FIELD
[0001] The present invention relates to a device for separating materials in the form of
particles and/or drops from a gas flow. Further, the present invention relates to
a method for separating materials in the form of particles and/or drops from a gas
flow.
BACKGROUND
[0002] At present, filters, cyclones, or electrical methods, such as electric filters or
an ion blow method, are used in gas purification systems and for separating particles
from a gas flow. Methods and devices for separating particles or drops from a gas
flow are e.g. known from
DE 1471620 A1 and
DE 19751984 A1.
[0003] Air purifiers that are currently being used have moved away from the conventional
method of using filters in order to mechanically extract unwanted particles from air.
Such conventional filtration systems suffer from the disadvantages that the air flow
has to be limited to a slow flow stream and that the filter has to be periodically
removed for cleaning. In addition, it is not possible to achieve good cleaning results
with the known techniques, when the particles have a diameter in the range between
a nanometer and a few dozen nanometers.
[0004] The operation of the cyclones is based on the decrease in the gas flow speed so that
the heavy particles in the gas flow fall down into the collection organ. Cyclones
are thus applicable for separating heavy particles.
[0005] In electric filters, the separation of particles from gas is carried out onto collection
plates or to interior surfaces of pipes. The speed of the flowing gas in electric
filters has to be generally under 1.0 m/second, manufacturer's recommendations being
about 0.3-0.5 m/second. The reason for a small gas flow speed is that a higher flow
speed releases particles accumulated onto plates, thus decreasing reduction efficiency
considerably. The operation of electric filters is based on the electrostatic charge
of particles. However, it is challenging to electrically charge particles in the nanometric
category. In addition, all materials are not charged electrically. Low gas flow speed
has to be used also because of the cleaning stage of the collection plates. When cleaning
the plates, a blow is directed to the plates, releasing the collected particle material.
The intention is that only the smallest possible amount of particle material released
from the plates during the purification stage would get back to the flowing gas. With
a small gas flow speed it is possible to achieve tolerable particle passing throughs.
[0006] Further, electric air purifiers exploit the properties of charges in ionised gas
and use electrostatic means to extract the charged particles from a directed airflow.
This method of extraction improves efficiency not only in terms of overall amount
of particles being extracted but also the types of particles. An air purifier would
typically exploit the properties of positively or negatively charged particles where
an electric field would interact with these charged particles. The charged particles
would respond to the electric field and be pulled towards the ion blow onto a collection
surface.
[0007] Document
EP 1165241 B1, for example, discloses a method and device for separating materials in the form
of particles and/or drops from a gas flow, in which method the gas flow is directed
through a collection chamber the outer walls of which are grounded, and in which high
tension is directed to the ion yield tips arranged in the collection chamber, thus
providing an ion flow from the ion yield tips towards the collection surface, separating
the desired materials from the gas flow. It is characteristic of the invention that
the collection surface conducting electricity are electrically insulated from the
outer casings, and that high tension with the opposite sign of direct voltage as the
high tension directed to the ion yield tips is directed to the collection surface.
According to an embodiment of the invention the electrical insulation is made of ABS,
and the surface conducting electricity comprises a thin chrome layer arranged on the
insulation layer. The ion yield tips are arranged in rings, with the help of which
the distance between the ion yield tips and the collection surface is made shorter.
Thus, some particles contained in the slow gas flow do not pass through the ion beams,
but instead between the fastening rod and the ion yield tips.
[0008] Document
US 2003/061934 A1 describes a method to clean air for separating materials in the form of particles
and/or droplets from a gas flow. The gas flow is directed through a collection chamber
in which the outer walls are grounded, and in which high voltage is supplied to the
ion yield tips arranged in the collection chamber. Thus, an ion beam from the ion
yield tips towards collection surfaces is established to separate desired material
from the gas flow. The electrically conductive collection surfaces are electrically
insulated from the outer castings and high voltage is supplied to the collecting surfaces,
in which the direct-current voltage has an opposite sign as the high voltage directed
to the ion yield tips.
[0009] In view of the foregoing, it would be beneficial to provide a method and a system
further improving reduction efficiency. The system should be capable of being manufactured
in industrial scale.
SUMMARY OF THE INVENTION
[0010] The invention is defined by the features of the independent claims. Some specific
embodiments are defined in the dependent claims.
[0011] According to a first aspect of the present invention, there is provided a device
for separating materials in the form of particles and/or drops from a gas flow, the
device comprising an inlet for incoming air to be purified, a collection chamber,
an outlet for the purified air, a voltage source, a fastening column to which ion
yield tips have been coupled, the device is configured to direct high tension to the
ion yield tips providing ion beams from the ion yield tips to the collection surface,
the collection surface conducting electricity is electrically insulated from the outer
wall of the collection chamber by an electrical insulation, and the device is configured
to direct voltage of opposite sign to the ion yield tips than the voltage directed
to the collection surface, wherein the ion yield tips are arranged directly on a surface
of the fastening column having a length, wherein the ion yield tips protrude from
the surface of the fastening column into a cavity of the collection chamber, wherein
a diameter of a cylindrical fastening column is in a range between 40 - 150 mm and
a maximum diameter of the collection chamber is in a range between 200 - 1600 mm,
or a major axis of an elliptical fastening column is in a range between 40 - 150 mm
and a maximum major axis of the collection chamber is in a range between 200 - 1600
mm.
[0012] Various embodiments of the first aspect may comprise at least one feature from the
following bulleted list:
- a voltage is in a range between 10 - 100 kV, preferably in a range between 10 - 60
kV
- a current is in a range between 50 - 5000 µA, preferably between 400-2300 µA, for
example 1500 µA
- the length of an ion yield tip is in a range between 1-40 mm, preferably between 5-20
mm
- a volumetric flow rate of the air is in a range of 20 - 800 m3/h, for example 200 m3/h
- a velocity of an air flow through the cavity is in a range between 0.5 - 2.5 m/s,
for example more than 1.0 m/s
[0013] According to a second aspect of the present invention, there is provided a method
of separating materials in the form of particles and/or drops from a gas flow, the
method comprising directing the gas flow through a collection chamber, providing a
cavity for the gas flow between a fastening column and a collection surface conducting
electricity that is electrically insulated from the outer wall of the collection chamber,
providing ion yield tips on a surface of the fastening column, creating high tension
between the ion yield tips and the collection surface providing ion yield tips on
a surface of the fastening column having a length and a diameter, which ion yield
tips protrude from the surface of the fastening column into the cavity of the collection
chamber, directing high tension with the opposite sign of direct voltage than the
high tension directed to the ion yield tips to the collection surface, separating
inside the collection chamber at least a part of the materials from the gas flow,
wherein a diameter of a cylindrical fastening column is in a range between 40 - 150
mm and a maximum diameter of the collection chamber is in a range between 200 - 1600
mm, or a major axis of an elliptical fastening column is in a range between 40 - 150
mm and a maximum major axis of the collection chamber is in a range between 200 -
1600 mm.
[0014] Various embodiments of the second aspect may comprise at least one feature from the
following bulleted list:
- a voltage of 10 - 100 kV, preferably a voltage in a range between 10 - 60 kV, is used
in the method
- a current in a range between 50-5000 µA, preferably 400-2300 µA, for example 1500
µA is used in the method
- the gas flow is guided through the cavity with a volumetric flow rate of the air is
in a range of 20 - 800 m3/h, for example 200 m3/h
- the gas flow is guided through the cavity with a velocity in a range between 0.5 -
2.5 m/s, for example more than 1.0 m/s
[0015] Considerable advantages are obtained by certain embodiments of the invention. A system
and a method of separating materials in the form of particles and/or drops from a
gas flow are provided. By means of certain embodiments of the present invention separation
of materials from a gas flow can be further improved. In particular, a high reduction
efficiency can be achieved.
[0016] Surprisingly, increasing the diameter of the fastening column, thus also increasing
the local flow speed in the cavity, does not reduce the reduction efficiency in comparison
to the known systems. Surprisingly, it seems that the effect of the increased electric
field and current in the cavity between the fastening column and the collection surface
is more important than the effect of a higher speed of the gas flow. For example,
a device according to certain embodiments of the invention using a fastening column
with a diameter of 100 mm, using a voltage of 60 kV and using a current of 1400 µA
has provided an excellent reduction efficiency, for example for particles having a
size of greater than 50-200 nm. The reduction efficiency can be improved from about
70 % to about 80 % by means of certain embodiments of the invention. A suitable amount
of ion yield tips can be arranged directly on the surface of the fastening column.
The gas flow is exposed to an electric field in the cavity between the ion yield tips
and the collection surface and all of the material contained in the gas flows through
the cavity. There is no gas flow through rings outside the electric field. According
to certain embodiments, the reduction efficiency can be also improved for particles
and/or drops the diameter of which varies from one nanometer to 10 nanometers or to
20 nanometers or to a few dozen nanometers. In particular, the system according to
certain embodiments of the invention also improves the reduction efficiency of particles
and/or drops with a diameter of less than 10 nanometers.
BRIEF DESCRIPTION OF THE DRAWINGS
[0017]
FIGURE 1 illustrates a schematic view of a device for separating materials in accordance
with at least some embodiments of the present invention, and
FIGURE 2 illustrates a schematic side view of a fastening column in accordance with
at least some embodiments of the present invention.
EMBODIMENTS
[0018] The present invention relates to a device for separating materials in the form of
particles and/or drops from a gas flow, the device comprising a chamber arranged within
a housing providing an inlet and an outlet for an air flow. The housing provides a
surface which serves as a collection surface. Inside the housing substantially at
the centre is provided a column with a cylindrical or elliptical body. On the surface
of the cylindrical or elliptical body a series of ion yield tips is arranged for directing
ion beams to the collection surface. The column is connected to a power supply that
allows the ion yield tips to generate electric fields in the form of ion beams emanating
from the ion yield tips. The housing and the column are isolated from each other and
they can be connected to separate power supplies so that they possess different charges
for the purpose of directing the electric fields. The column is typically at least
partially a cylindrical body that has a surface defined by the diameter in its cross
section and the length of the body. The dimensions of the column define the cross
sectional area of a cavity between the column and the collection surface. The local
velocity of the air flow in the cavity can be increased by increasing the diameter
of the column. Further, the larger the surface area, the more ion yield tips can be
arranged on the body, thereby increasing the electric field and current generated
encapsulating the body. This allows greater exposure of the electric field for the
particles contained in the air flow to be charged and then directed to the collection
surface for removal. The high density of the electric field created inside the chamber
improves the efficiency of extraction of the particles by extracting more particles
from a fast flow of air. Furthermore, all particles included in the air flow have
to pass through the cavity between the column and the collection surface.
[0019] In FIGURE 1 a schematic view of a device for separating materials in accordance with
at least some embodiments of the present invention is illustrated. The device 1is
designed to separate materials in the form of particles and/or drops from a gas flow.
Especially, the device is designed to separate particles and/or drops the diameter
of which varies from one nanometer to a few dozen nanometers. The device comprises
an inlet 2 for incoming air 3 to be purified, a collection chamber 4, an outlet 6
for the purified air 7, a voltage source with actuators, and a fastening column 9
to which ion yield tips 10 have been coupled. A metal band (not shown), which surrounds
the outer wall of the collection chamber, is gounded. The fastening column 9 comprises
outer surfaces forming a closed body. The device 1 is configured to guide an air flow
through a cavity 14 between the fastening column 9 and a collection surface 12. The
device 1 is further configured to direct high tension to the ion yield tips 10 providing
ion beams 11 from the ion yield tips 10 to the collection surface 12.
[0020] The collection surface 12 conducting electricity is electrically insulated from the
outer wall 5 of the collection chamber 4 by an electrical insulation. The electrical
insulation may be, for example, attached to the outer wall 5 of the collection chamber
4 with the help of fasteners (not shown). The electrical insulation may be glass,
plastic, acrylic-nitrile-butadiene-styrene (ABS), or some other similar substance
insulating high tension, for instance.
[0021] Furthermore, the device 1 is configured to direct voltage of opposite sign to the
ion yield tips 10 than the voltage directed to the collection surface 12. In other
words, voltage with the opposite sign of direct voltage (positive in the figure) as
the high tension directed to the ion yield tips 10 (negative in the figure) is directed
to the surface 12 conducting electricity. Thus, the voltages are opposite, i.e. positive
for the ion yield tips 10 and negative for the surface 12 conducting electricity,
or negative for the ion producing tips 10 and positive for the surface 12 conducting
electricity. Typically, the voltage of the ion yield tips 10 is substantially equal
to that of the collection surface 12, but it is also possible to use voltages of different
magnitude. The advantage of equal voltages is the simple structure of high tension
centres. Better purification results have also been achieved with equal voltages.
[0022] The ion yield tips 10 are arranged directly on a surface 13 of the fastening column
9 having a length L
col and a diameter D
col, wherein the ion yield tips 10 protrude from the surface 13 of the fastening column
into a cavity 14 of the collection chamber 4. The dimensions of the fastening column
9 define the cross sectional area of the cavity 14 between the column and the collection
surface. Thus, for a given volumetric flow rate of the air application of the equation
of continuity results in an increasing local velocity of the air flow through the
cavity 14 with increasing diameter of the fastening column.
[0023] In FIGURE 2 a schematic side view of a fastening column 9 in accordance with at least
some embodiments of the present invention is illustrated. The diameter D
col of the fastening column 9 is in a range between 40 - 150 mm. In particular, the diameter
D
col of the fastening column may be e.g. 40 mm, 100 mm, or 150 mm. The ratio between the
diameter D
col and the maximum diameter of the collection chamber may be, for example, 1:3. The
fastening column 9 may e.g. include 48 ion yield tips 10. The length of an ion yield
tip 10 may be in a range between 2-15 mm, for instance. In particular, the length
of an ion yield tip 10 may be e.g. 5 mm or 10 mm. In FIGURE 2 the ion yield tips are
arranged at an even distance relative to each other. According to certain embodiments,
the ion yield tips 10 are arranged spirally wound around the surface 13 of the fastening
column 9.
[0024] Air flows through the ring-like cavity 14 of the collection chamber 4 during use
of the shown fastening column 9 in a device 1 according to FIGURE 1. The volumetric
flow rate of the air may be e.g. about 200 m
3/h. The velocity of an air flow through the cavity 14 may be in a range between 0.5
- 2.5 m/s, for example 1.5 m/s.
[0025] All particles and/or drops contained in the air flow pass through the cavity 14 between
the collection surface 12 and the surface 13 of the fastening column 13. Consequently,
all particles and/or drops pass through ion beams 11, thus improving the purifying
process of the air.
[0026] It is to be understood that the embodiments of the invention disclosed are not limited
to the particular structures, process steps, or materials disclosed herein, but are
extended to equivalents thereof as would be recognized by those ordinarily skilled
in the relevant arts, as long as said equivalents fall within the scope of the appended
claims which define the invention. It should also be understood that terminology employed
herein is used for the purpose of describing particular embodiments only and is not
intended to be limiting.
[0027] Reference throughout this specification to one embodiment or an embodiment means
that a particular feature, structure, or characteristic described in connection with
the embodiment is included in at least one embodiment of the present invention. Thus,
appearances of the phrases "in one embodiment" or "in an embodiment" in various places
throughout this specification are not necessarily all referring to the same embodiment.
Where reference is made to a numerical value using a term such as, for example, about
or substantially, the exact numerical value is also disclosed.
[0028] As used herein, a plurality of items, structural elements, compositional elements,
and/or materials may be presented in a common list for convenience. However, these
lists should be construed as though each member of the list is individually identified
as a separate and unique member. Thus, no individual member of such list should be
construed as a de facto equivalent of any other member of the same list solely based
on their presentation in a common group without indications to the contrary. In addition,
various embodiments and example of the present invention may be referred to herein
along with alternatives for the various components thereof. It is understood that
such embodiments, examples, and alternatives are not to be construed as de facto equivalents
of one another, but are to be considered as separate and autonomous representations
of the present invention, as long as said equivalents fall within the scope of the
appended claims which define the invention.
[0029] Furthermore, the described features, structures, or characteristics may be combined
in any suitable manner in one or more embodiments. In the following description, numerous
specific details are provided, such as examples of lengths, widths, shapes, etc.,
to provide a thorough understanding of embodiments of the invention. One skilled in
the relevant art will recognize, however, that the invention can be practiced without
one or more of the specific details, or with other methods, components, materials,
etc. In other instances, well-known structures, materials, or operations are not shown
or described in detail to avoid obscuring aspects of the invention.
[0030] It will be apparent to those of ordinary skill in the art that numerous modifications
in form, usage and details of implementation can be made without the exercise of inventive
faculty. Accordingly, it is not intended that the invention be limited, except as
by the claims set forth below.
[0031] The verbs "to comprise" and "to include" are used in this document as open limitations
that neither exclude nor require the existence of also un-recited features. The features
recited in depending claims are mutually freely combinable unless otherwise explicitly
stated. Furthermore, it is to be understood that the use of "a" or "an", that is,
a singular form, throughout this document does not exclude a plurality.
INDUSTRIAL APPLICABILITY
[0032] At least some embodiments of the present invention find industrial application in
air purifiers and/or purifying air. Very suitable uses being particularly isolation
rooms in hospitals, operating rooms, factories manufacturing microchips, and air intake
in such rooms in which biological weapons have to be repelled. Of course, the present
invention may also find application in purification of rooms in homes and offices.
1. A device (1) for separating materials in the form of particles and/or drops from a
gas flow, the device (1) comprising:
- an inlet (2) for incoming air (3) to be purified,
- a collection chamber (4),
- an outlet (6) for the purified air (7),
- a voltage source (8),
- a fastening column (9) to which ion yield tips (10) have been coupled, wherein the
ion yield tips (10) are arranged directly on a surface (13) of the fastening column
(9) having a length (Lcol), and wherein the ion yield tips (10) protrude from the surface (13) of the fastening
column (9) into a cavity (14) of the collection chamber (4),
- the device (1) is configured to direct high tension to the ion yield tips (10) providing
ion beams (11) from the ion yield tips (10) to a collection surface (12),
- the collection surface (12) conducting electricity is electrically insulated from
an outer wall (5) of the collection chamber (4) by an electrical insulation, and
- the device (1) is configured to direct voltage of opposite sign to the ion yield
tips (10) than the voltage directed to the collection surface (12),
characterised in that
a diameter (Dcol) of a cylindrical fastening column (9) is in a range between 40 - 150 mm and a maximum
diameter (Dchamber) of the collection chamber (4) is in a range between 200 - 1600 mm, or
a major axis of an elliptical fastening column (9) is in a range between 40 - 150
mm and a maximum major axis of the collection chamber (4) is in a range between 200
- 1600 mm.
2. The device (1) according to claim 1, wherein a voltage is in a range between 10 -
100 kV, preferably in a range between 10 - 60 kV.
3. The device (1) according to claim 1 or 2, wherein a current is in a range between
50 - 5000 µA, preferably between 400-2300 µA, for example 1500 µA.
4. The device (1) according to any one of claims 1-3, wherein the length of an ion yield
tip is in a range between 1-40 mm, preferably between 5-20 mm.
5. The device (1) according to any one of claims 1-4, wherein a volumetric flow rate
of the air is in a range of 20 - 800 m3/h, for example 200 m3/h.
6. The device (1) according to any one of claims 1-5, wherein a velocity of an air flow
through the cavity (14) is in a range between 0.5 - 2.5 m/s, for example more than
1.0 m/s.
7. A method of separating materials in the form of particles and/or drops from a gas
flow, the method comprising:
- directing the gas flow through a collection chamber (4),
- providing a cavity (14) for the gas flow between a fastening column (9) and a collection
surface (12) conducting electricity that is electrically insulated from the outer
wall (5) of the collection chamber (4),
- providing ion yield tips (10) on a surface (13) of the fastening column (9) having
a length (Lcol), which ion yield tips (10) protrude from the surface (13) of the fastening column
(9) into the cavity (14) of the collection chamber (4), wherein a diameter (Dcol) of a cylindrical fastening column (9) is in a range between 40 - 150 mm and a maximum
diameter (Dchamber) of the collection chamber (4) is in a range between 200 - 1600 mm, or a major axis
of an elliptical fastening column (9) is in a range between 40 - 150 mm and a maximum
major axis of the collection chamber (4) is in a range between 200 - 1600 mm,
- creating high tension between the ion yield tips (3) and the collection surface
(12),
- directing high tension with the opposite sign of direct voltage than the high tension
directed to the ion yield tips (10) to the collection surface (12),
- separating inside the collection chamber (4) at least a part of the materials from
the gas flow.
8. The method according to claim 7, wherein a voltage of 10 - 100 kV, preferably a voltage
in a range between 10 - 60 kV, is used in the method.
9. The method according to claim 7 or 8, wherein a current in a range between 50-5000
µA, preferably 400-2300 µA, for example 1500 µA is used in the method.
10. The method according to any one of claims 7-9, wherein the gas flow is guided through
the cavity with a volumetric flow rate of the air in a range of 20 - 800 m3/h, for example 200 m3/h.
11. The method according to any one of claims 7-10, wherein the gas flow is guided through
the cavity with a velocity in a range between 0.5 - 2.5 m/s, for example more than
1.0 m/s.
1. Vorrichtung (1) zum Abscheiden von Materialien in der Form von Partikeln und/oder
Tropfen aus einem Gasfluss, wobei die Vorrichtung (1) Folgendes umfasst:
- einen Einlass (2) für Zuluft (3), die gereinigt werden soll,
- eine Sammelkammer (4),
- einen Auslass (6) für die gereinigte Luft (7),
- eine Spannungsquelle (8),
- eine Befestigungssäule (9), an die lonenausbeutespitzen (10) gekoppelt sind, wobei
die lonenausbeutespitzen (10) direkt auf einer Oberfläche (13) der Befestigungssäule
(9) angeordnet sind, die eine Länge (LSäule) aufweist, und wobei die lonenausbeutespitzen (10) von der Oberfläche (13) der Befestigungssäule
(9) in einen Hohlraum (14) der Sammelkammer (4) vorstehen,
- wobei die Vorrichtung (1) konfiguriert ist, um eine Hochspannung zu den lonenausbeutespitzen
(10) zu leiten, wobei lonenstrahlen (11) von den lonenausbeutungsspitzen (10) zu einer
Sammeloberfläche (12) bereitgestellt werden,
- wobei die Sammeloberfläche (12), die elektrisch leitet, von einer Außenwand (5)
der Sammelkammer (4) durch eine elektrische Isolierung elektrisch isoliert ist, und
- wobei die Vorrichtung (1) konfiguriert ist, um eine Spannung mit entgegengesetztem
Vorzeichen zu den lonenausbeutespitzen (10) zu leiten als die Spannung, die zu der
Sammeloberfläche (12) geleitet ist,
dadurch gekennzeichnet, dass
ein Durchmesser (DSäule) einer zylindrischen Befestigungssäule (9) in einem Bereich zwischen 40-150 mm liegt
und ein maximaler Durchmesser (DKammer) der Sammelkammer (4) in einem Bereich zwischen 200-1600 mm liegt, oder
eine Hauptachse einer elliptischen Befestigungssäule (9) in einem Bereich zwischen
40-150 mm liegt und eine maximale Hauptachse der Sammelkammer (4) in einem Bereich
zwischen 200-1600 mm liegt.
2. Vorrichtung (1) nach Anspruch 1, wobei eine Spannung in einem Bereich zwischen 10-100
kV, vorzugsweise in einem Bereich zwischen 10-60 kV, liegt.
3. Vorrichtung (1) nach Anspruch 1 oder 2, wobei eine Strömung in einem Bereich zwischen
50-5000 µA, vorzugsweise zwischen 400-2300 µA, beispielsweise 1500 µA, liegt.
4. Vorrichtung (1) nach einem der Ansprüche 1-3, wobei die Länge einer lonenausbeutespitze
in einem Bereich zwischen 1-40 mm, vorzugsweise zwischen 5-20 mm, liegt.
5. Vorrichtung (1) nach einem der Ansprüche 1-4, wobei eine Volumenflussrate der Luft
in einem Bereich von 20-800 m3/h, beispielsweise 200 m3/h, liegt.
6. Vorrichtung (1) nach einem der Ansprüche 1-5, wobei eine Geschwindigkeit eines Luftflusses
durch den Hohlraum (14) in einem Bereich zwischen 0,5-2,5 m/s, beispielsweise über
1,0 m/s, liegt.
7. Verfahren zum Abscheiden von Materialien in der Form von Partikeln und/oder Tropfen
aus einem Gasfluss, wobei das Verfahren Folgendes umfasst:
- Leiten des Gasflusses durch eine Sammelkammer (4),
- Bereitstellen eines Hohlraums (14) für den Gasfluss zwischen einer Befestigungssäule
(9) und einer Sammeloberfläche (12), die elektrisch leitet, die von der Außenwand
(5) der Sammelkammer (4) elektrisch isoliert ist,
- Bereitstellen von lonenausbeutespitzen (10) auf einer Oberfläche (13) der Befestigungssäule
(9), die eine Länge (LSäule) aufweist, aus der lonenausbeutespitzen (10) von der Oberfläche (13) der Befestigungssäule
(9) in den Hohlraum (14) der Sammelkammer (4) vorstehen, wobei ein Durchmesser (DSäule) einer zylindrischen Befestigungssäule (9) in einem Bereich zwischen 40-150 mm liegt
und ein maximaler Durchmesser (DKammer) der Sammelkammer (4) in einem Bereich zwischen 200-1600 mm liegt, oder eine Hauptachse
einer elliptischen Befestigungssäule (9) in einem Bereich zwischen 40-150 mm liegt
und eine maximale Hauptachse der Sammelkammer (4) in einem Bereich zwischen 200-1600
mm liegt,
- Erzeugen von Hochspannung zwischen den lonenausbeutespitzen (3) und der Sammeloberfläche
(12),
- Leiten von Hochspannung mit dem entgegengesetzten Vorzeichen von Gleichspannung
zu der Sammeloberfläche (12), als die Hochspannung, die zu den lonenausbeutespitzen
(10) geleitet ist,
- Abscheiden innerhalb der Sammelkammer (4) wenigstens eines Teils der Materialien
aus dem Gasfluss.
8. Verfahren nach Anspruch 7, wobei bei dem Verfahren eine Spannung von 10-100 kV, vorzugsweise
eine Spannung in einem Bereich zwischen 10-60 kV, verwendet wird.
9. Verfahren nach Anspruch 7 oder 8, wobei bei dem Verfahren eine Strömung in einem Bereich
zwischen 50-5000 µA, vorzugsweise 400-2300 µA, beispielsweise 1500 µA, verwendet wird.
10. Verfahren nach einem der Ansprüche 7-9, wobei der Gasfluss mit einer Volumenflussrate
der Luft in einem Bereich von 20-800 m3/h, beispielsweise 200 m3/h, durch den Hohlraum geführt wird.
11. Verfahren nach einem der Ansprüche 7-10, wobei der Gasfluss mit einer Geschwindigkeit
in einem Bereich zwischen 0,5-2,5 m/s, beispielsweise über 1,0 m/s, durch den Hohlraum
geführt wird.
1. Dispositif (1) de séparation de matériaux sous forme de particules et/ou de gouttes
d'un écoulement gazeux, le dispositif (1) comprenant :
- une entrée (2) pour l'air entrant (3) à épurer,
- une chambre de collecte (4),
- une sortie (6) pour l'air épuré (7),
- une source de tension (8),
- une colonne de fixation (9) à laquelle ont été accouplées des pointes de production
d'ions (10), les pointes de production d'ions (10) étant disposées directement sur
une surface (13) de la colonne de fixation (9) ayant une longueur (Lcol), et les pointes de production d'ions (10) faisant saillie de la surface (13) de
la colonne de fixation (9) dans une cavité (14) de la chambre de collecte (4),
- le dispositif (1) étant configuré pour diriger une haute tension vers les pointes
de production d'ions (10) fournissant des faisceaux d'ions (11) depuis les pointes
de production d'ions (10) vers une surface de collecte (12),
- la surface de collecte (12) conductrice d'électricité étant isolée électriquement
d'une paroi externe (5) de la chambre de collecte (4) par une isolation électrique,
et
- le dispositif (1) étant configuré pour diriger une tension de signe opposé vers
les pointes de production d'ions (10) que la tension dirigée vers la surface de collecte
(12),
caractérisé en ce que
un diamètre (Dcol) d'une colonne de fixation (9) cylindrique est dans une plage de 40 à 150 mm et un
diamètre maximal (Dchambre) de la chambre de collecte (4) est dans une plage de 200 à 1 600 mm, ou
un grand axe d'une colonne de fixation elliptique (9) est dans une plage de 40 à 150
mm et un grand axe maximal de la chambre de collecte (4) est dans une plage de 200
à 1 600 mm.
2. Dispositif (1) selon la revendication 1, dans lequel une tension est dans une plage
de 10 à 100 kV, de préférence dans une plage de 10 à 60 kV.
3. Dispositif (1) selon la revendication 1 ou 2, dans lequel un courant est dans une
plage de 50 à 5 000 µA, de préférence de 400 à 2 300 µA, par exemple 1 500 µA.
4. Dispositif (1) selon l'une quelconque des revendications 1 à 3, dans lequel la longueur
d'une pointe de production d'ions est une plage de 1 à 40 mm, de préférence de 5 à
20 mm.
5. Dispositif (1) selon l'une quelconque des revendications 1 à 4, dans lequel un débit
d'écoulement volumétrique de l'air est dans une plage de 20 à 800 m3/h, par exemple 200 m3/h.
6. Dispositif (1) selon l'une quelconque des revendications 1 à 5, dans lequel une vitesse
d'un écoulement d'air à travers la cavité (14) est dans une plage de 0,5 à 2,5 m/s,
par exemple supérieure à 1,0 m/s.
7. Procédé de séparation de matériaux sous forme de particules et/ou de gouttes d'un
écoulement gazeux, le procédé comprenant :
- le fait de diriger l'écoulement gazeux à travers une chambre de collecte (4),
- la fourniture d'une cavité (14) pour l'écoulement gazeux entre une colonne de fixation
(9) et une surface de collecte (12) conductrice d'électricité qui est isolée électriquement
de la paroi externe (5) de la chambre de collecte (4),
- la fourniture de pointes de production d'ions (10) sur une surface (13) de la colonne
de fixation (9) ayant une longueur (Lcol), lesquelles pointes de production d'ions (10) font saillie de la surface (13) de
la colonne de fixation (9) dans la cavité (14) de la chambre de collecte (4), un diamètre
(Dcol) d'une colonne de fixation (9) cylindrique étant dans une plage de 40 à 150 mm et
un diamètre maximal (Dchambre) de la chambre de collecte (4) étant dans une plage de 200 à 1 600 mm, ou un grand
axe d'une colonne de fixation (9) elliptique étant dans une plage de 40 à 150 mm et
un grand axe maximal de la chambre de collecte (4) étant dans une plage de 200 à 1
600 mm,
- la création d'une haute tension entre les pointes de production d'ions (3) et la
surface de collecte (12),
- le fait de diriger une haute tension avec le signe opposé de tension continue que
la haute tension dirigée vers les pointes de production d'ions (10) vers la surface
de collecte (12),
- la séparation à l'intérieur de la chambre de collecte (4) d'au moins une partie
des matériaux de l'écoulement gazeux.
8. Procédé selon la revendication 7, dans lequel une tension de 10 à 100 kV, de préférence
une tension dans une plage de 10 à 60 kV, est utilisée dans le procédé.
9. Procédé selon la revendication 7 ou 8, dans lequel un courant dans une plage de 50
à 5 000 µA, de préférence 400 à 2 300 µA, par exemple 1 500 µA est utilisé dans le
procédé.
10. Procédé selon l'une quelconque des revendications 7 à 9, dans lequel l'écoulement
gazeux est guidé à travers la cavité avec un débit d'écoulement volumétrique de l'air
dans une plage de 20 à 800 m3/h, par exemple 200 m3/h.
11. Procédé selon l'une quelconque des revendications 7 à 10, dans lequel l'écoulement
gazeux est guidé à travers la cavité avec une vitesse dans une plage de 0,5 à 2,5
m/s, par exemple supérieure à 1,0 m/s.