Technical Field
[0001] The present invention relates to a package-belt line drawing device that automatically
draws a line on a package belt that separately encloses a medication, and a packaging
machine including the package-belt line drawing device. Specifically, the present
invention relates to a device that can hold multiple coloring tools to change the
colors of drawn lines and that can switch between line drawing tools.
Background Art
[0002] A medication packaging machine that separately encloses tablets or powdered medications
in a long package belt (see, for example, PTL 1) includes a package-belt transport
mechanism, a medication inserting mechanism, a package-belt thermally sealing mechanism,
and a package-belt traction mechanism along a transport path of the package belt to
form separate packages as basic functions. Many of such medication packaging machines
also include a printing mechanism facing the transport path of the package belt to
print a patient's name or consumption information on each package.
[0003] Typical examples of printed consumption information include consumption timing such
as morning, noon, evening, or night. Some of medication packaging machines including
a printing mechanism have, besides a function of printing consumption timings with
characters, a function of drawing colored lines with different colors for different
consumption timings in addition to or instead of characters.
[0004] To assist pharmacists or others in manually drawing lines on a package belt using
coloring tools such as color pens, some machines have a guideline, such as a groove,
on, for example, a ruler or an engagement lid.
[0005] Such drawing of lines with different colors has high viewability, and thus is performed
in pharmacies or hospitals to prevent erroneous consumption or for convenience purposes.
An automatic line drawing operation using a medication packaging machine including
a line drawing device, or so-called an automatic line drawing operation concurrently
with packaging, and an operation of manually drawing lines on a package belt taken
after being packaged by a medication packaging machine, or so-called a manual line
drawing operation after packaging have both merits and demerits.
[0006] Specifically, the cost of equipment is smaller in the manual line drawing operation
after packaging than in the automatic line drawing operation concurrently with packaging.
In addition, flexibility is higher in the manual line drawing operation after packaging
than in the automatic line drawing operation concurrently with packaging, because
the manual line drawing operation after packaging can be performed without any limitation
in the case, for example, where drawing lines with different colors is requested immediately
before or after a package belt is passed to, for example, a patient at the sickroom
or a pharmacy or where a medication packaging machine capable of drawing lines is
occupied or not in operation.
[0007] Efficiency, on the other hand, is overwhelmingly higher in the automatic line drawing
operation concurrently with packaging than in the manual line drawing operation after
packaging. Thus, personnel expenses are smaller in the automatic line drawing operation
concurrently with packaging than in the manual line drawing operation after packaging.
[0008] The manual line drawing operation after packaging is inevitably performed when the
automatic line drawing operation concurrently with packaging is impossible. However,
as long as the automatic line drawing operation concurrently with packaging is possible,
the automatic line drawing operation concurrently with packaging is usually preferentially
performed by a package-belt line drawing device installed in a packaging machine.
[0009] Such a package-belt line drawing device for automatic line drawing concurrently with
packaging is installed in a packaging machine together with a printing mechanism to
face a transport path for a package belt, and draws lines synchronously with a longitudinal
transportation of the package belt in the same manner as printing of the printing
mechanism. Unlike printing of the printing mechanism, however, the package-belt line
drawing device draws lines with different colors.
[0010] Such a package-belt line drawing device for automatic line drawing concurrently with
packaging can have a structure including a writing-tool holding mechanism for holding
multiple coloring tools and a writing-tool switching mechanism for switching between
line drawing tools by moving, among those coloring tools, a writing tool used for
drawing a line toward or away from the package belt. In a package-belt line drawing
device formed by simply embodying these mechanisms with typical methods, however,
the writing-tool holding mechanism merely holds multiple coloring tools arranged linearly
and the writing-tool switching mechanisms merely move one of the coloring tools forward
or rearward. Specifically, the above-described structure needs to include multiple
writing-tool switching mechanisms corresponding to coloring-tool holding portions
of the writing-tool holding mechanism.
Citation List
Patent Literature
[0011] PTL 1: Japanese Unexamined Patent Application Publication No.
2006-321516
Summary of Invention
Technical Problem
[0012] As described above, medication consumption is usually performed at four timings of
morning, noon, evening, and night. Thus, colors of lines drawn on package belts are
desirably four or more.
[0013] As a matter of practicality, even in a minimum structure that includes multiple writing-tool
switching mechanisms corresponding to coloring-tool holding portions of the writing-tool
holding mechanism, the writing-tool holding mechanism holds four coloring tools. Similarly,
the minimum structure also includes four writing-tool switching mechanisms that drive
the portions forward or rearward or perform driving control of the portions.
[0014] Thus, a structure that merely includes multiple writing-tool switching mechanisms
corresponding to the coloring-tool holding portions of the writing-tool holding mechanism
is inevitably rendered more complex or larger in size.
[0015] However, regardless of whether a medication packaging machine including a package-belt
line drawing device is a tablet packaging machine or a powder packaging machine, the
package-belt line drawing device is installed inside a wrapping device installed at
a lowermost portion of the medication packaging machine. This portion is narrow, as
being located at the lowermost. Besides, this portion also holds components such as
a transport mechanism, a winding mechanism, and a traction mechanism for a package
roll or a package belt, and a printing mechanism, a dosing mechanism, and a thermally
sealing mechanism. This portion thus has only a small empty space. The package-belt
line drawing device having the above-described structure thus may cause an increase
in size of the medication packaging machine to be installed in the medication packaging
machine.
[0016] To avoid such an inconvenience, a size reduction of the package-belt line drawing
device is important.
[0017] A simple modification of integrating the writing-tool switching mechanisms into one
unit to move the entirety of the writing-tool holding mechanism forward and rearward,
however, increases the size of a driving mechanism or a driving circuit and significantly
cancels out the effect of the size reduction of the writing-tool switching mechanisms.
Besides, what are moved forward and rearward is changed from one coloring tool and
its holding portion, which form a small mass, to four or more coloring tools and the
entirety of the writing-tool holding mechanism, which form a large mass. This structure
thus has a limited speed for moving forward or rearward. Specifically, for example,
the speed for drawing a dotted line may be reduced, and thus the packaging speed that
depends on the package-belt transportation speed may also be reduced, which causes
another problem.
[0018] An object to this end is to achieve a package-belt line drawing device suitable for
size reduction and includes a smaller number of writing-tool switching mechanisms,
small enough and capable of moving only one coloring tool, than the number of coloring-tool
holding portions of a writing-tool holding mechanism.
Solution to Problem
[0019] A package-belt line drawing device according to the present invention (solution 1)
is made to solve the above problem and includes a holding mechanism that holds a plurality
of writing tools, and a switching mechanism that moves any one of the writing tools
forward to a line drawing position. The holding mechanism holds a rotator while allowing
the rotator to move rotationally and holds the writing tools while allowing the writing
tools to move forward and rearward. The rotator includes a plurality of holding portions
that support the writing tools, respectively. The rotator circularly moves the holding
portions with the rotational movement while urging the holding portions rearward.
The switching mechanism includes a rotational driving mechanism and a straight advance
driving mechanism. The rotational driving mechanism is engaged with the holding mechanism
to rotationally move the rotator. The straight advance driving mechanism moves any
of the holding portions positioned at an engagement position by the rotational movement
forward to the line drawing position.
[0020] A package-belt line drawing device according to the present invention (solution 2)
is the package-belt line drawing device according to the solution 1, wherein each
of the holding portions holds a corresponding one of the writing tools while allowing
the writing tool to be inserted therein or removed therefrom, and the switching mechanism
supports the holding mechanism while allowing the holding mechanism to be attached
thereto or detached therefrom.
[0021] A package-belt line drawing device according to the present invention (solution 3)
is the package-belt line drawing device according to the solution 2, wherein the holding
mechanism is attached to an upper portion of the switching mechanism, and the rotator
and the rotational driving mechanism are engaged or disengaged by an attachment or
removal of the holding mechanism to or from the switching mechanism.
[0022] A package-belt line drawing device according to the present invention (solution 4)
is the package-belt line drawing device according to any of the solutions 1 to 3,
wherein the straight advance driving mechanism includes an extruding member, a rotational
member, and a circular movement portion. The extruding member is movable forward to
and rearward from the engagement position. The extruding member moves the holding
portion located at the engagement position forward by coming into contact with the
holding portion when the straight advance driving mechanism moves forward. The rotational
member is disposed separately from the rotator and rotates independently of the rotator.
The circular movement portion is disposed on the rotational member and circularly
moves with a rotation of the rotational member. The circular movement portion and
the extruding member are hinge-jointed to transform the circular motion of the circular
movement portion into a reciprocative movement of the extruding member.
[0023] A medication packaging machine according to the present invention (solution 5 or
6) includes the package-belt line drawing device according to any one of the solutions
1 to 4, and a retreat prevention member disposed opposite the package-belt line drawing
device with a package-belt transport path interposed therebetween. The retreat prevention
member holds the package belt when the writing tool draws a line on the package belt
to restrict the package belt from moving toward the retreat prevention member.
[0024] In a medication packaging machine according to the present invention, the package-belt
retreat member of the medication packaging machine according to the solution 5 is
attached to the switching mechanism below the package-belt transport path.
Advantageous Effects of Invention
[0025] The package-belt line drawing device according to the present invention (solution
1) includes a so-called resolver rotator including multiple holding portions as a
main portion of the holding mechanism. In addition, all the holding portions that
move forward to draw lines are urged rearward to hold the holding portions in a compact
manner. In the package-belt line drawing device according to the solution 1, the switching
mechanism includes a rotational driving mechanism and a straight advance driving mechanism.
The rotational driving mechanism rotationally moves the rotator to circularly move
the plurality of holding portions. The straight advance driving mechanism moves any
of the holding portions positioned at an engagement position by the rotational movement
forward. This structure including only one switching mechanism enables any holding
portion and a writing tool attached to the holding portion to be used to draw lines.
[0026] The present invention may have a structure including a switching mechanism that moves
only one coloring tool forward and rearward. In other words, this structure includes
a smaller number of switching mechanisms than the number of holding portions of the
writing tools in the holding mechanism, and is thus suitable to size reduction.
[0027] In the package-belt line drawing device according to the present invention (solution
2), each writing tool is allowed to be inserted into and held in the corresponding
holding portion and removed from the holding portion. Thus, the holding mechanism
is rendered more compact in size. In addition, the holding mechanism is rendered removable
from the switching mechanism. Thus, each writing tool is inserted into and removed
from the holding mechanism after the holding mechanism is taken out from the narrow
space in the package-belt line drawing device to a wide space outside the device,
which facilitates attachment or removal of the writing tool for replacement. This
structure prevents undesirable situations where hands are stained by a contact with
the exposed tips of the writing tools and enables an easy and appropriate cleaning
operation of the holding mechanism.
[0028] In the case where a spare holding mechanism is provided or multiple package-belt
line drawing devices and multiple medication packaging machines are provided, a set
of writing tools of different colors may be inserted into the holding mechanism in
advance, so that the operation of collectively switching multiple colors at once can
be easily and speedily performed with replacement of the holding mechanism.
[0029] In the package-belt line drawing device according to the present invention (solution
3), the holding mechanism and the switching mechanism are vertically arranged, so
that the holding mechanism is attached and removed more easily.
[0030] To install the package-belt line drawing device next to the package-belt transport
path of the medication packaging machine, the line drawing position of the writing
tool is easily adjusted to the package belt. Thus, the entirety of the package-belt
line drawing device can be rendered compact in size. This structure can easily find
a space in the medication packaging machine for installing itself. In this embodiment,
when the holding mechanism is attached to or removed from the switching mechanism,
the engagement state and the transmission state between the rotator and the rotational
driving mechanism are switched with the attachment or removal. This structure enables
a speedy and simple attachment or removal of the writing-tool holding mechanism with
a one-touch operation.
[0031] In the package-belt line drawing device according to the present invention (solution
4), the straight advance driving mechanism is disposed to be movable forward to and
rearward from the engagement position. In this structure, when line drawing is required,
a line can be drawn on the package belt by moving a writing tool to the engagement
position. When line drawing is not required, a writing tool is moved away from the
engagement position to easily omit line drawing.
[0032] In the package-belt line drawing device, the straight advance driving mechanism includes
an extruding member that moves the holding portion located at the engagement position
forward by coming into contact with the holding portion when the straight advance
driving mechanism moves forward, a rotational member that is disposed separately from
the rotator and that rotates independently of the rotator, and a circular movement
portion that circularly moves with a rotation of the rotational member. When the rotational
member is rotated, the position of the extruding member to which it moves forward
or rearward changes depending on the rotation angle of the rotational member and the
position in the circle of the circular movement portion, and thus the holding portion
and the writing tool pressed by the extruding member also move forward or rearward
to different positions. Thus, a line or a broken line can be drawn at a desired position
of the package belt transported in the longitudinal direction by the rotation of the
rotational member. To draw a broken line, the rotational member is simply continuously
rotated to repeatedly move the extruding member and the writing tool at the engagement
position forward and rearward. Thus, a solid line and a broken line can be separately
drawn with a relatively simple control.
[0033] In addition, the extruding member in a retracted state is spaced apart from the holding
portion. This structure does not impair the workability when attaching or removing
the holding mechanism to or from the switching mechanism.
[0034] The medication packaging machine according to the present invention (solution 5)
includes a package-belt retreat prevention member disposed opposite the package-belt
line drawing device with the package-belt transport path interposed therebetween to
prevent the package belt from moving rearward. This structure completely or partially
prevents excessive deformation of the package belt during line drawing. This structure
enables drawing of neat lines on a package belt and smooth transportation of the package
belt in the longitudinal direction.
[0035] In the medication packaging machine according to the present invention (solution
6), the package-belt retreat prevention member is attached to the switching mechanism
below the package-belt transport path. Thus, the package-belt retreat prevention member
and the writing-tool switching mechanism are integrated together without interfering
with a package-belt setting operation in which the package belt is inserted into the
transport path from above. Besides the above operation effect of preventing excessive
deformation of the package belt, this structure allows an adjustment operation, such
as positioning of the belt retreat prevention member with respect to the switching
mechanism, to be performed in advance before being attached to the medication packaging
machine, and easily performed in a wide space outside the medication packaging machine.
Brief Description of Drawings
[0036]
[Fig. 1] Fig. 1 is a perspective view of an example of a structure of a package-belt
line drawing device according to embodiment 1 of the present invention, viewed downward
from the front left.
[Fig. 2] Fig. 2 is a perspective view of an example of a structure of a package-belt
line drawing device according to embodiment 1 of the present invention, viewed downward
from the rear left. The perspective view defines the line drawing side as the front,
and the left and right as being viewed in the front view.
[Fig. 3] Fig. 3 is a perspective view of a structure of a package-belt line drawing
device including a cover when viewed downward from the front left.
[Fig. 4] Fig. 4 is a perspective view of a structure of a package-belt line drawing
device including a cover when viewed downward from the front right.
[Fig. 5] Fig. 5 is a perspective view of a structure of a holding mechanism when viewed
downward from the front right.
[Fig. 6] Fig. 6 illustrates an arrangement of the mechanisms of a package-belt line
drawing device having the structure of a holding mechanism facing a package-belt transport
path.
[Fig. 7] Fig. 7 is an example of a schematic diagram of a structure of a medication
packaging machine including a package-belt line drawing device.
[Fig. 8] Fig. 8 is a plan view of a main portion of the medication packaging machine.
[Fig. 9] Fig. 9 is a plan view of an example of an arrangement where the package-belt
line drawing device and a printing mechanism are arranged in parallel.
[Fig. 10] Fig. 10 is a plan view of an example of an arrangement where the package-belt
line drawing device and the printing mechanism are arranged opposite each other.
[Fig. 11] Fig. 11 illustrates a package belt on which a line is to be drawn.
[Fig. 12] Fig. 12 illustrates an example of a package belt on which a solid line has
been drawn.
[Fig. 13] Fig. 13 illustrates an example of a package belt on which a broken line
has been drawn.
Description of Embodiments
[0037] Specific embodiments of a package-belt line drawing device and a medication packaging
machine according to the present invention are described in embodiment 1, below.
[0038] The embodiment 1 illustrated in Figs. 1 to 13 is an embodiment of all the above-described
solutions.
[0039] In illustration of those, an electric circuit such as a motor driver and an electronic
circuit such as a controller are not illustrated, and components required for or related
to the description of the present invention are mainly illustrated.
Embodiment 1
[0040] Specific structures of a package-belt line drawing device and a medication packaging
machine according to embodiment 1 of the present invention are described with reference
to the drawings.
[0041] In the perspective views among the drawings, to indicate the directions of eye sight,
the line drawing side is defined as the front, and the left and right are defined
in the front view.
[0042] Figs. 1 and 2 illustrate the external appearance of a package-belt line drawing device
10 from which a cover 13 is removed. Fig. 1 is a perspective view of the package-belt
line drawing device 10 viewed downward from the front left, and Fig. 2 is a perspective
view of the package-belt line drawing device 10 viewed downward from the rear left.
[0043] Figs. 3 and 4 illustrate the external appearance of the package-belt line drawing
device 10 to which the cover 13 is attached. Fig. 3 is a perspective view of the package-belt
line drawing device 10 viewed downward from the front left, and Fig. 4 is a perspective
view of the package-belt line drawing device 10 viewed downward from the front right.
[0044] As to Figs. 5 and 6, Fig. 5 is a perspective view of a writing-tool holding mechanism
30 viewed downward from the front right, and Fig. 6 illustrates an arrangement of
mechanisms 52 to 57 and the package-belt line drawing device 10 facing a transport
path 53 of a package belt 70. As to Figs. 7 and 8, Fig. 7 is a schematic diagram of
a medication packaging machine 40 including a package-belt line drawing device 10,
and Fig. 8 is a plan view of a main portion of a wrapping device 50. Similarly, Fig.
9 is a plan view of the package-belt line drawing device 10 and the transport path
53 arranged in parallel to each other. Fig. 10 is a plan view of the package-belt
line drawing device 10 and the transport path 53 arranged opposite each other. Fig.
11 illustrates an external appearance of the package belt 70 on which a line is to
be drawn.
[0045] As illustrated in Figs. 1 to 5, the package-belt line drawing device 10 includes
a writing-tool holding mechanism 30 and a writing-tool switching mechanism 20, as
in the case of the above-described package-belt line drawing device for automatic
line drawing concurrently with packaging. The writing-tool holding mechanism 30 serves
as a holding mechanism that holds coloring tools 60, which are multiple writing tools.
The writing-tool switching mechanism 20 serves as a switching mechanism that moves
any of the coloring tools 60 forward to a line drawing position. In the present embodiment,
the structures of the writing-tool holding mechanism 20 and the writing-tool switching
mechanism 30 are improved in the manner described below.
[0046] As described below, a package-belt retreat prevention member 12 is integrally attached
in advance to the package-belt line drawing device 10 (see Figs. 3 and 4).
[0047] The writing-tool holding mechanism 30 (see Figs. 1 to 5) includes a bearing for axially
supporting a rotator 33 at its center portion. The writing-tool holding mechanism
30 also includes a shaft support portion 31 and a rotator 33. The shaft support portion
31 is attached onto the writing-tool switching mechanism 20. The rotator 33 is axially
rotatably held by the shaft support portion 31 and having its rotational axis and
rotation center directed frontward and rearward.
[0048] The writing-tool holding mechanism 30 also includes a transmission gear 32 and four
writing-tool holding portions 34. The transmission gear 32 is attached to a front
end surface of the rotator 33 and located in front of the shaft support portion 31
to transmit a rotational force to the rotator 33. The four writing-tool holding portions
34 are attached to the rotator 33. In the writing-tool holding mechanism 30, when
the transmission gear 32 rotates upon receipt of a rotational force, the rotator 33
axially rotates together with the electric gear 32, so that the writing-tool holding
portions 34 move circularly. Moving circularly here refers to a rotational movement
of multiple writing-tool holding portions 34 around the rotational center in a predetermined
sequence to an engagement position 11, described below.
[0049] As illustrated in Fig. 5, each of the writing-tool holding portions 34 is a thin
substantially tube-shaped member extending frontward and rearward and holds a coloring
tool 60 inserted from a release front end surface while allowing the coloring tool
60 to be inserted and removed. The writing-tool holding portions 34 are held while
being individually inserted into through holes of the rotator 33 and movable frontward
and rearward, and urged rearward beyond the rotator 33 by an elastic body such as
a spring. Each of the writing-tool holding portions 34 includes a contact target portion
35 directed toward an outer circumference.
[0050] As illustrated in Fig. 1, the writing-tool switching mechanism 20 includes a frame
portion including a bottom plate 21, frame plates 22, which stand erect on both sides
of the bottom plate 21, and a top plate attached onto the frame plates 22. The writing-tool
switching mechanism 20 also includes a rotational driving mechanism 23 to 25 and a
straight advance driving mechanism 26 to 28, which are installed inside or on the
outer side of the frame portion.
[0051] As illustrated in Fig. 1, the rotational driving mechanism 23 to 25 includes a motor
23, which rotates in accordance with a control of a controlling device, not illustrated,
and a driving gear 24, which outputs a rotational movement of the motor 23. The rotational
driving mechanism 23 to 25 also includes a gear 25 for transmitting a rotational force
of the driving gear 24 to the transmission gear 32. In this structure, the rotational
driving mechanism 23 to 25 transmits the rotational force of the motor 23 to the transmission
gear 32 to rotationally move the rotator 33 of the writing-tool holding mechanism
30 attached to the writing-tool switching mechanism 20.
[0052] As illustrated in Fig. 2, the straight advance driving mechanism 26 to 28 includes
a motor 26, which rotates in accordance with a control of the above-described controlling
device in the same manner as the motor 23, and a rotational member 26a, which is driven
to rotate to output a rotational movement of the motor 26.
[0053] The straight advance driving mechanism 26 to 28 also includes a circular movement
portion 27, which stands erect on the end surface of the rotational member 26a at
a portion spaced apart from the rotational center and circularly moves with the rotation
of the rotational member 26a. The straight advance driving mechanism 26 to 28 also
includes an extruding member 28, disposed to be capable of reciprocatively moving
toward and away from the engagement position 11 and, when moved forward, coming into
contact with the rear surface of a contact target portion 35 of the writing-tool holding
portion 34 at the engagement position 11.
[0054] At the engagement position 11, the writing-tool holding portion 34 positioned at
the lowermost position after the circular movement is engaged with the extruding member
28. The writing-tool holding portion 34 located at the lowermost position is moved
forward as a result of the extruding member 28 pressing the rear surface of the contact
target portion 35.
[0055] A tip portion 61 of each coloring tool 60 held by the corresponding writing-tool
holding portion 34 is brought into contact with the package belt 70 by this pressing,
so that a line is drawn on the package belt 70 with the coloring tool 60. As described
above, the line drawing position for the coloring tool 60 and the engagement position
11 for the writing-tool holding portion 34 are in one to one correspondence with each
other.
[0056] The circular movement portion 27 and the extruding member 28 are hinge-jointed to
each other to transform a rotational movement of the circular movement portion 27
into a reciprocative movement of the extruding member 28. Hinged joint here refers
to a state where at least part of the circular movement portion 27 is inserted into
a groove formed in the extruding member 28 to smoothly transform a rotational movement
of the circular movement portion 27 into a reciprocative movement of the extruding
member 28.
[0057] The straight advance driving mechanism 26 to 28 moves one of the multiple writing-tool
holding portions 34 held by the rotator 33 of the writing-tool holding mechanism 30,
the one of the multiple writing-tool holding portions 34 being positioned at the engagement
position 11 after the circular movement. The above-described controlling device individually
controls the motor 23 and the motor 26. Thus, the rotational member 26a can be rotated
separately from the above-described rotator 33. Specifically, the circular movement
of the writing-tool holding portions 34 with the rotational driving mechanism 23 to
25 can be performed independently from the forward-rearward movement of the writing-tool
holding portions 34 at the engagement position 11 with the straight advance driving
mechanism 26 to 28.
[0058] As illustrated in Figs. 4 and 5, the writing-tool holding mechanism 30 includes an
upper removable portion 36 at a lower end portion of the shaft support portion 31
of the writing-tool holding mechanism 30.
[0059] The writing-tool switching mechanism 20 includes a lower removable portion 29 corresponding
to the upper removable portion 36 and opposite the upper removable portion 36 on an
upper surface portion of the writing-tool switching mechanism 20.
[0060] The upper removable portion 36 and the lower removable portion 29 are engaged with
or disengaged from each other when laterally moved relative to each other. Thus, the
writing-tool switching mechanism 20 supports the writing-tool holding mechanism 30
while allowing the writing-tool holding mechanism 30 to be attached thereto or removed
therefrom. Specifically, when the writing-tool holding mechanism 30 is caused to slide
sideways over the writing-tool switching mechanism 20 to be engaged, the writing-tool
holding mechanism 30 is attached onto the writing-tool switching mechanism 20, and
the attached writing-tool holding mechanism 30 has its bottom supported by the writing-tool
switching mechanism 20.
[0061] When the writing-tool holding mechanism 30 is caused to slide sideways to be disengaged,
the writing-tool holding mechanism 30 is removed from the writing-tool switching mechanism
20.
[0062] As illustrated in Figs. 1 to 4, when the writing-tool switching mechanism 20 and
the writing-tool holding mechanism 30 are attached to or removed from each other,
the gear 25 and the transmission gear 32 are engaged with or disengaged from each
other. Specifically, the rotator 33 and the rotational driving mechanism 23 to 25
are engaged or disengaged in accordance with the attachment or removal of the writing-tool
holding mechanism 30 to or from the writing-tool switching mechanism 20.
[0063] As illustrated in Figs. 3 and 4, the package-belt retreat prevention member 12 is,
for example, a letter L-shaped plate member having a short lower end portion and a
long erect portion. The package-belt retreat prevention member 12 has its lower end
portion fastened to the front end portion of the frame plate 22 of the writing-tool
switching mechanism 20 by, for example, being screwed, and has an upper end portion
of its erect portion located in front of the writing-tool holding portion 34 at the
engagement position 11 and the corresponding coloring tool 60. As illustrated in Fig.
6, when the package-belt line drawing device 10 is installed to face the transport
path 53 for the package belt 70, preferably, the package belt 70 is installed between
the package-belt retreat prevention member 12 and the writing-tool holding portion
34 at the engagement position 11 and the corresponding coloring tool 60 at the line-drawing
position. This arrangement allows the package-belt retreat prevention member 12 to
be attached to the writing-tool switching mechanism 20 below the transport path 53
for the package belt 70.
[0064] In this arrangement, when the writing-tool holding portion 34 at the engagement position
11 is moved forward by the writing-tool switching mechanism 20, the tip portion 61
of the coloring tool 60 at the engagement position 11 moves forward to a line drawing
position 11', with the forward movement. The tip portion 61 of the coloring tool 60
thus comes into contact with the package belt 70 and presses the contact portion.
Here, the package-belt retreat prevention member 12 is disposed opposite the tip portion
61 with the package belt 70 interposed therebetween.
[0065] Thus, the package-belt retreat prevention member 12 prevents the package belt 70
from being retracted a distance longer than required by being pressed by the tip portion
61.
[0066] As illustrated in Figs. 6 to 9, a medication packaging machine 40 includes the package-belt
line drawing device 10 disposed to face the transport path 53 for the package belt
70.
[0067] Here, a structure disposed to face the transport path 53 refers to a structure disposed
along the transport path 53 for the package belt 70.
[0068] The package-belt line drawing device 10 is disposed in the state where the package
belt 70 and the transport path 53 for the package belt 70 are interposed between a
set of the writing-tool switching mechanism 20 and the writing-tool holding mechanism
30, which serve as a main body, and the package-belt retreat prevention member 12,
which is an additional portion of the package-belt line drawing device 10.
[0069] As illustrated in Fig. 7, a wrapping device 50 includes a tablet feeding portion
41, a powder feeding portion 42, a wrapping device 50, and a controlling device, not
illustrated. The tablet feeding portion 41 falls tablets to be packaged. The powder
feeding portion 42 falls powdered medications to be packaged. The wrapping device
50 receives a fallen medication and separately encloses the medication in the package
belt 70.
[0070] As illustrated in Figs. 6 and 8, the wrapping device 50 includes a feeding portion
52 on the upper surface of a substrate 51. The feeding portion 52 unrolls the package
belt 70 to feed the package belt 70 forward. The package-belt line drawing device
10, a printing mechanism 54, a dosing mechanism 55, a sealing mechanism 56, and a
traction mechanism 57 are also disposed on the upper surface of the substrate 51 to
face the transport path 53 when the package belt 70 is fed forward in the longitudinal
direction. To dispose the package-belt line drawing device 10, in the state, as described
above, where the transport path 53 is interposed between the package-belt line drawing
device 10 and the package-belt retreat prevention member 12 and in the state where
the tip portion 61 of the coloring tool 60 held by the writing-tool holding portion
34 at the engagement position 11 is in a line drawing position 11', the package-belt
line drawing device 10 is attached to the substrate 51.
[0071] In a case where a required space can be secured next to the printing mechanism 54,
the writing-tool switching mechanism 20 and the writing-tool holding mechanism 30
may be disposed in the space.
[0072] As illustrated in Fig. 9, when the space next to the printing mechanism 54 is narrow,
only the package-belt retreat prevention member 12 is disposed next to the printing
mechanism 54, and the writing-tool switching mechanism 20 and the writing-tool holding
mechanism 30 of the package-belt line drawing device 10 are disposed opposite the
printing mechanism 54 in obliquely front of the printing mechanism 54.
[0073] The usage and the operation of the package-belt line drawing device 10 and the medication
packaging machine 40 according to embodiment 1 are described with reference to the
drawings. Fig. 11 illustrates the package belt 70, on which a line is to be drawn
and in the state of not receiving a line, and Fig. 12 illustrates the package belt
70 that has received a solid line 81 as a colored line 80. Fig. 13 illustrates the
package belt 70 that has received a broken line 82 as the colored line 80. In the
illustration of the package belt 70, specific print examples on wrapper portions 72
and the illustration of a medication in each wrapper portion 72 are omitted.
[0074] Prior to the use of the medication packaging machine 40, coloring tools 60 are attached
to the package-belt line drawing device 10. The coloring tools 60 may be, for example,
commercially available color pens that dry slowly. As illustrated in Fig. 5, the coloring
tools 60 are used while having the tip portions 61 protruding from the center of one
end surface of the cylindrical body. Specifically, when the consumption of four times
a day, for example, morning, noon, evening, and night is assumed, four coloring tools
60 having the colors corresponding in one to one to the times of consumption are prepared.
Then, as illustrated in Fig. 7, the substrate 51 is drawn out from the wrapping device
50 of the corresponding medication packaging machine 40 and, in the package-belt line
drawing device 10, the writing-tool holding mechanism 30 is removed from the writing-tool
switching mechanism 20. After the writing-tool holding mechanism 30 is removed, each
coloring tool 60 is inserted into the corresponding writing-tool holding portion 34.
Then, as illustrated in Fig. 3, the writing-tool holding mechanism 30 is attached
again to the original writing-tool switching mechanism 20 and the substrate 51 is
pushed back into the wrapping device 50.
[0075] After the operation of the corresponding medication packaging machine 40 is prepared,
the next operation is performed. Specifically, whether tablets or powdered medications
that are to be packaged are prepared in the tablet feeding portion 41 or the powder
feeding portion 42 and whether the package belt 70 is placed on the transport path
53 of the wrapping device 50 are checked. When the package belt 70 is placed on the
transport path 53 of the wrapping device 50, the controlling unit provides the medication
packaging machine 40 with medication preparation data containing a command for drawing
a line on the package belt 70 through, for example, a command operation or downloading.
In an automatic control of the controlling device for the package belt 70 based on
the provided medication preparation data, the wrapping device 50 repeatedly inserts
medications into the package belt 70 and separately encloses the medications to sequentially
form the wrapper portions 72.
[0076] After the wrapping device 50 has formed the wrapper portions 72 on the package belt
70, the package-belt line drawing device 10 draws a line on the package belt 70.
[0077] The operation of drawing lines is described in detail. In the support of drawing
lines, for example, a command for drawing lines, that is, whether a line is drawn
on the package belt 70, and if yes, whether the line is a broken line or a solid line
or in which color is issued by an automatic control of the controlling device for
the package belt 70.
[0078] When the command for drawing lines indicates "none", the extruding member 28 remains
in the retract position. Thus, the tip portion 61 of each coloring tool 60 neither
comes into contact with the package belt 70 nor a line is drawn on a sealed edge 71
of the package belt 70, as illustrated in Fig. 11.
[0079] On the other hand, when the command for drawing lines indicates "solid line", the
coloring tool 60 of the color corresponding to the consumption timing is moved to
the engagement position by the circular movement of the writing-tool holding portions
34. The coloring tool 60 that has arrived at the engagement position 11 is held while
being pressed by the extruding member 28 that has moved forward. The tip portion 61
of the coloring tool 60 is moved to the line drawing position 11' and pressed against
the package belt 70 by the extruding member 28. At this time, the retreat prevention
member 12 is disposed opposite the tip portion 61 with the package belt 70 interposed
therebetween. Thus, the package belt 70 is less likely to be loosened. In this manner,
when the tip portion 61 of the coloring tool 60 located at the engagement position
11 moves forward, a solid line 81 is drawn on uppermost portions of the wrapper portions
72, as illustrated in Fig. 12, in accordance with the transportation of the package
belt 70 in the longitudinal direction.
[0080] When the command for drawing lines indicates "broken line", as in the case of the
solid line, the coloring tool 60 of the color corresponding to the consumption timing
is moved to the line drawing position 11' by the circular movement of the writing-tool
holding portions 34. Here, unlike in the case of the solid line, while the package
belt 70 is being transported in the longitudinal direction for separately packaging
medications, the rotational member 26a rotates in synchronization with the transportation
of the package belt 70 in the longitudinal direction.
[0081] In this rotational movement, the extruding member 28 repeatedly moves forward and
rearward, and thus the coloring tool 60 at the engagement position 11 repeatedly reciprocatively
moves back and forth, so that the tip portion 61 and the package belt 70 intermittently
come into contact with each other. With this operation, a broken line 82 is drawn
on uppermost portions of the wrapper portions 72 in accordance with the transportation
of the package belt 70 in the longitudinal direction.
[0082] In this manner, the package belt 70 automatically formed by the medication packaging
machine 40 undergoes normal print at the wrapper portions 72 and also receives a line
of the color corresponding to the consumption timing according to the line drawing
command.
[0083] The line-drawing position is most preferably, for example, an uppermost portion of
each wrapper portion 72 that is aside from the sealed edge 71 affected by heat seal
at the sealing mechanism 56 and aside from the print area at the printing mechanism
54 as far as possible.
Industrial Applicability
[0084] A package-belt line drawing device according to the present invention stops drawing
lines to change colors and circulates coloring tools. The package-belt line drawing
device according to the present invention is thus preferably used for drawing lines
on a package belt in the form of a combination of packages for each consumption timing,
for example, a combination of only packages for morning consumption or a combination
of only packages for noon consumption for multiple days. However, the package-belt
line drawing device according to the present invention is not limited to this structure.
When automatic processing is preferred to the efficiency, the package-belt line drawing
device is applicable to and usable for a package belt including a combination of packages
for different consumption timings.
[0085] A medication packaging machine according to the present invention is not only installable
in, as in the above-described example, a medication packaging machine including both
a tablet feeding portion and a powder feeding portion, and is also applicable to a
tablet packaging machine that manages only tablets or a powder packaging machine that
manages only powdered medications.
[0086] The medication packaging machine is also applicable to drawing lines in four or more
colors.
Reference Signs List
[0087]
- 10
- package-belt line drawing device
- 11
- engagement position
- 11'
- line drawing position
- 12
- package-belt retreat prevention member
- 13
- cover
- 20
- writing-tool switching mechanism
- 21
- bottom plate
- 22
- frame plate
- 23 to 25
- rotational driving mechanism
- 23
- motor
- 24
- driving gear
- 25
- transmission gear
- 26 to 28
- straight advance driving mechanism
- 26
- motor
- 26a
- rotational member
- 27
- circular movement portion
- 28
- extruding member
- 29
- lower removable portion
- 30
- writing-tool holding mechanism
- 31
- shaft support portion
- 32
- transmission gear (rotation receiver)
- 33
- rotator
- 34
- writing-tool holding portion
- 35
- contact target portion
- 36
- upper removable portion
- 40
- medication packaging machine
- 41
- tablet feeding portion
- 42
- powder feeding portion
- 50
- wrapping device
- 51
- substrate
- 52
- feeding portion
- 53
- transport path
- 54
- printing mechanism
- 55
- dosing mechanism
- 56
- sealing mechanism
- 57
- traction mechanism
- 60
- coloring tool
- 61
- tip portion
- 70
- package belt
- 71
- sealed edge
- 72
- wrapper portion
- 80
- colored line
- 81
- solid line
- 82
- broken line