TECHNICAL FIELD
[0001] The present invention relates to a refrigeration system.
BACKGROUND ART
[0002] A refrigeration system equipped with a four-stage compressor, in which a first compression
component, a second compression component, a third compression component, and a fourth
compression component connected in series to each other are housed inside a hermetic
container, and an outdoor heat exchanger, comprising a first heat exchanger, a second
heat exchanger, a third heat exchanger, and a fourth heat exchanger, is known (see
patent document 1 (
JP-ANo. 2013-210159)).
SUMMARY OF INVENTION
<Technical Problem>
[0003] In a case where this type of refrigeration system performs a defrost operation, it
is necessary to connect the heat exchangers in series to each other in the refrigerant
circuit. For example, in the refrigeration system of patent document 1, it is necessary
to connect the first heat exchanger, the second heat exchanger, the third heat exchanger,
and the fourth heat exchanger in series to each other. In this case, refrigerant is
compressed in the first compression component, then travels through the first heat
exchanger, and is sucked into the second compression component. The refrigerant that
has been sucked into the second compression component is compressed in the second
compression component, then travels through the second heat exchanger, and is sucked
into the third compression component. The refrigerant that has been sucked into the
third compression component is compressed in the third compression component, then
travels through the third heat exchanger, and is sucked into the fourth compression
component. The refrigerant that has been sucked into the fourth compression component
is compressed in the fourth compression component and then travels through the fourth
heat exchanger.
[0004] As described above, refrigerant at a high pressure and a high temperature is supplied
to the fourth heat exchanger, while refrigerant at a lower pressure and a lower temperature
than the refrigerant supplied to the fourth heat exchanger is supplied to the first
heat exchanger. Consequently, it is difficult more for the temperature of the first
heat exchanger to rise than the temperature of the fourth heat exchanger. As a result,
the defrost operation becomes drawn out.
[0005] It is a problem of the present invention to provide a refrigeration system that suppresses
a prolongation of the defrost operation.
<Solution to Problem>
[0006] A refrigeration system pertaining to a first aspect of the invention comprises a
compression mechanism, a high-stage-corresponding heat exchanger, a low-stage-corresponding
heat exchanger, a bypass valve, and a control component. The compression mechanism
is configured as a result of one high-stage compression component, one or more intermediate-stage
compression components, and one low-stage compression component being connected to
each other in series. During a first cycle the high-stage-corresponding heat exchanger
functions as a gas cooler that cools refrigerant that has been discharged from the
high-stage compression component, and during a second cycle the high-stage-corresponding
heat exchanger functions as an evaporator. The flow of the refrigerant in the second
cycle is the opposite of the flow of the refrigerant in the first cycle. During the
first cycle the low-stage-corresponding heat exchanger functions as an intercooler
that cools refrigerant that has been discharged from the low-stage compression component,
and during the second cycle the low-stage-corresponding heat exchanger functions as
an evaporator. The bypass valve opens and closes a bypass flow path that bypasses
the refrigerant that has been discharged from the high-stage compression component,
from a first flow path through which the refrigerant that has been discharged from
the high-stage compression component flows to a second flow path through which refrigerant
that becomes sucked into the low-stage compression component flows. The control component
controls the bypass valve to open the bypass flow path during a defrost operation
that the control component performs by switching the second cycle to the first cycle.
[0007] In the refrigeration system pertaining to the first aspect of the invention, during
the defrost operation the control component controls the bypass valve to open the
bypass flow path. Namely, the control component bypasses, from the first flow path
to the second flow path, the refrigerant that has been discharged from the high-stage
compression component. Then, the temperature of the refrigerant flowing through the
second flow path rises, so the low-stage-corresponding heat exchanger can be warmed
in a shorter amount of time. As a result, a prolongation of the defrost operation
can be suppressed.
[0008] In a refrigeration system pertaining to a second aspect of the invention, at an initial
stage of the defrost operation the control component causes the bypass valve to maintain
a state in which the bypass flow path is closed, and after the initial stage the control
component causes the bypass valve to open the bypass flow path.
[0009] In the refrigeration system pertaining to the second aspect of the invention, at
the initial stage of the defrost operation the control component causes the bypass
valve to maintain a state in which the bypass flow path is closed. Thus, the refrigerant
that has been discharged from the high-stage compression component is supplied to
the high-stage-corresponding heat exchanger without being bypassed to the bypass flow
path. Consequently, the high-stage-corresponding heat exchanger can be intensively
warmed. Thereafter, the control component causes the bypass valve to open the bypass
flow path, so the low-stage-corresponding heat exchanger can be warmed after the high-stage-corresponding
heat exchanger.
[0010] In a refrigeration system pertaining to a third aspect of the invention, when switching
from one to the other of the first cycle and the second cycle, the control component
causes the bypass valve to temporarily open the bypass flow path in order to equalize
the pressure in a refrigerant circuit configured as a result of the compression mechanism,
the high-stage-corresponding heat exchanger, and the low-stage-corresponding heat
exchanger being connected.
[0011] In the refrigeration system pertaining to the third aspect of the invention, when
switching from one to the other of the first cycle and the second cycle, the control
component causes the bypass valve to open the bypass flow path in order to equalize
the pressure in the refrigerant circuit. Namely, the control component utilizes the
bypass valve also as a pressure equalizing valve. Because the bypass valve doubles
as a pressure equalizing valve, a separate pressure equalizing valve does not need
to be provided.
[0012] In a refrigeration system pertaining to a fourth aspect of the invention, the bypass
valve is an electromagnetic valve. The control component, by causing the bypass valve
to repeatedly open and close, temporarily bypasses the refrigerant that has been discharged
from the high-stage compression component.
[0013] In the refrigeration system pertaining to the fourth aspect of the invention, a prolongation
of the defrost operation can be suppressed with the simple configuration of providing
the electromagnetic valve in the flow path interconnecting the first flow path and
the second flow path.
[0014] In a refrigeration system pertaining to a fifth aspect of the invention, the bypass
valve is an electric valve. The control component, by adjusting the valve opening
degree of the bypass valve, temporarily bypasses the refrigerant that has been discharged
from the high-stage compression component.
[0015] In the refrigeration system pertaining to the fifth aspect of the invention, a prolongation
of the defrost operation can be suppressed with the simple configuration of providing
the electric valve in the flow path interconnecting the first flow path and the second
flow path. Furthermore, the refrigerant that has been discharged from the high-stage
compression component is bypassed at the adjusted opening degree, so the quantity
of the refrigerant that becomes bypassed can be stabilized.
<Advantageous Effects of Invention>
[0016] In the refrigeration system pertaining to the first aspect of the invention, a prolongation
of the defrost operation can be suppressed.
[0017] In the refrigeration system pertaining to the second aspect of the invention, the
low-stage-corresponding heat exchanger can be warmed after the high-stage-corresponding
heat exchanger has been intensively warmed.
[0018] In the refrigeration system pertaining to the third aspect of the invention, a separate
pressure equalizing valve does not need to be provided.
[0019] In the refrigeration system pertaining to the fourth aspect of the invention, a prolongation
of the defrost operation can be suppressed with the simple configuration of providing
the electromagnetic valve in the flow path interconnecting the first flow path and
the second flow path.
[0020] In the refrigeration system pertaining to the fifth aspect of the invention, a prolongation
of the defrost operation can be suppressed with the simple configuration of providing
the electric valve in the flow path interconnecting the first flow path and the second
flow path.
BRIEF DESCRIPTION OF DRAWINGS
[0021]
FIG. 1 is a general configuration diagram of an air conditioning system during a heating
operation.
FIG. 2 is a general configuration diagram of the air conditioning system during a
defrost operation.
FIG. 3 is a drawing describing functional blocks of the air conditioning system.
FIG. 4 is a drawing showing an example of a flowchart of processes relating to the
defrost operation.
FIG. 5 is a pressure-enthalpy diagram of a refrigeration cycle during the heating
operation.
FIG. 6 is a pressure-enthalpy diagram of a refrigeration cycle during the defrost
operation.
FIG. 7 is a drawing showing another example of a flowchart of processes relating to
the defrost operation.
DESCRIPTION OF EMBODIMENT
[0022] An embodiment of the invention will be described below. It will be noted that the
following embodiment is merely a specific example and is not intended to limit the
invention pertaining to the claims.
(1) Configuration of Air Conditioning System
[0023] FIG. 1 and FIG. 2 are general configuration diagrams of an air conditioning system
10 serving as an example of a refrigeration system pertaining to the embodiment of
the invention. The air conditioning system 10 uses supercritical carbon dioxide refrigerant
to perform a four-stage compression refrigeration cycle. The air conditioning system
10 includes an outdoor unit 11, which is a heat source unit, and plural indoor units
12, which are utilization units. The outdoor unit 11 and the plural indoor units 12
are connected to each other by communicating refrigerant pipes 13 and 14.
[0024] The air conditioning system 10 has a refrigerant circuit that switches between a
first cycle and a second cycle. The flow of the refrigerant in the second cycle is
the opposite of the flow of the refrigerant in the first cycle. In the present embodiment,
the first cycle is a cooling operation cycle or a defrost operation cycle and the
second cycle is a heating operation cycle.
[0025] FIG. 1 shows the flow of the refrigerant circulating through the refrigerant circuit
during the heating operation. FIG. 2 shows the flow of the refrigerant circulating
through the refrigerant circuit during the defrost operation. In FIG. 1 and FIG. 2,
arrows shown along refrigerant pipes of the refrigerant circuit indicate the flow
of the refrigerant. Furthermore, in FIG. 1 and FIG. 2, SENPL represents a later-described
suction pressure sensor 26 and SENPH represents a later-described discharge pressure
sensor 27 (see FIG. 3).
[0026] The refrigerant circuit of the air conditioning system 10 mainly comprises a four-stage
compressor 20 serving as a compression mechanism, a composite valve 25, an outdoor
heat exchanger 40, first and second outdoor electric valves 51 and 52, a bridge circuit
55, an economizer heat exchanger 61, an internal heat exchanger 62, an expansion mechanism
70, a receiver 80, a subcooling heat exchanger 90, indoor heat exchangers 12a, indoor
electric valves 12b, and refrigerant pipe groups that interconnect devices and valves.
Furthermore, although details will be described later, the outdoor heat exchanger
40 comprises a first heat exchanger 41 serving as a low-stage-corresponding heat exchanger,
a second heat exchanger 42, a third heat exchanger 43, and a fourth heat exchanger
44 serving as a high-stage-corresponding heat exchanger.
[0027] The constituent elements of the refrigerant circuit will be described in detail below.
(1) Four-stage Compressor
[0028] The four-stage compressor 20 is a hermetic compressor in which a first compression
component 21 serving as a low-stage compression component, a second compression component
22 and a third compression component 23 serving as intermediate-stage compression
components, a fourth compression component 24 serving as a high-stage compression
component, and a compressor drive motor (not shown in the drawings) are housed inside
a hermetic container. The compressor drive motor drives the four compression components
21 to 24 via a drive shaft. Namely, the four-stage compressor 20 has a single-shaft
four-stage compression structure where the four compression components 21 to 24 are
coupled to a single drive shaft. In the four-stage compressor 20, the first compression
component 21, the second compression component 22, the third compression component
23, and the fourth compression component 24 are pipe-connected in series in this order.
[0029] The first compression component 21 sucks in the refrigerant from a first suction
pipe 21a and discharges the refrigerant to a first discharge pipe 21b. Provided in
the first suction pipe 21a is a suction pressure sensor (SENPL) 26 for detecting the
suction pressure of the refrigerant flowing therein. The second compression component
22 sucks in the refrigerant from a second suction pipe 22a and discharges the refrigerant
to a second discharge pipe 22b. The third compression component 23 sucks in the refrigerant
from a third suction pipe 23a and discharges the refrigerant to a third discharge
pipe 23b. The fourth compression component 24 sucks in the refrigerant from a fourth
suction pipe 24a and discharges the refrigerant to a fourth discharge pipe 24b. Provided
in the fourth discharge pipe 24b is a discharge pressure sensor (SENPH) 27 for detecting
the discharge pressure of the refrigerant flowing therein.
[0030] The first compression component 21 is the lowermost-stage compression component and
compresses refrigerant with the lowest pressure flowing through the refrigerant circuit.
The second compression component 22 sucks in and compresses the refrigerant that has
been compressed by the first compression component 21. The third compression component
23 sucks in and compresses the refrigerant that has been compressed by the second
compression component 22. The fourth compression component 24 is the uppermost-stage
compression component and sucks in and compresses the refrigerant that has been compressed
by the third compression component 23. The refrigerant that has been compressed by
the fourth compression component 24 and discharged to the fourth discharge pipe 24b
is refrigerant with the highest pressure flowing through the refrigerant circuit.
[0031] It will be noted that in the present embodiment the compression components 21 to
24 are rotary-type or scroll-type positive-displacement compression components. Furthermore,
the compressor drive motor is inverter-controlled by a later-described control component
15 (see FIG. 3).
[0032] An oil separator is provided in each of the first discharge pipe 21b, the second
discharge pipe 22b, the third discharge pipe 23b, and the fourth discharge pipe 24b.
The oil separators are small containers that separate lubricating oil included in
the refrigerant circulating through the refrigerant circuit. Although illustration
is omitted in FIG. 1 and FIG. 2, oil return tubes including capillary tubes extend
from the lower portions of the oil separators toward the suction pipes 21a to 24a
and return to the four-stage compressor 20 the oil separated from the refrigerant.
[0033] Furthermore, a check valve that stops the refrigerant from flowing toward a first
switching mechanism 31 is provided in the second suction pipe 22a, a check valve that
stops the refrigerant from flowing toward a second switching mechanism 32 is provided
in the third suction pipe 23a, and a check valve that stops the refrigerant from flowing
toward a third switching mechanism 33 is provided in the fourth suction pipe 24a.
(1-2) Composite Valve
[0034] The composite valve 25 switches the direction of the flow of the refrigerant in the
refrigerant circuit to switch between the first cycle and the second cycle. The composite
valve 25 is configured by the first switching mechanism 31, the second switching mechanism
32, the third switching mechanism 33, and a fourth switching mechanism 34. The first
switching mechanism 31, the second switching mechanism 32, the third switching mechanism
33, and the fourth switching mechanism 34 are each four-port switching valves.
[0035] The four ports of the first switching mechanism 31 are connected to the first discharge
pipe 21b, the second suction pipe 22a, a high-temperature-side pipe 41h of the first
heat exchanger 41, and a branch pipe 19a of a low-pressure refrigerant pipe 19. The
low-pressure refrigerant pipe 19 is a refrigerant pipe in which low-pressure gas refrigerant
inside the outdoor unit 11 flows, and the low-pressure refrigerant pipe 19 sends the
refrigerant via the internal heat exchanger 62 to the first suction pipe 21a. The
branch pipe 19a is a pipe that interconnects the first switching mechanism 31 and
the low-pressure refrigerant pipe 19.
[0036] The four ports of the second switching mechanism 32 are connected to the second discharge
pipe 22b, the third suction pipe 23a, a high-temperature-side pipe 42h of the second
heat exchanger 42, and a series-connection-use first pipe 41b. The series-connection-use
first pipe 41b is a pipe that interconnects the second switching mechanism 32 and
a low-temperature-side pipe 41i of the first heat exchanger 41.
[0037] The four ports of the third switching mechanism 33 are connected to the third discharge
pipe 23b, the fourth suction pipe 24a, a high-temperature-side pipe 43h of the third
heat exchanger 43, and a series-connection-use second pipe 42b. The series-connection-use
second pipe 42b is a pipe that interconnects the third switching mechanism 33 and
a low-temperature-side pipe 42i of the second heat exchanger 42.
[0038] The four ports of the fourth switching mechanism 34 are connected to the fourth discharge
pipe 24b, the communicating refrigerant pipe 14, a high-temperature-side pipe 44h
of the fourth heat exchanger 44, and the low-pressure refrigerant pipe 19.
[0039] During the first cycle operation (the cooling operation or the defrost operation),
the switching mechanisms 31 to 34 cause the heat exchangers 41 to 44 to function as
coolers of the refrigerant that has been compressed by the four-stage compressor 20
and cause the indoor heat exchangers 12a to function as evaporators (heaters) of the
refrigerant that has expanded as a result of traveling through the expansion mechanism
70 and the indoor electric valves 12b. Furthermore, during the second cycle operation
(the heating operation), the switching mechanisms 31 to 34 cause the indoor heat exchangers
12a to function as coolers (radiators) of the refrigerant that has been compressed
by the four-stage compressor 20 and cause the outdoor heat exchanger 40 to function
as an evaporator of the refrigerant that has expanded as a result of traveling through
the expansion mechanism 70 and the outdoor electric valves 51 and 52.
[0040] Namely, focusing on just the four-stage compressor 20, the outdoor heat exchanger
40, the expansion mechanism 70, and the indoor heat exchangers 12a as constituent
elements of the refrigerant circuit, the switching mechanisms 31 to 34 fulfill the
role of switching between the first cycle, in which the refrigerant is made to circulate
in the order of the four-stage compressor 20, the outdoor heat exchanger 40, the expansion
mechanism 70, and the indoor heat exchangers 12a, and the second cycle, in which the
refrigerant is made to circulate in the order of the four-stage compressor 20, the
indoor heat exchangers 12a, the expansion mechanism 70, and the outdoor heat exchanger
40.
(1-3) Outdoor Heat Exchanger
[0041] The outdoor heat exchanger 40, as mentioned above, comprises the first heat exchanger
41, the second heat exchanger 42, the third heat exchanger 43, and the fourth heat
exchanger 44. During the cooling operation or during the defrost operation, the first
to third heat exchangers 41 to 43 function as intercoolers that cool the refrigerant
in the middle of compression (intermediate-pressure refrigerant), and the fourth heat
exchanger 44 functions as a gas cooler that cools the refrigerant with the highest
pressure. The fourth heat exchanger 44 has a larger capacity than the first to third
heat exchangers 41 to 43. Furthermore, during the heating operation, all the first
to fourth heat exchangers 41 to 44 function as evaporators (heaters) of the low-pressure
refrigerant.
[0042] Furthermore, a first intercooler pipe 41a, a second intercooler pipe 42a, and a third
intercooler pipe 43a that are branch pipes extend from the low-temperature-side pipes
41i, 42i, and 43i of the first heat exchanger 41, the second heat exchanger 42, and
the third heat exchanger 43 toward the second suction pipe 22a, the third suction
pipe 23a, and the fourth suction pipe 24a. As shown in FIG. 1 and FIG. 2, a check
valve is provided in each of the first intercooler pipe 41a, the second intercooler
pipe 42a, and the third intercooler pipe 43a.
[0043] Provided in the low-temperature-side pipe 44i of the fourth heat exchanger 44 is
a first temperature sensor 44t for detecting the temperature of the refrigerant traveling
therethrough. Provided in the low-temperature-side pipe 41i of the first heat exchanger
41 is a second temperature sensor 41t for detecting the temperature of the refrigerant
traveling therethrough. Moreover, provided in the outdoor heat exchanger 40 is an
outside air temperature sensor 46 that detects the outside air temperature.
(1-4) First and Second Outdoor Electric Valves
[0044] The first and second outdoor electric valves 51 and 52 are disposed between the outdoor
heat exchanger 40 and the bridge circuit 55. Specifically, the first outdoor electric
valve 51 is disposed between the fourth heat exchanger 44 and the bridge circuit 55,
and the second outdoor electric valve 52 is disposed between the third heat exchanger
43 and the bridge circuit 55. During the heating operation, the refrigerant flowing
from the bridge circuit 55 to the outdoor heat exchanger 40 is divided into two flows.
One expands in the first outdoor electric valve 51 and flows into the fourth heat
exchanger 44. The other expands in the second outdoor electric valve 52 and flows
into the third heat exchanger 43.
[0045] During the cooling operation or during the defrost operation, the second outdoor
electric valve 52 is closed and the first outdoor electric valve 51 is switched to
a totally open state. During the heating operation, the first and second outdoor electric
valves 51 and 52 also fulfill a role as expansion mechanisms and have their opening
degrees adjusted in such a way that the quantities of the refrigerant flowing into
the fourth heat exchanger 44 and the third heat exchanger 43 become proper, that is,
do not flow disproportionately.
[0046] It will be noted that the aforementioned third intercooler pipe 43a branches from
between the third heat exchanger 43 and the second outdoor electric valve 52.
(1-5) Bridge Circuit
[0047] The bridge circuit 55 is provided between the outdoor heat exchanger 40 and the indoor
heat exchangers 12a. The bridge circuit 55 is connected via the economizer heat exchanger
61, the internal heat exchanger 62, and the expansion mechanism 70 to an inlet pipe
81 of the receiver 80 and is also connected via the subcooling heat exchanger 90 to
an outlet pipe 82 of the receiver 80.
[0048] The bridge circuit 55 has four check valves 55a, 55b, 55c, and 55d. An inlet check
valve 55a is a check valve that allows the refrigerant to flow only from the outdoor
heat exchanger 40 toward the inlet pipe 81 of the receiver 80. An inlet check valve
55b is a check valve that allows the refrigerant to flow only from the indoor heat
exchangers 12a toward the inlet pipe 81 of the receiver 80. An outlet check valve
55c is a check valve that allows the refrigerant to flow only from the outlet pipe
82 of the receiver 80 toward the outdoor heat exchanger 40. An outlet check valve
55d is a check valve that allows the refrigerant to flow only from the outlet pipe
82 of the receiver 80 toward the indoor heat exchangers 12a. Namely, the inlet check
valves 55a and 55b fulfill the function of allowing the refrigerant to flow from one
of the outdoor heat exchanger 40 and the indoor heat exchangers 12a to the inlet pipe
81 of the receiver 80, and the outlet check valves 55c and 55d fulfill the function
of allowing the refrigerant to flow from the outlet pipe 82 of the receiver 80 to
the other of the outdoor heat exchanger 40 and the indoor heat exchangers 12a.
(1-6) Economizer Heat Exchanger
[0049] The economizer heat exchanger 61 causes heat exchange to take place between high-pressure
refrigerant heading from the bridge circuit 55 toward the expansion mechanism 70 and
the receiver 80 and intermediate-pressure refrigerant resulting from some of that
high-pressure refrigerant being diverted and expanded. A fifth outdoor electric valve
61b is disposed in a pipe (an injection pipe 61a) branching from a main refrigerant
pipe that allows the refrigerant to flow from the bridge circuit 55 to the expansion
mechanism 70. The refrigerant that has expanded as a result of traveling through this
fifth outdoor electric valve 61b and evaporated in the economizer heat exchanger 61
travels through the injection pipe 61a extending toward the second intercooler pipe
42a, flows into a section of the second intercooler pipe 42a nearer to the third suction
pipe 23a than the check valve, and cools the refrigerant that is sucked into the third
compression component 23 from the third suction pipe 23a.
(1-7) Internal Heat Exchanger
[0050] The internal heat exchanger 62 causes heat exchange to take place between high-pressure
refrigerant heading from the bridge circuit 55 toward the expansion mechanism 70 and
the receiver 80 and low-pressure gas refrigerant that travels through the expansion
mechanism 70 and so forth, evaporates in the indoor heat exchangers 12a or the outdoor
heat exchanger 40, and flows through the low-pressure refrigerant pipe 19. The internal
heat exchanger 62 is also sometimes called a liquid-to-gas heat exchanger. The high-pressure
refrigerant that has exited the bridge circuit 55 first travels through the economizer
heat exchanger 61 and next travels through the internal heat exchanger 62 and heads
toward the expansion mechanism 70 and the receiver 80.
(1-8) Expansion Mechanism
[0051] The expansion mechanism 70 reduces the pressure of/expands the high-pressure refrigerant
that has flowed in from the bridge circuit 55 so that intermediate-pressure refrigerant
in a gas-liquid two-phase state flows to the receiver 80. Namely, during the cooling
operation, the expansion mechanism 70 reduces the pressure of refrigerant that is
sent from the outdoor fourth heat exchanger 44 functioning as a gas cooler (radiator)
of high-pressure refrigerant to the indoor heat exchangers 12a functioning as evaporators
of low-pressure refrigerant. During the heating operation, the expansion mechanism
70 reduces the pressure of refrigerant that is sent from the indoor heat exchangers
12a functioning as gas coolers (radiators) of high-pressure refrigerant to the outdoor
heat exchanger 40 functioning as an evaporator of low-pressure refrigerant. The expansion
mechanism 70 is configured from an expander 71 and a sixth outdoor electric valve
72. The expander 71 fulfills the role of recovering, as effective work (energy), reduction
loss in the refrigerant pressure reduction process.
(1-9) Receiver
[0052] The receiver 80 separates, into liquid refrigerant and gas refrigerant, the intermediate-pressure
refrigerant in a gas-liquid two-phase state that has exited the expansion mechanism
70 and entered the internal space of the receiver 80 from the inlet pipe 81. The separated
gas refrigerant travels through a seventh outdoor electric valve 91 provided in a
low-pressure return pipe 91a, becomes low-pressure gas-rich refrigerant, and is sent
to the subcooling heat exchanger 90. The separated liquid refrigerant is sent by the
outlet pipe 82 to the subcooling heat exchanger 90.
(1-10) Subcooling Heat Exchanger
[0053] The subcooling heat exchanger 90 causes heat exchange to take place between the low-pressure
gas refrigerant and the intermediate-pressure liquid refrigerant that has exited from
the outlet pipe 82 of the receiver 80. During the cooling operation, some of the intermediate-pressure
liquid refrigerant that has exited from the outlet pipe 82 of the receiver 80 flows
through a branch pipe 92a branching from between the receiver 80 and the subcooling
heat exchanger 90, travels through an eighth outdoor electric valve 92, and becomes
low-pressure refrigerant in a gas-liquid two-phase state. The low-pressure refrigerant
that has been reduced in pressure in the eighth outdoor electric valve 92 during the
cooling operation merges with the low-pressure refrigerant that has been reduced in
pressure in the seventh outdoor electric valve 91, exchanges heat in the subcooling
heat exchanger 90 with the intermediate-pressure liquid refrigerant heading from the
outlet pipe 82 of the receiver 80 to the bridge circuit 55, travels in a superheated
state from the subcooling heat exchanger 90 through the low-pressure return pipe 91a,
and flows to the low-pressure refrigerant pipe 19. Meanwhile, the intermediate-pressure
liquid refrigerant heading from the outlet pipe 82 of the receiver 80 to the bridge
circuit 55 is robbed of its heat in the subcooling heat exchanger 90 and flows in
a subcooled state to the bridge circuit 55.
[0054] It will be noted that during the heating operation the eighth outdoor electric valve
92 is closed so that refrigerant does not flow in the branch pipe 92a, but the intermediate-pressure
liquid refrigerant that has exited from the outlet pipe 82 of the receiver 80 and
the low-pressure refrigerant that has been reduced in pressure in the seventh outdoor
electric valve 91 exchange heat in the subcooling heat exchanger 90.
(1-11) Indoor Heat Exchangers
[0055] The indoor heat exchangers 12a are provided in each of the plural indoor units 12,
function as evaporators of the refrigerant during the cooling operation, and function
as coolers of the refrigerant during the heating operation. Water or air is passed
through the indoor heat exchangers 12a as a cooling target or a heating target that
exchanges heat with the refrigerant flowing inside. Here, room air from indoor fans
not shown in the drawings flows in the indoor heat exchangers 12a, and conditioned
air that has been cooled or heated is supplied to the rooms.
[0056] One end of each indoor heat exchanger 12a is connected to the indoor electric valves
12b, and the other end of each indoor heat exchanger 12a is connected to the communicating
refrigerant pipe 14.
(1-12) Indoor Electric Valves
[0057] The indoor electric valves 12b are provided in each of the plural indoor units 12,
adjust the quantity of the refrigerant flowing in the indoor heat exchangers 12a,
and reduce the pressure of/expand the refrigerant. The indoor electric valves 12b
are disposed between the communicating refrigerant pipe 13 and the indoor heat exchangers
12a.
(1-13) Bypass Valve
[0058] A bypass valve 28 is provided in a flow path interconnecting a first flow path through
which the refrigerant that has been discharged from the fourth compression component
24 flows and a second flow path through which the refrigerant that becomes sucked
into the first compression component 21 flows. Namely, the bypass valve 28 is provided
between the fourth discharge pipe 24b and the first suction pipe 21a. The fourth discharge
pipe 24b and the first suction pipe 21a are connected by a bypass pipe 28a, and the
bypass valve 28 is provided in the bypass pipe 28a. The bypass valve 28 opens and
closes a bypass flow path that bypasses, from the first flow path to the second flow
path, the refrigerant that has been discharged from the fourth compression component
24. In the present embodiment, the bypass valve 28 is an electromagnetic valve.
(2) Functional Blocks of Air Conditioning System
[0059] FIG. 3 is a drawing describing functional blocks of the air conditioning system 10.
The air conditioning system 10 is equipped with a control component 15. The control
component 15 is a computer configured from a CPU, a ROM, and a RAM. The control component
15 is connected to the first temperature sensor 44t, the second temperature sensor
41t, the composite valve 25, the bypass valve 28, the expansion mechanism 70, the
outside air temperature sensor 46, the four-stage compressor 20, the suction pressure
sensor 26, and the discharge pressure sensor 27. Furthermore, the control component
15 is connected to the electric valves 12b, 51, 52, 61b, 72, 91, and 92.
[0060] The control component 15 performs rotational speed control of the compressor drive
motor of the four-stage compressor 20, switching between the heating operation cycle
and the defrost operation cycle, and adjustment of the opening degrees of the electric
valves on the basis of information such as room setting temperatures that have been
input from the outside. In particular, in the present embodiment, although details
will be described later, during the defrost operation the control component 15 controls
the bypass valve 28 to open the bypass flow path.
(3) Flowchart
[0061] FIG. 4 is a drawing showing an example of a flowchart of processes relating to the
defrost operation. The flowchart is started in a case where a condition for starting
the defrost operation is met during the heating operation. Examples of the condition
for starting the defrost operation can include a case where the outside air temperature
has become equal to or less than 0 degrees and the duration of the heating operation
has reached a preset duration since startup or the end of an immediately prior defrost
operation. In the flowchart, variable Tf represents the temperature measured by the
first temperature sensor 44t and variable Ts represents the temperature measured by
the second temperature sensor 41t. Furthermore, constant THf represents a preset first
threshold and constant THs represents a preset second threshold. The first threshold
relates to the temperature of the fourth heat exchanger 44, and more specifically
is a sufficiently high temperature for removing frost sticking to the fourth heat
exchanger 44. The second threshold relates to the temperature of the first heat exchanger
41, and more specifically is a sufficiently high temperature for removing frost sticking
to the first heat exchanger 41. The first threshold and the second threshold are decided
beforehand through a simulation and/or an experiment.
[0062] When the condition for starting the defrost operation is met, the control component
15 ends the heating operation. Namely, the control component 15 turns off the four-stage
compressor 20 (step S101). The control component 15 causes the bypass valve 28 to
temporarily open the bypass flow path in order to equalize the pressure in the refrigerant
circuit (step S102).
[0063] The control component 15 switches the composite valve 25 (step S103). More specifically,
the control component 15 switches the state of connection of the composite valve 25
from the state shown in FIG. 1 to the state shown in FIG. 2.
[0064] Thereafter, the control component 15 starts the defrost operation. Namely, the control
component 15 turns on the four-stage compressor 20 (step S104).
[0065] The control component 15 determines whether or not variable Tf is greater than constant
THf (step S105). In a case where the control component 15 has determined that variable
Tf is equal to or less than constant THf (NO in step S105), the control component
15 stands by as is. In this case, the fourth heat exchanger 44 has not been warmed
to the sufficiently high temperature for removing frost sticking to the fourth heat
exchanger 44. Consequently, the control component 15 stands by as is without causing
the bypass valve 28 to open the bypass flow path. In other words, at the initial stage
of the defrost operation, the control component 15 causes the bypass valve 28 to maintain
the state in which the bypass flow path is closed.
[0066] In a case where the control component 15 has determined that variable Tf is greater
than constant THf, namely, in a case where the control component 15 has determined
that the fourth heat exchanger 44 has sufficiently warmed (YES in step S105), the
control component 15 controls the opening and closing of the bypass valve 28 (step
S106). In this way, after the initial stage of the defrost operation, the control
component 15 causes the bypass valve 28 to open the bypass flow path. In the present
embodiment, the control component 15, by causing the bypass valve 28 to repeatedly
open and close, temporarily bypasses the refrigerant that has been discharged from
the fourth compression component 24. For example, the control component 15 causes
the bypass valve 28 to open and close in a stepwise manner. It will be noted that
the control component 15 may also cause the bypass valve 28 to open and close just
once rather than cause the bypass valve 28 to repeatedly open and close.
[0067] In the present embodiment, the control component 15 controls the bypass valve 28
on the basis of the output values from the suction pressure sensor 26 and the discharge
pressure sensor 27. More specifically, the control component 15 receives the output
values from the suction pressure sensor 26 and the discharge pressure sensor 27 and
controls the opening and closing of the bypass valve 28 in such a way that the high/low
pressure differential is equal to or greater than 2 MPa.
[0068] The control component 15 determines whether or not variable Ts is greater than constant
THs (step S107). In a case where the control component 15 has determined that variable
Ts is equal to or less than constant THs (NO in step S107), the control component
15 moves to step S106. In this case, the first heat exchanger 41 has not been warmed
to the sufficiently high temperature for removing frost sticking to the first heat
exchanger 41. Consequently, the control component 15 maintains the opening and closing
control of the bypass valve 28.
[0069] In a case where the control component 15 has determined that variable Ts is greater
than constant THs, namely, in a case where the control component 15 has determined
that the first heat exchanger 41 has sufficiently warmed (YES in step S107), the control
component 15 causes the bypass valve 28 to close and ends the defrost operation. Namely,
the control component 15 turns off the four-stage compressor 20 (step S108). The control
component 15 causes the bypass valve 28 to temporarily open the bypass flow path in
order to equalize the pressure in the refrigerant circuit (step S109).
[0070] The control component 15 switches the composite valve 25 (step S110). More specifically,
the control component 15 switches the state of connection of the composite valve 25
from the state shown in FIG. 2 to the state shown in FIG. 1.
[0071] Thereafter, the control component 15 starts the heating operation. Namely, the control
component 15 turns on the four-stage compressor 20 (step S111).
[0072] Thus, the control component 15 ends the series of processes relating to the defrost
operation.
(4) Actions of Air Conditioning System
[0073] FIG. 5 is a pressure-enthalpy diagram (p-h diagram) of the refrigeration cycle during
the heating operation. FIG. 6 is a pressure-enthalpy diagram (p-h diagram) of the
refrigeration cycle during the defrost operation. More specifically, FIG. 6 is a pressure-enthalpy
diagram at the initial stage of the defrost operation. In FIG. 5 and FIG. 6, the curve
indicated by the upwardly convex long dashed short dashed line is the saturated liquid
line and the dry saturated vapor line of the refrigerant. In FIG. 5 and FIG. 6, the
points to which letters have been assigned on the refrigeration cycle represent the
pressure and enthalpy of the refrigerant at the points represented by the same letters
in FIG. 1 and FIG. 2. For example, the refrigerant at point B in FIG. 1 is in the
pressure and enthalpy state at point B in FIG. 5. Control of each operation during
the heating operation and the defrost operation of the air conditioning system 10
is performed by the control component 15. It will be noted that description of a pressure-enthalpy
diagram of the refrigeration cycle during the cooling operation will be omitted.
(4-1) Actions During Heating Operation
[0074] During the heating operation, the refrigerant circulates through the refrigerant
circuit in the order of the four-stage compressor 20, the indoor heat exchangers 12a,
the expansion mechanism 70, and the outdoor heat exchanger 40 in the directions of
the arrows along the refrigerant pipes shown in FIG. 1. The actions of the air conditioning
system 10 during the heating operation will be described below with reference to FIG.
1 and FIG. 5.
[0075] Low-pressure gas refrigerant that is sucked into the four-stage compressor 20 from
the first suction pipe 21a (point A) is compressed in the first compression component
21 and discharged to the first discharge pipe 21b (point B). The discharged refrigerant
travels through the first switching mechanism 31 and flows through the second suction
pipe 22a (point C).
[0076] The refrigerant that has been sucked into the second compression component 22 from
the second suction pipe 22a is compressed and discharged to the second discharge pipe
22b (point D). The discharged refrigerant travels through the second switching mechanism
32 and flows through the third suction pipe 23a. It will be noted that intermediate-pressure
refrigerant that has exchanged heat in the economizer heat exchanger 61 and flows
through the injection pipe 61a (point L) also flows into the third suction pipe 23a,
so the temperature of the refrigerant falls (point F).
[0077] The refrigerant that has been sucked into the third compression component 23 from
the third suction pipe 23a is compressed and discharged to the third discharge pipe
23b (point G). The discharged refrigerant travels through the third switching mechanism
33 and flows through the fourth suction pipe 24a (point H).
[0078] The refrigerant that has been sucked into the fourth compression component 24 from
the fourth suction pipe 24a is compressed and discharged to the fourth discharge pipe
24b (point I). The discharged high-pressure refrigerant travels through the fourth
switching mechanism 34 and flows via the communicating refrigerant pipe 14 into the
indoor units 12 (points Z).
[0079] The high-pressure refrigerant that has entered the indoor units 12 from the communicating
refrigerant pipe 14 radiates heat to room air in the indoor heat exchangers 12a functioning
as coolers of the refrigerant and warms the room air. The high-pressure refrigerant
whose temperature has fallen due to heat exchange in the indoor heat exchangers 12a
(point V) is slightly reduced in pressure when traveling through the indoor electric
valves 12b, travels through the communicating refrigerant pipe 13, flows to the bridge
circuit 55 of the outdoor unit 11, and heads from the inlet check valve 55b to the
economizer heat exchanger 61 (point J).
[0080] The high-pressure refrigerant that has exited the bridge circuit 55 (point J) flows
into the economizer heat exchanger 61, and some of the refrigerant is diverted and
flows to the fifth outdoor electric valve 61b. The intermediate-pressure refrigerant
that has been reduced in pressure/expanded in the fifth outdoor electric valve 61b
and switched to a gas-liquid two-phase state (point K) exchanges heat in the economizer
heat exchanger 6 with the high-pressure refrigerant heading from the bridge circuit
55 to the internal heat exchanger 62 (point J), becomes intermediate-pressure gas
refrigerant (point L), and flows from the injection pipe 61a into the second intercooler
pipe 42a.
[0081] The high-pressure refrigerant that has exchanged heat with the intermediate-pressure
refrigerant exiting the fifth outdoor electric valve 61b and has exited the economizer
heat exchanger 61 in a state in which its temperature has fallen (point M) next flows
through the internal heat exchanger 62 and flows to the expansion mechanism 70 (point
N). In the internal heat exchanger 62, the high-pressure refrigerant exchanges heat
with the low-pressure refrigerant flowing from the low-pressure refrigerant pipe 19
to the first suction pipe 21a of the four-stage compressor 20, so that the high-pressure
refrigerant in the state at point M becomes high-pressure refrigerant in the state
at point N whose temperature has fallen.
[0082] The high-pressure refrigerant that has exited the internal heat exchanger 62 (point
N) is split into two flows, with one flowing to the expander 71 of the expansion mechanism
70 and with the other flowing to the sixth outdoor electric valve 72 of the expansion
mechanism 70. The intermediate-pressure refrigerant that has been reduced in pressure/expanded
in the expander 71 (point P) and the intermediate-pressure refrigerant that has been
reduced in pressure/expanded in the sixth outdoor electric valve 72 (point O) merge
and thereafter flow from the inlet pipe 81 into the internal space of the receiver
80 (point Q). This intermediate-pressure refrigerant in a gas-liquid two-phase state
that has flowed into the receiver 80 is separated into liquid refrigerant and gas
refrigerant in the internal space of the receiver 80.
[0083] The liquid refrigerant that has been separated in the receiver 80 (point R) travels
through the outlet pipe 82 and flows as is to the subcooling heat exchanger 90, while
the gas refrigerant that has been separated in the receiver 80 (point U) is reduced
in pressure and becomes low-pressure refrigerant in the seventh outdoor electric valve
91 (point W) and flows to the subcooling heat exchanger 90. The intermediate-pressure
refrigerant heading from the outlet pipe 82 of the receiver 80 to the subcooling heat
exchanger 90 does not flow in the branch pipe 92a because the eighth outdoor electric
valve 92 is closed; rather, all of it flows into the subcooling heat exchanger 90.
In the subcooling heat exchanger 90, heat exchange takes place between the intermediate-pressure
refrigerant flowing in from the outlet pipe 82 of the receiver 80 (point R) and the
low-pressure refrigerant that has been reduced in pressure in the seventh outdoor
electric valve 91 (points W, X). Due to this heat exchange, the low-pressure refrigerant
flowing toward the low-pressure refrigerant pipe 19 (point X) evaporates and becomes
superheated low-pressure refrigerant (point Y), and the intermediate-pressure refrigerant
heading from the receiver 80 toward the bridge circuit 55 (point R) is robbed of its
heat and becomes subcooled intermediate-pressure refrigerant (point T).
[0084] The intermediate-pressure refrigerant that has exited the subcooling heat exchanger
90 and traveled through the outlet check valve 55d of the bridge circuit 55 divides
into two paths and is reduced in pressure/expanded and becomes gas-liquid two-phase
low-pressure refrigerant in the first and second outdoor electric valves 51 and 52
(points AC). At this time, the opening degrees of the first and second outdoor electric
valves 51 and 52 are adjusted in accordance with the amounts of pressure loss of the
series-connected first to third heat exchangers 41 to 43 and the amount of pressure
loss of the fourth heat exchanger 44, so that the refrigerant is kept from ending
up flowing disproportionately in either one flow path.
[0085] The low-pressure refrigerant that has flowed into the fourth heat exchanger 44 of
the outdoor heat exchanger 40 is robbed of its heat by outside air, evaporates, and
flows from the high-temperature-side pipe 44h of the fourth heat exchanger 44 via
the fourth switching mechanism 34 to the low-pressure refrigerant pipe 19. Meanwhile,
the low-pressure refrigerant that has flowed into the third heat exchanger 43 of the
outdoor heat exchanger 40 flows successively through the second heat exchanger 42
and the first heat exchanger 41, flows via the branch pipe 19a to the low-pressure
refrigerant pipe 19, and merges with the refrigerant that has exited the fourth heat
exchanger 44. Specifically, the refrigerant that has exited the third heat exchanger
43 flows successively through the high-temperature-side pipe 43h of the third heat
exchanger 43, the third switching mechanism 33, the series-connection-use second pipe
42b, the low-temperature-side pipe 42i of the second heat exchanger 42, the second
heat exchanger 42, the high-temperature-side pipe 42h of the second heat exchanger
42, the second switching mechanism 32, the series-connection-use first pipe 41b, the
low-temperature-side pipe 41i of the first heat exchanger 41, the first heat exchanger
41, the high-temperature-side pipe 41h of the first heat exchanger 41, and the first
switching mechanism 31, is robbed of its heat by outside air and evaporates not only
in the third heat exchanger 43 but also successively in the second heat exchanger
42 and the first heat exchanger 41, and flows from the branch pipe 19a to the low-pressure
refrigerant pipe 19.
[0086] The low-pressure gas refrigerant that has evaporated and also been superheated in
the fourth heat exchanger 44 and the series-connected first to third heat exchangers
41 to 43 merges in the low-pressure refrigerant pipe 19 on the downstream side of
the outdoor heat exchanger 40 (point AD) as shown in FIG. 1, further merges (point
AB) with the low-pressure refrigerant flowing in from the subcooling heat exchanger
90 (point Y), travels through the internal heat exchanger 62, and returns from the
first suction pipe 21a to the four-stage compressor 20. As mentioned above, in the
internal heat exchanger 62, the low-pressure refrigerant heading to the four-stage
compressor 20 (point AB) and the high-pressure refrigerant heading from the bridge
circuit 55 toward the receiver 80 (point M) exchange heat.
[0087] The air conditioning system 10 performs the heating operation cycle as a result of
the refrigerant circulating through the refrigerant circuit as described above.
(4-2) Actions During Defrost Operation
[0088] During the defrost operation, the refrigerant circulates through the refrigerant
circuit in the order of the four-stage compressor 20, the outdoor heat exchanger 40,
the expansion mechanism 70, and the indoor heat exchangers 12a in the directions of
the arrows along the refrigerant pipes shown in FIG. 2. The actions of the air conditioning
system 10 during the defrost operation will be described below with reference to FIG.
2 and FIG. 6.
[0089] Low-pressure gas refrigerant that is sucked into the four-stage compressor 20 from
the first suction pipe 21a (point A) is compressed in the first compression component
21 and discharged to the first discharge pipe 21b (point B). The discharged refrigerant
travels through the first switching mechanism 31 and is cooled in the first heat exchanger
41 functioning as an intercooler. In other words, the refrigerant thaws the frost
sticking to the first outdoor heat exchanger 41. Thereafter, the refrigerant flows
via the first intercooler pipe 41a into the second suction pipe 22a (point C).
[0090] The refrigerant that has been sucked into the second compression component 22 from
the second suction pipe 22a is compressed and discharged to the second discharge pipe
22b (point D). The discharged refrigerant travels through the second switching mechanism
32 and is cooled in the second heat exchanger 42 functioning as an intercooler. In
other words, the refrigerant thaws the frost sticking to the second outdoor heat exchanger
42. Thereafter, the refrigerant flows to the second intercooler pipe 42a (point E).
During the defrost operation, the fifth outdoor electric valve 61b is in a totally
closed state. Namely, the refrigerant does not flow in the injection pipe 61a. Consequently,
the refrigerant flowing through the second intercooler pipe 42a flows as is into the
third suction pipe 23a (point F).
[0091] The refrigerant that has been sucked into the third compression component 23 from
the third suction pipe 23a is compressed and discharged to the third discharge pipe
23b (point G). The discharged refrigerant travels through the third switching mechanism
33 and is cooled in the third heat exchanger 43 functioning as an intercooler. In
other words, the refrigerant thaws the frost sticking to the third outdoor heat exchanger
43. Thereafter, the refrigerant flows via the third intercooler pipe 43a into the
fourth suction pipe 24a (point H).
[0092] The refrigerant that has been sucked into the fourth compression component 24 from
the fourth suction pipe 24a is compressed and discharged to the fourth discharge pipe
24b (point I). At the initial stage of the defrost operation, the bypass flow path
is closed by the bypass valve 28. Consequently, the discharged high-pressure refrigerant
does not flow to the first suction pipe 21a but travels through the fourth switching
mechanism 34 and is cooled in the fourth heat exchanger 44 functioning as a gas cooler.
In other words, the refrigerant thaws the frost sticking to the fourth heat exchanger
44. Thereafter, the refrigerant travels through the first outdoor electric valve 51
in the totally open state and the inlet check valve 55a of the bridge circuit 55 and
flows to the economizer heat exchanger 61 (point J). At the stage when the opening
and closing control of the bypass valve 28 is being performed after the initial stage
of the defrost operation, the bypass flow path is temporarily opened. Consequently,
some of the discharged high-pressure refrigerant flows to the first suction pipe 21a
(point A). Namely, as indicated by the arrow in FIG. 6, some of the high-pressure
refrigerant at point I can be guided to the first suction pipe 21a. The high-pressure
refrigerant that is guided to the first suction pipe 21a is refrigerant just after
being discharged to the fourth discharge pipe 24b, namely, refrigerant that has not
traveled through the fourth switching mechanism 34. Consequently, the temperature
of the refrigerant flowing through the first suction pipe 21a can be efficiently raised.
[0093] The high-pressure refrigerant that has traveled through the inlet check valve 55a
of the bridge circuit 55 is not diverted to the injection pipe 61a but flows as is
into the economizer heat exchanger 61 because the fifth outdoor electric valve 61b
is in a totally closed state as mentioned above. The high-pressure refrigerant that
has exited the economizer heat exchanger 61 (point M) next flows through the internal
heat exchanger 62 and flows into the expansion mechanism 70 (point N). In the internal
heat exchanger 62, the refrigerant exchanges heat with the low-pressure refrigerant
flowing from the low-pressure refrigerant pipe 19 to the first suction pipe 21a of
the four-stage compressor 20, so that the high-pressure refrigerant in the state at
point M undergoes a reduction in temperature and becomes high-pressure refrigerant
in the state at point N.
[0094] The high-pressure refrigerant that has exited the internal heat exchanger 62 (point
N) is split into two flows, with one flowing to the expander 71 of the expansion mechanism
70 and with the other flowing to the sixth outdoor electric valve 72 of the expansion
mechanism 70. The intermediate-pressure refrigerant that has been reduced in pressure/expanded
in the expander 71 (point P) and the intermediate-pressure refrigerant that has been
reduced in pressure/expanded in the sixth outdoor electric valve 72 (point O) merge
and thereafter flow from the inlet pipe 81 into the internal space of the receiver
80 (point Q). This intermediate-pressure refrigerant in a gas-liquid two-phase state
that has flowed into the receiver 80 is separated into liquid refrigerant and gas
refrigerant in the internal space of the receiver 80.
[0095] The liquid refrigerant that has been separated in the receiver 80 (point R) travels
through the outlet pipe 82 and flows as is to the subcooling heat exchanger 90, while
the gas refrigerant that has been separated in the receiver 80 (point U) is reduced
in pressure and becomes low-pressure refrigerant in the seventh outdoor electric valve
91 (point W) and flows to the subcooling heat exchanger 90. The intermediate-pressure
refrigerant heading from the outlet pipe 82 of the receiver 80 to the subcooling heat
exchanger 90 splits in front of the subcooling heat exchanger 90, with one flow traveling
through the subcooling heat exchanger 90 and heading to the bridge circuit 55 and
with the other flow flowing to the eighth outdoor electric valve 92 in the branch
pipe 92a. The low-pressure refrigerant in the gas-liquid two-phase state that has
been reduced in pressure as a result of traveling through the eighth outdoor electric
valve 92 (point S) merges (point X) with the low-pressure refrigerant that has traveled
through the seventh outdoor electric valve 91 (point W) and flows via the subcooling
heat exchanger 90 to the low-pressure refrigerant pipe 19. Due to heat exchange in
the subcooling heat exchanger 90, the low-pressure refrigerant flowing toward the
low-pressure refrigerant pipe 19 (point X) evaporates and becomes superheated low-pressure
refrigerant (point Y), and the intermediate-pressure refrigerant flowing toward the
bridge circuit 55 (point R) is robbed of its heat and becomes subcooled intermediate-pressure
refrigerant (point T).
[0096] The intermediate-pressure refrigerant that has been subcooled in the subcooling heat
exchanger 90 (point T) travels through the outlet check valve 55d of the bridge circuit
55 and flows to the communicating refrigerant pipe 13. The refrigerant that has entered
the indoor units 12 from the communicating refrigerant pipe 13 expands when traveling
through the indoor electric valves 12b, becomes gas-liquid two-phase low-pressure
refrigerant (point V), and flows into the indoor heat exchangers 12a. This low-pressure
refrigerant is robbed of its heat by room air in the indoor heat exchangers 12a and
becomes superheated low-pressure gas refrigerant (points Z). The low-pressure refrigerant
that has exited the indoor units 12 flows via the communicating refrigerant pipe 14
and the fourth switching mechanism 34 to the low-pressure refrigerant pipe 19.
[0097] The low-pressure refrigerant that has returned from the indoor units 12 (points Z)
and the low-pressure refrigerant flowing from the subcooling heat exchanger 90 (point
Y) merge in the low-pressure refrigerant pipe 19 (point AB), travel through the internal
heat exchanger 62, and return from the first suction pipe 21a to the four-stage compressor
20. As described above, in the internal heat exchanger 62, the low-pressure refrigerant
heading to the four-stage compressor 20 (point AB) and the high-pressure refrigerant
heading from the bridge circuit 55 to the receiver 80 (point M) exchange heat.
[0098] The air conditioning system 10 performs the defrost operation cycle as a result of
the refrigerant circulating through the refrigerant circuit as described above.
(5) Characteristics of Air Conditioning System
[0099] In the air conditioning system 10 of the present embodiment, the control component
15 controls the bypass valve 28 to open the bypass flow path during the defrost operation
that the control component 15 performs by switching the second cycle to the first
cycle. Namely, the control component 15 bypasses, from the first flow path through
which the refrigerant that has been discharged from the fourth compression component
24 flows to the second flow path through which the refrigerant that becomes sucked
into the first compression component 21 flows, the refrigerant that has been discharged
from the fourth compression component 24. Then, the temperature of the refrigerant
flowing through the second flow path rises, so the first heat exchanger 41 can be
warmed in a shorter amount of time. As a result, a prolongation of the defrost operation
can be suppressed.
[0100] In the air conditioning system 10 of the present embodiment, at the initial stage
of the defrost operation the control component 15 causes the bypass valve 28 to maintain
a state in which the bypass flow path is closed. Thus, the refrigerant that has been
discharged from the fourth compression component 24 is supplied to the fourth heat
exchanger 44 without being bypassed to the bypass flow path. Consequently, the fourth
heat exchanger 44 can be intensively warmed. After the initial stage the control component
15 opens the bypass flow path. Consequently, the first heat exchanger 41 can be warmed
after the fourth heat exchanger 44.
[0101] In the air conditioning system 10 of the present embodiment, when switching from
one to the other of the first cycle and the second cycle, the control component 15
causes the bypass valve 28 to temporarily open the bypass flow path in order to equalize
the pressure in the refrigerant circuit. Namely, the control component 15 utilizes
the bypass valve 28 also as a pressure equalizing valve. Because the bypass valve
28 doubles as a pressure equalizing valve, a separate pressure equalizing valve does
not need to be provided.
[0102] In the air conditioning system 10 of the present embodiment, the bypass valve 28
is an electromagnetic valve. The control component 15, by causing the bypass valve
28 to repeatedly open and close, temporarily bypasses the refrigerant that has been
discharged from the fourth compression component 24. A prolongation of the defrost
operation can be suppressed with the simple configuration of providing the electromagnetic
valve in the flow path interconnecting the first flow path and the second flow path.
<Example Modifications>
[0103] Example modifications applicable to the embodiment of the invention will be described.
(1) Example Modification A
[0104] In the above description, the control component 15 controlled the opening and closing
of the bypass valve 28 (step S106) in a case where the control component 15 determined
that variable Tf is greater than constant THf (YES in step S105), but a step in which
the control component 15 raises the high pressure by adjusting the expansion mechanism
70 may also be provided between these steps. The control component 15 may, by closing
the sixth outdoor electric valve 72, raise the high pressure to an extent that the
high pressure does not rise to an extreme level, such as, for example, a range in
which the high/low pressure differential does not exceed 12 MPa. At this time, the
control component 15 may make the opening degree of the sixth outdoor electric valve
72 after determining that variable Tf is greater than constant THf narrower than the
opening degree of the sixth outdoor electric valve 72 at the initial stage of the
defrost operation.
(2) Example Modification B
[0105] In the above description, the control component 15 moved to step 106 in a case where
the control component 15 determined that variable Ts is equal to or less than constant
THs (NO in step S107), but the control component 15 may also move to step S108. Namely,
the control component 15 may also simply execute the process of step S106 once regardless
of the temperature measured by the second temperature sensor 41t. Thereafter, the
control component 15 may end the defrost operation in a case where the control component
15 has determined that variable Ts is greater than constant THs.
(3) Example Modification C
[0106] In the above description, an electromagnetic valve was given as an example of the
bypass valve 28, but the bypass valve 28 is not limited to this. The bypass valve
28 may also be an electric valve.
[0107] FIG. 7 is a drawing showing another example of a flowchart of processes relating
to the defrost operation. The flowchart is started in a case where a condition for
starting the defrost operation is met during the heating operation. An example of
the condition for starting the defrost operation has already been described. Furthermore,
variable Tf, variable Ts, constant THf, and constant THs in the flowchart have also
already been described.
[0108] The processes from step S201 to step S205 in FIG. 7 are the same as the processes
from step S101 to step S105 in FIG. 4. In a case where the control component 15 has
determined in step S205 that variable Tf is greater than constant THf (YES in step
S205), the control component 15 adjusts the valve opening degree of the bypass valve
28 (step S206). The control component 15 may adjust, at the point in time when it
starts the adjustment, the bypass valve 28 to a preset valve opening degree. Thereafter,
the control component 15 may adjust the valve opening degree of the bypass valve 28
on the basis of the output values from the suction pressure sensor 26 and the discharge
pressure sensor 27. More specifically, the control component 15 may receive the output
values from the suction pressure sensor 26 and the discharge pressure sensor 27 and
adjust the valve opening degree of the bypass valve 28 in such a way that the high/low
pressure differential is equal to or greater than 2 MPa.
[0109] As described above, after the initial stage of the defrost operation the control
component 15 causes the bypass valve 28 to open the bypass flow path. In this example
modification, the control component 15 temporarily bypasses the refrigerant that has
been discharged from the fourth compression component 24. The control component 15
in step S206 controls the valve opening degree of the bypass valve 28 in such a way
that pressure is not equalized. Specifically, the control component 15 makes the valve
opening degree in step S206 narrower than the valve opening degree in step S202. It
will be noted that it suffices for the process of causing the bypass valve 28 to open
the bypass flow path to be performed after the end of the heating operation and at
a stage somewhere during the defrost operation.
[0110] The processes of step S207 and step S208 in FIG. 7 are the same as the processes
of step S107 and step S108 in FIG. 4. After these, the control component 15 causes
the bypass valve 28 to close the bypass flow path (step S209). It will be noted that
it suffices for the process of causing the bypass valve 28 to close the bypass flow
path to be performed around the end of the defrost operation.
[0111] The processes from step S210 to step S212 in FIG. 7 are the same as the processes
from step S109 to step S111 in FIG. 4.
[0112] Thus, the control component 15 ends the series of processes relating to the defrost
operation.
[0113] As described above, in the air conditioning system 10 of this example modification,
the bypass valve 28 is an electric valve. The control component 15, by adjusting the
valve opening degree of the bypass valve 28, temporarily bypasses the refrigerant
that has been discharged from the fourth compression component 24. A prolongation
of the defrost operation can be suppressed with the simple configuration of providing
the electric valve in the flow path interconnecting the first flow path and the second
flow path. Furthermore, the refrigerant that has been discharged from the fourth compression
component 24 is bypassed at the adjusted opening degree, so the quantity of the refrigerant
that becomes bypassed can be stabilized.
(4) Example Modification D
[0114] In the above description, the control component 15 controlled the bypass valve 28
on the basis of the output values from the suction pressure sensor 26 and the discharge
pressure sensor 27, but the control component 15 may also control the bypass valve
28 on the basis of at least one of how long and the number of times the control component
15 opens and closes the bypass valve 28, which is set beforehand. In this case, the
air conditioning system 10 does not need to be equipped with the suction pressure
sensor 26 and the discharge pressure sensor 27. It will be noted that the at least
one of how long and the number of times the control component 15 opens and closes
the bypass valve 28 is decided beforehand through a simulation and/or an experiment
so that the high/low pressure differential is equal to or greater than 2 MPa, for
example.
[0115] Similarly, the control component 15 may also adjust the bypass valve 28 in accordance
with a preset valve opening degree and the duration of the valve opening degree. In
this case, the valve opening degree and the duration of the valve opening degree are
decided beforehand through a simulation and/or an experiment so that the high/low
pressure differential is equal to or greater than 2 MPa, for example.
(5) Example Modification E
[0116] In the above description, the intermediate-stage compression component comprised
the two stages of the second compression component 22 and the third compression component
23, but it may also comprise one stage of just either one. Namely, the air conditioning
system 10 may also have a configuration equipped with a three-stage compressor instead
of the four-stage compressor 20. The intermediate-stage compression component may
also comprise three or more stages. Furthermore, in the above description, the bypass
valve 28 doubled as a pressure equalizing valve, but a separate pressure equalizing
valve may also be provided.
(6) Example Modification F
[0117] In the above description, the control component 15 bypassed, from the first flow
path through which the refrigerant that has been discharged from the fourth compression
component 24 flows to the second flow path through which the refrigerant that becomes
sucked into the first compression component 21 flows, the refrigerant that has been
discharged from the fourth compression component 24, but it is not invariably necessary
for the flow path just after discharge and the flow path just before suction to be
interconnected. Other flow paths may also be interconnected provided that the temperature
of the refrigerant just before suction rises because of a bypass.
(7) Example Modification G
[0118] In the above description, the control component 15 controlled the opening and closing
of the bypass valve 28 in a case where the fourth heat exchanger 44 sufficiently warmed,
but the control component 15 may also control the opening and closing of the bypass
valve 28 before the fourth heat exchanger 44 sufficiently warms. In this case, the
control component 15 may control the opening and closing of the bypass valve 28 in
order to guide to a certain extent to the fourth heat exchanger 44 the refrigerant
that has been discharged from the fourth compression component 24. For example, if
the bypass valve 28 is an electromagnetic valve, in the case of controlling the opening
and closing of the bypass valve 28 before the fourth heat exchanger 44 sufficiently
warms, the control component 15 may reduce the number of times it opens and closes
the bypass valve 28, or may shorten the duration in which the bypass valve 28 is open,
in comparison to the case where the control component 15 controls the opening and
closing of the bypass valve 28 after the fourth heat exchanger 44 has sufficiently
warmed. Furthermore, if the bypass valve 28 is an electric valve, in the case of controlling
the opening and closing of the bypass valve 28 before the fourth heat exchanger 44
sufficiently warms, the control component 15 may make the valve opening narrower in
comparison to the case where the control component 15 controls the opening and closing
of the bypass valve 28 after the fourth heat exchanger 44 has sufficiently warmed.
[0119] The invention has been described above using an embodiment, but the technical scope
of the invention is not limited to the scope described in the embodiment. It will
be apparent to those skilled in the art that various changes or improvements can be
made to the embodiment. That embodiments to which such changes or improvements have
been made are also included in the technical scope of the invention will be apparent
from the claims.
[0120] It should be noted that the order of execution of processes such as operations, procedures,
steps, and stages in devices, programs, and methods appearing in the claims, specification,
and drawings can be realized in an arbitrary order unless expressions such as "before"
and "preceding" are clearly indicated or in a case where the output of a previous
process is used in a subsequent process. Even if an operational flow in the claims,
specification, and drawings has been described using expressions such as "first" and
"next" for the sake of convenience, this does not mean that the operational flow must
be implemented in this order.
REFERENCE SIGNS LIST
[0121]
- 10
- Air Conditioning System
- 15
- Control Component
- 20
- Four-stage Compressor
- 21
- First Compression Component
- 22
- Second Compression Component
- 23
- Third Compression Component
- 24
- Fourth Compression Component
- 28
- Bypass Valve
- 41
- First Heat Exchanger
- 44
- Fourth Heat Exchanger
CITATION LIST
<Patent Literature>