Technical Field
[0001] The present invention relates to an operating mechanism of a miniature circuit breaker,
and more particularly, to an operating mechanism applied to a low-voltage plastic
housing modulized miniature circuit breaker, which belongs to the field of low-voltage
electrical appliance.
Background Art
[0002] As is well known, the operating mechanism of a miniature circuit breaker is used
to drive a moving contact and a stationary contact to break/close, and through the
breaking/closing, the closing, opening, and tripping of the circuit breaker are controlled.
A four-bar linkage is a most typical and most commonly used mechanism of the existing
operating mechanism of a miniature circuit breaker, and comprises a handle connected
to a driving connecting rod, thereby forming a toggle; a moving contact supporting
device has a rotating plate rotatably installed on a pivot; and a mechanical linkage
(usually also referred to as locking) that can be disconnected by the action of a
trip bar, and a bimetallic strip is connected to the trip bar through a rotational
connecting rod with one-way driving. The mechanical linkage above is cooperatively
formed by a stopper of the trip bar and a latch (usually also referred to as a lever)
rotatably installed on a spindle of the plate, the connecting rod is directly connected
to the latch, and the assembly forms a gearing-down stage to reduce a tripping force
of the operating mechanism. A feature of this type of mechanism is that the moving
contact and the contact supporting are two independent components, and in order to
obtain the necessary overstretching function, it is also necessary to arrange an overstretching
mechanism between the moving contact and the contact supporting. For this purpose,
two methods are generally used in the connection between the moving contact and the
rotating plate supported by the contact, one of the methods is to bond by glue or
weld together, with the defects of complex and unreliable firmness, the other method
is to fix the moving contact on the contact supporting by a button spring instead
of fixing on a rotating shaft of the operating mechanism, with the defect of leading
to the lengthening of a rotating arm of the contact, and the speed of the mechanism
action is slowed down, which is not favorable for the product breaking performance.
Moreover, the contact supporting in the four-bar linkage is generally fixed by a spring
and a rotating plate, and the contact supporting and the rotating plate can be rotated
in a small range to ensure the contact pressure and the overstretching of the product.
It can be seen that the common problem of existing mode that the moving contact is
welded or fixed by the spring on the contact supporting is a large number of parts,
a complicated driving chain structure, and complicated assembly and debugging, and
the assembly efficiency is further reduced, thereby affecting the miniaturization
and low cost of the circuit breaker. In addition, the structure of the mechanical
linkage in existing operating mechanism of a miniature circuit breaker is established
on the driving chain between the latch and the trip bar, and sharp-fanged meshing
is usually used (which usually also referred to as a snap, etc.). The deficiency of
the structure of the sharp-fanged meshing lies in that the sharp teeth is easy to
be worn, thereby affecting the reliability and service life of the product.
[0003] With the ever-increasing miniaturized and multi-functional use requirements, the
demand for improving new technologies to the operating mechanism of a miniature circuit
breaker is increasingly urgent, the orientations of technological improvement can
be summarized as miniaturization, low cost, and performance optimization including
reliability and service life, and the common technical cores related to these orientations
are to simplify the structure and reduce the parts, while being able to overcome the
constraint of weak environment that affects the performance.
Summary of the Invention
[0004] The problem above of the prior art to be solved by the present invention aims to
provide an operating mechanism of a miniature circuit breaker, the reliability of
the operating mechanism of the circuit breaker, the convenience of assembly debugging
and the production efficiency can further be improved, while the structure is simplified
and the quantity of the parts is reduced.
[0005] In order to achieve the above object, the present invention adopts the following
technical solutions:
An operating mechanism of a miniature circuit breaker comprises a handle 2 pivotally
installed on a housing 1, a driving connecting rod 3, a stationary contact 10 and
a moving contact 4 arranged in the housing 1, and further comprises a tension spring
13 and a trip lever 5, one end of the driving connecting rod 3 is hinged to the handle
2, the other end of the driving connecting rod 3 is matched with the moving contact
4, one end of the tension spring 13 is fixed on the housing 1, and the other end of
the tension spring 13 is connected to the moving contact 4;the moving contact 4 is
driven by the tension spring 13 and the driving connecting rod 3 together to provide
a contact pressure and an overstretching elastic force required for ensuring the reliability
of electrical contact for closing the moving contact 4 and the stationary contact
10, and the tension spring 13 provides an energy storage elastic force required for
resetting the mechanism for breaking the moving contact 4 from the stationary contact
10; and the trip lever 5 is arranged on the moving contact 4, and is used to control
the locking and unlocking cooperation between the driving connecting rod 3 and the
moving contact 4, when a failure automatically occurs, the trip lever 5 separates
the driving connecting rod 3 from the moving contact 4 to automatically release the
operation mechanism.
[0006] Preferably, the housing 1 is internally provided with a mechanism rotation shaft
6 and a limit shaft 7, the moving contact 4 is pivotally installed on the mechanism
rotation shaft 6 in the housing 1, the moving contact 4 is fixed on the mechanism
rotation shaft 6 and the limit shaft 7 of the housing 1 by the tension spring 13.
[0007] Preferably, the moving contact 4 is rotatably installed on the mechanism rotation
shaft 6 through a strip arc-shaped groove hole 41 thereon, the installation and cooperation
between the arc-shaped groove hole 41 of the moving contact 4 and the mechanism rotation
shaft 6 comprise having an overstretching gap h in a state that the moving contact
4 and the stationary contact 10 are closed.
[0008] Preferably, the moving contact 4 is provided with an arc-shaped groove hole 41, a
driving groove 42, a pivot hole 43, a limit groove 44, a spring hook 45 and a moving
contact point 40, and the arc-shaped groove hole 41 is installed and cooperated with
the mechanism rotation shaft 6 on the housing 1;the limit groove 44 is in contact
cooperation with the limit shaft 7 on the housing 1; and the driving groove 42 on
the moving contact 4 is in driving cooperation with a driving end 32 of the driving
connecting rod 3, and the pivot hole 43 on the moving contact 4 is installed and coupled
with a pivot 52 on the trip lever 5.
[0009] Preferably, the moving contact 4 is provided with the arc-shaped groove hole 41 and
the pivot hole 43, one end is provided with a concave driving groove 42, the other
end is provided with the moving contact point 40, the spring hook 45 and the limit
groove 44 are respectively located on two sides of the moving contact 4, the spring
hook 45 is located between the arc-shaped groove hole 41 and the driving groove 42,
the limit groove 44 is located between the arc-shaped groove hole 41 and the moving
contact 4, the pivot hole 43 is located between the limit groove 44 and the arc-shaped
groove hole 41, the arc-shaped groove hole 41 is located on a side of the moving contact
4 close to the spring hook 45, and the pivot hole 43 is located on a side of the moving
contact 4 close the limit groove 44.
[0010] Preferably, one end of the moving contact 4 is provided with a driving groove 42
that is in driving cooperation with a driving end 32 of the driving connecting rod
3, the trip lever 5 is pivotally installed on the moving contact 4, the trip lever
5 is provided with a release driving part 53 and a locking surface 51 for realizing
the locking and unlocking cooperation between the driving connecting rod 3 and the
moving contact 4.
[0011] Preferably, the locking cooperation is that the locking surface 51 on the trip lever
5 abuts with the driving end 32 of the driving connecting rod 3, the driving end 32
is locked in the driving groove 42 on the moving contact 4, and the driving end 32
of the driving connecting rod 3 and the locking surface 51 of the trip lever 5 generate
a locking force acting jointly on the driving groove 42; and the unlocking cooperation
is that the locking surface 51 on the trip lever 5 is separated from the driving end
32 of the driving connecting rod 3, and the driving end 32 can slide in the driving
groove 42 on the moving contact 4.
[0012] Preferably, the trip lever 5 is further provided with a reset device for driving
the trip lever 5 to rotate around a pivot 52, the reset rotation of the trip lever
5 drives a locking surface 51 on the trip lever 5 to abut with a driving end 32 of
the driving connecting rod 3, which locks the driving end 32 in the driving groove
42 on the moving contact 4, so as to lock the driving connecting rod 3 with the moving
contact 4.
[0013] Preferably, a release driving part 53 on the trip lever 5 is driven by a trip device
of the miniature circuit breaker to rotate around a pivot 52 and drive a locking surface
51 of the trip lever 5 to separate from a driving end 32 of the driving connecting
rod 3, and the separation enables the driving end 32 to slide in a driving groove
42 on the moving contact 4, so as to unlock the driving connecting rod 3 and the moving
contact 4.
[0014] Preferably, an extension line of a connecting line between two ends 31 and 32 of
the driving connecting rod 3 is stabilized below a center of rotation O of the handle
2 in a state that the moving contact 4 and the stationary contact 10 are closed; an
extension line of a connecting line between two ends 31 and 32 of the driving connecting
rod 3 is stabilized above a center of rotation O of the handle 2 in a state that the
moving contact 4 and the stationary contact 10 are broken; and the extension line
between the two ends 31 and 32 of the driving connecting rod 3 is transferred from
a position below the center of rotation O of the handle 2 to a position above the
center of rotation O in a trip process.
[0015] Preferably, in the state that the moving contact 4 and the stationary contact 10
are closed, an acting force on the moving contact 4 comprises a pulling force of the
tension spring 13, a contact pressure of the stationary contact 10 acting on the moving
contact point 40 of the moving contact 4, and locking forces of the driving end 32
of the driving connecting rod 3 and the locking surface 51 of the trip lever 5 jointly
acting on the driving groove 42 of the moving contact 4, and a resultant force of
the contact pressure and the locking force is balanced with the pulling force of the
tension spring 13; and in the state that the moving contact 4 and the stationary contact
10 are broken, an acting force on the moving contact 4 comprises a pulling force of
the tension spring 13, a restraining force of the mechanism rotation shaft 6 on the
housing 1 acting on the arc-shaped groove hole 41, and a contact force of the limit
shaft 7 on the housing 1 acting on the limit groove 44 of the moving contact 4, and
a resultant force of the contact force and the pulling force of the tension spring
13 is balanced with the restraining force of the mechanism rotation shaft 6 acting
on the arc-shaped groove hole 41.
[0016] The operating mechanism of a miniature circuit breaker of the present invention adopts
a three-bar linkage to realize a closing/breaking conversion structure, which eliminates
a welding or spring connection process between the moving contact and the contact
supporting, reduces the quantity of parts, effectively simplifies the structure, and
reduces manufacturing cost. Moreover, by adopting the three-bar linkage and optimal
design solutions of a new force system structure, locking structure, overstretching
structure, and the closing/breaking conversion structure, the operating mechanism
can still provide the required overstretching function, and can also effectively simplify
the structure, reduce the manufacturing cost, improve the production efficiency, and
optimize the mechanism performance.
Brief Description of the Drawings
[0017] The advantages and features of the present invention are more clearly seen in the
description of the embodiments shown in the accompanying drawings, wherein:
Fig. 1 is a schematic plan view of an integral structure of an operating mechanism
of a miniature circuit breaker of the present invention when a moving contact 4 and
a stationary contact 10 are in a stable breaking state.
Fig. 2 is a schematic plan view of the integral structure of the operating mechanism
of a miniature circuit breaker of the present invention in a momentary state during
operation of the moving contact 4 from the breaking state to the closing state.
Fig. 3 is a schematic plan view of the integral structure of the operating mechanism
of a miniature circuit breaker of the present invention when the moving contact 4
and the stationary contact 10 are in a stable closing state.
Fig. 4 is a stereoscopic schematic diagram of the moving contact 4 in the operating
mechanism shown in Fig. 1.
Detailed Description of the Preferred Embodiments
[0018] The detailed embodiments of the operating mechanism of a miniature circuit breaker
of the present invention are further described hereinafter with reference to the embodiments
shown in Figs. 1 to 4.
[0019] In the embodiment as shown in Figs. 1 to 3, the operating mechanism of a miniature
circuit breaker of the present invention comprises a housing 1, a stationary contact
10 (the stationary contact is schematically illustrated in the drawing), a handle
2 pivotally installed on the housing 1, and a driving connecting rod 3 hinged with
the handle 2. The operating mechanism of the present invention further comprises a
tension spring 13, a moving contact 4 jointly driven by the driving connecting rod
3 and the tension spring 13, and a trip lever 5 for controlling the locking and unlocking
cooperation between the driving connecting rod 3 and the moving contact 4. One end
of the driving connecting rod 3 is hinged with the handle 2, and a driving end 32
at the other end is matched with the moving contact 4;One end of the tension spring
13 is fixed on the housing 1, the other end is connected to the moving contact 4,
so that the moving contact 4 is driven by the tension spring 13 and the driving connecting
rod 3 together to provide a contact pressure and an overstretching elastic force required
for ensuring the reliability of electrical contact for closing the moving contact
4 and the stationary contact 10, and the tension spring 13 provides an energy storage
elastic force required for resetting the mechanism for breaking the moving contact
4 from the stationary contact 10; and the trip lever 5 is arranged on the moving contact
4, and is used to control the locking and unlocking cooperation between the driving
connecting rod 3 and the moving contact 4, and when a failure automatically occurs,
the trip lever 5 separates the driving connecting rod 3 from the moving contact 4
to automatically release the operation mechanism, which has nothing to do with the
operation of the handle 2.
[0020] As the embodiment shown in Figs. 1 to 3, the housing 1 of the circuit breaker is
provided with three shafts respectively installed in the housing 1, which respectively
are a shaft for fixing one end of the tension spring 13, a mechanism rotation shaft
6 and a limit shaft 7, the moving contact 4 is pivotally installed on the mechanism
rotation shaft 6 in the housing 1, the moving contact 4 is fixed on the mechanism
rotation shaft 6 and the limit shaft 7 of the housing 1 by the tension spring 13,
the extension spring 13 and the limit shaft 7 are respectively located on two sides
of the moving contact 4, and the limit shaft 7 defines a rotation range of the moving
contact 4.
[0021] As shown in Fig. 4, the moving contact 4 is provided with an arc-shaped groove hole
41, a driving groove 42, a pivot hole 43, a limit groove 44, a spring hook 45 and
a moving contact point 40, and the arc-shaped groove hole 41 is installed and cooperated
with the mechanism rotation shaft 6 on the housing 1 ;the limit groove 44 is in contact
cooperation with the limit shaft 7 on the housing 1; and the driving groove 42 on
the moving contact 4 is in driving cooperation with a driving end 32 of the driving
connecting rod 3, and the pivot hole 43 on the moving contact 4 is installed and coupled
with a pivot 52 on the trip lever 5. One end of the tension spring 13 is coupled with
the housing 1, the other end of the tension spring 13 is coupled with a spring hook
45 on the moving contact 4, so that the moving contact 4 is fixed on the rotating
shaft 6 and the limit shaft 7 of the housing 1 by the tension spring 13, and the tension
spring 13 provides the contact pressure required by the moving and stationary contacts
to reach the reliability of electrical contact. The driving connecting rod 3 can slide
in the concave driving groove 42 of the moving contact 4 and push the moving contact
4 to rotate, the moving contact can rotate around the mechanism rotation shaft 6 to
reach a contact position of the moving and stationary contacts, and when the operating
mechanism is buckled again, a change occurs from a force bearing point of the moving
contact 4, so that the moving contact 4 is separated from the mechanism rotation shaft
6. As a specific preferred embodiment of the present invention shown in Fig. 4, the
moving contact 4 is provided with the arc-shaped groove hole 41 and the pivot hole
43, one end is provided with a concave driving groove 42, the other end is provided
with the moving contact point 40, the spring hook 45 and the limit groove 44 are respectively
located on two sides of the moving contact 4, the spring hook 45 is located between
the arc-shaped groove hole 41 and the driving groove 42, the limit groove 44 is located
between the arc-shaped groove hole 41 and the moving contact 4, the pivot hole 43
is located between the limit groove 44 and the arc-shaped groove hole 41, the arc-shaped
groove hole 41 is located on a side of the moving contact 4 close to the spring hook
45, and the pivot hole 43 is located on a side of the moving contact 4 close the limit
groove 44.
[0022] Thus it can be seen that, an advantageous feature of the operating mechanism of a
miniature circuit breaker of the present invention is that three structural solutions
different from the prior art are comprised simultaneously: the first solution adopts
a three-bar linkage consisting of the driving connecting rod 3, the moving contact
4 and the trip lever 5, omitting a traditional latch lever; the second solution adopts
a structure of the moving contact 4, omitting a traditional rotating plate supported
by the contact and the overstretching mechanism or a communication mechanism arranged
between the contact supporting and the moving contact; the third solution adopts a
spring structure that can provide the energy storage elastic force, the contact pressure
and the overstretching elastic force at the same time, i.e., the tension spring 13
that can still ensure complete functions of elastic force energy storage, elastic
contact and elastic overstretching, omitting the traditional overstretching spring.
The essence of the present invention not only changes an integral structure solution
of the operating mechanism and a working principle, but also changes the specific
structural solution of the operating mechanism, such as a force system structure,
a locking structure, an overstretching structure, a closing/breaking conversion structure,
etc. of the mechanism. Obviously, the design has the characteristics of simple structure
and few parts, which can effectively reduce the manufacturing cost and increase the
production efficiency. At the same time, the performance of the mechanism can be optimized.
[0023] The force system structure of the present invention mainly relates to a force system
balance structure of an elastic force driving structure and a core member. The elastic
force driving structure can have various specific implementation modes, and a preferred
mode adopted by the present invention is that: the tension spring 13 not only provides
the energy storage elastic force for breaking of the moving contact 4 and the stationary
contact 10, but also provides the contact pressure and the overstretching elastic
force for closing the moving contact 4 and the stationary contact 10. In the existing
four-bar linkage, the elastic force driving structure shall use a energy storage spring
and an overstretching spring, each of the two springs has the own function, wherein
the energy storage spring provides the energy storage elastic force for breaking the
moving contact and the stationary contact (i.e., the elastic force energy storage),
and the overstretching spring provides the contact pressure (i.e., the elastic contact)
and the overstretching elastic force (i.e., elastic overstretching) for closing the
moving contact and the stationary contact, and one function is missed when one spring
is missed. The present invention adopts a tension spring 13 to realize three elastic
force driving functions of the elastic force energy storage, the elastic contact and
the elastic overstretching. The force system balance structure of the present invention
can have a variety of specific implementation modes, and a preferred mode adopted
by the present invention comprises the following two situations. The first situation
is that: in the state that the moving contact 4 and the stationary contact 10 are
closed (as shown in Fig. 3), an acting force on the moving contact 4 comprises a pulling
force of a spring hook 45 of the tension spring 13 acting on the moving contact 4,
a contact pressure of the stationary contact 10 acting on a moving contact point 40,
and locking forces of the driving end 32 of the driving connecting rod 3 and the locking
surface 51 of the trip lever 5 jointly acting on the driving groove 42 of the moving
contact 4 (i.e., the driving between the driving end 32 of the driving connecting
rod 3 and the driving groove 42 on the moving contact 4 is in a state of transferring
force, a mutually affected driving force shall exist between the driving end 32 and
the driving groove 42), and a resultant force of the contact pressure and the locking
force is balanced with the pulling force of the tension spring 13. In the first situation
shown in Fig. 3:the mechanism rotation shaft 6 on the housing 1 does not provide a
restraining force to the arc-shaped groove hole 41 on the moving contact 4, and that
is, the installation and cooperation between the mechanism rotation shaft 6 and the
arc-shaped groove hole 41 are in a separated state; and the limit shaft 7 on the housing
1 does not provide a contact force to the limit groove 44 on the moving contact 4,
and that is, the contact between the limit groove 44 and the limit shaft 7 on the
housing 1 is in a separated state. The second situation is that: in the state that
the moving contact 4 and the stationary contact 10 are broken (as shown in Fig. 1),
an acting force on the moving contact 4 comprises a pulling force of the spring hook
45 of the tension spring 13 acting on the moving contact 4, a restraining force of
the mechanism rotation shaft 6 on the housing 1 acting on the arc-shaped groove hole
41 on the moving contact 4, and a contact force of the limit shaft 7 on the housing
1 acting on the limit groove 44 of the moving contact 4, and a resultant force of
the contact force and the pulling force of the tension spring 13 is balanced with
the restraining force of the arc-shaped groove hole 41. In the second situation as
shown in Fig. 1, the driving between the driving end 32 of the driving connecting
rod 3 and the driving groove 42 on the moving contact 4 is in a state that the force
is not transferred, and although the locking surface of the trip lever 5 is in a locking
state, the mutually affected driving force is not need (which does not exist actually)
between the driving end 32 of the driving connecting rod 3 and the driving groove
42 on the moving contact 4. In the state that the moving contact 4 and the stationary
contact 10 are closed, an acting force on the moving contact 4 comprises a pulling
force of the tension spring 13 acting on the spring hook 45, a contact pressure of
the stationary contact 10 acting on the moving contact point 40, and locking forces
of the driving end 32 of the driving connecting rod 3 and the locking surface 51 of
the trip lever 5 jointly acting on the driving groove 42, and a resultant force of
the contact pressure and the locking force is balanced with the pulling force of the
tension spring 13. in the state that the moving contact 4 and the stationary contact
10 are broken, an acting force on the moving contact 4 comprises a pulling force of
the tension spring 13 acting on the spring hook 45, a restraining force of the mechanism
rotation shaft 6 on the housing 1 acting on the arc-shaped groove hole 41, and a contact
force of the limit shaft 7 on the housing 1 acting on the limit groove 44, and a resultant
force of the contact force and the pulling force of the tension spring 13 is balanced
with the restraining force of the arc-shaped groove hole 41. It shall be understood
that, the force system balance structure is the key for guaranteeing the operation
performance and the action performance of the mechanism to the operating mechanism
of a miniature circuit breaker, the force system structure of the present invention
is relatively simple and reasonable, and unnecessary power loss and interference between
forces can be avoided, so as to guarantee the stability and reliability of force balance,
and the rapid and sensitive action of the operating mechanism.
[0024] The locking structure can have various specific implementation modes, and a preferred
mode adopted by the present invention is that: the trip lever 5 is provided with a
locking surface 51, a pivot 52 and a release driving part 53, the locking surface
51 and the driving connecting rod 32 of the driving connecting rod 3 are locked and
unlocked, and the pivot shaft 52 is installed and coupled with a pivot hole 43 on
the moving contact 4. The locking and unlocking cooperation between the driving connecting
rod 3 and the moving contact 4 comprises locking cooperation and unlocking cooperation,
one end of the moving contact 4 is provided with a driving groove 42 that is in driving
cooperation with a driving end 32 of the driving connecting rod 3, the trip lever
5 is pivotally installed on the moving contact 4, the trip lever 5 is provided with
a release driving part 53 and a locking surface 51 for realizing the locking and unlocking
cooperation between the driving connecting rod 3 and the moving contact 4. Wherein,
the locking cooperation makes the locking surface 51 on the trip lever 5 abut with
the driving end 32 of the driving connecting rod 3, and locks the driving end 32 of
the driving connecting rod 3 in the driving groove 42 of the moving contact 4, and
the driving end 32 of the driving connecting rod 3 and the locking face 51 of the
trip lever 5 generate the locking forces acting on the driving groove 42 together;
and the unlocking cooperation makes the locking surface 51 be separated from the driving
end 32 of the driving connecting rod 3, and make the driving end 32 of the driving
connecting rod 3 slide in the driving groove 42. Obviously, the advantage of the structure
lies in that, the locking and unlocking cooperation is established between the locking
surface 51 on the trip lever 5 and the driving end 32 of the driving connecting rod
(rod-like structure), compared with the traditional sharp-fanged meshing, the cooperation
has obvious advantage of wear resistance, can also provide larger locking force, and
can effectively improve the reliability of the locking. As shown in Figs. 1 to 3,
regarding to a specific preferred embodiment of the trip lever 5 of the present invention,
the trip lever 5 comprises a locking arm and a driving arm connected, an end portion
of the locking arm is provided with the locking surface 51, the driving arm is provided
with the release driving part 53, a V-type groove is formed between the locking arm
and the driving arm, the locking arm is provided with the pivot 52 rotatably matched
with the moving contact 4, the trip lever 5 is installed on the pivot hole 43 of the
moving contact 4 through the pivot 52, and the V-type groove of the trip lever 5 is
correspondingly arranged with the limit shaft 7.
[0025] The specific locking structure matched with the locking and unlocking cooperation
structures above can have a variety of specific implementation modes, and a preferred
mode adopted by the present invention comprises the following two situations. The
first situation is that: the trip lever 5 is also provided with a reset device (not
shown in the drawing) for driving the release driving part 53 on the trip lever 5
to rotate around the pivot 52 thereof, the reset rotation of the trip lever 5 drives
the locking surface 51 thereon to abut with the driving end 32 of the driving connecting
rod 3, so as to lock the driving end 32 in the driving groove 42 of the moving contact
4, and that is, the locking surface 51 and the driving end 32 of the driving connecting
rod 3 are in a locking cooperation state. A return spring (not shown in the drawing)
can be used in the reset device, and two ends thereof are respectively coupled with
the trip lever 5 and the moving contact 4. An elastic angle device (not shown in the
drawing) arranged on the trip lever 5 can also be used, and a corner end of the elastic
angle establishes a friction and/or limit communication with the moving contact 4
or the housing 1. The second situation is that: The trip device of the miniature circuit
breaker drives the release driving part 53 on the trip lever 5 to rotate around the
pivot 52 thereof, and the rotation drives the locking surface 51 thereon to separate
from the driving end 32 of the driving connecting rod 3, so that the driving end 32
can slide in the driving groove 42, and that is, the locking surface 51 and the driving
end 32 of the driving connecting rod 3 are in an unlocking cooperation state. Generally,
the trip device of the miniature circuit breaker comprises two kinds of releases,
one of which is an electromagnetic release, when the electromagnetic releasing condition
is reached in the circuit, a firing pin 12 sleeved with a mandril action spring 11
of the electromagnetic release pops up to strike the release driving part 53 on the
trip lever 5, so as to drive the trip lever 5 to rotate around the pivot 52 thereof.
The other is a heat release, when a heat releasing condition is reached in the circuit,
the heat sensing device 9 (such as a bimetallic strip device) bends and a driving
shaft 8 pulls the release driving part 53 on the trip lever 5, so as to drive the
trip lever 5 to rotates around the pivot 52 thereof. It needs to be emphasized that:
the unlocking cooperation only occurs when the trip device drives the trip lever 5,
or only occurs during a tripping process of the miniature circuit breaker, and the
unlocking cooperation cannot occur during the processes of normal closing and normal
opening. In a normal closing state (as shown in Fig. 3) and a normal opening state
(as shown in Fig. 1), in a normal closing operation process (as the operation shown
in Fig. 1 to the process shown in Fig. 3), and in a process of normal opening operation
process (as the operation shown in Fig. 3 to the process shown in Fig. 1), since the
trip device does not drive the trip lever 5, the trip lever 5 is always in the locking
operation state. Especially, due to the effect of the reset device, as long as the
trip device removes the driving to the trip lever 5, the trip lever 5 can automatically
reset to the locking cooperation state regardless of the position, thereby ensuring
the reliability of normal closing and normal opening.
[0026] The overstretching structure can have various specific implementation modes, and
a preferred mode adopted by the present invention is shown in Fig. 3:the moving contact
4 is rotatably installed on the mechanism rotation shaft 6 through a strip arc-shaped
groove hole 41 on the moving contact 4, in the state that the moving contact 4 and
the stationary contact 10 are closed, an overstretching gap h is arranged between
the arc-shaped groove hole 41 of the moving contact 4 and the mechanism rotation shaft
6 on the housing 1, and the overstretching gap is realized through the strip arc-shaped
groove hole 41 instead of a circular arc-shaped groove hole 41. The overstretching
gap is realized by the installation and cooperation structures of the arc-shaped groove
hole 41 and the mechanism rotation shaft 6 on the housing 1, the installation and
cooperation enable the arc-shaped groove hole 41 installed on the mechanism rotation
shaft 6 to be in sliding cooperation with the mechanism rotation shaft 6, so that
the overstretching gap h can be formed in the process that the moving contact 4 and
the stationary contact 10 are operated to close (i.e., the breaking state shown in
Fig. 1 is operated into the closing state shown in Fig. 3), and the overstretching
of the moving contact well known is compensated by the overstretching gap h. The specific
overstretching compensation principle is as follows: in the state of breaking shown
in Fig. 1, the handle 2 is operated to rotate in a clockwise direction, the moving
contact 5 is driven by the driving connecting rod 3 to rotate in a clockwise direction
around the mechanism rotation shaft 6 and contact with the stationary contact 10,
so as to reach a momentary state shown in Fig. 2, in the state and before the state,
the moving contact 5 rotates with the mechanism rotation shaft 6 as a supporting point,
and that is, the overstretching gap h between the arc-shaped groove hole 41 and the
mechanism rotation shaft 6 on the housing 1 is 0. When the handle 2 continues to rotate,
a rotational supporting point of the moving contact 5 leaves the mechanism rotation
shaft 6 and is transferred to the stationary contact 10, at the moment, the moving
contact 4 rotates with a contact point of the stationary contact 10 as a circle center,
and the moving contact 4 is separated from the mechanism rotation shaft 6 on the housing
1 by the overstretching gap h, until normal closing operation is finished at a complete
operating position shown in Fig. 3. Certainly, from the state of closing shown in
Fig. 3, the handle 2 is operated in the opposite direction to be returned to the state
of breaking shown in Fig. 1, the normal opening operation is completed, and the positions
of a action part is a reverse change of the operation above.
[0027] The closing/breaking conversion structure can have various specific implementation
modes, and a preferred mode adopted by the present invention is that: in the state
that the moving contact 4 and the stationary contact 10 are closed, an extension line
of a connecting line between two ends 31 and 32 of the driving connecting rod 3 is
stabilized below a center of rotation O of the handle 2 (as shown in Fig. 3), thereby
making the operating mechanism stabilize in the state of closing; in the state that
the moving contact 4 and the stationary contact 10 are broken, the extension line
is stabilized above the center of rotation O of the handle 2 (as shown in Fig. 3),
so that the operating mechanism is stabilized in the state of opening; and in a trip
process, the extension line is transferred from a position below the center of rotation
O of the handle 2 to a position above the center of rotation O in a trip process.
It is not difficult to imagine that, in the trip process, the extension line being
transferred from the position below to the position above is caused by the unlocking
action of the trip lever 5, and that is, when the trip lever 5 is driven by the trip
device to rotate around the pivot 52, the locking surface 51 thereon is separated
from the driving end 32 of the driving connecting rod 3 and can slide in the driving
groove 42. The sliding enables the driving end 32 of the driving connecting rod 3
to move downwardly, and the movement causes the extension line to rotate in a clockwise
direction around one end 31 of the driving connecting rod 3, which eventually causes
the extension line to pass a point of inflection (the center of rotation 0 of the
handle 2) from the position below, and once the extension line passes the point of
inflection, the elastic force of the tension spring 13 drives the moving contact 4
to rotate in the breaking direction (counterclockwise direction), until the moving
contact 4 is in the state of stable breaking shown in Fig. 1, and that is to complete
the tripping action.
[0028] The content above is further detailed description to the present invention with reference
to specific preferred embodiments, and it cannot be assumed that the specific implementation
of the present invention is limited to these descriptions. For those skilled in the
art to which the present invention belongs, several simple deductions or substitutions
can be made without departing from the concept of the present invention, and shall
all be considered as falling within the protection scope of the present invention.
1. An operating mechanism of a miniature circuit breaker, comprising a handle (2) pivotally
installed on a housing (1), a driving connecting rod (3), a stationary contact (10)
and a moving contact (4) arranged in the housing (1), wherein: the operating mechanism
of a miniature circuit breaker further comprises a tension spring (13) and a trip
lever (5), one end of the driving connecting rod (3) is hinged with the handle (2),
the other end of the driving connecting rod (3) is matched with the moving contact
(4), one end of the tension spring (13) is fixed on the housing (1), and the other
end of the tension spring (13) is connected to the moving contact (4); the moving
contact (4) is driven by the tension spring (13) and the driving connecting rod (3)
together to provide a contact pressure and an overstretching elastic force required
for ensuring the reliability of electrical contact for closing the moving contact
(4) and the stationary contact (10), and the tension spring (13) provides an energy
storage elastic force required for resetting the mechanism for breaking the moving
contact (4) from the stationary contact (10); and the trip lever (5) is arranged on
the moving contact (4), and is used to control the locking and unlocking cooperation
between the driving connecting rod (3) and the moving contact (4), when a failure
occurs, the trip lever (5) separates the driving connecting rod (3) from the moving
contact (4) so that the operating mechanism automatically trips.
2. The operating mechanism of a miniature circuit breaker according to claim 1, wherein:
the housing (1) is internally provided with a mechanism rotation shaft (6) and a limit
shaft (7), the moving contact (4) is pivotally installed on the mechanism rotation
shaft (6) in the housing (1), the moving contact (4) is fixed on the mechanism rotation
shaft (6) and the limit shaft (7) of the housing (1) by the tension spring (13).
3. The operating mechanism of a miniature circuit breaker according to claim 2, wherein:
the moving contact (4) is rotatably installed on the mechanism rotation shaft (6)
through a strip arc-shaped groove hole (41) thereon, the installation and cooperation
between the arc-shaped groove hole (41) of the moving contact (4) and the mechanism
rotation shaft (6) comprise having an overstretching gap h in a state that the moving
contact (4) and the stationary contact (10) are closed.
4. The operating mechanism of a miniature circuit breaker according to claim 2, wherein:
the moving contact (4) is provided with an arc-shaped groove hole (41), a driving
groove (42), a pivot hole (43), a limit groove (44), a spring hook (45) and a moving
contact point (40), and the arc-shaped groove hole (41) is installed and cooperated
with the mechanism rotation shaft (6) on the housing (1);the limit groove (44) is
in contact cooperation with the limit shaft (7) on the housing (1); and the driving
groove (42) on the moving contact (4) is in driving cooperation with a driving end
(32) of the driving connecting rod (3), and the pivot hole (43) on the moving contact
(4) is installed and coupled with a pivot (52) on the trip lever (5).
5. The operating mechanism of a miniature circuit breaker according to claim 4, wherein:
the moving contact (4) is provided with the arc-shaped groove hole (41) and the pivot
hole (43), one end is provided with a concave driving groove (42), the other end is
provided with the moving contact point (40), the spring hook (45) and the limit groove
(44) are respectively located on two sides of the moving contact (4), the spring hook
(45) is located between the arc-shaped groove hole (41) and the driving groove (42),
the limit groove (44) is located between the arc-shaped groove hole (41) and the moving
contact (4), the pivot hole (43) is located between the limit groove (44) and the
arc-shaped groove hole (41), the arc-shaped groove hole (41) is located on a side
of the moving contact (4) close to the spring hook (45), and the pivot hole (43) is
located on a side of the moving contact (4) close the limit groove (44).
6. The operating mechanism of a miniature circuit breaker according to claim 1, wherein:
one end of the moving contact (4) is provided with a driving groove (42) that is in
driving cooperation with a driving end (32) of the driving connecting rod (3), the
trip lever (5) is pivotally installed on the moving contact (4), the trip lever (5)
is provided with a release driving part (53) and a locking surface (51) for realizing
the locking and unlocking cooperation between the driving connecting rod (3) and the
moving contact (4).
7. The operating mechanism of a miniature circuit breaker to claim 6, wherein: the locking
cooperation is that the locking surface (51) on the trip lever (5) abuts with the
driving end (32) of the driving connecting rod (3), the driving end (32) is locked
in the driving groove (42) on the moving contact (4), and the driving end (32) of
the driving connecting rod (3) and the locking surface (51) of the trip lever (5)
generate a locking force acting jointly on the driving groove (42); and the unlocking
cooperation is that the locking surface (51) on the trip lever (5) is separated from
the driving end (32) of the driving connecting rod (3), and the driving end (32) can
slide in the driving groove (42) on the moving contact (4).
8. The operating mechanism of a miniature circuit breaker according to claim 1, wherein:
the trip lever (5) is further provided with a reset device for driving the trip lever
(5) to rotate around a pivot (52), the reset rotation of the trip lever (5) drives
a locking surface (51) on the trip lever (5) to abut with a driving end (32) of the
driving connecting rod (3), which locks the driving end (32) in the driving groove
(42) on the moving contact (4), so as to lock the driving connecting rod (3) with
the moving contact (4).
9. The operating mechanism of a miniature circuit breaker according to claim 1, wherein:
a release driving part (53) on the trip lever (5) is driven by a trip device of the
miniature circuit breaker to rotate around a pivot (52) and drive a locking surface
(51) of the trip lever (5) to separate from a driving end (32) of the driving connecting
rod (3), and the separation enables the driving end (32) to slide in a driving groove
(42) on the moving contact (4), so as to unlock the driving connecting rod (3) and
the moving contact (4).
10. The operating mechanism of a miniature circuit breaker according to claim 1, wherein:
an extension line of a connecting line between two ends (31 and 32) of the driving
connecting rod (3) is stabilized below a center of rotation O of the handle (2) in
a state that the moving contact (4) and the stationary contact (10) are closed; an
extension line of a connecting line between two ends (31 and 32) of the driving connecting
rod (3) is stabilized above a center of rotation O of the handle (2) in a state that
the moving contact (4) and the stationary contact (10) are broken; and the extension
line between the two ends (31 and 32) of the driving connecting rod (3) is transferred
from a position below the center of rotation O of the handle (2) to a position above
the center of rotation O in a trip process.
11. The operating mechanism of a miniature circuit breaker according to claim 3, wherein:
in the state that the moving contact (4) and the stationary contact (10) are closed,
an acting force on the moving contact (4) comprises a pulling force of the tension
spring (13), a contact pressure of the stationary contact (10) acting on the moving
contact point (40) of the moving contact (4), and locking forces of the driving end
(32) of the driving connecting rod (3) and the locking surface (51) of the trip lever
(5) jointly acting on the driving groove (42) of the moving contact (4), and a resultant
force of the contact pressure and the locking force is balanced with the pulling force
of the tension spring (13); and in the state that the moving contact (4) and the stationary
contact (10) are broken, an acting force on the moving contact (4) comprises a pulling
force of the tension spring (13), a restraining force of the mechanism rotation shaft
(6) on the housing (1) acting on the arc-shaped groove hole (41), and a contact force
of the limit shaft (7) on the housing (1) acting on the limit groove (44) of the moving
contact (4), and a resultant force of the contact force and the pulling force of the
tension spring (13) is balanced with the restraining force of the mechanism rotation
shaft (6) acting on the arc-shaped groove hole (41).