FIELD OF THE INVENTION
[0001] This disclosure relates to a surge protector, and more particularly to a release
mechanism and a base of the surge protector.
BACKGROUND OF THE INVENTION
[0002] A surge protector is generally applied in an electric circuit and used at home, office,
or factory to prevent electric equipment from being damaged by transient overvoltage.
When the electric circuit or a communication circuit produces a peak current or voltage
by external interference, the surge protector is capable of conducting shunts in a
very short time to avoid damaging other equipments in the circuit due to an electric
surge.
[0003] In general, a surge protector includes a metal oxide varistor (which is one of the
varistors), and the varistor may be aged after a long time of use and generates heat
easily. To prevent accidents such as a fire caused by the rise of temperature, the
surge protector usually comes with a release mechanism connected in series with the
varistor, so that when the temperature rises, the varistor is released and disconnected
from the circuit. As disclosed in R.O.C. Pat. Application No.
201420368586.2, a conventional release mechanism comprises a box body, a semiconductor ceramic chip,
a ceramic shielding body, and a release electrode plate, wherein a plane of the release
electrode plate is attached to a side of the semiconductor ceramic chip, and the other
side of the semiconductor ceramic chip is attached to the left electrode pin, and
a convex side of the release electrode plate is installed into a positioning hole
of the box body, and the rotating hole of the ceramic shielding body is sheathed on
a shaft of the box body, and an edge of a soldering hole of the ceramic shielding
body, a solderable metal layer covered onto the periphery of the soldering hole, and
the solderable metal layer is soldered with a convex side of the release electrode
plate, and the right electrode pin of the box body is passed through the conductive
wire and soldered with the solderable metal layer, and a pushrod of the spring device
is installed into a slide slot, and the ceramic shielding body is pushed or pulled
under the effect of the elasticity of the spring, the ceramic shielding body is rotated
to drive the conductive wire of the release electrode plate and the right electrode
pin to move, so as to shield the electric arc, and a turning block on the pushrod
is used to trigger a warning switch.
[0004] However, the conventional release mechanism has the following problems: (1) The convex
side of the release electrode plate is installed into the positioning hole of the
box body, so that after the soldering point is disconnected, the ceramic shielding
body and the release electrode plate are moved together. If the moving distance is
too short, the wiring cannot be cut off completely. (2) The right electrode pin and
the release electrode plate are coupled with each other by the conductive wire and
the solderable metal layer, so that the connecting structure is very complicated,
and occupies a large space, and increases the failure rate.
[0005] In view of the aforementioned drawbacks of the prior art, the discloser of this disclosure
conducted extensive research and provided a feasible design to overcome the drawbacks
of the prior art.
SUMMARY OF THE INVENTION
[0006] Therefore, it is a primary objective of the present invention overcome the aforementioned
problems of the prior art by providing a release mechanism and a base used for a surge
protector, and the bridge bracket of the release mechanism remains unmoved with respect
to the internal box body and will not be rotated or moved together with the function
rotating member. After the varistor is released, the function rotating member is rotated
between the pin of the varistor and the bridge bracket so as to cut off the electric
arc and the soldering wiring between the pin of the varistor pin and the bridge bracket
and achieve a complete quick release, while providing a status indication and a remote
function.
[0007] To achieve the aforementioned and other objectives, this disclosure provides a base
applicable for a single-stage surge protector and a multi-stage surge protector, and
the base adopts a mechanical connecting structure with different independent linkages,
and just one micro switch and one slider are used, and each level has the linkage
of the remote linkage rod and the slider. After the release mechanism of a surge protector
of any level is released, the remote device will issue a signal to assure an effective
feedback to a control system for each time of release, so as to achieve the effects
of improving the safety and reliability of the surge protector, providing a simple
mechanism with a small quantity of components, a stable connection, a convenient production,
and lowering the cost.
[0008] This disclosure further provides a release mechanism of a surge protector, and the
release mechanism comprises an internal box body, a function rotating member, an elastic
driving device, a first electrical connection pin, a second electrical connection
pin and a bridge bracket accommodated in the a varistor, and the first electrical
connection pin and the second electrical connection pin being plugged into the internal
box body, and the varistor's second electrode and the first electrical connection
pin being soldered, and the internal box body having a fixed column, and the function
rotating member having an arc shield plate and a soldering window, and the function
rotating member being sheathed on the fixed column and disposed between the varistor
and the bridge bracket, and the elastic driving device having an end coupled to the
function rotating member and the other end fixed to the internal box body, wherein
an end of the bridge bracket directly fixed and coupled to the second electrical connection
pin, such that when the varistor is situated at a normal status, the function rotating
member is situated at a first position, and the other end of the bridge bracket is
passed through the soldering window and soldered with a varistor's first electrode
at low temperature, and when the varistor is situated at a release status, the elastic
driving device drives the function rotating member to rotate around the fixed column,
so that when the function rotating member is rotated to a second position, the arc
shield plate provides a shielding effect between the bridge bracket and the varistor's
first electrode.
[0009] In the release mechanism of this disclosure, an end of the bridge bracket is fixed
and coupled to the second electrical connection pin directly, and when the varistor
is situated at a normal status, the function rotating member is situated at the first
position, and the other end of the bridge bracket is passed through the soldering
window and soldered with the varistor's first electrode at low temperature, and when
the varistor is situated at a release status, the elastic driving device drives the
function rotating member to rotate around the fixed column, so that when the function
rotating member is rotated to the second position, the arc shield plate provides a
shielding effect between the bridge bracket and the varistor's first electrode to
break open the wiring and the electric arc. Since the bridge bracket is fixed and
coupled to the second electrical connection pin directly, the bridge bracket is fixed
with the internal box body to skip the conductive wire coupled between the bridge
bracket and the electrical connection pin. When the function rotating member is rotated,
the bridge bracket will not be rotated with the function rotating member, so that
the wiring is cut off completely to prevent the ceramic shielding body and the release
electrode plate of the conventional surge protector to move together. If the distance
between them is too short, the wiring cannot be cut off completely.
[0010] Preferably, the soldering window has a shear slope disposed on a side of the soldering
window, and the internal box body has a panel, and the panel has a varistor's first
electrode passing hole (2K) aligned precisely with the soldering window, and the varistor's
first electrode passing hole has a shear plane, so that when the function rotating
member is rotated, the shear slope and the shear plane of the soldering window are
moved with respect to each other, so as to cut off the wiring more quickly and completely.
[0011] Preferably, when the function rotating member is moved to a second position, an inner
wall and the shear plane of the varistor's first electrode passing hole, the arc shield
plate of the function rotating member, and a surface of the varistor's first electrode
form a closed area which eliminates the electric arc more completely.
[0012] Preferably, the release mechanism has an external box body, and the external box
body has a monitoring hole, and the internal box body has a failure status indicating
area, and the function rotating member has a normal status indicating area, and the
color of the normal status indicating area and the color of the failure status indicating
area are different, and the function rotating member is situated at a first position,
and the normal status indicating area is exposed from the monitoring hole, and the
function rotating member is rotated to a second position, so that the failure status
indicating area is disposed at and exposed from the monitoring hole, so as to achieve
the release indicating function.
[0013] Preferably, the elastic driving device is a spring, and when the varistor is situated
at a normal status, the function rotating member is situated at a first position,
and the spring is situated at an stretched status, and when the varistor is situated
at a release status, the spring is contracted, and the function rotating member is
rotated from the first position to the second position around the fixed column under
the effect of the spring. By using the spring to drive the function rotating member
to rotate, a simple structure and an easy implementation can be achieved.
[0014] Preferably, both of the function rotating member and the internal box body are made
of a temperature resisting, insulating, and flame retardant material, so that the
surge protector has the temperature resisting, insulating, and flame retardant properties.
[0015] This disclosure further provides a surge protector comprising at least one varistor,
a base, and at least one of the aforementioned release mechanisms.
[0016] Preferably, the base comprises a remote device, and the remote device has at least
one remote linkage rod, and the function rotating member has a remote linkage rod
contact wall and a remote linkage notching, and when the function rotating member
is situated at a first position, the remote linkage rod is pressed down by the remote
linkage rod contact wall, and when the function rotating member is rotated from the
first position to a second position, the function rotating member is rotated from
the remote linkage rod contact wall to the remote linkage notching with respect to
the point of action of the remote linkage rod to release the remote linkage rod, so
as to achieve the remote function.
[0017] Preferably, the remote device has a seat, at least one remote linkage rod spring
and a micro switch, and the seat has a slide slot, a slider, at least one slider spring,
and at least one spring placement hole, and the micro switch is installed in the seat
and disposed under the slider, and the remote linkage rod spring is sheathed on the
remote linkage rod and installed together with the remote linkage rod into the spring
placement hole, and the slider is installed onto the slide slot, and at least one
slider spring has an end coupled to the slider and the other end abutting against
the seat sidewall; and when the function rotating member is situated at the first
position, the remote linkage rod spring is situated at a maximum compression status,
and the slider is stopped at an end of the slide slot by the remote linkage rod, and
the slider has no action to the micro switch; and when the function rotating member
is situated at a second position, at least one of the remote linkage rods pushes the
slider to move along the slide slot under the pushing effect of the remote linkage
rod spring, so that the slider presses the micro switch to indicate the status of
the surge protector.
[0018] Preferably, the remote linkage rod has a driving slope, and the slider has a driven
slope, and when the function rotating member is situated at the first position, the
driven slope of the slider is stopped by the driving slope of the remote linkage rod,
and when the function rotating member is rotated to the second position, the driving
slope pushes the driven slope, and the slider moves along the slide slot to press
down the micro switch, wherein the driven slope and the driving slope are provided
for the remote linkage rod to drive the slider to slide more stably.
[0019] Preferably, the resultant force of all slider springs is smaller than the elasticity
of the single remote linkage rod spring to guarantee that after a surge protector
of any level is released, the remote device issues a signal to achieve the effects
of providing a feedback to a control end effectively for each time of release, improving
the safety and reliability of the surge protector, and reducing the quantity of components.
[0020] Preferably, the base is a pluggable base, and the base has a cover, and the cover
has an U-shaped plug slot, and an inner sidewall of the U-shaped plug slot has a latch
slot, and the external box body of the release mechanism has a lock, and when the
release mechanism is plugged into the base, the lock is latched to the latch slot
formed on an inner sidewall of the U-shaped plug slot, so that the base can be connected
to the release mechanism more conveniently and quickly to prevent the release mechanism
from being loosened or falling off and improve the product safety.
[0021] Preferably, the base has an electrical connection member, and the electrical connection
member has a metal claw and a conductive strip, and the metal claw and the conductive
strip are soldered and coupled to each other, and the metal claw and the first electrical
connection pin and the second electrical connection pin of the release mechanism are
clamped and coupled to form a conducting channel.
[0022] Preferably, the seat has a limit point, and the remote linkage rod has a bump, such
that when the remote linkage rod is set into the seat, the bump and the limit point
are latched with each other, so as to assure that the remote linkage rod will not
be popped out by the spring after installation.
[0023] This disclosure further provides a base.
BRIEF DESCRIPTION OF THE DRAWINGS
[0024]
FIG. 1 is a schematic view of the overall structure of a surge protector of this disclosure;
FIG. 2a is a schematic view of the structure of several release mechanisms of a surge
protector of this disclosure;
FIG. 2b is a schematic view of the structure of a base of a surge protector of this
disclosure;
FIG. 3a is a schematic view of the structure of an external box body of a surge protector
of this disclosure;
FIG. 3b is a schematic view of the structure of a release mechanism of this disclosure;
FIG. 3c is a schematic view of the structure of an internal box body a release mechanism
of this disclosure;
FIG. 4a is a front view of the structure of an internal box body a release mechanism
of this disclosure;
FIG. 4b is a back view of the structure of an internal box body a release mechanism
of this disclosure;
FIG. 5a is a front view of the structure of a varistor of this disclosure;
FIG. 5b is a back view of the structure of a varistor of this disclosure;
FIG. 6 is a schematic view of the structure of a bridge bracket of a release mechanism
connected to a second electrical connection pin in accordance with this disclosure;
FIG. 7 is a schematic view of the structure of a release mechanism of a first electrical
connection pin of this disclosure;
FIG. 8a is a front view of the structure of a function rotating member of a release
mechanism of this disclosure;
FIG. 8b is a back view of the structure of a function rotating member of a release
mechanism of this disclosure;
FIG. 9a is a schematic view showing a normal operation status of a release mechanism
of this disclosure;
FIG. 9b is a schematic view showing a release status of a release mechanism of this
disclosure;
FIG. 10a is a schematic view of the structure of a cover of a surge protector of this
disclosure;
FIG. 10b is a schematic view of the structure of a metal claw of a base of a surge
protector of this disclosure;
FIG. 10c is a schematic view of the structure of a seat of a base of a surge protector
in accordance with this disclosure;
FIG. 11 is an exploded view of a remote device installed in a base in accordance with
this disclosure;
FIG. 12a is a front view of a remote linkage rod of a remote device of this disclosure;
FIG. 12b is a back view of a remote linkage rod of a remote device of this disclosure;
FIG. 13a is a front view of a combination of a slider and a slider spring of a base
of a remote device in accordance with this disclosure;
FIG. 13b is a back view of a slider of a seat of a remote device in accordance with
this disclosure;
FIG. 14 is a schematic view showing the status of a remote device before the release
mechanism is released in accordance with this disclosure;
FIG. 15 is a schematic view showing the status of a remote device after the release
mechanism is released in accordance with this disclosure;
FIG. 16 is a schematic view showing the linkage of a base before the release mechanism
is released in accordance with this disclosure; and
FIG. 17 is a schematic view showing the linkage of a base after the release mechanism
is released in accordance with this disclosure.
DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0025] The technical contents of the present invention will become apparent with the detailed
description of preferred embodiments accompanied with the illustration of related
drawings as follows. It is noteworthy that the preferred embodiments are provided
for illustrating this disclosure rather than restricting the scope of the disclosure.
[0026] Preferred embodiments of the release mechanism, the base and the surge protector
of this disclosure will be described and illustrated according to the accompanied
drawings as follows.
[0027] With reference to FIGS. 1∼7 for a release mechanism of a surge protector, the release
mechanism comprises an external box body 1, an internal box body 2, a function rotating
member 3, an elastic driving device 4, a first electrical connection pin 6, a second
electrical connection pin 7, and a bridge bracket 8.
[0028] With reference to FIGS. 4a and 4b, the internal box body 2 comprises: a panel, a
function rotating member placement slot 2A, a fixed column 2B, a second electrical
connection pin fixing slot 2C, a remote linkage rod passing hole 2D, a first electrical
connection pin fixing slot 2E, a spring fixing column 2F, a varistor placement slot
2G, a varistor's second electrode slot 2H, a varistor's first electrode passing hole
2K, a shear plane 2M and a failure status indicating area 2N, and the shear plane
2M has a slope 2M-2 formed with a smaller acute angle and a plane 2M-1; the varistor's
first electrode passing hole 2K and the fixed column 2B are disposed on the panel
2A.
[0029] With reference to FIGS. 8a and 8b, the function rotating member 3 has a function
rotating member fixing hole 3A, a spring connecting ring 3B, a soldering window 3C,
a remote linkage rod contact wall 3D, a shear slope 3E, an arc shield plate 3F, a
normal status indicating area 3G and a remote linkage notching 3H, and the color of
the normal status indicating area 3G is different from the color of the failure status
indicating area 2N of the internal box body 2, and the shear slope 3E has a slope
3E-1 formed with a smaller acute angle and a plane 3E-2, and the shear slope 3E is
disposed on a side of the soldering window 3C.
[0030] In FIG. 3a, the external box body 1 has a monitoring hole 1A and a lock 1B.
[0031] In FIGS. 3a∼8b, the internal box body 2 is made of an insulating, temperature resisting
and flame retardant material. The first electrical connection pin 6 is disposed in
a first pin fixing slot 2E electrically coupled to the internal box body 2 and has
two positioning recesses 6A latched with a protruded member in the first pin fixing
slot 2E. The second electrical connection pin 7 is fixed and installed in the fixing
slot 2C of the second electrical connection pin 7, and the varistor 5 is installed
into the varistor placement slot 2G of the internal box body 2, and the varistor's
second electrode 5B is installed in the varistor's second electrode slot 2H and soldered
with the first electrical connection pin 6 in the soldering area 6B, and the soldering
area 6B is processed with a special surface treatment.
[0032] The function rotating member 3 is made of an insulating, temperature resisting, and
flame retardant material, installed in the function rotating member placement slot
2A, and sheathed on the fixed column 2B, and the function rotating member 3 is installed
between the varistor 5 and the bridge bracket 8 and coupled to the elastic driving
device 4, wherein the elastic driving device 4 is preferably a spring 4, and the spring
of the elastic driving device 4 has an end coupled to the spring connecting ring 3B
and the other end coupled to the spring fixing column 2F of the internal box body;
and a fixing end 8B of the bridge bracket 8 is fixed and coupled to the second electrical
connection pin 7 directly. The bridge bracket 8 is preferably pivotally coupled to
the second electrical connection pin 7 in order to save the conductive wire coupled
between them, so as to simplify the structure and reduce the quantity of components.
[0033] With reference to FIGS. 8a∼9b, when the varistor 5 is situated at a normal status,
the function rotating member 3 is situated at the first position, and the spring of
the elastic driving device 4 is situated at the stretched status, and a soldering
end 8A of the bridge bracket 8 is deformed by forces and then soldered with the soldering
window 3C, the varistor's first electrode passing hole 2K and the varistor's first
electrode 5A at low temperature, and the bridge bracket 8 is made of metal with an
elasticity, so that the soldered bridge bracket 8 is capable of producing a restoring
force according to the elastic deformation of the elastic body; and the normal status
indicating area 3G of the function rotating member 3 is exposed from the monitoring
hole 1A to indicate a normal status, and the remote linkage rod 9 of the surge protector
is pressed down by the remote linkage rod contact wall 3D.
[0034] When the varistor 5 is situated at the release status, the elastic driving device
4 drives the function rotating member 3 to rotate around the fixed column 2B. In other
words, the spring is contracted to its original status, and the function rotating
member is rotated counterclockwise around the fixed column 2B under the effect of
the spring of the elastic driving device 4, and the function rotating member 3 is
rotated to the second position, so that the failure status indicating area 2N of the
internal box body 2 is situated at the monitoring hole 1A and exposed from the monitoring
hole 1A to indicate that the varistor 5 is situated at the release status, and the
function rotating member 3 is rotated from the remote linkage rod contact wall 3D
to the remote linkage notching 3H with respect to the point of action of the remote
linkage rod 9, so as to release the remote linkage rod 9; and the bridge bracket 8
will not rotate with the function rotating member 3, and the arc shield plate 3F provides
a shielding effect between the bridge bracket 8 and the varistor's first electrode
5A, so that the wiring can be cut off more completely to prevent the conventional
ceramic shielding body and release electrode plate from moving together. If distance
between them is too short, the wiring cannot be cut off completely.
[0035] Preferably, the shear plane 2M is disposed on the varistor's first electrode passing
hole 2K, and the shear slope 3E of the function rotating member 3 is matched with
the shear plane 2M of the varistor's first electrode passing hole 2K and rotated with
the rotation of the function rotating member 3 to produce a shear movement, so as
to cut off the soldering wiring more completely and quickly. When the function rotating
member 3 is rotated to the second position, the inner wall and the shear plane 2M
of the varistor's first electrode passing hole 2K, the arc shield plate 3F of the
function rotating member 3, and a surface of the varistor's first electrode 5A form
a closed area, so that the electric arc can be eliminated more completely and quickly.
[0036] With reference to FIGS. 10a and 3a, the base is a pluggable structure having a cover
10, an electrical connection member and a remote device, and a latch slot 10A is formed
on an inner sidewall of the U-shaped plug slot of the cover 10. When the release mechanism
is plugged, the latch slot 10A and the lock 1B of the external box body 1 are latched
with each other, and the release mechanism and the base can be coupled conveniently
and quickly, and such arrangement prevents the release mechanism from being loosened
or falling out, so as to improve the product safety.
[0037] With reference to FIGS. 10b and 3b, the electrical connection member has a metal
claw 11 and a conductive strip 12, and the metal claw 11 and the conductive strip
12 are soldered by point soldering, and the metal claw 11 is clamped and coupled to
the first electrical connection pin 6 and the second electrical connection pin 7 of
the release mechanism to form a conducting channel.
[0038] With reference to FIGS. 10c and 11, the remote device has a seat 13, a remote linkage
rod 9, a remote linkage rod spring 17 and a remote connection terminal 20, and the
remote connection terminal 20 may be coupled to a control system.
[0039] With reference to FIGS. 11∼13b, the multi-stage surge protector is a two-stage surge
protector, and the base of the surge protector of each stage is an independent linkage
mechanical connection structure, and the remote device has as seat 13 with an end
surface 13C, a sidewall 13E, a slider 14, a group of slide slots 13A, and the surge
protector of each stage has a limit point 13B, a slider spring 16, a spring placement
hole 13D, a bump 9B and a remote linkage rod internal hole 9C. The resultant force
of two slider springs 16 is smaller than the elasticity of the single remote linkage
rod spring 17. The slider 14 has a driven slope 14A, a micro switch driven block 14B,
two spring fixing columns 14C and two positioning claws 14D, and the slider 14 is
installed onto the slide slot 13A, and the positioning claw 14 blocks the end surface
13C, and the two spring fixing columns 14C have a slider spring 16 each, and an end
of the slider spring 16 abuts a sidewall 13E, so that the sidewall 13E provides a
continuous pushing force to the slider 14. Both of the remote linkage rod 9 and the
remote linkage rod spring 17 are installed into the spring placement holes 13D of
the surge protector of each stage respectively, and the remote linkage rod spring
17 is installed into the remote linkage rod internal hole 9C. With the effect of the
bump 9B and the limit point 13B, the installed remote linkage rod 9 will not be popped
out by the link rod spring 17. The micro switch 15 and the terminal block 19 are soldered
onto the circuit board 18, and the circuit board 18 with the micro switch 15 and the
terminal block 16 are installed into the seat 13.
[0040] With reference to FIGS. 14 and 16 for a varistor 5 situated at the normal operation
status, the remote linkage rod 9 is pressed down by the remote linkage rod contact
wall 3D of the function rotating member 3, and the remote linkage rod spring 17 is
situated at a maximum compression status. Under the pushing effect of the slider spring
16, the driven slope 14A of the slider 14 is stopped at the right end of the slide
slot 13A by the driving slope 9A of the remote linkage rod 9. Now, the micro switch
driven block 14B on the slider has no action on the micro switch button 15A, and the
micro switch button 15A is situated at a naturally pop-up status which indicates that
the varistor is situated at a normal operation status.
[0041] With reference to FIGS. 15 and 17 for a varistor 5 situated at the release status,
the function rotating member 3 is rotated counterclockwise to the second position,
and the function rotating member 3 is rotated from the remote linkage rod contact
wall 3D to the remote linkage notching 3H with respect to the point of action of the
remote linkage rod 9. When the functional rotating member 3 is rotated to a position
above the remote linkage rod 9, the remote linkage rod 9 has an upward movement space
and pops upward under the pushing effect of the remote linkage rod spring 17 to indicate
that the varistor 5 is situated at the release status (which is the failure status).
Under the elastic effect of the driving slope 9A, the driven slope 14A drives the
slider 14 to move leftward along the slide slot 13A. After the remote linkage rod
9 has been popped completely, the slider 14 is situated at a maximum displacement
of the stroke, and the slider spring 16 is compressed, and the micro switch driven
block 14B presses down the micro switch button 15A. Since the resultant force of two
slider springs 16 is smaller than the elasticity of a single remote linkage rod spring
17, just a micro switch and a slider can release the surge protector of any level,
and then the remote device will issue a failure warning signal to the control system
to assure an effective feedback to the control end for each time of release and remind
maintenance people to replace the surge protector timely, so as to achieve the effects
of improving the safety and reliability of the surge protector, reducing the quantity
of components, facilitating the manufacturing process, and lowering the cost.
[0042] In summation of the description above, the release mechanism of this disclosure is
capable of cutting off the electric arc and the soldering wiring between the varistor
pin and the bridge bracket completely and quickly, while providing a status indication
and a remote function.
[0043] The base of this disclosure simply adopts a micro switch and a slider component,
such that when a surge protector of any level is released, the remote device will
issue a signal to improve the safety and reliability of the surge protector.
1. A release mechanism of a surge protector, the release mechanism comprising an internal
box body (2), a function rotating member (3), an elastic driving device (4), a first
electrical connection pin (6), a second electrical connection pin (7) and a bridge
bracket (8) accommodated in the a varistor (5), and the first electrical connection
pin (6) and the second electrical connection pin (7) being plugged into the internal
box body (2), and the varistor's second electrode (5B) and the first electrical connection
pin (6) being soldered, and the internal box body (2) having a fixed column (2B),
and the function rotating member (3) having an arc shield plate (3F) and a soldering
window (3C), and the function rotating member (3) being sheathed on the fixed column
(2B) and disposed between the varistor (5) and the bridge bracket (8), and the elastic
driving device (4) having an end coupled to the function rotating member (3) and the
other end fixed to the internal box body (2), wherein an end of the bridge bracket
(8) is directly fixed and coupled to the second electrical connection pin (7), such
that when the varistor (5) is situated at a normal status, the function rotating member
(3) is situated at a first position, and the other end of the bridge bracket (8) is
passed through the soldering window (3C) and soldered with a varistor's first electrode
(5A) at low temperature, and when the varistor (5) is situated at a release status,
the elastic driving device (4) drives the function rotating member (3) to rotate around
the fixed column (2B), so that when the function rotating member (3) is rotated to
a second position, the arc shield plate (3F) provides a shielding effect between the
bridge bracket (8) and the varistor's first electrode (5A).
2. The release mechanism of claim 1, wherein the soldering window (3C) has a shear slope
(3E) disposed on a side of the soldering window (3C), and the internal box body (2)
has a panel (2A), and the panel (2A) has a varistor's first electrode passing hole
(2K) aligned precisely with the soldering window (3C), and the varistor's first electrode
passing hole (2K) has a shear plane (2M), so that when the function rotating member
(3) is rotated, the shear slope (2M) and the shear plane (3E) of the soldering window
(3C) are moved with respect to each other.
3. The release mechanism of claim 1 or 2, wherein when the function rotating member (3)
is rotated to a second position, an inner wall and the shear plane (2M) of the varistor's
first electrode passing hole (2K), the arc shield plate (3F) of the function rotating
member (3), and a surface of the varistor's first electrode (5A) form a closed area.
4. The release mechanism of any of the claims 1 to 3, wherein the release mechanism has
an external box body (1), and the external box body (1) has a monitoring hole (1A),
and the internal box body (2) has a failure status indicating area (2N), and the function
rotating member (3) has a normal status indicating area (3G), and the color of the
normal status indicating area (3G) and the color of the failure status indicating
area (2N) are different, and the function rotating member (3) is situated at a first
position, and the normal status indicating area (3G) is exposed from the monitoring
hole (1A), and the function rotating member (3) is rotated to a second position, so
that the failure status indicating area (2N) is disposed at and exposed from the monitoring
hole (1A).
5. The release mechanism of any of the claims 1 to 4, wherein the elastic driving device
(4) is a spring, and when the varistor (5) is situated at a normal status, the function
rotating member (3) is situated at a first position, and the spring is situated at
a stretched status, and when the varistor (5) is situated at a release status, the
spring is contracted, and the function rotating member (3) is rotated from the first
position to the second position around the fixed column (2B) under the effect of the
spring.
6. The release mechanism of any of the claims 1 to 5, wherein both of the function rotating
member (3) and the internal box body (2) are made of a temperature resisting, insulating,
and flame retardant material.
7. A surge protector, comprising:
at least one varistor (5); a base; and at least one release mechanism according to
any one of claims 1 to 6.
8. The surge protector of claim 7, wherein the base includes a remote device, and the
remote device has at least one remote linkage rod (9), and the function rotating member
(3) has a remote linkage rod contact wall (3D) and a remote linkage notching (3H),
and when the function rotating member (3) is situated at a first position, the remote
linkage rod (9) is pressed down by the remote linkage rod contact wall (3D), and when
the function rotating member (3) is rotated from the first position to the second
position, the function rotating member (3) is rotated from the remote linkage rod
contact wall (3D) to the remote linkage notching (3H) with respect to the point of
action of the remote linkage rod (9) to release the remote linkage rod (9).
9. The surge protector of claim 7 or 8, wherein the remote device has a seat (13), a
micro switch (15), at least one slider spring (16) and at least one remote linkage
rod spring (17), and the seat (13) has a slide slot (13A), a slider (14), at least
one slider spring (16), and at least one spring placement hole (13D), and the micro
switch (15) is installed in the seat (13) and disposed under the slider (14), and
the remote linkage rod spring (17) is sheathed on the remote linkage rod (9) and installed
together with the remote linkage rod (9) in the spring placement hole (13D), and the
slider (14) is installed onto the slide slot (13A), and the slider spring (16) has
an end coupled to the slider (14) and the other end abutting against the seat sidewall
(13E) and when the function rotating member (3) is situated at the first position,
the remote linkage rod spring (17) is situated at a maximum compression status, and
an end of the slider (14) is stopped by the remote linkage rod (9) at an end of the
slide slot (13A), and the slider (14) has no action on the micro switch (15), and
when the function rotating member (3) is situated at the second position, at least
one of the remote linkage rods (9) pushes the slider (14) to move along the slide
slot (13A) under the pushing effect of the remote linkage rod spring (17), so that
the slider (14) presses the micro switch (15).
10. The surge protector of claim 9, wherein the remote linkage rod (9) has a driving slope
(9A), and the slider (14) has a driven slope (14A), and when the function rotating
member (3) is situated at the first position, the driven slope (14A) of the slider
(14) is stopped by the driving slope (9A) of the remote linkage rod (9), and when
the function rotating member (3) is rotated to the second position, the driving slope
(9A) pushes the driven slope (14A) to move the slider (14) along the slide slot (13A),
so as to press the micro switch (15).
11. The surge protector of claim 9 or 10, wherein the resultant force of all slider springs
(16) is smaller than the elasticity of the single remote linkage rod spring (17).
12. The surge protector of any of the claims 8 to 11, wherein the base is a pluggable
base, and the base has a cover (10), and the cover (10) has an U-shaped plug slot,
and an inner sidewall of the U-shaped plug slot has a latch slot (10A), and the external
box body (1) of the release mechanism has a lock (1B), and when the release mechanism
is inserted into the base, the lock (1B) is latched to the latch slot (10A) formed
on the inner sidewall of the U-shaped plug slot.
13. The surge protector of any of the claims 8 to 11, wherein the base has an electrical
connection member, and the electrical connection member has a metal claw (11) and
a conductive strip (12), and the metal claw (11) and the conductive strip (12) are
soldered, and the metal claw (11) and the first electrical connection pin (6) and
the second electrical connection pin (7) of the release mechanism are clamped and
coupled to form a conducting channel.
14. The surge protector of any of the claims 8 to 13, wherein the seat (13) has a limit
point (13B), and the remote linkage rod (9) has a bump (9B), and when the remote linkage
rod (9) is set in the seat (13), the bump (9B) and the limit point (13B) are latched
with each other.
15. A base, applied to a surge protector according to any one of claims 7 to 14.
Amended claims in accordance with Rule 137(2) EPC.
1. A release mechanism of a surge protector, the release mechanism comprising an internal
box body (2), a function rotating member (3), an elastic driving device (4), a first
electrical connection pin (6), a second electrical connection pin (7) and a bridge
bracket (8) accommodated in the a varistor (5), and the first electrical connection
pin (6) and the second electrical connection pin (7) being plugged into the internal
box body (2), and the varistor's second electrode (5B) and the first electrical connection
pin (6) being soldered, and the internal box body (2) having a fixed column (2B),
and the function rotating member (3) having an arc shield plate (3F) and a soldering
window (3C), and the function rotating member (3) being sheathed on the fixed column
(2B) and disposed between the varistor (5) and the bridge bracket (8), and the elastic
driving device (4) having an end coupled to the function rotating member (3) and the
other end fixed to the internal box body (2), wherein an end of the bridge bracket
(8) is directly fixed and coupled to the second electrical connection pin (7), such
that when the varistor (5) is situated at a normal status, the function rotating member
(3) is situated at a first position, and the other end of the bridge bracket (8) is
passed through the soldering window (3C) and soldered with a varistor's first electrode
(5A) at low temperature, and when the varistor (5) is situated at a release status,
the elastic driving device (4) drives the function rotating member (3) to rotate around
the fixed column (2B), so that when the function rotating member (3) is rotated to
a second position, the arc shield plate (3F) provides a shielding effect between the
bridge bracket (8) and the varistor's first electrode (5A);
wherein the release mechanism has an external box body (1), and the external box body
(1) has a monitoring hole (1A), and the internal box body (2) has a failure status
indicating area (2N), and the function rotating member (3) has a normal status indicating
area (3G), and the color of the normal status indicating area (3G) and the color of
the failure status indicating area (2N) are different, and the function rotating member
(3) is situated at a first position, and the normal status indicating area (3G) is
exposed from the monitoring hole (1A), and the function rotating member (3) is rotated
to a second position, so that the failure status indicating area (2N) is disposed
at and exposed from the monitoring hole (1A).
2. The release mechanism of claim 1, wherein the soldering window (3C) has a shear slope
(3E) disposed on a side of the soldering window (3C), and the internal box body (2)
has a panel (2A), and the panel (2A) has a varistor's first electrode passing hole
(2K) aligned precisely with the soldering window (3C), and the varistor's first electrode
passing hole (2K) has a shear plane (2M), so that when the function rotating member
(3) is rotated, the shear slope (2M) and the shear plane (3E) of the soldering window
(3C) are moved with respect to each other.
3. The release mechanism of claim 1 or 2, wherein when the function rotating member (3)
is rotated to a second position, an inner wall and the shear plane (2M) of the varistor's
first electrode passing hole (2K), the arc shield plate (3F) of the function rotating
member (3), and a surface of the varistor's first electrode (5A) form a closed area.
4. The release mechanism of any of the claims 1 to 3, wherein the elastic driving device
(4) is a spring, and when the varistor (5) is situated at a normal status, the function
rotating member (3) is situated at a first position, and the spring is situated at
a stretched status, and when the varistor (5) is situated at a release status, the
spring is contracted, and the function rotating member (3) is rotated from the first
position to the second position around the fixed column (2B) under the effect of the
spring.
5. The release mechanism of any of the claims 1 to 4, wherein both of the function rotating
member (3) and the internal box body (2) are made of a temperature resisting, insulating,
and flame retardant material.
6. A surge protector, comprising:
at least one varistor (5); a base; and at least one release mechanism according to
any one of claims 1 to 5
7. The surge protector of claim 6, wherein the base includes a remote device, and the
remote device has at least one remote linkage rod (9), and the function rotating member
(3) has a remote linkage rod contact wall (3D) and a remote linkage notching (3H),
and when the function rotating member (3) is situated at a first position, the remote
linkage rod (9) is pressed down by the remote linkage rod contact wall (3D), and when
the function rotating member (3) is rotated from the first position to the second
position, the function rotating member (3) is rotated from the remote linkage rod
contact wall (3D) to the remote linkage notching (3H) with respect to the point of
action of the remote linkage rod (9) to release the remote linkage rod (9).
8. The surge protector of claim 6 or 7, wherein the remote device has a seat (13), a
micro switch (15), at least one slider spring (16) and at least one remote linkage
rod spring (17), and the seat (13) has a slide slot (13A), a slider (14), at least
one slider spring (16), and at least one spring placement hole (13D), and the micro
switch (15) is installed in the seat (13) and disposed under the slider (14), and
the remote linkage rod spring (17) is sheathed on the remote linkage rod (9) and installed
together with the remote linkage rod (9) in the spring placement hole (13D), and the
slider (14) is installed onto the slide slot (13A), and the slider spring (16) has
an end coupled to the slider (14) and the other end abutting against the seat sidewall
(13E) and when the function rotating member (3) is situated at the first position,
the remote linkage rod spring (17) is situated at a maximum compression status, and
an end of the slider (14) is stopped by the remote linkage rod (9) at an end of the
slide slot (13A), and the slider (14) has no action on the micro switch (15), and
when the function rotating member (3) is situated at the second position, at least
one of the remote linkage rods (9) pushes the slider (14) to move along the slide
slot (13A) under the pushing effect of the remote linkage rod spring (17), so that
the slider (14) presses the micro switch (15).
9. The surge protector of claim 8, wherein the remote linkage rod (9) has a driving slope
(9A), and the slider (14) has a driven slope (14A), and when the function rotating
member (3) is situated at the first position, the driven slope (14A) of the slider
(14) is stopped by the driving slope (9A) of the remote linkage rod (9), and when
the function rotating member (3) is rotated to the second position, the driving slope
(9A) pushes the driven slope (14A) to move the slider (14) along the slide slot (13A),
so as to press the micro switch (15).
10. The surge protector of claim 8 or 9, wherein the resultant force of all slider springs
(16) is smaller than the elasticity of the single remote linkage rod spring (17).
11. The surge protector of any of the claims 7 to 10, wherein the base is a pluggable
base, and the base has a cover (10), and the cover (10) has an U-shaped plug slot,
and an inner sidewall of the U-shaped plug slot has a latch slot (10A), and the external
box body (1) of the release mechanism has a lock (1B), and when the release mechanism
is inserted into the base, the lock (1B) is latched to the latch slot (10A) formed
on the inner sidewall of the U-shaped plug slot.
12. The surge protector of any of the claims 7 to 10, wherein the base has an electrical
connection member, and the electrical connection member has a metal claw (11) and
a conductive strip (12), and the metal claw (11) and the conductive strip (12) are
soldered, and the metal claw (11) and the first electrical connection pin (6) and
the second electrical connection pin (7) of the release mechanism are clamped and
coupled to form a conducting channel.
13. The surge protector of any of the claims 7 to 12, wherein the seat (13) has a limit
point (13B), and the remote linkage rod (9) has a bump (9B), and when the remote linkage
rod (9) is set in the seat (13), the bump (9B) and the limit point (13B) are latched
with each other.
14. A base, applied to a surge protector according to any one of claims 6 to 13.