TECHNICAL FIELD
[0001] The present disclosure relates broadly to a control module for controlling energization
of a relay module, a system for controlling a relay module and a method for controlling
energization of a relay module.
BACKGROUND
[0002] Relay modules are typically used to control external loads such as machinery. Typically,
such relay modules are connected to a socket and the relay modules are controlled
via the socket by energization of relay coils in the relay modules. The energization
of the relay coils is typically instructed by programmable logic controllers (PLCs)
that are in turn connected to the socket. The programmable logic controllers are placed
in a centralized location in a centralized electrical cabinet. High costs are typically
incurred for provision of such a centralized location. In addition, long and multiple
wirings are also typically needed between the socket and the centralized location.
[0003] Furthermore, programmable logic controllers are sensitive to power surges. Therefore,
an additional protection module (which is typically an electronic module) for the
socket is typically required to provide protection or buffer against electric or power
surges in an electric system. A protection module typically needs to be attached to
each socket to protect the components connected to the socket. Therefore, in a system
having multiple relay modules, multiple protection modules are typically needed.
[0004] Therefore, there exists a need to provide a control module for controlling energization
of a relay module that seeks to address one or more of the problems above.
SUMMARY
[0005] In accordance with an aspect, there is provided a control module for controlling
energization of a relay module, the control module for coupling to a socket which
comprises a socket terminal for energising the relay module, the socket terminal being
capable of electrical connection with a power terminal of the socket, the control
module comprising: a non-conductive lead for disposing between the socket terminal
and the power terminal of the socket; a first conductive element disposed at a base
of the control module; a second conductive element disposed at the base of the control
module, the second conductive element being spaced apart from the first conductive
element; an actuator switch disposed within the control module, the actuator switch
being coupled to the first conductive element and the second conductive element, the
first conductive element and the second conductive element being arranged to provide
an electrical path between the socket terminal and the power terminal of the socket
via the actuator switch; a wireless control module coupled to the actuator switch,
the wireless control module comprising a wireless communication module to perform
wireless communication with an external device; and wherein the actuator switch is
controllable by the wireless control module.
[0006] The actuator switch may be capable of providing a non-connected state and a connected
state between the first and the second conductive elements respectively.
[0007] The non-conductive lead may comprise a plastic material.
[0008] The non-conductive lead may be configured to be mechanically insertable into a receptacle
of the socket to provide the electrical path via the actuator switch between the socket
terminal and the power terminal of the socket.
[0009] The control module may further comprise a third conductive element for obtaining
electrical power for the control module.
[0010] The first conductive element and the second conductive element may be capable of
controlling the energization of the relay module based on the actuator switch.
[0011] The first conductive element may be disposed at a periphery of the non-conductive
lead for electrical connection to the socket terminal.
[0012] The second conductive element may be disposed at the periphery of the non-conductive
lead for electrical connection to the power terminal of the socket.
[0013] The first conductive element may comprise a first conductive receptacle arranged
to receive the socket terminal of the socket.
[0014] The second conductive element may comprise a second conductive receptacle arranged
to receive the power terminal of the socket.
[0015] In accordance with another aspect, there is provided a system for controlling a relay
module, the system comprising: a socket which comprises a socket terminal for energizing
a relay module, the socket terminal being capable of electrical connection with a
power terminal of the socket; a control module as disclosed herein for coupling to
the socket; and an external device configured to perform wireless communication with
the control module.
[0016] The external device may be arranged to transmit a wireless signal to control an actuator
switch disposed within the control module.
[0017] The electrical connection between the socket terminal and a power terminal of the
socket may be controllable by the control module with a mechanical insertion of the
non-conductive lead into a receptacle of the socket.
[0018] The power source may be connected to the socket for powering the control module.
[0019] The system may further comprise a relay module coupled to the socket and is caused
to be in an energized state based on the actuator switch being in a closed state;
and the relay module is caused to be in a de-energized state based on the actuator
switch being in an open state.
[0020] The socket terminal may biased into electrical connection to the power terminal.
[0021] In accordance with another aspect, there is provided a method for controlling energization
of a relay module comprising the steps of: providing a control module for coupling
to a socket which comprises a socket terminal for energizing the relay module, the
socket terminal being capable of electrical connection with a power terminal of the
socket; disposing a non-conductive lead of the control module between the socket terminal
and the power terminal of the socket; electrically connecting a first conductive element
of the control module to the socket terminal of the socket wherein the first conductive
element is disposed at a base of the control module; electrically connecting a second
conductive element of the control module to the power terminal of the socket wherein
the second conductive element is disposed at the base of the control module; providing
an actuator switch of the control module coupled to the first conductive element and
the second conductive element, the first conductive element and the second conductive
element providing an electrical path between the socket terminal and the power terminal
of the socket via the actuator switch; providing a wireless control module of the
control module coupled to the actuator switch, wherein the wireless control module
comprises a wireless communication module to perform wireless communication with an
external device; and controlling the actuator switch using the wireless control module.
[0022] The method may further comprise providing a non-connected state and a connected state
between the first and second conductive elements respectively based on the actuator
switch.
[0023] The method may further comprise inserting the non-conductive lead mechanically into
a receptacle of the socket and providing the electrical path via the actuator switch
between the socket terminal and the power terminal of the socket.
[0024] The method may further comprise controlling the energization state of the relay module
based on the actuator switch.
[0025] The method may further comprise providing a third conductive element for coupling
to another socket terminal of the socket for powering the control module.
[0026] The method may further comprise providing the first conductive element at a periphery
of the non-conductive lead for electrical connection to the socket terminal.
[0027] The method may further comprise providing the second conductive element at the periphery
of the non-conductive lead for electrical connection to the power terminal of the
socket.
[0028] The method may further comprise providing the first conductive element comprising
a first conductive receptacle arranged to receive the socket terminal of the socket.
[0029] The method may further comprise providing the second conductive element comprising
a second conductive receptacle arranged to receive the power terminal of the socket.
BRIEF DESCRIPTION OF THE DRAWINGS
[0030] Exemplary embodiments of the present disclosure will be better understood and readily
apparent to one of ordinary skill in the art from the following written description,
by way of example only, and in conjunction with the drawings, in which:
FIG. 1 is a schematic drawing of a system for controlling a relay module in an exemplary
embodiment.
FIG. 2 is a schematic drawing of a system when a control module is coupled to a socket
in an exemplary embodiment.
FIG. 3 is a drawing of a system for controlling a relay module in an exemplary embodiment.
FIG. 4A(i) is a schematic perspective view drawing of a control module (part of),
a biased socket terminal of a socket and a power terminal of the socket in an exemplary
embodiment.
FIG. 4A(ii) is a schematic frontal view drawing of the exemplary embodiment of FIG.
4A(i) when viewed in the direction X.
FIG. 4A(iii) is a schematic side view drawing of the exemplary embodiment of FIG.
4A(i) when viewed in the direction Y.
FIG. 4B(i) is a schematic perspective view drawing of the exemplary embodiment of
FIGS. 4A(i) to 4(A)(iii), prior to the insertion of a first protruding lead of the
socket into a first conductive element / receptacle and prior to the insertion of
a second protruding lead of the socket into a second conductive receptacle.
FIG. 4B(ii) is a schematic frontal view drawing of FIG. 4B(i) when viewed in the direction
X.
FIG. 4B(iii) is a schematic side view drawing of FIG. 4B(i) when viewed in the direction
Y.
FIG. 4C(i) is a schematic perspective view drawing of the exemplary embodiment of
FIGS. 4A(i) to 4(A)(iii), upon insertion of the first protruding lead of the socket
into the first conductive receptacle and upon insertion of the second protruding lead
of the socket into the second conductive receptacle.
FIG. 4C(ii) is a schematic frontal view drawing of FIG. 4C(i) when viewed in the direction
X.
FIG. 4C(iii) is a schematic side view drawing of FIG. 4C(i) when viewed in the direction
Y.
FIG. 5 is a schematic block diagram for illustrating an actuator switch in an exemplary
embodiment.
FIG. 6A is a schematic drawing for illustrating an interior (i.e. cross-sectional
view) of a relay module in a first state.
FIG. 6B is a schematic drawing for illustrating the interior (i.e. cross-sectional
view) of the relay module of FIG. 6A being in a second state.
FIG. 7 is a schematic flow chart for illustrating a method for controlling energization
of a relay module in an exemplary embodiment.
FIG. 8 is a schematic drawing of a wireless communication device suitable for implementing
an example embodiment.
DETAILED DESCRIPTION
[0031] FIG. 1 shows a schematic drawing of a system 100 for controlling a relay module in
an exemplary embodiment. In the exemplary embodiment, the system 100 comprises a socket
102 and a control module 104 for coupling to the socket 102. In the exemplary embodiment,
the control module 104 is capable of detachably coupling to the socket 102. The socket
102 includes terminals for coupling to the control module 104 and the relay module
(not shown). The socket 102 is coupled or connected to the relay module at connection
points 110, 112. The socket 102 controls the energization of a relay coil of the relay
module via at least two terminals 120, 122. In the description below, these terminals
120, 122 are termed socket terminals. The connection points 110, 112 couple the relay
module to be in electrical connection with the socket terminals 120, 122. The socket
102 further comprises a power terminal 124 that is in electrical connection to a power
source. In the exemplary embodiment, one of the socket terminals 120, 122 that is
in electrical connection to the relay module is mechanically biased towards the power
terminal 124 such that by default, the biased socket terminal 122 is electrically
connected to the power terminal 124.
[0032] The biased socket terminal 122 is mechanically biased such that the biased socket
terminal 122 is by default in mechanical contact with the power terminal 124 to establish
electrical connection between the power terminal 124 and the biased socket terminal
122 for energization of the relay coil of the relay module. With the biased socket
terminal 122 in mechanical contact with the power terminal 124, there is a contact
joint 114 between the biased socket terminal 122 and the power terminal 124. Due to
the contact joint 114, electric current may flow from the power terminal 124 to the
biased socket terminal 122 and through the connection point 112. The relay coil of
the relay module which is coupled or connected to the socket at connection points
110, 112 may thus be energized.
[0033] In the exemplary embodiment, the power source 106 may provide power to the relay
module for energization of the relay coil. The control module 104 is configured to
be powered by the power source 106 via the socket terminal 120 and the power terminal
124 of the socket 102.
[0034] In the exemplary embodiment, the control module 104 functions as a module for switching.
The control module 104 comprises a non-conductive lead 130 disposed at a base of the
control module 104. The non-conductive lead 130 is configured to be disposed between
the biased socket terminal 122 and the power terminal 124 such that the non-conductive
lead 130 provides electrical insulation between the biased socket terminal 122 and
the power terminal 124. That is, the non-conductive lead 130 functions to break/disrupt
the contact or path between the biased socket terminal 122 and the power terminal
124. The non-conductive lead 130 may be, but is not limited to, a plastic material.
[0035] The control module 104 also comprises a first conductive element 132 disposed at
the base of the control module 104 and around a periphery (or a first periphery part)
of the non-conductive lead 130 to contact the biased socket terminal 122. The control
module 104 further comprises a second conductive element 134 disposed at the base
of the control module 104 and around the periphery (or a second periphery part) of
the non-conductive lead 130 to contact the power terminal 124. Each of the first conductive
element 132 and the second conductive element 134 may be in contact with the non-conductive
lead 130. However, the first conductive element 132 and the second conductive element
134 are spaced apart from each other and are not in mechanical contact with each other.
[0036] The first conductive element 132 is configured to allow for electrical connection
to the biased socket terminal 122. The second conductive element 134 is configured
for electrical connection to the power terminal 124.
[0037] The first conductive element 132 and the second conductive element 134 are coupled
to a switching circuit 140 disposed within the control module 104. The electrical
conductivity or connection between the first conductive element 132 and the second
conductive element 134 is controlled by the switching circuit 140. In the exemplary
embodiment, the switching circuit 140 is in the form of a mechanical actuator switch
140. The control module 104 further comprises a wireless control module 142 coupled
to the actuator switch 140. The wireless control module 142 comprises a wireless communication
module (not shown) to perform wireless communication with an external device or device
external to the control module 104. Wireless signals transmitted from the external
device may be received by the wireless control module 142 via the wireless communication
module. The actuator switch 140 is controllable via the wireless control module 142
to switch between an open state and a closed state by one or more wireless signals
received at the wireless control module 142.
[0038] In some exemplary embodiments, the actuator switch 140 may alternatively be implemented
using a variable resistor. In some exemplary embodiments, the actuator switch 140
may alternatively be implemented using electronic components such as a field-effect
transistor (FET).
[0039] In the exemplary embodiment, the control module 104 also comprises a third conductive
element 136 disposed at the base of the control module 104. The third conductive element
136 is configured to be connected to the socket terminal 120 to provide electrical
connection with the socket terminal 120. The third conductive element 136 is internally
coupled to the second conductive element 134.
[0040] In the exemplary embodiment, the first conductive element 132, the second conductive
element 134 and the third conductive element 136 are each in the form of a conductive
lead or pad.
[0041] In an exemplary embodiment, the control module 104 may be configured to be mechanically
insertable into at least one receptacle of the socket 102. The receptacle can be,
but is not limited to, an oblong opening. For example, one receptacle may be a first
opening on the socket 102, which is capable of fittingly receiving the non-conductive
lead 130 of the control module 104 for disposing between the biased socket terminal
122 and the power terminal 124 of the socket 102 such that the non-conductive lead
130 interrupts or breaks the electrical connection between the biased socket terminal
122 and the power terminal 124 of the socket 102. Another receptacle may be a second
opening of the socket 102, which is capable of fittingly receiving the third conductive
element 136 for coupling the third conductive element 136 to the socket terminal 120
of the socket 102 to allow electrical connection between the socket terminal 120 and
the wireless control module 142 in the control module 104.
[0042] FIG. 2 shows a schematic drawing of a system 200 with a control module 204 coupled
to a socket 202 in an exemplary embodiment. The control module 204 and the socket
202 function substantially similarly to the control module 104 and the socket 102
described with reference to FIG. 1 respectively. When the control module 204 is detachably/removably
coupled to the socket 202, a non-conductive lead 230 disposed at a base of the control
module 204 breaks or interrupts a contact joint (e.g. 114 in FIG. 1) between a biased
socket terminal 222 and a power terminal 224 of the socket 202. Therefore, an interruption
junction 217 is formed where there used to be a contact joint (e.g. 114 in FIG. 1).
[0043] When the control module 204 is detachably coupled to the socket 202, a first conductive
element 232 disposed at the base of the control module 204 and around a periphery
(or a first periphery part) of the non-conductive lead 230 comes into electrical contact
with the biased socket terminal 222 of the socket 202. A second conductive element
234 disposed at the base of the control module 204 and around the periphery (or a
second periphery part) of the non-conductive lead 230 comes into electrical contact
with the power terminal 224 of the socket 202. A third conductive element 236 disposed
at the base of the control module 204 comes into electrical contact with a socket
terminal 220 of the socket 202. The control module 204 is therefore powered by a power
source 206 connected to the socket 202, via the socket terminal 220 and the power
terminal 224 of the socket 202.
[0044] In the exemplary embodiment, an actuator switch 240 is disposed in the control module
204 and is connected to the first conductive element 232 and to the second conductive
element 234 via an electric circuit. Due to the interruption junction 217, an electric
current flow path between the power terminal 224 and the biased socket terminal 222
is interrupted and therefore, energization of a relay coil of a relay module coupled
to the socket 202 is controlled by the control module 204. The first conductive element
232 and the second conductive element 234 provide an electrical path that may be controlled
by the actuator switch 240. Thus, the control module 204 is capable of disposing between
the default joint between the biased socket terminal 222 and the power terminal 224
to provide an alternative path that incorporates and passes through a switch for controlling
the energization of a relay coil of a relay module which is coupled to the socket
202.
[0045] In the exemplary embodiment, actuation of the actuator switch 240 between an open
and a closed state is instructed by a wireless control module 242 that is in turn
instructed by wireless signals received at a wireless communication module (not shown)
of the wireless control module 242. When the actuator switch 240 is in an open state,
there is a non-connected state between the first conductive element 232 and the second
conductive element 234.
[0046] When there is a non-connected state between the first conductive element 232 and
the second conductive element 234, electric current is prevented from flowing between
the first conductive element 232 and the second conductive element 234 and thereby,
causing the relay coil of the relay module to remain in, or switch to, a de-energized
state.
[0047] On the other hand, when the actuator switch 240 is in a closed state, there is a
connected state between the first conductive element 232 and the second conductive
element 234. When there is a connected state between the first conductive element
232 and the second conductive element 234, electric current is allowed to flow through
the power terminal 224, to the second conductive element 234, to the first conductive
element 232 and to the biased socket terminal 222 and thereby, causing the relay coil
of the relay module to be energized or switch to an energized state.
[0048] FIG. 3 shows a drawing of a system 300 for controlling a relay module in an exemplary
embodiment. The system 300 comprises a socket 302 removably coupled to a control module
304 and coupled to a relay module 350. In the exemplary embodiment, the relay module
350 is in the form of a relay. The relay module 350 is coupled to an external load
360. The system 300 is in use with an external device 352 in the exemplary embodiment.
In the exemplary embodiment, the socket 302 and the control module 304 function substantially
similarly to the socket 102, 202 and the control module 104, 204 described with reference
to FIG. 1 and FIG. 2 respectively. In the exemplary embodiment, a power source 306
is provided to provide power to the socket 302. The external device 352 is used to
send one or more wireless signals to the control module 304 to control the energization/de-energization
of a relay coil of the relay module 350.
[0049] In the exemplary embodiment, contacts or leads of the relay module 350 are electrically
connected to a socket terminal 320, a biased socket terminal 322 and the external
load 360. For example, a first contact 352 is in electrical contact with a socket
terminal 320, a second contact 354 is in electrical contact with the biased socket
terminal 322, and a third contact 356 and a fourth contact 358 are in electrical contact
with the external load 360.
[0050] The relay coil of the relay module 350 is capable of switching between an energized
state and a de-energized state. The energized state and the de-energized state of
the relay coil is controlled via the control module 304.
[0051] When the control module 304 is detachably coupled to the socket 302, a non-conductive
lead 330 disposed at the base of the control module 304 breaks or interrupts a default
mechanical and electrical connection between the biased socket terminal 322 and the
power terminal 324. An interruption junction 317 is therefore formed with the biased
socket terminal 322, the non-conductive lead 330 and the power terminal 324. Due to
the interruption junction 317, electric current is not allowed to directly flow from
the power terminal 324 to the biased socket terminal 322 and therefore, the relay
coil of the relay module 350 is not able to switch between the energized state and
the de-energized state independently of the control module 304. The energization state
and the de-energization state of the relay coil of the relay module 350 is controlled
by an actuator switch 340 disposed in the control module 304.
[0052] When in use, a first conductive element 332 disposed at the base of the control module
304 and disposed at a periphery (or a first periphery part) of the non-conductive
lead 330 is in electrical contact with the biased socket terminal 322 of the socket
302. A second conductive element 334 disposed at the base of the control module 304
and disposed at the periphery (or a second periphery part) of the non-conductive lead
330 is in electrical contact with the power terminal 324 of the socket 302. A third
conductive element 336 disposed at the base of the control module 304 is in electrical
contact with the socket terminal 320 of the socket 302. The control module 304 is
powered by the power source 306 via the power terminal 324 and the socket terminal
320 of the socket 302.
[0053] In the exemplary embodiment, an actuator switch 340 is disposed in the control module
304 and is connected to the first conductive element 332 and to the second conductive
element 334 via an electric circuit. Due to the interruption junction 317, an electric
current flow path between the power terminal 324 and the biased socket terminal 322
is interrupted and therefore, energization of the relay coil of the relay module 350
coupled to the socket 302 is controlled by the control module 304. The first conductive
element 332 and the second conductive element 334 provide an electrical path that
may be controlled by the actuator switch 340. Thus, the control module 304 is capable
of disposing between the default joint between the biased socket terminal 322 and
the power terminal 324 to provide an alternative path that incorporates and passes
through a switch for controlling the energization of the relay coil of the relay module
350 which is coupled to the socket 302.
[0054] In the exemplary embodiment, actuation of the actuator switch 340 between an open
and a closed state is instructed by a wireless control module 342 that is in turn
instructed by wireless signals received at a wireless communication module (not shown)
of the wireless control module 342. When the actuator switch 340 is in an open state,
there is a non-connected state between the first conductive element 332 and the second
conductive element 334.
[0055] When there is a non-connected state between the first conductive element 332 and
the second conductive element 334, electric current is prevented from flowing between
the first conductive element 332 and the second conductive element 334 and thereby,
causing the relay coil of the relay module 350 to remain in, or switch to, a de-energized
state.
[0056] On the other hand, when the actuator switch 340 is in a closed state, there is a
connected state between the first conductive element 332 and the second conductive
element 334. When there is a connected state between the first conductive element
332 and the second conductive element 334, electric current is allowed to flow through
the power terminal 324, to the second conductive element 334, to the first conductive
element 332 and to the biased socket terminal 322 and thereby, causing the relay coil
of the relay module 350 to be energized or switch to an energized state.
[0057] The external device 352 is configured to perform wireless communication with the
control module 304. The external device 352 may be, but is not limited to, a mobile
device with wireless communication capability. The external device 352 may also be
a wireless communication module provided to a conventional programmable logic controller
(PLC) for controlling the relay coil of the relay module 350.
[0058] The control module 304 is configured to detect whether a wireless signal is sent
by the external device 352.
[0059] Wireless communication between the external device 352 and the control module 304
is via a wireless communication module of a wireless control module 342 disposed within
the control module 304. The wireless communication may be, but is not limited to,
Zigbee communication, Bluetooth communication, near-field communication (NFC) etc.
In an example, the external device 352 and the wireless control module 342 may have
a near field communication function to facilitate NFC communication between the external
device 352 and the selected control module 304.
[0060] In the exemplary embodiment, when a signal is transmitted wirelessly by the external
device 352 to a selected control module (for example 304), the signal is received
by the wireless control module 342 disposed within the control module 304. The wireless
control module 342 is configured to control the actuator switch 340 disposed in the
control module 304 to switch between an open state and a closed state. For example,
when a logic high signal is instructed via a wireless signal sent from the external
device 352 and the wireless signal is received by the wireless control module 342,
the actuator switch 340 is caused to switch to a closed state upon receipt of the
logic high signal. Electric current is allowed to flow between the power terminal
324, the second conductive element 334 and the first conductive element 332. The relay
coil of the relay module 350 is thereby energized and power is then supplied to the
external load 360. In the example, when a logic low signal is instructed via a wireless
signal sent from the external device 352 and the wireless signal is received by the
wireless control module 342, the actuator switch 340 is caused to switch to an open
state upon receipt of the logic low signal. Electric current is not allowed or prevented
to flow between the power terminal 324 and the first conductive element 332. The relay
coil of the relay module 350 is de-energized and no power is supplied to the external
load 360.
[0061] In the exemplary embodiments described with reference to FIGS. 1, 2 and 3, the first
conductive element (for example 132 in FIG. 1, 232 in FIG. 2 and 332 in FIG. 3) and
the second conductive element (for example 134 in FIG. 1, 234 in FIG. 2 and 334 in
FIG. 3) are embodied as a pair of leads disposed at the base of the control module
(for example 104 in FIG. 1, 204 in FIG. 2 and 304 in FIG. 3). However, the exemplary
embodiments are not limited as such. For example, the first conductive element (for
example 132 in FIG. 1, 232 in FIG. 2 and 332 in FIG. 3) and the second conductive
element (for example 134 in FIG. 1, 234 in FIG. 2 and 334 in FIG. 3) may each alternatively
be embodied as a conductive receptacle specifically arranged to each couple to a protruding
lead of another form of socket (i.e. with protruding leads connected to the biased
socket terminal (for example 122 in FIG. 1, 222 in FIG. 2 and 322 in FIG. 3) and the
power terminal (for example 124 in FIG. 1, 224 in FIG. 2 and 324 in FIG. 3)).The first
conductive element (for example 132 in FIG. 1, 232 in FIG. 2 and 332 in FIG. 3) and
the second conductive element (for example 134 in FIG. 1, 234 in FIG. 2 and 334 in
FIG. 3) are arranged to provide an alternative electric path between the biased socket
terminal (for example 122 in FIG. 1, 222 in FIG. 2 and 322 in FIG. 3) and the power
terminal (for example 124 in FIG. 1, 224 in FIG. 2 and 324 in FIG. 3) that incorporates
and passes through the switching circuit (for example 140 in FIG. 1) for controlling
the energization of a relay coil of a relay module which is coupled to the socket
(for example 102 in FIG. 1, 202 in FIG. 2 and 302 in FIG. 3).
[0062] Similarly, in the exemplary embodiments described with reference to FIGS. 1, 2 and
3, the third conductive element (for example 136 in FIG. 1, 236 in FIG. 2 and 336
in FIG. 3) is embodied as a lead disposed at the base of the control module (for example
104 in FIG. 1, 204 in FIG. 2 and 304 in FIG. 3). However, the exemplary embodiments
are not limited as such. For example, the third conductive element (for example 136
in FIG. 1, 236 in FIG. 2 and 336 in FIG. 3) may alternatively be embodied as a conductive
receptacle specifically arranged to couple to a protruding lead of another form of
socket (i.e. with a protruding lead connected to the socket terminal (for example
120 in FIG. 1, 220 in FIG. 2 and 320 in FIG. 3)).The third conductive element (for
example 136 in FIG. 1, 236 in FIG. 2 and 336 in FIG. 3) is arranged to be connected
to the socket terminal (for example 120 in FIG. 1, 220 in FIG. 2 and 320 in FIG. 3)
to provide electrical connection with the socket terminal (for example 120 in FIG.
1, 220 in FIG. 2 and 320 in FIG. 3) to allow electrical connection between the socket
terminal (for example 120 in FIG. 1, 220 in FIG. 2 and 320 in FIG. 3) and the wireless
control module (for example 142 in FIG. 1, 242 in FIG. 2 and 342 in FIG. 3) in the
control module (for example 104 in FIG. 1, 204 in FIG. 2 and 304 in FIG. 3).
[0063] FIG. 4A(i) is a schematic perspective view drawing of a control module 404 (part
of), a biased socket terminal 422 of a socket and a power terminal 424 of the socket
in an exemplary embodiment. FIG. 4A(ii) is a schematic frontal view drawing of the
exemplary embodiment of FIG. 4A(i) when viewed in the direction X. FIG. 4A(iii) is
a schematic side view drawing of the exemplary embodiment of FIG. 4A(i) when viewed
in the direction Y.
[0064] In the exemplary embodiment, the biased socket terminal 422 of the socket (for example
102 in FIG. 1, 202 in FIG. 2 and 302 in FIG. 3) is mechanically biased towards the
power terminal 424 of the socket such that by default, the biased socket terminal
422 is electrically connected to the power terminal 424. See the connection Z.
[0065] The biased socket terminal 422 of the socket comprises a first protruding lead 426
connected to and disposed at a top surface of the biased socket terminal 422. The
power terminal 424 of the socket comprises a second protruding lead 428 connected
to and disposed at a top surface of the power terminal 424. The first protruding lead
426 and the second protruding lead 428 are configured for mechanical insertion into
/ detachably coupling with the control module 404. In the exemplary embodiment, the
first protruding lead 426 and the second protruding lead 428 are disposed spaced apart
from each other in both the X and Y directions.
[0066] In the exemplary embodiment, a non-conductive lead 430 is disposed at a base of the
control module 404. The non-conductive lead 430 is configured to be disposed between
the biased socket terminal 422 and the power terminal 424, such that the non-conductive
lead 430 provides electrical insulation between the biased socket terminal 422 and
the power terminal 424. That is, the non-conductive lead 430 functions to break/disrupt
the contact Z or path between the biased socket terminal 422 and the power terminal
424 of the socket.
[0067] With reference to FIG. 4A(iii), a first conductive element 432 is disposed at a base
of the control module 404. The first conductive element 432 is in the form of a first
conductive receptacle to receive the first protruding lead 426. In the exemplary embodiment,
the first conductive element 432 comprises a first conductive lead 450 coupled to
a first fastening element 462. The first fastening element 462 is housed within a
first aperture 460 provided in the control module 404. The first conductive lead 450
is provided extending out of the first aperture 460. The first fastening element 462
is a clip-like / clamp-like component substantially mechanically biased together in
a normal state (i.e. before the control module 404 is detachably coupled to the socket).
The first conductive element 432 is specifically arranged to receive and couple to
the first protruding lead 426.
[0068] In the exemplary embodiment, a second conductive element is provided substantially
identical to the first conductive element 432. That is, the second conductive element
(not shown) is disposed at the base of the control module 404. The second conductive
element is in the form of a second conductive receptacle (not shown) to receive the
second protruding lead 428. The second conductive element comprises a second conductive
lead 452 coupled to a second fastening element (not shown). The second fastening element
(not shown) is housed within a second aperture (not shown with numeral) provided in
the control module 404. The second conductive lead 452 is provided extending out of
the second aperture. Similar to the first fastening element 462, the second fastening
element is a clip-like / clamp-like component substantially mechanically biased together
in a normal state (i.e. before the control module 404 is detachably coupled to the
socket). The second conductive element (not shown) is specifically arranged to receive
and couple to the second protruding lead 428.
[0069] The first conductive lead 450 and the second conductive lead 452 are each coupled
to a switching circuit (for example 140 of FIG. 1) of the control module 404. The
electrical conductivity or connection between the first conductive lead 450 and the
second conductive lead 452 is controlled by the switching circuit (for example 140
of FIG. 1).
[0070] The first conductive element 432 and the second conductive element are spaced apart
from each other and are not in mechanical contact with each other. The first aperture
460 and the second aperture (not shown with numeral) are distinct and separate. The
first conductive lead 450 and the second conductive lead 452 may be arranged such
that the first conductive lead 450 and the second conductive lead 452 are in staggered
positions along an axis of the control module 404. For example, in the exemplary embodiment,
the first conductive lead 450 and the second conductive lead 452 are disposed spaced
apart from each other in both the X and Y directions.
[0071] In the exemplary embodiment, the first fastening element 462 and the second fastening
element (not shown) are electrically conductive.
[0072] FIG. 4B(i) is a schematic perspective view drawing of the exemplary embodiment of
FIGS. 4A(i) to 4(A)(iii), prior to the insertion of the first protruding lead 426
of the socket into the first conductive element / receptacle 432 and prior to the
insertion of the second protruding lead 428 of the socket into the second conductive
receptacle. FIG. 4B(ii) is a schematic frontal view drawing of FIG. 4B(i) when viewed
in the direction X. FIG. 4B(iii) is a schematic side view drawing of FIG. 4B(i) when
viewed in the direction Y.
[0073] When the non-conductive lead 430 is prior to breaking/disrupting the contact or path
between the biased socket terminal 422 and the power terminal 424, the first fastening
element 462 of the first conductive receptacle 432 remains substantially mechanically
biased together. The arrangement is substantially identical for the second fastening
element (not shown) in the second conductive receptacle (not shown with numeral).
[0074] FIG. 4C(i) is a schematic perspective view drawing of the exemplary embodiment of
FIGS. 4A(i) to 4(A)(iii), upon insertion of the first protruding lead 426 of the socket
into the first conductive receptacle 432 and upon insertion of the second protruding
lead 428 of the socket into the second conductive receptacle. FIG. 4C(ii) is a schematic
frontal view drawing of FIG. 4C(i) when viewed in the direction X. FIG. 4C(iii) is
a schematic side view drawing of FIG. 4C(i) when viewed in the direction Y.
[0075] Referring to FIG. 4C(ii), the non-conductive lead 430 is disposed between the biased
socket terminal 422 and the power terminal 424 such that the non-conductive lead 430
provides electrical insulation between the biased socket terminal 422 and the power
terminal 424. That is, the non-conductive lead 430 functions to break/disrupt the
contact or path between the biased socket terminal 422 and the power terminal 424.
[0076] Referring to FIG. 4C(iii), the first protruding lead 426 of the socket is inserted
into the first conductive receptacle 432. The first fastening element 462 of the first
conductive receptacle 432 receives the first protruding lead 426. The first fastening
element 462 functions in a clip-like or clamp-like manner to hold onto the first protruding
lead 426. Electrical connection is provided between the biased socket terminal 422
and the first conductive lead 450 through the first protruding lead 426 and the first
fastening element 462.
[0077] The arrangement for the second conductive receptacle is substantially identical to
that of the first conductive receptacle 432. The second protruding lead 428 of the
socket is inserted into the second conductive receptacle (not shown). The second fastening
element (not shown) of the second conductive receptacle receives the second protruding
lead 428. The second fastening element functions in a clip-like or clamp-like manner
to hold onto the second protruding lead 428. Electrical connection is provided between
the power terminal 424 and the second conductive lead 452 through the second protruding
lead 428 and the second fastening element.
[0078] The first conductive element 432 and the second conductive element (not shown) are
arranged to provide an alternative electric path between the biased socket terminal
422 and the power terminal 424 that incorporates and passes through a switching circuit
(not shown) for controlling the energization of a relay coil of a relay module which
is coupled to the socket.
[0079] It will be appreciated that a first conductive element and a second conductive element
are not limited to be in the form of a receptacle and are not limited to be disposed
at an outer periphery of a non-conductive lead.
[0080] FIG. 5 is a schematic block diagram for illustrating an actuator switch in an exemplary
embodiment. In the exemplary embodiment, the actuator switch is implemented using
a field-effect transistor (FET). In the exemplary embodiment, one or more wireless
signals 502 transmitted by an external device (for example 352 in FIG. 3) is received
by a wireless control module (for example 142 in FIG. 1, 242 in FIG. 2 and 342 in
FIG. 3) in a control module (for example 104 in FIG. 1, 204 in FIG.2 and 304 in FIG.
3). The one or more wireless signals 502 is converted into a digital output using
an analog-to-digital converter 504 in the control module. The digital output is then
input to an amplifier 506, for example a voltage follower, that may transmit a logic
high signal or a logic low signal at an output gate of the amplifier 506. The amplifier
506 Vcc may be provided from a power source from a socket (see for example a power
source 206 connected via a socket terminal 220 to a third conductive element 236 in
FIG. 2). The output gate of the amplifier 506 is in turn connected to a field-effect
transistor (FET) 508, for example a metal-oxide-semiconductor field-effect transistor
(MOSFET). As an example, when a logic high signal is transmitted to the field-effect
transistor 508, the field-effect transistor 508 switches on. Electric current is allowed
to flow through a power terminal (for example 124 in FIG. 1, 224 in FIG. 2 and 324
in FIG. 3), to the second conductive element (for example 134 in FIG. 1, 234 in FIG
2 and 334 in FIG.3), to the first conductive element (for example 132 in FIG. 1, 232
in FIG. 2 and 332 in FIG. 3) and to the biased socket terminal (for example 122 in
FIG .1, 222 in FIG. 2 and 322 in FIG. 3) and thereby, causing a relay coil of a relay
module (for example 350 in FIG. 3) to be energized or switch to an energized state.
In the example, when a logic low signal is transmitted to the field-effect transistor
508, the field-effect transistor 508 switches off or remains in an "off" state. Electric
current is prevented from flowing between the first conductive element (for example
132 in FIG. 1, 232 in FIG. 2 and 332 in FIG. 3) and the second conductive element
(for example 134 in FIG. 1, 234 in FIG 2 and 334 in FIG.3) and thereby, causing the
relay coil of the relay module (for example 350 in FIG. 3) to remain in, or switch
to, a de-energized state.
[0081] FIGs. 6A and 6B are schematic drawings for illustrating an interior (i.e. cross-sectional
view) of a relay module.
[0082] FIG. 6A illustrates a relay module 600 in a first state. The relay module 600 comprises
an energisable coil element (i.e. relay coil) such as an electromagnetic coil 602
that can affect a switch assembly. The electromagnetic coil 602 may be electrically
powered or energized via leads e.g. 604 (for example 352, 354 in FIG. 3). The switch
assembly of the relay module 600 comprises an armature 606 and a movable contact arm
or contact 608 that is coupled to an end of the armature 606. The switch assembly
is capable of sending a trigger signal via switching between leads e.g. 610. A Normally-Closed
(NC) or "closed" contact 612 is provided on one of the leads e.g. 610 while a Normally-Open
(NO) or "open" contact 614 is provided on another one of the leads e.g. 610. The movable
contact 608 can switch between the contact 612, 614 positions. Further, the relay
module 600 comprises a biasing means such as a spring 616 to bias or retain the movable
contact 608 in e.g. the normally closed contact 612 position.
[0083] When no power is supplied to the electromagnetic coil 602 (for example when an actuator
switch 140 in FIG. 1, 240 in FIG. 2 and 340 in FIG. 3 of a control module is in an
open state), the electromagnetic coil 602 and the relay module 600 are not energized.
Without energisation of the electromagnetic coil 602, the armature 606 is not attracted
by magnetic force towards the electromagnetic coil 602. The movable contact 608, which
is coupled at an end of the armature 606, remains biased in a first position. In the
example, the first position is maintained by the spring 616 which retains/biases the
armature 606 and movable contact 608, against a "closed" contact 612 of the relay
module 600. In the example, the armature 606 and the movable contact 608 are collectively
referred to as a switch assembly.
[0084] In an example, a settings command to effect energisation of the relay module 600
may be sent from an external device instructed by a programmable logic controller
(such as 352 in FIG. 3) and sent via a wireless signal (such as a near field communication
(NFC) signal) to a wireless communication module of a control module (for example
104 in FIG. 1, 204 in FIG. 2 and 304 in FIG. 3).
[0085] In the example, the relay module 600 is configured to remain in an initial de-energized
state or to switch to a de-energized state if the actuator switch (for example 140
in FIG. 1, 240 in FIG. 2 and 340 in FIG. 3) of a control module is in an open state.
The relay module 600 is further configured to switch to an energized state if a unique
identification tag or unique address of the control module (for example 104 in FIG.
1, 204 in FIG. 2 and 304 in FIG. 3) which is capable of receiving instructions/commands
from the external device (for example 352 in FIG. 3) is selected using the external
device. When the control module (for example 104 in FIG. 1, 204 in FIG. 2 and 304
in FIG. 3) receives a wireless signal from the external device, the actuator switch
of the control module switches to a closed state and the relay module 600 switches
to an energized state.
[0086] FIG. 6B shows a second state of the relay module 600. When power is supplied to the
electromagnetic coil 602, the electromagnetic coil 602 and the relay module 600 are
energized. With sufficient power, the energized electromagnetic coil 602 generates
a sufficient magnetic force to overcome the biasing force (generated by the spring
616) exerted on the armature 606. The magnetic force thus attracts armature 606 towards
the electromagnetic coil 602. The movable contact 608 is moved to a second position,
where it is switched and contacts an "open" (normally open) contact 614 of the relay
module 600.
[0087] FIG. 7 is a schematic flow chart 700 for illustrating a method for controlling energization
of a relay module in an exemplary embodiment. At step 702, a control module for coupling
to a socket which comprises a socket terminal for energizing the relay module is provided.
The socket terminal is capable of electrical connection with a power terminal of the
socket. At step 704, a non-conductive lead of the control module is disposed between
the socket terminal and the power terminal of the socket. At step 706, a first conductive
element of the control module is electrically connected to the socket terminal of
the socket wherein the first conductive element is disposed at a base of the control
module. At step 708, a second conductive element of the control module is electrically
connected to the power terminal of the socket wherein the second conductive element
is disposed at the base of the control module. At step 710, an actuator switch of
the control module is provided to couple to the first conductive element and the second
conductive element, the first conductive element and the second conductive element
providing an electrical path between the socket terminal and the power terminal of
the socket via the actuator switch. At step 712, a wireless control module of the
control module is provided to couple to the actuator switch, wherein the wireless
control module comprises a wireless communication module to perform wireless communication
with an external device. At step 714, the actuator switch is controlled using the
wireless control module.
[0088] In an exemplary embodiment, a non-connected state and a connected state between the
first and second conductive elements is respectively provided based on the actuator
switch.
[0089] The control module, for example the non-conductive lead of the control module, may
be configured to be inserted mechanically into a receptacle of the socket to provide
an electrical path via the actuator switch between the socket terminal and the power
terminal of the socket. The energization of the relay module may be controlled based
on the actuator switch. For example, when the actuator switch is in an open state,
the relay module remains de-energized or switches to a de-energized state. When the
actuator switch is in a closed state, the relay module remains energized or switches
to an energized state.
[0090] In the exemplary embodiment, a third conductive element is provided in the control
module for coupling to another socket terminal of the socket for powering the control
module.
[0091] In the exemplary embodiment, the first conductive element is provided at a periphery
of the non-conductive lead for electrical connection to the socket terminal. The second
conductive element is provided at the periphery of the non-conductive lead for electrical
connection to the power terminal of the socket.
[0092] In another exemplary embodiment, the first conductive element comprising a first
conductive receptacle arranged to receive the socket terminal of the socket is provided.
The second conductive element comprising a second conductive receptacle arranged to
receive the power terminal of the socket is provided.
[0093] An exemplary wireless communication device e.g. as an external device communicating
wirelessly with a control module is briefly disclosed herein. One or more exemplary
embodiments may be embodied with one or more communication devices e.g. 800, such
as is schematically illustrated in FIG. 8.
[0094] The communication device 800 comprises a processor module 802, an input module such
as a touchscreen interface or a keypad 804 and an output module such as a display
806 on a touchscreen.
[0095] The processor module 802 is coupled to a first communication unit 808 for communication
with a cellular network 810. The first communication unit 808 can include, but is
not limited to, a subscriber identity module (SIM) card loading bay. The cellular
network 810 can, for example, be a 3G or 4G network.
[0096] The processor module 802 is further coupled to a second communication unit 812 for
connection to a network 814. For example, the second communication unit 812 can enable
access to e.g. the Internet or other network systems such as Local Area Network (LAN)
or Wide Area Network (WAN) or a personal network. The network 814 can comprise a server,
a router, a network personal computer, a peer device or other common network node,
a wireless telephone or wireless personal digital assistant. Networking environments
may be found in offices, enterprise-wide computer networks and home computer systems
etc. The second communication unit 812 can include, but is not limited to, a wireless
network card or an eternet network cable port. The second communication unit 812 can
also be a modem/router unit and may be any type of modem/router such as a cable-type
modem or a satellite-type modem.
[0097] It will be appreciated that network connections shown are exemplary and other ways
of establishing a communications link between computers can be used. The existence
of any of various protocols, such as TCP/IP, Frame Relay, Ethernet, FTP, HTTP and
the like, is presumed, and the communication device 800 can be operated in a client-server
configuration to permit a user to retrieve web pages from a web-based server. Furthermore,
any of various web browsers can be used to display and manipulate data on web pages.
[0098] The processor module 802 in the example includes a processor 816, a Random Access
Memory (RAM) 818 and a Read Only Memory (ROM) 820. The ROM 820 can be a system memory
storing basic input/ output system (BIOS) information. The RAM 818 can store one or
more program modules such as operating systems, application programs and program data.
[0099] The processor module 802 also includes a number of Input/Output (I/O) interfaces,
for example I/O interface 822 to the display 806, and I/O interface 824 to the keypad
804.
[0100] The components of the processor module 802 typically communicate and interface/couple
connectedly via an interconnected bus 826 and in a manner known to the person skilled
in the relevant art. The bus 826 can be any of several types of bus structures including
a memory bus or memory controller, a peripheral bus, and a local bus using any of
a variety of bus architectures.
[0101] It will be appreciated that other devices can also be connected to the system bus
826. For example, a universal serial bus (USB) interface can be used for coupling
an accessory of the communication device, such as a card reader, to the system bus
826.
[0102] The application program is typically supplied to the user of the communication device
800 encoded on a data storage medium such as a flash memory module or memory card/stick
and read utilising a corresponding memory reader-writer of a data storage device 828.
The data storage medium is not limited to being portable and can include instances
of being embedded in the communication device 800.
[0103] The application program is read and controlled in its execution by the processor
816. Intermediate storage of program data may be accomplished using RAM 818. The method(s)
of the exemplary embodiments can be implemented with the assistance of computer readable
instructions, computer executable components, or software modules. One or more software
modules may alternatively be used. These can include an executable program, a data
link library, a configuration file, a database, a graphical image, a binary data file,
a text data file, an object file, a source code file, or the like. When one or more
processor modules execute one or more of the software modules, the software modules
interact to cause one or more processor modules to perform according to the teachings
herein.
[0104] The operation of the communication device 800 can be controlled by a variety of different
program modules. Examples of program modules are routines, programs, objects, components,
data structures, libraries, etc. that perform particular tasks or implement particular
abstract data types.
[0105] The exemplary embodiments may also be practiced with other computer system configurations,
including handheld devices, multiprocessor systems/servers, microprocessor-based or
programmable consumer electronics, network PCs, minicomputers, mainframe computers,
personal digital assistants, mobile telephones and the like. Furthermore, the exemplary
embodiments may also be practiced in distributed computing environments where tasks
are performed by remote processing devices that are linked through a wireless or wired
communications network. In a distributed computing environment, program modules may
be located in both local and remote memory storage devices.
[0106] The described exemplary embodiments may provide an insertable control module for
use with sockets to introduce a module for switching and controlling energization
of a relay module based on one or more wireless signals.
[0107] The inventors recognize that, presently, there does not exist an individual/separate
device or module which is capable of controlling the energization of a relay coil
of a relay module via wireless communication wherein the individual/separate device
or module may be externally detachably attached or disposed with respect to the relay
module.
[0108] In a conventional system, a protection module is typically disposed in the at least
one receptacle of the socket. The described exemplary embodiments may provide a way
for a programmable logic controller to control energization of a relay module using
wireless communication with the control module. Thus, the described exemplary embodiments
may eliminate usage of a protection module since the programmable logic controller
is not wired to the socket. Further, the described exemplary embodiment may eliminate
the multiple wiring typically used from one or more programmable logic controllers
to one or more sockets.
[0109] The above described exemplary embodiments also provides an elegant solution for converting
a system made up of typical relay modules to a system wherein the relay modules may
be controlled via wireless communication. There is no need to re-design and/or modify
the relay module or the socket. A control module as described in the various exemplary
embodiments may be coupled to a socket which comprises at least one biased socket
terminal for energizing a relay module, to control the energization of the relay module
via wireless signals received by the control module.
[0110] The above described exemplary embodiments also remove the procedure of having to
modify a relay module with components added into the relay module when a user desires
to allow the relay module to be controlled via wireless communication. This advantageously
removes the need for complicated re-wiring, re-design and/or modification of the relay
module when a user desires the energization of the relay module to be controlled wirelessly.
Lead time and costs are thus reduced when setting up a relay module system which can
advantageously be controlled wirelessly using the described exemplary embodiments.
[0111] Moreover, since a user needs to merely dispose a control module as described in the
various exemplary embodiments in a socket to control a relay module via wireless communication,
the user does not need to interpret wiring diagrams which is typically complex/complicated.
Human errors are thus reduced and time savings may be achieved.
[0112] Further, since there is no need to replace existing relay modules in order to utilize
wireless control and there is no need to modify the existing sockets, the described
exemplary embodiments may achieve significant cost savings in this regard.
[0113] The terms "coupled" or "connected" as used in this description are intended to cover
both directly connected or connected through one or more intermediate means, unless
otherwise stated.
[0114] The description herein may be, in certain portions, explicitly or implicitly described
as algorithms and/or functional operations that operate on data within a computer
memory or an electronic circuit. These algorithmic descriptions and/or functional
operations are usually used by those skilled in the information/data processing arts
for efficient description. An algorithm is generally relating to a self-consistent
sequence of steps leading to a desired result. The algorithmic steps can include physical
manipulations of physical quantities, such as electrical, magnetic or optical signals
capable of being stored, transmitted, transferred, combined, compared, and otherwise
manipulated.
[0115] Further, unless specifically stated otherwise, and would ordinarily be apparent from
the following, a person skilled in the art will appreciate that throughout the present
specification, discussions utilizing terms such as "scanning", "calculating", "determining",
"replacing", "generating", "initializing", "outputting", and the like, refer to action
and processes of an instructing processor/computer system, or similar electronic circuit/device/component,
that manipulates/processes and transforms data represented as physical quantities
within the described system into other data similarly represented as physical quantities
within the system or other information storage, transmission or display devices etc.
[0116] Additionally, when describing some embodiments, the disclosure may have disclosed
a method and/or process as a particular sequence of steps. However, unless otherwise
required, it will be appreciated the method or process should not be limited to the
particular sequence of steps disclosed. Other sequences of steps may be possible.
The particular order of the steps disclosed herein should not be construed as undue
limitations. Unless otherwise required, a method and/or process disclosed herein should
not be limited to the steps being carried out in the order written. The sequence of
steps may be varied and still remain within the scope of the disclosure.
[0117] Further, in the description herein, the word "substantially" whenever used is understood
to include, but not restricted to, "entirely" or "completely" and the like. In addition,
terms such as "comprising", "comprise", and the like whenever used, are intended to
be non-restricting descriptive language in that they broadly include elements/components
recited after such terms, in addition to other components not explicitly recited.
Further, terms such as "about", "approximately" and the like whenever used, typically
means a reasonable variation, for example a variation of +/- 5% of the disclosed value,
or a variance of 4% of the disclosed value, or a variance of 3% of the disclosed value,
a variance of 2% of the disclosed value or a variance of 1 % of the disclosed value.
[0118] Furthermore, in the description herein, certain values may be disclosed in a range.
The values showing the end points of a range are intended to illustrate a preferred
range. Whenever a range has been described, it is intended that the range covers and
teaches all possible sub-ranges as well as individual numerical values within that
range. That is, the end points of a range should not be interpreted as inflexible
limitations. For example, a description of a range of 1% to 5% is intended to have
specifically disclosed sub-ranges 1% to 2%, 1% to 3%, 1% to 4%, 2% to 3% etc., as
well as individually, values within that range such as 1%, 2%, 3%, 4% and 5%. The
intention of the above specific disclosure is applicable to any depth/breadth of a
range.
[0119] It will be appreciated that although it has been described that the control module
of exemplary embodiments can and is suitable for functioning with a socket having
a biased terminal, the exemplary embodiments are not limited as such. The control
module may function with other sockets and terminals to provide an electric path through
the actuator switch.
[0120] In the description herein, it will be appreciated that a control module is not limited
to being insertable or pluggable into a receptacle of the socket. Furthermore, in
the description herein, a control module and a socket are not limited to be detachably
coupled to each other. In some exemplary embodiments, a control module may be specifically
arranged to mate to a socket. In some other exemplary embodiments, a control module
may be integrally coupled to a socket.
[0121] Further, in the description herein, a control module is not limited to comprise a
mechanical switch as the actuator switch. As described, an electronic switch such
as, but not limited to, a field-effect transistor (FET) may be used. As another example,
a variable resistor may be used in a control module to control the energization of
a relay module.
[0122] Further, in the description herein, it will be appreciated that the described exemplary
embodiments are not limited to an open and a closed state of a switching circuit.
That is, the actuator switch of the described exemplary embodiments may be implemented
in any suitable way to provide a turning on or off of a switch function.
[0123] Further, in the description herein, it will be appreciated that it is not necessary
that a first conductive element be disposed at a base of the control module and that
a second conductive element is disposed at the base of the control module. For example,
a first conductive element and/or a second conductive element may be disposed at a
suitable location to provide an electrical path from the terminals of the socket to
the switching circuit.
[0124] It will be appreciated by a person skilled in the art that other variations and/or
modifications may be made to the specific embodiments without departing from the scope
of the present disclosure as broadly described. The present embodiments are, therefore,
to be considered in all respects to be illustrative and not restrictive.
1. A control module for controlling energization of a relay module, the control module
for coupling to a socket which comprises a socket terminal for energising the relay
module, the socket terminal being capable of electrical connection with a power terminal
of the socket, the control module comprising:
a non-conductive lead for disposing between the socket terminal and the power terminal
of the socket;
a first conductive element disposed at a base of the control module;
a second conductive element disposed at the base of the control module, the second
conductive element being spaced apart from the first conductive element;
an actuator switch disposed within the control module, the actuator switch being coupled
to the first conductive element and the second conductive element, the first conductive
element and the second conductive element being arranged to provide an electrical
path between the socket terminal and the power terminal of the socket via the actuator
switch;
a wireless control module coupled to the actuator switch, the wireless control module
comprising a wireless communication module to perform wireless communication with
an external device; and wherein
the actuator switch is controllable by the wireless control module.
2. The control module of claim 1, wherein the actuator switch is capable of providing
a non-connected state and a connected state between the first and the second conductive
elements respectively.
3. The control module of any one of the preceding claims, wherein the non-conductive
lead comprises a plastic material.
4. The control module of any one of the preceding claims, wherein the non-conductive
lead is configured to be mechanically insertable into a receptacle of the socket to
provide the electrical path via the actuator switch between the socket terminal and
the power terminal of the socket.
5. The control module of any one of the preceding claims, further comprising a third
conductive element for obtaining electrical power for the control module.
6. The control module of any one of the preceding claims, wherein the first conductive
element and the second conductive element are capable of controlling the energization
of the relay module based on the actuator switch.
7. The control module of any one of the preceding claims, wherein the first conductive
element is disposed at a periphery of the non-conductive lead for electrical connection
to the socket terminal.
8. The control module of any one of the preceding claims, wherein the second conductive
element is disposed at the periphery of the non-conductive lead for electrical connection
to the power terminal of the socket.
9. The control module of any one of claims 1 to 6, wherein the first conductive element
comprises a first conductive receptacle arranged to receive the socket terminal of
the socket.
10. The control module of any one of claims 1 to 6 and 9, wherein the second conductive
element comprises a second conductive receptacle arranged to receive the power terminal
of the socket.
11. A system for controlling a relay module, the system comprising:
a socket which comprises a socket terminal for energizing a relay module, the socket
terminal being capable of electrical connection with a power terminal of the socket;
a control module as claimed in any one of claims 1 to 10 for coupling to the socket;
and
an external device configured to perform wireless communication with the control module.
12. The system of claim 11, further comprising the external device arranged to transmit
a wireless signal to control an actuator switch disposed within the control module.
13. The system of any one of claims 11 to 12, wherein an electrical connection between
the socket terminal and a power terminal of the socket is controllable by the control
module with a mechanical insertion of the non-conductive lead into a receptacle of
the socket.
14. The system of any one of claims 11 to 13, further comprising a power source connected
to the socket for powering the control module.
15. The system of any one of claims 11 to 14, further comprising a relay module coupled
to the socket and is caused to be in an energized state based on the actuator switch
being in a closed state; and
the relay module is caused to be in a de-energized state based on the actuator switch
being in an open state.
16. The system of any one of claims 11 to 15, wherein the socket terminal is biased into
electrical connection to the power terminal.
17. A method for controlling energization of a relay module comprising the steps of:
providing a control module for coupling to a socket which comprises a socket terminal
for energizing the relay module, the socket terminal being capable of electrical connection
with a power terminal of the socket;
disposing a non-conductive lead of the control module between the socket terminal
and the power terminal of the socket;
electrically connecting a first conductive element of the control module to the socket
terminal of the socket wherein the first conductive element is disposed at a base
of the control module;
electrically connecting a second conductive element of the control module to the power
terminal of the socket wherein the second conductive element is disposed at the base
of the control module;
providing an actuator switch of the control module coupled to the first conductive
element and the second conductive element, the first conductive element and the second
conductive element providing an electrical path between the socket terminal and the
power terminal of the socket via the actuator switch;
providing a wireless control module of the control module coupled to the actuator
switch, wherein the wireless control module comprises a wireless communication module
to perform wireless communication with an external device; and
controlling the actuator switch using the wireless control module.
18. The method of claim 17, further comprising providing a non-connected state and a connected
state between the first and second conductive elements respectively based on the actuator
switch.
19. The method of any one of claims 17 to 18, further comprising inserting the non-conductive
lead mechanically into a receptacle of the socket and providing the electrical path
via the actuator switch between the socket terminal and the power terminal of the
socket.
20. The method of any one of claims 17 to 19, further comprising controlling the energization
state of the relay module based on the actuator switch.
21. The method of any one of claims 17 to 20, further comprising providing a third conductive
element for coupling to another socket terminal of the socket for powering the control
module.
22. The method of any one of claims 17 to 21, further comprising providing the first conductive
element at a periphery of the non-conductive lead for electrical connection to the
socket terminal.
23. The method of any one of claims 17 to 22, further comprising providing the second
conductive element at the periphery of the non-conductive lead for electrical connection
to the power terminal of the socket.
24. The method of any one of claims 17 to 21, further comprising providing the first conductive
element comprising a first conductive receptacle arranged to receive the socket terminal
of the socket.
25. The method of any one of claims 17 to 21 and 24, further comprising providing the
second conductive element comprising a second conductive receptacle arranged to receive
the power terminal of the socket.