Technical Field
[0001] The present invention relates to an electric resistance welded steel pipe for a line
pipe.
Background Art
[0002] In recent years, a line pipe which is one of types of means of primarily transporting
crude oil or natural gas has increased in importance.
[0003] Electric resistance welded steel pipes used as line pipes (i.e., electric resistance
welded steel pipes for line pipes) have been variously examined.
[0004] For example, Patent Document 1 proposes a hot-rolled steel sheet for a sour resistant
and high strength electric resistance welded steel pipe, including 95% by volume or
more of bainitic ferrite in a steel structure.
[0005] Patent Document 2 discloses a technology in which the yield ratio of an obtained
electric resistance welded steel pipe in a pipe axis direction is decreased by repeatedly
applying a strain to an uncoiled steel sheet which is a raw material, for example,
by bending-unbending processing, before pipe-making forming, thereby inducing a Bauschinger
effect.
[0006] Patent Document 3 proposes a method of producing an electric resistance welded steel
pipe using a slab in which the amount of Nb is from 0.003% to less than 0.02%, as
a method of producing an electric resistance welded steel pipe in which a rise in
yield ratio due to heating is suppressed, and a deformation property is improved,
and which has excellent strain aging resistance. In the paragraph 0019 of Patent Document
3, "In a conventional electric resistance welded steel pipe with a large amount of
Nb, a work strain introduced in pipe-making causes the precipitation of Nb carbide
to proceed, thereby increasing a yield strength and a tensile strength. Such precipitation
strengthening was found to particularly cause a yield strength to be greatly increased,
thereby resulting in an increase in yield ratio." is described.
[0007]
Patent Document 1: Japanese Patent No. 4305216
Patent Document 2: Japanese Patent No. 4466320
Patent Document 3: International Publication No. WO 2012/133558
SUMMARY OF INVENTION
Technical Problem
[0008] In recent years, a line pipe for transporting crude oil including sour gas or natural
gas including sour gas has been increasingly demanded.
[0009] Under such a background, further improvement in the sour resistance (i.e., resistance
to sour gas) of a steel pipe for a line pipe may be required.
[0010] A decrease in the yield ratio of a steel pipe for a line pipe is required from the
viewpoint of, e.g., suppressing the buckling of a line pipe in the case of laying
the line pipe.
[0011] In the technology described in Patent Document 1, however, it may be impossible to
decrease a yield ratio. The reason thereof is considered to be because a steel structure
mainly includes bainitic ferrite.
[0012] In the technology of Patent Document 2, a step of applying a strain to an uncoiled
steel sheet is needed, and therefore, the number of steps is increased, thereby resulting
in the possibility of increasing the cost of producing a steel pipe.
[0013] In the technology of Patent Document 3, a decrease in the yield ratio of an electric
resistance welded steel pipe by a method other than a method of reducing the amount
of Nb may be required.
[0014] An object of the present disclosure is to provide an electric resistance welded steel
pipe for a line pipe, which has excellent sour resistance, which has a certain amount
of tensile strength and yield strength, which has a decreased yield ratio, and which
includes a base metal portion and an electric resistance welded portion thereof having
excellent toughness.
Solution to Problem
[0015] Means of solving the problem described above includes the following aspects.
- <1> An electric resistance welded steel pipe for a line pipe, the steel pipe comprising
a base metal portion and an electric resistance welded portion,
wherein a chemical composition of the base metal portion consists of, in terms of
% by mass:
0.030 to less than 0.080% of C,
0.30 to 1.00% of Mn,
0.005 to 0.050% of Ti,
0.010 to 0.100% of Nb,
0.001 to 0.020% of N,
0.010 to 0.450% of Si,
0.0010 to 0.1000% of Al,
0 to 0.030% of P,
0 to 0.0010% of S,
0 to 0.50% of Mo,
0 to 1.00% of Cu,
0 to 1.00% of Ni,
0 to 1.00% of Cr,
0 to 0.100% of V,
0 to 0.0100% of Ca,
0 to 0.0100% of Mg,
0 to 0.0100% of REM, and
the balance being Fe and impurities, wherein:
CNeq, expressed by the following Formula (1), is from 0.190 to 0.320,
a ratio of % by mass of Mn to % by mass of Si is 2.0 or more,
LR, expressed by the following Formula (2), is 0.210 or more,
in a case in which a metallographic microstructure of the base metal portion is observed
using a scanning electron microscope at a magnification of 1,000 times, an areal ratio
of a first phase that is ferrite is from 40 to 80%, and a second phase, which is the
balance, comprises tempered bainite,
a yield strength in a pipe axis direction is from 390 to 562 MPa,
a tensile strength in the pipe axis direction is from 520 to 690 MPa,
a yield ratio in the pipe axis direction is 93% or less,
a Charpy absorbed energy in a circumferential direction of the pipe in the base metal
portion is 100 J or more at 0°C, and
a Charpy absorbed energy in the circumferential direction of the pipe in the electric
resistance welded portion is 80 J or more at 0°C;


wherein, in Formula (1) and Formula (2), C, Mn, Cr, Ni, Cu, Nb, Mo, and V represent
% by mass of respective elements.
- <2> The electric resistance welded steel pipe for a line pipe according to <1>,
wherein the chemical composition of the base metal portion comprises, in terms of
% by mass, one or more of:
more than 0% but equal to or less than 0.50% of Mo,
more than 0% but equal to or less than 1.00% of Cu,
more than 0% but equal to or less than 1.00% of Ni,
more than 0% but equal to or less than 1.00% of Cr,
more than 0% but equal to or less than 0.100% of V,
more than 0% but equal to or less than 0.0100% of Ca,
more than 0% but equal to or less than 0.0100% of Mg, or
more than 0% but equal to or less than 0.0100% of REM.
- <3> The electric resistance welded steel pipe for a line pipe according to <1> or
<2>, wherein an areal ratio of a precipitate having an equivalent circle diameter
of 100 nm or less is from 0.100 to 1.000% in a case in which the metallographic microstructure
of the base metal portion is observed using a transmission electron microscope at
a magnification of 100,000 times.
- <4> The electric resistance welded steel pipe for a line pipe according to any one
of <1> to <3>, wherein a content of Nb in the chemical composition of the base metal
portion is, in terms of % by mass, 0.020% or more.
- <5> The electric resistance welded steel pipe for a line pipe according to any one
of <1> to <4>, wherein the electric resistance welded steel pipe for a line pipe has
a wall thickness of from 10 to 25 mm and an outer diameter of from 114.3 to 609.6
mm.
- <6> The electric resistance welded steel pipe for a line pipe according to any one
of <1> to <5>, wherein, in a case in which a hydrogen-induced cracking test is conducted
on a specimen sampled from the base metal portion, CLR, which is a percentage of a
total length of a crack with respect to a length of the specimen, is 8% or less.
Advantageous Effects of Invention
[0016] According to the present disclosure, an electric resistance welded steel pipe for
a line pipe, which has excellent sour resistance, which has a certain amount of tensile
strength and yield strength, which has a decreased yield ratio, and which includes
a base metal portion and an electric resistance welded portion thereof having excellent
toughness, can be provided.
BRIEF DESCRIPTION OF DRAWINGS
[0017] Fig. 1 is a scanning electron micrograph showing an example of the metallographic
microstructure of a base metal portion in the present disclosure.
DESCRIPTION OF EMBODIMENTS
[0018] A numerical range expressed by "x to y" herein includes the values of x and y in
the range as the minimum and maximum values, respectively.
[0019] The content of a component (element) expressed by "%" herein means "% by mass".
[0020] The content of C (carbon) may be herein occasionally expressed as "C content". The
content of another element may be expressed similarly.
[0021] The term "step" herein encompasses not only an independent step but also a step of
which the desired object is achieved even in a case in which the step is incapable
of being definitely distinguished from another step.
[0022] An electric resistance welded steel pipe for a line pipe of the present disclosure
(hereinafter also simply referred to as "electric resistance welded steel pipe") includes
a base metal portion and an electric resistance welded portion, wherein the chemical
composition of the base metal portion consists of, in terms of % by mass: 0.030 to
less than 0.080% of C, 0.30 to 1.00% of Mn, 0.005 to 0.050% of Ti, 0.010 to 0.100%
of Nb, 0.001 to 0.020% of N, 0.010 to 0.450% of Si, 0.0010 to 0.1000% of Al, 0 to
0.030% of P, 0 to 0.0010% of S, 0 to 0.50% of Mo, 0 to 1.00% of Cu, 0 to 1.00% of
Ni, 0 to 1.00% of Cr, 0 to 0.100% of V, 0 to 0.0100% of Ca, 0 to 0.0100% of Mg, 0
to 0.0100% of REM, and the balance being Fe and impurities, wherein: CNeq, expressed
by the following Formula (1), is from 0.190 to 0.320, a ratio of % by mass of Mn to
% by mass of Si (hereinafter also referred to as "Mn/Si ratio") is 2.0 or more, LR,
expressed by the following Formula (2), is 0.210 or more, in a case in which the metallographic
microstructure of the base metal portion is observed using a scanning electron microscope
at a magnification of 1,000 times, an areal ratio of a first phase that is ferrite
(hereinafter also referred to as "ferrite fraction") is from 40 to 80%, and a second
phase, which is the balance, includes tempered bainite, a yield strength in a pipe
axis direction (hereinafter also referred to as "YS") is from 390 to 562 MPa, a tensile
strength in the pipe axis direction (hereinafter also referred to as "TS") is from
520 to 690 MPa, a yield ratio in the pipe axis direction (hereinafter also referred
to as "YR") is 93% or less, a Charpy absorbed energy in a circumferential direction
of the pipe in the base metal portion is 100 J or more at 0°C, and a Charpy absorbed
energy in the circumferential direction of the pipe in the electric resistance welded
portion is 80 J or more at 0°C;

wherein, in Formula (1) and Formula (2), C, Mn, Cr, Ni, Cu, Nb, Mo, and V represent
% by mass of respective elements.
[0023] The electric resistance welded steel pipe of the present disclosure includes the
base metal portion and the electric resistance welded portion.
[0024] Commonly, an electric resistance welded steel pipe is produced by forming a hot-rolled
steel sheet into a pipe shape (hereinafter also referred to as "roll forming") to
thereby make an open pipe, subjecting abutting portions of the obtained open pipe
to electric resistance welding to form an electric resistance welded portion, and
then, if necessary, subjecting the electric resistance welded portion to seam heat
treatment.
[0025] In the electric resistance welded steel pipe of the present disclosure, the base
metal portion refers to a portion other than the electric resistance welded portion
and a heat affected zone.
[0026] The heat affected zone (hereinafter also referred to as "HAZ") refers to a portion
affected by heat caused by electric resistance welding (affected by heat caused by
the electric resistance welding and seam heat treatment in a case in which the seam
heat treatment is performed after the electric resistance welding).
[0027] Herein, the electric resistance welded portion may be simply referred to as "welded
portion".
[0028] The electric resistance welded steel pipe of the present disclosure has excellent
sour resistance, has a certain amount of YS and TS (i.e., YS and TS in the ranges
described above), has YR decreased to 93% or less, and has the excellent toughness
of the base metal portion and the electric resistance welded portion.
[0029] In the present disclosure, the excellent toughness means that a Charpy absorbed energy
(J) in the circumferential direction of the pipe at 0°C (hereinafter also referred
to as "vE") is high.
[0030] Specifically, the electric resistance welded steel pipe of the present disclosure
has a vE of 100 J or more in the base metal portion and a vE of 80 J or more in the
electric resistance welded portion.
[0031] Herein, "excellent sour resistance" means that resistance to hydrogen-induced cracking
(HIC) (hereinafter also referred to as "HIC resistance") is excellent.
[0032] The HIC resistance is evaluated based on CLR (i.e., crack to length ratio) in the
case of conducting a hydrogen-induced cracking test (hereinafter also referred to
as "HIC test") on a specimen sampled from the base metal portion.
[0033] CLR means the percentage of the total length of cracks with respect to the length
of the specimen, i.e., a value determined by the following Formula.

[0034] The HIC test is conducted according to NACE-TM0284.
[0035] Specifically, the specimen sampled from the base metal portion is immersed for 96
hours in a test liquid obtained by saturating 100% of H
2S gas in Solution A (i.e., aqueous solution including 5 mass% of NaCl and 0.5 mass%
of glacial acetic acid).
[0036] After the immersion, the above-described CLR (%) is determined by an ultrasonic flaw
detection test.
[0037] A lower CLR value means superior HIC resistance (i.e., sour resistance).
[0038] CLR is preferably 8% or less.
[0039] The electric resistance welded steel pipe of the present disclosure has low YR, and
is therefore expected to exhibit the effect of being capable of suppressing the buckling
of the electric resistance welded steel pipe.
[0040] Examples of a case in which the suppression of the buckling of a steel pipe is demanded
include a case in which a steel pipe for a subsea pipeline is laid by reel-lay. In
the reel-lay, the steel pipe is produced on land in advance, and the produced steel
pipe is spooled on the spool of a barge. The spooled steel pipe is laid on a sea bottom
while being unspooled at sea. In the reel-lay, plastic bending is applied to the steel
pipe at the time of the spooling or unspooling of the steel pipe, and therefore, the
steel pipe may be buckled. The occurrence of the buckling of the steel pipe unavoidably
results in the stopping of a laying operation, and the damage caused by the stopping
is enormous.
[0041] The buckling of the steel pipe can be suppressed by reducing the YR of the steel
pipe.
[0042] Accordingly, the electric resistance welded steel pipe of the present disclosure
is expected to exhibit the effect of being capable of suppressing buckling at the
time of reel-lay, for example, in the case of being used as an electric resistance
welded steel pipe for a subsea pipeline.
[0043] The electric resistance welded steel pipe of the present disclosure has the excellent
toughness of the base metal portion and the electric resistance welded portion, and
is therefore expected to exhibit the effect of having the excellent property of arresting
crack propagation at the time of burst.
[0044] Sour resistance (i.e., CLR), YS, TS, YR, the vE of the base metal portion, and the
vE of the electric resistance welded portion as described above are achieved by a
combination of the chemical composition (including CNeq, a Mn/Si ratio, and LR) and
the metallographic microstructure in the electric resistance welded steel pipe.
[Chemical Composition of Base Metal Portion]
[0045] With regard to the chemical composition of the base metal portion, each component
in the chemical composition will be first described below, and CNeq, a Mn/Si ratio,
and LR will be subsequently described.
C: 0.030 to less than 0.080%
[0046] C is an element required for improving the work hardenability of steel and achieving
the lower YR of the electric resistance welded steel pipe. From the viewpoint of such
an effect, a C content is 0.030% or more. The C content is preferably 0.033% or more,
and more preferably 0.035% or more.
[0047] In contrast, a C content of less than 0.080% results in improvement in the sour resistance
of the base metal portion. Accordingly, the C content is less than 0.080%. The C content
is preferably 0.077% or less, and more preferably 0.070% or less.
Mn: 0.30 to 1.00%
[0048] Mn is an element that enhances the hardenability of steel. In addition, Mn is an
essential element for detoxification of S.
[0049] A Mn content of less than 0.30% may result in embrittlement due to S and in the deterioration
of the toughness of the base metal portion and the electric resistance welded portion.
Accordingly, the amount of Mn is 0.30% or more. The amount of Mn is preferably 0.40%
or more, and more preferably 0.50% or more.
[0050] In contrast, a Mn content of more than 1.00% may result in generation of coarse MnS
in the central portion of the wall thickness and in an increase in the hardness of
the central portion of the wall thickness, thereby degrading sour resistance. In addition,
a Mn content of more than 1.00% may make it impossible to achieve an LR of 0.210 or
more, thereby consequently making it impossible to achieve a YR of 90% or less. Accordingly,
the Mn content is 1.00% or less. The Mn content is preferably 0.90% or less, and more
preferably 0.85% or less.
Ti: 0.005 to 0.050%
[0051] Ti is an element forming a carbonitride and contributing to crystal grain refining.
[0052] A Ti content is 0.005% or more from the viewpoint of securing the toughness of the
base metal portion and the electric resistance welded portion.
[0053] In contrast, a Ti content of more than 0.050% may result in generation of coarse
TiN, thereby deteriorating the toughness of the base metal portion and the electric
resistance welded portion. Accordingly, the Ti content is 0.050% or less. The Ti content
is preferably 0.040% or less, still more preferably 0.030 or less, and particularly
preferably 0.025%.
Nb: 0.010 to 0.100%
[0054] Nb is an element contributing to improvement in the toughness of the base metal portion.
[0055] A Nb content is 0.010% or more for improvement in toughness due to rolling in the
region of nonrecrystallization temperature. The Nb content is preferably 0.015% or
more, and more preferably 0.020% or more.
[0056] In contrast, a Nb content of more than 0.100% results in the deterioration of toughness
due to a coarse carbide. Therefore, the Nb content is 0.100% or less. The Nb content
is preferably 0.095% or less, and more preferably 0.090% or less.
N: 0.001 to 0.020%
[0057] N is an element that forms a nitride, thereby suppressing the coarsening of crystal
grains and consequently improving the toughness of the base metal portion and the
electric resistance welded portion. From the viewpoint of such an effect, a N content
is 0.001% or more. The N content is preferably 0.003% or more.
[0058] In contrast, a N content of more than 0.020% results in an increase in the amount
of generated nitride, thereby deteriorating the toughness of the base metal portion
and the electric resistance welded portion. Accordingly, the N content is 0.020% or
less. The N content is preferably 0.008% or less.
Si: 0.010 to 0.450%
[0059] Si is an element that functions as a deoxidizer for steel. More specifically, a Si
content of 0.010% or more results in suppression of generation of a coarse oxide in
the base metal and the welded portion, thereby resulting in improvement in the toughness
of the base metal and the welded portion. Accordingly, the Si content is 0.010% or
more. The Si content is preferably 0.015% or more, and more preferably 0.020% or more.
[0060] In contrast, a Si content of more than 0.450% may result in generation of an inclusion
in the electric resistance welded portion, thereby decreasing a Charpy absorbed energy
and deteriorating toughness. Accordingly, the Si content is 0.450% or less. The Si
content is preferably 0.400% or less, more preferably 0.350% or less, and particularly
preferably 0.300% or less.
Al: 0.001 to 0.100%
[0061] Al is an element that functions as a deoxidizer, similar to Si. More specifically,
an Al content of 0.001% or more results in suppression of generation of a coarse oxide
in the base metal and the welded portion, thereby resulting in improvement in the
toughness of the base metal and the welded portion. Accordingly, the Al content is
0.001% or more. The Al content is preferably 0.010% or more, and more preferably 0.015%
or more.
[0062] In contrast, an Al content of more than 0.100% may result in generation of an Al-based
oxide during electric resistance welding, thereby deteriorating the toughness of the
welded portion. Accordingly, the Al content is 0.100% or less. The Al content is preferably
0.090% or less.
P: 0 to 0.030%
[0063] P is an impurity element. A P content of more than 0.030% may result in segregation
in a grain boundary, thereby degrading toughness. Accordingly, the P content is 0.030%
or less. The P content is preferably 0.025% or less, more preferably 0.020% or less,
and still more preferably 0.010% or less.
[0064] The P content may be 0%. From the viewpoint of reducing a dephosphorization cost,
the P content may be more than 0%, and may be 0.001% or more.
S: 0 to 0.0010%
[0065] S is an impurity element. A S content of more than 0.0010% may result in degradation
in sour resistance. Accordingly, the S content is 0.0010% or less. The S content is
preferably 0.0008% or less.
[0066] The S content may be 0%. From the viewpoint of reducing a desulfurization cost, the
S content may be more than 0%, may be 0.0001% or more, and may be 0.0003% or more.
Mo: 0 to 0.50%
[0067] Mo is an optional element. Accordingly, a Mo content may be 0%.
[0068] Mo is an element improving the hardenability of a steel and contributing to the high
strength of the steel. From the viewpoint of such an effect, the Mo content may be
more than 0%, may be 0.01% or more, and may be 0.03% or more.
[0069] In contrast, a Mo content of more than 0.50% may result in generation of a Mo carbonitride,
thereby deteriorating toughness. Accordingly, the Mo content is 0.50% or less. The
Mo content is preferably 0.40% or less, more preferably 0.30% or less, still more
preferably 0.20% or less, and particularly preferably 0.10% or less.
Cu: 0 to 1.00%
[0070] Cu is an optional element. Accordingly, a Cu content may be 0%.
[0071] Cu is an element that is effective for improving the strength of a base metal. From
the viewpoint of such an effect, the Cu content may be more than 0%, may be 0.01%
or more, and may be 0.03% or more.
[0072] In contrast, a Cu content of more than 1.00% may result in generation of fine Cu
grains, thereby considerably deteriorating toughness. Accordingly, the Cu content
is 1.00% or less. The Cu content is preferably 0.80% or less, more preferably 0.70%
or less, still more preferably 0.60% or less, and particularly preferably 0.50% or
less.
Ni: 0 to 1.00%
[0073] Ni is an optional element. Accordingly, a Ni content may be 0%.
[0074] Ni is an element that contributes to improvement in strength and toughness. From
the viewpoint of such an effect, the Ni content may be more than 0%, may be 0.01%
or more, and may be 0.05% or more.
[0075] In contrast, a Ni content of more than 1.00% may result in excessively high strength.
Accordingly, the Ni content is 1.00% or less. The Ni content is preferably 0.80% or
less, more preferably 0.70% or less, and still more preferably 0.60% or less.
Cr: 0 to 1.00%
[0076] Cr is an optional element. Accordingly, a Cr content may be 0%.
[0077] Cr is an element that improves hardenability. From the viewpoint of such an effect,
the Cr content may be more than 0%, may be 0.01% or more, and may be 0.05% or more.
[0078] In contrast, a Cr content of more than 1.00% may result in the deterioration of the
toughness of the welded portion due to Cr-based inclusions generated in the electric
resistance welded portion. Accordingly, the Cr content is 1.00% or less. The Cr content
is preferably 0.80% or less, more preferably 0.70% or less, still more preferably
0.50% or less, and particularly preferably 0.30% or less.
V: 0 to 0.100%
[0079] V is an optional element. Accordingly, a V content may be 0%.
[0080] V is an element that contributes to improvement in toughness. From the viewpoint
of such an effect, the V content may be more than 0%, may be 0.005% or more, and may
be 0.010% or more.
[0081] In contrast, a V content of more than 0.100% may result in the deterioration of toughness
due to a V carbonitride. Accordingly, the V content is 0.100% or less. The V content
is preferably 0.080% or less, more preferably 0.070% or less, still more preferably
0.050% or less, and particularly preferably 0.030% or less.
Ca: 0 to 0.0100%
[0082] Ca is an optional element. Accordingly, a Ca content may be 0%.
[0083] Ca is an element controlling a shape of a sulfide-based inclusion and improving low-temperature
toughness. From the viewpoint of such an effect, the Ca content may be more than 0%,
may be 0.0001% or more, may be 0.0010% or more, may be 0.0030% or more, and may be
0.0050% or more.
[0084] In contrast, a Ca content of more than 0.0100% may result in generation of a large-sized
cluster or large-sized inclusion including CaO-CaS, thereby adversely affecting toughness.
Accordingly, the Ca content is 0.0100% or less. The Ca content is preferably 0.0090%
or less, more preferably 0.0080% or less, and particularly preferably 0.0060% or less.
Mg: 0 to 0.0100%
[0085] Mg is an optional element. Accordingly, a Mg content may be 0%.
[0086] Mg is an element that is effective as a deoxidizer and a desulfurization agent and
that particularly forms a fine oxide, thereby contributing to improvement in the toughness
of an HAZ (heat affected zone). From the viewpoint of such an effect, the Mg content
may be more than 0%, may be 0.0001% or more, may be 0.0010% or more, and may be 0.0020%
or more.
[0087] In contrast, a Mg content of more than 0.0100% is prone to cause an oxide to be aggregated
or coarsened, thereby resulting in the deterioration of HIC resistance (hydrogen-induced
cracking resistance) or the deterioration of the toughness of the base metal or the
HAZ. Accordingly, the Mg content is 0.0100% or less. The Mg content is preferably
0.0080% or less.
REM: 0 to 0.0100%
[0088] REM is an optional element. Accordingly, an REM content may be 0%.
[0089] "REM" refers to a rare earth element, i.e., at least one element selected from the
group consisting of Sc, Y, La, Ce, Pr, Nd, Pm, Sm, Eu, Gd, Tb, Dy, Ho, Er, Tm, Yb,
and Lu.
[0090] REM is an element effective as a deoxidizer or a desulfurization agent. From the
viewpoint of such an effect, the REM content may be more than 0%, may be 0.0001% or
more, and may be 0.0010% or more.
[0091] In contrast, an REM content of more than 0.0100% may result in generation of a coarse
oxide, thereby resulting in the deterioration of HIC resistance or in the deterioration
of the toughness of a base metal or HAZ. Accordingly, the REM content is 0.0100% or
less. The REM content is preferably 0.0070% or less, and more preferably 0.0050% or
less.
[0092] From the viewpoint of obtaining the effects offered by the optional elements described
above, the chemical composition of the base metal portion may contain one or more
of: more than 0% but equal to or less than 0.50% of Mo, more than 0% but equal to
or less than 1.00% of Cu, more than 0% but equal to or less than 1.00% of Ni, more
than 0% but equal to or less than 1.00% of Cr, more than 0% but equal to or less than
0.100% of V, more than 0% but equal to or less than 0.0100% of Ca, more than 0% but
equal to or less than 0.0100% of Mg, and more than 0% but equal to or less than 0.0100%
of REM.
[0093] The more preferred content of each optional element has been described above.
Balance: Fe and Impurities
[0094] In the chemical composition of the base metal portion, the balance excluding each
element described above is Fe and impurities.
[0095] The impurities refer to components which are contained in a raw material or mixed
into in a production step, and which are not intentionally incorporated into a steel.
[0096] Examples of the impurities include any elements other than the elements described
above. Elements as the impurities may be only one kind, or may be two or more kinds.
[0097] Examples of the impurities include O, B, Sb, Sn, W, Co, As, Pb, Bi, and H.
[0098] Among the elements described above, O is preferably controlled to have a content
of 0.006% or less.
[0099] For the other elements, typically, Sb, Sn, W, Co, or As may be included in a content
of 0.1% or less, Pb or Bi may be included in a content of 0.005% or less, B may be
included in a content of 0.0003% or less, H may be included in a content of 0.0004%
or less, and the contents of the other elements need not particularly be controlled
as long as being in a usual range.
CNeq: 0.190 to 0.320
[0100] In the chemical composition of the base metal portion, CNeq expressed by the following
Formula (1) is from 0.190 to 0.320.

[0101] [in Formula (1), C, Mn, Cr, Ni, Cu, Nb, Mo, and V represent % by mass of the respective
elements, respectively].
[0102] CNeq has a positive correlation with a yield strength.
[0103] CNeq is 0.190 or more from the viewpoint of facilitating achievement of a yield strength
of 390 MPa or more. CNeq is preferably 0.200 or more, and more preferably 0.210 or
more.
[0104] In contrast, CNeq is 0.320 or less from the viewpoint of facilitating achievement
of a yield strength of 562 MPa or less. CNeq is preferably 0.310 or less, and more
preferably 0.300 or less.
LR: 0.210 or more
[0105] In the chemical composition of the base metal portion, LR expressed by the following
Formula (2) is 0.210 or more.
[0106] In the electric resistance welded steel pipe of the present disclosure, an LR of
0.210 or more may result in achievement of a YR of 93% or less.
[0107] An LR of less than 0.210 may result in a YR of more than 93%. The reason thereof
can be considered to be because the amount of precipitate in a steel is decreased,
and work hardenability is deteriorated (i.e., TS is decreased).

[0108] [in Formula (2), C, Nb, and Mn represent % by mass of the respective elements, respectively]
.
[0109] The technological meaning of Formula (2) is as follows.
[0110] The reason why the amounts of C and Nb are arranged in the numerator in Formula (2)
can be considered to be that C and Nb form precipitates, thereby improving the work
hardenability of a steel (i.e., increasing TS) and consequently decreasing the YR
of the steel.
[0111] The reason why the amount of C is multiplied by "2.1" can be considered to be because,
regarding the effect of improving work hardenability due to the formation of a precipitate
described above, the effect of the inclusion of C is about 2.1 times the effect of
the inclusion of Nb.
[0112] The reason why the amount of Mn is arranged in the denominator in Formula (2) is
because, although the inclusion of Mn enables a steel to be transformed at relatively
low temperature, the inclusion of Mn causes the work hardenability in itself of the
steel to be deteriorated (i.e., causes TS to be decreased), thereby increasing the
YR of the steel.
[0113] As described above, LR has a positive correlation with the Nb content and the C content,
and has a negative correlation with the Mn content.
[0114] In the electric resistance welded steel pipe of the present disclosure, even in a
case in which the Nb content is relatively large, for example, more than the Nb content
in Patent Document 3 (International Publication No.
WO 2012/133558) (from 0.003% to less than 0.02%), LR may be allowed to be 0.210 or more depending
on the C content and the Mn content by allowing LR to satisfy 0.210 or more. In this
case, a YR of 93% or less can be achieved.
[0115] In the electric resistance welded steel pipe of the present disclosure, a YR of 93%
or less can also be achieved by allowing LR to be 0.210 or more and allowing conditions
other than LR to be satisfied, in a case in which the Nb content is less than 0.02%.
[0116] From the viewpoint of further facilitating achievement of a YR of 93% or less, LR
is preferably 0.220 or more, and more preferably 0.230 or more.
[0117] The upper limit of LR is not particularly restricted. From the viewpoint of the production
suitability of the electric resistance welded steel pipe, LR is preferably 0.600 or
less.
Mn/Si Ratio: 2.0 or more
[0118] In the chemical composition of the base metal portion, a Mn/Si ratio (i.e., a Mn/Si
ratio which is a ratio of % by mass of Mn to % by mass of Si) is 2.0 or more.
[0119] In the electric resistance welded steel pipe of the present disclosure, a Mn/Si ratio
of 2.0 or more results in improvement in the toughness of the welded portion, thereby
allowing vE in the welded portion (i.e., a Charpy absorbed energy in the circumferential
direction of the pipe at 0°C) to be 80 J or more.
[0120] In a case in which the Mn/Si ratio is less than 2.0, vE may be less than 80 J. The
reason thereof can be considered to be because in a case in which the Mn/Si ratio
is less than 2.0, a MnSi-based inclusion initiates brittle fracture in the welded
portion, whereby toughness is deteriorated.
[0121] The Mn/Si ratio is preferably 2.1 or more from the viewpoint of further improving
the toughness of the welded portion.
[0122] The upper limit of the Mn/Si ratio is not particularly restricted. From the viewpoint
of further improving the toughness of the welded portion and the toughness of the
base metal portion, the Mn/Si ratio is preferably 50 or less.
[Metallographic Microstructure of Base Metal Portion]
[0123] In the electric resistance welded steel pipe of the present disclosure, the metallographic
microstructure of the base metal portion has a ferrite fraction (i.e., an areal ratio
of a first phase that is ferrite) of from 40 to 80% and includes a second phase, which
is a balance, including tempered bainite in a case in which the metallographic microstructure
is observed using a scanning electron microscope at a magnification of 1,000 times.
[0124] In the electric resistance welded steel pipe of the present disclosure, a YR of 93
% or less can be achieved by allowing a ferrite fraction to be 40% or more. From the
viewpoint of further reducing YR, the ferrite fraction is preferably 45% or more,
and more preferably 50% or more.
[0125] In the electric resistance welded steel pipe of the present disclosure, a ferrite
fraction of 80% or less results in improvement in sour resistance. From the viewpoint
of the improvement in sour resistance, the ferrite fraction is preferably 75% or less.
[0126] In the electric resistance welded steel pipe of the present disclosure, the second
phase which is the balance includes tempered bainite.
[0127] The inclusion of tempered bainite in the second phase means that the electric resistance
welded steel pipe of the present disclosure is an electric resistance welded steel
pipe tempered after pipe-making (i.e., after electric resistance welding (after seam
heat treatment in the case of performing the seam heat treatment after the electric
resistance welding)).
[0128] The electric resistance welded steel pipe of the present disclosure is an electric
resistance welded steel pipe tempered after pipe-making, whereby a YR of 93% or less
can be achieved. The reason thereof can be considered to be because YR is decreased
by the tempering after the pipe-making. The reason why YR is decreased by the tempering
after the pipe-making can be considered to be because YS is decreased by decreasing
a dislocation density, and cementites are precipitated on a dislocation, thereby increasing
work hardening (i.e., increasing TS).
[0129] Herein, tempered bainite is distinguished from bainite which is not tempered bainite,
in view of including granular cementites in the structure of the tempered bainite.
[0130] The concept of "bainite" herein includes bainitic ferrite, granular bainite, upper
bainite, and lower bainite.
[0131] The second phase may include tempered bainite, may be a phase consisting of tempered
bainite, or may include a structure other than tempered bainite.
[0132] Examples of the structure other than tempered bainite include pearlite.
[0133] The concept of "pearlite" herein also includes pseudo-pearlite.
[0134] The measurement of the ferrite fraction and the identification of the second phase
in the metallographic microstructure of the base metal portion are performed by nital-etching
a metallographic microstructure at the 1/4 position of a wall thickness in an L cross-section
at a base metal 90° position, and observing micrographs of the nital-etched metallographic
microstructure (hereinafter also referred to as "metallographic micrographs") with
a scanning electron microscope (SEM) at a magnification of 1,000 times. Metallographic
micrographs corresponding to ten 1,000-times visual fields (corresponding to an actual
cross-sectional area of 0.12 mm
2) are taken. The measurement of the ferrite fraction and the identification of the
second phase are performed by performing image processing of the metallographic micrographs
that were taken. The image processing is performed using, for example, a small-sized
general-purpose image analysis apparatus LUZEX AP manufactured by NIRECO CORPORATION.
[0135] Herein, "base metal 90° position" refers to a position deviating at 90° in the circumferential
direction of the pipe from a welded portion, "L cross-section" refers to a cross section
parallel to a pipe axis direction and a wall thickness direction, and "1/4 position
of wall thickness" refers to a position to which a distance from the outer surface
of the electric resistance welded steel pipe is 1/4 of a wall thickness.
[0136] Herein, the pipe axis direction may be referred to as "L-direction".
[0137] Fig. 1 is a scanning electron micrograph (SEM micrograph; a magnification of 1,000
times) showing an example of the metallographic microstructure of a base metal portion
in the present disclosure.
[0138] The SEM micrograph in Fig. 1 is one (one visual field) of SEM micrographs used in
the measurement of a ferrite fraction and the identification of a second phase in
Example 1 described later.
[0139] As shown in Fig. 1, a first phase that is ferrite and a second phase including tempered
bainite can be confirmed. In particular, the presence of white points (cementites)
reveals that the second phase includes tempered bainite.
[0140] The metallographic microstructure of the base metal portion preferably has an areal
ratio (hereinafter also referred to as "specific precipitate areal ratio") of precipitates
having an equivalent circle diameter of 100 nm or less (hereinafter also referred
to as "specific precipitates") of from 0.100 to 1.000% in a case in which the metallographic
microstructure is observed using a transmission electron microscope at a magnification
of 100,000 times.
[0141] The specific precipitate areal ratio of 0.100% or more further facilitates achievement
of a YR of 93% or less. The reason thereof can be considered to be because the specific
precipitates (i.e., precipitates having an equivalent circle diameter of 100 nm or
less) contribute to improvement in work hardening characteristic (i.e., an increase
in TS), thereby resulting in a decrease in YR.
[0142] In contrast, the specific precipitate areal ratio of 1.000% or less results in suppression
of brittle fracture (i.e., excellent toughness of the base metal portion). The specific
precipitate areal ratio is preferably 0.900% or less, and more preferably 0.800% or
less.
[0143] The specific precipitate areal ratio of from 0.100 to 1.000% can be achieved by performing
tempering at a temperature of from 400°C to an Ac1 point after pipe-making.
[0144] In the present disclosure, the precipitate areal ratio (i.e., the areal ratio of
precipitates having an equivalent circle diameter of 100 nm or less) is measured by
observing a metallographic microstructure at a position of 1/4 of a wall thickness
in an L cross-section at a base metal 90° position with a transmission electron microscope
(TEM) at a magnification of 100,000 times.
[0145] More specifically, at first, on the basis of a sample taken from the position of
1/4 of the wall thickness in the L cross-section at the base metal 90° position, a
replica for TEM observation is produced by SPEED method using an electrolytic solution
including 10% by volume of acetylacetone, 1% by volume of tetramethylammonium chloride,
and 89% by volume of methyl alcohol. Then, by observing the obtained replica for TEM
observation with TEM at a magnification of 100,000 times, TEM images with a field
size of 1 µm square, corresponding to ten visual fields, are obtained. The areal ratio
of precipitates having an equivalent circle diameter of 100 nm or less with respect
to the total area of the obtained TEM image is calculated, and the obtained result
is regarded as the specific precipitate areal ratio (%).
[0146] The condition of etching in the SPEED method is set at a condition in which a charge
of 10 coulombs is applied at a voltage of -200 mV with respect to a surface area of
about 80 square millimeters with the use of a saturated calomel electrode as a reference
electrode.
[0147] The specific precipitates (i.e., precipitates having an equivalent circle diameter
of 100 nm or less) can be specifically considered to be at least one selected from
the group consisting of carbides of metals other than Fe, nitrides of metals other
than Fe, and carbonitrides of metals other than Fe.
[0148] Conceivable examples of the metals other than Fe include Ti and Nb. In a case in
which the chemical composition contains at least one of V, Mo, or Cr, conceivable
examples of the metals other than Fe include at least one of V, Mo, or Cr.
[Yield Strength in Pipe Axis Direction (YS)]
[0149] The electric resistance welded steel pipe of the present disclosure has a yield strength
in a pipe axis direction (YS) of from 390 to 562 MPa.
[0150] YS in the pipe axis direction is preferably 410 MPa or more, more preferably 450
MPa or more, still more preferably 470 MPa or more, and particularly preferably 500
MPa or more.
[0151] YS in the pipe axis direction is preferably 550 MPa or less, more preferably 540
MPa or less, and particularly preferably 530 MPa or less.
[0152] A YS in the pipe axis direction of 562 MPa or less can be achieved by performing
tempering after pipe-making. The reason thereof can be considered to be because the
tempering after pipe-making results in a decrease in pipe-making strain and dislocation
density.
[Tensile Strength in Pipe Axis Direction (TS)]
[0153] The electric resistance welded steel pipe of the present disclosure has a tensile
strength in a pipe axis direction (TS) of from 520 to 690 MPa.
[0154] TS in the pipe axis direction is preferably 550 MPa or more, and more preferably
580 MPa or more.
[0155] TS in the pipe axis direction is preferably 680 MPa or less, more preferably 660
MPa or less, and particularly preferably 650 MPa or less.
[Yield Ratio in Pipe Axis Direction]
[0156] The electric resistance welded steel pipe of the present disclosure has a yield ratio
in a pipe axis direction (YR = (YS/TS) × 100) of 93% or less.
[0157] As a result, the buckling of the electric resistance welded steel pipe in laying
or the like is suppressed.
[0158] A YR in the pipe axis direction of 93% or less can be achieved by performing tempering
after pipe-making. The reason thereof can be considered to be because YS is decreased
by decreasing a dislocation density, and because work hardening is increased (i.e.,
TS is increased) by precipitating cementites on a dislocation.
[Wall Thickness of Electric Resistance Welded Steel Pipe]
[0159] The wall thickness of the electric resistance welded steel pipe of the present disclosure
is preferably from 10 to 25 mm.
[0160] A wall thickness of 10 mm or more is advantageous in view of facilitating a decrease
in YR by using a strain caused by forming a hot-rolled steel sheet into a pipe shape.
The wall thickness is more preferably 12 mm or more.
[0161] A wall thickness of 25 mm or less is advantageous in view of the production suitability
of the electric resistance welded steel pipe (specifically, formability in formation
of a hot-rolled steel sheet into a pipe shape). The wall thickness is more preferably
20 mm or less.
[Outer Diameter of Electric Resistance Welded Steel Pipe]
[0162] The outer diameter of the electric resistance welded steel pipe of the present disclosure
is preferably from 114.3 to 609.6 mm (i.e., from 4.5 to 24 inches).
[0163] An outer diameter of 114.3 mm or more is more preferred as the electric resistance
welded steel pipe for a line pipe. The outer diameter is preferably 139.7 mm (i.e.,
5.5 inches) or more, and more preferably 177.8 mm (i.e., 7 inches) or more.
[0164] An outer diameter of 609.6 mm or less is advantageous in view of facilitating a decrease
in YR by using a strain caused by forming a hot-rolled steel sheet into a pipe shape.
The outer diameter is preferably 406.4 mm (i.e., 16 inches) or less, and more preferably
304.8 mm (i.e., 12 inches) or less.
[One Example of Production Method]
[0165] One example of a method of producing an electric resistance welded steel pipe of
the present disclosure is the following production method A.
[0166] The production method A includes:
a step of producing an as-rolled electric resistance welded steel pipe by using a
hot-rolled steel sheet having the chemical composition described above, and
a tempering step of obtaining an electric resistance welded steel pipe by tempering
the as-rolled electric resistance welded steel pipe.
[0167] According to the production method A, the inclusion of the tempering step facilitates
the production of an electric resistance welded steel pipe having a YR of 93% or less
by the reasons described above.
[0168] A tempering temperature (i.e., a retention temperature in the tempering) is preferably
from 400°C to an Ac1 point.
[0169] A tempering temperature of 400°C or more further facilitates precipitation of cementite
and a specific precipitate (precipitate having an equivalent circle diameter of 100
nm or less), and therefore further facilitates achievement of a YR of 93% or less.
The tempering temperature is more preferably 420°C or more.
[0170] A tempering temperature of an Ac1 point or less results in suppression of coarsening
of a metallographic microstructure, as a result of which toughness is improved. Although
tempering temperature depends on the Ac1 point of a steel, it is also preferably 720°C
or less, also preferably 710°C or less, and also preferably 700°C or less.
[0171] The Ac1 point means a temperature at which transformation to austenite is started
in the case of increasing the temperature of a steel.
[0172] The Ac1 point is calculated by the following formula:

[0173] [where C, Si, Mn, Ni, Cu, Cr, Mo, V, Ti, Nb, and Al represent % by mass of the respective
elements, respectively. Ni, Cu, Cr, Mo, and V are optional elements. Among the optional
elements, an element that is not contained in a slab is set at 0% by mass, and the
Ac1 point is calculated.]
[0174] A tempering time (i.e., a retention time at the tempering temperature) in the tempering
step is preferably 5 minutes or more from the viewpoint of facilitating a more decrease
in YR due to precipitation of cementite and a specific precipitate.
[0175] In the production method A, the as-rolled electric resistance welded steel pipe refers
to an electric resistance welded steel pipe which is produced by roll-forming (i.e.,
forming into a pipe shape) a hot-rolled steel sheet, and which is not subjected to
heat treatment other than seam heat treatment after the roll-forming.
[0176] A preferred aspect of the step of producing the as-rolled electric resistance welded
steel pipe in the production method A will be described later.
[0177] The production method A preferably includes a sizer step of adjusting the shape of
the as-rolled electric resistance welded steel pipe by a sizer under a condition in
which the change in ovality before and after adjustment (hereinafter also referred
to as "change in ovality (%) by sizer step") is 1.0% or more, between the step of
producing an as-rolled electric resistance welded steel pipe and the tempering step.
[0178] In a case in which the production method A includes the sizer step, the electric
resistance welded steel pipe having the specific precipitate areal ratio of from 0.100
to 1.000% described above can be more easily produced.
[0179] The reason thereof can be considered to be because a dislocation of which the amount
is equal to or more than a certain amount is introduced into the as-rolled electric
resistance welded steel pipe by the sizer step under the condition in which the change
in ovality by sizer step is 1.0% or more, and the as-rolled electric resistance welded
steel pipe is then tempered at a temperature of from 400°C to an Ac1 point, thereby
facilitating precipitation of fine specific precipitates on the dislocation.
[0180] The ovality of the as-rolled electric resistance welded steel pipe is determined
as described below.
[0181] First, four measurement values are obtained by measuring the outer diameter of the
as-rolled electric resistance welded steel pipe in the circumferential direction of
the pipe with a 45° pitch. Each of the maximum value, minimum value, and average value
of the four measurement values is determined. The ovality of the as-rolled electric
resistance welded steel pipe is determined by the following formula on the basis of
the maximum value, the minimum value, and the average value.

[0182] The change in ovality (%) by sizer step is determined by the following formula on
the basis of the ovality of the as-rolled electric resistance welded steel pipe before
the adjustment of the shape by the sizer and the ovality of the as-rolled electric
resistance welded steel pipe after the adjustment of the shape by the sizer.

[0183] The step of producing an as-rolled electric resistance welded steel pipe in the production
method A preferably includes:
a hot-rolling step of heating a slab having the chemical composition described above
and hot-rolling the heated slab, thereby obtaining a hot-rolled steel sheet,
a cooling step of cooling the hot-rolled steel sheet obtained in the hot-rolling step,
a coiling step of coiling the hot-rolled steel sheet cooled in the cooling step, thereby
obtaining a hot coil consisting of the hot-rolled steel sheet, and
a pipe-making step of uncoiling the hot-rolled steel sheet from the hot coil, roll-forming
the uncoiled hot-rolled steel sheet to thereby make an open pipe, and subjecting abutting
portions of the obtained open pipe to electric resistance welding to form an electric
resistance welded portion, thereby obtaining an as-rolled electric resistance welded
steel pipe.
[0184] In the pipe-making step, the electric resistance welded portion may be subjected
to seam heat treatment after the electric resistance welding, if necessary.
[0185] In the hot-rolling step, the slab having the chemical composition described above
is preferably heated to a temperature of from 1150°C to 1350°C.
[0186] In a case in which the temperature to which the slab is heated is 1150°C or more,
the toughness of the base metal portion of the electric resistance welded steel pipe
can be further improved. The reason thereof can be considered to be because generation
of an insoluble Nb carbide can be suppressed in a case in which the temperature to
which the slab is heated is 1150°C or more.
[0187] In a case in which the temperature to which the slab is heated is 1350°C or less,
the toughness of the base metal portion of the electric resistance welded steel pipe
can be further improved. The reason thereof can be considered to be because coarsening
of a metallographic microstructure can be suppressed in a case in which the temperature
to which the slab is heated is 1350°C or less.
[0188] In the hot rolling step, the slab heated, for example, to a temperature of 1150°C
to 1350°C is preferably hot-rolled at a temperature that is equal to or more than
Ar3 point + 100°C. As a result, the hardenability of the hot-rolled steel sheet can
be improved. As a result, the sour resistance of the finally obtained electric resistance
welded steel pipe (i.e., the tempered electric resistance welded steel pipe) can be
improved.
[0189] The Ar3 point is determined from the chemical composition of the base metal portion
by the following formula:

[where C, Mn, Ni, Cu, Cr, and Mo represent % by mass of the respective elements,
respectively. Ni, Cu, Cr, and Mo are optional elements. Among the optional elements,
an element that is not contained in the slab is set at 0% by mass, and the Ar3 point
is calculated.]
[0190] The cooling step is a step of cooling the hot-rolled steel sheet obtained in the
hot-rolling step.
[0191] In the cooling step, the hot-rolled steel sheet obtained in the hot-rolling step
is preferably cooled at a cooling start temperature set at the Ar3 point or more.
As a result, the strength and toughness of the base metal portion can be further improved.
The reason thereof can be considered to be because generation of coarse ferrite is
suppressed by setting the cooling start temperature at the Ar3 point or more.
[0192] The cooling in the cooling step is preferably started within ten seconds after the
end of the rolling in the hot-rolling step (i.e., after the end of the final rolling
in the hot-rolling step). As a result, the ferrite fraction of the finally obtained
electric resistance welded steel pipe is easily adjusted to 80% or less.
[0193] In the cooling step, the hot-rolled steel sheet obtained in the hot-rolling step
is preferably cooled at a cooling rate of from 5°C/s to 80°C/s.
[0194] In a case in which the cooling rate is 5°C/s or more, the degradation of the toughness
of the base metal portion is further suppressed. The reason thereof can be considered
to be because generation of coarse ferrite is suppressed by setting the cooling rate
in the cooling step at 5°C/s or more.
[0195] In a case in which the cooling rate is 80°C/s or less, the degradation of the toughness
of the base metal portion is suppressed. The reason thereof can be considered to be
because an excessive second phase fraction (i.e., a ferrite fraction of less than
40%) is suppressed by setting the cooling rate in the cooling step at 80°C/s or less.
[0196] In the coiling step, the hot-rolled steel sheet cooled in the cooling step is preferably
coiled at a coiling temperature of from 450 to 650°C.
[0197] A coiling temperature of 450°C or more results in suppression of the degradation
of the toughness of the base metal portion. The reason thereof can be considered to
be because a coiling temperature of 450°C or more results in suppression of generation
of martensite.
[0198] A coiling temperature of 650°C or less may result in suppression of an increase in
YR. The reason thereof can be considered to be because a coiling temperature of 650°C
or less results in suppression of excessive generation of a Nb carbonitride, thereby
resulting in suppression of an increase in YS.
EXAMPLES
[0199] Examples of the present disclosure will be described below. However, the present
disclosure is not limited to the following Examples.
[Examples 1 to 26, and Comparative Examples 1 to 31]
<Production of Hot Coil>
[0200] Slabs having chemical compositions set forth in Table 1 and Table 2 were prepared.
[0201] The slab of Comparative Example 28 (S: 0.0015%) was produced under usual conditions.
[0202] In processes of producing the slabs of Examples 1 to 26, and Comparative Examples
1 to 27 and 29 to 31, the contents of S in the slabs were controlled to 0.0010% or
less by using a technology of optimizing the composition of a slag used in smelting
and a technology of exchanging the slag in the course of the smelting.
[0203] Each of the slabs was heated to 1250°C, the heated slab was hot-rolled to obtain
a hot-rolled steel sheet, the obtained hot-rolled steel sheet was cooled at a cooling
rate of 50°C/s, and the cooled hot-rolled steel sheet was coiled at a coiling temperature
of 550°C, whereby a hot coil including the hot-rolled steel sheet was obtained.
[0204] Times from the end of final rolling to the start of the cooling in the hot rolling
were set at times set forth in Table 3.
[0205] In each Example and each Comparative Example, the balance excluding the elements
set forth in Table 1 and Table 2 is Fe and impurities.
[0206] In Table 2, REM in Examples 18 and 19 is Ce, REM in Examples 23 and 24 is Nd, and
REM in Example 25 is La.
[0207] In Table 1 to Table 3, the underlined numerical values show numerical values that
fall outside the scope of the present disclosure.
<Production of As-Rolled Electric Resistance Welded Steel Pipe>
[0208] A hot-rolled steel sheet was uncoiled from the hot coil, the uncoiled hot-rolled
steel sheet was roll-formed to thereby make an open pipe, abutting portions of the
obtained open pipe was subjected to electric resistance welding to form a welded portion,
and the welded portion was then subjected to seam heat treatment, thereby obtaining
an as-rolled electric resistance welded steel pipe.
<Production of Electric Resistance Welded Steel Pipe (Sizer and Tempering)>
[0209] The shape of the as-rolled electric resistance welded steel pipe was adjusted by
a sizer under conditions achieving each of changes in ovality (%) by sizer step set
forth in Table 3.
[0210] The as-rolled electric resistance welded steel pipe of which the shape had been adjusted
was tempered at each tempering temperature and for each tempering time set forth in
Table 3, thereby obtaining an electric resistance welded steel pipe.
[0211] The outer diameter of the obtained electric resistance welded steel pipe was 219
mm, and the wall thickness of this electric resistance welded steel pipe was 15.9
mm.
[0212] The above production step does not affect the chemical composition of a steel. Accordingly,
the chemical composition of the base metal portion of the obtained electric resistance
welded steel pipe can be considered to be the same as the chemical composition of
the slab which is a raw material.
<Measurement>
[0213] The following measurement was performed for the obtained electric resistance welded
steel pipe.
[0214] The results are set forth in Table 3.
(Measurement of Ferrite Fraction and Confirmation of Structure of Second Phase)
[0215] By the method described above, the ferrite fraction was measured, and the kind of
a second phase was confirmed.
[0216] In Table 3, TB means tempered bainite, and P means pearlite.
(Measurement of YS, TS, and YR)
[0217] A specimen for a tensile test was sampled in a direction where the test direction
(tensile direction) in a tensile test corresponds to the pipe axis direction (hereinafter
also referred to as "L-direction") of the electric resistance welded steel pipe from
the base metal 90° position of the electric resistance welded steel pipe. The shape
of the specimen was allowed to be a flat plate shape conforming to an American Petroleum
Institute standard API 5L (hereinafter simply referred to as "API 5L").
[0218] A tensile test in which a test direction was the L-direction of the electric resistance
welded steel pipe was conducted using the sampled specimen in conformity with API
5L at room temperature, and TS in the L-direction of the electric resistance welded
steel pipe and YS in the L-direction of the electric resistance welded steel pipe
were measured.
[0219] YR (%) in the L-direction of the electric resistance welded steel pipe was determined
based on a calculation formula "(YS/TS) × 100".
(Measurement of vE (J) (Charpy Absorbed Energy at 0°C) of Base Metal Portion)
[0220] A full-size specimen with a V-notch (a specimen for a Charpy impact test) was sampled
from the base metal 90°C position of the electric resistance welded steel pipe. The
full-size specimen with a V-notch was sampled so that a test direction was the circumferential
direction of the pipe (C-direction). The sampled full-size specimen with a V-notch
was subjected to a Charpy impact test in conformity with API 5L under a temperature
condition of 0°C to measure vE (J).
[0221] The above measurement was performed five times per one electric resistance welded
steel pipe, and the average value of five measurement values was regarded as vE (J)
of the base metal portion of the electric resistance welded steel pipe.
(Measurement of vE (J) (Charpy Absorbed Energy at 0°C) of Welded Portion)
[0222] The same operation as the measurement of vE (J) of the base metal portion was performed
except that a position from which a full-size specimen with a V-notch was sampled
was changed to the welded portion of the electric resistance welded steel pipe.
(Measurement of Specific Precipitate Areal Ratio)
[0223] The specific precipitate areal ratio (i.e., the areal ratio of precipitates having
an equivalent circle diameter of 100 nm or less, simply referred to as "precipitate
areal ratio (%)"in Table 3) was measured by the method described above.
(CLR (%) in HIC Test; and Sour Resistance)
[0224] An HIC test was conducted according to NACE-TM0284.
[0225] A full thickness specimen for an HIC test was sampled from the base metal 90°C position
of the electric resistance welded steel pipe, and the sampled full thickness specimen
was immersed for 96 hours in a test liquid obtained by saturating 100% of H
2S gas in Solution A (i.e., aqueous solution including 5 mass% of NaCl and 0.5 mass%
of glacial acetic acid). The presence or absence of HIC in the specimen immersed for
96 hours was measured by an ultrasonic flaw detector. Based on this measurement result,
CLR (%) was determined by the following formula.
[0226] Lower CLR means superior sour resistance.
[Table 1]
|
Component (% by mass) |
C |
Mn |
Ti |
Nb |
N |
Si |
Al |
P |
S |
Example 1 |
0.058 |
0.52 |
0.049 |
0.050 |
0.002 |
0.057 |
0.0612 |
0.007 |
0.0007 |
Example 2 |
0.067 |
0.66 |
0.012 |
0.016 |
0.002 |
0.107 |
0.0979 |
0.030 |
0.0009 |
Example 3 |
0.067 |
0.89 |
0.048 |
0.089 |
0.001 |
0.306 |
0.0843 |
0.022 |
0.0008 |
Example 4 |
0.054 |
0.85 |
0.030 |
0.081 |
0.002 |
0.070 |
0.0501 |
0.002 |
0.0006 |
Example 5 |
0.044 |
0.70 |
0.016 |
0.090 |
0.001 |
0.251 |
0.0255 |
0.026 |
0.0006 |
Example 6 |
0.065 |
0.54 |
0.035 |
0.053 |
0.001 |
0.226 |
0.0866 |
0.002 |
0.0009 |
Example 7 |
0.048 |
0.50 |
0.012 |
0.016 |
0.001 |
0.150 |
0.0448 |
0.012 |
0.0006 |
Example 8 |
0.030 |
0.31 |
0.031 |
0.030 |
0.002 |
0.100 |
0.0366 |
0.025 |
0.0006 |
Example 9 |
0.077 |
0.43 |
0.019 |
0.088 |
0.002 |
0.203 |
0.0318 |
0.010 |
0.0008 |
Example 10 |
0.042 |
0.64 |
0.047 |
0.095 |
0.002 |
0.117 |
0.0806 |
0.004 |
0.0007 |
Example 11 |
0.060 |
0.76 |
0.036 |
0.055 |
0.002 |
0.307 |
0.0742 |
0.024 |
0.0005 |
Example 12 |
0.031 |
0.58 |
0.015 |
0.062 |
0.002 |
0.064 |
0.0490 |
0.005 |
0.0009 |
Example 13 |
0.057 |
0.62 |
0.034 |
0.023 |
0.002 |
0.177 |
0.0158 |
0.029 |
0.0008 |
Example 14 |
0.045 |
0.54 |
0.032 |
0.073 |
0.001 |
0.205 |
0.0479 |
0.006 |
0.0006 |
Example 15 |
0.033 |
0.37 |
0.037 |
0.077 |
0.001 |
0.075 |
0.0806 |
0.024 |
0.0006 |
Example 16 |
0.065 |
0.66 |
0.035 |
0.044 |
0.001 |
0.068 |
0.0352 |
0.019 |
0.0006 |
Example 17 |
0.041 |
0.62 |
0.014 |
0.071 |
0.001 |
0.232 |
0.0300 |
0.021 |
0.0006 |
Example 18 |
0.064 |
0.61 |
0.014 |
0.045 |
0.001 |
0.190 |
0.0085 |
0.017 |
0.0007 |
Example 19 |
0.069 |
0.77 |
0.027 |
0.059 |
0.002 |
0.078 |
0.0136 |
0.021 |
0.0009 |
Example 20 |
0.048 |
0.61 |
0.013 |
0.041 |
0.001 |
0.018 |
0.0399 |
0.025 |
0.0009 |
Example 21 |
0.062 |
0.35 |
0.049 |
0.043 |
0.002 |
0.100 |
0.0120 |
0.017 |
0.0009 |
Example 22 |
0.051 |
0.55 |
0.016 |
0,017 |
0.002 |
0.221 |
0.0856 |
0.030 |
0.0006 |
Example 23 |
0.064 |
0.72 |
0.035 |
0.031 |
0.001 |
0.282 |
0.0295 |
0.012 |
0.0006 |
Example 24 |
0.065 |
0.47 |
0.043 |
0.032 |
0.002 |
0.152 |
0.0637 |
0.027 |
0.0009 |
Example 25 |
0.037 |
0.48 |
0.047 |
0.033 |
0.001 |
0.219 |
0.0692 |
0.007 |
0.0008 |
Example 26 |
0.064 |
0.62 |
0.014 |
0.023 |
0.002 |
0.282 |
0.0120 |
0.007 |
0.0006 |
Comparative Example 1 |
0.090 |
0.60 |
0.032 |
0.083 |
0.001 |
0.090 |
0.0219 |
0.002 |
0.0005 |
Comparative Example 2 |
0.020 |
0.60 |
0.046 |
0.095 |
0.001 |
0.030 |
0.0446 |
0.018 |
0.0007 |
Comparative Example 3 |
0.060 |
1.00 |
0.024 |
0.090 |
0.002 |
0.480 |
0.0336 |
0.007 |
0.0009 |
Comparative Example 4 |
0.045 |
0.65 |
0.041 |
0.092 |
0.002 |
0.005 |
0.0214 |
0.012 |
0.0005 |
Comparative Example 5 |
0.076 |
0.20 |
0.037 |
0.090 |
0.002 |
0.100 |
0.0086 |
0.016 |
0.0009 |
Comparative Example 6 |
0.075 |
1.10 |
0.035 |
0.060 |
0.002 |
0.199 |
0.0718 |
0.021 |
0.0006 |
Comparative Example 7 |
0.052 |
0.35 |
0.001 |
0.096 |
0.002 |
0.075 |
0.0909 |
0.006 |
0.0006 |
Comparative Example 8 |
0.033 |
0.65 |
0.070 |
0.078 |
0.001 |
0.134 |
0.0156 |
0.016 |
0.0008 |
Comparative Example 9 |
0.075 |
0.67 |
0.029 |
0.005 |
0.002 |
0.136 |
0.0529 |
0.004 |
0.0007 |
Comparative Example 10 |
0.030 |
0.47 |
0.032 |
0.110 |
0.002 |
0.102 |
0.0880 |
0.021 |
0.0008 |
Comparative Example 11 |
0.035 |
0.46 |
0.021 |
0.099 |
0.002 |
0.076 |
0.0005 |
0.008 |
0.0009 |
Comparative Example 12 |
0.060 |
0.89 |
0.047 |
0.063 |
0.002 |
0.367 |
0.1500 |
0.017 |
0.0009 |
Comparative Example 13 |
0.070 |
0.90 |
0.014 |
0.080 |
0.001 |
0.193 |
0.0525 |
0.026 |
0.0005 |
Comparative Example 14 |
0.030 |
0.30 |
0.005 |
0.064 |
0.001 |
0.020 |
0.0736 |
0.000 |
0.0008 |
Comparative Example 15 |
0.030 |
1.00 |
0.030 |
0.073 |
0.002 |
0.225 |
0.0794 |
0.000 |
0.0006 |
Comparative Example 16 |
0.074 |
0.62 |
0.025 |
0.013 |
0.001 |
0.218 |
0.0288 |
0.004 |
0.0008 |
Comparative Example 17 |
0.079 |
0.55 |
0.026 |
0.076 |
0.001 |
0.068 |
0.0351 |
0.026 |
0.0006 |
Comparative Example 18 |
0.055 |
0.73 |
0.045 |
0.061 |
0.002 |
0.158 |
0.0513 |
0.023 |
0.0005 |
Comparative Example 19 |
0.052 |
0.87 |
0.041 |
0.080 |
0.002 |
0.272 |
0.0546 |
0.013 |
0.0009 |
Comparative Example 20 |
0.072 |
0.65 |
0.009 |
0.088 |
0.002 |
0.101 |
0.0644 |
0.004 |
0.0005 |
Comparative Example 21 |
0.052 |
0.91 |
0.019 |
0.087 |
0.001 |
0.249 |
0.0626 |
0.022 |
0.0007 |
Comparative Example 22 |
0.074 |
0.92 |
0.007 |
0.056 |
0.0005 |
0.274 |
0.0809 |
0.007 |
0.0008 |
Comparative Example 23 |
0.074 |
0.92 |
0.007 |
0.056 |
0.030 |
0.274 |
0.0809 |
0.007 |
0.0009 |
Comparative Example 24 |
0.058 |
0.52 |
0.049 |
0.050 |
0.002 |
0.400 |
0.0612 |
0.007 |
0.0005 |
Comparative Example 25 |
0.045 |
0.54 |
0.032 |
0.073 |
0.001 |
0.205 |
0.0479 |
0.006 |
0.0009 |
Comparative Example 26 |
0.069 |
0.77 |
0.027 |
0.059 |
0.002 |
0.078 |
0.0136 |
0.021 |
0.0005 |
Comparative Example 27 |
0.077 |
0.74 |
0.030 |
0.055 |
0.001 |
0.083 |
0.0748 |
0.006 |
0.0009 |
Comparative Example 28 |
0.058 |
0.52 |
0.049 |
0.050 |
0.002 |
0.057 |
0.0612 |
0.007 |
0.0015 |
Comparative Example 29 |
0.045 |
0.85 |
0.032 |
0.020 |
0.001 |
0.219 |
0.0399 |
0.024 |
0.0006 |
Comparative Example 30 |
0.040 |
0.88 |
0.073 |
0.020 |
0.002 |
0.282 |
0.0352 |
0.024 |
0.0009 |
Comparative Example 31 |
0.031 |
0.78 |
0.027 |
0.040 |
0.001 |
0.075 |
0.0806 |
0.017 |
0.0006 |
[Table 2]
|
Component (% by mass) (continued from Table 1) |
Mn/Si |
LR |
CNeq |
Ac1 (°C) |
Mo |
Cu |
Ni |
Cr |
V |
Ca |
Mg |
REM |
Example 1 |
|
|
|
|
|
0.0024 |
|
|
9.1 |
0.331 |
0.195 |
745 |
Example 2 |
|
|
|
|
|
0.0028 |
|
|
6.2 |
0.236 |
0.193 |
730 |
Example 3 |
|
|
|
|
|
0.0024 |
|
|
2.9 |
0.259 |
0.304 |
750 |
Example 4 |
|
|
|
|
|
|
|
|
12.2 |
0.229 |
0.277 |
751 |
Example 5 |
|
|
|
|
|
|
|
|
2.8 |
0.261 |
0.252 |
762 |
Example 6 |
|
|
|
|
|
0.0029 |
|
|
2.4 |
0.352 |
0.207 |
744 |
Example 7 |
0.11 |
|
|
|
|
|
|
|
3.3 |
0.233 |
0.253 |
745 |
Example 8 |
0.20 |
|
|
|
|
|
|
|
3.1 |
0.300 |
0.312 |
753 |
Example 9 |
|
0.41 |
|
|
|
0.0021 |
|
|
2.1 |
0.575 |
0.264 |
753 |
Example 10 |
|
0.70 |
|
|
|
0.0021 |
|
|
5.5 |
0.289 |
0.290 |
736 |
Example 11 |
|
|
0.16 |
|
|
|
|
|
2.5 |
0.237 |
0.252 |
742 |
Example 12 |
|
|
|
0.46 |
|
0.0020 |
|
|
9.0 |
0.220 |
0.281 |
761 |
Example 13 |
|
|
|
0.63 |
|
0.0026 |
|
|
3.5 |
0.231 |
0.308 |
763 |
Example 14 |
|
|
|
|
0.030 |
|
|
|
2.6 |
0.311 |
0.238 |
755 |
Example 15 |
|
|
|
|
0.073 |
|
|
|
5.0 |
0.396 |
0.244 |
748 |
Example 16 |
|
|
|
|
|
0.0051 |
|
|
9.7 |
0.272 |
0.218 |
747 |
Example 17 |
|
|
|
|
|
0.0044 |
|
|
2.7 |
0.255 |
0.215 |
758 |
Example 18 |
|
|
|
|
|
0.0023 |
|
0.0053 |
3.2 |
0.295 |
0.211 |
754 |
Example 19 |
|
|
|
|
|
0.0026 |
|
0.0078 |
9.9 |
0.264 |
0.257 |
753 |
Example 20 |
0.02 |
|
0.52 |
|
|
0.0022 |
|
|
33.5 |
0.232 |
0.246 |
734 |
Example 21 |
0.11 |
|
|
|
0.023 |
0.0020 |
|
|
3.5 |
0.502 |
0.292 |
756 |
Example 22 |
|
0.27 |
|
0.47 |
|
|
|
|
2.5 |
0.227 |
0.272 |
741 |
Example 23 |
|
|
|
0.27 |
|
|
|
0.0052 |
2.6 |
0.229 |
0.270 |
754 |
Example 24 |
|
0.26 |
|
|
|
0.0023 |
|
0.0094 |
3.1 |
0.361 |
0.193 |
737 |
Example 25 |
|
0.13 |
|
|
0.098 |
0.0025 |
|
0.0088 |
2.2 |
0.231 |
0.257 |
737 |
Example 26 |
|
|
|
|
|
0.0027 |
0.0075 |
|
2.2 |
0.257 |
0.190 |
750 |
Comparative Example 1 |
|
|
|
|
|
|
|
|
6.7 |
0.456 |
0.272 |
758 |
Comparative Example 2 |
|
|
|
|
|
0.0028 |
|
|
20.0 |
0.228 |
0.215 |
758 |
Comparative Example 3 |
|
|
|
|
|
0.0025 |
|
|
2.1 |
0.216 |
0.317 |
761 |
Comparative Example 4 |
|
|
|
|
|
|
|
|
129 |
0.291 |
0.245 |
760 |
Comparative Example 5 |
|
|
|
|
|
0.0022 |
|
|
2.0 |
1.246 |
0.199 |
767 |
Comparative Example 6 |
|
|
|
|
|
0.0026 |
|
|
5.5 |
0.198 |
0.318 |
741 |
Comparative Example 7 |
|
|
|
|
|
0.0028 |
|
|
4.7 |
0.579 |
0.206 |
753 |
Comparative Example 8 |
|
|
|
|
|
0.0022 |
|
|
4.8 |
0.228 |
0.220 |
760 |
Comparative Example 9 |
|
|
|
|
|
0.0025 |
|
|
4.9 |
0.244 |
0.191 |
735 |
Comparative Example 10 |
|
|
|
|
|
0.0020 |
|
|
4.6 |
0.373 |
0.218 |
757 |
Comparative Example 11 |
|
|
|
|
|
0.0023 |
|
|
6.1 |
0.374 |
0.212 |
769 |
Comparative Example 12 |
|
|
|
|
|
0.0022 |
|
|
2.4 |
0.211 |
0.272 |
734 |
Comparative Example 13 |
0.08 |
|
|
|
|
|
|
|
4.7 |
0.252 |
0.380 |
753 |
Comparative Example 14 |
|
|
|
|
|
0.0022 |
|
|
15.0 |
0.424 |
0.144 |
749 |
Comparative Example 15 |
|
|
|
|
|
0.0023 |
|
|
4.4 |
0.136 |
0.269 |
746 |
Comparative Example 16 |
|
|
|
|
|
0.0025 |
|
|
2.8 |
0.272 |
0.190 |
744 |
Comparative Example 17 |
|
|
|
|
|
0.0021 |
|
|
8.0 |
0.443 |
0.246 |
755 |
Comparative Example 18 |
|
|
|
|
|
|
|
|
4.6 |
0.244 |
0.238 |
749 |
Comparative Example 19 |
|
|
|
|
|
0.0030 |
|
|
3.2 |
0.217 |
0.277 |
753 |
Comparative Example 20 |
|
|
|
|
|
|
|
|
6.5 |
0.366 |
0.268 |
753 |
Comparative Example 21 |
|
|
|
|
|
0.0022 |
|
|
3.6 |
0.216 |
0.290 |
753 |
Comparative Example 22 |
|
|
|
|
|
0.0029 |
|
|
3.3 |
0.232 |
0.284 |
742 |
Comparative Example 23 |
|
|
|
|
|
0.0027 |
|
|
3.3 |
0.232 |
0.284 |
742 |
Comparative Example 24 |
|
|
|
|
|
|
|
|
1.3 |
0.331 |
0.195 |
751 |
Comparative Example 25 |
|
|
|
|
0.030 |
0.0021 |
|
|
2.6 |
0.311 |
0.238 |
755 |
Comparative Example 26 |
|
|
|
|
|
|
|
0.0078 |
9.9 |
0.264 |
0.257 |
753 |
Comparative Example 27 |
|
0.58 |
0.62 |
0.51 |
0.051 |
0.0030 |
|
|
8.9 |
0.292 |
0.488 |
724 |
Comparative Example 28 |
|
|
|
|
|
0.0022 |
|
|
9.1 |
0.331 |
0.195 |
745 |
Comparative Example 29 |
|
|
|
|
|
|
|
|
3.9 |
0.134 |
0.206 |
741 |
Comparative Example 30 |
|
|
|
|
|
0.0020 |
|
|
3.1 |
0.118 |
0.207 |
743 |
Comparative Example 31 |
|
|
|
|
|
0.0029 |
|
|
10.4 |
0.135 |
0.201 |
738 |
[Table 3]
|
Time(s) from end of rolling to start of cooling |
Change in ovality (%) by sizer step |
Tempering temp. (°C) |
Tempering time (min) |
Electric resistance welded steel pipe |
YR (%) |
YS (MPa) |
TS (MPa) |
vE (J) |
F fraction (%) |
Kind of second phase |
Precipitate areal ratio (%) |
CLR (%) |
Base metal portion |
Welded portion |
Example 1 |
6 |
2.5 |
520 |
27 |
86 |
477 |
558 |
389 |
339 |
74 |
TB |
0.800 |
0 |
Example 2 |
4 |
5.0 |
540 |
12 |
82 |
482 |
591 |
362 |
308 |
62 |
TB+P |
0.740 |
0 |
Example 3 |
5 |
1.1 |
490 |
12 |
82 |
562 |
685 |
358 |
329 |
61 |
TB+P |
0.560 |
2 |
Example 4 |
7 |
1.3 |
670 |
24 |
85 |
553 |
652 |
393 |
326 |
62 |
TB+P |
0.380 |
0 |
Example 5 |
5 |
4.8 |
580 |
9 |
81 |
525 |
645 |
429 |
399 |
64 |
TB+P |
0.450 |
0 |
Example 6 |
3 |
3.7 |
550 |
10 |
81 |
503 |
617 |
376 |
308 |
69 |
TB |
0.860 |
0 |
Example 7 |
7 |
2.1 |
400 |
20 |
81 |
534 |
662 |
414 |
339 |
65 |
TB |
0.640 |
0 |
Example 8 |
6 |
4.3 |
700 |
25 |
82 |
557 |
683 |
410 |
380 |
78 |
TB |
0.480 |
0 |
Example 9 |
6 |
1.2 |
410 |
13 |
80 |
542 |
678 |
339 |
319 |
59 |
TB+P |
0.900 |
2 |
Example 10 |
9 |
2.0 |
590 |
7 |
83 |
548 |
657 |
495 |
421 |
64 |
TB+P |
0.110 |
0 |
Example 11 |
4 |
4.7 |
540 |
28 |
82 |
536 |
657 |
433 |
399 |
55 |
TB+P |
0.300 |
0 |
Example 12 |
3 |
2.4 |
670 |
12 |
84 |
541 |
641 |
420 |
390 |
56 |
TB+P |
0.260 |
0 |
Example 13 |
6 |
4.4 |
420 |
15 |
85 |
549 |
648 |
387 |
317 |
44 |
TB+P |
0.840 |
0 |
Example 14 |
7 |
3.2 |
610 |
9 |
81 |
515 |
640 |
420 |
400 |
74 |
TB |
0.860 |
0 |
Example 15 |
4 |
2.3 |
460 |
29 |
85 |
505 |
596 |
410 |
390 |
75 |
TB |
0.340 |
0 |
Example 16 |
5 |
3.0 |
600 |
11 |
83 |
496 |
595 |
333 |
313 |
59 |
TB+P |
0.340 |
0 |
Example 17 |
4 |
3.4 |
420 |
30 |
81 |
487 |
598 |
472 |
392 |
74 |
TB |
0.310 |
0 |
Example 18 |
7 |
2.0 |
690 |
6 |
84 |
484 |
580 |
386 |
309 |
66 |
TB+P |
0.860 |
0 |
Example 19 |
5 |
4.7 |
690 |
23 |
84 |
536 |
635 |
318 |
255 |
64 |
TB+P |
0.360 |
0 |
Example 20 |
9 |
3.1 |
715 |
10 |
85 |
511 |
603 |
469 |
399 |
67 |
TB+P |
0.470 |
0 |
Example 21 |
6 |
4.8 |
440 |
12 |
82 |
543 |
663 |
382 |
344 |
72 |
TB |
0.910 |
0 |
Example 22 |
5 |
4.3 |
590 |
24 |
82 |
536 |
655 |
437 |
354 |
49 |
TB+P |
0.900 |
0 |
Example 23 |
6 |
1.5 |
410 |
23 |
82 |
525 |
642 |
360 |
288 |
51 |
TB+P |
0.480 |
0 |
Example 24 |
4 |
2.8 |
600 |
6 |
83 |
484 |
580 |
369 |
306 |
68 |
TB+P |
0.590 |
0 |
Example 25 |
9 |
3.3 |
600 |
20 |
82 |
526 |
643 |
420 |
499 |
70 |
TB |
0.460 |
0 |
Example 26 |
8 |
3.5 |
650 |
20 |
81 |
480 |
595 |
354 |
330 |
65 |
TB |
0.350 |
0 |
Comparative Example 1 |
4 |
4.9 |
680 |
27 |
86 |
533 |
618 |
219 |
188 |
58 |
TB+P |
0.820 |
15 |
Comparative Example 2 |
8 |
2.2 |
630 |
11 |
94 |
510 |
543 |
619 |
557 |
71 |
TB |
0.120 |
0 |
Comparative Example 3 |
5 |
1.4 |
410 |
20 |
82 |
554 |
679 |
351 |
10 |
56 |
TB+P |
0.570 |
0 |
Comparative Example 4 |
3 |
1.8 |
590 |
26 |
81 |
530 |
651 |
10 |
10 |
71 |
TB |
0.490 |
0 |
Comparative Example |
8 |
2.2 |
660 |
19 |
81 |
476 |
588 |
15 |
12 |
79 |
TB |
0.670 |
3 |
Comparative Example 6 |
7 |
3.3 |
510 |
15 |
84 |
559 |
661 |
12 |
9 |
53 |
TB+P |
0.760 |
12 |
Comparative Example 7 |
4 |
3.0 |
750 |
7 |
83 |
495 |
596 |
17 |
446 |
70 |
TB |
0.860 |
0 |
Comparative Example 8 |
7 |
2.5 |
640 |
22 |
85 |
495 |
583 |
13 |
15 |
73 |
TB |
0.600 |
0 |
Comparative Example 9 |
5 |
1.8 |
740 |
22 |
82 |
478 |
579 |
11 |
368 |
59 |
TB+P |
0.590 |
1 |
Comparative Example |
9 |
1.3 |
490 |
19 |
84 |
496 |
588 |
15 |
430 |
73 |
TB |
0.850 |
15 |
Comparative Example |
5 |
4.0 |
710 |
27 |
83 |
481 |
576 |
12 |
10 |
80 |
TB |
0.640 |
0 |
Comparative Example |
5 |
3.1 |
610 |
12 |
86 |
539 |
624 |
12 |
15 |
53 |
TB+P |
0.410 |
0 |
Comparative Example 13 |
7 |
3.4 |
640 |
16 |
91 |
603 |
663 |
344 |
320 |
49 |
TB+P |
0.240 |
2 |
Comparative Example 14 |
7 |
1.3 |
650 |
25 |
95 |
440 |
465 |
460 |
450 |
84 |
TB |
0.630 |
15 |
Comparative Example 15 |
3 |
4.6 |
500 |
14 |
95 |
520 |
547 |
531 |
478 |
56 |
TB+P |
0.320 |
0 |
Comparative Example 16 |
9 |
2.0 |
350 |
6 |
95 |
486 |
510 |
315 |
286 |
62 |
TB+P |
0.002 |
0 |
Comparative Example 17 |
7 |
4.8 |
780 |
7 |
85 |
529 |
621 |
10 |
274 |
65 |
TB+P |
0.280 |
5 |
Comparative Example 18 |
8 |
0.1 |
700 |
9 |
94 |
517 |
550 |
443 |
364 |
63 |
TB+P |
0.080 |
0 |
Comparative Example 19 |
5 |
0.2 |
660 |
16 |
95 |
548 |
577 |
456 |
374 |
61 |
TB+P |
0.004 |
0 |
Comparative Example 20 |
7 |
0.2 |
500 |
19 |
94 |
549 |
584 |
353 |
293 |
61 |
TB+P |
0.015 |
0 |
Comparative Example 21 |
4 |
0.1 |
420 |
15 |
96 |
549 |
572 |
477 |
415 |
63 |
TB+P |
0.075 |
0 |
Comparative Example 22 |
5 |
1.4 |
400 |
23 |
91 |
555 |
610 |
15 |
14 |
57 |
TB+P |
0.590 |
0 |
Comparative Example 23 |
8 |
4.1 |
670 |
19 |
91 |
539 |
592 |
18 |
16 |
53 |
TB+P |
0.760 |
0 |
Comparative Example 24 |
4 |
1.9 |
710 |
18 |
81 |
497 |
617 |
380 |
10 |
65 |
TB |
0.830 |
0 |
Comparative Example 25 |
15 |
3.2 |
610 |
30 |
81 |
515 |
640 |
450 |
420 |
90 |
TB |
0.860 |
15 |
Comparative Example 26 |
5 |
4.7 |
690 |
3 |
95 |
536 |
565 |
318 |
255 |
64 |
TB+P |
0.050 |
0 |
Comparative Example 27 |
8 |
2.3 |
610 |
15 |
82 |
677 |
821 |
318 |
320 |
40 |
TB |
0.830 |
0 |
Comparative Example 28 |
6 |
2.5 |
520 |
15 |
84 |
470 |
560 |
390 |
320 |
72 |
TB |
0.750 |
18 |
Comparative Example 29 |
8 |
3.5 |
650 |
10 |
95 |
480 |
505 |
350 |
330 |
75 |
TB |
0.470 |
0 |
Comparative Example 30 |
5 |
4.7 |
600 |
15 |
96 |
490 |
510 |
380 |
380 |
67 |
TB |
0.480 |
0 |
Comparative Example 31 |
4 |
4.1 |
615 |
16 |
95 |
475 |
501 |
360 |
315 |
68 |
TB |
0.460 |
0 |
[0227] As set forth in Table 1 to Table 3, it is found that the electric resistance welded
steel pipe of each Example has excellent sour resistance, has a certain amount of
tensile strength and yield strength, has a decreased yield ratio, and has the excellent
toughness of a base metal portion and a welded portion.
[0228] In contrast to each Example, the results of each Comparative Example were as follows.
[0229] Comparative Example 1 in which a C content was more than the upper limit resulted
in the deterioration of sour resistance.
[0230] Comparative Example 2 in which a C content was less than the lower limit resulted
in an increase in YR. The reason thereof can be considered to be because the work
hardenability of steel was deteriorated.
[0231] Comparative Example 3 in which a Si content was more than the upper limit resulted
in the deterioration of the toughness of a welded portion.
[0232] Comparative Example 4 in which a Si content was less than the lower limit resulted
in the deterioration of the toughness of a base metal portion and a welded portion.
The reason thereof can be considered to be because deoxidization became insufficient,
thereby generating a coarse oxide.
[0233] Comparative Example 5 in which a Mn content was less than the lower limit resulted
in the deterioration of the toughness of a base metal portion and a welded portion.
The reason thereof can be considered to be because embrittlement due to S occurred.
[0234] Comparative Example 6 in which a Mn content was more than the upper limit resulted
in the deterioration of the toughness of a base metal portion and a welded portion
and in the deterioration of sour resistance. The reason thereof can be considered
to be because cracking due to MnS occurred.
[0235] Comparative Example 7 in which a Ti content was less than the lower limit resulted
in the deterioration of the toughness of a base metal portion. The reason thereof
can be considered to be because a crystal grain became coarse.
[0236] Comparative Example 8 in which a Ti content was more than the upper limit resulted
in the deterioration of the toughness of a base metal portion and a welded portion.
The reason thereof can be considered to be because coarse TiN was generated.
[0237] Comparative Example 9 in which Nb was less than the lower limit resulted in the deterioration
of the toughness of a base metal portion. The reason thereof can be considered to
be because rolling in the region of nonrecrystallization temperature became insufficient.
[0238] Comparative Example 10 in which Nb was more than the upper limit resulted in the
deterioration of the toughness of a base metal portion and a welded portion. The reason
thereof can be considered to be because a coarse Nb carbonitride was generated.
[0239] Comparative Example 11 in which Al was less than the lower limit resulted in the
deterioration of the toughness of a base metal portion and a welded portion. The reason
thereof can be considered to be because deoxidization became insufficient.
[0240] Comparative Example 12 in which Al was more than the upper limit resulted in the
deterioration of the toughness of a base metal portion and a welded portion. The reason
thereof can be considered to be because a large amount of Al-based inclusion was generated.
[0241] In Comparative Example 13 in which CNeq was more than the upper limit, YS was more
than the upper limit.
[0242] In Comparative Example 14 in which CNeq was less than the lower limit, TS was less
than the lower limit.
[0243] In Comparative Example 15 in which LR was less than 0.210, YR was more than the upper
limit.
[0244] In Comparative Example 16, TS was less than the lower limit, and YR was more than
the upper limit. The reason thereof can be considered to be because a tempering temperature
was too low, thereby resulting in the insufficient effect of reducing a pipe-making
strain by tempering (i.e., the effect of reducing a dislocation density) and in insufficient
precipitation on a dislocation.
[0245] In Comparative Example 17, the toughness of a base metal portion was deteriorated
(i.e., the base metal portion showed vE less than the lower limit). The reason thereof
can be considered to be because a tempering temperature was too high, transformation
to austenite therefore occurred, a metallographic microstructure was coarsened, and
the toughness of the base metal portion was deteriorated.
[0246] In each of Comparative Examples 18 to 21, YR was more than the upper limit. The reason
thereof can be considered to be because a change in ovality by sizer step was small,
and therefore, neither the introduction of a sufficient dislocation nor the precipitation
on the dislocation occurred.
[0247] Comparative Example 22 in which a N content was less than the lower limit resulted
in the deterioration of the toughness of a base metal portion and a welded portion.
The reason thereof can be considered to be because crystal grains became coarse.
[0248] Comparative Example 23 in which a N content was more than the upper limit resulted
in the deterioration of the toughness of a base metal portion and a welded portion.
The reason thereof can be considered to be because the amount of generated nitride
was increased.
[0249] Comparative Example 24 in which a Mn/Si ratio was less than the lower limit resulted
in the deterioration of the toughness of a welded portion.
[0250] Comparative Example 25 in which a ferrite fraction was more than the upper limit
resulted in the deterioration of sour resistance.
[0251] In Comparative Example 26, YR was more than the upper limit. The reason thereof can
be considered to be because a tempering time was short, thereby resulting in the insufficient
effect of reducing a pipe-making strain by tempering (i.e., the effect of reducing
a dislocation density) and in insufficient precipitation on a dislocation.
[0252] In Comparative Example 27 in which CNeq was more than the upper limit, both YS and
TS are more than the upper limit.
[0253] Comparative Example 28 in which a S content was more than the upper limit resulted
in the deterioration of sour resistance.
[0254] In Comparative Examples 29 to 31 in which LR was less than 0.210, YR was more than
the upper limit.
[0255] The entire disclosure of Japanese Patent Application No.
2016-134289 is incorporated herein by reference.
[0256] All documents, patent applications, and technical standards described in this specification
are herein incorporated by reference to the same extent as if each individual document,
patent application, or technical standard was specifically and individually indicated
to be incorporated by reference.