[0001] The present disclosure relates to a liquid cartridge including: a cartridge casing
having a liquid storage chamber; and a supply portion for supplying liquid stored
in the liquid storage chamber to an outside of the liquid cartridge. The present disclosure
also relates to a system provided with the liquid cartridge and a liquid consuming
device.
[0002] A printer provided with a recording head for ejecting ink supplied from an ink cartridge
through nozzles is known in the art. One such ink cartridge is described in Japanese
Patent Application Publication No.
HEI 6-210865. In a conventional printer, an ink cartridge that has been attached to the printer
is replaced with a new ink cartridge when ink stored in the attached ink cartridge
has been consumed. One such ink cartridge has an outer wall made of a material having
translucency so as to visually inspect an interior of the ink cartridge from an outside.
By way of visual inspection to the interior of the ink cartridge through the outer
wall, a residual amount of the ink stored in the ink cartridge can be visually recognized.
[0003] The ink cartridge includes various components. Further, the ink cartridge has various
openings and ribs. A circuit board is one of the examples of the various components.
An integrated circuit (IC) storing various information on the ink cartridge is mounted
on the circuit board. An outflow opening through which ink outflows, a communication
opening for communicating an interior of the ink cartridge with an atmosphere, a rib
protruding from an inner wall of a cartridge casing of the ink cartridge for reinforcing
the cartridge casing, and a detection rib to be detected by a sensor provided in the
printer in order for the sensor to determine whether the ink cartridge is attached
to the printer are examples of various openings and ribs.
[0004] The above-described components, openings, and ribs may impede recognition of a residual
amount of ink if these components are provided or formed in walls of an ink cartridge
made from a light transmissive material allowing visual recognition to an interior
of the ink cartridge.
[0005] Further, visual recognition of ink stored in the ink cartridge should preferably
be realized in as many directions as possible with respect to an attachment posture
of the ink cartridge to the printer.
[0006] In view of the foregoing, it is an object of the disclosure to provide a liquid cartridge
capable of improving visibility to liquid stored in an interior of the liquid cartridge
from an outside.
- (1) In order to attain above and other object, according to one aspect, the disclosure
provides a liquid cartridge including: a cartridge casing; and a liquid supply portion;
a top wall; and an accessed member. The cartridge casing has a liquid storage chamber
configured to store a liquid therein. The liquid supply portion has a liquid supply
hole and is configured to supply the liquid stored in the liquid storage chamber to
an outside through the liquid supply hole. The liquid supply hole extends from the
liquid storage chamber to the outside in a frontward direction perpendicular to a
gravitational direction in a state where the liquid cartridge is in its upright posture.
The cartridge casing includes: in the upright posture of the liquid cartridge, a front
wall; a rear wall; a bottom wall; a first side wall; and a second side wall. The liquid
supply portion is disposed at the front wall. The rear wall is spaced away from the
front wall in a rearward direction opposite to the frontward direction. The bottom
wall extends in a front-rear direction between the front wall and the rear wall. The
bottom wall has a portion positioned upward relative to the liquid supply hole. The
first side wall extends in an up-down direction and the front-rear direction. The
first side wall is connected to the front wall, the rear wall and the bottom wall.
The up-down direction is parallel to the gravitational direction. The second side
wall faces the first side wall and extends in the up-down direction and the front-rear
direction. The second side wall is connected to the front wall, the rear wall and
the bottom wall. The liquid storage chamber is defined by the front wall, the rear
wall, the bottom wall, the first side wall, and the second side wall. The front wall,
the rear wall, the first side wall, and the second side wall are formed of a material
permitting the liquid stored in the liquid storage chamber to be visually recognized
from the outside. Each of the front wall, the rear wall, the first side wall, and
the second side wall includes a portion forming an outer wall exposed to the outside
of the cartridge casing. The top wall extends in the front-rear direction between
the front wall and the rear wall. The top wall is spaced away from the bottom wall
in an upward direction opposite to the gravitational direction in a state where the
liquid cartridge is in the upright posture. The accessed member is disposed upward
relative to the liquid storage chamber and configured to be accessed from the outside.
Note that the upright posture of the liquid cartridge implies a posture of the liquid
cartridge when the liquid cartridge has been completely attached to a liquid consuming
device in a state where the liquid supply hole extends in a direction perpendicular
to the gravitational direction and the liquid cartridge is capable of being operated
by the liquid consuming device, for example.
According to the above-described configuration, the front wall, the rear wall, the
first side wall, and the second side wall each have a portion forming an outer wall
of the cartridge casing. The liquid stored in the liquid storage chamber is visually
recognized from the portions forming the outer walls of the cartridge casing. That
is, the liquid stored in the liquid storage chamber is visible from four sides of
the liquid cartridge in the horizontal direction.
Further, according to the above-described configuration, the accessed member is positioned
at the top wall, while the liquid supply portion (liquid supply hole) is disposed
at a position further downward than a portion of the bottom wall. That is, the accessed
member is spaced away from the liquid supply portion in the up-down direction with
respect to the liquid storage chamber. Therefore, visibility to the liquid stored
in the liquid storage chamber through the front wall, the rear wall, the first side
wall, and the second side wall is not degraded by the accessed member and the liquid
supply portion.
- (2) It is preferable that the liquid cartridge further includes a cover connected
to the cartridge casing, the cover including the top wall.
According to the above-described configuration, the cartridge casing can be easily
molded since the top end of the cartridge casing is open.
- (3) It is preferable that one of the cartridge casing and the cover has a plurality
of engaging portions, and remaining one of the cartridge casing and the cover has
a plurality of engagement portions in one to one correspondence with the plurality
of engaging portions, each of the plurality of engaging portions being engageable
with each of the plurality of engagement portions.
According to the above-described configuration, the cartridge casing and the cover
can be easily connected together by engagement between the engaging portions and the
engagement portions.
- (4) It is preferable that each of the front wall, the rear wall, the first side wall,
and the second side wall is free from a rib protruding toward the liquid storage chamber.
Assuming that a rib described above were provided in the liquid storage chamber, visibility
to the liquid stored in the liquid storage chamber through the front wall, the rear
wall, the first side wall, and the second side wall may be degraded by the rib. However,
according to the above-described configuration, visibility to the liquid stored in
the liquid storage chamber through the front wall, the rear wall, the first side wall,
and the second side wall is not degraded by the rib, since no such rib is provided
in the liquid storage chamber.
Further, assuming that a rib described above were provided is the liquid storage chamber,
the internal volume of the liquid storage chamber may be reduced by the volume of
the rib. Accordingly, the amount of liquid storable in the liquid storage chamber
may be reduced. However, according to the above-described configuration, the internal
volume of the liquid storage chamber can be maintained as large as possible, since
no such rib is provided in the liquid storage chamber.
- (5) It is preferable that the liquid cartridge is configured to be detachably attached
to a case; the accessed member has an accessed surface; and, in an attached state
of the liquid cartridge to the case, the accessed surface is accessed by one of a
physical access, an electric access, and an optical access from a component provided
at the case, the component being positioned at an outside of the liquid cartridge.
- (6) It is preferable that the liquid cartridge is configured to be attached to the
case in an attachment direction crossing the gravitational direction; and the accessed
surface includes a lock surface facing rearward and configured to be abutted on a
lock portion provided at the case in the attached state of the liquid cartridge to
the case.
- (7) It is preferable that the liquid cartridge is configured to be attached to the
case in an attachment direction crossing the gravitational direction; and the accessed
surface includes an electrical interface, the electrical interface being configured
to be contacted by an electrical contact provided at the case in the attached state
of the liquid cartridge to the case.
- (8) It is preferable that the liquid cartridge is configured to be attached to the
case in an attachment direction crossing the gravitational direction; and the accessed
surface includes a light-blocking surface extending in the gravitational direction
and the front-rear direction and disposed upward relative to the liquid storage chamber
in the attached state of the liquid cartridge to the case, the light-blocking surface
being configured to block a light traveling in a direction crossing the front-rear
direction and the gravitational direction.
Here, the phrase "to block a light" implies that the light is blocked, attenuated,
refracted or reflected.
- (9) It is preferable that the light-blocking surface, the electrical interface, and
the lock surface are arranged in this order from the front to the rear.
- (10) It is preferable that the liquid cartridge further includes a top end wall defining
a top end of the liquid storage chamber in the upright posture of the liquid cartridge,
the top end wall being formed with a communication hole allowing the liquid storage
chamber to communicate with an atmosphere, the communication hole opening upward in
the upright posture of the liquid cartridge.
According to the above-described configuration, the communication hole is formed in
the top end wall defining the top end of the liquid storage chamber. Therefore, visibility
to the liquid stored in the liquid storage chamber through the front wall, the rear
wall, the first side wall, and the second side wall is not degraded by the communication
hole. Further, the ratio of the liquid storable volume relative to the entire volume
of the liquid storage chamber can be increased.
- (11) It is preferable that, in the upright posture of the liquid cartridge, the bottom
wall includes: a first bottom wall portion positioned upward relative to the liquid
supply hole; and a second bottom wall portion extending in the frontward direction
from the lower end of the rear wall and positioned downward relative to the first
bottom wall portion; and, in the upright posture of the liquid cartridge, the front
wall includes: a main front wall portion; and a connecting wall portion positioned
downward and rearward relative to the main front wall portion, the connecting wall
portion connecting the first bottom wall portion to the second bottom wall portion,
the liquid supply portion extending in the frontward direction from the connecting
wall portion.
- (12) It is preferable that, in the upright posture of the liquid cartridge, the front
wall has a portion positioned frontward relative to an open end of the liquid supply
hole in the upright posture of the liquid cartridge, the open end being positioned
at a front end of the liquid supply hole.
According to the above-described configuration, direct application of impact to the
liquid supply portion due to dropping of the liquid cartridge can be reduced by the
portion of the front wall.
- (13) It is preferable that the liquid storage chamber includes a first storage chamber
and a second storage chamber, the second storage chamber being disposed downward relative
to the first storage chamber in the upright posture of the liquid cartridge; the first
storage chamber has an inner bottom surface visually recognized from the outside through
the rear wall when no or little liquid remains in the first storage chamber; and the
liquid supply hole is positioned downward relative to the inner bottom surface of
the first storage chamber in the upright posture of the liquid cartridge.
According to the above-described configuration, since the liquid supply portion (liquid
supply hole) is positioned downward relative to the inner bottom surface of the liquid
storage chamber. Hence, the liquid storage chamber can be evacuated even if the liquid
remains in the liquid supply portion. Further, the user can visually recognize the
empty state of the liquid storage chamber through the front wall, the rear wall, the
first side wall, and the second side wall.
- (14) It is preferable that the inner bottom surface is formed with a communication
opening in communication with the liquid supply hole through the second storage chamber,
the inner bottom surface being sloped downward toward the communication opening in
the upright posture of the liquid cartridge.
According to the above-described configuration, the communication opening is positioned
at a lowermost portion of the inner bottom surface. Therefore, the liquid stored in
the liquid storage chamber can be easily used up.
- (15) It is preferable that the communication opening is positioned at a rear end portion
of the inner bottom surface in the upright posture of the liquid cartridge.
- (16) It is preferable that the cartridge casing is made of a transparent or semi-transparent
resin.
- (17) It is preferable that a system including: the liquid cartridge described above;
and a liquid consuming device including: a cartridge attachment section to which the
liquid cartridge is detachably attachable. The cartridge attachment section includes
a liquid supply tube capable of being connected to the liquid supply hole in an attached
state of the liquid cartridge to the cartridge attachment portion.
[0007] The present disclosure can improve visibility to liquid stored in the liquid storage
chamber of the liquid cartridge from an outside.
[0008] The particular features and advantages of the embodiment(s) as well as other objects
will become apparent from the following description taken in connection with the accompanying
drawings, in which:
Fig. 1 is a schematic vertical cross-sectional diagram illustrating an internal structure
of a printer 10 provided with a cartridge attachment section 110 to which an ink cartridge
30 according to one embodiment is detachably attached;
Fig. 2 is a cross-sectional view of the cartridge attachment section 110 according
to the embodiment as viewed from a rear side thereof;
Fig. 3 is a vertical cross-sectional view of the cartridge attachment section 110
and the ink cartridge 30 according to the embodiment, illustrating a state where the
ink cartridge 30 has been completely attached to the cartridge attachment section
110;
Fig. 4 is a perspective view of the ink cartridge 30 according to the embodiment as
viewed from a front side thereof;
Fig. 5 is a perspective view of the ink cartridge 30 according to the embodiment as
viewed from a rear side thereof;
Fig. 6 is a left side view of the ink cartridge 30 according to the embodiment;
Fig. 7 is an exploded perspective view of the ink cartridge 30 according to the embodiment;
Fig. 8A is a perspective view of a first inner lid 131 of the ink cartridge 30 according
to the embodiment as viewed from a bottom side thereof;
Fig. 8B is a perspective view of the first inner lid 131 as viewed from a top side
thereof;
Fig. 9A is a perspective view of a second inner lid 132 of the ink cartridge 30 according
to the embodiment as viewed from a bottom side thereof;
Fig. 9B is a perspective view of the second inner lid 132 as viewed from a top side
thereof;
Fig. 9C is a cross-sectional view of a labyrinth path 143 formed in the second inner
lid 132 taken along a line C-C in Fig. 9B;
Fig. 10 is a vertical cross-sectional view of the ink cartridge 30 according to the
embodiment;
Fig. 11 is a cross-sectional view of the ink cartridge 30 according to the embodiment
taken along a line XI-XI in Fig. 6;
Fig. 12 is an exploded perspective view of an ink supply portion 34 of the ink cartridge
30 according to the embodiment as viewed from a front side thereof;
Fig. 13A is a perspective view of a cap 79 of the ink cartridge 30 according to the
embodiment as viewed from a rear side thereof;
Fig. 13B is a perspective view of the cap 79 as viewed from a front side thereof;
Fig. 14 is a cross-sectional view of the ink cartridge 30 according to the embodiment
taken along a line XIV-XIV in Fig. 6;
Fig. 15 is a vertical cross-sectional view of the cartridge attachment section 110
and a left side view of the ink cartridge 30 during an attachment process of the ink
cartridge 30 to the cartridge attachment section 110 according to the embodiment;
Fig. 16 is a vertical cross-sectional view of the cartridge attachment section 110
and the ink cartridge 30 during the attachment process of the ink cartridge 30 to
the cartridge attachment section 110 according to the embodiment;
Fig. 17 is a vertical cross-sectional view of the cartridge attachment section 110
and the ink cartridge 30 during the attachment process of the ink cartridge 30 to
the cartridge attachment section 110 according to the embodiment, illustrating a state
where the ink supply portion 34 has been connected to an ink needle 102 but a valve
body 161 has not yet been moved to its open position;
Fig. 18 is a vertical cross-sectional view of the cartridge attachment section 110
and a left side view of the ink cartridge 30 during the attachment process of the
ink cartridge 30 to the cartridge attachment section 110 according to the embodiment,
illustrating a state where the ink cartridge 30 has been pivotally moved within the
cartridge attachment section 110;
Fig. 19 is a vertical cross-sectional view of the cartridge attachment section 110
and the ink cartridge 30 during the attachment process of the ink cartridge 30 to
the cartridge attachment section 110 according to the embodiment, illustrating a state
where the ink cartridge 30 has been pivotally moved within the cartridge attachment
section 110 according to the embodiment;
Fig. 20 is a vertical cross-sectional view of the cartridge attachment section 110
and a left side view of the ink cartridge 30 according to the embodiment, illustrating
a state where the ink cartridge 30 has been completely attached to the cartridge attachment
section 110;
Fig. 21 is a vertical cross-sectional view of the ink cartridge 30 illustrating a
variation of the cartridge casing 130;
Fig. 22 is a left side view of the ink cartridge 30 illustrating a variation of the
light-blocking plate 67;
Fig. 23 is a perspective view of an ink cartridge 30K, in which black ink is stored,
according to one variation of the ink cartridge 30 as viewed from a front side thereof;
Fig. 24 is a cross-sectional view of the ink cartridge 30K according to the variation
taken along a line XXIV-XXIV in Fig. 23;
Fig. 25 is a cross-sectional view of the ink cartridge 30K according to the variation
taken along a line XXV-XXV in Fig. 23;
Fig. 26A is a bottom view of a first inner lid 1131 according to a first variation
of the first inner lid 131;
Fig. 26B is a bottom view of a first inner lid 2131 according to a second variation
of the first inner lid 131;
Fig. 26C is a bottom view of a first inner lid 3131 according to a third variation
of the first inner lid 131;
Fig. 27A is a perspective view of an ink cartridge 230 according to a modification
of the ink cartridge 30 as viewed from a front side thereof;
Fig. 27B is a cross-sectional view of the ink cartridge 230 according to the modification
taken along a line B-B in Fig. 27A; and
Fig. 28 is a flow chart illustrating steps of a process performed by a controller
of the printer 10 to determine whether the ink cartridge 30 provided with a light-blocking
plate 267 according to the variation has been attached to the cartridge attachment
section 110.
[0009] An ink cartridge 30 according to one embodiment and a printer 10 to which the ink
cartridge 30 is detachably attachable will be described with reference to Figs. 1
through 22, wherein like parts and components are designated by the same reference
numerals to avoid duplicating description. In the embodiment, a combination of the
ink cartridge 30 and the printer 10 constitutes a system 1.
[0010] In the following description, a direction in which the ink cartridge 30 is inserted
into a cartridge attachment section 110 of the printer 10 is defined as a "frontward
direction 51," while a direction in which the ink cartridge 30 is removed from the
cartridge attachment section 110 is defined as a "rearward direction 52." The frontward
direction 51 and the rearward direction 52 are opposite to each other. As will be
described later, the ink cartridge 30 is inserted into and removed from the cartridge
attachment section 110 in a horizontal direction. Both the frontward direction 51
and the rearward direction 52 are therefore regarded as directions parallel to the
horizontal direction. Further, a direction perpendicular to the frontward direction
51 or the rearward direction 52 is defined as a "downward direction 53." A direction
opposite to the downward direction 53 is defined as an "upward direction 54." A direction
perpendicular to the frontward direction 51 and the downward direction 53 is defined
as a "rightward direction 55." A direction opposite to the rightward direction 55
is defined as a "leftward direction 56." The rightward direction 55 and the leftward
direction 56 are also parallel to the horizontal direction.
[0011] Hence, in a state where the ink cartridge 30 is attached to the cartridge attachment
section 110, that is, in a state where the ink cartridge 30 is capable of being used
or operated by the printer 10, the downward direction 53 is coincident with a direction
of a gravitational force acting on the ink cartridge 30 (i.e. gravitational direction),
and the upward direction 54 is coincident with a direction opposite to the gravitational
direction. Therefore, in a state where the ink cartridge 30 is attached to the cartridge
attachment section 110 and capable of being used by the printer 10, an outer surface
of a main bottom wall portion 42 (described later) of a cartridge casing 130 (described
later) faces downward, that is, faces in the gravitational direction. Further, at
this state, the frontward direction 51 and the rearward direction 52 are perpendicular
to the gravitational direction.
[0012] Further, the rightward direction 55 and the leftward direction 56 are defined as
directions perpendicular to the frontward direction 51 and the downward direction
53. More specifically, in a state where the ink cartridge 30 is attached to the cartridge
attachment section 110 and is capable of being used by the printer 10, the rightward
direction 55 is a direction toward the right and the leftward direction 56 is a direction
toward the left when the ink cartridge 30 is viewed from a rear side thereof.
[0013] Note that a state where the ink cartridge 30 is attached to the cartridge attachment
section 110 or a state where the ink cartridge 30 is capable of being operated by
the printer 10 implies a state of the ink cartridge 30 when the ink cartridge 30 has
been completely inserted into an attachment position in the cartridge attachment section
110. At the attachment position, an ink needle 102 provided at the cartridge attachment
section 110 is inserted into an ink supply portion 34 of the ink cartridge 30 to be
coupled to the ink supply portion 34, and an IC board 64 (described later) provided
at the ink cartridge 30 is in contact with contacts 106 (described later) provided
at the cartridge attachment section 110. Hereinafter, a posture of the ink cartridge
30 in a state where the ink cartridge 30 is attached to the cartridge attachment section
110 or a state where the ink cartridge 30 is capable of being operated by the printer
10 will be referred to as an "operational posture." The operational posture of the
ink cartridge 30 will also be referred to as an "upright posture."
[0014] Further, the frontward direction 51 and the rearward direction 52 may be collectively
referred to as a "front-rear direction." The upward direction 54 and the downward
direction 53 may be collectively referred to as an "up-down direction." The rightward
direction 55 and the leftward direction 56 may be collectively referred to as a "left-right
direction."
[0015] Further, in the following description, an expression "facing frontward" means "facing
in a direction containing a frontward component, an expression "facing rearward" means
"facing in a direction containing a rearward component." Further, an expression "facing
downward" means "facing in a direction containing a downward component," and an expression
"facing upward" means "facing in a direction containing an upward component." For
example, a phrase "A front surface faces frontward." denotes that the front surface
may face in the frontward direction, or the front surface may face in a direction
inclined relative to the frontward direction as long as the direction contains a frontward
component.
<Overview of Printer 10>
[0016] As illustrated in Fig. 1, the printer 10 is an image recording apparatus configured
to selectively eject ink droplets onto recording sheets to record images thereon based
on an inkjet recording system. The printer 10 is, for example, an inkjet printer.
The printer 10 includes a recording head 21, an ink supplying device 100, and ink
tubes 20 connecting the recording head 21 to the ink supplying device 100. The ink
supplying device 100 includes the cartridge attachment section 110. The cartridge
attachment section 110 can detachably accommodate a plurality of ink cartridges 30.
The cartridge attachment section 110 has an opening 112 in one side thereof. Through
the opening 112, each of the ink cartridges 30 can be inserted into the cartridge
attachment section 110 in the frontward direction 51 and removed from the cartridge
attachment section 110 in the rearward direction 52. In the embodiment, four ink cartridges
30 corresponding to respective four colors of cyan, magenta, yellow, and black can
be accommodated in the cartridge attachment section 110 of the ink supply device 100.
For an explanatory purpose, in the following description and the drawings, only one
ink cartridge 30 is assumed to be attached to the cartridge attachment section 110
unless otherwise specified.
[0017] The ink cartridge 30 stores liquid therein. Specifically, the ink cartridge 30 stores
ink therein that can be used for printing operations performed in the printer 10.
When the ink cartridge 30 has been completely attached to the cartridge attachment
section 110, the ink cartridge 30 is connected to the recording head 21 through the
corresponding ink tube 20. The recording head 21 has a plurality of (four in the embodiment)
damper chambers 28 corresponding to the plurality of ink cartridges 30. Each damper
chamber 28 is adapted to temporarily store the ink supplied from the corresponding
ink cartridge 30 through the corresponding ink tube 20. The recording head 21 also
includes a plurality of nozzles 29 through which the ink supplied from the respective
damper chambers 28 is selectively ejected. More specifically, the recording head 21
is provided with a head control board (not illustrated), and a plurality of piezoelectric
elements 29A corresponding one-on-one to the plurality of nozzles 29. The head control
board is configured to selectively apply drive voltages to the plurality of piezoelectric
elements 29A to eject ink selectively from the nozzles 29. In this way, the recording
head 21 is configured to consume ink stored in each ink cartridge 30 that has been
attached to the cartridge attachment section 110.
[0018] The printer 10 includes a sheet feeding tray 15, a sheet feeding roller 23, a pair
of conveying rollers 25, a platen 26, a pair of discharge rollers 27, and a sheet
discharge tray 16. The sheet feeding roller 23 feeds recording sheets from the sheet
feeding tray 15 onto a conveying path 24. The recording sheets conveyed to the conveying
path 24 are then received by the pair of conveying rollers 25. The pair of conveying
rollers 25 conveys the recording sheets over the platen 26. The recording head 21
selectively ejects ink onto the recording sheets as the recording sheets passes over
the platen 26, whereby images are recorded on the recording sheets. The pair of discharge
rollers 27 receives the recording sheets that have passed over the platen 26 and discharges
the recoding sheets onto the sheet discharge tray 16 provided at a position most downstream
in the conveying path 24.
<Ink Supplying Device 100>
[0019] As illustrated in Fig. 1, the ink supplying device 100 is provided in the printer
10. The ink supplying device 100 is configured to supply ink to the recording head
21. The ink supplying device 100 includes the cartridge attachment section 110, a
plurality of (four in the embodiment) tanks 103, and the plurality of (four in the
embodiment) ink tubes 20. The ink cartridges 30 are detachably attachable to the cartridge
attachment section 110. Note that Fig. 1 illustrates a state where the ink cartridge
30 has been completely attached to the cartridge attachment section 110. That is,
in Fig. 1, the ink cartridge 30 is its attached state where the ink cartridge 30 has
been completely attached to the cartridge attachment section 110. In other words,
the ink cartridge 30 illustrated in Fig. 1 is in its operational posture described
above.
<Cartridge Attachment Section 110>
[0020] As illustrated in Figs. 1 to 3, the cartridge attachment section 110 includes a case
101, a plurality of (four in the embodiment) ink needles 102, a plurality of (four
in the embodiment) projection plates 111, a plurality of (four in the embodiment)
optical sensors 113, and a plurality of sets (four sets in the embodiment) of contacts
106. As described above, four types of ink cartridges 30 corresponding to four colors
of ink, i.e. cyan, magenta, yellow, and black, are detachably mountable in the cartridge
attachment section 110. The four ink needles 102, the four projection plates 111,
and the four optical sensors 113 are provided in one-to-one correspondence with the
four ink cartridges 30. Four contacts 106 are provided for one ink cartridge 30. Accordingly,
four sets of four contacts 106, that is, a total of 16 (sixteen) contacts 106 are
provided for the four ink cartridges 30. The four tanks 103 and the four ink tubes
20 are provided in one-to-one correspondence with the four ink cartridges 30.
<Case 101>
[0021] As illustrated in Fig. 2, the case 101 constitutes a housing of the cartridge attachment
section 110. The case 101 has a generally box-like shape defining an internal space.
The case 101 has an inner top surface 57, an inner bottom surface, an inner right-side
surface 107, an inner left-side surface 108, an inner end surface 59, and the opening
112. The inner top surface 57 defines the top of the internal space of the case 101.
The inner bottom surface defines the bottom of the internal space of the case 101.
The inner right-side surface 107 defines the right of the internal space of the case
101. The inner left-side surface 108 defines the left of the internal space of the
case 101. The inner end surface 59 connects the inner top surface 57, the inner bottom
surface, the inner right-side surface 107, and the inner left-side surface 108. The
opening 112 is formed in the case 101 at a position facing the inner end surface 59
in the front-rear direction. The opening 112 can be exposed to a user-interface surface
of the printer 10 that a user can face when operating the printer 10.
[0022] Each ink cartridge 30 can be inserted into and removed from the case 101 through
the opening 112. The case 101 has a bottom portion formed with a plurality of (four
in the embodiment) guide grooves 109 for guiding insertion and removal of the ink
cartridges 30 relative to the case 101. Movements of the respective ink cartridges
30 in the front-rear direction (i.e., in Fig. 2, a direction perpendicular to a sheet
surface) are guided by the corresponding guide grooves 109 as lower end portions of
the ink cartridges 30 are inserted into the corresponding guide grooves 109. The case
101 has three plates 104 (Fig. 2) that partition the internal space into four individual
spaces each elongated in the up-down direction. Each of the four spaces partitioned
by the plates 104 can receive corresponding one of the four ink cartridges 30.
<Ink Needle 102>
[0023] As illustrated in Figs. 2 and 3, each ink needle 102 has a hollow tubular shape and
is disposed at a lower end portion of an end wall (i.e. a wall having the inner end
surface 59) of the case 101. At the end wall of the case 101, the ink needles 102
are arranged at positions corresponding to the corresponding ink supply portions 34
of the ink cartridges 30 accommodated in the cartridge attachment section 110. Each
ink needle 102 protrudes rearward from the inner end surface 59 of the case 101 and
is open at its distal end (i.e. rear end). Incidentally, each ink needle 102 may have
a flat-shaped tip or a pointed tip.
[0024] As illustrated in Fig. 2, a plurality of projections 105 are formed on the inner
right-side surface 107, the inner left-side surface 108, and the plates 104 of the
case 101. The projections 105 are provided at the case 101 in the vicinity of the
ink needles 102. In this embodiment, four projections 105 are provided for each ink
needle 102. More specifically, when viewed in an insertion direction that the ink
cartridge 30 is inserted into the cartridge attachment section 110 (i.e. frontward
direction 51), the four projections 105 are respectively positioned at an upper-right
side, an upper-left side, a lower-right side and a lower-left side relative to each
ink needle 102. Specifically, the four projections 105 include a projection 105A,
a projection 105B, a projection 105C, and a projection 105D. The projection 105A is
disposed at the upper-right side relative to the ink needle 102. The projection 105B
is disposed at the upper-left side relative to the ink needle 102. The projection
105C is disposed at the lower-right side relative to the ink needle 102. The projection
105D is disposed at the lower-left side relative to the ink needle 102. Hereinafter,
the four projections 105A, 105B, 105C, and 105D will also be collectively referred
to as "projections 105." As illustrated in Fig. 15, the projections 105 extend in
the front-rear direction.
[0025] Each projection 105 has a first guide surface 196 and a second guide surface 197.
In Fig. 2, for the sake of simplicity, reference signs 196 and 197 appear only on
the first guide surfaces 196 and the second guide surfaces 197 of the projections
105A, 105B, 105C, and 105D positioned in the rightmost space of the case 101.
[0026] The first guide surface 196 is a plane extending in the front-rear direction and
the left-right direction. The second guide surface 197 is a plane extending in the
front-rear direction and the up-down direction. The second guide surface 197 is connected
to the first guide surface 196. Incidentally, the first guide surface 196 and the
second guide surface 197 need not be connected to each other.
[0027] The first guide surface 196 of the projection 105A and the first guide surface 196
of the projection 105C oppose each other and are spaced apart from each other in the
up-down direction. The first guide surface 196 of the projection 105B and the first
guide surface 196 of the projection 105D oppose each other and are spaced apart from
each other in the up-down direction. The second guide surface 197 of the projection
105A and the second guide surface 197 of the projection 105B oppose each other and
spaced apart from each other in the left-right direction. The second guide surface
197 of the projection 105C and the second guide surface 197 of the projection 105D
oppose each other and are spaced apart from each other in the left-right direction.
[0028] Note that the projections 105 need not be positioned at the upper-right side, the
upper-left side, the lower-right side, and the lower-left side relative to each ink
needle 102. The projections 105 may be positioned at a left side, a right side, an
upper side, and a lower side relative to each ink needle 102. Further, three or less
projections 105, or five or more projections 105 may be provided for each ink needle
102.
<Projection Plate 111>
[0029] As illustrated in Fig. 3, a projection plate 111 is provided in each of the four
spaces of the case 101 in which one of the four ink cartridges 30 can be accommodated.
Accordingly, four projection plates 111 are provided at the case 101, with one in
each of the four cartridge-accommodating spaces. Specifically, the projection plates
111 each protrude, in the respective cartridge-accommodating spaces, downward from
the inner top surface 57 of the case 101 at positions near the opening 112. Each projection
plate 111 has a dimension in the left-right direction smaller than a gap distance
between a pair of walls 114 constituting a protruding portion 43 (see Fig. 4, described
later) of the ink cartridge 30. Further, the projection plate 111 is located between
the pair of walls 114 in the left-right direction when the ink cartridge 30 has been
inserted into the cartridge attachment section 110. During the insertion process of
the ink cartridge 30 into the cartridge attachment section 110, the projection plate
111 advances into a space between the pair of walls 114 of the protruding portion
43 of the ink cartridge 30. When the ink cartridge 30 has been completely attached
to the cartridge attachment section 110, the projection plate 111 is positioned between
the pair of walls 114 in the left-right direction, as illustrated in Fig. 3. The projection
plate 111 has a bottom surface 111A capable of abutting against a lever 163 of a valve
mechanism 135 (see Fig 3, described later).
<Contact 106>
[0030] As illustrated in Fig. 3, a set of the four contacts 106 (only one contact is shown
in Fig. 3) is disposed in each of the four cartridge-accommodating spaces of the case
101. Specifically, the set of the four contacts 106 is disposed on the inner top surface
57, in each cartridge-accommodating space of the case 101, at a position frontward
of the projection plate 111. The set of the four contacts 106 protrudes downward from
the inner top surface 57 into the cartridge-accommodating space of the case 101. The
four contacts 106 are arranged spaced apart from one another in the left-right direction,
although not illustrated in the drawings in detail. The four contacts 106 in each
set are arranged at positions respectively corresponding to four electrodes 65 (described
later, see Fig. 4) provided at each of the ink cartridges 30. Each contact 106 is
formed of a material having electrical conductivity and resiliency. The contacts 106
can thus be resiliently deformable upward. In the embodiment, four sets of the four
contacts 106 are provided each set for each of the four ink cartridges 30 that can
be accommodated in the case 101. Hence, a total of 16 (sixteen) contacts 106 are provided
at the case 101. However, the contacts 106 and the electrodes 65 may be provided in
any number desired.
[0031] Each of the contacts 106 is electrically connected to an arithmetic unit (not illustrated)
of the printer 10 via an electric circuit. The arithmetic unit may include a CPU,
a ROM, a RAM, and the like, for example. The arithmetic unit may function as, for
example, a controller of the printer 10. When contacting the corresponding four electrodes
65, the four contacts 106 are electrically connected thereto, respectively. As a result,
a voltage Vc is applied to one of the four electrodes 65; another of the four electrodes
65 is grounded; a signal indicative of data is transmitted to another of the four
electrodes 65, and a synchronization signal is transmitted from the arithmetic unit
to the other of the four electrodes 65. Once the contacts 106 have been electrically
connected to the corresponding electrodes 65, respectively, the arithmetic unit can
access data stored in an IC of the ink cartridge 30. Output from each of the contacts
106 via the electric circuit is inputted into the arithmetic unit.
<Optical Sensor 113>
[0032] As illustrated in Fig. 2, the four optical sensors 113 are disposed on the inner
top surface 57 of the case 101. Specifically, each of the optical sensors 113 is disposed,
in each cartridge-accommodating space of the case 101, at a position frontward of
the set of the four contacts 106. Each of the optical sensors 113 includes a light
emitter and a light receiver. The light emitter and the light receiver oppose each
other in the left-right direction. Specifically, the light emitter is located leftward
or rightward of the light receiver with a space therebetween. When the ink cartridge
30 has been attached to the cartridge attachment section 110, a light-blocking plate
67 (described later, see Figs. 2 and 4) of the attached ink cartridge 30 is positioned
between the light emitter and the light receiver of the corresponding optical sensor
113. In other words, the light emitter and the light receiver of the optical sensor
113 are arranged at positions opposing each other such that the light-blocking plate
67 of the ink cartridge 30 attached to the cartridge attachment section 110 is positioned
between the light emitter and the light receiver.
[0033] Each optical sensor 113 is adapted to output different detection signals depending
on whether or not the light receiver has received light emitted in the left-right
direction from the light emitter. For example, the optical sensor 113 outputs a low-level
signal when the light receiver fails to receive the light emitted from the light emitter
(that is, when an intensity of the light received by the light receiver is smaller
than a prescribed value). On the other hand, the optical sensor 113 outputs a high-level
signal when the light receiver receives the light emitted from the light emitter (that
is, when the intensity of the received light is equal to or greater than the prescribe
value).
<Lock Shaft 145>
[0034] As illustrated in Fig. 3, a lock shaft 145 is provided at the case 101. The lock
shaft 145 extends in the left-right direction in the vicinity of the inner top surface
57 and the opening 112 of the case 101. The lock shaft 145 is a rod-like member extending
in the left-right direction. The lock shaft 145 is formed of metal and has a columnar
shape, for example. The lock shaft 145 has left and right end portions fixed to walls
defining left and right ends of the case 101. Hence, the lock shaft 145 is immovable,
for example, not pivotable, relative to the case 101. The lock shaft 145 extends in
the left-right direction, spanning the four cartridge-accommodating spaces of the
case 101 each in which the ink cartridge 30 can be accommodated. In each of the cartridge-accommodating
spaces, a space exists around the lock shaft 145. A lock surface 151 (described later)
of each ink cartridge 30 can therefore access the lock shaft 145 by moving upward
or rearward.
[0035] Here, the term "access" may imply either a physical access or contact (such as, contact
that the lock shaft 145 contacts the lock surface 151), or an optical access (such
as, exposure of the light-blocking plate 67 (described later) to light emitted from
the optical sensor 113). Alternatively, the term "access" may imply an electrical
access (such as, establishment of electrical connection between the electrodes 65
of the IC board 64 (described later) and the contacts 106 to allow a current to flow
therebetween when the contacts 106 contact the electrodes 65. Further, the access
may be achieved in the up-down direction or in the left-right direction. The access
may alternatively be achieved in the front-rear direction.
[0036] The lock shaft 145 is adapted to retain the ink cartridge 30 attached to the cartridge
attachment section 110 at the attachment position. The ink cartridge 30 is brought
into engagement with the lock shaft 145 when the ink cartridge 30 is inserted into
the cartridge attachment section 110 and pivotally moved to the operational posture.
Further, the lock shaft 145 retains the ink cartridge 30 at the attachment position
in the cartridge attachment section 110 against an urging force of a coil spring 78
(see Fig. 3) of the ink cartridge 30 that pushes the ink cartridge 30 rearward.
<Tank 103>
[0037] As illustrated in Fig. 1, each tank 103 is provided at a position frontward of the
case 101. The tank 103 has a box-like shape that allows ink to be stored therein.
The tank 103 has an atmosphere communication port 124 at its top portion. Through
the atmosphere communication port 124, the tank 103 opens to an outside. That is,
an inner space of the tank 103 is open to an atmosphere through the atmosphere communication
port 124. At a rear portion of the tank 103, the inner space of the tank 103 communicates
with the inner space of the ink needle 102. Hence, ink flowing out from the ink cartridge
30 through the corresponding ink needle 102 is stored in the corresponding tank 103.
Four ink tubes 20 are connected to the four tanks 103, respectively. The ink stored
in the inner space of each tank 103 is thus supplied to the recording head 21 through
the corresponding ink tube 20.
<Overall Structure of Ink Cartridge 30>
[0038] The ink cartridge 30 is a container for storing liquid, such as ink, therein. As
described above, in the embodiment, four ink cartridges 30 corresponding to respective
four colors of cyan, magenta, yellow, and black can be attached to the cartridge attachment
section 110. Of the four ink cartridges 30, three ink cartridges 30 respectively corresponding
to three colors of cyan, magenta, and yellow are identical in structure as illustrated
in Fig. 4. The ink cartridge 30 corresponding to a color of black differs in structure
from the other three ink cartridges 30 in that the dimension in the left-right direction
of the ink cartridge 30 corresponding to a color of black is greater than that of
the ink cartridge 30 corresponding to colors of cyan, magenta, and yellow. Other than
this difference, the ink cartridge 30 corresponding to a color of black is substantially
identical to the other three ink cartridges 30 corresponding to colors of cyan, magenta,
and yellow. The composition of the ink stored in the ink cartridge 30 is not particularly
limited, but the ink may be pigment ink having a sedimentary component, for example.
Alternatively, the ink may be dye ink.
[0039] First, the structure of the ink cartridge 30 corresponding to colors of cyan, magenta,
and yellow will be described in detail. With regard to the configuration of the ink
cartridge 30 corresponding to a color of black, only parts differing from those of
the ink cartridge 30 corresponding to colors of cyan, magenta, and yellow will be
described later as a variation of the ink cartridge 30. Note that hereinafter the
ink cartridge 30 corresponding to a color of black will also be referred to as an
ink cartridge 30K when it is necessary to distinguish between the ink cartridge 30
corresponding to colors of cyan, magenta, and yellow and the ink cartridge 30 corresponding
to a color of black.
[0040] The posture of the ink cartridge 30 illustrated in Figs. 4 to 6 is a posture of the
ink cartridge 30 when the ink cartridge 30 is in the operational posture, that is,
a posture of the ink cartridge 30 in a state where the ink cartridge 30 is capable
of being used in the printer 10. The posture of the ink cartridge 30 illustrated in
Figs. 4 to 6 is also referred to as the "upright posture." The ink cartridge 30 includes
a front wall 40, 82, a rear wall 41, 83, a top wall 39, a bottom wall 42, 48, a right
side wall 37, 84, and a left side wall 38, 85.
[0041] In the operational posture of the ink cartridge 30, the front wall 40, 82 faces frontward.
In the embodiment, as illustrated in Fig. 11, the front wall 40 includes an inner
curved surface 117A and an outer curved surface 117B opposite to the inner curved
surface 117A, and an inner curved surface 118A and an outer curved surface 118B opposite
to the inner curved surface 118A.
[0042] In the operational posture of the ink cartridge 30, the rear wall 41, 83 faces rearward.
In the operational posture of the ink cartridge 30, the top wall 39 faces upward.
Further, in the operational posture of the ink cartridge 30, a front end of the top
wall 39 is connected to an upper end of the front wall 82 and a rear end of the top
wall 39 is connected to an upper end of the rear wall 83. That is, the top wall 39
extends in the front-rear direction between the front wall 40, 82 of the ink cartridge
30 and the rear wall 41, 83 of the ink cartridge 30.
[0043] In the operational posture of the ink cartridge 30, the bottom wall 42, 48 faces
downward. The bottom wall 42, 48 extends in the front-rear direction between the front
wall 40 and the rear wall 41. In the embodiment, the bottom wall 42, 48 includes the
main bottom wall portion 42 and a subordinate bottom wall portion 48. A connecting
wall 49 connects the main bottom wall portion 42 to the subordinate bottom wall 48.
In the operational posture, the connecting wall 49 faces frontward. In the operational
posture of the ink cartridge 30, a front end of the bottom wall 42, 48 (i.e. a front
end of the subordinate bottom wall portion 48) is connected to a lower end of the
front wall 40. A rear end of the bottom wall 42, 48 (i.e. a rear end of the main bottom
wall portion 42) is connected to a lower end of the rear wall 41. The main bottom
wall portion 42 connects the lower end of the rear wall 41 to a lower end of the connecting
wall 49. The subordinate bottom wall portion 48 connects the lower end of the front
wall 40 to an upper end of the connecting wall 49. In the embodiment, as illustrated
in Figs. 10 and 14, the subordinate bottom wall portion 48 includes an inner curved
surface 115A and an outer curved surface 115B opposite to the inner curved surface
115A, an inner curved surface 116A and an outer curved surface 116B opposite to the
inner curved surface 116A, and an inner curved surface 119A and an outer curved surface
119B opposite to the inner curved surface 119A.
[0044] When the ink cartridge 30 is in the operational posture, the right side wall 37,
84 faces rightward. Further, when the ink cartridge 30 is in the operational posture,
the left side wall 38, 85 faces leftward.
[0045] When the ink cartridge 30 is in the operational posture, a direction from the rear
wall 41 toward the front wall 40 coincides with the frontward direction 51, and a
direction from the front wall 40 toward the rear wall 41 coincides with the rearward
direction 52. Further, when the ink cartridge 30 is in the operational posture, a
direction from the top wall 39 toward the bottom wall 42, 48 coincides with the downward
direction 53 (i.e., the gravitational direction), and a direction from the bottom
wall 42, 48 toward the top wall 39 coincides with the upward direction 54. Still further,
when the ink cartridge 30 is in the operational posture, a direction from the left
side wall 38 toward the right side wall 37 coincides with the rightward direction
55, and a direction from the right side wall 37 toward the left side wall 38 coincides
with the leftward direction 56. When the ink cartridge 30 is in the operational posture,
the frontward direction 51, the rearward direction 52, and the front-rear direction
coincide a longitudinal direction of the ink cartridge 30; the downward direction
53, the upward direction 54, and the up-down direction coincide a heightwise direction
of the ink cartridge 30; and the rightward direction 55, the leftward direction 56,
and the left-right direction coincide a widthwise direction of the ink cartridge 30.
[0046] Moreover, when the ink cartridge 30 is attached to the cartridge attachment section
110, an outer surface (i.e. front surface) of the front wall 40, 82 faces frontward,
an outer surface (i.e. rear surface) of the rear wall 41, 83 faces rearward, an outer
surface (i.e. bottom surface) of the bottom wall 42, 48 faces downward, an outer surface
(i.e. top surface) of the top wall 39 faces upward, an outer surface (i.e. right surface)
of the right side wall 37, 84 faces rightward, and an outer surface (i.e. left surface)
of the left side wall 38, 85 faces leftward.
[0047] As illustrated in Figs. 4 to 6, the ink cartridge 30 has a generally flattened rectangular
parallelepiped shape so that a dimension of the ink cartridge 30 in the left-right
direction is small, and a dimension of the ink cartridge 30 in the up-down direction
and a dimension of the ink cartridge 30 in the front-rear direction are greater than
the dimension of the ink cartridge 30 in the left-right direction.
[0048] As illustrated in Fig. 7, the ink cartridge 30 includes the cartridge casing 130,
a first inner lid 131, a second inner lid 132, a semipermeable membrane 141, a film
133, a film 146, an outer lid 134, a valve mechanism 135, a support member 150, and
the ink supply portion 34.
<Cartridge Casing 130>
[0049] As illustrated in Fig. 7, the cartridge casing 130 has a generally box-like shape
opening upward. That is, the cartridge casing 130 has an opening 95 at its top end.
In the embodiment, the cartridge casing 130 is a container formed of resin. As illustrated
in Fig. 10, a first storage chamber 32 and a second storage chamber 33 are formed
inside the cartridge casing 130.
[0050] As illustrated in Figs. 4 to 7, the cartridge casing 130 includes the front wall
40, the rear wall 41, the right side wall 37, the left side wall 38, the main bottom
wall portion 42, the subordinate bottom wall portion 48, and the connecting wall 49.
The front wall 40, the rear wall 41, the right side wall 37, the left side wall 38,
the main bottom wall portion 42, the subordinate bottom wall 48, and the connecting
wall 49 constitute outer walls of the cartridge casing 130. The rear wall 41 is spaced
away from the front wall 40 in the front-rear direction. The left side wall 38 faces
the right side wall 37 in the left-right direction. A gap distance between the front
wall 40 and the rear wall 41 is greater than a gap distance between the right side
wall 37 and the left side wall 38. The front wall 40, the rear wall 41, the right
side wall 37, the left side wall 38, the subordinate bottom wall portion 48, and an
inner bottom wall portion 45 (Fig. 10, described later) define a first storage chamber
32.
[0051] The connecting wall 49 and the front wall 40 constitute the front wall of the cartridge
casing 130.
[0052] In the operational posture of the ink cartridge 30, the front surface of the front
wall 40 is a surface of the cartridge casing 130 facing frontward, while the rear
surface of the rear wall 41 is a surface of the cartridge casing 130 facing rearward.
The front surface of the connecting wall 49 is also a surface of the cartridge casing
130 facing frontward. The right side wall 37 and the left side wall 38 respectively
extend in a direction that crosses the front wall 40 and the rear wall 41. The right
side wall 37 connects the front wall 40, the rear wall 41, the main bottom wall portion
42, the subordinate bottom wall portion 48, and the connecting wall 49. Likewise,
the left side wall 38 connects the front wall 40, the rear wall 41, the main bottom
wall portion 42, the subordinate bottom wall portion 48, and the connecting wall 49.
In the operational posture of the ink cartridge 30, the outer surface of the right
side wall 37 faces rightward while the outer surface of the left side wall 38 faces
leftward.
[0053] Of the outer walls of the cartridge casing 130, at least the front wall 40, the rear
wall 41, the right side wall 37 and the left side wall 38 are formed of a light transmissive
material allowing visual recognition of the ink stored in the first storage chamber
32 and the second storage chamber 33 from an outside of the cartridge casing 130.
For example, at least the front wall 40, the rear wall 41, the right side wall 37
and the left side wall 38 are made of resin, such as acrylonitrile-butadiene-styrene
resin, polypropylene, or the like, substantially without containing colorant. More
specifically, through at least the front wall 40, the rear wall 41, the right side
wall 37, and the left side wall 38, the color of the ink stored in the first storage
chamber 32, the color of the ink stored in the second storage chamber 33, and the
surface level of the ink stored in the first storage chamber 32 can be visually recognized.
When no or little ink remains in the first storage chamber 32, an upper surface 45A
(Fig. 10) of the inner bottom wall portion 45 (described later) can be visually recognized
from an outside of the ink cartridge 30 through the front wall 40, the rear wall 41,
the right side wall 37, and the left side wall 38. The main bottom wall portion 42
and the subordinate bottom wall portion 48 may also be formed of a light transmissive
material. In other words, the cartridge casing 130 may be made of transparent or semi-transparent
resin. In the embodiment, two storage chambers, that is, the first storage chamber
32 and the second storage chamber 33, constitute a liquid storage chamber of the ink
cartridge 30. Instead, the ink cartridge 30 may have a liquid storage chamber constituted
by one storage chamber. In this case, the inner bottom wall portion 45 may be dispensed
with.
[0054] The right side wall 37 and the left side wall 38 extend in the up-down direction
and the front-rear direction. As illustrated in Fig. 14, the right side wall 37 slopes
relative to the up-down direction so that its lower end is positioned further leftward
than its upper end. Accordingly, an inner surface 37A of the right side wall 37 also
slopes relative to the up-down direction so that its lower end is positioned further
leftward than its upper end. The left side wall 38 slopes relative to the up-down
direction so that its lower end is positioned further rightward than its upper end.
Accordingly, an inner surface 38A of the left side wall 38 also slopes relative to
the up-down direction so that its lower end is positioned further rightward than its
upper end. Hence, a gap distance in the left-right direction between the inner surface
37A and the inner surface 38A is gradually decreased in the downward direction 53.
In other words, a gap distance in the left-right direction between the inner surface
37A of the right side wall 37 and the inner surface 38A of the left side wall 38 at
their lower ends is smaller than a gap distance in the left-right direction between
the inner surface 37A of the right side wall 37 and the inner surface 38A of the left
side wall 38 at their upper ends. As long as the inner surface 37A and the inner surface
38A slopes relative to the up-down direction, the right side wall 37 and the left
side wall 38 may not be sloped and extend in the up-down direction. Alternatively,
the right side wall 37, the left side wall 38, the inner surface 37A, and the inner
surface 38A need not slope relative to the up-down direction.
[0055] As illustrated in Fig. 6, the main bottom wall portion 42 slopes relative to the
front-rear direction. Specifically, a bottom surface of the main bottom wall portion
42 is a sloped surface that slopes relative to the front-rear direction so that its
rear end is positioned further upward than its front end. The front end of the main
bottom wall portion 42 is positioned frontward relative to the lock surface 151 (described
later). The rear end of the main bottom wall portion 42 is connected to the lower
end of the rear wall 41. That is, the main bottom wall portion 42 extends frontward
from the lower end of the rear wall 41. The subordinate bottom wall portion 48 is
positioned upward and frontward relative to the main bottom wall portion 42.
[0056] As illustrated in Figs. 4 to 7, an upper end portion of each of the front wall 40,
the rear wall 41, the right side wall 37 and the left side wall 38 has an engagement
claw 88 protruding outward from the cartridge casing 130. Each engagement claw 88
is engageable with an opening 86 formed in the outer lid 134. In the embodiment, each
of the engagement claws 88 is provided at each of the front wall 40, the rear wall
41, the right side wall 37, and the left side wall 38. That is, one engagement claw
88 is provided at each of the front wall 40, the rear wall 41, the right side wall
37, and the left side wall 38. However, more than one engagement claw 88 may be provided
at each of the front wall 40, the rear wall 41, the right side wall 37, and the left
side wall 38.
<First Inner Lid 131>
[0057] The first inner lid 131 illustrated in Figs. 8A and 8B is adapted to close the opening
95 formed in the top end of the cartridge casing 130. As illustrated in Figs. 8A and
8B, the first inner lid 131 has a generally box-like shape, opening upward. The first
inner lid 131 includes a bottom wall 136, a peripheral wall 137 upstanding from a
peripheral edge of the bottom wall 136, and a flange wall 138 protruding outward from
an outer peripheral surface of the peripheral wall 137.
[0058] The bottom wall 136 has a through-hole 46 penetrating the thickness of the bottom
wall 136 in the up-down direction. As illustrated in Fig. 10, the through-hole 46
is formed at a position rearward relative to a front-rear center in an air chamber
36 of an air communication passage 72 (described later). An upper surface 136A of
the bottom wall 136 slopes downward toward the through-hole 46.
[0059] The through-hole 46 need not be formed at the position specified in Figs. 3 and 10.
The through-hole 46 may be formed at a position frontward relative to the front-rear
center in the air chamber 36. Further, the upper surface 136A need not be sloped as
described above.
[0060] As illustrated in Fig. 10, the first inner lid 131 is attached to the cartridge casing
130 through the opening 95 formed at the top end of the cartridge casing 130 from
above and is disposed in an interior space of the cartridge casing 130. The first
inner lid 131 is supported by the cartridge casing 130 in the interior space of the
cartridge casing 130. More specifically, in a state where the first inner lid 131
is disposed in the interior space of the cartridge casing 130, a lower surface 138A
of the flange wall 138 at a front end portion of the first inner lid 131 is supported
by a stepped surface 40B of the front wall 40 of the cartridge casing 130. The stepped
surface 40B is formed at an upper end portion of an inner surface (i.e. rear surface)
of the front wall 40. Further, a lower surface 138B of the flange wall 138 at a rear
end portion of the first inner lid 131 is supported by a stepped surface 41B of the
rear wall 41 of the cartridge casing 130. The stepped surface 41B is formed at an
upper end portion of an inner surface (i.e. front surface) of the rear wall 41. In
a state where the first inner lid 131 is supported to the cartridge casing 130, a
top end face 137A of the peripheral wall 137 of the first inner lid 131 and a top
end face 130A of the cartridge casing 130 are positioned on the same imaginary plane
that expands in the front-rear direction and the left-right direction.
[0061] As illustrated in Figs. 8A and 8B, the first inner lid 131 further includes two first
ribs 185 and two second ribs 186. The first ribs 185 and the second ribs 186 are formed
at a lower surface 136B of the bottom wall 136. In other words, two sets of the first
rib 185 and the second ribs 186 are provided at the lower surface 136B. The first
ribs 185 and the second ribs 186 serve as guides when attaching the first inner lid
131 to the cartridge casing 130. Further, the first ribs 185 and the second ribs 186
provide rigidity to the cartridge casing 130 when the first inner lid 131 is attached
to the cartridge casing 130.
[0062] The first ribs 185 and the second ribs 186 protrude downward from the lower surface
136B. The first ribs 185 and the second ribs 186 each have a protruding length from
the lower surface 136B the same as one another. In other words, each of the two first
ribs 185 and the two second ribs 186 has a lower end at a position the same as one
another with respect to the up-down direction.
[0063] The first ribs 185 and the second ribs 186 extend along the lower surface 136B. The
two first ribs 185 are arranged spaced apart from each other in the front-rear direction.
The two second ribs 186 are arranged spaced apart from each other in the front-rear
direction. The first ribs 185 and the second ribs 186 are positioned frontward relative
to the through-hole 46. Each of the first ribs 185 and corresponding one of the second
ribs 186 are arranged opposite to each other and spaced apart from each other in the
left-right direction. A gap formed between the first rib 185 and the corresponding
second rib 186 can facilitate flow of ink when filling the ink cartridge 30 with the
ink.
[0064] Each of the first ribs 185 has an extending portion 185A and an inclining portion
185B. Similarly, each of the second ribs 186 has an extending portion 186A and an
inclining portion 186B.
[0065] In a state where the first inner lid 131 is supported to the cartridge casing 130,
the extending portion 185A of each first rib 185 is in contact with the inner surface
37A of the right side wall 37 while the extending portion 186A of each second rib
186 is in contact with the inner surface 38A of the left side wall 38. Each extending
portion 185A extends leftward from its base end that contacts the inner surface 37A
of the right side wall 37. Each extending portion 186A extends rightward from its
base end that contacts the inner surface 38A of the left side wall 38.
[0066] The inclining portion 185B extends from a distal end (i.e. left end) of the extending
portion 185A and inclines relative to the front-rear direction so that a left end
of the inclining portion 185B is positioned further rearward than a right end of the
inclining portion 185B. The inclining portion 186B extends from a distal end (i.e.
right end) of the extending portion 186A and inclines relative to the front-rear direction
so that a right end of the inclining portion 186B is positioned further rearward than
a left end of the inclining portion 186B. That is, the inclining portion 185B extends
toward the through-hole 46 from the extending portion 185A and inclines relative to
the front-rear direction so that a distal end of the inclining portion 185B farthest
from the extending portion 185A is positioned closer to the through-hole 46 in the
left-right direction than a base end of the inclining portion 185B connected to the
extending portion 185A to the through-hole 46. Similarly, the inclining portion 186B
extends toward the through-hole 46 from the extending portion 186A and inclines relative
to the front-rear direction so that a distal end of the inclining portion 186B farthest
from the extending portion 186A is positioned closer to the through-hole 46 in the
left-right direction than a base end of the inclining portion 186B connected to the
extending portion 186A.
[0067] The distal end (i.e. rear end) of the inclining portion 185B of one of the first
ribs 185 is positioned further rearward than the distal end (i.e. rear end) of the
inclining portion 186B of corresponding one of the second ribs 186 that opposes the
one of the first ribs 185 in the left-right direction. Likewise, the distal end (i.e.
rear end) of the inclining portion 185B of the other of the first ribs 185 is positioned
further rearward than the distal end (i.e. rear end) of the inclining portion 186B
of corresponding one of the second ribs 186 that opposes the other of the first ribs
185 in the left-right direction. Hence, the distal end of the inclining portion 185B
of each first rib 185 is positioned closer to the through-hole 46 than the distal
end of the inclining portion 186B of the corresponding second rib 186.
[0068] Incidentally, neither the number of the first ribs 185 nor the number of the second
ribs 186 is limited to two. Further, the first ribs 185 and the second ribs 186 may
be formed rearward relative to the through-hole 46. Still further, the distal end
of the inclining portion 186B of the second rib 186 may be positioned rearward relative
to the distal end of the inclining portion 185B of the corresponding first rib 185.
<Second Inner Lid 132>
[0069] As illustrated in Figs. 9A and 9B, the second inner lid 132 has a plate-like shape.
[0070] The second inner lid 132 is attached to the first inner lid 131 from above through
a top opening of the first inner lid 131 and is disposed in an interior space of the
first inner lid 131 defined by the bottom wall 136 and the peripheral wall 137. The
second inner lid 132 is supported by the first inner lid 131 in the interior space
of the first inner lid 131. Specifically, in a state where the second inner lid 132
is disposed in the interior space of the first inner lid 131, a lower surface 132B
of the second inner lid 132 is in contact with a stepped surface 137B (see Fig. 8B)
of the peripheral wall 137 of the first inner lid 131. The stepped surface 137B is
formed at an inner peripheral surface of the peripheral wall 137 and faces upward.
Accordingly, the lower surface 132B contacts the stepped surface 137B from above.
[0071] The second inner lid 132 is provided with a rib 149 at its upper surface 132A. The
rib 149 protrudes upward from a peripheral edge portion of the upper surface 132A.
As illustrated in Fig. 10, the second inner lid 132 is supported by the first inner
lid 131, and the first inner lid 131 is supported by the cartridge casing 130. In
this state, a top end face 149A of the rib 149 of the second inner lid 132, the top
end face 137A of the peripheral wall 137 of the first inner lid 131, the top end face
130A of the cartridge casing 130 are positioned on the same imaginary plane that expands
in the front-rear direction and in the left-right direction.
[0072] As illustrated in Fig. 9, the second inner lid 132 has a through-hole 139. In a state
where the second inner lid 132 is supported to the first inner lid 131, the through-hole
139 opposes the through-hole 46 of the first inner lid 131 in the up-down direction
and is positioned above the through-hole 46. In other words, in a state where the
second inner lid 132 is supported to the first inner lid 131, the through-hole 139
is positioned in alignment with the through-hole 46 with respect to the up-down direction.
[0073] The second inner lid 132 further includes a rib 140 at the lower surface 132B. The
rib 140 protrudes downward from the lower surface 132B. The rib 140 is positioned
frontward relative to the through-hole 139. The rib 140 has a rectangular frame-like
shape when the second inner lid 132 is viewed from a bottom side thereof. The shape
of the rib 140 is not limited to a rectangular frame-like shape, provided that the
rib 140 has an enclosed shape when the second inner lid 132 is viewed from a bottom
side thereof. For example, the rib 140 may have a circular shape when the second inner
lid 132 is viewed from a bottom side thereof.
[0074] The semipermeable membrane 141 (see Fig. 7) is welded or melt-bonded to a lower end
surface of the rib 140. The semipermeable membrane 141 is a porous film having minute
holes blocking the passage of ink but allowing the passage of air. The semipermeable
membrane 141 is made of fluorine resin such as polytetrafluoro ethylene, polychlorotrifluoro
ethylene, tetrafuloroethylene-hexafluoropropylene copolymer, tetrafuloroethylene-perfluoroalkyl
vinyl ethyl copolymer, or tetrafluoroethylene-ethylene copolymer.
[0075] Since the semipermeable membrane 141 is welded to the lower end surface of the rib
140, the rib 140, the lower surface 132B of the second inner lid 132, and the semipermeable
membrane 141 define a space 89.
[0076] The second inner lid 132 also has a through-hole 142. The through-hole 142 has one
open end (i.e. lower open end) formed in the lower surface 132B at a position inside
the rib 140 when the second inner lid 132 is viewed from a bottom side thereof. In
other words, the through-hole 142 is formed in the second inner lid 132 such that
the one open end of the through-hole 142 is positioned in a portion of the lower surface
132B providing the space 89. That is, the through-hole 142 is in communication with
the space 89. Hence, the through-hole 142 and the semipermeable membrane 141 oppose
each other in the up-down direction, with the space 89 interposed therebetween in
the up-down direction. The through-hole 142 is formed at a position frontward relative
to the front-rear center of the air chamber 36 of the air communication passage 72.
The through-hole 142 is positioned at a right-front end portion in a region surrounded
by the rib 140.
[0077] Incidentally, the through-hole 142 need not be formed at the position specified in
Fig. 9. For example, the through-hole 142 may be formed at a position rearward relative
to the front-rear center of the air chamber 36. Alternatively, the through-hole 142
may be positioned at a left-front end portion or a rear end portion in the region
surrounded by the rib 140.
[0078] The second inner lid 132 also has a labyrinth path 143 at the upper surface 132A,
as illustrated in Figs. 9B and 9C. The labyrinth path 143 is defined by the upper
surface 132A, a plurality of ribs 144 provided at the upper surface 132A, and the
film 146 (see Fig. 7) welded to upper end faces of the ribs 144.
[0079] The plurality of ribs 144 extends in the front-rear direction and is juxtaposed with
each other in the left-right direction. Hence, the labyrinth path 143 is a continuous
passage that extends from the right to the left, repeatedly U-turning in the front-rear
direction. The labyrinth path 143 may not have the shape as illustrated in Fig. 9B.
For example, the labyrinth path 143 may be a continuous passage that extends in the
front-rear direction, repeatedly U-turning in the left-right direction.
[0080] The labyrinth path 143 has one end that is in communication with the through-hole
142 and the other end that is in communication with a communication hole 147.
[0081] The communication hole 147 is a circular hole that opens upward. The communication
hole 147 is defined by the upper surface 132A and a rib 148. The rib 148 has a hollow
cylindrical shape and protrudes upward from the upper surface 132A. The rib 148 is
connected to the ribs 144. Hence, the rib 148 is connected to the labyrinth path 143.
In other words, the communication hole 147 is in communication with the labyrinth
path 143. The film 133 and the film 146 are formed of a material that is impermeable
to liquid and air. Neither the film 146 nor the film 133 (see Fig. 7) is welded to
an upper end face of the rib 148. The communication hole 147 thus opens upward and
in communication with the atmosphere. The communication hole 147 constitutes an end
of the air communication passage 72.
[0082] The communication hole 147 has an area when the communication hole 147 is viewed
from above. This area of the communication hole 147 is greater than a cross-sectional
area of the labyrinth path 143 taken along a plane perpendicular to an air flowing
direction, that is, a cross-sectional area of the labyrinth path 143 taken along a
plane perpendicular to the front-rear direction illustrated in Fig. 9C. In the embodiment,
the area of the communication hole 147 is in a range from 3.1 square millimeters to
23.7 square millimeters while the cross-sectional arear of the labyrinth path 143
is in a range from 0.8 square millimeters to 1.0 square millimeter, for example.
[0083] Incidentally, the communication hole 147 is not limited to a circular hole. Further,
the communication hole 147 may face in any directions other than the upward direction
54.
[0084] Further, the second inner lid 132 has a rib 156, a pair of ribs 157, and a pair of
ribs 158 at the upper surface 132A around the through-hole 139.
[0085] The rib 156 protrudes from the upper surface 132A along a peripheral edge of the
through-hole 139. The rib 156 has a hollow cylindrical shape. The rib 156 is adapted
to fix the position of a rod 165 of a valve body 161 of the valve mechanism 135 (see
Figs. 7 and 10) inserted into the through-hole 139 with respect to the left-right
direction and the front-rear direction.
[0086] The pair of ribs 157 is provided so that the rib 156 is interposed between the ribs
157 in the front-rear direction. Each rib 157 is U-shaped, with an opening of the
"U" shape facing the rib 156 when viewed from above. The ribs 157 are adapted to fix
the position of the rod 165 of the valve body 161 of the valve mechanism 135 (see
Fig. 7) with respect to the left-right direction and the front-rear direction.
[0087] The pair of ribs 158 is provided so that the rib 156 and the ribs 157 are interposed
between the ribs 158 in the front-rear direction. Each rib 158 is bent at its distal
end. The bent portion of each rib 158 at the distal end is capable of engaging with
an engagement portion 152 of the support member 150 (see Fig. 10).
<Film 133>
[0088] As illustrated in Fig. 7, the film 133 has a rectangular shape. As illustrated in
Fig. 10, the film 133 is welded to the top end face 130A of the cartridge casing 130,
the top end face 137A of the peripheral wall 137 of the first inner lid 131, and the
top end face 149A of the rib 149 of the second inner lid 132. The film 133 does not
necessarily have a rectangular shape. The film 133 may have any shape other than a
rectangular shape provided that the film 133 can be welded to the top end face 130A,
the top end face 137A, and the top end face 149A as described above.
[0089] As illustrated in Fig. 7, the film 133 has an opening 159 and an opening 160. The
opening 159 is formed at a position corresponding to the rib 144 in a state where
the film 133 is welded to the top end face 130A, the top end face 137A, and the top
end face 149A. Hence, the film 146 welded to the rib 144 is exposed to an outside
through the opening 159 in a state where the film 133 is welded to the top end face
130A, the top end face 137A, and the top end face 149A. The opening 160 is formed
at a position corresponding to the rib 156, the ribs 157, the ribs 158 and the valve
mechanism 135 in a state where the film 133 is welded to the top end face 130A, the
top end face 137A, and the top end face 149A. Hence, the rib 156, the ribs 157, the
ribs 158, and the valve mechanism 135 are exposed to an outside through the opening
160 in a state where the film 133 is welded to the top end face 130A, the top end
face 137A, and the top end face 149A.
<Outer Lid 134>
[0090] As illustrated in Fig. 7, the outer lid 134 has a generally box-like shape opening
downward. The outer lid 134 includes the top wall 39, the front wall 82, the rear
wall 83, the right side wall 84, and the left side wall 85. The front wall 82 extends
downward from the front end of the top wall 39. The front wall 82 has a lower end
connected to the front wall 40 of the cartridge casing 130. The front wall 82 of the
outer lid 134 and the front wall 40 and the connecting wall 49 of the cartridge casing
130 constitute the front wall of the ink cartridge 30. The rear wall 83 extends downward
from the rear end of the top wall 39. The rear wall 83 has a lower end connected to
the rear wall 41 of the cartridge casing 130. The rear wall 83 of the outer lid 134
and the rear wall 41 of the cartridge casing 130 constitute the rear wall of the ink
cartridge 30. The right side wall 84 extends downward from a right end of the top
wall 39 and connects the front wall 82 to the rear wall 83. The right side wall 84
has a lower end connected to the right side wall 37 of the cartridge casing 130. The
right side wall 84 of the outer lid 134 and the right side wall 37 of the cartridge
casing 130 constitute the right side wall of the ink cartridge 30. The left side wall
85 extends downward from a left end of the top wall 39 and connects the front wall
82 to the rear wall 83. The left side wall 85 has a lower end connected to the left
side wall 38 of the cartridge casing 130. The left side wall 85 of the outer lid 134
and the left side wall 38 of the cartridge casing 130 constitute the left side wall
of the ink cartridge 30.
[0091] Each of the front wall 82, the rear wall 83, the right side wall 84 and the left
side wall 85 has the opening 86. The engagement claws 88 of the cartridge casing 130
can engage with the openings 86, respectively. By engaging the engagement claws 88
with the openings 86, the outer lid 134 covers the cartridge casing 130 from above.
In the embodiment, the openings 86 are formed in the outer lid 134 while the engagement
claws 88 are provided at the cartridge casing 130. However, the engagement claws 88
may be provided at the outer lid 134 while the openings 86 may be formed in the cartridge
casing 130.
[0092] As illustrated in Figs. 4 and 5, the top wall 39 has an opening 44 that extends in
the front-rear direction. The opening 44 is formed at a position upward of the rib
156, the ribs 157 and the ribs 158 of the second inner lid 132.
[0093] The outer lid 134 includes the protruding portion 43 that protrudes upward from the
top wall 39. The protruding portion 43 is provided on the top wall 39 so as to surround
the opening 44 from right, left and rear sides thereof. The lock shaft 145 (Fig. 3)
can access the protruding portion 43 from an outside.
[0094] As illustrated in Fig. 6, the protruding portion 43 has a rear end whose rear surface
faces rearward. The rear surface of the protruding portion 43 serves as the lock surface
151. The lock surface 151 is positioned upward relative to the top surface of the
top wall 39. The lock surface 151 extends in the up-down direction and in the left-right
direction. In a state where the ink cartridge 30 is attached to the cartridge attachment
section 110, the lock surface 151 facing rearward is in contact with the lock shaft
145. Since the lock surface 151 facing rearward abuts on the lock shaft 145, the ink
cartridge 30 is held in the cartridge attachment section 110 against the urging force
of the coil spring 78. Accessed components or members, such as the protruding portion
43, can be accessed from the outside of the ink cartridge 30 in a state where the
ink cartridge 30 is attached to the cartridge attachment section 110.
[0095] As illustrated in Figs. 4 and 5, the protruding portion 43 includes the pair of walls
114. The pair of walls 114 is positioned frontward of the lock surface 151, with the
opening 44 interposed therebetween. Each of the walls 114 has an upper end surface
including a horizontal surface 154 and a sloped surface 155. The horizontal surface
154 has a rear end continuous to the lock surface 151. The sloped surface 155 is positioned
frontward relative to the horizontal surface 154. The sloped surface 155 is continuous
to a front end of the horizontal surface 154. The sloped surface 155 faces upward
and frontward. The sloped surface 155 slopes so that its front end is positioned further
downward than its rear end. Since the horizontal surface 154 connects the lock surface
151 to the sloped surface 155, the lock surface 151 and the sloped surface 155 do
not provide a ridge-like shape. Hence, during the insertion process of the ink cartridge
30 into the cartridge attachment section 110, the lock shaft 145 is smoothly guided
by the sloped surface 155 and the horizontal surface 154 toward a position further
rearward than the lock surface 151 while contacting the sloped surface 155 and the
horizontal surface 154.
[0096] The outer lid 134 further includes an operation portion 90. The operation portion
90 is provided on the top wall 39 at a position rearward relative to the lock surface
151. The operation portion 90 may be manipulated by a user. The top wall 39 has a
subordinate upper surface 91 at its rear end portion. The operation portion 90 is
disposed above the subordinate upper surface 91 and spaced apart from the subordinate
upper surface 91. The operation portion 90 has a generally flat plate-like shape.
Specifically, the operation portion 90 protrudes upward from a boundary region between
the subordinate upper surface 91 and a remaining upper surface of the top wall 39
to a height the same as the protruding portion 43. An upper end of the operation portion
90 is positioned further frontward than a lower end of the operation portion 90. As
illustrated in Figs. 5 and 6, a rib 94 is provided between the operation portion 90
and the subordinate upper surface 91. The rib 94 connects the operation portion 90
to the subordinate upper surface 91. The rib 94 extends rearward from the boundary
region between the subordinate upper surface 91 and the remaining upper surface. The
rib 94 has a dimension in the left-right direction smaller than a dimension in the
left-right direction of the operation portion 90 and also smaller than a dimension
in the left-right direction of the subordinate upper surface 91. The rib 94 can suppress
deformation of a rear portion of the operation portion 90 in the up-down direction.
[0097] The operation portion 90 has a surface facing upward and rearward. This surface serves
as an operation surface 92. A rear portion of the operation surface 92 and the subordinate
upper surface 91 are positioned so as to overlap with each other in the front-rear
direction. In other words, when the ink cartridge 30 is viewed from above, the rear
portion of the operation surface 92 overlaps with the subordinate upper surface 91.
On the operation surface 92, a plurality of projections, e.g., a plurality of projecting
ribs 93, extending in the left-right direction is formed. The projecting ribs 93 are
spaced apart from one another in the front-rear direction. The projecting ribs 93
as a plurality of projections allow the user to physically recognize the operation
surface 92. The projecting ribs 93 can also serve to prevent the user's finger from
slipping over the operation surface 92 when the user manipulates the operation surface
92. As described above, the accessed components or members can be accessed from the
outside of the ink cartridge 30 in a state where the ink cartridge 30 is attached
to the cartridge attachment section 110. However, the accessed components may be components
to be accessed by the user for manipulating the same in a state where the ink cartridge
30 is attached to the cartridge attachment section 110.
[0098] The operation surface 92 can be visually recognized when the ink cartridge 30 is
viewed from an upper side thereof. The operation surface 92 can also be visually recognized
when the ink cartridge 30 is viewed from a rear side thereof. The user manipulates
the operation surface 92 in order to remove the ink cartridge 30 attached to the cartridge
attachment section 110 therefrom. Incidentally, in the embodiment, the operation portion
90 is formed integrally with the outer lid 134. Hence, the operation portion 90 is
fixed to the outer lid 134 and immovable relative to the outer lid 134. Thus, the
operation portion 90 does not pivotally move relative to the outer lid 134. Therefore,
a force applied from the user to the operation surface 92 is directly transmitted
to the outer lid 134 without changing a direction of the force.
[0099] The outer surface of each of the front wall 40, 82, the rear wall 41, 83, the top
wall 39, the bottom wall 42, 48, the right side wall 37, 84, and the left side wall
38, 85 constituting the ink cartridge 30 need not be configured as one flat surface.
That is, the front surface (i.e. the outer surface of the front wall) of the ink cartridge
30 can be any surface(s) that is visible when the ink cartridge 30 in its operational
posture is viewed from its front side and that is positioned frontward relative to
a front-rear center of the ink cartridge 30 in its operational state. Accordingly,
a front surface of the connecting wall 49 may constitute a part of the front surface
of the front wall of the ink cartridge 30. The rear surface (i.e. the outer surface
of the rear wall) of the ink cartridge 30 can be any surface(s) that is visible when
the ink cartridge 30 in its operational posture is viewed from its rear side and that
is positioned rearward relative to the front-rear center of the ink cartridge 30.
The top surface (i.e. the outer surface of the top wall) of the ink cartridge 30 can
be any surface(s) that is visible when the ink cartridge 30 in its operational posture
is viewed from above and that is positioned upward relative to an up-down (vertical)
center of the ink cartridge 30. The bottom surface (i.e. the outer surface of the
bottom wall) of the ink cartridge 30 can be any surface(s) that is visible when the
ink cartridge 30 in its operational posture is viewed from below and that is positioned
downward relative to the up-down center of the ink cartridge 30. The same is applied
to the right surface (i.e. the outer surface of the right side wall) of the ink cartridge
30 and the left surface (i.e. the outer surface of the left side wall) of the ink
cartridge 30. The right surface of the ink cartridge 30 can be any surface(s) that
is visible when the ink cartridge 30 in its operational posture is viewed from its
right side and that is positioned rightward relative to a left-right center of the
ink cartridge 30. The left surface of the ink cartridge 30 can be any surface(s) that
is visible when the ink cartridge 30 in its operational posture is viewed from its
left side and that is positioned leftward relative to the left-right center of the
ink cartridge 30.
[0100] As illustrated in Figs. 4 to 6, the outer lid 134 further includes a light-blocking
plate 67. The light-blocking plate 67 is provided on the top surface (outer surface)
of the top wall 39. The light-blocking plate 67 protrudes upward from the top surface
of the top wall 39. The light-blocking plate 67 has a flat plate-like shape that extends
in the front-rear direction. The light-blocking plate 67 is integral with the top
wall 39. The light-blocking plate 67 may not be integral with the top wall 39. The
light-blocking plate 67 is positioned frontward relative to the protruding portion
43. The light-blocking plate 67 is also positioned frontward relative to the IC board
64 (described later). In the embodiment, the light-blocking plate 67 is a resin plate
containing a colored material capable of absorbing light (such as, black pigment,
carbon black pigment, or black dye). Alternatively, the light-blocking plate 67 may
be configured by attaching a material that cannot transmit light, such as aluminum,
to side surfaces of a plate capable of transmitting light.
[0101] The light-blocking plate 67 has a cutout 66 as illustrated in Fig. 6. The cutout
66 is recessed downward from an upper edge 67C of the light-blocking plate 67 and
extends in the front-rear direction. The cutout 66 is formed in the light-blocking
plate 67 at a position in alignment with the optical sensor 113 in the left-right
direction when the ink cartridge 30 is completely attached to the cartridge attachment
section 110. The light-blocking plate 67 has left and right surfaces serving as a
light-blocking surface 67A. Light emitted from an outside of the ink cartridge 30
and travelling in the left-right direction can access the light-blocking surface 67A.
Specifically, the light-blocking surface 67A includes a light-blocking portion 68
adapted to block light emitted from the optical sensor 113 and travelling in the left-right
direction (see Figs. 2 and 6) during the attachment and removal process of the ink
cartridge 30 relative to the cartridge attachment section 110. In other words, the
light-blocking portion 68 is configured to either prevent a light from passing therethrough
or to alter a path of the light when the light-blocking portion 68 receives the light.
The light-blocking portion 68 is provided at a region of the light-blocking surface
67A from a front edge 67B of the light-blocking plate 67 to a front edge of the cutout
66. During the attachment and removal process of the ink cartridge 30 relative to
the cartridge attachment section 110, the light emitted from the light emitter of
the optical sensor 113 is incident on the light-blocking portion 68 before the light
arrives at the light receiver of the optical sensors 113. At this time, the intensity
of light received at the light receiver is less than a predetermined intensity, for
example, zero. Note that the light-blocking portion 68 may completely block the light
traveling in the left-right direction, or may partially attenuate the light. Alternatively,
the light-blocking portion 68 may refract the light to change a traveling direction
thereof, or may fully reflect the light. The phrase "to block light" herein implies
that the light emitted from the light emitter is prevented from reaching the light
receiver in an amount that the light receiver can detect the light-blocking plate
67. When the ink cartridge 30 is completely attached to the cartridge attachment section
110, the cutout 66 opposes the optical sensors 113, so that the light emitted from
the light emitter of the optical sensor 113 can pass through the cutout 66 to reach
the light receiver of the optical sensors 113.
[0102] The light-blocking plate 67 may not be formed with the cutout 66. Depending on types
of the ink cartridge 30, the light-blocking plate 67 may or may not have the cutout
66. In other words, depending on types of the ink cartridge 30, the light-blocking
plate 67 may or may not be detected through the optical sensor 113 in a state where
the ink cartridge 30 is attached to the cartridge attachment section 110. Specifically,
the types of the ink cartridge 30 imply that colors of ink stored in the ink cartridge
30, types of ink (pigment ink or dye ink) stored in the ink cartridge 30 and initial
amounts of ink (large amount or small amount) stored in the ink cartridge 30, for
example.
[0103] As illustrated in Fig. 22, a light-blocking plate 267 has a flat plate-like shape
that extends in the front-rear direction. No cutout is formed in the light-blocking
plate 267. The light-blocking plate 267 has a configuration the same as that of the
light-blocking plate 67 except that the cutout 66 is not formed. The light-blocking
plate 267 has a light-blocking surface 267A including a light-blocking portion 268.
The light blocking portion 268 is provided in a region of the light-blocking surface
267A from a front edge 267B of the light-blocking plate 267 to a position where the
optical sensor 113 opposes when the ink cartridge 30 is completely attached to the
cartridge attachment section 110. In this case, during the attachment and removal
process of the ink cartridge 30 relative to the cartridge attachment section 110,
the light emitted from the light emitter of the optical sensor 113 is blocked, attenuated,
refracted, or reflected by the light-blocking portion 268. Further, since the light-blocking
portion 268 has a portion 268A opposing the optical sensor 113 in a state where the
ink cartridge 30 is attached to the cartridge attachment section 110, the light emitted
from the light emitter of the optical sensor 113 is blocked, attenuated, refracted,
or reflected by the light-blocking portion 268 when the ink cartridge 30 is completely
attached to the cartridge attachment section 110.
[0104] With the light-blocking plate 67, the printer 10 can determine, for example, whether
the ink cartridge 30 has been attached to the cartridge attachment section 110 based
on the intensity of the light received by the light receiver of the optical sensor
113 during the attachment and removal process of the ink cartridge 30 relative to
the cartridge attachment section 110. In terms of the ink cartridge 30 with the light-blocking
plate 267, the printer 10 may determine whether the ink cartridge 30 has been attached
to the cartridge attachment section 110 based on whether or not the light emitted
from the light emitter of the optical sensor 113 is blocked by the light-blocking
plate 267, that is, the light-blocking plate 267 is detected, when the ink cartridge
30 has been attached to the cartridge attachment section 110.
[0105] Further, the printer 10 can determine the type of the ink cartridge 30 attached to
the cartridge attachment section 110 based on the presence or absence of the cutout
66, that is, based on whether the light emitted from the light emitter of the optical
sensor 113 passes through the cutout 66 to be received by the light receiver of the
optical sensors 113. The user also may visually determine the type of the ink cartridge
30 based on the presence or absence of the cutout 66. Further, the printer 10 may
determine the information on the ink cartridge 30 attached to the cartridge attachment
section 110 based on change of detection signals outputted from the optical sensor
113 during the attachment process of the ink cartridge 30 to the cartridge attachment
section 110 and when the ink cartridge 30 has been attached to the cartridge attachment
section 110.
[0106] As illustrated in Figs. 4 to 6, the IC board 64 is disposed at the top surface of
the top wall 39. The IC board 64 is positioned between the light-blocking plate 67
and the protruding portion 43 in the front-rear direction. The IC board 64 is positioned
closer to the ink supply portion 34 than the protruding portion 43 is to the ink supply
portion 34 in the front-rear direction. In other words, at the top wall 39, the light-blocking
plate 67, the IC board 64, and the protruding portion 43 are arranged in this order
from the front side to the rear side of the top wall 39. Specifically, at the top
wall 39, the light-blocking surface 67A of the light-blocking plate 67, upper surfaces
of the electrodes 65 of the IC board 64, and the lock surface 151 of the protruding
portion 43 are arranged in this order from the front side to the rear side of the
top wall 39. The IC board 64 is electrically connected to the four contacts 106 during
the insertion process of the ink cartridge 30 into the cartridge attachment section
110. In a state where the ink cartridge 30 is attached to the cartridge attachment
section 110, electrical connection between the IC board 64 and the four contacts 106
are maintained.
[0107] The IC board 64 includes a substrate, an IC (not illustrated), and the four electrodes
65. The substrate supports the IC. The four electrodes 65 are mounted on the substrate.
The four electrodes 65 are electrically connected to the IC. The four electrodes 65
extend in the front-rear direction and are arrayed in the left-right direction. The
four electrodes 65 are disposed on an upper surface of the substrate and exposed to
an outside to allow electrical access thereto from above. The upper surfaces of the
four electrodes 65 can directly contact the four contacts 106 of the case 101, respectively
when the ink cartridge 30 has been attached to the cartridge attachment section 110.
The IC is a semiconductor integrated circuit. The IC readably stores data indicative
of information on the ink cartridge 30, such as a lot number, a manufacturing date,
a color of the ink, the number of printable sheets of paper, and the like. Incidentally,
the substrate may be a rigid substrate or a flexible substrate having flexibility.
<Internal Configuration of Ink Cartridge 30>
[0108] As illustrated in Fig. 10, the ink cartridge 30 includes the first storage chamber
32, the second storage chamber 33, an ink valve chamber 35, and the air communication
passage 72. The first storage chamber 32, the second storage chamber 33, the ink valve
chamber 35, and the air communication passage 72 are provided inside the ink cartridge
30.
[0109] The inner bottom wall portion 45 is provided inside the ink cartridge 30. More specifically,
the cartridge casing 130 has the inner bottom wall portion 45. The inner bottom wall
portion 45 extends in the front-rear direction and the left-right direction. In a
state where the cartridge casing 130 supports the first inner lid 131, the inner bottom
wall portion 45 opposes the bottom wall 136 of the first inner lid 131 in the up-down
direction. The upper surface 45A of the inner bottom wall portion 45 is continuous
with the upper surface 48A of the subordinate bottom wall portion 48.
[0110] An upper end of the first storage chamber 32 is defined by the lower surface 136B
of the bottom wall 136 of the first inner lid 131. A lower end of the first storage
chamber 32 is defined by the upper surface 45A of the inner bottom wall portion 45
and an upper surface 48A of the subordinate bottom wall portion 48. A front end of
the first storage chamber 32 is defined by an inner surface 40A of the front wall
40. A rear end of the first storage chamber 32 is defined by an inner surface 41A
of the rear wall 41. A left end of the first storage chamber 32 is defined by the
inner surface 38A of the left side wall 38. A right end of the first storage chamber
32 is defined by the inner surface 37A of the right side wall 37. Thus, the first
storage chamber 32 is a space defined by the lower surface 136B of the bottom wall
136 of the first inner lid 131, the upper surface 45A of the inner bottom wall portion
45, the upper surface 48A of the subordinate bottom wall portion 48, the inner surface
40A of the front wall 40, the inner surface 41A of the rear wall 41, the inner surface
37A of the right side wall 37, and the inner surface 38A of the left side wall 38.
A dimension in the front-rear direction of the first storage chamber 32 is greater
than a dimension in the left-right direction of the first storage chamber 32. Gaps
between the front wall 40, the rear wall 41, the right side wall 37 and the left side
wall 38, and the first inner lid 131 are sealed liquid-tightly with the film 133.
[0111] The first ribs 185 and the second ribs 186 protrude into the first storage chamber
32 from the lower surface 136B of the bottom wall 136 of the first inner lid 131.
The lower surface 136B is one of the surfaces defining the first storage chamber 32.
[0112] The ribs 185, 186 protrude from the lower surface 136B. However, no ribs protrude
from the surfaces defining the first storage chamber 32 other than the lower surface
136B. That is, none of the upper surface 45A of the inner bottom wall portion 45,
the upper surface 48A of the subordinate bottom wall portion 48, the inner surface
40A of the front wall 40, the inner surface 41A of the rear wall 41, the inner surface
37A of the right side wall 37, and the inner surface 38A of the left side wall 38
has an inwardly protruding portion, such as a rib, protruding or extending therefrom
toward the first storage chamber 32. Preferably, no inwardly protruding portion should
be formed on the upper surface 45A of the inner bottom wall portion 45, the upper
surface 48A of the subordinate bottom wall portion 48, the inner surface 40A of the
front wall 40, the inner surface 41A of the rear wall 41, the inner surface 37A of
the right side wall 37, and the inner surface 38A of the left side wall 38. However,
inwardly protruding portions may be formed on these surfaces.
[0113] At the time of manufacturing the ink cartridge 30, the ink stored in the first storage
chamber 32 is in contact with the upper surface 45A of the inner bottom wall portion
45, the upper surface 48A of the subordinate bottom wall portion 48, the inner surface
40A of the front wall 40, the inner surface 41A of the rear wall 41, the inner surface
37A of the right side wall 37, and the inner surface 38A of the left side wall 38.
[0114] As described above, the through-hole 46 is formed in the bottom wall 136 of the first
inner lid 131. Through the through-hole 46, the first storage chamber 32 is in communication
with the air chamber 36 of the air communication passage 72.
[0115] The second storage chamber 33 is provided in the interior space of the cartridge
casing 130 at a position downward relative to the first storage chamber 32 when the
ink cartridge 30 is in its operational posture. The second storage chamber 33 is adapted
to store ink therein. The second storage chamber 33 has a volume smaller than that
of the first storage chamber 32. Thus, a smaller amount of ink can be stored in the
second storage chamber 33 than in the first storage chamber 32.
[0116] An upper end of the second storage chamber 33 is defined by a lower surface 45B of
the inner bottom wall portion 45. A lower end of the second storage chamber 33 is
defined by an upper surface 42A of the main bottom wall portion 42. A rear end of
the second storage chamber 33 is defined by the inner surface 41A of the rear wall
41. A left end of the second storage chamber 33 is defined by the inner surface 38A
of the left side wall 38 while a right end of the second storage chamber 33 is defined
by the inner surface 37A of the right side wall 37. The second storage chamber 33
and the ink valve chamber 35 are partitioned by a partitioning wall 50. A front end
of the second storage chamber 33 is defined by a surface 50A of the partitioning wall
50. The surface 50A is a rear surface of the partitioning wall 50 and is closer to
the second storage chamber 33 than to a front surface of the partitioning wall 50.
The second storage chamber 33 is a space defined by the lower surface 45B of the inner
bottom wall portion 45, the upper surface 42A of the main bottom wall portion 42,
the inner surface 41A of the rear wall 41, the inner surface 37A of the right side
wall 37, the inner surface 38A of the left side wall 38, and the surface 50A of the
partitioning wall 50.
[0117] At the time of manufacturing the ink cartridge 30, the ink stored in the second storage
chamber 33 is in contact with the lower surface 45B of the inner bottom wall portion
45, the upper surface 42A of the main bottom wall portion 42, the inner surface 41A
of the rear wall 41, the inner surface 37A of the right side wall 37, the inner surface
38A of the left side wall 38, and the surface 50A of the partitioning wall 50.
[0118] The second storage chamber 33 is in communication with the first storage chamber
32 through a communication hole 47 (Figs. 10 and 11) formed in the inner bottom wall
portion 45. As illustrated in Fig. 11, the communication hole 47 is formed at a rear-right
end portion of the inner bottom wall portion 45. In other words, an open end of the
communication hole 47 is open to the upper surface 45A of the inner bottom wall portion
45. As illustrated in Fig. 10, the second storage chamber 33 is also in communication
with the ink valve chamber 35 through a through-hole 99 formed in the partitioning
wall 50. The ink valve chamber 35 extends from the second storage chamber 33 in the
frontward direction 51.
[0119] As illustrated in Fig. 10, the upper surface 45A of the inner bottom wall portion
45 and the upper surface 48A of the subordinate bottom wall portion 48 are sloped.
The upper surface 45A of the inner bottom wall portion 45 and the upper surface 48A
of the subordinate bottom wall portion 48 slope relative to the front-rear direction
so that a front end of the upper surface 48A of the subordinate bottom wall portion
48 is positioned further upward than a rear end of the upper surface 45A of the inner
bottom wall portion 45. That is, the upper surface 45A of the inner bottom wall portion
45 and the upper surface 48A of the subordinate bottom wall portion 48 slope downward
toward the communication hole 47.
[0120] The communication hole 47 need not be formed in the rear-right end portion of the
inner bottom wall portion 45. The communication hole 47 may be formed in a front-rear
center portion of the inner bottom wall portion 45, for example. Alternatively, the
communication hole 47 may be formed in the inner bottom wall portion 45 across an
entire region in the left-right direction, or may be formed in the subordinate bottom
wall portion 48.
[0121] In the embodiment, the upper surface 45A of the inner bottom wall portion 45 slopes
relative to the front-rear direction, that is, slopes downward toward the communication
hole 47. However, the upper surface 45A of the inner bottom wall portion 45 need not
slope as described above.
[0122] As illustrated in Figs. 10 and 14, the upper surface 48A includes the curved surface
115A, the curved surface 116A, and the curved surface 119A.
[0123] The curved surface 115A extends downward from the lower end of the inner surface
37A of the right side wall 37. That is, the curved surface 115A is continuously connected
to the lower end of the inner surface 37A of the right side wall 37. The curved surface
116A extends downward from the lower end of the inner surface 38A of the left side
wall 38. That is, the curved surface 116A is continuously connected to the lower end
of the inner surface 38A of the left side wall 38. The curved surface 115A and the
curved surface 116A are provided by the upper surface 48A of the subordinate bottom
wall portion 48. Although not illustrated in the drawings, the upper surface 45A includes
a curved region continuously connected to the inner surface 37A of the right side
wall 37, and another curved region continuously connected to the inner surface 38A
of the left side wall 3 8. Each of the curved surface 115A and the curved surface
116A has a radius of curvature that is greater than that of the curved regions of
the upper surface 45A. The curved surface 115A is curved so that its lower end is
positioned further leftward than its upper end. The curved surface 116A is curved
so that its lower end is positioned further rightward than its upper end. The curved
surface 115A and the curved surface 116A are curved so as to expand outward of the
cartridge casing 130. The lower end of the curved surface 115A is connected to the
lower end of the curved surface 116A. Here, the lower end of the curved surface 115A
and the lower end of the curved surface 116A provide a lowermost portion of the first
storage chamber 32 at its front portion, that is, a lowermost portion of the upper
surface 48A. In other words, the lower end of the curved surface 115A is connected
to the lower end of the curved surface 116A (i.e. the lowermost portion of the upper
surface 48A as well as the lowermost portion of the first storage chamber 32 at its
front portion), and the lower end of the curved surface 116A is connected to the lower
end of the curved surface 115A (i.e. the lowermost portion of the upper surface 48A
as well as the lowermost portion of the first storage chamber 32 at its front portion).
Accordingly, at the front portion of the first storage chamber 32, a curved inner
surface having a U-shaped cross-section is formed by the upper surface 48A, and the
U-shaped curved inner surface (i.e. the upper surface 48A) connects the inner surface
37A of the right side wall 37 to the inner surface 38A of the left side wall 38.
[0124] The outer curved surface 115B of the subordinate bottom wall portion 48 is curved
in a direction substantially parallel to a direction that the inner curved surface
115A is curved. In other words, the outer curved surface 115B is curved in a direction
the same as a direction that the inner curved surface 115A is curved. The outer curved
surface 116B of the subordinate bottom wall portion 48 is curved in a direction substantially
parallel to a direction that the inner curved surface 116A is curved. In other words,
the outer curved surface 116B is curved in a direction the same as the inner curved
surface 116A is curved. Incidentally, the outer curved surfaces 115B and 116B need
not be curved. For example, the outer curved surfaces 115B and 116B may be bent.
[0125] As illustrated in Fig. 10, the curved surface 119A extends downward from the lower
end of the inner surface 40A of the front wall 40. That is, the curved surface 119A
is continuously connected to the lower end of the inner surface 40A of the front wall
40. The curved surface 119A is provided by the upper surface 48A of the subordinate
bottom wall portion 48. The curved surface 119A is curved so that its lower end is
positioned further rearward than its upper end. The curved surface 119A is curved
so as to expand outward of the cartridge casing 130. The outer curved surface 119B
of the subordinate bottom wall portion 48 is curved in a direction substantially parallel
to a direction that the inner curved surface 119A is curved. In other words, the outer
curved surface 119B is curved in a direction the same as a direction that the inner
curved surface 119A is curved. Incidentally, the outer curved surface 119B need not
be curved. For example, the outer curved surface 119B may be bent.
[0126] As illustrated in Fig. 11, the inner surface 40A includes the curved surface 117A,
the curved surface 118A, and an intermediate surface 121A between the curved surface
117A and the curved surface 118A. The curved surface 117A extends frontward from the
front end of the inner surface 37A of the right side wall 37. That is, the curved
surface 117A is continuously connected to the front end of the inner surface 37A of
the right side wall 37. The curved surface 118A extends frontward from the front end
of the inner surface 38A of the left side wall 38. That is, the curved surface 118A
is continuously connected to the front end of the inner surface 38A of the left side
wall 38. The curved surface 117A has a front end continuously connected to a right
end of the intermediate surface 121 A of the inner surface 40A. The curved surface
118A has a front end continuously connected to a left end of the intermediate surface
121A of the inner surface 40A. The curved surface 117A and the curved surface 118A
are provided by the inner surface 40A of the front wall 40. The curved surface 117A
is curved so that its front end is positioned further leftward than its rear end.
The curved surface 118A is curved so that its front end is positioned further rightward
than its rear end. The curved surface 117A and the curved surface 118A are curved
so as to expand outward of the cartridge casing 130. The inner surface 40A of the
front wall 40 has a left-right center portion that constitutes a frontmost portion
of the first storage chamber 32. That is, the intermediate surface 121A includes the
frontmost portion of the first storage chamber 32. The front end of the curved surface
117A and the front end of the curved surface 118A are connected to the intermediate
surface 121A that includes the frontmost portion of the first storage chamber 32.
[0127] The outer curved surface 117B of the front wall 40 is curved in a direction substantially
parallel to a direction that the inner curved surface 117A is curved. In other words,
the outer curved surface 117B is curved in a direction the same as a direction that
the inner curved surface 117A is curved. The outer curved surface 118B of the front
wall 40 is curved substantially parallel to a direction that the inner curved surface
118A is curved. In other words, the outer curved surface 118B is curved in a direction
the same as a direction that the inner curved surface 118A is curved. Incidentally,
the outer curved surfaces 117B and 118B need not be curved. For example, the outer
curved surfaces 117B and 118B may be bent.
[0128] The inner curved surface 115A, the inner curved surface 117A, and the inner curved
surface 119A are smoothly and continuously connected to each other to provide a boundary
region formed with a substantially spherical surface. Similarly, the inner curved
surface 116A, the inner curved surface 118A, and the inner curved surface 119A are
smoothly and continuously connected to each other to provide a boundary region formed
with a substantially spherical surface. Further, the outer curved surface 115B, the
outer curved surface 117B, and the outer curved surface 119B are smoothly and continuously
connected to each other to provide a boundary region formed with a spherical surface.
Still further, the outer curved surface 116B, the outer curved surface 118B, and the
outer curved surface 119B are smoothly and continuously connected to each other to
provide a boundary region formed with a substantially spherical surface. In Fig. 7,
the spherical surface of the boundary region between the outer curved surface 116B,
the outer curved surface 118B, and the outer curved surface 119B is designated by
a reference sign 200.
[0129] In the embodiment, the curved surface 115A and the curved surface 116A are continuously
connected to each other at their lower ends. However, as will be described later in
the ink cartridge 30K according to the variation of the embodiment, the lower end
of the curved surface 115A and the lower end of the curved surface 116A may not be
continuously connected to each other.
[0130] Further, in the embodiment, the front end of the curved surface 117A and the front
end of the curved surface 118A are connected to the intermediate surface 121 A. However,
the front end of the curved surface 117A and the front end of the curved surface 118A
may be continuously connected to each other. In this case, the connecting portion
between the curved surface 117A and the curved surface 118A constitutes the frontmost
portion of the first storage chamber 32.
[0131] Further, in the embodiment, the upper surface 48A of the subordinate bottom wall
portion 48 includes the curved surface 115A connected to the lower end of the inner
surface 37A of the right side wall 37, the curved surface 116A connected to the lower
end of the inner surface 38A of the left side wall 38, and the curved surface 119A
connected to the lower end of the front surface 40A of the front wall 40. Further,
in the embodiment, the inner surface 40A of the front wall 40 includes the curved
surface 117A connected to the front end of the inner surface 37A of the right side
wall 37, and the curved surface 118A connected to the front end of the inner surface
38A of the left side wall 38. However, an inner curved surface(s) may be provided
so as to be connected to the rear end of the inner surface 37A of the right side wall
37, the rear end of the inner surface 38A of the left side wall 38, the inner surface
40A of the front wall 40, the inner surface 41A of the rear wall 41, the upper surface
42A of the main bottom wall portion 42, the upper surface 45A of the inner bottom
wall portion 45, and the upper surface 48A of the subordinate bottom wall portion
48. For example, as illustrated in Fig. 21, the upper surface 45A may include a curved
surface 122A continuously connected to the inner surface 41A of the rear wall 41.
Further, a curved surface may extend from one end of an inner surface of at least
one of the right side wall 37, the left side wall 38, the front wall 40, the rear
wall 41, the main bottom wall portion 42, the subordinate bottom wall portion 48,
and the inner bottom wall portion 45.
[0132] Further, the inner curved surface 115A and the inner curved surface 116A each have
a radius of curvature of, for example, not less than 1 mm. More specifically, the
inner curved surface 115A and the inner curved surface 116A each have a radius of
the curvature in a range from 1 mm to 3 mm. The outer curved surface 115B and the
outer curved surface 116B each have a radius of curvature of, for example, not less
than 7 mm.
<Air Communication Passage 72>
[0133] The air communication passage 72 is a space that provides communication between the
first storage chamber 32 and an exterior of the ink cartridge 30. The air communication
passage 72 is positioned above the cartridge casing 130. As illustrated in Fig. 10,
the air communication passage 72 includes the air chamber 36, the through-hole 142
(see Figs. 9A and 9B), and the labyrinth path 143 described above.
[0134] The air chamber 36 is a space formed in the air communication passage 72. The air
chamber 36 communicates with the first storage chamber 32 at one end and communicates
with the labyrinth path 143 at the other end. The air chamber 36 has a portion positioned
above the first storage chamber 32 and below the labyrinth path 143. The air chamber
36 has a lower end defined by the upper surface 136A of the bottom wall 136 of the
first inner lid 131 and an upper end defined by the lower surface 132B of the second
inner lid 132. The air chamber 36 has a front end, a rear end, a right end, and a
left end defined by the inner peripheral surface of the peripheral wall 137 (see Figs.
8A and 8B) of the first inner lid 131. A gap between the second inner lid 132 and
the peripheral wall 137 of the first inner lid 131 is sealed liquid-tightly with the
film 133.
[0135] As described above, the upper end of the first storage chamber 32 is defined by the
lower surface 136B of the bottom wall 136 of the first inner lid 131. That is, the
first storage chamber 32 and the air chamber 36 are partitioned by the bottom wall
136.
[0136] The air chamber 36 is in communication with the first storage chamber 32 through
the through-hole 46 penetrating the bottom wall 136 in the up-down direction. Further,
the air chamber 36 is in communication with the labyrinth path 143 through the through-hole
142 (see Figs. 9A and 9B) formed in the second inner lid 132. As described above,
the semipermeable membrane 141 (see Fig. 7) is welded to the lower end surface of
the rib 140 of the second inner lid 132. With this structure, ink flowing from the
first storage chamber 32 through the through-hole 46 is blocked by the semipermeable
membrane 141 and does not reach the through-hole 142. Hence, the semipermeable membrane
141 prevents ink from flowing into the labyrinth path 143.
[0137] As described above, the labyrinth path 143 is defined by the upper surface 132A,
the plurality of ribs 144 (see Fig. 9B), and the film 146 (see Fig. 7). The labyrinth
path 143 is a continuous passage that extends in the left-right direction, repeatedly
U-turning in the front-rear direction. The labyrinth path 143 is provided in a form
of a groove covered with the film 146 at its top end. The labyrinth path 143 has one
end in communication with the through-hole 142 and another end in communication with
the communication hole 147. The labyrinth path 143 is in communication with the air
chamber 36 through the through-hole 142 formed in the second inner lid 132. The labyrinth
path 143 is provided at a surface (i.e. upper surface 132A) of the second inner lid
132, the surface being opposite to a surface (i.e. lower surface 132B) of the second
inner lid 132 that defines the upper end of the air chamber 36. In the embodiment,
the surface defining the upper end of the air chamber 36 is an inner surface of the
second inner lid 132. The labyrinth path 143 is positioned upward relative to the
air chamber 36. The labyrinth path 143 is in communication with an interior space
134A (see Fig. 10) of the outer lid 134 through the communication hole 147 (see Fig.
7). The interior space 134A is in communication with the outside of the ink cartridge
30 through the opening 44 (see Fig. 4) formed in the top wall 39 of the outer lid
134 and through a gap between the outer lid 134 and the cartridge casing 130. That
is, the labyrinth path 143 can communicates with the atmosphere through the communication
hole 147.
<Valve Mechanism 135 and Support Member 150>
[0138] The valve mechanism 135 has a function for interrupting and establishing communication
between the first storage chamber 32 and the atmosphere. The configuration of the
valve mechanism 135 according to the embodiment will be described in detail below.
The valve mechanism 135 may have a different configuration, provided that the valve
mechanism 135 can perform the function for interrupting and establishing communication
between the first storage chamber 32 and the atmosphere. For example, the valve mechanism
135 may be so configured that the valve body 161 (described later) is movable in a
direction other than the up-down direction.
[0139] As illustrated in Figs. 7 and 10, the valve mechanism 135 includes the valve body
161, a coil spring 162, and the lever 163. The valve body 161 includes the rod 165
and a seal member 166 fitted onto the rod 165. As illustrated in Fig. 10, the seal
member 166 and a part of the rod 165 are disposed in the air communication passage
72. The coil spring 162 and the remaining part of the rod 165 are disposed in the
interior space 134A of the outer lid 134. Incidentally, the arrangement of the components
in the valve mechanism 135 is not limited to the above. For example, all the components
of the valve mechanism 135 may be disposed in the air communication passage 72.
[0140] The support member 150 illustrated in Fig. 7 is adapted to pivotally movably support
the valve mechanism 135, more specifically, the lever 163 (described later) of the
valve mechanism 135. The support member 150 has an internal space in which a part
of the valve mechanism 135 can be disposed. As illustrated in Fig. 10, the support
member 150 includes two engagement portions 152, with one at a front end and the other
at a rear end. Upon engagement of the engagement portions 152 with the bent portions
of the distal ends of the ribs 158 of the second inner lid 132, the support member
150 is supported to the second inner lid 132.
[0141] The rod 165 is disposed between the pair of ribs 157 (see Fig. 9B) of the second
inner lid 132. The rod 165 has an upper surface including a front portion 165A, a
rear portion 165B, and a sloped portion 165C connecting the front portion 165A to
the rear portion 165B. The sloped portion 165C slopes downward from its front end
to its rear end so that the front portion 165A is positioned further upward than the
rear portion 165B.
[0142] The rod 165 extends in the up-down direction. The rod 165 is inserted into the through-hole
139 (see Fig. 9A) formed in the second inner lid 132. The seal member 166 is formed
of an elastic material such as rubber. The seal member 166 is in pressure contact
with the rod 165 without a gap between the seal member 166 and the rod 165. With this
structure, no gap is formed between the seal member 166 and the rod 165.
[0143] The valve body 161 is movable in the up-down direction from a closed position illustrated
in Figs. 10 and 16 to an open position illustrated in Fig. 3. Movement of the valve
body 161 in the left-right direction and in the front-rear direction is restricted
by the rib 156 and the ribs 157 of the second inner lid 132 (see Fig. 9B).
[0144] The rod 165 has protruding portions that protrude frontward and rearward, respectively.
As illustrated in Figs. 10 and 16, in a state where the valve body 161 is in the closed
position, the rod 165 is supported by the second inner lid 132 such that lower surfaces
of the protruding portions of the valve body 161 contact the upper surface 132A of
the second inner lid 132. Further, in a state where the valve body 161 is in the closed
position, the seal member 166 covers a peripheral edge portion of the through-hole
46. A gap between the through-hole 46 and the seal member 166 is thus closed. That
is, the through-hole 46 is air-tightly and liquid-tightly closed by the rod 165 and
the seal member 166. Accordingly, communication between the first storage chamber
32 and the outside of the ink cartridge 30 (i.e. the atmosphere) is interrupted.
[0145] As illustrated in Fig. 3, the valve body 161 in the open position is positioned further
upward than the valve body 161 in the closed position (see Figs. 10 and 16). In a
state where the valve body 161 is in the open position, the lower surfaces of the
protruding portions of the rod 165 is spaced apart upward from the upper surface 132A
of the second inner lid 132. Further, the seal member 166 is spaced apart upward from
the peripheral edge portion of the through-hole 46. Hence, the through-hole 46 is
open. As a result, communication between the first storage chamber 32 and the outside
of the ink cartridge 30 (i.e. the atmosphere) through the through-hole 46 is established.
At this time, the seal member 166 pressingly contacts the through-hole 139 from below
and covers a peripheral edge portion of the through-hole 139. A gap between the seal
member 166 and the through-hole 139 is thus closed. That is, the through-hole 139
is air-tightly and liquid-tightly closed by the rod 165 and the seal member 166.
[0146] As illustrated in Fig. 10, the coil spring 162 is fitted around the rod 165. The
coil spring 162 has an upper end that is in contact with the rod 165 of the valve
body 161 and a lower end that is in contact with the upper surface 132A of the second
inner lid 132. In a state where the valve body 161 is in the closed position, the
coil spring 162 has a length shorter than its natural length. Hence, when the valve
body 161 is in the closed position, the coil spring 162 urges the valve body 161 upward,
that is, urges the valve body 161 in a direction from the closed position to the open
position. Incidentally, a member for urging the valve body 161 is not limited to the
coil spring 162. In place of the coil spring 162, the valve body 161 may be urged
by a leaf spring or an elastic member such as rubber.
[0147] As illustrated in Figs. 7 and 10, the lever 163 has a through-hole serving as a pivot
shaft portion 167. The lever 163 includes a first projection 168 and a second projection
169. The first projection 168 and the second projection 169 extend outward from the
pivot shaft portion 167.
[0148] As illustrated in Fig. 10, the support member 150 is provided with a pair of protrusions
170. One of the pair of protrusions 170 protrudes from an inner right surface of the
support member 150 defining a right end of the internal space of the support member
150. The other of the pair of protrusions 170 protrudes from an inner left surface
of the support member 150 defining a left end of the internal space of the support
member 150. The protrusions 170 are inserted into the pivot shaft portion 167. More
specifically, the protrusion 170 protruding from the inner right surface of the support
member 150 is inserted into the pivot shaft portion 167 from the right, and the protrusion
170 protruding from the inner left surface of the support member 150 is inserted into
the pivot shaft portion 167 from the left. With this structure, the lever 163 is supported
by the support member 150 so as to be pivotally movable relative to the support member
150 about an axis of the pivot shaft portion 167. Incidentally, the pivot shaft portion
167 may be a protrusion that protrudes from the lever 163 rightward and leftward.
In this case, the inner left and right surfaces of the support member 150 have openings,
respectively, and the protrusion as the pivot shaft portion 167 is inserted in the
openings.
[0149] As illustrated in Figs. 7 and 10, the first projection 168 and the second projection
169 extend in opposite directions with respect to the pivot shaft portion 167. The
first projection 168 and the second projection 169 are substantially positioned on
opposite sides of the pivot shaft portion 167. The first projection 168 extends in
a direction away from the pivot shaft portion 167, and the second projection 169 extends
in a direction substantially opposite to the extending direction of the first projection
168.
[0150] The lever 163 is pivotally movable from a first position illustrated in Figs. 10
and 16 to a second position illustrated in Fig. 3. The axis of the pivot shaft portion
167 functions as a pivot center when the lever 163 is pivotally moved between the
first position and the second position.
[0151] When the lever 163 is in the first position, the first projection 168 extends downward.
A rear edge of a distal end (i.e. lower end) of the first projection 168 is positioned
rearward relative to the axis of the pivot shaft portion 167. More specifically, as
illustrated in Fig. 10, an imaginary line 172 connecting the axis of the pivot shaft
portion 167 and the rear edge of the distal end of the first projection 168 is inclined
rearward at a prescribed angle θ3 relative to an imaginary line 173 that extends from
the axis of the pivot shaft portion 167 in the gravitational direction. In the embodiment,
the prescribed angle θ3 is 5 degrees. The lower end of the first projection 168 contacts
the rear portion 165B at the upper surface of the rod 165 of the valve body 161 to
press the valve body 161 downward. Hence, the valve body 161 is placed in the closed
position. Further, when the lever 163 is in the first position, the second projection
169 extends upward, more specifically, diagonally upward and rearward. The second
projection 169 is positioned so as to be interposed between the pair of walls 114
of the protruding portion 43. The second projection 169 does not extend upward beyond
the pair of walls 114. That is, an upper end of the second projection 169 is positioned
downward relative to an upper end of the pair of walls 114.
[0152] When the lever 163 is in the first position, pivotal frontward movement of the first
projection 168, i.e. pivotal clockwise movement of the lever 163 in Fig. 10 toward
the second position, is restricted by the sloped portion 165C of the rod 165 of the
valve body 161, and also restricted by the distal end of the first projection 168
positioned further rearward than the axis of the pivot shaft portion 167. Note that,
in order to restrict the pivotal frontward movement of the first projection 168, the
coil spring 162 is designed so as to have an upward urging force greater than a force
required to move the first projection 168 from the rear portion 165B of the upper
surface of the rod 165 of the valve body 161 to the front portion 165A thereof. Incidentally,
the sloped portion 165C may be provided or may not be provided at the upper surface
of the rod 165. Even if the sloped portion 165C is not provided and the rod 165 has
a flat upper surface, the pivotal clockwise movement of the lever 163 in Fig. 10 toward
the second position can be restricted as long as the distal end of the first projection
168 is positioned rearward relative to the axis of the pivot shaft portion 167.
[0153] Pivotal rearward movement of the first projection 168, i.e. pivotal counterclockwise
movement of the lever 163 in Fig. 10, is restricted upon abutment of the lever 163
against a projection 171 provided on the inner right surface of the support member
150. The lever 163 is therefore maintained in the first position. The lever 163 in
the first position restricts the valve body 161 from moving to the open position against
the urging force of the coil spring 162 and maintains the valve body 161 at the closed
position.
[0154] As illustrated in Fig. 3, when the lever 163 is in the second position, the lever
163 is spaced apart from the projection plate 111. The first projection 168 extends
frontward. The second projection 169 extends downward, more specifically, diagonally
downward and rearward. Further, the valve body 161 is in the open position.
<Ink Supply Portion 34>
[0155] As illustrated in Fig. 6, the ink supply portion 34 extends frontward from the connecting
wall 49 at a position downward of the subordinate bottom wall portion 48 and frontward
of the main bottom wall portion 42. As illustrated in Fig. 10, the ink supply portion
34 is positioned downward of the inner bottom wall portion 45. Further, the ink supply
portion 34 is positioned downward and rearward of the front wall 40.
[0156] As illustrated in Fig. 12, the ink supply portion 34 includes a cylinder 75, a packing
76, a valve 77, the coil spring 78, a cap 79, and a snap-fit mechanism 74.
[0157] The cylinder 75 has an outer shape that is generally tubular or hollow cylindrical.
The shape of the cylinder 75 is not limited to a circular cylindrical shape. The cylinder
75 may have any shape as long as the cylinder 75 is hollow. The cylinder 75 has a
distal end (i.e. front end) directed frontward. The distal end of the cylinder 75
is positioned downward and rearward of the front wall 40. The cylinder 75 has an opening
at its front end. The cylinder 75 defines an internal space serving as the ink valve
chamber 35. The ink valve chamber 35 extends in the frontward direction 51 from the
second storage chamber 33.
[0158] The packing 76 is a disc-shape member and has a through-hole 73 at its center region.
The packing 76 is made of an elastic material such as rubber or elastomer. As illustrated
in Fig. 10, the packing 76 is disposed at the front end of the cylinder 75 so as to
cover the front opening of the cylinder 75. The through-hole 73 penetrates the center
region of the packing 76 in the front-rear direction to provide a tubular-shaped inner
peripheral surface. The through-hole 73 has an inner diameter slightly smaller than
an outer diameter of the ink needle 102.
[0159] As illustrated in Fig. 10, the valve 77 and the coil spring 78 are accommodated in
the ink valve chamber 35. The valve 77 can contact and separate from the packing 76
by moving in the front-rear direction. When the valve 77 contacts the packing 76,
the through-hole 73 formed in the center region of the packing 76 is closed. When
the valve 77 separates from the packing 76, the through-hole 73 is open. The coil
spring 78 urges the valve 77 frontward. Accordingly, the valve 77 closes the through-hole
73 of the packing 76 while no external force is applied to the valve 77.
[0160] As illustrated in Figs. 13A and 13B, the cap 79 has an outer shape that is generally
rectangular parallelepiped. The cap 79 has a hollow configuration. Incidentally, the
cap 79 may have an outer shape other than a rectangular parallelepiped provided that
the cap 79 is a hollow member whose front end and rear end are open.
[0161] The cap 79 has a rear end formed with an opening 87. The cylinder 75 and the packing
76 are inserted into an inner space of the cap 79 through the opening 87. Accordingly,
the cap 79 covers the cylinder 75 and the packing 76 from a front side thereof. As
illustrated in Fig. 10, in a state where the cap 79 covers the cylinder 75, a lower
end of the cap 79 is provided at a position substantially the same as a lower end
of the cartridge casing 130 with respect to the up-down direction.
[0162] The cap 79 has a front end wall having a front surface 79A. The front end wall of
the cap 79 is formed with an ink supply port 71. In a state where the cap 79 covers
the cylinder 75 and the packing 76, the ink valve chamber 35 is in communication with
the outside of the ink cartridge 30 through the through-hole 73 of the packing 76
and the ink supply port 71 of the cap 79.
[0163] The ink supply portion 34 further includes a first absorbing member 182 and a second
absorbing member 183. As illustrated in Fig. 10, the first absorbing member 182 and
the second absorbing member 183 are disposed in the inner space of the cap 79. The
first absorbing member 182 and the second absorbing member 183 are formed of a porous
material such as polyurethane foam. The first absorbing member 182 and the second
absorbing member 183 have minute holes provided by the porous material. Ink enters
the minute holes, so that the ink is absorbed by the first absorbing member 182 and
the second absorbing member 183. The first absorbing member 182 and the second absorbing
member 183 are thus adapted to absorb ink.
[0164] The first absorbing member 182 has an annular shape, as illustrated in Fig. 12. The
first absorbing member 182 is disposed along a circumferential edge defining the ink
supply port 71. That is, the first absorbing member 182 is disposed adjacent to a
circumferential edge portion of the ink supply port 71. Incidentally, the first absorbing
member 182 may not have an annular shape. For example, the first absorbing member
182 may have a rectangular shape. In this case, the first absorbing member 182 may
be disposed only at a position downward of the circumferential edge defining the ink
supply port 71.
[0165] The second absorbing member 183 has a plate-like shape. The second absorbing member
183 is positioned rearward relative to the first absorbing member 182. The second
absorbing member 183 is supported by an inner lower surface of the cap 79 so as to
be disposed in a lower portion of the inner space of the cap 79, that is, at a position
downward relative to the ink valve chamber 35. The inner lower surface of the cap
79 is a surface defining a lower end of the inner space of the cap 79. Incidentally,
the second absorbing member 183 need not have a plate-like shape. Further, the second
absorbing member 183 may be disposed over an entire inner peripheral surface of the
cap 79 defining the inner space of the cap 79.
[0166] As illustrated in Figs. 10 and 13B, at least one groove 184 extending in the front-rear
direction is formed at the inner peripheral surface of the cap 79, more specifically,
the inner lower surface of the cap 79. The groove 184 has a front end connected to
the first absorbing member 182. The front end of the groove 184 may be positioned
in proximity to the first absorbing member 182. The groove 184 has a rear end connected
to the second absorbing member 183. The rear end of the groove 184 may be positioned
in proximity to the second absorbing member 183. That is, the groove 184 is formed
in the cap 79 at a region from the circumferential edge portion of the ink supply
port 71 to the second absorbing member 183. With this configuration, even if ink is
leaked from the cylinder 75 to the inner space of the cap 79, the ink can be introduced
to the second absorbing member 183 through the groove 184 to be absorbed by the second
absorbing member 183.
[0167] Note that the first absorbing member 182 and the second absorbing member 183 may
not be disposed in the inner space of the cap 79. Further, the groove 184 may not
be formed at the inner lower surface of the cap 79. In a state where the cap 79 covers
the cylinder 75 and the packing 76, the inner peripheral surface of the cap 79 and
an outer peripheral surface of the cylinder 75 provide a gap therebetween. Even if
the groove 184 is not formed at the inner lower surface of the cap 79, ink leaked
from the cylinder 75 is introduced to the second absorbing member 183 via the gap.
[0168] As illustrated in Figs. 13A and 13B, the cap 79 has an outer peripheral surface extending
rearward from the front surface 79A. The outer peripheral surface of the cap 79 is
formed with four guide grooves 175A, 175B, 175C, and 175D. Each of the four grooves
175A, 175B, 175C, and 175D has a front edge that opens on the front surface 79A. The
guide groove 175A is provided at an upper-right end portion of the cap 79. The guide
groove 175B is provided at an upper-left end portion of the cap 79. The guide groove
175C is provided at a lower-right end portion of the cap 79. The guide groove 175D
is provided at a lower-left end portion of the cap 79. In other words, the guide groove
175A and the guide groove 175D are disposed on opposite sides of the ink valve chamber
35 in a first perpendicular direction perpendicular to the front-rear direction. Further,
the guide groove 175B and the guide grove 175C are disposed on opposite sides of the
ink valve chamber 35 in a second perpendicular direction perpendicular to the front-rear
direction and the first perpendicular direction. Specifically, in the embodiment,
the first perpendicular direction is a direction connecting from the upper-right side
of the cap 79 to the lower-left side of the cap 79, and the second perpendicular direction
is a direction connecting from the upper-left side of the cap 79 to the lower-right
side of the cap 79. As described above, the outer shape of the cap 79 is generally
rectangular parallelepiped. That is, when projected in the front-rear direction, the
cap 79 has a projection plane having a generally rectangular shape defined by four
sides and four corners connecting two adjacent sides. The four guide grooves 175A,
175B, 175C, and 175D are formed at the four corners, respectively. Specifically, the
front surface 79A of the cap 79 has a generally rectangular shape in a front view,
more specifically, when the front surface 79A is viewed from its front side, and the
front edges of the four guide grooves 175A, 175B, 175C, and 175D are formed respective
corners of the front surface 79A. In other words, the guide grooves 175A, 175B, 175C,
and 175D are each defined by two protrusions formed at the outer peripheral surface
of the cap 79. Specifically, the cap 79 has four protrusions at the outer peripheral
surface thereof. Of the four protrusions, two protrusions protrude rightward and leftward,
respectively, such that the ink supply port 71 is disposed between the two protrusions
in the left-right direction. The two protrusions have respective upper end surfaces
serving as a first guide surface 176 of the guide grooves 175A and a first guide surface
176 of the guide groove 175B, respectively. The two protrusions have respective lower
end surfaces serving as a first guide surface 176 of the guide grooves 175C and a
first guide surface176 of the guide groove 175D, respectively.
[0169] Hereinafter, the four guide grooves 175A, 175B, 175C, and 175D will be collectively
referred to as "guide grooves 175." The guide grooves 175 are elongated in the front-rear
direction. Hence, a longitudinal direction of the guide grooves 175 is aligned with
the front-rear direction.
[0170] The guide grooves 175A and 175C are positioned rightward relative to the IC board
64. The guide grooves 175B and 175D are positioned leftward relative to the IC board
64. That is, of the four guide grooves 175, two guide grooves 175 are positioned outward
of the IC board 64 in one of the rightward direction 55 and the leftward direction
56, while the remaining two guide grooves 175 are positioned outward of the IC board
64 in the other of the rightward direction 55 and the leftward direction 56. Incidentally,
each of the four guide grooves 175 need not be positioned outward of the IC board
64 in the left-right direction.
[0171] The guide groove 175A has a shape and arrangement that is symmetrical to the guide
groove 175B with respect to the left-right direction. Each of the guide grooves 175A
and 175B has the first guide surface 176 and a second guide surface 177. The guide
groove 175C has a shape and arrangement that is symmetrical to the guide groove 175D
with respect to the left-right direction. Each of the guide grooves 175C and 175D
has the first guide surface 176, the second guide surface 177, and a third guide surface
178. Note that the third guide surface 178 of the guide groove 175C does not appear
in Fig. 13B. However, the third guide surface 178 of the guide groove 175C is identical
with the third guide surface 178 of the guide groove 175D.
[0172] The first guide surface 176 extends in the front-rear direction and the left-right
direction. The third guide surface 178 extends in the left-right direction and a direction
sloped relative to the front-rear direction so that its rear end is positioned further
upward than its front end. That is, the third guide surface 178 is sloped relative
to the front-rear direction. In each of the guide grooves 175C and 175D, the third
guide surface 178 is positioned rearward relative to the first guide surface 176.
Further, in each of the guide grooves 175C and 175D, the first guide surface 176 has
a rear end continuous to a front end of the third guide surface 178. The second guide
surface 177 extends in the front-rear direction and the up-down direction. In each
of the guide grooves 175A and 175B, the second guide surface 177 is connected to the
first guide surface 176. In each of the guide grooves 175C and 175D, the second guide
surface 177 is connected to both the first guide surface 176 and the third guide surface
178. However, the first guide surface 176, the second guide surface 177, and the third
guide surface 178 need not be connected to each other.
[0173] As illustrated in Fig. 6, the third guide surface 178 is inclined relative to the
front-rear direction at an angle θ1, and the bottom surface of the main bottom wall
portion 42 is inclined relative to the front-rear direction at an angle θ2. The angle
θ1 is greater than the angle θ2.
[0174] The rear end of the first guide surface 176 of each guide grooves 175 is positioned
rearward relative to a front end of the packing 76.
[0175] The first guide surface 176 of each of the guide grooves 175A and 175B faces upward.
The first guide surface 176 of each of the guide grooves 175C and 175D faces downward.
The third guide surface 178 of each of the guide grooves 175C and 175D faces downward.
The second guide surface 177 of each of the guide grooves 175A and 175C faces rightward.
The second guide surface 177 of each of the guide grooves 175B and 175D faces leftward.
[0176] When viewed in the front-rear direction, each of the guide grooves 175A, 175B, 175C,
and 175D is provided in a form of an L-shaped recess constituted by the first guide
surface 176 and the second guide surface 177. That is, the front edge of each of the
guide grooves 175A, 175B, 175C, and 175D forms an L-shape on the front surface 79A
in the front view, more specifically, when the front surface 79A is viewed from its
front side. No surface is formed in the cap 79 at positions confronting each of the
first guide surfaces 176, each of the second guide surfaces 177, and each of the third
guide surfaces 178. That is, each of the guide grooves 175A, 175B, 175C, and 175D
is open in a direction perpendicular to the first guide surface 176. Further, each
of the guide grooves 175A, 175B, 175C, and 175D is open in a direction perpendicular
to the second guide surface 177. Still further, each of the guide grooves 175C and
175D is open in a direction perpendicular to the third guide surface 178. That is,
each of the first guide surfaces 176 is open in a direction perpendicular thereto.
Further, each of the second guide surfaces 177 is open in a direction perpendicular
thereto. Still further, each of the third guide surfaces 178 is open in a direction
perpendicular thereto. More specifically, the first guide surface 176 of each of the
guide grooves 175A and 175B is open upward, and the first guide surface 176 of each
of the guide grooves 175C and 175D is open downward. Further, the second guide surface
177 of each of the guide grooves 175A and 175C is open rightward, and the second guide
surface 177 of each of the guide grooves 175B and 175D is open leftward. Still further,
the third guide surface 178 of each of the guide grooves 175C and 175D is open downward.
In each of the guide grooves 175A, 175B, 175C, and 175D, the first guide surface 176
forms a prescribed angle with the second guide surface 177. For example, an angle
formed by the first guide surface 176 and the second guide surface 177 is 90 degrees.
In each of the guide grooves 175A, 175B, 175C, and 175D, the second guide surface
177 has a dimension in the up-down direction greater than a dimension of the first
guide surface 176 in the left-right direction.
[0177] During the insertion process of the ink cartridge 30 into the cartridge attachment
section 110, the ink cartridge 30 is inserted into the cartridge attachment section
110 in the frontward direction 51. At this time, the projection 105A disposed at the
upper-right side relative to the ink needle 102 enters the guide groove 175A, the
projection 105B disposed at the upper-left side relative to the ink needle 102 enters
the guide groove 175B, the projection 105C disposed at the lower-right side relative
to the ink needle 102 enters the guide groove 175C, and the projection 105D disposed
at the lower-left side relative to the ink needle 102 enters the guide groove 175D.
In this way, the guide grooves 175A, 175B, 175C, and 175D are guided by the projections
105A, 105B, 105C, and 105D, respectively.
[0178] More specifically, the first guide surface 176 of the guide groove 175A is guided
by the first guide surface 196 of the projection 105A, and the second guide surface
177 of the guide groove 175A is guided by the second guide surface 197 of the projection
105A. Further, the first guide surface 176 of the guide groove 175B is guided by the
first guide surface 196 of the projection 105B, and the second guide surface 177 of
the guide groove 175B is guided by the second guide surface 197 of the projection
105B. Still further, the first guide surface 176 of the guide groove 175C is guided
by the first guide surface 196 of the projection 105C, and the second guide surface
177 of the guide groove 175C is guided by the second guide surface 197 of the projection
105C. Moreover, the first guide surface 176 of the guide groove 175D is guided by
the first guide surface 196 of the projection 105D, and the second guide surface 177
of the guide groove 175D is guided by the second guide surface 197 of the projection
105D.
[0179] As the ink cartridge 30 is further inserted forward into the cartridge attachment
section 110, the third guide surface 178 of the guide groove 175C is positioned above
the projection 105C disposed at the lower-right side relative to the ink needle 102,
and the third guide surface 178 of the guide groove 175D is positioned above the projection
105D disposed at the lower-left side relative to the ink needle 102. As a result,
a space is formed between the first guide surface 196 of the projection 105C and the
third guide surface 178 of the guide groove 175C in the up-down direction. A space
is also formed between the first guide surface 196 of the projection 105D and the
third guide surface 178 of the guide groove 175D in the up-down direction. The spaces
formed between the first guide surfaces 196 and the third guide surfaces 178 allow
the ink cartridge 30 to be pivotally movable in the case 101.
[0180] The guide grooves 175 need not be formed at the upper-right end portion, the upper-left
end portion, the lower-right end portion, and the lower-left end portion of the cap
79 provided that the guide grooves 175 are respectively formed in the cap 79 at positions
corresponding to the projections 105 of the cartridge attachment section 110. For
example, the guide grooves 175 may be respectively formed at a left-right center portion
of an upper surface of the cap 79, a left-right center portion of a lower surface
of the cap 79, a vertical (up-down) center portion of a right surface of the cap 79,
and a vertical (up-down) center portion of a left surface of the cap 79. Further,
three or less guide grooves 175, or five or more guide grooves 175 may be formed at
the cap 79. That is, the cap 79 may be formed with at least one guide groove 175.
[0181] That is, the cap 79 may be formed with two guide grooves 175, instead of four guide
grooves 175. In this case, the two guide grooves 175 may be formed so as to be arranged
in the up-down direction or in the left-right direction. In case that the two guide
grooves 175 are arranged in the up-down direction, the guide grooves 175A and 175C
may be formed in the cap 79; or the guide grooves 175B and 175D may be formed in the
cap 79. Alternatively, in case that the two guide grooves 175 are arranged in the
left-right direction, the guide grooves 175A and 175B may be formed at the cap 79;
or the guide grooves 175C and 175D may be formed at the cap 79.
[0182] Each of the guide grooves 175 may have a surface that opposes the first guide surface
176. In this case, the guide groove 175 is defined by at least the surface opposing
the first guide surface 176, the first guide surface 176, and the second guide surface
177. The first guide surface 176 is not open in the direction perpendicular to the
first guide surface 176 in this case. Further, each of the guide grooves 175 may have
a surface that opposes the second guide surface 177. In this case, the guide groove
175 is defined by at least the surface opposing the second guide surface 177, the
first guide surface 176, and the second guide surface 177. The second guide surface
177 is not open in the direction perpendicular to the second guide surface 177 in
this case.
[0183] Moreover, each of the guide grooves 175C and 175D need not have the third guide surface
178. In this case, each of the guide grooves 175C and 175D is defined only by the
first guide surface 176 and the second guide surface 177, similar to the guide grooves
175A and 175B.
[0184] The snap-fit mechanism 74 illustrated in Fig. 12 is configured to engage the cap
79 with one of the cartridge casing 130 and the cylinder 75. In the embodiment, the
snap-fit mechanism 74 engages the cap 79 with the cartridge casing 130.
[0185] The snap-fit mechanism 74 includes four projecting portions 179 and two projections
180. Two of the four projecting portions 179 are provided at the right side wall 37
of the cartridge casing 130, and the remaining two of the four projecting portions
179 are provided at the left side wall 38 of the cartridge casing 130. Accordingly,
in the embodiment, the four projecting portions 179 are provided at the cartridge
casing 130. The two projections 180 are provided at the cap 79.
[0186] Specifically, the two projecting portions 179 protrude rightward from the right side
wall 37 and are spaced apart from each other in the up-down direction. The two projecting
portions 179 protruding from the right side wall 37 do not appear in Fig. 12. As illustrated
in Fig. 12, the remaining two projecting portions 179 protrude leftward from the left
side wall 38 and are spaced apart from each other in the up-down direction. Note that
a set of the two projecting portions 179 provided at the right side wall 37 has a
shape and arrangement that is symmetrical to a set of the remaining two projecting
portions 179 with respect to the left-right direction. In other words, each of the
left side wall 37 and the right side wall 38 is formed with a recess that is recessed
rearward. Each recess is adapted to receive corresponding projection 180. That is,
the snap-fit mechanism 74 includes the two projections 180, and the two recesses adapted
to receive the corresponding projections 180. As will be described later, the projecting
portions 179 may protrude from the cylinder 75 of the ink supply portion 34. As illustrated
in Fig. 6, each of the projecting portions 179 has an engagement surface 179A facing
rearward.
[0187] As illustrated in Fig. 13A, each of the two projections 180 protrudes in an axial
direction of the cap 79 from an edge portion defining the opening 87 of the cap 79.
In the operational posture of the ink cartridge 30, the axial direction of the cap
79 coincides with the front-rear direction, and the projections 180 protrude rearward
from the cap 79. Incidentally, the projections 180 may protrude in a direction other
than the rearward direction 52 provided that the cap 79 is capable of being engaged
with the casing 130 by means of snap-fitting.
[0188] One of the two projections 180 protrudes rearward from the cap 79 at a position rightward
of the opening 87. The remaining one of the two projections 180 protrudes rearward
from the cap 79 at a position leftward of the opening 87. That is, the two projections
180 are arranged to oppose each other in the left-right direction such that the opening
87 is interposed between the two projections 180. In a state where the cap 79 covers
the cylinder 75, the one of the two projections 180 faces the right side wall 37 in
the left-right direction, and the remaining one of the two projections 180 faces the
left side wall 38 in the left-right direction. In other words, in a state where the
cap 79 covers the cylinder 75, the two projections 180 are arranged to oppose each
other in the left-right direction, with the cartridge casing 130 interposed therebetween.
[0189] Each of the two projections 180 has an upper end positioned downward relative to
an upper end of the cap 79, and a lower end positioned upward relative to a lower
end of the cap 79. When the cap 79 is viewed from its rear side, the two projections
180 does not protrude outward of an outer peripheral edge of the cap 79. In other
words, when the cap 79 is viewed from its rear side, the two projections 180 are positioned
inward of the outer peripheral edge of the cap 79.
[0190] Incidentally, each of the projections 180 may have a portion positioned outward of
the outer peripheral edge of the cap 79 when the cap 79 is viewed from its rear side.
For example, the upper end of each projection 180 may be positioned upward relative
to the upper end of the cap 79. Alternatively, the lower end of each projection 180
may be positioned downward relative to the lower end of the cap 79.
[0191] Each of the projections 180 has a length in the up-down direction so that the length
in the up-down direction at its rear end is smaller than the length in the up-down
direction at its front end. That is, each projection 180 has such a tapered shape
that its length in the up-down direction is gradually reduced toward its distal end
(i.e. rear end). Incidentally, each of the projections 180 may not have a tapered
shape described above.
[0192] Each of the projections 180 has a distal end portion 180A and a pair of engagement
pawls 181. One of the pair of engagement pawls 181 protrudes upward (more specifically,
diagonally upward and forward) from an upper surface of the distal end portion 180A.
The remaining one of the pair of engagement pawls 181 protrudes downward (more specifically,
diagonally downward and forward) from a lower surface of the distal end portion 180A.
Each of the engagement pawls 181 has a shape narrower than that of the distal end
portion 180A. In other words, each engagement pawl 181 has a length in the up-down
direction smaller than that of the remaining part of the projection 180. With this
configuration, each engagement pawl 181 is resiliently deformable so as to be movable
relative to the distal end portion 180A of the projection 180. More specifically,
each engagement pawl 181 is configured to be resiliently deformed so as to be pivotally
movable in the up-down direction about a base end thereof (i.e., a portion connected
to the distal end portion 180A).
[0193] In a state where the cap 79 covers the cylinder 75 and the packing 76 from a front
side thereof, each protrusion 180 is received in the corresponding recess provided
at the casing 130, and each engagement pawl 181 is engaged with the engagement surface
179A of the corresponding projecting portion 179 (see Fig. 6). More specifically,
the pair of engagement pawls 181 of the projection 180 disposed rightward of the opening
87 is engaged with the engagement surfaces 179A of the two projecting portions 179
protruding rightward from the right side wall 37, while the pair of engagement pawls
181 of the projection 180 disposed leftward of the opening 87 is engaged with the
engagement surfaces 179A of the two projecting portions 179 protruding leftward from
the left side wall 38. By virtue of these engagements, the cap 79 is retained at the
attached state to the cartridge casing 130.
[0194] As illustrated in Fig. 10, in a state where the cap 79 covers the cylinder 75 and
the packing 76 from a front side thereof, an inner surface 79B of the front end wall
of the cap 79 (i.e. a surface opposite to the front surface 79A) is positioned frontward
relative to the packing 76 and in pressure contact with the packing 76. Further, in
a state where the cap 79 covers the cylinder 75 and the packing 76 from a front side
thereof, the front end of the cylinder 75 is positioned rearward relative to the packing
76 and in pressure contact with the packing 76. Therefore, the packing 76 is fixed
between the cap 79 and the cylinder 75, while interposed therebetween. A gap between
the packing 76 and the cylinder 75, and a gap between the packing 76 and the cap 79
are liquid-tightly sealed.
[0195] In a state where the cap 79 covers the cylinder 75 and the packing 76 from a front
side thereof, the cap 79 is positioned downward and rearward relative to the front
wall 40.
[0196] In the embodiment, the snap-fit mechanism 74 engages the cap 79 with the cartridge
casing 130. However, as described above, the snap-fit mechanism 74 may engage the
cap 79 with the cylinder 75 of the ink supply portion 34. In this case, the projecting
portions 179 may protrude from an outer circumferential surface of the cylinder 75.
Further, in a state where the cap 79 covers the cylinder 75, the two projections 180
are arranged to oppose each other such that the cylinder 75 is interposed between
the two projections 180.
<Operations for Attaching and Removing Ink Cartridge 30 relative to Cartridge Attachment
Section 110>
[0197] Next, an operation for attaching the ink cartridge 30 to the cartridge attachment
section 110 will be described with reference to Figs. 3, 10, and 15-20.
[0198] As illustrated in Fig. 10, in the ink cartridge 30 prior to attachment to the cartridge
attachment section 110, the valve 77 is in contact with the packing 76 to close the
through-hole 73. Accordingly, at this time, ink flow from the ink valve chamber 35
to the outside of the ink cartridge 30 is interrupted. Further, the lever 163 is in
the first position. The valve body 161 is in the closed position as the first projection
168 of the lever 163 in the first position presses the rod 165 of the valve body 161
downward. In this state, the through-hole 46 is closed by the rod 165 and the seal
member 166 of the valve body 161. Therefore, the first storage chamber 32 is not opened
to the atmosphere. That is, communication between the first storage chamber 32 and
the outside of the ink cartridge 30 is interrupted.
[0199] As illustrated in Figs. 15 and 16, the ink cartridge 30 is inserted into the case
101 through the opening 112 of the cartridge attachment section 110, with the front
wall 40, 82 facing frontward and the top wall 39 facing upward. That is, the ink cartridge
30 is attached to the case 101 while moved in the frontward direction 51 (i.e. attachment
direction). The user inserts the ink cartridge 30 into the cartridge attachment section
110, while pushing the rear wall 41, 83 frontward. The lower end portion of the ink
cartridge 30 enters the guide groove 109 formed in the bottom wall of the case 101.
[0200] As the ink cartridge 30 is inserted into the case 101, the projections 105 advance
into the corresponding guide grooves 175 of the ink supply portion 34 as illustrated
in Fig. 15. The guide grooves 175 are thus guided by the projections 105, respectively.
[0201] As the projections 105 advance into the guide grooves 175, respectively, the first
guide surface 176 of the guide groove 175C and the first guide surface 176 of the
guide groove 175D are supported by the projection 105C disposed at the lower-right
side relative to the ink needle 102 and the projection 105D disposed at the lower-left
side relative to the ink needle 102, respectively. Further, the projection 105A disposed
at the upper-right side relative to the ink needle 102 and the projection 105B disposed
at the upper-left side relative to the ink needle 102 are positioned in proximity
to and above the first guide surface 176 of the guide groove 175A and the first guide
surface 176 of the guide groove 175B, respectively. As a result, the ink supply portion
34 is fixed in position relative to the case 101 with respect to the up-down direction.
[0202] As the projections 105 advance into the guide grooves 175, the projection 105A disposed
at the upper-right side relative to the ink needle 102 and the projection 105C disposed
at the lower-right side relative to the ink needle 102 are positioned in proximity
to and rightward of the second guide surface 177 of the guide groove 175A and the
second guide surface 177 of the guide groove 175C, respectively. Further, the projection
105B disposed at the upper-left side relative to the ink needle 102 and the projection
105D disposed at the lower-left side relative to the ink needle 102 are positioned
in proximity to and leftward of the second guide surface 177 of the guide groove 175B
and the second guide surface 177 of the guide groove 175D, respectively. As a result,
the ink supply portion 34 is fixed in position relative to the case 101 with respect
to the left-right direction.
[0203] As the ink cartridge 30 is further inserted into the case 101, the ink needle 102
advances into the inner space of the cap 79 through the ink supply port 71 to be press-fitted
into the through-hole 73 of the packing 76. As described above, at this time, the
ink supply portion 34 is fixed in position relative to the case 101 in the up-down
direction and in left-right direction. Hence, the ink needle 102 can pass through
a center portion of the ink supply port 71, without abutting against the cap 79.
[0204] As the ink cartridge 30 is still further inserted into the case 101, the ink needle
102 enters the ink valve chamber 35 and moves the valve 77 away from the packing 76
against the urging force of the coil spring 78 (see Fig. 19). The ink needle 102 is
thus connected to the ink supply portion 34 to allow communication with each other.
Hence, the ink is allowed to flow from the first storage chamber 32 and the second
storage chamber 33 into the inner space of the ink needle 102 through the ink valve
chamber 35. In this state, the urging force of the coil spring 78 is exerted on the
ink cartridge 30 to urge the ink cartridge 30 rearward.
[0205] Thereafter, when the ink cartridge 30 is further inserted into the case 101, the
rear ends of the projections 105C, 105D moves past the first guide surfaces 176 of
the guide grooves 175C, 175D and are positioned downward of the third guide surfaces
178 of the guide grooves 175C, 175D, respectively. Spaces are respectively formed
in the up-down direction between the third guide surfaces 178 of the guide grooves
175C, 175D and the projections 105C, 105D. Further, as described above, the main bottom
wall portion 42 of the cartridge casing 130 slopes relative to the front-rear direction
such that the bottom end at the front end portion of the main bottom wall portion
42 is positioned downward relative to the bottom end at the rear end portion of the
main bottom wall portion 42. Hence, a space is formed in the up-down direction between
the main bottom wall portion 42 and the bottom of the case 101. These spaces permit
the ink cartridge 30 to be pivotally movable about the through-hole 73 of the packing
76 so that the rear portion of the ink cartridge 30 is moved downward in a state where
the ink needle 102 is force-fitted into the through-hole 73 and is in contact with
the through-hole 73. The through-hole 73 at this time serves as a pivot center of
this pivotal movement of the ink cartridge 30.
[0206] When the ink cartridge 30 is further inserted into the case 101 after the ink cartridge
30 is placed in a state capable of pivotally moving, the lock shaft 145 of the cartridge
attachment section 110 contacts the sloped surfaces 155 of the pair of walls 114 and
is guided along the sloped surfaces 155 (see Fig. 15). At this time, the sloped surfaces
155 receive a downward reaction force from the lock shaft 145. As a result, the ink
cartridge 30 is pivotally moved, with the rear portion of the ink cartridge 30 moved
downward (see Figs. 18 and 19).
[0207] As the ink cartridge 30 is further inserted into the case 101 and the front wall
40, 82 of the ink cartridge 30 approaches a position near the inner end surface 59
of the case 101, the projection plate 111 of the case 101 enter the space between
the pair of walls 114 as illustrated in Fig. 19. However, since the rear portion of
the ink cartridge 30 has been moved downward as a result of the pivotal movement of
the ink cartridge 30, the lever 163 has also been moved downward. At this state, the
bottom surface 111A of the projection plate 111 has not yet contacted the lever 163
although the bottom surface 111A is positioned above the lever 163.
[0208] Further, when the front wall 40, 82 of the ink cartridge 30 approaches the position
near the inner end surface 59 of the case 101, the lock shaft 145 moves past the sloped
surfaces 155 and the horizontal surfaces 154 and is positioned further rearward than
the lock surface 151 as illustrated in Fig. 19. In other words, the lock shaft 145
is slightly spaced apart from the ink cartridge 30. Further, at this time, a space
is formed below the lock shaft 145. The ink cartridge 30 therefore receives no reaction
force from the lock shaft 145. As a result, the ink cartridge 30 is pivotally moved
about the through-hole 73 of the packing 76 so that the rear portion of the ink cartridge
30 moves upward (see Figs. 3 and 20). Note that the posture of the ink cartridge 30
illustrated in Figs. 3 and 20 is the operational posture, that is, the upright posture.
[0209] As the rear portion of the ink cartridge 30 is moved upward as a result of the pivotal
movement of the ink cartridge 30, the lever 163 is also moved upward. Accordingly,
a surface 169A at the distal end (i.e. upper end) of the second projection 169 of
the lever 163 contacts the bottom surface 111A of the projection plate 111 from below.
In other words, the lever 163 can access the projection plate 111 while moving upward.
Note that the lever 163 comes into contact with the bottom surface 111A of the projection
plate 111 after the ink needle 102 enters the ink valve chamber 35, that is, after
the ink needle 102 is connected to the ink supply portion 34 (see Figs. 3, 17, and
19).
[0210] When the surface 169A at the upper end of the second projection 169 of the lever
163 contacts the bottom surface 111A of the projection plate 111, the second projection
169 receives a downward reaction force from the projection plate 111. In other words,
the lever 163 receives a force pivotally moving in a clockwise direction in Fig. 19.
This force is greater than a force required to move the first projection 168 from
the rear portion 165B at the upper surface of the rod 165 of the valve body 161 to
the front portion 165A thereof. The lever 163 can therefore pivotally move in the
clockwise direction in Fig. 19 from the first position toward the second position
(see also Fig. 3). At this time, the first projection 168 of the lever 163 moves over
the sloped portion 165C at the upper surface of the rod 165 of the valve body 161,
and thus, moves from the rear portion 165B thereof to the front portion 165A thereof.
At the same time, the valve body 161 slightly moves downward as the rod 165 is pushed
downward by the lever 163. As a result, the first projection 168 of the lever 163
stops pushing the valve body 161 downward. Hence, the lever 163 no longer maintains
the valve body 161 in the closed position. That is, the lever 163 in the second position
releases restriction against the movement of the valve body 161 to the open position.
In this state, the valve body 161 moves upward from the closed position to the open
position by virtue of the urging force of the coil spring 162 (see Fig. 3), thereby
opening the through-hole 46. Consequently, the first storage chamber 32 is open to
the atmosphere through the through-hole 46, the air chamber 36, the labyrinth path
143, and the communication hole 147. That is, the valve body 161 in the open position
allows communication between the first storage chamber 32 and the air communication
passage 72.
[0211] As described above, the lever 163 in the second position is spaced apart from the
projection plate 111. Further, the seal member 166 is in pressure contact with the
through-hole 139 from below, covering the peripheral edge portion of the through-hole
139. The gap between the seal member 166 and the through-hole 139 is air-tightly and
liquid-tightly closed.
[0212] As described above, in order to allow the first storage chamber 32 to be opened to
the atmosphere, the valve body 161 needs to be first pushed downward and then moved
upward. This configuration can suppress unintentional movement of the valve body 161
to the open position. Note that the movement of the lever 163 is irreversible. That
is, the lever 163 can be moved from the first position to the second position by abutting
against the projection plate 111. However, even if the ink cartridge 30 is removed
from the case 101, the lever 163 cannot be returned to the first position once the
lever 163 is moved into the second position. The movement of the valve body 161 is
also irreversible, accordingly.
[0213] Further, when the ink cartridge 30 is placed into the state illustrated in Figs.
3 and 20 after the pivotal movement of the ink cartridge 30, the light-blocking plate
67 (specifically, the portion of the light-blocking plate 67 where the cutout 66 is
formed) is positioned between the light emitter and the light receiver of the optical
sensor 113 (see Fig. 2). Hence, the printer 10 can determine that the ink cartridge
30 has been attached to the cartridge attachment section 110. Incidentally, in Figs.
3 and 15 to 20, the optical sensor 113 is not illustrated.
[0214] Further, when the ink cartridge 30 is placed into the state illustrated in Figs.
3 and 20 after the pivotal movement of the ink cartridge 30, each electrode 65 of
the IC board 64 electrically contacts the corresponding contact 106 while resiliently
deforming the contact 106 upward.
[0215] When the ink cartridge 30 is pivotally moved so that the rear portion of the ink
cartridge 30 moves upward, the lock surface 151 also moves upward. Then, when the
ink cartridge 30 is placed into the state illustrated in Figs. 3 and 20, the lock
surface 151 faces rearward and opposes the lock shaft 145. When the user stops pushing
the ink cartridge 30 frontward in this state, the ink cartridge 30 moves rearward
due to the urging force of the coil spring 78. Since the lock surface 151 faces rearward
and opposes the lock shaft 145, the lock shaft 145 abuts on the lock surface 151 and
engages with the lock surface 151 when the ink cartridge 30 moves rearward. This engagement
between the lock shaft 145 and the lock surface 151 restricts the ink cartridge 30
from moving further rearward. In this way, the ink cartridge 30 is held in the attached
position by the engagement between the lock shaft 145 and the lock surface 151. The
ink cartridge 30 can thus adopt the operational posture as a result of access of the
lock surface 151 (ink cartridge 30) to the lock shaft 145 (more specifically, a surface
at a front end of the lock shaft 145) in the upward direction 54.
[0216] In other words, when the ink cartridge 30 has been attached to the cartridge attachment
section 110 as a result of insertion, in the frontward direction 51, of the ink needle
102 into the ink supply portion 34 and as a result of engagement of the lock surface
151 with the lock shaft 145, the ink cartridge 30 takes an attachment posture. When
the ink cartridge 30 takes the attachment posture, the ink cartridge 30 is capable
of supplying ink to the recording head 21 and being operated by the printer 10 for
recording images.
[0217] In order to remove the ink cartridge 30 from the cartridge attachment section 110,
the user pushes the operation surface 92 downward in a state illustrated in Figs.
3 and 20. As the operation surface 92 is pushed downward, the ink cartridge 30 is
pivotally moved about the through-hole 73 of the packing 76 as the pivot center, with
its rear portion moving downward (see Figs. 18 and 19). The lock surface 151 is thus
moved to a position downward relative to the lock shaft 145. As a result, the ink
cartridge 30 is no longer restricted from moving rearward. Hence, the ink cartridge
30 moves rearward relative to the cartridge attachment section 110 by the urging force
of the coil spring 78. Accordingly, the user can take the ink cartridge 30 out of
the cartridge attachment section 110 while holding the cartridge casing 130. Note
that the first storage chamber 32 remains opened to the atmosphere even after the
ink cartridge 30 is removed from the cartridge attachment section 110 since the valve
body 161 remains in the open position.
<Variations and Modifications>
<Ink Cartridge 30K>
[0218] Next, the ink cartridge 30K corresponding to a color of black will be described while
referring to Figs 23 to 25. As illustrated in Fig. 23, the ink cartridge 30K includes
a front wall 240, 282, a rear wall 241, 283, a top wall 239, a bottom wall 242, 248,
the right side wall 37, 84, and the left side wall 38, 85. The front wall 240,282
and the rear wall 241, 283 of the ink cartridge 30K have dimensions in the left-right
direction greater than those of the front wall 40, 82 and the rear wall 41, 83 of
the respective three ink cartridges 30 corresponding to three colors of cyan, magenta,
and yellow (see Fig. 4), respectively. In other words, compared to the ink cartridges
30 corresponding to the colors of cyan, magenta, and yellow, the front wall 240, 282
and the rear wall 241, 283 of the ink cartridge 30K expand rightward. Accordingly,
the ink supply portion 34, the IC board 64, the protruding portion 43 and the operation
portion 90 of the ink cartridge 30K are positioned leftward relative to a left-right
center of the ink cartridge 30K. However, the light-blocking plate 67 of the ink cartridge
30K is positioned at the left-right center of the ink cartridge 30K.
[0219] As described above, the ink cartridge 30K corresponding to a color of black differs
from the ink cartridges 30 corresponding to respective colors of cyan, magenta, and
yellow in that the front wall 240, 282 and the rear wall 241, 283 of the ink cartridge
30K expand rightward. Hereinafter, a structure of the ink cartridge 30K different
from the ink cartridges 30 corresponding to colors of cyan, magenta, and yellow will
be described in detail.
[0220] As illustrated in Fig. 24, the ink cartridge 30K has a subordinate bottom wall portion
248 having an upper surface 248A. The upper surface 248A is continuous with an upper
surface 245A of an inner bottom wall portion 245, as illustrated in Fig. 25. The upper
surface 248A includes the curved surface 115A, the curved surface 116A, and an intermediate
surface 120A. The intermediate surface 120A is a flat surface, and is connected to
the curved surface 115A at its right end and to the curved surface 116A at its left
end. The intermediate surface 120A of the upper surface 248A slopes relative to the
left-right direction so that its left end is positioned further downward than its
right end. Thus, the left end of the intermediate surface 120A of the upper surface
248A is a lowermost portion of the upper surface 248A. That is, the left end of the
intermediate surface 120A of the upper surface 248A is a lowermost portion of the
first storage chamber 32 at its front portion. Incidentally, the intermediate surface
120A of the upper surface 248A may slope relative to the left-right direction so that
its right end is positioned further downward than its left end. Alternatively, the
intermediate surface 120A of the upper surface 248A may not slope relative to the
left-right direction, that is, may be a non-sloped flat surface parallel to the horizontal
direction. The intermediate surface 120A of the upper surface 248A is made to be flat
and connected to the inner surface 38A of the left side wall 38 via the curved surface
116A, thereby enlarging a dimension in the widthwise direction (i.e. left-right direction)
of the first storage chamber 32 of the ink cartridge 30K. Hence, a larger amount of
ink can be stored in the first storage chamber 32 of the ink cartridge 30K than in
the first storage chamber 32 of the ink cartridge 30 illustrated in Fig. 14.
[0221] As illustrated in Fig. 24, the curved surface 115A extends downward from the lower
end of the inner surface 37A of the right side wall 37, and the curved surface 116A
extends downward from the lower end of the inner surface 38A of the left side wall
38. In other words, the curved surface 115A is continuously connected to the lower
end of the inner surface 37A of the right side wall 37, and the curved surface 116A
is continuously connected to the lower end of the inner surface 38A of the left side
wall 38. The curved surface 115A has a lower end connected to the right end of the
intermediate surface 120A. The curved surface 116A has a lower end connected to the
left end of the intermediate surface 120A. Here, the left end of the intermediate
surface 120A of the subordinate bottom wall portion 248 constitutes the lowermost
portion of the front portion of the first storage chamber 32 of the ink cartridge
30K. That is, the lower end of the curved surface 115A and the lower end of the curved
surface 116A are connected to the intermediate surface 120A of the upper surface 248A
of the subordinate bottom wall portion 248 that includes the lowermost portion of
the front portion of the first storage chamber 32.
[0222] The upper surface 248A further includes the curved surface 119A (see Fig. 10) continuously
connected to a lower end of the inner surface 241A of the rear wall 241.
[0223] The inner curved surface 117A, the inner curved surface 118A, and the inner curved
surface 119A of the ink cartridge 30K each have a configuration the same as that in
the embodiment described above, except that an inner surface 240A of the front wall
240 has a dimension in the left-right direction greater than that of the inner surface
40A of the front wall 40 of the ink cartridge 30 (see Fig. 25).
[0224] In the ink cartridge 30K, the lower end of the curved surface 115A and the lower
end of the curved surface 116A are connected to the intermediate surface 120A of the
upper surface 248A of the subordinate bottom wall portion 248. However, the lower
end of the curved surface 115A and the lower end of the curved surface 116A may be
continuously connected to each other.
[0225] Incidentally, the upper surface 245A may include a curved surface continuously connected
to a lower end of an inner surface 241 A of the rear wall 241 as in the embodiment.
<Other Modifications>
[0226] In the above-described embodiment, the first ribs 185 and the second ribs 186 have
shapes as illustrated in Figs. 8A and 8B. However, as long as each of the first ribs
185 and the corresponding second rib 186 are spaced apart from each other in the left-right
direction and have at least the inclining portion 185B and the inclining portion 186B,
respectively, the first ribs 185 and the second ribs 186 may not have the shapes illustrated
in Figs. 8A and 8B.
[0227] Fig. 26A illustrates a first inner lid 1131 including first ribs 1185 and second
ribs 1186 according to a first variation to the embodiment. Each of the first ribs
1185 includes an extending portion 1185A and an inclining portion 185B. Each of the
second ribs 1186 includes an extending portion 1186A and an inclining portion 1186B.
Each one of the first ribs 1185 opposes corresponding one of the second ribs 1186
in the left-right direction. A distal end (i.e. rear end) of an inclining portion
1185B of each first rib 1185 may be arranged at the same position in the front-rear
direction as a distal end (i.e. rear end) of an inclining portion 1186B of the corresponding
second rib 1186.
[0228] Fig. 26B illustrates a first inner lid 2131 including first ribs 2185 and second
ribs 2186 according to a second variation to the embodiment. Each of the first ribs
2185 includes an inclining portion 2185B. Each of the second ribs 2186 includes an
inclining portion 2186B. Further, Fig. 26C illustrates a first inner lid 3131 including
first ribs 3185 and second ribs 3186 according to a third variation to the embodiment.
Each of the first ribs 3185 includes an inclining portion 3185B. Each of the second
ribs 3186 includes an inclining portion 3186B.
[0229] As illustrated in Fig. 26B, at least one of the first rib 2185 and the second rib
2186 need not have the extending portion. Likewise, as illustrated in Fig. 26C, at
least one of the first rib 3185 and the second rib 3186 need not have the extending
portion. Note that Figs. 26B and 26C illustrate configurations in which each of the
first ribs 2185, 3185 does not have the extending portion and each of the second ribs
2186, 3186 does not have the extending portion.
[0230] In the above-described embodiment, the lower ends of the first ribs 185 and the lower
ends of the second ribs 186 are provided at heights the same as one another. However,
the lower ends of the first ribs 185 and the lower ends of the second ribs 186 may
be provided at heights different from one another. For example, of the plurality of
first ribs 185 and the second ribs 186, the ribs 185, 186 positioned closer to the
front-rear center of the side walls 37, 38 may protrude further downward.
[0231] The protruding length of the first rib 185 may not be uniform across the entire region
thereof. Likewise, the protruding length of the second rib 186 may not be uniform
across the entire region thereof. For example, of the first ribs 185 and the second
ribs 186, the base ends of the extending portions 185A, 186A respectively contacting
the inner surfaces 37A, 38A of the side walls 37, 38 and portions near the distal
ends of the extending portions 185A, 186A (that is, base end portions) may protrude
further downward than any other portions than the base end portions.
[0232] In the above-described embodiment, the front wall 40, the rear wall 41, the right
side wall 37, and the left side wall 38 of the cartridge casing 130 has translucency
so that the surface level of the ink stored in the first storage chamber 32 and the
surface level of the ink stored in the second storage chamber 33 can be visually recognized
from the outside of the ink cartridge 30. Further, the front wall 40, the rear wall
41 and the right side wall 37, and the left side wall 38 are exposed to an outside
and constitute the outer surfaces of the cartridge casing 130, except for their upper
end portions engaged with the outer lid 134.
[0233] However, each of the front wall 40, the rear wall 41, the right side wall 37, and
the left side wall 38 may have at least a portion forming the outer wall of the cartridge
casing 130, that is, the wall of the cartridge casing 130 whose outer surface is exposed
to the outside.
[0234] For example, a label may be adhered to a portion of the outer surface of one of the
front wall 40, the rear wall 41, the right side wall 37, and the left side wall 38,
and the portion to which the label is adhered may degrade visual recognition to the
surface level of the ink stored in each of the first storage chamber 32 and the second
storage chamber 33 from the outside of the ink cartridge 30. In this case, a portion
of each of the front wall 40, the rear wall 41, the right side wall 37, and the left
side wall 38 except for the portion to which the label is adhered constitutes the
outer wall of the cartridge casing 130. Thus, the liquid storage chamber (e.g. the
first storage chamber 32 and the second storage chamber 33) in the ink cartridge 30
need not be visually recognized from the outside of the ink cartridge 30 in any direction.
However, it is preferable that the front wall 40, the rear wall 41, the right side
wall 37, and the left side wall 38 each have a region through which the surface level
of the ink stored in the first storage chamber 32 can be recognized.
[0235] Further, the cartridge casing 130 may be covered with a cover, for example. In this
case, however, the cover needs to be configured so as to expose a part of the front
wall 40, a part of the rear wall 41, a part of the right side wall 37, and a part
of the left side wall 38 to an outside. For example, the cover may have four openings
at positions opposing the part of the front wall 40, the part of the rear wall 41,
the part of the right side wall 37, and the part of the left side wall 38, respectively.
If this is the case, the parts of the front wall 40, the rear wall 41, the right side
wall 37, and the left side wall 38, those exposed to an outside through the openings,
form the outer walls of the cartridge casing 130.
[0236] Incidentally, in a case where only a part of the front wall 40, a part of the rear
wall 41, a part of the right side wall 37, and a part of the left side wall 38 constitute
the outer walls of the cartridge casing 130, it is preferable that a lower part of
each of the front wall 40, the rear wall 41, the right side wall 37, and the left
side wall 38 is exposed to an outside.
[0237] In the above-described embodiment, the cartridge casing 130, the first inner lid
131, the second inner lid 132, the outer lid 134, and the support member 150 are assembled
to provide the ink cartridge 30. However, at least some of the cartridge casing 130,
the first inner lid 131, the second inner lid 132, the outer lid 134, and the support
member 150 may be integrally formed. For example, the cartridge casing 130 and the
outer lid 134 may be integrally formed. Alternatively, the second inner lid 132 and
the support member 150 may be integrally formed.
[0238] In the above-described embodiment, contact between the lock shaft 145 and the lock
surface 151 holds the ink cartridge 30 in the attached position. However, the ink
cartridge 30 may not be held in the attached position by the contact between the lock
shaft 145 and the lock surface 151. Any other known configuration may be employed
to hold the ink cartridge 30 in the attached position.
[0239] In the above-described embodiment, the semipermeable membrane 141 is welded to the
lower end surface of the rib 140. However, the semipermeable membrane 141 may be welded
at any other portion as long as the semipermeable membrane 141 is welded to a portion
capable of preventing ink drawn into the air chamber 36 through the through-hole 46
from flowing into the labyrinth path 143. Further, in the above-described embodiment,
the semipermeable membrane 141 is welded. However, the semipermeable membrane 141
need not be welded.
[0240] In the above-described embodiment, the two projections 180 provided at the cap 79
oppose each other in the left-right direction. However, the projections 180 may oppose
each other in any direction other than the left-right direction. For example, the
projections 180 may oppose each other in the up-down direction.
[0241] In the above-described embodiment, the valve mechanism 135 is configured to interrupt
communication between the first storage chamber 32 and the atmosphere by closing the
through-hole 46 and to provide communication between the first storage chamber 32
and the atmosphere by opening the through-hole 46. However, the valve mechanism 135
may be configured to open and close a portion of the air communication passage 72
other than the through-hole 46.
[0242] Further, in the above-described embodiment, the valve mechanism 135 moves away from
the through-hole 46 as the ink cartridge 30 is in the process of being moved upward
(i.e. in a direction opposite to the gravitational direction) to engage the lock surface
151 with the lock shaft 145. However, the valve mechanism 135 may so move as the ink
cartridge 30 is in the process of being moved in an attachment direction to the cartridge
attachment section 110, that is, in a direction crossing the gravitational direction.
[0243] In the above-described embodiment, the ink supply portion 34 is provided with the
cylinder 75 and the cap 79 covering the cylinder 75. However, the ink supply portion
34 need not be provided with the cap 79. In case the ink supply portion 34 does not
include the cap 79, the guide grooves 175 may be formed in an outer circumferential
surface of the cylinder 75.
[0244] In the above-described embodiment, communication between the interior and the exterior
of the ink supply portion 34 is interrupted and provided by the valve 77. However,
the opening in the front end of the cylinder 75 may be formed by piercing, with a
needle or the like, a seal member formed of elastic resin and having no through-hole,
and may be closed by the elasticity of the seal member as the needle is retracted
from the seal member.
[0245] In the above-described embodiment, the dimension in the front-rear direction of the
main bottom wall portion 42 is greater than the dimension in the front-rear direction
of the subordinate bottom wall portion 48. However, the dimension in the front-rear
direction of the main bottom wall portion 42 may be shorter than the dimension in
the front-rear direction of the subordinate bottom wall portion 48. The connecting
wall 49 may be disposed at a front-rear center portion of the ink cartridge 30. Alternatively,
the connecting wall 49 may be disposed at a position closer to the rear wall 41 than
to the front wall 40.
[0246] In the above-described embodiment, the ink cartridge 30 has the outer shape as illustrated
in Figs. 4 and 5. Further, the ink supply portion 34 extends frontward from the connecting
wall 49 and positioned downward and rearward of the front wall 40. However, the ink
cartridge 30 need not be so shaped and the ink supply portion 34 need not be so positioned
as illustrated in Figs. 4 and 5.
[0247] For example, the gap distance between the right side wall 37 and the left side wall
38 may be greater than the gap distance between the front wall 40 and the rear wall
41. Further, the ink cartridge 30 may have a simple, rectangular outer shape. Still
further, the ink supply portion 34 may extends frontward from the front wall 40. Alternatively,
the ink supply portion 34 may extend downward from the main bottom wall portion 42
and may have a bent or curved distal end to allow the ink supply port 71 to open frontward.
[0248] Figs. 27A and 27B illustrate an ink cartridge 230 according to a modification to
the embodiment. The ink cartridge 230 has an outer shape defined by a cartridge casing
330. The cartridge casing 330 has a generally rectangular parallelepiped shape. The
ink cartridge 230 does not include the first inner lid 131, the second inner lid 132
or the outer lid 134. That is, the cartridge casing 330 of the ink cartridge 230 has
a top wall 188, a bottom wall (a main bottom wall portion 42 and a subordinate bottom
wall portion 48), a front wall, a rear wall, a right side wall 191, and a left side
wall 192. The top wall 188 is connected to the front wall, the rear wall, the right
side wall 191, and the left side wall 192. The top wall 188 constitutes a part of
the cartridge casing 330.
[0249] The cartridge casing 330 has a storage chamber 190. The storage chamber 190 is defined
by the front wall, the rear wall, the main bottom wall portion 42, the subordinate
bottom wall portion 48, the top wall 188, the right side wall 191, and the left side
wall 192 of the cartridge casing 330. In the above-described embodiment, the subordinate
bottom wall portion 48 and the front wall 40 are curved. However, as in this modification,
the subordinate bottom wall portion 48 may extend linearly, and the linearly extending
subordinate bottom wall portion 48 may be connected to a front surface and side surfaces
of the cartridge casing 330. The cartridge casing 330 need not be formed with integral
molding of resin. For example, the right side wall 191 and the left side wall 192
may be configured of films welded to the front wall, the rear wall, the bottom wall,
and the top wall 188.
[0250] In this modification, the ink supply portion 34 does not protrude from any walls
defining the outer shape the ink cartridge 230. Further, the ink supply portion 34
does not include the cylinder 75, the packing 76, the valve 77, the coil spring 78,
the cap 79, or the snap-fit mechanism 74. A film (not illustrated) is adhered to an
opening of the ink supply port 71. The film provides a liquid-tight seal with the
opening of the ink supply port 71, thereby blocking communication between the storage
chamber 190 and the exterior of the ink cartridge 230. When the ink cartridge 230
is attached to the cartridge attachment section 110, the ink needle 102 pierces the
film, thereby allowing the ink stored in the storage chamber 190 to flow into the
ink needle 102.
[0251] Further, in this modification, the accessed components are disposed at the top wall
188 of the cartridge casing 330. As illustrated in Figs. 27A and 27B, the IC board
64 as one of the accessed components is disposed at the top wall 188 of the cartridge
casing 330. The protruding portion 43 and the light-blocking plate 67 as the accessed
components may be disposed at the top wall 188 of the cartridge casing 330. Alternatively,
the protruding portion 43 and the light-blocking plate 67 may be disposed at the top
wall 188 together with the IC board 64.
[0252] The controller (not illustrated) of the printer 10 may be configured to determine
whether or not the ink cartridge 30 has been attached to the cartridge attachment
section 110. As one example, a process performed by the controller (not illustrated)
of the printer 10 to determine whether the ink cartridge 30 provided with the light-blocking
plate 267 illustrated in Fig. 22 has been attached to the cartridge attachment section
110 will be described while referring to Fig. 28.
[0253] The controller first determines in S101 whether or not a cover (not illustrated)
of the cartridge attachment section 110 is closed. Specifically, when a signal outputted
from a cover sensor (not illustrated) of the cartridge attachment section 110 changes
to low level, the controller determines that the cover is at the closing position
(S101: YES) and advances to the step S102. The controller repeats the step S101 as
long as the signal from the cover sensor remains at high level and does not change
to low level (S101: NO).
[0254] After the cover is determined to be at the closing position in S101, the controller
determines in S102 whether or not accessing to the IC board 64 through the contacts
106 can be made.
[0255] In case that the controller cannot access the IC board 64 (S102: NO), the controller
determines in S106 that no ink cartridge is attached to the cartridge attachment section
110.
[0256] In case that the controller can access the IC board 64 (S102: YES), the controller
then determines in S103 whether a signal outputted from the optical sensor 113 is
high level or low level. In case that the signal from the optical sensor 113 is a
high level signal (S103: High), the controller determines in S104 that an abnormal
ink cartridge is attached to the cartridge attachment section 110. The optical sensor
113 is configured to output the high level signal in case that the light-blocking
plate 267 is not provided at the attached ink cartridge 30. Thus, the controller determines
the attached ink cartridge is abnormal.
[0257] In case that the signal outputted from the optical sensor 113 is a low level signal
(S103: Low), the controller determines in S105 that the ink cartridge 30 has been
attached to the cartridge attachment section 110. Here, the optical sensor 113 is
configured to output the low level signal, since the light-blocking plate 267 of the
attached ink cartridge 30 blocks the light emitted from the optical sensor 113. In
other words, the controller is configured to determine whether or not the ink cartridge
30 has been attached to the cartridge attachment section 110 by detecting the light-blocking
plate 267. The ink cartridge 30 is determined to be attached to the cartridge attachment
section 110 in case that: the controller can access the IC board 64; and the light-blocking
plate 267 blocks, attenuates, refracts, or reflects the light from the optical sensor
113.
[0258] In the above-described embodiment, ink is exemplified as liquid. However, in place
of ink, a pretreatment liquid that is ejected onto the recording paper prior to the
ink during a printing operation may be stored in a liquid cartridge. Alternatively,
water that is used for cleaning the recording head 21 may be stored in a liquid cartridge.
In other words, the ink cartridge 30 described herein need not be a cartridge for
storing ink. Instead, the ink cartridge 30 may be a cartridge for storing any liquid
that the printer 10 consumes.
<Operational Advantages>
[0259] According to the above-described embodiment, the front wall 40, the rear wall 41,
the right side wall 37, and the left side wall 38 each have a portion forming an outer
wall of the cartridge casing 130. The ink stored in the first storage chamber 32 is
visually recognized from the portions forming the outer walls of the cartridge casing
130. That is, the ink stored in the first storage chamber 32 is visible from an outside
of the ink cartridge 30 in four directions parallel to the horizontal direction (i.e.
the frontward direction 51, the rearward direction 52, the rightward direction 55,
and the leftward direction 56).
[0260] Further, according to the above-described embodiment, the accessed components or
members, such as the light-blocking plate 67, the IC board 64, the protruding portion
43, and the operation portion 90, are disposed at the top wall 39, while the ink supply
portion 34 is disposed at a position further downward than the subordinate bottom
wall portion 48. That is, the accessed components are spaced away from the ink supply
portion 34 in the up-down direction with respect to the first storage chamber 32.
Therefore, visibility to the ink stored in the first storage chamber 32 through the
outer walls of the cartridge casing 130 (i.e. portions of the front wall 40, the rear
wall 41, the right side wall 37, and the left side wall 38) is not degraded by the
accessed components and the ink supply portion 34.
[0261] Further, according to the above-described embodiment, the cartridge casing 130 can
be easily molded since the top end of the cartridge casing 130 is open.
[0262] Further, according to the above-described embodiment, the cartridge casing 130 and
the outer lid 134 can be easily connected together by engagement between the engagement
claws 88 and the corresponding openings 86.
[0263] Assuming that a rib or ribs protruding from the front wall 40, the rear wall 41,
the right side wall 37, and the left side wall 38 to the first storage chamber 32
were provided in the first storage chamber 32, visibility to the ink stored in the
first storage chamber 32 through the front wall 40, the rear wall 41, the right side
wall 37, and the left side wall 38 may be degraded by the rib(s). However, according
to the above-described embodiment, visibility to the ink stored in the first storage
chamber 32 through the front wall 40, the rear wall 41, the right side wall 37, and
the left side wall 38 is not degraded by the rib(s), since no such rib is provided
in the first storage chamber 32.
[0264] Further, assuming that a rib or ribs protruding from the front wall 40, the rear
wall 41, the right side wall 37, and the left side wall 38 to the first storage chamber
32 were provided is the first storage chamber 32, the internal volume of the first
storage chamber 32 may be reduced by the volume of the rib(s). Accordingly, the amount
of ink storable in the first storage chamber 32 may be reduced. However, according
to the above-described embodiment, the internal volume of the first storage chamber
32 can be maintained as large as possible, since no such rib is provided in the firs
storage chamber 32.
[0265] Further, according to the above-described embodiment, the through-hole 46 is formed
in the top end wall defining the top end of the first storage chamber 32. Therefore,
visibility to the ink stored in the first storage chamber 32 through the front wall
40, the rear wall 41, the right side wall 37, and the left side wall 38 is not degraded
by the through-hole 46. Further, the ratio of the ink storable volume relative to
the entire volume of the first storage chamber 32 can be increased.
[0266] Further, according to the above-described embodiment, the front wall 40 is positioned
frontward of the ink supply portion 34. Hence, direct application of impact to the
ink supply portion 34 due to dropping of the ink cartridge 30 can be reduced by the
front wall 40.
[0267] Further, according to the above-described embodiment, since the ink supply portion
34 is positioned downward of the upper surface 45A of the inner bottom wall portion
45. Hence, the first storage chamber 32 can be evacuated even if the ink remains in
the ink supply portion 34. Further, the user can visually recognize the empty state
of the first storage chamber 32 through the front wall 40, the rear wall 41, the right
side wall 37, and the left side wall 38.
[0268] Further, according to the above-described embodiment, the communication hole 47 is
formed in the inner bottom wall portion 45, and an open end of the communication hole
47 is positioned at the lowermost portion of the upper surface 45A of the inner bottom
wall portion 45. Therefore, the ink stored in the first storage chamber 32 can be
easily used up.
<Remarks>
[0269] The ink cartridge 30 is an example of a liquid cartridge. The ink cartridge 30K is
also an example of a liquid cartridge. The ink cartridge 230 is also an example of
a liquid cartridge. The first storage chamber 32 and the second storage chamber 33
are an example of a liquid storage chamber. The ink is an example of a liquid. The
ink supply portion 34 is an example of a liquid supply portion. The ink valve chamber
35 and the ink supply port 71 are an example of a liquid supply hole. The front wall
40 and the connecting wall 49 are an example of a front wall. The rear wall 41 is
an example of a rear wall. The main bottom wall portion 42 and the subordinate bottom
wall portion 48 are an example of a bottom wall. The right side wall 37 is an example
of a first side wall. The left side wall 38 is an example of a second side wall. The
top wall 39 is an example of a top wall. The protruding portion 43, the operation
portion 90, the light-blocking plate 67, and the electrodes 65 are an example of an
accessed member. The outer lid 134 is an example of a cover. The engagement claw 88
is an example of an engaging portion. The opening 86 is an example of an engagement
portion. The case 101 is an example of a case. The lock surface 151, the operation
surface 92, the upper surfaces of the electrodes 65, and the light-blocking surface
67A are an example of an accessed surface. The frontward direction 51 is an example
of an attachment direction. The lock shaft 145 is an example of a lock portion. The
electrodes 65 are also an example of an electrical interface. The contacts 106 are
an example of electrical contact. The bottom wall 136 is an example of a top end wall.
The through-hole 46 is an example of a communication hole. The subordinate bottom
wall portion 48 is an example of a first bottom wall portion. The main bottom wall
portion 42 is an example of a second bottom wall portion. The front wall 40 is an
example of a main front wall portion. The connecting wall 49 is an example of a connecting
wall portion. The ink supply port 71 is an example of an open end of the liquid supply
hole. The upper surface 45A is an example of an inner bottom surface. The communication
hole 47 is an example of a communication opening. The printer 10 is an example of
a liquid consuming device. The ink needle 102 is an example of a liquid supply tube.
[0270] While the description has been made in detail with reference to the embodiments thereof,
it would be apparent to those skilled in the art that various changes and modifications
may be made therein without departing from the scope of the above-described embodiment.