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EP 3 431 644 B1 |
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EUROPEAN PATENT SPECIFICATION |
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Mention of the grant of the patent: |
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25.11.2020 Bulletin 2020/48 |
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Date of filing: 09.07.2018 |
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International Patent Classification (IPC):
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DEVICE FOR THE CONTROLLED BRAKING OF PROJECTILES IN A PROJECTILE WEAVING LOOM
VORRICHTUNG ZUM KONTROLLIERTEN BREMSEN VON PROJEKTILEN IN EINER PROJEKTILWEBMASCHINE
DISPOSITIF POUR LE FREINAGE CONTRÔLÉ DE PROJECTILES DANS UN MÉTIER À TISSER À PROJECTILE
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Designated Contracting States: |
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AL AT BE BG CH CY CZ DE DK EE ES FI FR GB GR HR HU IE IS IT LI LT LU LV MC MK MT NL
NO PL PT RO RS SE SI SK SM TR |
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Priority: |
17.07.2017 IT 201700080746
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Date of publication of application: |
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23.01.2019 Bulletin 2019/04 |
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Proprietor: ITEMA S.p.A. |
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24020 Colzate (BG) (IT) |
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Inventors: |
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- ARRIGONI, Massimo
24020 Colzate (BG) (IT)
- MINELLI, Lorenzo
24020 Colzate (BG) (IT)
- MINETTO, Simone
24020 Colzate (BG) (IT)
- PEZZONI, Dario
24020 Colzate (BG) (IT)
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Representative: Faggioni, Marco et al |
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Fumero S.r.l.
Pettenkoferstrasse 20/22 80336 München 80336 München (DE) |
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References cited: :
EP-A1- 0 189 495 CH-A5- 679 315 DE-A1- 3 800 280
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EP-A2- 3 037 575 CN-A- 102 733 046 DE-U1- 29 800 635
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| Note: Within nine months from the publication of the mention of the grant of the European
patent, any person may give notice to the European Patent Office of opposition to
the European patent
granted. Notice of opposition shall be filed in a written reasoned statement. It shall
not be deemed to
have been filed until the opposition fee has been paid. (Art. 99(1) European Patent
Convention).
|
FIELD OF THE INVENTION
[0001] The present invention relates to a device for the controlled braking of projectiles
in a projectile weaving loom. In particular, the invention relates to a braking device,
which is controlled both in the braking intensity and in the position of the projectile,
for optimally adjusting the braking action on the projectile to obtain stopping thereof,
at the end of the weft insertion stroke, in a predetermined position.
STATE OF THE ART
[0002] As known, projectile weaving looms differ from the other types of looms in that the
weft yarns are inserted into the shed through a projectile, i.e. a tapered metal body
having a suitable mass and shape, along a guiding track. The projectile is loaded
into a starting station of the guiding track, external to the shed, and then launched
into the shed with any known device, after having gripped to the same the free end
of a weft yarn. After the projectile has been launched, the projectile passes through
the shed, dragging the weft yarn therewith and thus creating the desired weft insertion.
[0003] At the outlet of the shed (usually in correspondence of the right side of the loom,
with reference to the weaver's position) the projectile is slowed down and stopped
by a braking device positioned in an arrival station of the guiding track, external
to the shed; after the projectile has been stopped, the weft yarn is released from
the projectile. The projectile, free from the weft yarn, is then unloaded from the
braking device and returned to the launching side of the loom (usually the left side)
by means of a suitable removal and transfer system which returns the projectiles to
the launching station, where they are again launched within the shed after having
coupled them to a new desired weft yarn. Of course, a certain number of projectiles
is operative at the same time on a specific loom, which number is determined substantially
by the height of the loom and by the speed of the removal and transfer system which
returns the projectiles from the arrival station to the starting station.
[0004] Currently the braking device used to stop the projectiles is a mechanical box device,
containing an elastomeric material wherein the projectile stops. The elastomeric material
comprises parallel upper and lower layers, placed at a mutual distance lower than
the thickness of the projectile, between which the projectile is wedged, converting
its kinetic energy into elastic compression deformation of the elastomeric material
and heat. By modifying the distance between said layers of elastomeric material, a
coarse adjustment of the braking intensity can be obtained, due to a quicker or slower
wedging of the projectile.
EP-0189495,
CH-679315,
DE29800635,
CN 102733046 disclose, for example, the above described braking device.
[0005] Braking devices of this type have substantially two drawbacks: a substantial difficulty
in accurately controlling the final stopping position of the projectile and a very
short service life due to the high fatigue and overheating wear and tear and to the
high shear stresses borne by the elastomeric material of the braking device, as a
result of the repeated impacts from the projectiles.
[0006] In relation to the first drawback, it should be noted that the final projectile stopping
position is variable not only as a function of the degree of progressive wear and
tear of the elastomeric material forming the braking device, but also as a function
of the residual projectile energy at the beginning of the braking step, which energy
can vary depending on the specific weaving conditions. In the projectile looms of
the known type it is therefore always necessary to provide a device for repositioning
the projectile after the end of the braking step. Such a device picks up the projectile
from its actual, uncontrolled and then variable, stopping position, and moves it to
a predetermined position suitable for carrying out the weft release and, successively,
the projectile removal and transfer.
BRIEF DESCRIPTION OF THE INVENTION
[0007] The problem addressed by the present is therefore that of overcoming the above-described
drawbacks of the current projectile braking devices in projectile looms, allowing,
firstly, to adjust with sufficient precision the final stopping position of the projectile,
regardless of the wear conditions of the braking device and of the level of residual
energy with which the projectile enters said device and, secondly, to increase significantly
the service life of the device.
[0008] A first object of the present invention is therefore to propose an active-type braking
device for projectiles, wherein there is a braking element provided with adjustable
position and force, to modulate the intensity of the braking action on the incoming
projectile, to determine the stopping of the projectile in a predetermined desired
position.
[0009] A second object of the present invention is then to propose a braking device for
projectiles wherein the braking elements do not operate on the basis of their own
elastic deformation, but on the basis of the frictional force alone. Moreover, said
frictional force is developed during a braking stretch having a predetermined length
determined to keep within a suitable range the stress and wear of the employed frictional
material, by appropriately distributing the braking action throughout the whole length
of said braking stretch. No harmful impact effects, upon contact between the projectile
and the braking elements of the braking device, are therefore caused on the braking
elements.
[0010] These objects are achieved by means of a device for the controlled braking of projectiles
in a projectile loom having the features defined in the appended claim 1. Further
preferred features of said braking device are defined in the dependent claims.
BRIEF DESCRIPTION OF THE DRAWINGS
[0011] Further features and advantages of the device for the controlled braking of projectiles
according to the present invention will anyhow become more evident from the following
detailed description of some preferred embodiments of the same, given by mere way
of non-limiting example and illustrated in the accompanying drawings, wherein:
Fig. 1 is a schematic side elevational view of the device for the controlled braking
of projectiles according to the present invention;
Fig. 2 is a perspective view of the movable braking element and relative support body
of the braking device of Fig. 1 support body;
Fig. 3 is a view of the support body of Fig. 2 provided with a coil of a linear electric
motor;
Fig. 4 is a view of the support body of Fig. 3 further provided with an inverted-ω
stator to form with said coil a linear motor of which the support body is the movable
linear element;
Fig. 5 is a cross-sectional view of the assembly support body/linear motor of Fig.
4;
Fig. 6 is a perspective view of a second embodiment of the movable braking element
of the braking device of fig. 1, and the relative drive consisting of a rotary electric
motor; and
Fig. 7 is a sectional view of the assembly support body/linear motor of Fig. 4 comprising
a preferred embodiment of the fixed braking element wherein several identical fixed
braking elements are incorporated in a projectile withdrawal wheel.
DETAILED DESCRIPTION OF PREFERRED EMBODIMENTS
[0012] According to the present invention, in order to achieve the appointed objects and
thus to solve the problem described above, an electrically operated braking device
through which the speed of the projectile is progressively reduced until its complete
stopping, by exploiting the frictional force arising from the contact between the
projectile surfaces parallel to its moving direction and two opposite braking elements
of the braking device, made with a suitable friction material, is provided.
[0013] As schematically illustrated in fig. 1, the braking device of the present invention
preferably comprises a fixed braking element 1, aligned with the guiding track of
the projectile P and an opposing movable braking element 2, mutually parallel and
spaced apart to the extent necessary to allow the projectile P to enter between them,
at the end of the weft insertion stroke, where the braking device of the invention
is positioned. In the embodiments show in the drawing, the fixed braking element 1
is the lower braking element of the device and is securely fixed to the supporting
structure of said device; on the other hand, the movable braking element 2 is fixed
to the lower portion of a movable support body 3. Preferably, support body 3 can perform
two different movements according to two degrees of freedom, i.e. both a movement
in the moving direction G of the projectile P entering the braking device and a movement
in the direction F, orthogonal to moving direction G, to apply the braking force and
to compensate the progressive wear of the friction material of the braking elements
1 and 2. Furthermore, the two above said movements are mutually connected in such
a way that a movement of the support body 3 in the direction G causes a simultaneous
movement of the same support body 3, and therefore of the braking element 2, in an
opposite direction in respect of the braking direction F.
[0014] In the illustrated preferred embodiment, said mutual connection of the two degrees
of freedom of the support body 3, in the directions F and G, is obtained thanks to
an articulated parallelogram connection between the support body 3 and the supporting
structure of the braking device. In this way, the friction force exerted by the projectile
P on the opposing braking element 1 and 2, which tends to move the upper braking element
2 in the direction of the arrow G, also moves the braking element 2 in a opposite
direction in respect of the arrow F and therefore tends to "open" the braking device
in opposition to the "closing" braking action on the same better discussed below.
This makes the braking action more gradual and avoids any possible risk of "jamming"
the projectile P between the braking elements 1 and 2, which would block the braking
device.
[0015] Said articulated parallelogram connection is preferably obtained by a pair of connecting
rods 4 of equal length, hinged at one end thereof (5) to the supporting structure
of the braking device (not shown) and at the other end (6) to the support body 3.
The angular displacement of the two connecting rods 4 is therefore the same, and involves
a translation, and the simultaneous raising/lowering of the support body 3, which
however always remains parallel to itself and to the sliding path of the projectile
P. The movable support body 3 performs several functions, namely:
- it supports the movable braking element 2;
- it has a shape suitably designed to optimize the dissipation of heat generated during
the braking step;
- it is the parallelly translating element of the articulated parallelogram comprising
also the connecting rods 4, whose displacement is detected and processed to control
the braking operation;
- it optionally allows a direct application of the braking force, in the embodiment
where the braking device drive is a linear actuator integral with said support body
3.
[0016] The braking device of the invention can in fact be driven either by means of a linear
electric motor, the movable part of which is integral with the support body 3, or
by means of a rotary electric motor which, by means of any suitable kinematic mechanism,
per se known, applies a mechanic moment to one of the connecting rods 4 of the support
body 3. In the following paragraphs, merits and limits of these two types of drives
of the braking device will be discussed.
[0017] A possible embodiment of a linear electric motor applied to the support body is shown
in figs. 3 to 5, where this motor is composed of an annular coil 7 having a substantially
rectangular shape, wound on a spool 8 which provides its mechanical firmness and allows
it to be steadily fixed on the support body 3. The coil 7, suitably sized and mechanically
integral with the support body 3, thus is the movable element of the linear electric
motor. The fixed element or stator 9 of said linear electric motor is instead formed
by a ferromagnetic core having an upturned ω cross-section shape, as shown in fig.
5. On the internal sides of the two external leg of stator 9, permanent magnets 10
are fixed, while the central leg of the stator 9 is inserted inside the coil 7. The
stator 9 is obviously integral with the supporting structure of the braking device,
whereas between the stator 9 and the coil 7 there is a longitudinal clearance which
is sufficient to allow the longitudinal movement due to the articulation of the support
body 3. Since this movement has in any case a very limited extent, the rectangular
structure of the coil 7 can be kept inside the magnetic field generated by the magnets
10 in every working condition, so maintaining the efficiency of the linear motor almost
constant while the position of the support body 3 changes.
[0018] The main advantage of the above said linear drive of the support body 3 is that the
braking force provided by the linear electric motor is directly charged onto the projectile
P underlying the movable braking element 2, said braking force being also well-balanced
and evenly distributed both crosswise and lengthwise with respect to the support body
3. The drawback of the linear drive is that the Joule effect heat developed by the
coil 7 during its operation is partly transferred by conduction directly to the support
body 3. This impairs the ability of support body 3 of dissipating heat developed by
the braking action on the projectile P and ultimately increases the temperature of
said projectile. It may therefore be useful to resort to a forced cooling of the support
body 3, by providing a circulation of cooling fluid in suitable internal channels
of the same.
[0019] A second type of drive of the braking device of the invention, as already said, consists
of a position-controlled rotary electric motor M. The torque provided by motor M can
be directly applied to the rotation fulcrum of one of the connecting rods 4, thus
obtaining a transmission ratio T=1 between motor angle and connecting rod angle. The
main limitation of such a system would however be to require very high torque values
for developing the necessary braking forces. For high weaving speeds it would therefore
be necessary to use large motors, characterized by high rotor inertias, which would
impair the operational rapidity of the braking device. Another limit of such a direct
drive would be the precision in the position control of the support body 3, due to
the unitary transmission ratio which makes necessary to resort to very short connecting
rods 4.
[0020] Fig. 6 shows a preferred embodiment of the mechanical connection between rotary electric
motor M and one of the connecting rods 4, which allows said mechanical moment to be
applied to the connecting rod 4 of the parallelogram as a result of a driving torque
on a crank 11 of an articulated quadrilateral comprising connecting rods 12 and 13,
wherein the connecting rod 13 is integral with the connecting rod 4, having a common
centre of rotation 6 on the support body 3. The lever ratio obtained through the crank
11 and the articulated quadrilateral formed by the connecting rods 12 and 13 allows
to have a transmission ratio T<1 between motor angle and connecting rod angle, thus
reducing the driving torque of motor M for obtaining a desired braking force. Moreover,
the above said lower transmission ratio allows a better angular resolution of the
support body 3 movement.
[0021] The above illustrated drive solution then has the significant advantage that any
overheating of the motor M does not affect the thermal condition of the support body
3 and, consequently, the temperature of the braking element 2 depends only on the
room temperature and on the heat produced by friction during the braking action on
the projectile P. Moreover, the geometric shape of the support body 3 in this case
can be modified, by adding cooling fins as shown in fig. 6 to obtain a deeper cooling
action of the support body 3 and of the braking element 2, as an alternative or an
additional cooling means with respect to the forced cooling obtained by internal circulation
of a cooling fluid as above disclosed in relation to the linear motor embodiment.
[0022] Among the drawbacks of the rotary drive, it should be noted that, unlike the linear
drive, the braking force applied to the support body 3 is not evenly distributed on
the support body itself but is applied in one definite point, i.e. at the connecting
rod 13. The correct spreading of this braking force over the whole support body 3
is therefore conditioned by the rigidity of the same support body 3 and by the clearances
in the articulated joints of the mechanism.
[0023] Finally, another advantage of the rotary drive, in respect of the linear drive, is
a lighter mass of the movable portion of the mechanism - i.e. the support body, 3
devoid of the coil 7 forming the movable element of the linear motor - which improves
the dynamic performance of the system. The driving shaft of motor M preferably comprise
an intermediate elastic coupling 14 for damping the impulsive torques on the driving
shaft generated by the contact between braking element 2 and the projectile P entering
the braking device.
[0024] The braking device according to the invention is operated by an electronic controller,
according to a special program providing two different, alternately operating modes.
In a first operating mode, a force-control is implemented, based on the assumption
that the force applied by the support body 3 in an orthogonal direction to the projectile
P is equal to the force provided by the linear drive, or directly proportional to
the torque provided by the rotary drive. Since this force or torque are both directly
proportional to the electric current supplied to the respective motors, the electronic
controller, by adjusting the intensity of the electric current, can accurately and
continuously modify the braking force orthogonally applied to the projectile P. In
a second operating mode, a position-control is instead implemented, based on a position
sensor 15 (Fig. 1) which detects the height of the support body 3 in respect of a
fixed reference frame and then adjusting, for example by means of a PID regulator,
the force/torque provided by the motor, to maintain the height of the support body
3 to a desired set value.
[0025] During the free flight step of the projectile P within and across the shed, the movable
support body 3 is position-controlled, and its height is adjusted to a waiting position
higher than the thickness of the projectile P, thus ensuring that when the projectile
P enters the braking device there is no interference between projectile P and the
upper braking element 2 of the braking device. Upon arrival of the projectile P in
front of the braking device of the invention, two successive sensors 16, positioned
at the entry of the braking device, activate the braking device and at the same time
allow to calculate the speed of projectile P. In an alternative embodiment, when speed
of the projectile P is already known from other devices, a single sensor 16 is sufficient
to determine the time when the projectile P enters the braking device.
[0026] As soon as the braking device is activated, the distance between the upper support
body 3 and the projectile P is gradually reduced through a controlled movement of
support body 3, bringing these two elements into mutual contact only when the projectile
P is completely onboard of the braking device. Based on the estimated friction coefficient
and the speed of the incoming projectile P, the orthogonal force F to be applied to
the latter to obtain a braking stretch having the desired length is calculated and
the electric current necessary to provide this force is then supplied to the electric
motor of the device. Since the braking element 2 is already in contact with the projectile
P, the force F is instantly applied to the same and the projectile P is readily slowed
down until a complete stop thereof. The projectile P is then kept compressed between
the two braking elements 1 and 2 also when the projectile P is completely stationary
- preferably with a reduced force compared to the force used during the braking step
- to make the most of the available times to dissipate the heat, transferring it from
the projectile P to the braking device.
[0027] In this step there is also a new reading of the position sensor 15 of the support
body, which will be subsequently used to determine the expected height of the next
projectile P, thus compensating each time the progressive wear of the braking elements
1 and 2. Subsequently, the electronic controller goes back to the position-control
mode, bringing the support body 3 to a position suitable for unloading the projectile
P from the braking device. Once the projectile P has been unloaded from the braking
device, the position-control mode of the support body 3 remains active and the height
of the support body 3 is brought to the above said expected height of the next incoming
projectile P.
[0028] Previously it has been stated that the braking force F is calculated at each new
projectile P entering the braking device, based on the speed of projectile P and the
coefficient of friction of the braking elements 1 and 2. However, the coefficient
of friction is not constant, but it varies over time due to temperature, wear, and
possible foreign material on the braking elements, such as oil and dirt residues.
In view of this, the coefficient of friction is preferably obtained dynamically from
the electronic controller. This is achieved by implementing an integral regulator
aimed at maintaining the length of the braking stretch at the set value, and acting
precisely on this coefficient of friction, by means of a feedback control based on
the stopping position of the projectile P.
[0029] In practice, at each incoming projectile the actual braking stretch is detected by
means of a suitable sensor and the error in respect of the set stopping position is
calculated. Through a suitably weighed constant (Ki of the integral regulator) the
estimated coefficient of friction is modified up to obtain in a running condition,
on average, the desired set braking stretch. The so obtained constant Ki of the integral
regulator is then increased to Ki + Δ during any restart step of the weaving machine,
to have a quick adjustment of the braking device to the coefficient of friction of
the braking elements not yet in thermal stationary conditions.
[0030] The braking device according to the invention can be effectively associated with
a wheel unloading device as disclosed in the patent publication
EP-3037575 in the name of the same Applicant. As a matter of fact, in a wheel unloading device
of this type, an exemplary schematic representation of which is shown in fig. 7, the
fixed braking element 1 can advantageously be made in multiple form, i.e. by providing
a plurality of braking elements 1 secured in several circumferential positions of
an unloading wheel Rs. The axis of rotation of the unloading wheel Rs is parallel
to the travelling direction of the projectile P, so that its rotation brings the different
fixed braking elements 1, from time to time, first in correspondence with the loading
station 17, where the braking elements 1 are located exactly in correspondence with
the mobile braking element 2 of the above-disclosed braking device, and subsequently,
in correspondence with the discharge station 18, from which the projectiles P are
returned to the initial launching station. As a matter of fact, in correspondence
with each fixed braking element 1, suitable magnetic or mechanical fastening means
are provided for temporarily keeping said projectiles P associated with a correspondent
fixed braking element 1 during their movement between the loading station 17 and the
unloading station 18. In fig. 7 the unloading station 18 has been indicated, merely
by a way of example, in a position at 180° with respect to the loading station 19;
however, the position of the unloading station 18 is in no way angularly limited and
can be positioned in any useful position different from the loading station 17, depending
on the particular arrangement of parts of the single loom where the braking device
of the invention is set up.
[0031] The use of a plurality of fixed braking elements 1 provided on the unloading wheel
Rs shows, in addition to the apparent advantage of combining in a single device the
projectile braking function as well as the projectile removal and transfer function,
also another not less essential advantage, i.e. to allow a good natural dissipation
of the braking heat from the projectiles P, during their movement from the loading
station 17 to the unloading station 18, and to considerably lengthen the service life
of each single braking element 1.
[0032] Naturally, when adopting an unloading wheel Rs comprising a plurality of fixed braking
elements 1, the height information read by the position sensor 15 at the end of the
braking step and then used to determine the expected height of the next projectile
P, also takes into consideration the specific features of the fixed braking element
1 on which one is actually working, to consider any variation in quality, wear or
initial positioning thereof.
[0033] It is understood, however, that the invention is not to be considered as limited
by the specific embodiments illustrated above, which represent only exemplary implementations
of the same, but different variants are possible, all within the reach of a person
skilled in the art, without departing from the scope of the invention itself, which
is exclusively defined by the following claims.
1. Device for the controlled braking of projectiles in a projectile weaving loom, wherein
said device comprises two opposite braking elements (1, 2) parallel to the movement
direction of the projectile (P), wherein at least one braking element (2) is movable
and is operated by an electric drive for tightening the projectile (P) between said
braking elements (1, 2) with a braking force (F) depending on a stopping position
of the projectile (P), characterized in that said braking force (F) is directly adjusted depending on the stopping position of
the projectile (P) with a feedback control of the intensity of the electric current
supplied to said electric drive, which directly determines the force or torque provided
by that electric drive.
2. Device for the controlled braking of projectiles as in claim 1, wherein said movable
braking element (2) is housed in a support body (3), which support body moves parallel
to itself through a pair of connecting rods (4) of equal length pivoted (5) to the
supporting structure of the braking device and (6) to the support body (3), the movement
of the support body (3) away from the other braking element (1) implying a simultaneous
movement of said support body (3) in the same progress direction of the projectile
(P).
3. Device for the controlled braking of projectiles as in claim 2, wherein said electric
drive is a position-controlled rotary electric motor (M).
4. Device for the controlled braking of projectiles as in claim 3, wherein the rotary
shaft of said electric motor (M) is connected to at least one of said connecting rods
(4) through a kinematic mechanism apt to transfer a mechanic moment to said connecting
rod (4).
5. Device for the controlled braking of projectiles as in claim 4, wherein said kinematic
mechanism is an articulated parallelogram leverage comprising a crank (11) and a first
and a second connecting rod (12, 13).
6. Device for the controlled braking of projectiles as in claim 5, wherein said second
connecting rod (13) is integral with said connecting rod (4) and has the same centre
of rotation (6) thereof on the support body (3).
7. Device for the controlled braking of projectiles as in claim 2, wherein said electric
control is a position-controlled linear electric motor.
8. Device for the controlled braking of projectiles as in claim 7, wherein said linear
electric motor comprises a coil (7) integral with said support body (3) and a stator
(9) integral with the supporting structure of the braking device.
9. Device for the controlled braking of projectiles as in claim 8, wherein said coil
(7) has a substantially rectangular annular shape and said stator has an upturned
ω section shape, comprising a central element inserted in the annular cavity of the
coil (7) and two peripheral elements on the inner sides of which permanent magnets
(10) are fastened.
10. Device for the controlled braking of projectiles as in any one of the preceding claims
2-9, wherein said support body (3) is provided with inner channels with circulation
of cooling fluid.
11. Device for the controlled braking of projectiles as in any one of the preceding claims
2-10, wherein said support body (3) is provided with cooling fins for heat dissipation.
12. Device for the controlled braking of projectiles as in any one of the preceding claims,
wherein said feedback control comprises at least one entry sensor (16) for determining
the time the projectile (P) enters the braking device and a stopping sensor for determining
the stopping position of the projectile (P).
13. Device for the controlled braking of projectiles as in claim 10, wherein said feedback
control is based on the arrival speed of the projectile (P) and on a constant (Ki)
representative of the estimated coefficient of friction of said braking elements (1,
2) with the projectile (P), the value of which is updated at each incoming projectile,
to obtain on average the set stopping position of the projectile (P) .
14. Device for the controlled braking of projectiles as in any one of the preceding claims
insofar as they are dependent on claim 2, wherein a position sensor (15) of said support
body (3) is further provided, for adjusting the distance between said two opposite
braking elements (1, 2) in the approaching, entering and stopping steps of said projectile
(P).
15. Device for the controlled braking of projectiles as in claim 14, wherein when approaching
of the projectile (P) to the braking device is detected, the position of said support
body (3) is adjusted at a height wherein the distance between said two opposite braking
elements (1, 2) is larger than the thickness of said projectile (P).
16. Device for the controlled braking of projectiles as in claim 14, wherein when the
entry of the projectile (P) in the braking device is detected, the position of said
support body (3) is adjusted at a height wherein the distance between the movable
braking element (2) and said projectile (P) is adjusted to zero and said braking force
(F) is hence imparted.
17. Device for the controlled braking of projectiles as in claim 14, wherein when the
stopping of the projectile (P) in the braking device is detected, firstly a new height
value of the support body (3) is detected, said height value taking into account the
occurred wear of said two opposite braking elements (1, 2), and hence the position
of said support body (3) is brought to a height apt to allow unloading of the projectile
(P) from the braking device.
18. Device for the controlled braking of projectiles as in any one of the preceding claims,
comprising a plurality of fixed braking elements (1) fastened in multiple circumferential
positions of an unloading wheel (Rs), which unloading wheel (Rs) displaces said fixed
braking elements (1) in succession from a loading station (17), where the braking
elements (1) are in correspondence of said movable braking element (2) to an unloading
station (18), from which the projectiles (P) are caused to return to the initial launching
station.
19. Device for the controlled braking of projectiles as in claim 18, further comprising
fastening means for maintaining said projectiles (P) temporarily associated with said
fixed braking elements (1) during the movement of said fixed braking element (1) from
said loading station (17) to said unloading station (18).
1. Vorrichtung zum gesteuerten Abbremsen von Projektilen in einem Projektilwebstuhl,
wobei die Vorrichtung zwei gegenüberliegende Bremselemente (1, 2) parallel zur Bewegungsrichtung
des Projektils (P) aufweist, wobei mindestens ein Bremselement (2) beweglich ist und
durch einen elektrischen Antrieb zum Spannen des Projektils (P) zwischen den Bremselementen
(1, 2) betätigt wird, mit einer Bremskraft (F) in Abhängigkeit von einer Stoppposition
des Projektils (P), dadurch gekennzeichnet, dass die Bremskraft (F) direkt in Abhängigkeit von der Stoppposition des Projektils (P)
eingestellt wird, mit einer Rückkopplungssteuerung der Intensität des elektrischen
Stroms, der dem elektrischen Antrieb zugeführt wird, die die von diesem elektrischen
Antrieb gelieferte Kraft oder das von diesem gelieferte Drehmoment direkt bestimmt.
2. Vorrichtung zum gesteuerten Abbremsen von Projektilen nach Anspruch 1, wobei das bewegliche
Bremselement (2) in einem Stützkörper (3) untergebracht ist, welcher Stützkörper sich
parallel zu sich selbst durch ein Paar von Verbindungsstangen (4) gleicher Länge bewegt,
die schwenkbar (5) an der Stützstruktur der Bremsvorrichtung und (6) an dem Stützkörper
(3) angelenkt sind, wobei die Bewegung des Stützkörpers (3) weg von dem anderen Bremselement
(1) eine gleichzeitige Bewegung des Stützkörpers (3) in der gleichen Fortschrittsrichtung
des Projektils (P) impliziert.
3. Vorrichtung zum gesteuerten Abbremsen von Projektilen nach Anspruch 2, wobei der elektrische
Antrieb ein positionsgesteuerter rotierender Elektromotor (M) ist.
4. Vorrichtung zum gesteuerten Abbremsen von Projektilen nach Anspruch 3, wobei die Drehwelle
des Elektromotors (M) mit mindestens einer der Verbindungsstangen (4) durch einen
kinematischen Mechanismus verbunden ist, der geeignet ist, ein mechanisches Moment
auf die Verbindungsstange (4) zu übertragen.
5. Vorrichtung zum kontrollierten Abbremsen von Projektilen nach Anspruch 4, wobei der
kinematische Mechanismus ein gelenkiges Parallelogrammgestänge ist, das eine Kurbel
(11) und eine erste und eine zweite Pleuelstange (12, 13) umfasst.
6. Vorrichtung zum gesteuerten Abbremsen von Projektilen nach Anspruch 5, wobei die zweite
Pleuelstange (13) einstückig mit der Pleuelstange (4) ausgebildet ist und denselben
Drehpunkt (6) derselben auf dem Stützkörper (3) hat.
7. Vorrichtung zum gesteuerten Abbremsen von Projektilen nach Anspruch 2, wobei die elektrische
Steuerung ein positionsgesteuerter elektrischer Linearmotor ist.
8. Vorrichtung zum gesteuerten Abbremsen von Projektilen nach Anspruch 7, wobei der elektrische
Linearmotor eine Spule (7), die einstückig mit dem Stützkörper (3) ausgebildet ist,
und einen Stator (9) aufweist, der einstückig mit der Stützstruktur der Bremsvorrichtung
ausgebildet ist.
9. Vorrichtung zum gesteuerten Abbremsen von Projektilen nach Anspruch 8, wobei die Spule
(7) eine im wesentlichen rechteckige Ringform und der Stator eine nach oben gerichtete
Ω-förmige Querschnittsform hat, mit einem zentralen Element, das in den ringförmigen
Hohlraum der Spule (7) eingesetzt ist, und zwei peripheren Elementen, an deren Innenseiten
Permanentmagnete (10) befestigt sind.
10. Vorrichtung zum gesteuerten Abbremsen von Projektilen nach einem der vorstehenden
Ansprüche 2-9, wobei der Stützkörper (3) mit inneren Kanälen mit Kühlfluidzirkulation
versehen ist.
11. Vorrichtung zum kontrollierten Abbremsen von Projektilen nach einem der vorstehenden
Ansprüche 2-10, wobei der Stützkörper (3) mit Kühlrippen zur Wärmeabfuhr versehen
ist.
12. Vorrichtung zum gesteuerten Abbremsen von Projektilen nach einem der vorhergehenden
Ansprüche, wobei die Rückkopplungssteuerung mindestens einen Eintrittssensor (16)
zur Bestimmung der Zeit, zu der das Projektil (P) in die Bremsvorrichtung eintritt,
und einen Stoppsensor zur Bestimmung der Stopposition des Projektils (P) aufweist.
13. Vorrichtung zum gesteuerten Abbremsen von Projektilen nach Anspruch 10, wobei die
Rückkopplungsregelung auf der Ankunftsgeschwindigkeit des Projektils (P) und auf einer
Konstanten (Ki) basiert, die für den geschätzten Reibungskoeffizienten der Bremselemente
(1, 2) mit dem Projektil (P) repräsentativ ist, deren Wert bei jedem ankommenden Projektil
aktualisiert wird, um im Mittel die eingestellte Stopposition des Projektils (P) zu
erhalten.
14. Vorrichtung zum gesteuerten Abbremsen von Projektilen nach einem der vorstehenden
Ansprüche, soweit sie von Anspruch 2 abhängig sind, wobei ferner ein Positionssensor
(15) des Stützkörpers (3) vorgesehen ist, um den Abstand zwischen den beiden gegenüberliegenden
Bremselementen (1, 2) bei den Annäherungs-, Eintritts-und Stoppschritten des Projektils
(P) einzustellen.
15. Vorrichtung zum gesteuerten Abbremsen von Projektilen nach Anspruch 14, wobei beim
Erfassen der Annäherung des Projektils (P) an die Bremsvorrichtung die Position des
Stützkörpers (3) auf eine Höhe eingestellt wird, bei der der Abstand zwischen den
beiden gegenüberliegenden Bremselementen (1, 2) größer als die Dicke des Projektils
(P) ist.
16. Vorrichtung zum gesteuerten Abbremsen von Projektilen nach Anspruch 14, wobei beim
Erfassen des Eindringens des Projektils (P) in die Bremsvorrichtung die Position des
Stützkörpers (3) auf eine Höhe eingestellt wird, bei der der Abstand zwischen dem
beweglichen Bremselement (2) und dem Projektil (P) auf Null eingestellt ist und somit
die Bremskraft (F) ausgeübt wird.
17. Vorrichtung zum gesteuerten Abbremsen von Projektilen nach Anspruch 14, wobei beim
Erfassen des Anhaltens des Projektils (P) in der Bremsvorrichtung zunächst ein neuer
Höhenwert des Stützkörpers (3) erfasst wird, wobei der Höhenwert den aufgetretenen
Verschleiß der beiden gegenüberliegenden Bremselemente (1, 2) berücksichtigt, und
dann die Position des Stützkörpers (3) auf eine Höhe gebracht wird, die geeignet ist,
das Entladen des Projektils (P) aus der Bremsvorrichtung zu ermöglichen.
18. Vorrichtung zum gesteuerten Abbremsen von Projektilen wie in einem der vorhergehenden
Ansprüche, mit einer Vielzahl von festen Bremselementen (1), die in mehreren Umfangspositionen
eines Entladerades (Rs) befestigt sind, wobei das Entladerad (RS) die festen Bremselemente
(1) nacheinander von einer Ladestation (17), in der die Bremselemente (1) in Entsprechung
zu dem beweglichen Bremselement (2) sind, zu einer Entladestation (18) verschiebt,
von der die Projektile (P) veranlaßt werden, zu der anfänglichen Abschußstation zurückzukehren.
19. Vorrichtung zum gesteuerten Abbremsen von Projektilen nach Anspruch 18, ferner mit
Befestigungsmitteln zum Halten der Projektile (P), die vorübergehend den festen Bremselementen
(1) während der Bewegung des festen Bremselements (1) von der Ladestation (17) zu
der Entladestation (18) zugeordnet sind.
1. Dispositif pour le freinage contrôlé de projectiles dans un métier à tisser à projectiles,
où ledit dispositif comprend deux éléments de freinage (1, 2) opposés parallèles à
la direction de déplacement du projectile (P), où au moins un élément de freinage
(2) est mobile et est actionné par un entraînement électrique pour serrer le projectile
(P) entre lesdits éléments de freinage (1, 2) avec une force de freinage (F) dépendant
d'une position d'arrêt du projectile (P),
caractérisé en ce que ladite force de freinage (F) est directement ajustée en fonction de la position d'arrêt
du projectile (P) avec une commande asservie de l'intensité du courant électrique
fourni audit entraînement électrique, qui détermine directement la force ou le couple
fourni par cet entraînement électrique.
2. Dispositif pour le freinage contrôlé de projectiles selon la revendication 1, dans
lequel ledit élément de freinage mobile (2) est logé dans un corps de support (3),
lequel corps de support se déplace parallèlement à lui-même par le biais d'une paire
de tiges de raccordement (4) de longueur égale pivotée (5) par rapport à la structure
de support du dispositif de freinage et (6) au corps de support (3), le mouvement
du corps de support (3) à distance de l'autre élément de freinage (1) impliquant un
mouvement simultané dudit corps de support (3) dans la même direction de progression
du projectile (P).
3. Dispositif pour le freinage contrôlé de projectiles selon la revendication 2, dans
lequel ledit entraînement électrique est un moteur électrique rotatif (M) contrôlé
en position.
4. Dispositif pour le freinage contrôlé de projectiles selon la revendication 3, dans
lequel l'arbre rotatif dudit moteur électrique (M) est raccordé à au moins l'une desdites
tiges de raccordement (4) par le biais d'un mécanisme cinématique apte à transférer
un moment mécanique à ladite tige de raccordement (4).
5. Dispositif pour le freinage contrôlé de projectiles selon la revendication 4, dans
lequel ledit mécanisme cinématique est un levier parallélogramme articulé comprenant
une manivelle (11) et une première et une seconde tige de raccordement (12, 13).
6. Dispositif pour le freinage contrôlé de projectiles selon la revendication 5, dans
lequel ladite seconde tige de raccordement (13) est solidaire de ladite tige de raccordement
(4) et a le même centre de rotation (6) sur le corps de support (3).
7. Dispositif pour le freinage contrôlé de projectiles selon la revendication 2, dans
lequel ladite commande électrique est un moteur électrique linéaire contrôlé en position.
8. Dispositif pour le freinage contrôlé de projectiles selon la revendication 7, dans
lequel ledit moteur électrique linéaire comprend une bobine (7) solidaire dudit corps
de support (3) et un stator (9) solidaire de la structure de support du dispositif
de freinage.
9. Dispositif pour le freinage contrôlé de projectiles selon la revendication 8, dans
lequel ladite bobine (7) a une forme annulaire sensiblement rectangulaire et ledit
stator a une forme de section en ω retourné, comprenant un élément central inséré
dans la cavité annulaire de la bobine (7) et deux éléments périphériques sur les côtés
internes desquels des aimants permanents (10) sont fixés.
10. Dispositif pour le freinage contrôlé de projectiles selon l'une quelconque des revendications
2 à 9, dans lequel ledit corps de support (3) est prévu avec des canaux internes avec
une circulation de fluide de refroidissement.
11. Dispositif pour le freinage contrôlé de projectiles selon l'une quelconque des revendications
2 à 10, dans lequel ledit corps de support (3) est prévu avec des ailettes de refroidissement
pour la dissipation de chaleur.
12. Dispositif pour le freinage contrôlé de projectiles selon l'une quelconque des revendications
précédentes, dans lequel ladite commande asservie comprend au moins un capteur d'entrée
(16) pour déterminer le temps que met le projectile (P) à entrer dans le dispositif
de freinage et un capteur d'arrêt pour déterminer la position d'arrêt du projectile
(P).
13. Dispositif pour le freinage contrôlé de projectiles selon la revendication 10, dans
lequel ladite commande asservie est basée sur la vitesse d'arrivée du projectile (P)
et sur une constante (Ki) représentative du coefficient de friction estimé desdits
éléments de freinage (1, 2) avec le projectile (P), dont la valeur est mise à jour
à chaque projectile entrant, afin d'obtenir en moyenne, la position d'arrêt déterminée
du projectile (P).
14. Dispositif pour le freinage contrôlé de projectiles selon l'une quelconque des revendications
précédentes dans le mesure où elles dépendent de la revendication 2, dans lequel un
capteur de position (15) dudit corps de support (3) est en outre prévu, pour ajuster
la distance entre lesdits deux éléments de freinage (1, 2) opposés lors des étapes
d'approche, d'entrée et d'arrêt dudit projectile (P).
15. Dispositif pour le freinage contrôlé de projectiles selon la revendication 14, dans
lequel lorsque l'approche du projectile (P) par rapport au dispositif de freinage
est détectée, la position dudit corps de support (3) est ajustée à une hauteur dans
laquelle la distance entre lesdits deux éléments de freinage (1, 2) opposés est supérieure
à l'épaisseur dudit projectile (P).
16. Dispositif pour le freinage contrôlé de projectiles selon la revendication 14, dans
lequel lorsque l'entrée du projectile (P) dans le dispositif de freinage est détectée,
la position dudit corps de support (3) est ajustée à une hauteur dans laquelle la
distance entre l'élément de freinage mobile (2) et ledit projectile (P) est réglée
sur zéro et ladite force de freinage (F) est par conséquent communiquée.
17. Dispositif pour le freinage contrôlé de projectiles selon la revendication 14, dans
lequel lorsque l'arrêt du projectile (P) dans le dispositif de freinage est détecté,
tout d'abord une nouvelle valeur de hauteur du corps de support (3) est détectée,
ladite valeur de hauteur prenant en compte l'usure produite desdits deux éléments
de freinage (1, 2) opposés, et par conséquent la position dudit corps de support (3)
est amenée à une hauteur apte à permettre le déchargement du projectile (P) du dispositif
de freinage.
18. Dispositif pour le freinage contrôlé de projectiles selon l'une quelconque des revendications
précédentes, comprenant une pluralité d'éléments de freinage (1) fixes fixés dans
plusieurs positions circonférentielles d'une roue de déchargement (Rs), laquelle roue
de déchargement (Rs) déplace lesdits éléments de freinage fixes (1) en succession
à partir d'une station de chargement (17), où les éléments de freinage (1) correspondent
audit élément de freinage mobile (2) jusqu'à une station de déchargement (18), à partir
de laquelle les projectiles (P) sont amenés à revenir à la station de lancement initiale.
19. Dispositif pour le freinage contrôlé de projectiles selon la revendication 18, comprenant
en outre des moyens de fixation pour maintenir lesdits projectiles (P) temporairement
associés avec lesdits éléments de freinage (1) fixes pendant le déplacement dudit
premier élément de freinage (1) de ladite station de chargement (17) à ladite station
de déchargement (18).
REFERENCES CITED IN THE DESCRIPTION
This list of references cited by the applicant is for the reader's convenience only.
It does not form part of the European patent document. Even though great care has
been taken in compiling the references, errors or omissions cannot be excluded and
the EPO disclaims all liability in this regard.
Patent documents cited in the description