Technical field
[0001] The present invention relates to the field of burners, in particular to a combustion
monitoring method, device and system for a natural gas burner.
Background art
[0002] As the hydrogen content in natural gas gradually increases, the natural gas becomes
more and more dangerous. Hydrogen has a higher flammable range than pure methane,
being flammable from 4% to 75% by volume, compared with 5% to 15% in the case of methane;
the ignition energy is 15 times less than that of methane, and the combustion speed
is 8 times more than that of methane. Thus, hydrogen explodes more easily than methane.
[0003] In the case of a high hydrogen content state, the main potential risks associated
with combustion of a natural gas burner are as follows:
- burner overheating caused by flashback due to the high reactivity of hydrogen;
- instability of combustion caused by chemical change different from natural gas combustion,
due to the faster movement of hydrogen;
- increased emission of nitrogen oxides due to the higher adiabatic combustion temperature
of hydrogen.
[0004] In the prior art, generally, temperature monitoring is carried out installing a thermocouple
at a flame outlet of a burner, and different protection operations are triggered on
the basis of detected temperature signals. Such a method can only control the risk
of overheating in natural gas combustion, and is unable to avoid the instability of
combustion and the increased emission of nitrogen oxides.
Content of the invention
[0005] In view of the above, one problem solved by an embodiment of the present invention
is the reduction of the main risks associated with combustion in a natural gas burner.
[0006] According to an embodiment of the present invention, a method for monitoring combustion
of a natural gas burner is provided, wherein the natural gas burner is connected to
a gas supply line, the gas supply line is connected to a natural gas combustion control
system, and the natural gas combustion control system comprises a gas analyser and
a combustion controller, the method comprising: the gas analyser taking a sample from
the gas supply line, and analysing sampled natural gas to acquire a measurement result,
wherein the measurement result comprises a gas component in the natural gas and a
corresponding content; the gas analyser sending the measurement result to the combustion
controller; the combustion controller inputting the measurement result into a preset
control model, to determine control information corresponding to the measurement result,
wherein the control model is related to the gas component in the natural gas and the
corresponding content; the combustion controller adjusting a flow rate of natural
gas in the gas supply line of the natural gas burner according to the control information.
[0007] Optionally, the natural gas combustion control system further comprises at least
any one of a dynamic sensor, an emission sensor and a temperature sensor, with the
dynamic sensor being arranged in a combustion chamber of the natural gas burner, the
emission sensor being arranged downstream of the natural gas burner, and the temperature
sensor being arranged on the natural gas burner, the combustion monitoring method
further comprising: the combustion controller acquiring at least any one of a dynamic
signal of the dynamic sensor, an emission signal of the emission sensor and a temperature
signal of the temperature sensor, to serve as a feedback signal; wherein the step
of the combustion controller determining control information comprises: the combustion
controller inputting the measurement result and the feedback signal into a preset
control model, to determine control information corresponding to the measurement result
and the feedback signal, wherein the control model is related to the gas component
in the natural gas and the corresponding content, and the feedback signal.
[0008] Optionally, the control model performs real-time adjustment according to the feedback
signal.
[0009] Optionally, control logic of the preset control model is also associated with an
arrangement position of the sensor.
[0010] Optionally, one or more sensor of each type is arranged on one said natural gas burner,
wherein the combustion monitoring method further comprises: the combustion controller
triggering alarm information if at least any one of each type of arranged sensor fails.
[0011] Optionally, the combustion monitoring method further comprises: the combustion controller
determining a current corresponding risk level according to the gas component in the
measurement result and the corresponding content; triggering an operation corresponding
to the risk level.
[0012] Optionally, when the combustion controller also acquires the feedback signal, the
step of determining risk level comprises: the combustion controller determining a
current corresponding risk level according to the gas component in the measurement
result and the corresponding content, in combination with the feedback signal.
[0013] Optionally, the gas component and corresponding content are a hydrogen content.
[0014] According to an embodiment of the present invention, a method for monitoring combustion
of a natural gas burner at a combustion controller end is provided, wherein the method
comprises: acquiring a measurement result for natural gas in a gas supply line of
the natural gas burner, wherein the measurement result comprises a gas component in
the natural gas and a corresponding content; inputting the measurement result into
a preset control model, to determine control information corresponding to the measurement
result, wherein the control model is related to the gas component in the natural gas
and the corresponding content; adjusting a flow rate of natural gas in the gas supply
line of the natural gas burner according to the control information.
[0015] Optionally, the combustion monitoring method further comprises: acquiring at least
any one of a dynamic signal of a dynamic sensor of the natural gas burner, an emission
signal of an emission sensor and a temperature signal of a temperature sensor, to
serve as a feedback signal; wherein the step of determining control information comprises:
inputting the measurement result and the feedback signal into a preset control model,
to acquire control information corresponding to the measurement result and the feedback
signal, wherein the control model is related to the gas component in the natural gas
and the corresponding content, and the feedback signal.
[0016] Optionally, the combustion monitoring method further comprises: determining a current
corresponding risk level according to the gas component in the measurement result
and the corresponding content; triggering an operation corresponding to the risk level.
[0017] According to an embodiment of the present invention, a natural gas combustion control
system is provided, wherein the natural gas combustion control system comprises a
gas analyser and a combustion controller; the gas analyser is connected to a gas supply
line of a natural gas burner, and the gas analyser is used for taking a sample from
the gas supply line; analysing sampled natural gas to acquire a measurement result,
wherein the measurement result comprises a gas component in the natural gas and a
corresponding content; and sending the measurement result to the combustion controller;
the combustion controller comprises: an acquisition unit, for acquiring the measurement
result sent by the gas analyser; a determining unit, for inputting the measurement
result into a preset control model, to determine control information corresponding
to the measurement result, wherein the control model is related to the gas component
in the natural gas and the corresponding content; an adjustment unit, for adjusting
a flow rate of natural gas in the gas supply line of the natural gas burner according
to the control information.
[0018] Optionally, the natural gas combustion control system further comprises at least
any one of a dynamic sensor, an emission sensor and a temperature sensor, with the
dynamic sensor being arranged in a combustion chamber of the natural gas burner, the
emission sensor being arranged downstream of the natural gas burner, and the temperature
sensor being arranged on the natural gas burner, and the combustion controller further
comprises: a feedback unit, for acquiring at least any one of a dynamic signal of
the dynamic sensor, an emission signal of the emission sensor and a temperature signal
of the temperature sensor, to serve as a feedback signal; wherein the determining
unit is used for: inputting the measurement result and the feedback signal into a
preset control model, to determine control information corresponding to the measurement
result and the feedback signal, wherein the control model is related to the gas component
in the natural gas and the corresponding content, and the feedback signal.
[0019] Optionally, the control model is related to the gas component in the natural gas
and the corresponding content, and the feedback signal.
[0020] Optionally, control logic of the preset control model is also associated with an
arrangement position of the sensor.
[0021] Optionally, one or more sensor of each type is arranged on one said natural gas burner,
wherein the combustion controller further comprises: an alarm unit, for triggering
alarm information if at least any one of each type of arranged sensor fails.
[0022] Optionally, the combustion controller further comprises: a risk control unit, for
determining a current corresponding risk level according to the gas component in the
measurement result and the corresponding content; a triggering unit, for triggering
an operation corresponding to the risk level.
[0023] Optionally, when the combustion controller further comprises the feedback unit, the
risk control unit is used for: determining a current corresponding risk level according
to the gas component in the measurement result and the corresponding content, in combination
with the feedback signal.
[0024] Optionally, the gas component and corresponding content are a hydrogen content.
[0025] According to an embodiment of the present invention, a combustion controller for
monitoring combustion of a natural gas burner is provided, wherein the combustion
controller comprises: an acquisition unit, for acquiring a measurement result for
natural gas in a gas supply line of the natural gas burner, wherein the measurement
result comprises a gas component in the natural gas and a corresponding content; a
determining unit, for inputting the measurement result into a preset control model,
to determine control information corresponding to the measurement result, wherein
the control model is related to the gas component in the natural gas and the corresponding
content; an adjustment unit, for adjusting a flow rate of natural gas in the gas supply
line of the natural gas burner according to the control information.
[0026] Optionally, the combustion controller further comprises: a feedback unit, for acquiring
at least any one of a dynamic signal of a dynamic sensor of the natural gas burner,
an emission signal of an emission sensor and a temperature signal of a temperature
sensor, to serve as a feedback signal; wherein the determining unit is used for: inputting
the measurement result and the feedback signal into a preset control model, to acquire
control information corresponding to the measurement result and the feedback signal,
wherein the control model is related to the gas component in the natural gas and the
corresponding content, and the feedback signal.
[0027] Optionally, the combustion controller further comprises: a risk control unit, for
determining a current corresponding risk level according to the gas component in the
measurement result and the corresponding content; a triggering unit, for triggering
an operation corresponding to the risk level.
[0028] In the embodiments of the present invention, combustion in the natural gas burner
is controlled not merely according to temperature after combustion, etc.; the natural
gas burned by the natural gas burner is subjected to gas analysis directly to acquire
the measurement result, which is then inputted into the preset control model to determine
control information corresponding to the measurement result, so as to adjust the flow
rate of natural gas in the gas supply line of the natural gas burner according to
the control information. Using this method, the combustion situation in the natural
gas burner may be pre-judged precisely, thereby solving the problem of a lag in control,
and reducing several of the principal risks associated with the natural gas burner.
Furthermore, the embodiments of the present invention can also determine the control
information or adjust the control information in combination with feedback signals
from each type of sensor, further increasing the accuracy of control.
Description of the accompanying drawings
[0029] Other characteristics, features, advantages and benefits of the present invention
will become more obvious through the following detailed description, which makes reference
to the accompanying drawings.
Fig. 1 shows an architecture diagram of a natural gas combustion system using a natural
gas combustion control system in one embodiment of the present invention.
Fig. 2 shows an architecture diagram of a natural gas combustion system using a natural
gas combustion control system in another embodiment of the present invention.
Fig. 3 is a block diagram of a combustion controller according to an embodiment of
the present invention.
Fig. 4 is a block diagram of a combustion controller according to another embodiment
of the present invention.
Fig. 5 is a block diagram of a combustion controller according to another embodiment
of the present invention.
Fig. 6 is a system flow chart of a combustion controller control method using a natural
gas combustion control system according to an embodiment of the present invention.
Fig. 7 is a flow chart of a combustion controller control method according to an embodiment
of the present invention.
Fig. 8 is a flow chart of a combustion controller control method according to another
embodiment of the present invention.
Fig. 9 is a flow chart of a combustion controller control method according to another
embodiment of the present invention.
Fig. 10 is a schematic diagram of a natural gas burner including two sensors according
to an embodiment of the present invention.
Fig. 11 is a structural diagram of a combustion controller according to an embodiment
of the present invention.
[0030] To aid understanding, identical drawing labels are used to represent identical elements
common to the drawings where possible.
Particular embodiments
[0031] Preferred embodiments of the present disclosure are described in further detail below
with reference to the accompanying drawings. Although the drawings show preferred
embodiments of the present disclosure, it should be understood that the present disclosure
may be realized in various forms, without being limited to the embodiments expounded
here. On the contrary, these embodiments are provided in order to make the present
disclosure more thorough and complete, and to enable the scope of the present disclosure
to be transmitted in its entirety to those skilled in the art.
[0032] After reading the following explanation, those skilled in the art will recognize
clearly that the teaching of the present invention may be easily used in combustion
monitoring and control systems. The method, system and apparatus of the present invention
are all suitable for premix burners or diffusion burners. Preferably, the present
invention may be used in a gas turbine.
[0033] Fig. 1 shows an architecture diagram of a natural gas combustion system using a natural
gas combustion control system in one embodiment of the present invention. The natural
gas combustion control system comprises a combustion controller 10 and a gas analyser
20. The system architecture shown in fig. 1 is merely one example of the use of a
natural gas combustion control system.
[0034] The combustion controller 10 is connected by wired or wireless connection to the
gas analyser 20 and to a control valve 50 located in a gas supply line 30, in order
to acquire a signal sent by the gas analyser 20 and in order to send information to
or acquire information from the control valve 50 in the gas supply line 30.
[0035] The gas analyser 20 is connected to the gas supply line 30 of a natural gas burner
40; this connection enables the gas analyser 20 to take a sample from the gas supply
line 30, i.e. to acquire a sample of natural gas burned in the natural gas burner
40.
[0036] The gas analyser 20 analyses the sampled natural gas, to acquire a measurement result
for each type of gas component contained in the natural gas, and a corresponding content.
Here, the analysis may be carried out by two methods: in the first, based on a preset
gas component, the content of the gas contained in the natural gas is analysed, e.g.
preferably, the hydrogen content of the natural gas is preset and analysed, then the
gas analyser 20 analyses and determines the content of hydrogen in the natural gas,
e.g. the hydrogen content is 15%; in the second, the gas analyser 20 first analyses
component categories of various gases contained in the natural gas, such as methane,
ethane, carbon dioxide, nitrogen, hydrogen and hydrogen sulfide, then separately determines
the gas content corresponding to each type of gas component on the basis of the analysed
gas components.
[0037] The gas analyser 20 then sends the measurement result to the combustion controller
10.
[0038] After acquiring the measurement result, the combustion controller 10 inputs the measurement
result as input data into a preset control model, and on the basis of an output result
of the control model for the input data, directly or indirectly determines control
information corresponding to the measurement result. The control model is related
to a gas component in the natural gas and a corresponding content. For example, the
control model may directly include different control information items corresponding
to different natural gas gas components and contents; or the control model includes
different gas intake flow rates etc. corresponding to different natural gas gas components
and contents, and the combustion controller 10 then determines corresponding control
information according to the gas intake flow rate, e.g. increasing flow rate or decreasing
flow rate, etc.
[0039] Those skilled in the art will understand that the control model may be presented
in the form of a two-dimensional or multi-dimensional curve, e.g. with a horizontal
coordinate axis as a hydrogen content value, and a vertical coordinate axis as a natural
gas flow rate value, etc.; or may be a table or another form of presentation.
[0040] Determination of the control model may be carried out in two ways: firstly, based
on manual setting; secondly, on the basis of a default setting, performing real-time
adjustment based on a feedback signal. Here, the feedback signal may be various types
of sensor signal mentioned below.
[0041] The combustion controller 10 adjusts a flow rate of natural gas in the gas supply
line 30 of the natural gas burner 40 by adjusting the control valve 50 according to
the control information. Here, those skilled in the art will understand that in addition
to adjustment of the control valve 50, other manners of adjustment, if suitable for
the present invention, are likewise included in the scope of protection of the present
invention and included here by reference.
[0042] Preferably, the combustion controller 10 may also determine a current corresponding
risk level according to the measurement result, e.g. a high risk level, medium risk
level or low risk level. Taking the measurement of hydrogen content as an example:
if the hydrogen content exceeds a normal limit and reaches the low risk level, alarm
information is sent;
if the hydrogen content exceeds the normal limit and reaches the medium risk level,
shutdown of the natural gas burner 40 is triggered;
if the hydrogen content exceeds the normal limit and reaches the high risk level,
tripping of the natural gas burner 40 is triggered.
[0043] Preferably, the combustion controller 10 may also combine with another signal to
determine the current corresponding risk level and trigger a corresponding operation.
For example, if the hydrogen content exceeds the normal limit and reaches the high
risk level, and at the same time the roar of the natural gas burner 40 exceeds a certain
level for a certain period of time, then tripping of the natural gas burner 40 is
triggered. The roar may be acquired by placing a roar sensor on the natural gas burner
40.
[0044] Fig. 2 shows an architecture diagram of a natural gas combustion system using a natural
gas combustion control system in another embodiment of the present invention. The
natural gas combustion control system comprises a combustion controller 10, a gas
analyser 20, a temperature sensor 701, a temperature sensor 702, a dynamic sensor
80 and an emission sensor 90. The system architecture shown in fig. 2 is merely one
example of the use of a natural gas combustion control system; the system architecture
may be used in a gas turbine using a premix burner.
[0045] The combustion controller 10 is connected by wired or wireless connection to the
gas analyser 20 and to a control valve 50 located in a gas supply line 30, in order
to acquire a signal sent by the gas analyser 20 and in order to send information to
or acquire information from the control valve 50 in the gas supply line 30.
[0046] The gas analyser 20 is connected to the gas supply line 30 of a natural gas burner
40; this connection enables the gas analyser 20 to take a sample from the gas supply
line 30, i.e. to acquire a sample of natural gas burned in the natural gas burner
40.
[0047] The gas analyser 20 analyses the sampled natural gas, to acquire a measurement result
for each type of gas component contained in the natural gas, and a corresponding content.
Here, the analysis may be carried out by two methods: in the first, based on a preset
gas component, the content of the gas contained in the natural gas is analysed, e.g.
preferably, the hydrogen content of the natural gas is preset and analysed, then the
gas analyser 20 analyses and determines the content of hydrogen in the natural gas,
e.g. the hydrogen content is 15%; in the second, the gas analyser 20 first analyses
component categories of various gases contained in the natural gas, such as methane,
ethane, carbon dioxide, nitrogen, hydrogen and hydrogen sulfide, then separately determines
the gas content corresponding to each type of gas component on the basis of the analysed
gas components.
[0048] The gas analyser 20 then sends the measurement result to the combustion controller
10.
[0049] The temperature sensors 701 and 702 are located on the natural gas burner 40, to
measure burner temperature; the temperature sensors may be any apparatuses capable
of measuring natural gas burner temperature, such as thermocouples.
[0050] The emission sensor 90 is arranged downstream of the natural gas burner 40; here,
those skilled in the art will understand the arrangement position of the emission
sensor. The emission sensor 90 can measure combustion emission gases of the natural
gas burner 40.
[0051] The dynamic sensor 80 is arranged in a combustion chamber of the natural gas burner,
and can measure a combustion dynamic situation in the combustion chamber. For the
sake of simplicity and clarity, no specific combustion chamber is shown in the drawing,
and the position of the dynamic sensor 80 in the drawing is purely schematic; those
skilled in the art will understand the arrangement position of the dynamic sensor
80.
[0052] Here, the quantities of the temperature sensors, the emission sensor and the dynamic
sensor are purely schematic, and do not indicate that it is only possible to arrange
individual sensors at the corresponding positions. Those skilled in the art may arrange
two or more sensors of the same type for each system or each burner, based on actual
needs. In addition, one or more types of the three types of sensor mentioned above
may be arranged on the burner.
[0053] Here, those skilled in the art will understand that for the sake of convenience of
explanation and clarity, fig. 2 shows a two-stage natural gas burner 40 and corresponding
complementary apparatuses; for example, a control valve 601, a control valve 602,
manifold ring piping 1001, manifold ring piping 1002, a distribution branch 301 and
a distribution branch 302, etc. The natural gas combustion system architecture may
include a single-stage or a multi-stage (two or more stages) natural gas burner and
corresponding complementary apparatuses, such as a combustion controller, a gas analyser
and various types of sensor.
[0054] Preferably, if the natural gas combustion system architecture shown in fig. 2 is
used in a gas turbine, the control valve 601 and the control valve 602 may be control
apparatuses for controlling premix gas and duty gas respectively.
[0055] The temperature sensor 701 and the temperature sensor 702 transmit corresponding
temperature signals to the combustion controller 10, the dynamic sensor 80 transmits
a corresponding dynamic signal to the combustion controller 10, and the emission sensor
90 transmits a corresponding emission signal to the combustion controller 10; correspondingly,
the combustion controller 10 acquires at least any one of the abovementioned signals,
and uses it as a feedback signal.
[0056] The combustion controller 10 then inputs the measurement result and the feedback
signal as input data into a preset control model, and on the basis of an output result
of the control model for the input data, directly or indirectly determines control
information corresponding to the measurement result and the feedback signal. The control
model is related to a gas component in the natural gas and a corresponding content,
and the feedback signal.
[0057] For example, the control model may directly include different control information
items corresponding to different feedback signals, for different natural gas gas components
and contents; or the control model includes different gas intake flow rates etc. corresponding
to different feedback signals and different natural gas gas components and contents,
and the combustion controller 10 then determines corresponding control information
according to the gas intake flow rate, e.g. increasing flow rate or decreasing flow
rate, etc.
[0058] Those skilled in the art will understand that the control model may be presented
in the form of a multi-dimensional curve, e.g. with one horizontal coordinate axis
as a hydrogen content value, one or more other horizontal coordinate axes as a value
of one type of feedback signal respectively, and a vertical coordinate axis as a natural
gas flow rate value, etc.; or may be a table or another form of presentation.
[0059] Determination of the control model may be carried out in two ways: firstly, based
on manual setting; secondly, on the basis of a default setting, performing real-time
adjustment based on the feedback signal.
[0060] Preferably, control logic of the control model is also related to the arrangement
position of the sensor. The control logic is a logic which determines, on the basis
of a given input (i.e. the type of the feedback signal and a corresponding value),
a corresponding output (i.e. corresponding control information). In the case where
the arrangement positions of the sensors are different, control information items
corresponding to the same feedback signals are different.
[0061] For example, if the position of the temperature sensor 701 on the natural gas burner
40 is closer to a flame than the position of the temperature sensor 702 on the natural
gas burner 40, the control model for the temperature sensor 701 is different from
the control model for the temperature sensor 702, e.g. an alarm temperature of the
former will be higher than an alarm temperature of the latter, etc.
[0062] On the basis of the control information, the combustion controller 10 adjusts a flow
rate of natural gas in the gas supply line 30 of the natural gas burner 40 by adjusting
at least one of the control valve 50, the control valve 601 and the control valve
602. Here, those skilled in the art will understand that in addition to adjustment
of the control valve 50, the control valve 601 and the control valve 602, other manners
of adjustment, if suitable for the present invention, are likewise included in the
scope of protection of the present invention and included here by reference.
[0063] Preferably, one or more sensor of each type is arranged on one said natural gas burner,
and if at least any one of each type of arranged sensor fails, then the combustion
controller 10 triggers alarm information.
[0064] Taking fig. 10 as an example, fig. 10 shows a schematic diagram of a natural gas
burner including two sensors according to an embodiment of the present invention.
Two temperature sensors 701 and 702 are arranged on the natural gas burner 40, and
jointly detect a temperature of the natural gas burner. If one of the temperature
sensors, e.g. temperature sensor 701, fails, then the combustion controller 10 no
longer acquires a temperature signal from the temperature sensor 701, and therefore
determines that the temperature sensor 701 has failed, and issues alarm information.
[0065] Preferably, when the combustion controller 10 also acquires the feedback signal,
the combustion controller 10 can determine a current corresponding risk level according
to a gas component in the measurement result and a corresponding content, in combination
with the feedback signal. For example, if the hydrogen content exceeds a normal limit,
and at the same time an emission signal of the emission sensor 90 shows that an emission
content is excessive, then it can be determined that the current corresponding risk
level is a medium risk level; if the hydrogen content exceeds the normal limit, and
at the same time the emission signal of the emission sensor 90 shows that the emission
content is excessive and a temperature signal of the temperature sensor 701 or 702
shows a high temperature, then it can be determined that the current corresponding
risk level is a high risk level; or if a value of the hydrogen content exceeding the
normal limit is very high, and at the same time the temperature signal of the temperature
sensor 701 or 702 shows a high temperature, then it can be determined that the current
corresponding risk level is the high risk level.
[0066] Here, those skilled in the art will understand that the explanation above is merely
given by way of example, and is not a limitation on the present invention; other manners
of combining to determine risk level are likewise suitable for the present invention,
and are included in the scope of protection of the present invention.
[0067] Fig. 3 is a block diagram of a combustion controller according to an embodiment of
the present invention. The combustion controller 10 comprises an acquisition unit
101, a determining unit 102 and an adjustment unit 103.
[0068] The acquisition unit 101 acquires a measurement result for natural gas in a gas supply
line of the natural gas burner, wherein the measurement result comprises a gas component
in the natural gas, and a corresponding content.
[0069] The acquisition unit 101 may interact with a device such as a gas analyser, to acquire
a measurement result sent by the gas analyser; in addition, the acquisition unit 101
may also interact with another device capable of providing the measurement result,
to acquire the measurement result.
[0070] After acquiring the measurement result, the acquisition unit 101 sends the measurement
result into the determining unit 102. The determining unit 102 inputs the measurement
result as input data into a preset control model, and on the basis of an output result
of the control model for the input data, directly or indirectly determines control
information corresponding to the measurement result. The control model is related
to a gas component in the natural gas and a corresponding content. For example, the
control model may directly include different control information items corresponding
to different natural gas gas components and contents; or the control model includes
different gas intake flow rates etc. corresponding to different natural gas gas components
and contents, and the combustion controller 10 then determines corresponding control
information according to the gas intake flow rate, e.g. increasing flow rate or decreasing
flow rate, etc.
[0071] Those skilled in the art will understand that the control model may be presented
in the form of a two-dimensional or multi-dimensional curve, e.g. with a horizontal
coordinate axis as a hydrogen content value, and a vertical coordinate axis as a natural
gas flow rate value, etc.; or may be a table or another form of presentation.
[0072] Determination of the control model may be carried out in two ways: firstly, based
on manual setting; secondly, on the basis of a default setting, performing real-time
adjustment based on a feedback signal.
[0073] The determining unit 102 sends the control information into the adjustment unit 103;
the adjustment unit 103 adjusts a flow rate of natural gas in the gas supply line
of the natural gas burner by adjusting a control valve for example located on the
gas supply line of the natural gas burner, according to the control information. Here,
those skilled in the art will understand that in addition to adjustment of the control
valve, other manners of adjustment, if suitable for the present invention, are likewise
included in the scope of protection of the present invention and included here by
reference.
[0074] Fig. 4 is a block diagram of a combustion controller according to another embodiment
of the present invention. The combustion controller 10 comprises an acquisition unit
101, a determining unit 102, an adjustment unit 103 and a feedback unit 104.
[0075] The acquisition unit 101 and the adjustment unit 103 are identical or similar to
the corresponding apparatuses shown in fig. 3, so are not described again superfluously
here, and are included here by reference.
[0076] The feedback unit 104, by interacting with a sensor corresponding to the natural
gas burner or another device capable of providing a corresponding signal, acquires
at least any one of a dynamic signal of a dynamic sensor of the natural gas burner,
an emission signal of an emission sensor and a temperature signal of a temperature
sensor, to serve as a feedback signal.
[0077] The determining unit 102 then acquires the measurement result sent by the acquisition
unit 101, and acquires the feedback signal sent by the feedback unit 104, inputs the
measurement result and the feedback signal as input data into a preset control model,
and on the basis of an output result of the control model for the input data, directly
or indirectly determines control information corresponding to the measurement result
and the feedback signal. The control model is related to a gas component in the natural
gas and a corresponding content, and the feedback signal.
[0078] For example, the control model may directly include different control information
items corresponding to different feedback signals, for different natural gas gas components
and contents; or the control model includes different gas intake flow rates etc. corresponding
to different feedback signals and different natural gas gas components and contents,
and the determining unit 102 then determines corresponding control information according
to the gas intake flow rate, e.g. increasing flow rate or decreasing flow rate, etc.
[0079] Those skilled in the art will understand that the control model may be presented
in the form of a multi-dimensional curve, e.g. with one horizontal coordinate axis
as a hydrogen content value, one or more other horizontal coordinate axes as a value
of one type of feedback signal respectively, and a vertical coordinate axis as a natural
gas flow rate value, etc.; or may be a table or another form of presentation.
[0080] Determination of the control model may be carried out in two ways: firstly, based
on manual setting; secondly, on the basis of a default setting, performing real-time
adjustment based on the feedback signal.
[0081] Preferably, control logic of the control model is also related to the arrangement
position of the sensor. The control logic is a logic which determines, on the basis
of a given input (i.e. the type of the feedback signal and a corresponding value),
a corresponding output (i.e. corresponding control information). In the case where
the arrangement positions of the sensors are different, control information items
corresponding to the same feedback signals are different.
[0082] For example, if the position of a certain temperature sensor on the natural gas burner
is closer to a flame than the position of another temperature sensor on the natural
gas burner, the control model for the former is different from the control model for
the latter, e.g. an alarm temperature of the former will be higher than an alarm temperature
of the latter, etc.
[0083] Preferably, the combustion controller 10 further comprises an alarm unit (not shown),
wherein if one or more sensor of each type is arranged on the natural gas burner corresponding
to the combustion controller 10, then the alarm unit is used for triggering alarm
information if at least any one of each type of arranged sensor fails.
[0084] Taking fig. 10 as an example, fig. 10 shows a schematic diagram of a natural gas
burner including two sensors according to an embodiment of the present invention.
Two temperature sensors 701 and 702 are arranged on the natural gas burner 40, and
jointly detect a temperature of the natural gas burner. If one of the temperature
sensors, e.g. temperature sensor 701, fails, then the combustion controller 10 no
longer acquires a temperature signal from the temperature sensor 701, and therefore
determines that the temperature sensor 701 has failed, and the alarm unit issues alarm
information.
[0085] Fig. 5 is a block diagram of a combustion controller according to another embodiment
of the present invention. The combustion controller 10 comprises an acquisition unit
101, a determining unit 102, an adjustment unit 103, a feedback unit 104, a risk control
unit 105 and a triggering unit 106.
[0086] The acquisition unit 101, determining unit 102, adjustment unit 103 and feedback
unit 104 are identical or similar to the corresponding apparatuses shown in fig. 3
or fig. 4, so are not described again superfluously here, and are included here by
reference.
[0087] The risk control unit 105 can acquire the measurement result from the acquisition
unit 101, and determine, on the basis of the measurement result, a current corresponding
risk level, e.g. a high risk level, a medium risk level or a low risk level.
[0088] On the basis of the risk level, the trigger unit 106 triggers an operation corresponding
to the risk level.
[0089] Taking as an example the measurement of hydrogen content:
if the hydrogen content exceeds a normal limit and reaches the low risk level, alarm
information is sent;
if the hydrogen content exceeds the normal limit and reaches the medium risk level,
shutdown of the natural gas burner is triggered;
if the hydrogen content exceeds the normal limit and reaches the high risk level,
tripping of the natural gas burner is triggered.
[0090] Preferably, the combustion controller 10 may also combine with another signal to
determine the current corresponding risk level and trigger a corresponding operation.
For example, if the hydrogen content exceeds the normal limit and reaches the high
risk level, and at the same time the roar of the natural gas burner exceeds a certain
level for a certain period of time, then tripping of the natural gas burner is triggered.
The roar may be acquired by placing a roar sensor on the natural gas burner.
[0091] Preferably, when the risk control unit 105 also acquires the feedback signal (not
shown in the figure), the risk control unit 105 can determine a current corresponding
risk level according to a gas component in the measurement result and a corresponding
content, in combination with the feedback signal. For example, if the hydrogen content
exceeds a normal limit, and at the same time an emission signal of an emission sensor
shows that an emission content is excessive, then it can be determined that the current
corresponding risk level is the medium risk level; if the hydrogen content exceeds
the normal limit, and at the same time the emission signal of the emission sensor
shows that the emission content is excessive and a temperature signal of a temperature
sensor shows a high temperature, then it can be determined that the current corresponding
risk level is a high risk level; or if a value of the hydrogen content exceeding the
normal limit is very high, and at the same time the temperature signal of the temperature
sensor shows a high temperature, then it can be determined that the current corresponding
risk level is the high risk level.
[0092] Here, those skilled in the art will understand that the explanation above is merely
given by way of example, and is not a limitation on the present invention; other manners
of combining to determine risk level are likewise suitable for the present invention,
and are included in the scope of protection of the present invention.
[0093] Each unit in figs. 3 - 5 may be realized using software, hardware (e.g. integrated
circuits, FPGA (Field-Programmable Gate Array), etc.), or a combination of software
and hardware.
[0094] Reference is now made to fig. 11, which shows a structural diagram of a combustion
controller according to an embodiment of the present invention. As shown in fig. 11,
the combustion controller 10 may comprise a memory 1101 and a processor 1102. The
memory 1101 may store an executable instruction. The processor 1102 may realize an
operation executed by each unit in figs. 3-5, according to the executable instruction
stored in the memory 1101.
[0095] In addition, an embodiment of the present invention also provides a machine-readable
medium, on which is stored an executable instruction which, when executed, causes
a machine to execute the operation realized by the processor 1102.
[0096] Fig. 6 is a system flow chart of a combustion controller control method using a natural
gas combustion control system according to an embodiment of the present invention.
[0097] The natural gas combustion control system comprises a combustion controller 10 and
a gas analyser 20.
[0098] Referring to fig. 1, fig. 1 shows a system architecture diagram of a natural gas
combustion control system. The combustion controller 10 is connected by wired or wireless
connection to the gas analyser 20 and to a control valve 50 located in a gas supply
line 30, in order to acquire a signal sent by the gas analyser 20 and in order to
send information to or acquire information from the control valve 50 in the gas supply
line 30.
[0099] The gas analyser 20 is connected to the gas supply line 30 of a natural gas burner
40; this connection enables the gas analyser 20 to take a sample from the gas supply
line 30, i.e. to acquire a sample of natural gas burned in the natural gas burner
40.
[0100] In step S1, the gas analyser 20 analyses the sampled natural gas, to acquire a measurement
result for each type of gas component contained in the natural gas, and a corresponding
content. Here, the analysis may be carried out by two methods: in the first, based
on a preset gas component, the content of the gas contained in the natural gas is
analysed, e.g. preferably, the hydrogen content of the natural gas is preset and analysed,
then the gas analyser 20 analyses and determines the content of hydrogen in the natural
gas, e.g. the hydrogen content is 15%; in the second, the gas analyser 20 first analyses
component categories of various gases contained in the natural gas, such as methane,
ethane, carbon dioxide, nitrogen, hydrogen and hydrogen sulfide, then separately determines
the gas content corresponding to each type of gas component on the basis of the analysed
gas components.
[0101] Then in step S2, the gas analyser 20 sends the measurement result to the combustion
controller 10.
[0102] In step S3, after acquiring the measurement result, the combustion controller 10
inputs the measurement result as input data into a preset control model, and on the
basis of an output result of the control model for the input data, directly or indirectly
determines control information corresponding to the measurement result. The control
model is related to a gas component in the natural gas and a corresponding content.
For example, the control model may directly include different control information
items corresponding to different natural gas gas components and contents; or the control
model includes different gas intake flow rates etc. corresponding to different natural
gas gas components and contents, and the combustion controller 10 then determines
corresponding control information according to the gas intake flow rate, e.g. increasing
flow rate or decreasing flow rate, etc.
[0103] Those skilled in the art will understand that the control model may be presented
in the form of a two-dimensional or multi-dimensional curve, e.g. with a horizontal
coordinate axis as a hydrogen content value, and a vertical coordinate axis as a natural
gas flow rate value, etc.; or may be a table or another form of presentation.
[0104] Determination of the control model may be carried out in two ways: firstly, based
on manual setting; secondly, on the basis of a default setting, performing real-time
adjustment based on a feedback signal. Here, the feedback signal may be various types
of sensor signal mentioned below.
[0105] In step S4, the combustion controller 10 adjusts a flow rate of natural gas in the
gas supply line 30 of the natural gas burner 40 by adjusting the control valve 50
according to the control information. Here, those skilled in the art will understand
that in addition to adjustment of the control valve 50, other manners of adjustment,
if suitable for the present invention, are likewise included in the scope of protection
of the present invention and included here by reference.
[0106] Preferably, the method also comprises a step of determining a risk level (not shown):
specifically, the combustion controller 10 determines a current corresponding risk
level according to the measurement result, e.g. a high risk level, medium risk level
or low risk level. Taking the measurement of hydrogen content as an example:
if the hydrogen content exceeds a normal limit and reaches the low risk level, alarm
information is sent;
if the hydrogen content exceeds the normal limit and reaches the medium risk level,
shutdown of the natural gas burner 40 is triggered;
if the hydrogen content exceeds the normal limit and reaches the high risk level,
tripping of the natural gas burner 40 is triggered.
[0107] Preferably, the method also comprises a step of combining with another signal to
determine the risk level and triggering a corresponding operation (not shown): specifically,
the combustion controller 10 may also combine with another signal to determine the
current corresponding risk level and trigger the corresponding operation. For example,
if the hydrogen content exceeds the normal limit and reaches the high risk level,
and at the same time the roar of the natural gas burner 40 exceeds a certain level
for a certain period of time, then tripping of the natural gas burner 40 is triggered.
The roar may be acquired by placing a roar sensor on the natural gas burner 40.
[0108] Preferably, taking fig. 2 as an example, the natural gas combustion control system
comprises the combustion controller 10, gas analyser 20, temperature sensor 701, temperature
sensor 702, dynamic sensor 80 and emission sensor 90.
[0109] The temperature sensors 701 and 702 are located on the natural gas burner 40, to
measure burner temperature; the temperature sensors may be any apparatuses capable
of measuring natural gas burner temperature, such as thermocouples.
[0110] The emission sensor 90 is arranged downstream of the natural gas burner 40; here,
those skilled in the art will understand the arrangement position of the emission
sensor. The emission sensor 90 can measure combustion emission gases of the natural
gas burner 40.
[0111] The dynamic sensor 80 is arranged in a combustion chamber of the natural gas burner,
and can measure a combustion dynamic situation in the combustion chamber. For the
sake of simplicity and clarity, no specific combustion chamber is shown in the drawing,
and the position of the dynamic sensor 80 in the drawing is purely schematic; those
skilled in the art will understand the arrangement position of the dynamic sensor
80.
[0112] Here, the quantities of the temperature sensors, the emission sensor and the dynamic
sensor are purely schematic, and do not indicate that it is only possible to arrange
individual sensors at the corresponding positions. Those skilled in the art may arrange
two or more sensors of the same type for each system or each burner, based on actual
needs. In addition, one or more types of the three types of sensor mentioned above
may be arranged on the burner.
[0113] Here, those skilled in the art will understand that for the sake of convenience of
explanation and clarity, fig. 2 shows a two-stage natural gas burner 40 and corresponding
complementary apparatuses; for example, the control valve 601, control valve 602,
manifold ring piping 1001, manifold ring piping 1002, distribution branch 301 and
distribution branch 302, etc. The natural gas combustion system architecture may include
a single-stage or a multi-stage (two or more stages) natural gas burner and corresponding
complementary apparatuses, such as a combustion controller, a gas analyser and various
types of sensor.
[0114] If the natural gas combustion control system comprises a sensor, then the system
method may also comprise a step of acquiring a feedback signal (not shown): specifically,
the temperature sensor 701 and the temperature sensor 702 transmit corresponding temperature
signals to the combustion controller 10, the dynamic sensor 80 transmits a corresponding
dynamic signal to the combustion controller 10, and the emission sensor 90 transmits
a corresponding emission signal to the combustion controller 10; correspondingly,
the combustion controller 10 acquires at least any one of the abovementioned signals,
and uses it as a feedback signal.
[0115] Then in step S3, the combustion controller 10 inputs the measurement result and the
feedback signal as input data into a preset control model, and on the basis of an
output result of the control model for the input data, directly or indirectly determines
control information corresponding to the measurement result and the feedback signal.
The control model is related to a gas component in the natural gas and a corresponding
content, and the feedback signal.
[0116] For example, the control model may directly include different control information
items corresponding to different feedback signals, for different natural gas gas components
and contents; or the control model includes different gas intake flow rates etc. corresponding
to different feedback signals and different natural gas gas components and contents,
and the combustion controller 10 then determines corresponding control information
according to the gas intake flow rate, e.g. increasing flow rate or decreasing flow
rate, etc.
[0117] Those skilled in the art will understand that the control model may be presented
in the form of a multi-dimensional curve, e.g. with one horizontal coordinate axis
as a hydrogen content value, one or more other horizontal coordinate axes as a value
of one type of feedback signal respectively, and a vertical coordinate axis as a natural
gas flow rate value, etc.; or may be a table or another form of presentation.
[0118] Determination of the control model may be carried out in two ways: firstly, based
on manual setting; secondly, on the basis of a default setting, performing real-time
adjustment based on the feedback signal.
[0119] Preferably, control logic of the control model is also related to the arrangement
position of the sensor. The control logic is a logic which determines, on the basis
of a given input (i.e. the type of the feedback signal and a corresponding value),
a corresponding output (i.e. corresponding control information). In the case where
the arrangement positions of the sensors are different, control information items
corresponding to the same feedback signals are different.
[0120] For example, if the position of the temperature sensor 701 on the natural gas burner
40 is closer to a flame than the position of the temperature sensor 702 on the natural
gas burner 40, the control model for the temperature sensor 701 is different from
the control model for the temperature sensor 702, e.g. an alarm temperature of the
former will be higher than an alarm temperature of the latter, etc.
[0121] In step S4, on the basis of the control information, the combustion controller 10
adjusts a flow rate of natural gas in the gas supply line 30 of the natural gas burner
40 by adjusting at least one of the control valve 50, the control valve 601 and the
control valve 602. Here, those skilled in the art will understand that in addition
to adjustment of the control valve 50, the control valve 601 and the control valve
602, other manners of adjustment, if suitable for the present invention, are likewise
included in the scope of protection of the present invention and included here by
reference.
[0122] Preferably, the method also comprises a step of triggering alarm information (not
shown); specifically, one or more sensor of each type is arranged on one said natural
gas burner, and if at least any one of each type of arranged sensor fails, then the
combustion controller 10 triggers alarm information.
[0123] Taking fig. 10 as an example, fig. 10 shows a schematic diagram of a natural gas
burner including two sensors according to an embodiment of the present invention.
Two temperature sensors 701 and 702 are arranged on the natural gas burner 40, and
jointly detect a temperature of the natural gas burner. If one of the temperature
sensors, e.g. temperature sensor 701, fails, then the combustion controller 10 no
longer acquires a temperature signal from the temperature sensor 701, and therefore
determines that the temperature sensor 701 has failed, and issues alarm information.
[0124] Preferably, the method also comprises a step of determining a risk level in combination
with the feedback signal (not shown); specifically, when the combustion controller
10 also acquires the feedback signal, the combustion controller 10 can determine a
current corresponding risk level according to a gas component in the measurement result
and a corresponding content, in combination with the feedback signal. For example,
if the hydrogen content exceeds a normal limit, and at the same time an emission signal
of the emission sensor 90 shows that an emission content is excessive, then it can
be determined that the current corresponding risk level is a medium risk level; if
the hydrogen content exceeds the normal limit, and at the same time the emission signal
of the emission sensor 90 shows that the emission content is excessive and a temperature
signal of the temperature sensor 701 or 702 shows a high temperature, then it can
be determined that the current corresponding risk level is a high risk level; or if
a value of the hydrogen content exceeding the normal limit is very high, and at the
same time the temperature signal of the temperature sensor 701 or 702 shows a high
temperature, then it can be determined that the current corresponding risk level is
the high risk level.
[0125] Here, those skilled in the art will understand that the explanation above is merely
given by way of example, and is not a limitation on the present invention; other manners
of combining to determine risk level are likewise suitable for the present invention,
and are included in the scope of protection of the present invention.
[0126] Fig. 7 is a flow chart of a combustion controller control method according to an
embodiment of the present invention.
[0127] In step S101, the combustion controller 10 acquires a measurement result for natural
gas in a gas supply line of the natural gas burner, wherein the measurement result
comprises a gas component in the natural gas, and a corresponding content.
[0128] The combustion controller 10 may interact with a device such as a gas analyser, to
acquire a measurement result sent by the gas analyser; in addition, the combustion
controller 10 may also interact with another device capable of providing the measurement
result, to acquire the measurement result.
[0129] In step S101, after the combustion controller 10 has acquired the measurement result,
step S102 is performed. In step S102, the combustion controller 10 inputs the measurement
result as input data into a preset control model, and on the basis of an output result
of the control model for the input data, directly or indirectly determines control
information corresponding to the measurement result. The control model is related
to a gas component in the natural gas and a corresponding content. For example, the
control model may directly include different control information items corresponding
to different natural gas gas components and contents; or the control model includes
different gas intake flow rates etc. corresponding to different natural gas gas components
and contents, and the combustion controller 10 then determines corresponding control
information according to the gas intake flow rate, e.g. increasing flow rate or decreasing
flow rate, etc.
[0130] Those skilled in the art will understand that the control model may be presented
in the form of a two-dimensional or multi-dimensional curve, e.g. with a horizontal
coordinate axis as a hydrogen content value, and a vertical coordinate axis as a natural
gas flow rate value, etc.; or may be a table or another form of presentation.
[0131] Determination of the control model may be carried out in two ways: firstly, based
on manual setting; secondly, on the basis of a default setting, performing real-time
adjustment based on a feedback signal.
[0132] Step S103 is then performed; in step S103, the combustion controller 10 adjusts a
flow rate of natural gas in the gas supply line of the natural gas burner by adjusting
a control valve for example located on the gas supply line of the natural gas burner,
according to the control information. Here, those skilled in the art will understand
that in addition to adjustment of the control valve, other manners of adjustment,
if suitable for the present invention, are likewise included in the scope of protection
of the present invention and included here by reference.
[0133] Fig. 8 is a flow chart of a combustion controller control method according to another
embodiment of the present invention.
[0134] Step S101 and step S103 are identical or similar to the corresponding steps shown
in fig. 7, so are not described again superfluously here, and are included here by
reference.
[0135] In step S104, by interacting with a sensor corresponding to the natural gas burner
or another device capable of providing a corresponding signal, the combustion controller
10 acquires at least any one of a dynamic signal of a dynamic sensor of the natural
gas burner, an emission signal of an emission sensor and a temperature signal of a
temperature sensor, to serve as a feedback signal.
[0136] Then, step S102 acquires the measurement result sent by step S101, and acquires the
feedback signal sent by step S104, inputs the measurement result and the feedback
signal as input data into a preset control model, and on the basis of an output result
of the control model for the input data, directly or indirectly determines control
information corresponding to the measurement result and the feedback signal. The control
model is related to a gas component in the natural gas and a corresponding content,
and the feedback signal.
[0137] For example, the control model may directly include different control information
items corresponding to different feedback signals, for different natural gas gas components
and contents; or the control model includes different gas intake flow rates etc. corresponding
to different feedback signals and different natural gas gas components and contents,
and then in step S102, the combustion controller 10 determines corresponding control
information according to the gas intake flow rate, e.g. increasing flow rate or decreasing
flow rate, etc.
[0138] Those skilled in the art will understand that the control model may be presented
in the form of a multi-dimensional curve, e.g. with one horizontal coordinate axis
as a hydrogen content value, one or more other horizontal coordinate axes as a value
of one type of feedback signal respectively, and a vertical coordinate axis as a natural
gas flow rate value, etc.; or may be a table or another form of presentation.
[0139] Determination of the control model may be carried out in two ways: firstly, based
on manual setting; secondly, on the basis of a default setting, performing real-time
adjustment based on the feedback signal.
[0140] Preferably, control logic of the control model is also related to the arrangement
position of the sensor. The control logic is a logic which determines, on the basis
of a given input (i.e. the type of the feedback signal and a corresponding value),
a corresponding output (i.e. corresponding control information). In the case where
the arrangement positions of the sensors are different, control information items
corresponding to the same feedback signals are different.
[0141] For example, if the position of a certain temperature sensor on the natural gas burner
is closer to a flame than the position of another temperature sensor on the natural
gas burner, the control model for the former is different from the control model for
the latter, e.g. an alarm temperature of the former will be higher than an alarm temperature
of the latter, etc.
[0142] Preferably, the method also comprises a step of triggering alarm information (not
shown); specifically, in this step, if one or more sensor of each type is arranged
on the natural gas burner corresponding to the combustion controller 10, then the
combustion controller 10 triggers alarm information if at least any one of each type
of arranged sensor fails.
[0143] Taking fig. 10 as an example, fig. 10 shows a schematic diagram of a natural gas
burner including two sensors according to an embodiment of the present invention.
Two temperature sensors 701 and 702 are arranged on the natural gas burner 40, and
jointly detect a temperature of the natural gas burner. If one of the temperature
sensors, e.g. temperature sensor 701, fails, then the combustion controller 10 no
longer acquires a temperature signal from the temperature sensor 701, and therefore
determines that the temperature sensor 701 has failed, and the alarm unit issues alarm
information.
[0144] Fig. 9 is a flow chart of a combustion controller control method according to another
embodiment of the present invention.
[0145] Steps S101, S102, S103 and S104 are identical or similar to the corresponding steps
shown in fig. 7 or fig. 8, so are not described again superfluously here, and are
included here by reference.
[0146] In step S105, the combustion controller 10 can acquire the measurement result from
step S101, and determine a current corresponding risk level according to the measurement
result, e.g. a high risk level, medium risk level or low risk level.
[0147] In step S106, the combustion controller 10 triggers an operation corresponding to
the risk level, on the basis of the risk level.
[0148] Taking the measurement of hydrogen content as an example:
if the hydrogen content exceeds a normal limit and reaches the low risk level, alarm
information is sent;
if the hydrogen content exceeds the normal limit and reaches the medium risk level,
shutdown of the natural gas burner is triggered;
if the hydrogen content exceeds the normal limit and reaches the high risk level,
tripping of the natural gas burner is triggered.
[0149] Preferably, in step S105, the combustion controller 10 may also combine with another
signal to determine the current corresponding risk level and trigger the corresponding
operation. For example, if the hydrogen content exceeds the normal limit and reaches
the high risk level, and at the same time the roar of the natural gas burner exceeds
a certain level for a certain period of time, then tripping of the natural gas burner
is triggered. The roar may be acquired by placing a roar sensor on the natural gas
burner.
[0150] Preferably, when step S105 can also acquire the feedback signal from step S104 (not
shown in the drawing), in step S105, the combustion controller 10 can determine a
current corresponding risk level according to a gas component in the measurement result
and a corresponding content, in combination with the feedback signal. For example,
if the hydrogen content exceeds a normal limit, and at the same time an emission signal
of the emission sensor shows that an emission content is excessive, then it can be
determined that the current corresponding risk level is a medium risk level; if the
hydrogen content exceeds the normal limit, and at the same time the emission signal
of the emission sensor shows that the emission content is excessive and a temperature
signal of the temperature sensor shows a high temperature, then it can be determined
that the current corresponding risk level is a high risk level; or if a value of the
hydrogen content exceeding the normal limit is very high, and at the same time the
temperature signal of the temperature sensor shows a high temperature, then it can
be determined that the current corresponding risk level is the high risk level.
[0151] Here, those skilled in the art will understand that the explanation above is merely
given by way of example, and is not a limitation on the present invention; other manners
of combining to determine risk level are likewise suitable for the present invention,
and are included in the scope of protection of the present invention.
[0152] Those skilled in the art will understand that various alterations and changes may
be made to the various embodiments disclosed above without departing from the substance
of the invention. Thus, the scope of protection of the present invention shall be
defined by the attached claims.
1. A method for monitoring combustion of a natural gas burner (40), wherein the natural
gas burner (40) is connected to a gas supply line (30), the gas supply line (30) is
connected to a natural gas combustion control system, and the natural gas combustion
control system comprises a gas analyser (20) and a combustion controller (10), the
method comprising:
the gas analyser (20) taking a sample from the gas supply line (30), and analysing
sampled natural gas to acquire a measurement result, wherein the measurement result
comprises a gas component in the natural gas and a corresponding content;
the gas analyser (20) sending the measurement result to the combustion controller
(10);
the combustion controller (10) inputting the measurement result into a preset control
model, to determine control information corresponding to the measurement result, wherein
the control model is related to the gas component in the natural gas and the corresponding
content;
the combustion controller (10) adjusting a flow rate of natural gas in the gas supply
line (30) of the natural gas burner (40) according to the control information.
2. The method as claimed in claim 1, wherein the natural gas combustion control system
further comprises at least any one of a dynamic sensor (80), an emission sensor (90)
and a temperature sensor (701, 702), with the dynamic sensor (80) being arranged in
a combustion chamber of the natural gas burner (40), the emission sensor (90) being
arranged downstream of the natural gas burner (40), and the temperature sensor (701,
702) being arranged on the natural gas burner (40), the method further comprising:
the combustion controller (10) acquiring at least any one of a dynamic signal of the
dynamic sensor (80), an emission signal of the emission sensor (90) and a temperature
signal of the temperature sensor (701, 702), to serve as a feedback signal;
wherein the step of the combustion controller (10) determining control information
comprises:
the combustion controller (10) inputting the measurement result and the feedback signal
into a preset control model, to determine control information corresponding to the
measurement result and the feedback signal, wherein the control model is related to
the gas component in the natural gas and the corresponding content, and the feedback
signal.
3. The method as claimed in claim 1 or 2, wherein when the combustion controller (10)
also acquires the feedback signal, the method further comprises:
the combustion controller (10) determining a current corresponding risk level according
to the gas component in the measurement result and the corresponding content, in combination
with the feedback signal;
triggering an operation corresponding to the risk level.
4. A method for monitoring combustion of a natural gas burner (40) at a combustion controller
(10) end, the method comprising:
acquiring a measurement result for natural gas in a gas supply line (30) of the natural
gas burner (40), wherein the measurement result comprises a gas component in the natural
gas and a corresponding content;
inputting the measurement result into a preset control model, to determine control
information corresponding to the measurement result, wherein the control model is
related to the gas component in the natural gas and the corresponding content;
adjusting a flow rate of natural gas in the gas supply line (30) of the natural gas
burner (40) according to the control information.
5. The method as claimed in claim 4, wherein the method further comprises:
acquiring at least any one of a dynamic signal of a dynamic sensor (80) of the natural
gas burner (40), an emission signal of an emission sensor (90) and a temperature signal
of a temperature sensor (701, 702), to serve as a feedback signal;
wherein the step of determining control information comprises:
inputting the measurement result and the feedback signal into a preset control model,
to acquire control information corresponding to the measurement result and the feedback
signal, wherein the control model is related to the gas component in the natural gas
and the corresponding content, and the feedback signal.
6. The method as claimed in claim 4 or 5, wherein the method further comprises:
determining a current corresponding risk level according to the gas component in the
measurement result and the corresponding content;
triggering an operation corresponding to the risk level.
7. A natural gas combustion control system, wherein the natural gas combustion control
system comprises a gas analyser (20) and a combustion controller (10);
the gas analyser (20) is connected to a gas supply line (30) of a natural gas burner
(40), and the gas analyser (20) is used for taking a sample from the gas supply line
(30); analysing sampled natural gas to acquire a measurement result, wherein the measurement
result comprises a gas component in the natural gas and a corresponding content; and
sending the measurement result to the combustion controller (10);
the combustion controller (10) comprises:
an acquisition unit (101), for acquiring the measurement result sent by the gas analyser
(20);
a determining unit (102), for inputting the measurement result into a preset control
model, to determine control information corresponding to the measurement result, wherein
the control model is related to the gas component in the natural gas and the corresponding
content;
an adjustment unit (103), for adjusting a flow rate of natural gas in the gas supply
line (30) of the natural gas burner (40) according to the control information.
8. The natural gas combustion control system as claimed in claim 7, wherein the natural
gas combustion control system further comprises at least any one of a dynamic sensor
(80), an emission sensor (90) and a temperature sensor (701, 702), with the dynamic
sensor (80) being arranged in a combustion chamber of the natural gas burner (40),
the emission sensor (90) being arranged downstream of the natural gas burner (40),
and the temperature sensor (701, 702) being arranged on the natural gas burner (40),
and the combustion controller (10) further comprises:
a feedback unit (104), for acquiring at least any one of a dynamic signal of the dynamic
sensor (80), an emission signal of the emission sensor (90) and a temperature signal
of the temperature sensor (701, 702), to serve as a feedback signal;
wherein the determining unit (102) is used for:
inputting the measurement result and the feedback signal into a preset control model,
to determine control information corresponding to the measurement result and the feedback
signal, wherein the control model is related to the gas component in the natural gas
and the corresponding content, and the feedback signal.
9. The natural gas combustion control system as claimed in claim 8, wherein control logic
of the preset control model is also associated with an arrangement position of the
sensor (80, 90, 701, 702).
10. The natural gas combustion control system as claimed in claim 8 or 9, wherein one
or more sensor of each type is arranged on one said natural gas burner (40), wherein
the combustion controller (10) further comprises:
an alarm unit, for triggering alarm information if at least any one of each type of
arranged sensor fails.
11. The natural gas combustion control system as claimed in any one of claims 7 to 10,
wherein the combustion controller (10) further comprises:
a risk control unit (105), for determining a current corresponding risk level according
to the gas component in the measurement result and the corresponding content;
a triggering unit (106), for triggering an operation corresponding to the risk level.
12. The natural gas combustion control system as claimed in claim 11, wherein when the
combustion controller (10) further comprises the feedback unit (104), the risk control
unit (105) is used for:
determining a current corresponding risk level according to the gas component in the
measurement result and the corresponding content, in combination with the feedback
signal.
13. A combustion controller (10) for monitoring combustion of a natural gas burner (40),
wherein the combustion controller (10) comprises:
an acquisition unit (101), for acquiring a measurement result for natural gas in a
gas supply line (30) of the natural gas burner (40), wherein the measurement result
comprises a gas component in the natural gas and a corresponding content;
a determining unit (102), for inputting the measurement result into a preset control
model, to determine control information corresponding to the measurement result, wherein
the control model is related to the gas component in the natural gas and the corresponding
content;
an adjustment unit (103), for adjusting a flow rate of natural gas in the gas supply
line (30) of the natural gas burner (40) according to the control information.
14. The combustion controller (10) as claimed in claim 13, wherein the combustion controller
(10) further comprises:
a feedback unit (104), for acquiring at least any one of a dynamic signal of a dynamic
sensor (80) of the natural gas burner (40), an emission signal of an emission sensor
(90) and a temperature signal of a temperature sensor (701, 702), to serve as a feedback
signal;
wherein the determining unit (102) is used for:
inputting the measurement result and the feedback signal into a preset control model,
to acquire control information corresponding to the measurement result and the feedback
signal, wherein the control model is related to the gas component in the natural gas
and the corresponding content, and the feedback signal.
15. The combustion controller (10) as claimed in claim 13 or 14, wherein the combustion
controller (10) further comprises:
a risk control unit (105), for determining a current corresponding risk level according
to the gas component in the measurement result and the corresponding content;
a triggering unit (106), for triggering an operation corresponding to the risk level.