle sorte que leurs axes de rotation sont parallèles les uns aux
autres.
3. Dispositif (200 ; 300 ; 400) selon la revendication 1, configuré de telle sorte que,
lorsque le rouleau d'enroulement (260 ; 360 ; 460) tourne, le film protecteur (210
; 310 ; 410) fourni par le rouleau d'alimentation (221 ; 321 ; 421) est déplacé vers
le rouleau d'enroulement (260 ; 360 ; 460) à travers le rouleau de nettoyage (240
; 340 ; 440).
4. Dispositif (200 ; 300 ; 400) selon la revendication 1, dans lequel le capteur comprend
une partie de source lumineuse (251 ; 351 ; 451) configurée pour irradier, sur le
film protecteur (210 ; 310 ; 410), une lumière transmise à travers le film protecteur
(210 ; 310; 410); et
une partie de surveillance (253 ; 353 ; 453) configurée pour détecter la lumière transmise
à travers le film protecteur (210 ; 310 ; 410),
dans lequel la partie de source lumineuse (251 ; 351 ; 451) et la partie de surveillance
(253 ; 353 ; 453) sont positionnées en ligne droite avec le film protecteur (210 ;
310 ; 410) interposé entre elles et le capteur est configuré pour vérifier visuellement
à travers la partie de surveillance (253 ; 353 ; 453) si les substances étrangères
sur le film protecteur (210 ; 310 ; 410) ont été éliminées ou non.
5. Dispositif (200 ; 300 ; 400) selon la revendication 4,
dans lequel le capteur comprend en outre une partie de détection d'intensité lumineuse
configurée pour mesurer une intensité lumineuse de la lumière transmise à travers
le film protecteur (210 ; 310 ; 410), et
le dispositif est configuré de telle sorte que des opérations du rouleau d'enroulement
(260 ; 360 ; 460) et du rouleau d'alimentation sont arrêtées lorsque l'intensité lumineuse
mesurée par la partie de détection d'intensité lumineuse est inférieure à une valeur
prédéterminée.
6. Dispositif (200 ; 300 ; 400) selon la revendication 1, configuré de telle sorte que,
lorsque le capteur confirme que les substances étrangères n'ont pas été éliminées,
le film protecteur (210 ; 310 ; 410) est déplacé vers le rouleau d'enroulement (260
; 360 ; 460) lorsque que le rouleau d'enroulement (260 ; 360 ; 460) tourne, et le
film protecteur (210 ; 310 ; 410) enroulé sur le rouleau d'enroulement (260 ; 360
; 460) est ensuite déroulé et déplacé vers le rouleau d'alimentation (221 ; 321 ;
421) lorsque le rouleau d'alimentation (221 ; 321 ; 421) tourne dans une direction
inverse.
7. Dispositif (200 ; 300 ; 400) selon la revendication 1, configuré de telle sorte que
le nano film mince est formé de sorte que des particules ayant une taille de particule
de 1 µm ou moins sont adsorbées.
8. Dispositif (200 ; 300 ; 400) selon la revendication 1, dans lequel le rouleau de nettoyage
(340) comprend un premier rouleau de nettoyage (341) et un second rouleau de nettoyage
(342) ;
le dispositif étant configuré de telle sorte que des nano films minces du premier
rouleau de nettoyage (341) et du second rouleau de nettoyage (342) sont formés pour
adsorber des particules étrangères ayant des tailles différentes, et le premier rouleau
de nettoyage (341) est formé pour adsorber des particules étrangères plus grosses
que celles adsorbées par le second rouleau de nettoyage (342) ; et
le premier rouleau de nettoyage (341) et le second rouleau de nettoyage (342) sont
disposés en séquence sur la base d'une direction de déplacement du film protecteur
(210 ; 310 ; 410) se déplaçant du rouleau d'alimentation (221 ; 321 ; 421) jusqu'au
rouleau d'enroulement (260 ; 360 ; 460).
9. Dispositif (200 ; 300 ; 400) selon la revendication 8, configuré de telle sorte que
le nano film mince formé sur le premier rouleau de nettoyage (341) est formé de sorte
que des particules ayant une taille de 1 µm à 2 µm sont adsorbées, et le nano film
mince formé sur le second rouleau de nettoyage (342) est formé de sorte que des particules
ayant une taille inférieure à 0,5 µm sont adsorbées.
10. Dispositif (200 ; 300 ; 400) selon la revendication 1, dans lequel le rouleau de nettoyage
(440) comprend une paire de rouleaux, et les rouleaux sont formés en ligne droite
dans une direction verticale avec le film protecteur (410) interposé entre eux, de
telle sorte que les substances étrangères restant sur les deux côtés du film protecteur
(410) sont éliminées pendant que le film protecteur (410) passe entre la paire de
rouleaux.