Technical Field
[0001] The present invention relates to a heat pump water heater apparatus having a water
circuit and a refrigerant circuit using carbon dioxide as refrigerant, in which heat
is exchanged between water flowing through the water circuit and the carbon dioxide
flowing through the refrigerant circuit.
Background Art
[0002] Hitherto, the following technology has been proposed. In a heat pump water heater
apparatus having a water circuit and a refrigerant circuit using hydrocarbon (HC)
refrigerant, an opening degree of an expansion valve is controlled so that a temperature
difference between a discharge temperature of refrigerant discharged from a compressor
and an outflow water temperature of water flowing out of a water heating heat exchanger
becomes a target value determined so that the coefficient of performance (COP) is
maximized (for example, see Patent Literature 1).
Citation List
Patent Literature
[0003] Patent Literature 1: Japanese Unexamined Patent Application Publication No.
2012-233626 (Claim 1, Page 9)
Summary of Invention
Technical Problem
[0004] As one type of refrigerant circulating through the refrigerant circuit, carbon dioxide
is known. Carbon dioxide has advantages such as incombustibility and low global warming
potential, but has such a characteristic that a pressure in the refrigerant circuit
is higher as compared to that of hydrocarbon refrigerant. In Patent Literature 1,
there is a description that, in the heat pump water heater apparatus using hydrocarbon
refrigerant, the opening degree of the expansion valve is controlled so that the temperature
difference between the discharge refrigerant temperature of the refrigerant discharged
from the compressor and the outflow water temperature becomes the target value determined
so that the coefficient of performance (COP) is maximized. However, the control adopted
in Patent Literature 1 could not be applied to the heat pump water heater apparatus
using carbon dioxide. The reason is as follows. As described above, the carbon dioxide
has a high pressure in the refrigerant circuit, and hence when the target temperature
difference between the discharge refrigerant temperature and the outflow water temperature
is determined so that the COP is maximized, the high-pressure-side pressure may exceed
a design pressure. In this case, a heat pump operation cannot be continued, and the
water heating is stopped. Further, there is also a characteristic in which the high
pressure of the carbon dioxide tends to rise when the temperature of water to be heated
by carbon dioxide is high, and hence management of the high pressure is important.
A technology has been desired that enables the heat pump water heater apparatus using
carbon dioxide to perform stable water heating operation while the rise of the high
pressure is suppressed.
[0005] The present invention has been made in view of the above-mentioned problem, and provides
a heat pump water heater apparatus using carbon dioxide as refrigerant and capable
of performing stable water heating operation while rise of a high pressure is suppressed.
Solution to Problem
[0006] According to one embodiment of the present invention, there is provided a heat pump
water heater apparatus having a water circuit and a refrigerant circuit thermally
connected through a first heat exchanger, the refrigerant circuit circulating carbon
dioxide, the first heat exchanger being configured to exchange heat between the water
and the carbon dioxide, the refrigerant circuit including a compressor, a refrigerant
passage of the first heat exchanger, an expansion valve, and a second heat exchanger,
the water circuit including a water passage of the first heat exchanger and a tank,
the heat pump water heater apparatus including: a first sensor configured to detect
a temperature of the carbon dioxide discharged from the compressor, a second sensor
configured to detect a temperature of the water flowing into the water passage; and
a third sensor configured to detect a temperature of the water flowing out of the
water passage; the expansion valve being opened to have an opening degree to reduce
a difference between a first value and a target value, the first value being a difference
between a temperature detected by the third sensor and a temperature detected by the
first sensor, the target value being determined to be smaller in a case where the
temperature detected by the second sensor is a first temperature, than in a case of
a second temperature, the second temperature being lower than the first temperature.
Advantageous Effects of Invention
[0007] According to one embodiment of the present invention, the heat pump water heater
apparatus having the refrigerant circuit using carbon dioxide as refrigerant can perform
stable water heating operation while the rise of the high pressure of the refrigerant
discharged from the compressor is suppressed.
Brief Description of Drawings
[0008]
[Fig. 1] Fig. 1 is a circuit configuration diagram for illustrating a heat pump water
heater apparatus according to Embodiment 1 of the present invention.
[Fig. 2] Fig. 2 is a functional block diagram for illustrating the heat pump water
heater apparatus according to Embodiment 1.
[Fig. 3] Fig. 3 is a flow chart for illustrating control of a refrigerant circuit
of the heat pump water heater apparatus according to Embodiment 1.
[Fig. 4] Fig. 4 is an example of a graph of a relationship between a water inlet temperature
and a target temperature difference in the heat pump water heater apparatus according
to Embodiment 1.
[Fig. 5] Fig. 5 is another example of the graph of the relationship between the water
inlet temperature and the target temperature difference in the heat pump water heater
apparatus according to Embodiment 1.
[Fig. 6] Fig. 6 is a configuration diagram for illustrating an accumulator in Embodiment
2 of the present invention.
[Fig. 7] Fig. 7 is a functional block diagram for illustrating a heat pump water heater
apparatus according to Embodiment 2.
Description of Embodiments
[0009] Heat pump water heater apparatus according to embodiments of the present invention
are described with reference to the drawings. In the drawings, relative dimensional
relationships or shapes of respective components may differ from actual ones.
Embodiment 1
[0010] Fig. 1 is a circuit configuration diagram for illustrating a heat pump water heater
apparatus according to Embodiment 1 of the present invention. A heat pump water heater
apparatus 100 has a refrigerant circuit 10 circulating carbon dioxide serving as refrigerant,
and a water circuit 20. The refrigerant circuit 10 and the water circuit 20 are thermally
connected through a first heat exchanger 12 serving as a water-refrigerant heat exchanger,
and the first heat exchanger 12 exchanges heat between the refrigerant circulating
through the refrigerant circuit 10 and water circulating through the water circuit
20.
[0011] The refrigerant circuit 10 includes a compressor 11 configured to compress and discharge
the refrigerant, a refrigerant passage 12a of the first heat exchanger 12 through
which the refrigerant discharged from the compressor 11 passes, an expansion valve
13 configured to decompress the refrigerant, and a second heat exchanger 14, which
are annularly connected in the stated order by a refrigerant pipe 18. The compressor
11 is driven by a driver including, for example, an inverter-controlled DC brushless
motor, and has a function of varying the pressure and the temperature of the refrigerant
discharged from the compressor 11. The expansion valve 13 has a variable opening degree,
and has a function of varying a decompression state of the refrigerant passing therethrough.
Further, in Embodiment 1, an accumulator 15, which is a container for accumulating
surplus refrigerant, is connected on the downstream side of the second heat exchanger
14 and on the upstream side of the compressor 11. The second heat exchanger 14 is
an air heat exchanger configured to exchange heat between the refrigerant circuiting
through the refrigerant circuit 10 and outdoor air. A fan 16 configured to send the
outdoor air to the second heat exchanger 14 is arranged in the vicinity of the second
heat exchanger 14.
[0012] At a discharge portion of the compressor 11, a first sensor 17 that is a temperature
sensor configured to detect a temperature of the refrigerant discharged from the compressor
11 is provided. The first sensor 17 is a temperature sensor configured to detect the
temperature of the refrigerant directly or indirectly via a pipe.
[0013] The water circuit 20 includes a tank 21 for storing water and a water passage 12b
of the first heat exchanger 12, which are connected by a water circulating pipe 25.
In the water circulating pipe 25, a pump 22 configured to send water is arranged.
The pump 22 is operated to circulate water in the water circuit 20. One end of the
water circulating pipe 25 is connected to a lower portion of the tank 21, and an other
end of the water circulating pipe 25 is connected to an upper portion of the tank
21. Water having a relatively low temperature at the lower portion of the tank 21
is heated by the first heat exchanger 12 to flow into the tank 21 from the upper portion
of the tank 21.
[0014] To the lower portion of the tank 21, a water supply pipe 26 that is different from
the water circulating pipe 25 is connected. Water from a water supply source is stored
in the tank 21 via the water supply pipe 26. To the upper portion of the tank 21,
an outflow water pipe 27 that is different from the water circulating pipe 25 is connected.
Water having a relatively high temperature at the upper portion of the tank 21 is
supplied to, for example, a bathtub. The pipe configurations related to water supply
to the tank 21 and water outflow from the tank 21 are merely an example, and the present
invention is not limited to those pipe configurations.
[0015] At an inlet of the water passage 12b of the first heat exchanger 12, a second sensor
23 that is a temperature sensor configured to detect a temperature of water flowing
into the first heat exchanger 12 is provided. Further, at an outlet of the water passage
12b of the first heat exchanger 12, a third sensor 24 that is a temperature sensor
configured to detect a temperature of water flowing out of the first heat exchanger
12 is provided. A water inlet temperature T
wi detected by the second sensor 23 is a temperature of water before being heated by
the first heat exchanger 12, and a water outlet temperature T
wo detected by the third sensor 24 is a temperature of water after being heated by the
first heat exchanger 12. The second sensor and the third sensor are temperature sensors
configured to detect the temperature of the water directly or indirectly via a pipe.
[0016] Further, the heat pump water heater apparatus 100 includes an outdoor air temperature
detection device 28 that is a temperature sensor. The outdoor air temperature detection
device 28 is arranged at a place at which an outdoor air temperature in the vicinity
of the heat pump water heater apparatus 100 can be measured.
[0017] Fig. 2 is a functional block diagram for illustrating the heat pump water heater
apparatus according to Embodiment 1. The heat pump water heater apparatus 100 includes
a controller 30 configured to control the entirety of the apparatus, and the controller
30 includes a memory 31. The controller 30 receives input such as output of the first
sensor 17, the second sensor 23, the third sensor 24, and the outdoor air temperature
detection device 28 and information from operation means operated by a user. The controller
30 outputs commands to the compressor 11, the expansion valve 13, the fan 16, and
the pump 22 based on those pieces of input information to control the operation of
those actuators. Specifically, the controller 30 controls a frequency of the driver
for the compressor 11 to control the operation state of the compressor 11 so that
the pressure and the temperature of the discharged refrigerant are adjusted. Further,
the controller 30 controls the opening degree of the expansion valve 13 so that the
refrigerant attains a target decompression state in the expansion valve 13. Further,
the controller 30 controls the operation states of the fan 16 and the pump 22.
[0018] The controller 30 is constructed of dedicated hardware or a central processing unit
(CPU, also referred to as central processing device, processing device, calculation
device, microprocessor, microcomputer, and processor) configured to execute a program
stored in the memory 31.
[0019] When the controller 30 is dedicated hardware, the controller 30 corresponds to, for
example, a single circuit, a composite circuit, an application specific integrated
circuit (ASIC), a field-programmable gate array (FPGA), or a combination of those
circuits. Each functional unit to be implemented by the controller 30 may be implemented
by individual hardware, or the functional units may be implemented by single hardware.
[0020] When the controller 30 is a CPU, each function executed by the controller 30 is implemented
by software, firmware, or a combination of software and firmware. The software or
the firmware is described as a program, and stored in the memory 31. The CPU loads
and executes the program stored in the memory 31 to implement the functions of the
controller 30. In this case, the memory 31 is a non-volatile or volatile semiconductor
memory, for example, a RAM, a ROM, a flash memory, an EPROM, or an EEPROM.
[0021] A part of the functions of the controller 30 may be implemented by dedicated hardware,
and a part may be implemented by software or firmware. Further, in Fig. 2, the respective
actuators are controlled collectively by the controller 30, but the controller 30
is not necessarily required to be physically configured as illustrated in Fig. 2.
That is, specific forms of dispersion and integration of the controller 30 are not
limited to those illustrated in Fig. 2, and the whole or a part thereof may be functionally
or physically dispersed or integrated in any unit in accordance with various loads
or use conditions, for example.
[0022] The overall description of water heating operation of the heat pump water heater
apparatus 100 is provided below. When the compressor 11, whose operation frequency
is controlled, is operated, the compressed refrigerant is discharged from the compressor
11. The high-temperature and high-pressure refrigerant discharged from the compressor
11 flows into the refrigerant passage 12a of the first heat exchanger 12. Meanwhile,
in the water circuit 20, the pump 22 is driven, and the action of the pump 22 causes
water in the tank 21 to pass through the water circulating pipe 25 to flow into the
water passage 12b of the first heat exchanger 12. The high-temperature and high-pressure
refrigerant passing through the refrigerant passage 12a and the water passing through
the water passage 12b exchange heat in the first heat exchanger 12, and the refrigerant
decreased in temperature and the high-temperature water increased in temperature respectively
flow out of the first heat exchanger 12. The high-temperature water increased in temperature
in the first heat exchanger 12 passes through the water circulating pipe 25 to flow
into the tank 21.
[0023] The refrigerant decreased in temperature through heat exchange with water in the
first heat exchanger 12 flows into the expansion valve 13. The refrigerant flowing
into the expansion valve 13 is decompressed to a state corresponding to the opening
degree of the expansion valve 13, and transitions to the low-pressure refrigerant
to flow into the second heat exchanger 14. The refrigerant flowing into the second
heat exchanger 14 exchanges heat with the outdoor air in the process of passing through
the second heat exchanger 14 and is increased in temperature. The operation state
of the fan 16 is controlled so as to obtain a desired heat exchange amount between
the outdoor air and the refrigerant. The refrigerant increased in temperature through
heat exchange with the outdoor air in the second heat exchanger 14 is sucked into
the compressor 11 via the accumulator 15. The controller 30 monitors the high-pressure-side
refrigerant pressure output from the first sensor 17, and when the high-pressure-side
refrigerant pressure exceeds an upper limit value determined at the time of design,
the controller 30 temporarily stops the water heating operation.
[0024] Next, details of control of the operation of the refrigerant circuit 10 in the water
heating operation of the heat pump water heater apparatus 100 are described. Fig.
3 is a flow chart for illustrating the control of the refrigerant circuit of the heat
pump water heater apparatus according to Embodiment 1.
(S1)
[0025] The controller 30 determines a driving frequency of the compressor 11, and operates
the compressor 11 at the determined driving frequency. Specifically, the controller
30 determines the driving frequency of the compressor 11 based on an outdoor air temperature
T
a output from the outdoor air temperature detection device 28 and the water inlet temperature
T
wi output from the second sensor 23. The driving frequency of the compressor 11 is set
higher in a case where the outdoor air temperature T
a is low, than in a case where the outdoor air temperature T
a is high. Further, the driving frequency of the compressor 11 is set higher in a case
where the water inlet temperature T
wi is low, than in a case where the water inlet temperature T
wi is high. For example, a correspondence table between a combination of the outdoor
air temperature T
a and the water inlet temperature T
wi and the driving frequency of the compressor 11 is obtained through experiments or
other methods in advance, and the correspondence table is stored in the memory 31.
The controller 30 can determine the driving frequency based on the correspondence
table stored in the memory 31. Instead of determining the driving frequency based
on the correspondence table as described above, the controller 30 may determine the
driving frequency by applying the detected outdoor air temperature T
a and water inlet temperature T
wi to a predetermined calculation formula.
(S2)
[0026] The controller 30 sets a target temperature difference ΔT
_t that is a target value of a temperature difference between a discharge refrigerant
temperature T
ro and a target water outlet temperature T
wo_t. In this case, the target water outlet temperature T
wo_t is set based on a predetermined temperature of the water to be stored in the tank
21. The discharge refrigerant temperature T
ro is set as a temperature that is higher than the target water outlet temperature T
wo_t by an amount of a margin so that the temperature of the water to be heated by the
refrigerant in the first heat exchanger 12 reaches the target water outlet temperature
T
wo_t. The value of the amount of the margin corresponds to the target temperature difference
ΔT
_t. In Step S2, the target temperature difference ΔT
_t is set to a value corresponding to the target water outlet temperature T
wo_t. For example, a correspondence table between the target water outlet temperature
T
wo_t and the target temperature difference ΔT
_t can be stored in the memory 31 in advance.
(S3)
[0027] The controller 30 corrects the target temperature difference ΔT
_t set in Step S2. Specifically, the controller 30 corrects the target temperature difference
ΔT
_t so that the target temperature difference ΔT
_t is smaller in a case where the water inlet temperature T
wi output from the second sensor 23 is a first temperature V
1, than in a case of a second temperature V
2 (provided that V
1>V
2). That is, even at the same target water outlet temperature T
wo_t, the target temperature difference ΔT
_t is changed depending on the water inlet temperature T
wi, and the target temperature difference ΔT
_t is determined to be smaller in a case where the water inlet temperature T
wi is large, than in a case where the water inlet temperature T
wi is small.
[0028] Fig. 4 is an example of a graph of a relationship between the water inlet temperature
and the target temperature difference in the heat pump water heater apparatus according
to Embodiment 1. Fig. 4 shows an example in which the correction value of the target
temperature difference ΔT
_t is changed stepwise so that the target temperature difference ΔT
_t is decreased as the water inlet temperature T
wi is increased. In addition to the example shown in Fig. 4, the target temperature
difference ΔT
_t may be corrected by determining one threshold value for the water inlet temperature
T
wi in advance, and subtracting a predetermined correction value from the target temperature
difference ΔT
_t when the water inlet temperature T
wi exceeds the threshold value.
[0029] Fig. 5 is another example of the graph of the relationship between the water inlet
temperature and the target temperature difference in the heat pump water heater apparatus
according to Embodiment 1. As shown in Fig. 5, the target temperature difference ΔT
_t may be corrected by adjusting the correction value in accordance with the outdoor
air temperature T
a in addition to the adjustment to the water inlet temperature T
wi. Specifically, the target temperature difference ΔT
_t is determined to be smaller in a case where the outdoor air temperature T
a is high (T
a=β degrees Celsius), than in a case where the outdoor air temperature T
a is low (T
a=α degrees Celsius). When the outdoor air temperature T
a is high, the amount of heat rejection of water in the water circuit 20 is small.
Therefore, a desired water outlet temperature T
wo can be obtained even when the target temperature difference ΔT
_t is decreased in a case where the outdoor air temperature T
a is high.
(S4)
[0030] The controller 30 controls the opening degree of the expansion valve 13 so that a
temperature difference ΔT between the discharge refrigerant temperature T
ro detected by the first sensor 17 and the water outlet temperature T
wo detected by the third sensor 24 approaches the target temperature difference ΔT
_t corrected in Step S3.
[0031] While the operation of Step S4 is executed, the pump 22 is operated to cause the
water from the lower portion of the tank 21 to pass through the water passage 12b
of the first heat exchanger 12. In this process, the water is heated by the refrigerant,
and the heated water is returned into the tank 21 from the upper portion of the tank
21. In this manner, the boiled high-temperature water is stored in the tank 21. The
rotation speed of the pump 22 is controlled so that the output value of the third
sensor 24 becomes the target water outlet temperature T
wo_t. The opening degree of the expansion valve 13 is controlled so as to obtain the target
temperature difference ΔT
_t in Step S4, that is, the heating capacity is maintained constant in the heat pump
cycle, and hence the water outlet temperature T
wo can be secured by adjusting the rotation speed of the pump 22.
(S5)
[0032] The controller 30 continuously performs the processing of Step S4 until the boiling
is finished. When a predetermined amount of hot water having a target temperature
is stored in the tank 21, the controller 30 determines that the boiling is finished,
and ends the operation.
[0033] As described above, according to Embodiment 1, the opening degree of the expansion
valve 13 is controlled so that the difference between the target temperature difference
ΔT
_t and the temperature difference ΔT between the discharge refrigerant temperature T
ro and the water outlet temperature T
wo is decreased. The value of the target temperature difference ΔT
_t is set to be smaller in a case where the water inlet temperature T
wi is the first temperature, than in a case of the second temperature that is smaller
than the first temperature. Therefore, the opening degree of the expansion valve 13
is controlled so that the degree of superheat of carbon dioxide serving as the refrigerant
is lower in a case where the water inlet temperature T
wi is high, than in a case where the water inlet temperature T
wi is low. In this manner, the amount of liquid refrigerant stored in the accumulator
15 is increased. When the amount of liquid refrigerant in the accumulator 15 is increased,
the rise of the high pressure of the refrigerant discharged from the compressor 11
is suppressed. As described above, the controller 30 temporarily stops the water heating
operation when the high-pressure-side refrigerant pressure exceeds the upper limit
value determined at the time of design, but the high pressure of the refrigerant is
prevented from excessively rising according to Embodiment 1. Therefore, the water
heating operation can be continued stably, and the heat pump water heater apparatus
100 having high reliability can be obtained. The first value of the invention of the
subject application corresponds to the temperature difference ΔT in Embodiment 1.
Embodiment 2
[0034] In Embodiment 2 of the present invention, a modification example of above-mentioned
Embodiment 1 is described. In above-mentioned Embodiment 1, description is given of
correcting the target temperature difference ΔT
_t based on the water inlet temperature T
wi, but in Embodiment 2, description is given of controlling the minimum value of the
target temperature difference ΔT
_t after the correction. Embodiment 2 is achieved by adding a configuration to Embodiment
1, and the difference from Embodiment 1 is mainly described below.
[0035] Fig. 6 is a configuration diagram for illustrating an accumulator according to Embodiment
2. As illustrated in Fig. 6, pipes of the refrigerant circuit 10 are inserted to an
upper portion and a lower portion of the accumulator 15. The refrigerant flows into
the accumulator 15 from the pipe at the upper portion, and gas refrigerant flows out
of the pipe at the lower portion. As illustrated in Fig. 1, the refrigerant flowing
out of the accumulator 15 is sucked into the compressor 11.
[0036] The accumulator 15 includes a liquid level gauge 19 configured to detect the liquid
level of the liquid refrigerant in the accumulator 15. The specific configuration
of the liquid level gauge 19 is not particularly limited as long as the liquid level
gauge has a function of detecting the liquid level of the liquid refrigerant. Any
liquid level gauge of, for example, a magnet float type, a capacitive type, or an
ultrasonic type can be used.
[0037] Fig. 7 is a functional block diagram for illustrating a heat pump water heater apparatus
according to Embodiment 2. As illustrated in Fig. 7, the liquid level gauge 19 is
connected to the controller 30 so that communication is enabled therebetween, and
the output of the liquid level gauge 19 is input to the controller 30.
[0038] The operation control related to the water heating capacity in the refrigerant circuit
10 of the heat pump water heater apparatus 100 is performed similarly to that illustrated
in Fig. 3 in Embodiment 1. That is, the target temperature difference ΔT
_t between the discharge refrigerant temperature T
ro and the target water outlet temperature T
wo_t is corrected based on the water inlet temperature T
wi. Then, the opening degree of the expansion valve 13 is controlled so that the temperature
difference ΔT between the detected discharge refrigerant temperature T
ro and the water outlet temperature T
wo becomes the target temperature difference ΔT
_t after the correction.
[0039] Also in Embodiment 2, the value of the target temperature difference ΔT
_t is corrected so that the value is smaller as the water inlet temperature T
wi is higher, but when the liquid level gauge 19 detects that the liquid level in the
accumulator 15 exceeds a threshold value, the downward correction of the target temperature
difference ΔT
_t is not performed. That is, when the liquid level gauge 19 detects the threshold value,
the controller 30 maintains the value of the target temperature difference ΔT
_t at the current state or increases the value to be larger than the current value irrespective
of the detected water inlet temperature T
wi.
[0040] As described above, according to Embodiment 2, the controller 30 performs correction
of decreasing the target temperature difference ΔT
_t as the water inlet temperature T
wi is increased until the amount of the liquid refrigerant in the accumulator 15 reaches
the threshold value. Thus, similarly to Embodiment 1, the rise of the high pressure
of the refrigerant discharged from the compressor 11 can be suppressed. Further, when
the amount of the liquid refrigerant in the accumulator 15 exceeds the threshold value,
the controller 30 does not perform correction of decreasing the target temperature
difference ΔT
_t, and hence the shortage of the amount of refrigerant circulating through the refrigerant
circuit 10 can be prevented.
Reference Signs List
[0041] 10 refrigerant circuit 11 compressor 12 first heat exchanger 12a refrigerant passage
12b water passage 13 expansion valve 14 second heat exchanger 15 accumulator 16 fan
17 first sensor 18 refrigerant pipe 19 liquid level gauge 20 water circuit 21 tank
22 pump 23 second sensor 24 third sensor 25 water circulating pipe 26 water supply
pipe 27 outflow water pipe 28 outdoor air temperature detection device 30 controller
31 memory 100 heat pump water heater apparatus