BACKGROUND OF THE INVENTION
1. Field of the Invention
[0001] The present invention relates to an air spinning device that performs spinning by
using a swirling air current.
2. Description of the Related Art
[0002] For example, the air spinning device disclosed in Japanese Patent Application Laid-Open
No.
2016-125149 generates a swirling air current in a spinning chamber by jetting air from a plurality
of nozzles arranged around the spinning chamber. A tip end part of a hollow guiding
shaft is arranged inside the spinning chamber. A fiber bundle is twisted as the ends
of the fibers in the fiber bundle are reversed and swirled around the tip end part
of the hollow guiding shaft by the swirling air current. The yarn formed by twisting
the fiber bundle is sent downstream via a fiber passage formed along an axis line
of the hollow guiding shaft.
[0003] In such an air spinning device, the hollow guiding shaft wears down when the fibers
contact the tip end part of the hollow guiding shaft. Of the entire tip end part of
the hollow guiding shaft, the wearing down is concentrated at specific locations corresponding
to the positions of the nozzles, and grooves may be formed at those locations. Because
such grooves adversely affect the quality of the formed yarn, it is desirable to prevent
such concentrating of the wearing down at the specific locations. To address this
issue, Japanese Patent Application Laid-Open No.
2016-125149 teaches to periodically rotate the hollow guiding shaft around the axis line thereof
to scatter the locations at which such wearing down occurs.
[0004] In the air spinning device disclosed in Japanese Patent Application Laid-Open No.
2016-125149, to rotate the hollow guiding shaft around the axis line thereof, it was necessary
to once disassemble a hollow guiding shaft unit including the hollow guiding shaft,
fixing members that fix the hollow guiding shaft, and the like, and reassemble the
hollow guiding shaft unit again after rotating the hollow guiding shaft. However,
this work requires time and efforts, puts a burden on an operator, and reduces the
rate of operation of the air spinning device.
SUMMARY OF THE INVENTION
[0005] The present invention was made in view of the above discussion. It is one object
of the present invention to provide an air spinning device in which a hollow guiding
shaft can be easily rotated around the axis line thereof.
[0006] An air spinning device according to an embodiment of the present invention is an
air spinning device that twists a fiber bundle by a swirling air current occurring
in a spinning chamber to form a yarn. The air spinning device includes a hollow guiding
shaft unit, a support member, and a rotating unit. The hollow guiding shaft unit includes
a hollow guiding shaft. The hollow guiding shaft has a tip end part arranged in the
spinning chamber and a fiber passage is formed therein along an axis line thereof.
The support member supports the hollow guiding shaft unit. The rotating unit that
rotates the hollow guiding shaft unit with respect to the support member around the
axis line in forward / reverse directions in a predetermined range.
[0007] In an embodiment of the present invention, an air spinning device that twists a fiber
bundle by a swirling air current occurring in a spinning chamber to form a yarn includes
a hollow guiding shaft unit, a support member, and a rotating unit. The hollow guiding
shaft unit includes a hollow guiding shaft. The hollow guiding shaft has a tip end
part arranged in the spinning chamber and a fiber passage is formed therein along
an axis line thereof. The support member supports the hollow guiding shaft unit. The
rotating unit makes it possible to rotate the hollow guiding shaft unit with respect
to the support member around the axis line. The rotating unit includes an operating
member and a positioning mechanism. The operating member is a member for rotating
the hollow guiding shaft unit with respect to the support member around the axis line.
The positioning mechanism is a member that positions the hollow guiding shaft unit
in a circumferential direction around the axis line at a plurality of different positions.
[0008] The above and other objects, features, advantages and technical and industrial significance
of this invention will be better understood by reading the following detailed description
of presently preferred embodiments of the invention, when considered in connection
with the accompanying drawings.
BRIEF DESCRIPTION OF THE DRAWINGS
[0009]
FIG. 1 is a front view of an overall configuration of an air spinning frame according
to the present embodiment.
FIG. 2 is a side view of a spinning unit and a yarn joining cart.
FIG. 3 is a block diagram of an electrical configuration of the air spinning frame.
FIG. 4 is a cross-sectional view of an air spinning device.
FIG. 5 is a perspective view of a hollow guiding shaft unit and a rotating unit.
FIG. 6 is a perspective view indicating a variation of the hollow guiding shaft unit
and the rotating unit.
DETAILED DESCRIPTION
Overall Configuration of Spinning Frame
[0010] Exemplary embodiments of an air spinning frame including an air spinning device according
to the present invention are explained below while referring to the accompanying drawings.
An air spinning frame 1 shown in FIG. 1 includes a plurality of spinning units 2,
a yarn joining cart 3, a blower box 4, and a motor box 5. The spinning units 2 are
arranged in a predetermined arrangement direction (left-right direction in FIG. 1).
The yarn joining cart 3 is movable in the arrangement direction. The blower box 4
is arranged at one end in the arrangement direction. The motor box 5 is arranged at
the other end in the arrangement direction.
[0011] In the spinning unit 2, an air spinning device 12 spins a fiber bundle T that is
sent thereto from a drafting device 11 to form a yarn Y, and a winding device 13 winds
the yarn Y on a bobbin B to form a package P. When a yarn breakage or a yarn cut occurs
in any of the spinning units 2, the yarn joining cart 3 moves to that spinning unit
2 and performs yarn joining. A not-shown suction device and the like are arranged
in the blower box 4. The suction device supplies a negative pressure to the spinning
units 2 and the yarn joining cart 3. Moreover, a not-shown driving source and the
like are arranged in the motor box 5. The driving source is a common driving source
for a machine-frame controlling device 6 and the spinning units 2. However, each spinning
unit 2 can be provided with a dedicated driving source.
Spinning Unit
[0012] As shown in FIG. 2, the spinning unit 2 mainly includes the drafting device 11, the
air spinning device 12, a yarn accumulating device 14 (drawing device), and the winding
device 13. These devices are sequentially arranged from the upstream to the downstream
(from an upper part to a lower part in FIG. 2) in a traveling direction (yarn traveling
direction) of the fiber bundle T or the yarn Y. Note that, in the following explanation,
the upstream and the downstream in the yarn traveling direction will be called merely
the upstream and the downstream.
[0013] The drafting device 11 is arranged near an upper end of a frame 15 of the air spinning
frame 1. The drafting device 11 includes four drafting roller pairs 16 to 19. The
four drafting roller pairs include a back roller pair 16, a third roller pair 17,
a middle roller pair 18, and a front roller pair 19 sequentially from the upstream
to the downstream. An apron belt 20 made of rubber is wound on the middle roller pair
18. Each of the four drafting roller pairs 16 to 19 includes a bottom roller 16a to
19a that is a driver roller and a top roller 16b to 19b that is a driven roller. The
rotational speed of the drafting roller pairs increases from the drafting roller pair
16 to the drafting roller pair 19, that is, as one goes toward the downstream. Accordingly,
the drafting device 11 pinches a sliver S, which is a raw material of the fiber bundle
T, between the drafting roller pairs 16 to 19 to transport the sliver S, and draws
(drafts) the sliver S so that the sliver S has a predetermined thickness thereby forming
the fiber bundle T. The number of the drafting roller pairs in the drafting device
11 is not limited to four.
[0014] The air spinning device 12 is arranged immediately downstream of the front roller
pair 19. The air spinning device 12 forms the yarn Y by applying twist to the fiber
bundle T drafted by the drafting device 11. More detailed explanation of the air spinning
device 12 will be given later.
[0015] As shown in FIG. 2, the yarn accumulating device 14 is arranged between the air spinning
device 12 and the winding device 13 in the yarn traveling direction. The yarn accumulating
device 14 includes an accumulating roller 21, a yarn hooking member 22, and a motor
23. The accumulating roller 21 is configured such that a predetermined amount of yarn
Y can be temporarily wound on an outer peripheral surface thereof. The accumulating
roller 21 is rotationally driven by the motor 23. The yarn Y is pulled from the air
spinning device 12 by rotation of the accumulating roller 21. The yarn Y pulled from
the air spinning device 12 is wound on the accumulating roller 21 and accumulated
thereon. The yarn accumulating device 14 applies a predetermined tension to the yarn
Y, when the yarn Y is unwound therefrom by the winding device 13, by relative rotation
of the yarn hooking member 22 and the accumulating roller 21 with respect to each
other. Alternatively, it is allowable to arrange between the air spinning device 12
and the yarn accumulating device 14 a drawing roller pair (drawing device), such as
a delivery roller pair, and the yarn Y can be pulled from the air spinning device
12 by using the drawing roller pair. Alternatively, the yarn accumulating device 14
can be omitted.
[0016] A yarn monitoring device 24 that monitors a state of the yarn Y is arranged between
the air spinning device 12 and the yarn accumulating device 14 in the yarn traveling
direction. The yarn monitoring device 24 monitors a thickness of the traveling yarn
Y and / or presence / absence of a foreign substance in the traveling yarn Y by using
a not-shown optical sensor. The yarn monitoring device 24 can detect a yarn defect.
The yarn defect can be an abnormal thickness of the yarn Y, a foreign substance in
the yarn Y, and the like. The yarn monitoring device 24 is not limited to an optical
sensor, and can be, for example, an electrostatic capacitance sensor. When the yarn
defect in the yarn Y is detected by the yarn monitoring device 24, in the spinning
unit 2, the supply of air to the air spinning device 12 is stopped thereby cutting
the yarn Y by stopping the formation of the yarn Y. Alternatively, a cutter can be
arranged near the yarn monitoring device 24 and the yarn Y can be cut by using the
cutter. Alternatively, the yarn Y can be cut by stopping the rotation of the back
roller pair 16 of the drafting device 11.
[0017] The winding device 13 is arranged downstream of the yarn accumulating device 14.
The winding device 13 winds the yarn Y on the bobbin B while traversing the yarn Y
thereby forming the package P. The winding device 13 includes a cradle arm 25, a winding
drum 26, and a traversing device 27.
[0018] The cradle arm 25 is rotatably supported by a support shaft 25a. The cradle arm 25
can rotatably support the bobbin B (package P) on which the yarn Y is wound. The winding
drum 26 is rotationally driven at a constant rotational speed in a predetermined direction.
By pivoting the cradle arm 25 around the support shaft 25a, the outer peripheral surface
of the bobbin B (package P) can be made to contact with or separated from the winding
drum 26. When the outer peripheral surface of the bobbin B (package P) contacts with
the rotationally driven winding drum 26, the yarn Y can be wound on the outer peripheral
surface of the bobbin B (package P) by causing the bobbin B (package P) to follow
the rotation in the winding direction.
[0019] The traversing device 27 includes a traversing guide 28 that guides the yarn Y. The
traversing guide 28 is caused to make reciprocating movement along a direction that
is parallel to a rotation shaft of the winding drum 26 by a not-shown driving source.
As a result, the yarn Y is wound on the rotating bobbin B (package P) while being
traversed by a predetermined width by the traversing guide 28. Note that, the yarn
Y can be traversed by using a winding drum in which a traverse groove has been formed.
Yarn Joining Cart
[0020] The yarn joining cart 3 is explained next. When the yarn breakage or the yarn cut
occurs in a certain spinning unit 2, the yarn joining cart 3 moves to that spinning
unit 2 and performs the yarn joining of the discontinuous yarns Y. As shown in FIG.
2, the yarn joining cart 3 includes a yarn joining device 30, a suction pipe 31, and
a suction mouth 32.
[0021] The suction pipe 31 can pivot around an axis 31a in an up-down direction. When the
suction pipe 31 is pivoted up, a tip of the suction pipe 31 is positioned near the
downstream of the air spinning device 12 so that the suction pipe 31 can suction hold
the yarn (upper yarn) Y spun by the air spinning device 12 by sucking the yarn Y.
When the suction pipe 31 is pivoted down while the upper yarn Y spun by the air spinning
device 12 is being suction held by the suction pipe 31, the suction pipe 31 can guide
the upper yarn Y to the yarn joining device 30.
[0022] The suction mouth 32 can pivot around an axis 32a in the up-down direction. When
the suction mouth 32 is pivoted down, a tip of the suction mouth 32 is positioned
near the outer peripheral surface of the package P so that the suction mouth 32 can
suction hold the yarn (lower yarn) Y pulled from the package P by sucking the yarn
Y. When the suction mouth 32 is pivoted up while the lower yarn Y pulled from the
package P is being suction held by the suction mouth 32, the suction mouth 32 can
guide the lower yarn Y to the yarn joining device 30.
[0023] The yarn joining device 30 joins the upper yarn Y guided thereto from the air spinning
device 12 by the suction pipe 31 and the lower yarn Y guided thereto from the winding
device 13 by the suction mouth 32. In the present embodiment, a splicer that applies
twist to yarn ends of the upper yarn Y and the lower yarn Y by using a swirling air
current thereby forming a spliced point is used as the yarn joining device 30. However,
the yarn joining device 30 can be, for example, a knotter that knots the upper yarn
Y and the lower yarn Y, or a piecer that links the upper yarn Y and the lower yarn
Y by restarting spinning of the air spinning device 12 after the lower yarn Y is guided
to the air spinning device 12.
Electrical Configuration
[0024] As shown in FIG. 3, each of the spinning units 2 includes a unit controlling section
29 that controls operation of each part of the spinning unit 2. Moreover, the yarn
joining cart 3 includes a cart controlling section 33 that controls operation of each
part of the yarn joining cart 3. The unit controlling section 29 and the cart controlling
section 33 are electrically connected to the machine-frame controlling device 6 allowing
exchanging of electric signals therebetween. Note that, one unit controlling section
29 can be shared by a predetermined number of spinning units 2.
Air Spinning Device
[0025] The air spinning device 12 will be explained in more detail while referring to FIG.
4. The air spinning device 12 performs a spinning operation of twisting the fiber
bundle T supplied from the drafting device 11 to form the spun yarn Y. The air spinning
device 12 includes a nozzle block 40, a fiber guide 50, a hollow guiding shaft unit
60, a support block 70 (support member), and a spinning chamber 49.
[0026] The nozzle block 40 guides to the spinning chamber 49 compressed air sent thereto
from a not-shown compressed air supply source. The nozzle block 40 includes a plurality
of nozzles 41 arranged around the spinning chamber 49. In the present embodiment,
four nozzles 41 are formed in a circumferential direction at equal intervals, that
is, at every 90 degrees. However, the number and layout of the nozzles 41 is not limited
to this. A swirling air current is generated in the spinning chamber 49 when the compressed
air is jetted into the spinning chamber 49 from the nozzles 41. The fiber bundle T
is twisted in the spinning chamber 49 by the swirling air current.
[0027] A substantially conical space 42 is formed in the nozzle block 40. The fiber guide
50 is arranged upstream of the space 42. A substantially conical tip end part of the
hollow guiding shaft unit 60 is inserted in the space 42 from the downstream. A part
of the space 42, in which the tip end part of the hollow guiding shaft unit 60 is
arranged, functions as the spinning chamber 49. Moreover, the nozzle block 40 includes
an abutting member 43 that abuts from above with a flange 66a of a later-explained
fixed member 66.
[0028] The fiber guide 50 guides to the spinning chamber 49 the fiber bundle T drafted by
the drafting device 11. A fiber introducing path 51 is formed in the fiber guide 50
along the yarn traveling direction. Moreover, the fiber guide 50 has a guiding needle
52 that projects into the spinning chamber 49. The fiber bundle T drafted by the drafting
device 11 is guided, through the fiber introducing path 51, into the spinning chamber
49 so as to be wound over the guiding needle 52.
[0029] The hollow guiding shaft unit 60 applies further twist to the fiber bundle T, which
was twisted in the spinning chamber 49, thereby forming the spun yarn Y, and guides
this yarn Y to the downstream. The hollow guiding shaft unit 60 includes a first hollow
guiding shaft 61, a second hollow guiding shaft 62, a third hollow guiding shaft 63,
a storing member 64, a locking member 65, the fixed member 66, and a sheath member
67.
[0030] The first hollow guiding shaft 61 is constituted by connecting a conical tip end
part 61a, a circular truncated conical intermediate part 61b, and a cylindrical base
end part 61c in this order from the upstream to the downstream. The tip end part 61a
is arranged in the spinning chamber 49. A first fiber passage 61d is formed in the
tip end part 61a so as to penetrate along an axis line C. A fiber introduction port
61e is an opening on the upstream side of the first fiber passage 61d. A space 61f
for accommodating an upstream part of the second hollow guiding shaft 62 is formed
in the intermediate part 61b and the base end part 61c.
[0031] The second hollow guiding shaft 62 is a cylindrical member. A second fiber passage
62a is formed in the second hollow guiding shaft 62 so as to penetrate along the axis
line C. A plurality of nozzles 62b is formed around the axis line C at equal intervals
in an upstream end part of the second hollow guiding shaft 62. The upstream end part
of the second hollow guiding shaft 62 abuts with a downstream end part of the tip
end part 61a of the first hollow guiding shaft 61. As a result, the second fiber passage
62a communicates with the first fiber passage 61d.
[0032] The third hollow guiding shaft 63 is a cylindrical member. A third fiber passage
63a is formed in the third hollow guiding shaft 63 so as to penetrate along the axis
line C. An upstream end part of the third hollow guiding shaft 63 abuts with a downstream
end part of the second hollow guiding shaft 62. As a result, the third fiber passage
63a communicates with the second fiber passage 62a.
[0033] The storing member 64 is a cylindrical member. A space 64a for accommodating a downstream
part of the second hollow guiding shaft 62 and for accommodating an upstream part
of the third hollow guiding shaft 63 is formed in the storing member 64. A connecting
member 64b to which an air feeding pipe 100 is connected is arranged on an outer peripheral
part of the storing member 64. An air introducing path 64c that communicates with
the space 64a is formed in the connecting member 64b. The air feeding pipe 100 is
connected to a not-shown compressed air supply source. The compressed air is supplied
to the hollow guiding shaft unit 60 from the air feeding pipe 100 via the connecting
member 64b. The air feeding pipe 100 is constituted by, for example, a flexible hose
and the like.
[0034] The locking member 65 is a cylindrical member. The locking member 65 is formed in
a stepped shape capable of engaging with a downstream end part of the storing member
64 and a downstream end part of the third hollow guiding shaft 63. An opening 65a
is formed in the locking member 65 along the axis line C. The downstream end part
of the third hollow guiding shaft 63 is inserted into the opening 65a.
[0035] The fixed member 66 is a nut formed into a circular truncated conical shape. The
fixed member 66 can be screwed in an upstream end part of the storing member 64. The
flange 66a is formed in a downstream end part of the fixed member 66.
[0036] The sheath member 67 is a cylindrical member. The sheath member 67 is attached to
an outer peripheral surface of the storing member 64. An outer diameter of the sheath
member 67 is substantially equal to an inner diameter of a cylindrical space 71 formed
in the support block 70. The hollow guiding shaft unit 60 is supported by the support
block 70 in a state that the sheath member 67 is accommodated in the cylindrical space
71.
[0037] Note that, though not shown in the drawings, a slipping prevention member that prevents
the hollow guiding shaft unit 60 from slipping toward the axis line C from the support
block 70 is arranged. For example, the slipping prevention member includes an annular
groove formed in an outer peripheral surface of the hollow guiding shaft unit 60 and
an inserting member formed in the support block 70 and insertable into the annular
groove. For example, in a state in which the inserting member has been inserted (attached)
into the annular groove, the inserting member is biased in an insertion direction
with an elastic member such as a spring. In this state, by pressing a not-shown button
and the like, the inserted state of the inserting member can be released against an
urging force of the elastic member and the hollow guiding shaft unit can be taken
out. The slipping prevention member allows rotation of the hollow guiding shaft unit
around the axis line while preventing the slipping toward the axis line direction
of the hollow guiding shaft unit from the support member.
[0038] In the hollow guiding shaft unit 60, the first hollow guiding shaft 61, the second
hollow guiding shaft 62, and the third hollow guiding shaft 63 are assembled from
the upstream in this order in a mutually abutting state. As a result, the first fiber
passage 61d, the second fiber passage 62a, and the third fiber passage 63a communicate
with each other. Moreover, the second hollow guiding shaft 62 is assembled between
inner peripheral surfaces of the space 61f and the space 64a such that an air flow
passage 68 is secured. As a result, the air introducing path 64c, the air flow passage
68, and the nozzles 62b communicate with each other whereby the compressed air can
be jet from the nozzles 62b into the second fiber passage 62a. In this manner, the
hollow guiding shaft unit 60 is formed by screwing the fixed member 66 in the storing
member 64 in the state in which the hollow guiding shafts 61 to 63, the storing member
64, and the locking member 65 are assembled.
[0039] The support block 70 supports the hollow guiding shaft unit 60. The support block
70 includes a cylindrical member 72 and an extending member 73. The cylindrical space
71 for accommodating a part of the hollow guiding shaft unit 60 is formed in the cylindrical
member 72. A notch 72a for passing the air feeding pipe 100 is formed in a part of
the cylindrical member 72 to which the extending member 73 is connected (see FIG.
5). The extending member 73 extends in a left-right direction in FIG. 4. A left end
of the extending member 73 is connected to the cylindrical member 72, and a right
end is supported by the frame 15 (see FIG. 1) of the air spinning frame 1.
[0040] The support block 70 is attached to the frame 15 so as to be swingable up and down.
When the support block 70 is swung down by using a not-shown actuator such as an air
cylinder, the flange 66a of the fixed member 66 separates from the abutting member
43 of the nozzle block 40. As a result, an operator can perform the maintenance of
the hollow guiding shaft unit 60 and the like from a front side (left side in FIG.
4) of the air spinning frame 1.
[0041] During the spinning operation of the air spinning device 12, the support block 70
that supports the hollow guiding shaft unit 60 is located up, and the abutting member
43 of the nozzle block 40 abuts with the flange 66a of the fixed member 66. At this
time, a gap is formed between an inner peripheral surface of the space 42 of the nozzle
block 40 and an outer peripheral surface of the first hollow guiding shaft 61. The
air jetted into the spinning chamber 49 from the nozzles 41 during the spinning operation
flows through the gap into a pressure-reduced chamber 44 formed in the nozzle block
40 and the air is discharged along with the fibers that did not become the yarn Y.
[0042] The spinning operation performed by the air spinning device 12 having such a configuration
is explained below. At the start of the spinning operation, the compressed air is
jetted into the spinning chamber 49 from the nozzles 41 and the compressed air is
jetted into the second fiber passage 62a from the nozzles 62b. As a result, the fiber
bundle T introduced by the drafting device 11 into the spinning chamber 49 via the
fiber guide 50 is passed through the first fiber passage 61d, the second fiber passage
62a, and the third fiber passage 63a and guided to the downstream.
[0043] When the yarn Y begins to be spun by the air spinning device 12, jetting of the air
from the nozzles 62b into the second fiber passage 62a is stopped, and only jetting
of the air from the nozzles 41 into the spinning chamber 49 is continued. As a result,
the swirling air current is generated in the spinning chamber 49. Accordingly, fiber
ends of fibers constituting the fiber bundle T are reversed and whirled by this swirling
air current around the fiber introduction port 61e of the first hollow guiding shaft
61 and the fiber bundle T is twisted in the spinning chamber 49. The yarn Y formed
by twisting the fiber bundle T is passed through the first fiber passage 61d, the
second fiber passage 62a, and the third fiber passage 63a and guided to the downstream.
Wearing Down of First Hollow Guiding Shaft
[0044] As mentioned earlier, while the air spinning device 12 is performing the spinning
operation, the fiber ends of the fiber bundle T that are reversed around the fiber
introduction port 61e contact the tip end part 61a of the first hollow guiding shaft
61. The locations at which the fibers contact the tip end part 61a vary depending
on the positions of the nozzles 41. That is, in the present embodiment, the fibers
contact at four locations, in the circumferential direction of the tip end part 61a
of the first hollow guiding shaft 61, corresponding to the four nozzles 41. As a result,
wearing down progresses at the locations where the fibers contact continuously, and
grooves may be formed in the tip end part 61a of the first hollow guiding shaft 61.
Because such grooves adversely affect the spinning quality, it is desirable to prevent
such wearing down. To address this issue, in the present embodiment, a rotating unit
that rotates the hollow guiding shaft unit 60 with respect to the support block 70
around the axis line C in forward / reverse directions (forward direction and reverse
direction) in a predetermined range is provided. By appropriately rotating the hollow
guiding shaft unit 60 by using the rotating unit, it is possible to prevent wearing
down from concentrating at the specific locations. The rotating unit is explained
in detail below.
[0045] In the present embodiment, the rotating unit does not include a configuration that
necessitates the work to disassemble and reassemble the hollow guiding shaft unit
60 when rotating the first hollow guiding shaft 61 around the axis line. That is,
the rotating unit according to the present embodiment is limited to a configuration
capable of changing a relative positional relationship between the nozzles for spinning
(nozzles 41), formed in the nozzle block 40, and the first hollow guiding shaft 61,
in the circumferential direction of the first hollow guiding shaft 61 around the axis
line without requiring to perform the work of disassembling the hollow guiding shaft
unit 60. The work of disassembling the hollow guiding shaft unit 60 includes the work
of releasing an attachment member such as a bolt to temporarily release a fixed state
of the first hollow guiding shaft 61 to some other member.
Rotating Unit
[0046] One example of the rotating unit is explained while referring to FIG. 5. In FIG.
5, to facilitate the understanding, the hollow guiding shaft unit 60 and the support
block 70 are shown separated from each other. A rotating unit 80 shown in FIG. 5 includes
an operating lever 81 and a positioning mechanism 82. The operating lever 81 is fixed
to the storing member 64 of the hollow guiding shaft unit 60. The operating lever
81 extends outward from the hollow guiding shaft unit 60 in a diametrical direction
that is orthogonal to the axis line C. In the present embodiment, to make the operation
easy for the operator, as shown in FIG. 4, the operating lever 81 extends so as to
project toward the front side (left side in FIG. 4) of the air spinning frame 1 than
the support block 70.
[0047] The positioning mechanism 82 includes a convex part 83 formed on the operating lever
81 and a plurality of concave parts 84 formed in the support block 70. The convex
part 83 and the concave parts 84 are shaped such that the convex part 83 can engage
with any of the concave parts 84. Only one convex part 83 is formed on a surface of
the operating lever 81 opposing the support block 70. On the other hand, several (four
in the present embodiment) concave parts 84 are formed in a circumferential direction
in an end surface (surface opposing the operating lever 81) of the cylindrical member
72 of the support block 70. With respect to a range in the circumferential direction
in which the concave parts 84 are formed, 5 degrees or more and 50 degrees or less
is a desirable range while 5 degrees or more and less than 45 degrees is a more desirable
range. The operating lever 81 is capable of undergoing elastic deformation in directions
that allow engagement / disengagement of the convex part 83 and the concave part 84
with / from each other.
[0048] In the rotating unit 80 having such a configuration, when the operator operates the
operating lever 81 to change the concave part 84 that is to engage with the convex
part 83, the hollow guiding shaft unit 60 rotates around the axis line C whereby the
hollow guiding shaft unit 60 is positioned in a different position in the circumferential
direction with respect to the support block 70. Note that, it is desirable that the
operating lever 81 is made of resin material, stainless steel material, and the like
having elasticity to make the engagement / disengagement of the convex part 83 and
the concave part 84 easy. Moreover, a mark or a symbol indicating a position of each
of the concave parts 84 can be made on an upper surface or a side surface of the cylindrical
member 72 at a position corresponding to each of the concave parts 84.
[0049] When changing the position in the circumferential direction of the hollow guiding
shaft unit 60, the operator stops the spinning operation of the air spinning device
12, and causes the support block 70 to swing downward by using a not-shown actuator.
As a result, the operator can easily operate the operating lever 81 from the front
side of the air spinning frame 1. Such operation of changing the position in the circumferential
direction of the hollow guiding shaft unit 60 can be performed, for example, when
performing the maintenance of the air spinning device 12 or can be performed each
time the spinning operation is performed for a predetermined period.
Variation of Rotating Unit
[0050] A variation of the rotating unit is explained next while referring to FIG. 6. A rotating
unit 90 shown in FIG. 6 is configured as a driving mechanism that rotationally drives
the hollow guiding shaft unit 60 around the axis line C in the forward / reverse directions.
In the following explanation, this component will be called as the rotating unit 90
or a driving mechanism 90 as appropriate. The driving mechanism 90 includes a motor
91 and a cam mechanism 92. The motor 91 is a driving source for the cam mechanism
92. The motor 91 is a stepping motor capable of rotating in the forward / reverse
directions. The motor 91 is fixed to the extending member 73 extending from the support
block 70.
[0051] The cam mechanism 92 includes a lever 93 and a rotating member 94. The lever 93 is
fixed to the storing member 64 of the hollow guiding shaft unit 60. The lever 93 extends
outward from the hollow guiding shaft unit 60 in a diametrical direction that is orthogonal
to the axis line C (specifically, toward back side of the air spinning frame 1, i.e.,
the right side in FIG. 6). An elongated slit 93a is formed in one end part of the
lever 93 parallel to the direction of extension of the lever 93. The rotating member
94 is a disc-shaped member. A rotation shaft 94a of the rotating member 94 is connected
to an output shaft of the motor 91. A cylindrical pin 94b that projects in an axial
direction of the rotation shaft 94a is formed in a peripheral part of a top surface
of the rotating member 94. The pin 94b has a shape capable of engaging with the elongated
slit 93a formed in the lever 93. When the pin 94b is inserted in the elongated slit
93a, the lever 93 and the rotating member 94 are in a coupled state. When the lever
93 and the rotating member 94 are in the coupled state, the pin 94b can move inside
the elongated slit 93a in the direction of extension.
[0052] The motor 91 is controlled by the unit controlling section 29. The spinning unit
2 is provided with a switch 9 for operating the motor 91. When the operator operates
the switch 9, the motor 91 can be operated via the unit controlling section 29. When
the unit controlling section 29 rotates the motor 91 in the forward / reverse directions,
the rotating member 94 also rotates around the rotation shaft 94a in the forward /
reverse directions. Accordingly, because the lever 93 is moved by the pin 94b, the
hollow guiding shaft unit 60 rotates around the axis line C in the forward / reverse
directions. In this variation, a rotation range of the motor 91 is controlled such
that the hollow guiding shaft unit 60 can rotate in the circumferential direction
in the forward / reverse directions desirably in a range of 5 degrees or more and
50 degrees or less or more desirably in a range of 5 degrees or more and less than
45 degrees.
[0053] The unit controlling section 29 can intermittently drive the motor 91 to intermittently
operate the driving mechanism 90 during the spinning operation, or can continuously
drive the motor 91 to continuously operate the driving mechanism 90 during the spinning
operation. Alternatively, the unit controlling section 29 can drive the motor 91 while
the spinning operation is not being performed to operate the driving mechanism 90
while the spinning operation is not being performed.
Advantageous Effects
[0054] According to the present embodiment, the first hollow guiding shaft 61 can be rotated
in the forward / reverse directions around the axis line C by rotating the entire
hollow guiding shaft unit 60 including the first hollow guiding shaft 61 in the forward
/ reverse directions around the axis line C by using the rotating unit 80 or 90. Therefore,
because there is no need to disassemble or reassemble the hollow guiding shaft unit
60 when rotating the first hollow guiding shaft 61, the first hollow guiding shaft
61 can be easily rotated by the operator around the axis line C with less efforts.
Also, it can be prevented that wearing down is concentrated at the specific locations
where the fibers contact the tip end part 61a of the first hollow guiding shaft 61.
[0055] In the example shown in FIG. 5 of the present embodiment, the rotating unit 80 includes
the operating lever 81 (operating member according to the present invention) that
rotates the hollow guiding shaft unit 60 around the axis line C in the forward / reverse
directions, and the positioning mechanism 82 that positions the hollow guiding shaft
unit 60 in the circumferential direction around the axis line C. With such a configuration,
the operator can first rotate the hollow guiding shaft unit 60 by operating the operating
lever 81 and then position the hollow guiding shaft unit 60 in the circumferential
direction by using the positioning mechanism 82. Accordingly, because a driving means
such as a motor becomes needless the costs of the rotating unit 80 can be suppressed.
[0056] In the present embodiment, the operating member according to the present invention
is the operating lever 81 that extends outward from the hollow guiding shaft unit
60 in a direction that is orthogonal to the axis line C. In such a configuration,
because a position at which the operator performs the operation can be kept away from
the axis line C, a large rotation torque can be achieved with a relatively small force.
Therefore, the hollow guiding shaft unit 60 can be rotated easily.
[0057] The present embodiment further includes the support block 70 (support member according
to the present invention) that supports the hollow guiding shaft unit 60, and the
positioning mechanism 82 includes the convex part 83 (first engaging member according
to the present invention) formed on the operating lever 81 and the concave parts 84
(second engaging member according to the present invention) formed in the support
block 70 and engageable with the convex part 83. Several concave parts 84 are formed
at regular intervals in the circumferential direction. The position of the hollow
guiding shaft unit 60 in the circumferential direction can be changed easily by changing
a point of engagement of the convex part 83 and the concave parts 84.
[0058] In the present embodiment, several concave parts 84 are formed in the support block
70 in the circumferential direction. With this configuration, since only one convex
part 83 is formed on the operating lever 81, the length of the operating lever 81
in the circumferential direction can be made short. Therefore, it is possible to make
the operating lever 81 easy for the operator to grasp and improve the operability.
[0059] In the present embodiment, since the first engaging member according to the present
invention is the convex part 83 and the second engaging member according to the present
invention is the concave part 84, the configuration of the positioning mechanism 82
can be simplified.
[0060] In the variation shown in FIG. 6 according to the present embodiment, the rotating
unit 90 is a driving mechanism that drives the hollow guiding shaft unit 60 to rotate
around the axis line C in the forward / reverse directions. According to such a configuration,
the hollow guiding shaft unit 60 can be rotated by operating the driving mechanism
90, and the burden on the operator can be reduced more effectively.
[0061] In the present embodiment, the driving mechanism 90 includes the motor 91 and the
cam mechanism 92 driven by the motor 91 for rotating the hollow guiding shaft unit
60 around the axis line C in the forward / reverse directions. In this way, by configuring
the driving mechanism 90 by the combination of the motor 91 and the cam mechanism
92, the structure of the driving mechanism 90 can be simplified.
[0062] In the present embodiment, the cam mechanism 92 includes the lever 93, which is attached
to the hollow guiding shaft unit 60, and the rotating member 94, which is coupled
to the lever 93, that is rotated by the motor 91 to rotate the lever 93 around the
axis line C in the forward / reverse directions. According to such a configuration,
by rotating the motor 91 in the forward / reverse directions, the hollow guiding shaft
unit 60 can be easily rotated around the axis line C in the forward / reverse directions
via the rotating member 94 and the lever 93.
[0063] In the present embodiment, the rotating member 94 includes the pin 94b that projects
in the axial direction of the rotation shaft 94a of the rotating member 94, and the
elongated slit 93a that permits movement of the pin 94b in a state in which the pin
94b has been engaged in the elongated slit 93a is formed in the lever 93. In this
way, while having a simple and inexpensive configuration, rattling between the rotating
member 94 and the lever 93 can be suppressed, and the hollow guiding shaft unit 60
can be rotated smoothly.
[0064] In the present embodiment, since the motor 91 is a stepping motor, it is possible
to more accurately position the hollow guiding shaft unit 60 in the circumferential
direction. Therefore, it is possible to more reliably prevent wearing down from concentrating
at the specific locations of the tip end part 61a of the first hollow guiding shaft
61.
[0065] In the present embodiment, the unit controlling section 29 (control section according
to the present invention) can intermittently operate the driving mechanism 90 during
the spinning operation. In this case, because it is unnecessary to operate the driving
mechanism 90 constantly during the spinning operation, the power consumption can be
suppressed. While the driving mechanism 90 is not operated, a minimum electric current
can be supplied to the driving mechanism 90 to maintain the position of the hollow
guiding shaft unit 60 in the circumferential direction.
[0066] In the present embodiment, the unit controlling section 29 can continuously operate
the driving mechanism 90 during the spinning operation. In this case, since the hollow
guiding shaft unit 60 can be continuously rotated during the spinning operation, it
is possible to more effectively disperse the locations where the fibers contact the
tip end part 61a of the first hollow guiding shaft 61, and it is possible to improve
the wearing down suppression effect.
[0067] In the present embodiment, the unit controlling section 29 can operate the driving
mechanism 90 while the spinning operation is not being performed. If the hollow guiding
shaft unit 60 is rotated during the spinning operation, there may be some adverse
effect on the fibers that contact the tip end part 61a of the first hollow guiding
shaft 61. To address this issue, by rotating the hollow guiding shaft unit 60 while
the spinning operation is not being performed, it is possible to reliably avoid the
effect on the spinning that may occur when the hollow guiding shaft unit 60 is rotated.
[0068] In the present embodiment, since the switch 9 for operating the driving mechanism
90 is further provided, the operator can easily operate the driving mechanism 90 at
a desired timing.
[0069] In the present embodiment, the hollow guiding shaft unit 60 includes the connecting
member 64b to which the air feeding pipe 100 for supplying air to be jetted into the
second fiber passage 62a is connected. In this way, when the air feeding pipe 100
is connected to the connecting member 64b of the hollow guiding shaft unit 60, the
range in which the hollow guiding shaft unit 60 can rotate is restricted by the air
feeding pipe 100. In this case, the configuration presented in the present embodiment
in which the hollow guiding shaft unit 60 is not rotated in one direction but is rotated
in the forward / reverse directions is particularly effective.
[0070] In the present embodiment, it is preferable that the predetermined range in which
the hollow guiding shaft unit 60 can rotate is set to 5 degrees or more and 50 degrees
or less. If the rotation range is too narrow, the locations at which the fibers contact
the tip end part 61a of the first hollow guiding shaft 61 cannot be dispersed so much,
and the expected effect of suppressing the wearing down is not achieved. On the other
hand, if the rotation range is too wide, handling becomes difficult as the air feeding
pipe 100 and the like have been connected to the hollow guiding shaft unit 60. Therefore,
it is preferable that the rotation range of the hollow guiding shaft unit 60 is set
to about 5 degrees or more and about 50 degrees or less.
[0071] In the present embodiment, four nozzles 41 for jetting air into the spinning chamber
49 are formed at equal intervals around the spinning chamber 49, and it is desirable
that a predetermined range in which the hollow guiding shaft unit 60 can rotate is
set to 5 degrees or more and less than 90 (= 360/4) degrees. The locations at which
the fibers contact the tip end part 61a of the first hollow guiding shaft 61 are determined
according to the positions of the nozzles 41. When the four nozzles 41 are formed
at equal intervals as in the present embodiment, the fibers contact at four locations
in the circumferential direction corresponding to the four nozzles 41 of the tip end
part 61a of the first hollow guiding shaft 61. In this case, when the hollow guiding
shaft unit 60 is rotated by 90 degrees or more, the locations at which the fibers
contact the tip end part 61a may overlap each other, and the effect of suppressing
the wearing down may be reduced. Therefore, it is preferable to set the rotation range
of the hollow guiding shaft unit 60 to less than 90 degrees.
Other Embodiments
[0072] Variations that are different from the above embodiment are explained below.
[0073] In the above embodiment, the operating lever 81 is provided as the operating member
according to the present invention. However, the concrete example of the operating
member is not limited to this. For example, the operator can directly rotate the hollow
guiding shaft unit 60 around the axis line C by holding with his hand an outer peripheral
surface of the flange 66a of the fixed member 66. In this case, the outer peripheral
surface of the fixed member 66 functions as the operating member. It is sufficient
that the operating lever 81 is attached to any one of a plurality of members constituting
the hollow guiding shaft unit 60, and is not limited to the example in which the operating
lever 81 is attached to the storing member 64.
[0074] In the above embodiment, the convex part 83 is provided in the operating lever 81
as the first engaging member according to the present invention, and the support block
70 is provided with the concave parts 84 as the second engaging member according to
the present invention. However, concave parts can be provided in the operating lever
81 as the first engaging member, and a convex part can be provided in the support
block 70 as the second engaging member. Moreover, the first engaging member formed
in the operating lever 81 may be provided in a plurality in the circumferential direction.
Further, the first engaging member may be provided in any one of the members constituting
the hollow guiding shaft unit 60 instead of the operating lever 81. In that case,
the operating lever 81 can be omitted. Moreover, the member in which the first engaging
member is provided can be made of a material capable of undergoing elastic deformation
in directions that allow engagement / disengagement. The specific structure of the
positioning mechanism 82 is not limited to the configuration including the convex
part 83 and the concave parts 84, and for example, a ratchet mechanism and the like
can be used.
[0075] In the above embodiment, the driving mechanism 90 is configured by the motor 91 and
the cam mechanism 92; however, the configuration of the driving mechanism 90 is not
limited thereto. For example, a driving source other than the motor 91 can be used,
and the specific configuration of the cam mechanism 92 can be other than that in the
above embodiment. A concrete example of the driving source, other than the motor 91,
includes a cylinder (e.g., air cylinder). When the cylinder is used as the driving
source, a stopper may be provided at each of the positions corresponding to an end
of the forward / reverse rotations of the hollow guiding shaft unit 60. Moreover,
as the motor 91, a motor other than the stepping motor can be used.
[0076] In the above embodiment, the yarn Y is sent to the downstream at the start of the
spinning operation by using the compressed air jetted into the second fiber passage
62a via the nozzles 62b. However, it is possible to configure such that the yarn Y
is guided to the spinning chamber 49 from the downstream by using the compressed air
jetted into the second fiber passage 62a.
[0077] In the above embodiment, three hollow guiding shafts 61 to 63 are provided in the
hollow guiding shaft unit 60. However, the number of the hollow guiding shafts is
not limited to three, and one hollow guiding shaft, two hollow guiding shafts, or
four or more hollow guiding shafts can be provided. The member in which the nozzles
62b are formed is not limited to the second hollow guiding shaft 62 but the nozzles
62b can be formed in the first hollow guiding shaft 61 or in the third hollow guiding
shaft 63.
[0078] An air spinning device according to the present invention is an air spinning device
that twists a fiber bundle by a swirling air current occurring in a spinning chamber
to form a yarn. The air spinning device includes a hollow guiding shaft unit, a support
member, and a rotating unit. The hollow guiding shaft unit includes a hollow guiding
shaft. The hollow guiding shaft has a tip end part arranged in the spinning chamber
and a fiber passage is formed therein along an axis line thereof. The support member
supports the hollow guiding shaft unit. The rotating unit that rotates the hollow
guiding shaft unit with respect to the support member around the axis line in forward
/ reverse directions in a predetermined range.
[0079] According to the present invention, the hollow guiding shaft can be rotated in the
forward / reverse directions with respect to the support member around the axis line
by rotating the entire hollow guiding shaft unit including the hollow guiding shaft
in the forward / reverse directions with respect to the support member around the
axis line by using the rotating unit. Therefore, because there is no need to disassemble
or reassemble the hollow guiding shaft unit when rotating the hollow guiding shaft,
the hollow guiding shaft can be easily rotated by the operator around the axis line
with less efforts.
[0080] In the present invention, it is preferable that the rotating unit includes an operating
member for rotating the hollow guiding shaft unit with respect to the support member
around the axis line in the forward / reverse directions, and a positioning mechanism
that positions the hollow guiding shaft unit in a circumferential direction around
the axis line.
[0081] With such a configuration, the operator can first rotate the hollow guiding shaft
unit by operating the operating member and then position the hollow guiding shaft
unit in the circumferential direction by using the positioning mechanism. Accordingly,
because a driving means such as a motor becomes needless the costs of the rotating
unit can be suppressed.
[0082] In the present invention, it is preferable that the positioning mechanism includes
a first engaging member formed in a member that constitutes the hollow guiding shaft
unit or a member attached to the hollow guiding shaft unit, and a second engaging
member formed in the support member and engageable with the first engaging member,
and at least one between the first engaging member and the second engaging member
is formed in a plurality in the circumferential direction.
[0083] With such a configuration, the position of the hollow guiding shaft unit in the circumferential
direction can be changed easily by changing a point of engagement of the first engaging
member and the second engaging member.
[0084] In the present invention, it is preferable that the second engaging member formed
in the support member is formed in a plurality in the circumferential direction.
[0085] With such a configuration, since only one first engaging member is formed, the configuration
of the rotating part including the hollow guiding shaft unit can be simplified.
[0086] In the present invention, it is preferable that three or more second engaging members
are formed at equal intervals in the circumferential direction.
[0087] With such a configuration, the hollow guiding shaft unit can be rotated and positioned
in two or more different states from the first state thereof.
[0088] In the present invention, it is preferable that the first engaging member is one
of a convex part and a concave part, and the second engaging member is the other of
the convex part and the concave part.
[0089] With such a configuration, the configuration of the positioning mechanism can be
simplified.
[0090] It is preferable that the operating member is capable of undergoing elastic deformation
in directions that allow engagement / disengagement of the first engaging member and
the second engaging member with / from each other.
[0091] With such a configuration, the state of the first engaging member and the second
engaging member can be easily changed to an engaged state and a non-engaged state
by elastic deformation of the operating member.
[0092] In the present invention, the operating member is attached to the hollow guiding
shaft unit. The operating member is an operating lever that extends outward from the
hollow guiding shaft unit in a direction that is orthogonal to the axis line. The
first engaging member is formed in the operating lever.
[0093] With such a configuration, because a position at which the operator performs the
operation can be kept away from the axis line, a large rotation torque can be achieved
with a relatively small force. Therefore, the hollow guiding shaft unit can be rotated
easily.
[0094] In the present invention, it is preferable that the rotating unit is a driving mechanism
that drives the hollow guiding shaft unit to rotate with respect to the support member
around the axis line in the forward / reverse directions.
[0095] With such a configuration, the hollow guiding shaft unit can be rotated by operating
the driving mechanism, and the burden on the operator can be reduced more effectively.
[0096] In the present invention, it is preferable that the driving mechanism includes a
motor, and a cam mechanism driven by the motor for rotating the hollow guiding shaft
unit with respect to the support member around the axis line in the forward / reverse
directions.
[0097] In this way, by configuring the driving mechanism by the combination of the motor
and the cam mechanism, the structure of the driving mechanism can be simplified.
[0098] In the present invention, the air spinning device further includes a controlling
section that controls the driving mechanism. It is preferable that the controlling
section intermittently or continuously operates the driving mechanism during a spinning
operation.
[0099] In this case, when operating the driving mechanism intermittently, because it is
unnecessary to operate the driving mechanism constantly during the spinning operation,
the power consumption can be suppressed. On the other hand, when continuously rotating
the hollow guiding shaft unit during the spinning operation, it is possible to more
effectively disperse the locations where the fibers contact the tip end part of the
hollow guiding shaft, and it is possible to improve the wearing down suppression effect.
[0100] In the present invention, the air spinning device further includes a controlling
section that controls the driving mechanism. It is preferable that the controlling
section operates the driving mechanism while a spinning operation is not being performed.
[0101] If the hollow guiding shaft unit is rotated during the spinning operation, there
may be some adverse effect on the fibers that contact the tip end part of the hollow
guiding shaft. To address this issue, by rotating the hollow guiding shaft unit while
the spinning operation is not being performed, it is possible to reliably avoid the
effect on the spinning that may occur when the hollow guiding shaft unit is rotated.
[0102] In the present invention, it is preferable that the hollow guiding shaft unit includes
a connecting member to which an air feeding pipe for supplying air to be jetted into
the fiber passage is connected.
[0103] In this way, when the air feeding pipe is connected to the connecting member of the
hollow guiding shaft unit, the range in which the hollow guiding shaft unit can rotate
is restricted by the air feeding pipe. Accordingly, the configuration according to
the present invention in which the hollow guiding shaft unit is not rotated in one
direction but is rotated in the forward / reverse directions is particularly effective.
[0104] In the present invention, it is preferable that when "n" number of nozzles are formed
around the spinning chamber for jetting the air into the spinning chamber, the predetermined
range in which the hollow guiding shaft unit can rotate with respect to the support
member is 5 or more degrees and less than "360/n" degrees.
[0105] The locations at which the fibers contact the tip end part of the hollow guiding
shaft are determined according to the positions of the nozzles. When four nozzles
are formed, for example, the fibers contact at four locations in the circumferential
direction corresponding to the four nozzles of the tip end part of the hollow guiding
shaft. In this case, when the hollow guiding shaft unit is rotated by 90 degrees (=
360/4) or more, the locations at which the fibers contact the tip end part may overlap
each other, and the effect of suppressing the wearing down may be reduced. Therefore,
it is preferable that the rotation range of the hollow guiding shaft unit is set to
less than "360/n" degrees. Four nozzles can be formed, for example, at equal intervals.
[0106] In the present invention, an air spinning device that twists a fiber bundle by a
swirling air current occurring in a spinning chamber to form a yarn includes a hollow
guiding shaft unit, a support member, and a rotating unit. The hollow guiding shaft
unit includes a hollow guiding shaft. The hollow guiding shaft has a tip end part
arranged in the spinning chamber and a fiber passage is formed therein along an axis
line thereof. The support member supports the hollow guiding shaft unit. The rotating
unit makes it possible to rotate the hollow guiding shaft unit with respect to the
support member around the axis line. The rotating unit includes an operating member
and a positioning mechanism. The operating member is a member for rotating the hollow
guiding shaft unit with respect to the support member around the axis line. The positioning
mechanism is a member that positions the hollow guiding shaft unit in a circumferential
direction around the axis line at a plurality of different positions.
[0107] According to the present invention, by rotating the entire hollow guiding shaft unit
including the hollow guiding shaft with respect to the support member around the axis
line by using the rotating unit, because there is no need to disassemble or reassemble
the hollow guiding shaft unit when rotating the hollow guiding shaft, the efforts
of the operator can be reduced, and the hollow guiding shaft can be easily rotated
around the axis line. The operator can first rotate the hollow guiding shaft unit
by operating the operating member and then position the hollow guiding shaft unit
at one of a plurality of positions in the circumferential direction by using the positioning
mechanism. Accordingly, because a driving means such as a motor becomes needless the
costs of the rotating unit can be suppressed.
[0108] According to the present invention, the positioning mechanism can include a first
engaging member and a second engaging member. The first engaging member is formed
in a member that constitutes the hollow guiding shaft unit or a member attached to
the hollow guiding shaft unit. The second engaging member is a member formed in the
support member and engageable with the first engaging member. At least one between
the first engaging member and the second engaging member is formed in a plurality
in the circumferential direction.
[0109] Note that, in the present invention, "rotate / rotating" means rotating the hollow
guiding shaft with respect to the support member by 5 or more degrees around the axis
line by employing a configuration that uses the operating member or a configuration
that uses the driving mechanism. The "rotate / rotating" does not include the rotation
of the hollow guiding shaft with respect to the support member by less than 5 degrees
around the axis line due to wobble at the time of installation.
[0110] In the present invention, it is preferable to include the air spinning device, a
drafting device, a drawing device, and a winding device. The drafting device has a
plurality of drafting roller pairs for supplying the fiber bundle to the air spinning
device. The drawing device pulls the yarn from the air spinning device. The winding
device is arranged downstream of the drawing device and winds the yarn on a bobbin
while traversing the yarn thereby forming a package.
[0111] In the above explanation, the meaning of "a plurality of" also includes "a predetermined
number of".
Although the invention has been explained with respect to specific embodiments for
a complete and clear disclosure, the appended claims are not to be thus limited but
are to be construed as embodying all modifications and alternative constructions that
may occur to one skilled in the art that fairly fall within the scope of the claims.
1. An air spinning device (12) configured to twist a fiber bundle (T) by a swirling air
current occurring in a spinning chamber (49) to form a yarn (Y), comprising:
a hollow guiding shaft unit (60) including a hollow guiding shaft (61, 62, 63) whose
tip end part (61a) is arranged in the spinning chamber (49) and in which a fiber passage
(61d, 62a, 63a) is formed along an axis line (C);
a support member (70) that supports the hollow guiding shaft unit (60); and
a rotating unit (80, 90) configured to rotate the hollow guiding shaft unit (60) with
respect to the support member (70) around the axis line (C) in forward / reverse directions
in a predetermined range.
2. The air spinning device as claimed in Claim 1, wherein the rotating unit (80) includes
an operating member (81) for rotating the hollow guiding shaft unit (60) with respect
to the support member (70) around the axis line (C) in the forward / reverse directions;
and
a positioning mechanism (82) configured to position the hollow guiding shaft unit
(60) in a circumferential direction around the axis line (C).
3. The air spinning device as claimed in Claim 2, wherein the positioning mechanism (82)
includes
a first engaging member (83) formed in a member that constitutes the hollow guiding
shaft unit (60) or a member (81) attached to the hollow guiding shaft unit (60); and
a second engaging member (84) formed in the support member (70) and engageable with
the first engaging member (83), wherein
at least one of the first engaging member (83) and the second engaging member (84)
is formed in a plurality in the circumferential direction.
4. The air spinning device as claimed in Claim 3, wherein the second engaging member
(84) formed in the support member (70) is formed in a plurality in the circumferential
direction.
5. The air spinning device as claimed in Claim 4, wherein three or more second engaging
members (84) are formed at equal intervals in the circumferential direction.
6. The air spinning device as claimed in any one of Claims 3 to 5, wherein the first
engaging member (83) is one of a convex part and a concave part, and the second engaging
member (84) is the other of the convex part and the concave part.
7. The air spinning device as claimed in Claim 6, wherein the operating member (81) is
capable of undergoing elastic deformation in directions that allow engagement / disengagement
of the first engaging member (83) and the second engaging member (84) with / from
each other.
8. The air spinning device as claimed in any one of Claims 3 to 7, wherein
the operating member (81) is an operating lever (81) attached to the hollow guiding
shaft unit (60) and extends outward from the hollow guiding shaft unit (60) in a direction
that is orthogonal to the axis line (C), and
the first engaging member (83) is formed in the operating lever (81) .
9. The air spinning device as claimed in Claim 1, wherein the rotating unit (90) is a
driving mechanism (90) configured to drive the hollow guiding shaft unit (60) to rotate
with respect to the support member (70) around the axis line (C) in the forward /
reverse directions.
10. The air spinning device as claimed in Claim 9, wherein the driving mechanism (90)
includes
a motor (91); and
a cam mechanism (92) driven by the motor (91) for rotating the hollow guiding shaft
unit (60) with respect to the support member (70) around the axis line (C) in the
forward / reverse directions.
11. The air spinning device as claimed in Claim 9 or 10, further comprising a controlling
section (29) configured to control the driving mechanism (90), wherein
the controlling section (29) is configured to intermittently or continuously operate
the driving mechanism (90) during a spinning operation.
12. The air spinning device as claimed in any one of Claims 9 to 11, further comprising
a controlling section (29) configured to control the driving mechanism (90), wherein
the controlling section (29) is configured to operate the driving mechanism (90) while
a spinning operation is not being performed.
13. The air spinning device as claimed in any one of Claims 1 to 12, wherein the hollow
guiding shaft unit (60) includes a connecting member (64b) to which an air feeding
pipe (100) for supplying air to be jetted into the fiber passage (62a) is connected.
14. The air spinning device as claimed in any one of Claims 1 to 13, wherein when "n"
number of nozzles (41) are formed around the spinning chamber (49) for jetting the
air into the spinning chamber (49), the predetermined range in which the hollow guiding
shaft unit (60) can rotate with respect to the support member (70) is 5 or more degrees
and less than "360/n" degrees.
15. An air spinning frame (1) comprising:
the air spinning device (12) as claimed in any one of Claims 1 to 14;
a drafting device (11) having a plurality of drafting roller pairs (16 to 19) for
supplying the fiber bundle (T) to the air spinning device (12);
a drawing device (14) configured to pull the yarn (Y) from the air spinning device
(12); and
a winding device (13) arranged downstream of the drawing device (14) and configured
to wind the yarn (Y) on a bobbin (B) while traversing the yarn (Y) thereby forming
a package (P).
16. An air spinning device (12) configured to twist a fiber bundle (T) by a swirling air
current occurring in a spinning chamber (49) to form a yarn (Y), comprising:
a hollow guiding shaft unit (60) including a hollow guiding shaft (61, 62, 63) whose
tip end part (61a) is arranged in the spinning chamber (49) and in which a fiber passage
(61d, 62a, 63a) is formed along an axis line (C);
a support member (70) that supports the hollow guiding shaft unit (60); and
a rotating unit (80) configured to rotate the hollow guiding shaft unit (60) with
respect to the support member (70) around the axis line (C), wherein
the rotating unit (80) includes
an operating member (81) for rotating the hollow guiding shaft unit (60) with respect
to the support member (70) around the axis line (C); and
a positioning mechanism (82) configured to position the hollow guiding shaft unit
(60) in a circumferential direction around the axis line (C) at a plurality of different
positions.
17. The air spinning device as claimed in Claim 16, wherein the positioning mechanism
(82) includes
a first engaging member (83) formed in a member that constitutes the hollow guiding
shaft unit (60) or a member (81) attached to the hollow guiding shaft unit (60); and
a second engaging member (84) formed in the support member (70) and engageable with
the first engaging member (83), wherein
at least one of the first engaging member (83) and the second engaging member (84)
is formed in a plurality in the circumferential direction.