[0001] The present invention relates to a swivel head for buckets.
[0002] Various types of buckets are known which differ in shape and size.
[0003] Buckets are generally widely used in the construction industry for more or less deep
excavations required to bury various structures or systems, such as for the installation
of water systems or for laying the foundations of certain buildings. More specifically,
the use is known of special buckets used to make diaphragms, i.e. prefabricated structures
or structures cast on site which are used to support artificial excavations of a temporary
or definitive nature and which prevent the soil from slipping inside the excavation.
[0004] In fact, the buckets used to carry out this type of excavation provide for a fixed
frame with a rectangular section and an elongated shape associable with a stably-supported
construction machine, which allows the relevant clamshells to reach deep into the
ground and to carry out a particularly regular and deep excavation.
[0005] More specifically, a pair of grab clamshells are used for the removal of material,
which are also widely used for submerged excavations.
[0006] Furthermore, in order to ensure the maximum removal of material every time the bucket
sinks into the ground, the use is known of toothed grab clamshells. However, the toothing
of these clamshells is asymmetrical and makes the excavation irregular, so each time
the bucket deposits material outside the excavation it must be rotated by 180°.
[0007] For this reason, buckets of this type are equipped with a movable frame, associated
rotating with the fixed frame and on which the clamshells are associated, and with
a rotation system of the movable frame which allows changing the position of the clamshells
before each dig into the ground.
[0008] The bucket must also be equipped with fine adjustment means of the angular position
of the movable frame in order to arrange the grab clamshells in the desired initial
excavation position or at the mouth of a previously started excavation to be completed;
irrespectively of the position of the fixed frame and/or of the support machinery.
[0009] In fact, as already mentioned, the fixed frame of the grab buckets is generally fastened
to a mechanical arm of a construction machine which, despite being equipped with its
own handling equipment, would have to perform various operations to position the bucket
in the exact position in which the excavation is to be carried out.
[0010] This way, on the other hand, once the fixed frame has been positioned above the area
to be excavated, by means of the fine adjustment means, the movable frame can be moved
to the desired angular position and, starting from such position, by means of the
rotation system, the movable frame can be alternately rotated by 180° before each
immersion inside the excavation.
[0011] The fine adjustment means known to be used are based on the use of steel tie rods
wound around a rotating shaft integrally associated in rotation with the movable frame
of the bucket.
[0012] More specifically, the traction of the steel cables sets the rotating shaft and consequently
the movable frame in rotation.
[0013] However, the use of steel tie rods makes fine adjustment inaccurate and the tie-rod
system is particularly prone to wear, especially in the case of excavations made underwater,
with the frequent need for maintenance jobs.
[0014] Another known type of fine adjustment means for the rotation of the movable frame
involves the use of a system of pistons and rack used to rotate a toothed rotating
shaft.
[0015] More specifically, the piston is kinematically coupled to the toothing of the toothed
shaft in order to form a kinematic coupling which converts the longitudinal motion
of the piston into the rotary motion of the toothed shaft and thus simplifies the
rotation system.
[0016] However, this system too is subject to upgrading related to the overall dimensions
and precision as regards the rotation of the movable frame to perform fine adjustment.
[0017] In fact, the stroke along which the piston engages the toothed shaft is long and
cumbersome and also has significant design and construction limitations.
[0018] In addition, both known types of fine adjustment of the movable frame require the
use of an electronic control system of the movable frame position.
[0019] More specifically, once fine adjustment has been made, the angular position of the
movable frame is detected and saved by the electronic control system which calculates,
starting from such angular position, the 180° angular range by which the movable frame
has to be rotated by the rotation system before each immersion of the bucket inside
the excavation.
[0020] In fact, the rotation system used in the known types of buckets is able to rotate
the movable frame by an angular range of 360° and for this reason it needs to be configured
by the electronic control system so as to achieve a rotation of exactly 180°.
[0021] Nevertheless, the electronic control system of the angular position has inconvenient
reliability problems and therefore has to periodically undergo costly maintenance
and/or calibration jobs aimed at ensuring its correct operation.
[0022] The fine adjustment means known to be used also require a dedicated fluid-operated
system and a corresponding electronic control system electrically powered by the battery
mounted on the support machinery.
[0023] More specifically, the fluid-operated system and its electronic control system extend
from the fixed frame to the movable frame and make bucket position adjustment operations
particularly delicate, especially those in which the movable frame rotates with respect
to the fixed frame.
[0024] The main aim of the present invention is to provide a swivel head for buckets, which
permits simplifying the rotation of the movable frame both during the positioning
phase and during the work phase compared to buckets of known type.
[0025] Another object of the present invention is to provide a swivel head for buckets which
permits simplifying the power and/or fluid-operated supply of the rotation means compared
to buckets of known type.
[0026] An additional object of the present invention is to provide a swivel head for buckets,
which permits controlling in an independent manner the rotation of the fixed frame
in the work phase and in the positioning phase.
[0027] A further object of the present invention is to provide a swivel head for buckets
which permits limiting and speeding up the maintenance operations required for bucket
operation, with a consequent reduction in downtimes.
[0028] Another object of the present invention is to provide a swivel head for buckets which
allows overcoming the aforementioned drawbacks of the prior art within the scope of
a simple, rational, easy, efficient to use and cost-effective solution. The aforementioned
objects are achieved by the present swivel head for buckets having the characteristics
of claim 1.
[0029] Other characteristics and advantages of the present invention will become more evident
from the description of a preferred, but not exclusive embodiment of a swivel head
for buckets, illustrated by way of an indicative, but non-limiting example, in the
attached drawings in which:
Figure 1 is a front elevation view of a swivel head according to the invention associated
with a grab bucket;
Figure 2 is an axonometric view of the swivel head of Figure 1;
Figure 3 is a cross-sectional view of the swivel head of Figure 2 according to the
track plane III-III;
Figure 4 is an axonometric view of some components of the swivel head of Figure 2;
Figure 5 is a cross-sectional view of a component shown in Figure 4;
Figure 6 is a top view of the overall dimensions of the swivel head according to the
invention in a particular embodiment;
Figures 7 and 8 are two conceptual diagrams of the fluid-operated system of the swivel
head according to the invention.
[0030] With particular reference to these illustrations, reference numeral 1 globally indicates
a swivel head for buckets.
[0031] The swivel head 1 for grab buckets comprises a fixed frame 2 associable with a machine
in steady support.
[0032] Preferably, the fixed frame 2 comprises a central block 9 with a substantially cylindrical
shape and comprising an upper fastening extreme 10 for fastening to the machinery
and a lower extreme 11, substantially opposite the upper fastening extreme 10.
[0033] Advantageously, the upper fastening extreme 10 is associable with a holding cable
of the support machinery to permit making it easier to position the grab bucket 12.
[0034] The swivel head 1 also comprises at least a movable frame 3 associated rotating with
the fixed frame 2 around an axis of rotation A and associable with excavating means
4.
[0035] Conveniently, the movable frame 3 is substantially interposed between the fixed frame
2 and the excavating means 4, which consist of a grab bucket 12 associated with the
movable frame 3 and provided with a pair of toothed clamshells 13 for excavating diaphragms.
[0036] Further embodiments cannot however be ruled out wherein the movable frame 3 is associated
with other excavating means 4 to be rotated, such as e.g., buckets provided with grabs,
grapples or forks.
[0037] Preferably, the grab bucket 12 comprises a support frame 21 of elongated shape, with
a substantially rectangular cross section and substantially smaller in size than the
cross section of excavation 58 made by the excavating means 4.
[0038] With particular reference to figure 6, the cross section of the excavation 58 is
substantially rectangular in shape, however, alternative embodiments cannot be ruled
out wherein the excavating means 4 used for the excavation operations make an excavation
58 with a cross section of different shape, e.g., oval.
[0039] This way, the excavating means 4 are easily introduced and removed from the excavation
58 without the risk of the grab bucket 12 remaining stuck in the ground.
[0040] Furthermore, the swivel head 1 comprises at least a first motor 5 comprising at least
a first element 6 associated integral in rotation with the fixed frame 2 and a second
element 7 kinematically connected to the movable frame 3, the first element 6 and
the second element 7 being operable in rotation the one with respect to the other
to rotate the movable frame 3 with respect to the fixed frame 2 around the axis of
rotation A.
[0041] Preferably, the first motor 5 is of the hydraulic type.
[0042] Furthermore, the first element 6 and the second element 7 correspond to the crankshaft
and to the motor body of the first motor 5, respectively.
[0043] Conveniently, the first motor 5 is provided with two predefined end-of-stroke positions,
spaced apart from one another by a first angular interval α and wherein the first
element 6 is blockable with respect to the second element 7, the first element 6 and
the second element 7 being movable the one with respect to the other in an alternate
manner between the predefined end-of-stroke positions. The term "alternate", referred
to the rotation of the first element 6 with respect to the second element 7, means
that, after the first motor 5 has been started, the second element 7 rotates without
interruption around the axis of rotation A until it reaches one of the end-of-stroke
positions, i.e. after having covered an angle equal to the first angular interval
α, at which point it stops until the subsequent start of the first motor 5.
[0044] More specifically, the start of the first motor 5 involves the rotation around the
axis of rotation A of the second element 7, which is free to rotate with respect to
the first element 6 which, on the contrary, is locked in a fixed position because
it is associated with the fixed frame 2.
[0045] Consequently, in response to a subsequent start of the first motor 5, the second
element 7 rotates around the axis of rotation A, in a direction contrary to the previous
one, until it reaches the other of the end-of-stroke positions, i.e. the departure
position.
[0046] More specifically, the fixed predefined departure position is reached after having
covered backwards the first angular interval α covered during the first start of the
first motor 5.
[0047] Preferably, the first angular interval α is equal to 180°.
[0048] Advantageously, the swivel head 1 comprises a support structure 14 of the second
element 7 substantially centered with respect to the axis of rotation A.
[0049] More specifically, the support structure 14 is provided with a perforated upper base
15, through which passes the first element 6 to connect integral with the lower extreme
11 of the fixed frame 2, and with a lower base 16 substantially opposite the perforated
upper base 15.
[0050] The second element 7, on the other hand, is associated integral in rotation with
the support structure 14.
[0051] The swivel head 1 also comprises adjustment means 8 for adjusting the angular position
of the movable frame 3 with respect to the fixed frame 2.
[0052] According to the invention, the adjustment means 8 comprise at least a second motor
17 comprising at least a first body 18 associated integral in rotation with the second
element 7 and at least a second body 19 associated integral in rotation with the movable
frame 3. The first body 18 and the second body 19 are operable in rotation the one
with respect to the other to rotate the movable frame 3 with respect to the fixed
frame 2 around the axis of rotation A and the second element 7 is integral in rotation
to the movable frame 3 due to the reciprocal blockage of the first body 18 and of
the second body 19.
[0053] The first and the second body 18, 19 therefore have an adjustment configuration,
wherein they are rotating the one with respect to the other to move the movable frame
3 with respect to the fixed frame 2, and an idle configuration wherein they are locked
together and wherein the start of the first motor 5 involves the rotation of the movable
frame 3.
[0054] Similarly to the first motor 5, the first body 18 and the second body 19 correspond,
respectively, to the crankshaft and motor body of the second motor 17.
[0055] Preferably the second motor 17 is of the hydraulic type.
[0056] More specifically, the first body 18 is associated integral in rotation with the
lower base 16 of the support structure 14 and is placed underneath the first motor
5 at the second element 7, while the second body 19 is associated integral in rotation
with the movable frame 3.
[0057] In other words, the first element 6 rotates by 180° along the same arc of circumference
alternately along a first direction of rotation and along a second direction of rotation
opposite to the first.
[0058] Advantageously, the second motor 17 is also provided with two predefined end-of-stroke
positions, and the first body 18 and the second body 19 are movable one with respect
to the other along a second angular interval and are blockable one with respect to
the other in a plurality of positions during the displacement along the second angular
interval itself.
[0059] In particular, the first body 18 and the second body 19 are movable one with respect
to the other in a "continuous" manner, where by such term referring to the rotation
of the first body 18 with respect to the second body 19 is meant that the position
of the first body 18 with respect to the position of the second body 19 can be arbitrarily
fixed between the two end-of-stroke positions. The relative movement of the first
body 18 with respect to the second body 19 is preferably performed in a manual manner
by an operator.
[0060] In other words, after starting the second motor 17, the second body 19 rotates around
the axis of rotation A and can be locked in any angular position. Preferably, the
second angular range is equal to ±90°.
[0061] More specifically, the start of the second motor 17 involves the rotation around
the axis of rotation A of the second body 19, which is free to rotate with respect
to the first body 18 which, on the contrary, is locked in a fixed position because
it is associated with the support structure 14.
[0062] Advantageously, the second body 19 can reverse its direction of rotation in any angular
position, without having to reach any of the predefined end-of-stroke positions.
[0063] Moreover, according to the idea behind the present invention, the second motor 17
is positioned below the first motor 5.
[0064] More in detail, the first element 6, the second element 7, the first body 18 and
the second body 19 are arranged coaxially to one another.
[0065] With particular reference to these illustrations, the first element 6, the second
element 7, the first body 18 and the second body 19 have substantially circular cross
sections and are centered along the axis of rotation A.
[0066] Alternative embodiments cannot however be ruled out wherein the first element 6,
the second element 7, the first body 18 and/or the second body 19 are made in different
shapes, e.g., prismatic with square section, or wherein the first motor 5 and the
second motor 17 are rotating around two axes of rotation parallel to each other.
[0067] This way, to a rotation of the second element 7 around the axis of rotation A by
an angle equal to the first angular interval α corresponds a rotation substantially
identical of the second motor 17 around the axis of rotation A.
[0068] Advantageously, the first body 18 is associated integral in rotation with the support
structure 14 which in turn is integral in rotation to the second element 7. The second
body 19, on the other hand, is associated in rotation with the movable frame 3.
[0069] Suitably, the swivel head 1 comprises at least a fluid-operated system 22 for supplying
a work fluid to at least one of the first motor 5 and the second motor 17.
[0070] Advantageously, the fluid-operated system 22 is connectable in a fluid-operated manner
to at least an external main supply source, e.g. mounted on the support machinery,
and comprises a plurality of connection channels 23 adapted to connect in a fluid-operated
manner the main supply source to the first motor 5 and the second motor 17.
[0071] However, alternative embodiments cannot be ruled out wherein there are, for example,
two fluid-operated systems, one of which is dedicated to supplying the first motor
5 and the other to supplying the second motor 17.
[0072] According to the idea behind the present invention, the fluid-operated system 22
comprises at least a first fluid-operated system 24 for supplying the work fluid to
at least one of the first motor 5 and the second motor 17 and at least a second fluid-operated
system 25 for supplying the work fluid to the excavating means 4, where the first
fluid-operated system 24 is connected to the second fluid-operated system 25.
[0073] In particular, the second fluid-operated system 25 is connected in a fluid-operated
manner to the main supply source to supply the toothed clamshells 13 of the grab bucket
12, and the first fluid-operated system 24 is connected in a fluid-operated manner
to the second fluid-operated system 25 between the main supply source and the toothed
clamshells 13.
[0074] This way, a part of the work fluid flowing along the second fluid-operated system
25 is diverted into the first fluid-operated system 24.
[0075] Advantageously, the first fluid-operated system 24 comprises at least an accumulator
26 which is connectable in a fluid-operated manner to at least one of the first motor
5 and the second motor 17.
[0076] Preferably, the accumulator 26 is associated with the movable frame 3, but alternative
embodiments cannot however be ruled out wherein the accumulator 26 is arranged in
another position, e.g., wherein it is associated with the fixed frame 2.
[0077] Furthermore, the first fluid-operated system 24 comprises valve means 27 for controlling
the distribution of the work fluid towards at least one of the first motor 5, the
second motor 17 and the accumulator 26.
[0078] Preferably, the valve means 27 are associated with the movable frame 3 and comprise
a plurality of solenoid valves that can be activated to control the exchange of the
work fluid arriving from the second fluid-operated system 25 between the first motor
5, the second motor 17 and the accumulator 26, respectively.
[0079] More in detail, the first fluid-operated system 24 comprises a connection link 29
between the second fluid-operated system 25 and the valve means 27, a first connection
30 between the first motor 5 and the valve means 27, a second connection 31 between
the second motor 17 and the valve means 27 and a third connection 56 between the accumulator
26 and the valve means 27 to substantially form a network of fluid-operated connections
for the circulation of the work fluid inside the first fluid-operated system 24 as
shown in the conceptual diagram in figure 6.
[0080] Suitably, the valve means 27 are electrically controlled and the head 1 comprises
power supply means of the valve means 27.
[0081] The power supply means comprise at least a supply battery 33 for supplying at least
the valve means 27, at least a water-tight container 32 of the battery 33 and electrical
connection means 34 of the battery 33 to the valve means 27. Preferably, the container
32 is substantially cylindrical in shape and comprises a gripping element 35 and a
mouth 36 arranged substantially opposite each other at the extremes of the container
32.
[0082] The swivel head 1 also comprises at least a fixed portion 37 associated with the
movable frame 3 and removable fastening means 38 of the container 32 to the fixed
portion 37.
[0083] Advantageously, the fastening means 38 comprise first fastening means 39 associated
with the container 32 and second fastening means 40 associated with the fixed portion
37, where the first fastening means 39 and the second fastening means are adapted
to operate in conjunction to fasten the container 32 to the fixed portion 37 respectively.
[0084] The first fastening means 39 and the second fastening means 40 are, e.g., of the
type of a threaded wall or of the interlocking type.
[0085] The electrical connection means 34 comprise first connection means 41, 47 connected
to the battery 33 and second connection means 40, 43 connected to the valve means
27, where the first connection means 41, 47 are electrically separable from the second
connection means 40, 43.
[0086] Advantageously, the first connection means 41, 47 are associated with the container
32 and the second connection means 40, 43 are associated with the fixed portion 37,
the fastening of the container 32 to the fixed portion 37 electrically connecting
the first connection means 41, 47 to the second connection means.
[0087] Preferably, the container 32 is electrically conductive and the first connection
means 41, 47 comprise at least a first electric conductor 41 positioned between the
container 32 and an electric pole of the battery 33 and at least a second electric
conductor 47 supported by the container 32 and electrically connected to the other
electric pole of the battery 33.
[0088] More specifically, the first electric conductor 41 extends towards the outside of
the battery 33 so as to rest on the internal conductive wall of the container 32 when
the battery 33 is inserted inside the container 32, as shown in figure 5. The container
32 appropriately comprises a layer of conductive material which substantially covers
the entire inner wall thereof.
[0089] Conveniently, the first connection means 41, 47 comprise a plurality of first conductors
41 so as to ensure electrical contact between the battery 33 and the container 32
even in the event of the battery 33 undergoing changes in position due to knocks or
vibrations during excavation operations.
[0090] Advantageously, the swivel head 1 comprises a plate 45 supporting the second electric
conductor 47 and in turn supported by the container 32.
[0091] More particularly, the plate 45 is inserted through the mouth 36 and engages with
the first fastening means 39.
[0092] Suitably, the plate 45 is made of insulating material.
[0093] In turn, the fixed portion 37 comprises at least an electrically conductive supporting
element 44 and the second connection means 40, 43 comprise a third electric conductor
40 associated with the supporting element 44 and electrically connected to a pole
of the valve means 27, and a fourth electric conductor 43 electrically connected to
the other pole of the valve means 27.
[0094] The third electric conductor 40 and the fourth electric conductor 43 are adapted
to operate in conjunction with the container 32 and the second electric conductor
47 as a result of the fastening of the container 32 to the fixed portion 37, thus
realizing the electric connection between the battery 33 and the valve means 27. Preferably,
the supporting element 44 is coated with a layer of conductive material adapted to
rest against the inner wall of the container 32 as a result of the fastening of the
latter to the fixed portion 37.
[0095] Conveniently, the swivel head 1 comprises a wireless communication unit 48 electrically
associated with the valve means 27 and configured to receive at least an actuation
signal of the valve means themselves.
[0096] More in detail, the wireless communication unit 48 comprises a receiver antenna associated
with the movable frame 3 and configured to receive a plurality of actuation signals
to activate the solenoid valves sent by at least a remote wireless transmitter configured
to remotely operate the swivel head 1. Furthermore, the wireless communication unit
48 comprises a signal processing unit associated with the receiver antenna and configured
to process the signals received from the receiver antenna.
[0097] However, alternative embodiments cannot be ruled out wherein there is, e.g., a wired
signal transmission network for the transmission of signals directly from the machinery
to the signal processing unit without the use of a wireless transmitter.
[0098] Advantageously, the swivel head 1 comprises a charging system 50 for recharging the
battery 33 comprising at least a bypass branch 51 which is connected in a fluid-operated
manner to the fluid-operated system 22 and along which is arranged at least a rotor
element 52 operable in rotation due to the passage of the work fluid.
[0099] Preferably, the bypass branch 51 is connected in a fluid-operated manner in parallel
to the third connection 56, as shown in figure 6.
[0100] The charging system 50 also comprises at least an induction electric generator 53
which is kinematically connected to the rotor element 52 and configured to convert
the kinematic energy of the rotor element 52 into electric energy, at least a voltage
regulator 54 connected at output to the induction electric generator 53 and connected
at input to at least one of the battery 33 to be charged and user means comprising
the valve means 27.
[0101] The operation of the invention is as follows.
[0102] The swivel head 1 can be activated via the remote wireless transmitter which sends
an activation signal to the wireless communication unit 48.
[0103] The wireless communication unit 48 processes the signal and drives the valve means
27 for the management of the work fluid inside the first fluid-operated system 24.
[0104] Initially, by controlling the solenoid valves that open the connection link 29 and
the third connection 56, the first fluid-operated system 24 fills the accumulator
26 at least partly.
[0105] This way, at least part of the work fluid flowing inside the second fluid-operated
system 25 flows through the connection link 29, and through the third connection 56,
filling the accumulator 26 at least partly.
[0106] Subsequently, the solenoid valves close the connection link 29 and open the second
connection 31.
[0107] This way, the work fluid passes from the accumulator 26 to the second motor 17 to
place the grab bucket 12 in the desired excavation position.
[0108] More specifically, when the second motor 17 is powered, the second body 19 rotates
around the axis of rotation A.
[0109] Initially, the first motor 5 is in one of the end-of-stroke positions and, therefore,
the first element 6 and the second element 7 are locked together.
[0110] It follows, therefore, that the operation of the second motor 17 causes the rotation
of the second body 19 around the axis of rotation A, which drags the movable frame
3 in rotation. The movable frame 3 is then rotated by a correction angle 57 so as
to position the grab bucket 12 substantially aligned with the excavation 58 to be
made or previously started, as shown in the figure 6.
[0111] In other words, in this configuration, the first element 6, the second element 7,
the support structure 14 and the first body 18 are fixed integral with the fixed frame
2, while the second body 19 is free to rotate.
[0112] In other words, the second motor 17 performs a calibration operation of the initial
excavation position of the grab bucket 12 so that the subsequent rotations made by
the first motor 5 are made with reference to that initial position.
[0113] Once this position has been reached, the solenoid valves close the second connection
31 so as to lock the position of the first body 18 with respect to the second body
19.
[0114] The machinery can then lower the grab bucket 12 close to the excavation 58 until
the toothed clamshells 13 reach the desired depth.
[0115] The second fluid-operated system 25 supplies the toothed clamshells 13 which, by
opening and closing, sink into the ground to perform the operation of removal of the
material which is necessary to carry out the excavation 58. During the excavation
operation, part of the work fluid which flows through the second fluid-operated system
25 is conveyed into the first fluid-operated system 24 to charge the electric accumulator
55.
[0116] The machinery then raises the grab bucket 12 to move it away from the excavation
58 in order to perform the unloading operation of the removed material.
[0117] Once the grab bucket 12 has come out of the excavation, the solenoid valves are commanded
to open the first connection 30 and operate the first motor 5, thus causing the rotation
of the second element 7 around the axis of rotation A from one end-of-stroke position
to another.
[0118] As described above, during this operation, the first body 18 and the second body
19 are locked in a fixed position, the one with respect to the other, so that the
start of the first motor 5 causes the second motor 17 to rotate and consequently the
movable frame 3 to rotate around the axis A.
[0119] This way, the second element 7 causes the movable frame 3 to rotate, and therefore
the grab bucket 12, around the axis of rotation A by an angle equal to the first angular
interval α.
[0120] After rotation, the machinery returns the grab bucket at the excavation 58 and repeats
the operation of removal of the material from the bottom of the excavation being performed.
[0121] More specifically, during each unloading operation, the solenoid valves start the
first motor 5 which automatically rotates the second element 7 around the axis of
rotation A, moving it from one end-of-stroke position to another. Advantageously,
during the closure of the toothed clamshells 13 carried out by the second fluid-operated
system 25 the solenoid valves open the connection link 29 to divert part of the work
fluid inside the accumulator 26.
[0122] This way, the first fluid-operated system 24 is always supplied with the work fluid
for the starting of the first motor 5 and of the second motor 17. Furthermore, in
the embodiment shown in the illustrations, when the solenoid valves open the third
connection 56 at least part of the work fluid is diverted inside the charging system
50.
[0123] More specifically, at least a part of the work fluid flows inside the bypass branch
51 and sets in rotation the rotor element 52 connected to the induction electric generator
53.
[0124] The regulator 54 converts the alternating current supplied by the induction electric
generator 53 into direct current which is adapted to charge the battery 33 and to
electrically supply the valve means 27.
[0125] More specifically, in the event of the battery 33 being fully charged, the voltage
regulator 54 supplies the user means such as the valve means 27 or other electricity
user points.
[0126] This way, at every operation of the first motor 5 and of the second motor 17 and/or
at every work fluid accumulation operation inside the accumulator 26, part of the
energy is recovered by the charging system 50 to charge the battery 33 and/or to supply
the valve means 27 or other electricity user points.
[0127] This way, the replacement frequency of the battery 33 is significantly reduced, with
the consequent reduction in the machinery down times, and the energy absorbed by the
user means 55 by any electric accumulators mounted on the support machinery is significantly
reduced.
[0128] Conveniently, the battery replacement operation is done by unscrewing the container
32 from the fixed portion 37 and screwing up in its place another container 32 containing
another charged battery 33.
[0129] It has in practice been ascertained how the described invention fulfills the intended
objects.
[0130] In particular, the fact is underlined that the use of two motors to rotate the grab
bucket makes it possible to specialize the first motor in the rotation necessary to
carry out a symmetrical and regular excavation, and to specialize the second motor
in the rotation necessary to align the bucket with the excavation or to correct any
positioning errors found during excavation operations.
[0131] This way, each motor is designed to best perform only one type of rotation and the
use of an electronic position control system is not necessary.
[0132] Furthermore, the arrangement of the first motor and of the second motor in series
and integral in rotation the one with respect to the other makes it possible to perform
the rotation operations carried out by the first motor and at the same time to maintain
the calibration of the initial excavation position carried out at the start by the
second motor.
[0133] In addition, the use of a first fluid-operated system connected to the second fluid-operated
system allows the work fluid used to operate the toothed clamshells also to operate
the motors.
[0134] More specifically, the presence of the accumulator allows the first fluid-operated
system to store and always have at its disposal the work fluid needed to operate the
motors.
[0135] The use of a battery to power the valve means and the presence of a wireless communication
unit mounted on the movable frame of the swivel head makes it possible to significantly
reduce the electrical connections which would otherwise have to pass from the fixed
frame to the movable frame with a consequent increase in the risk of failures due
to excavation operations of the grab bucket.
[0136] Furthermore, the presence of a removable container containing the battery and the
corresponding fixed portion configured to achieve both the fastening of the battery
to the movable frame and the connection with the valve means makes it possible to
quickly and conveniently replace a container containing a discharged battery with
another container containing a previously charged battery, thus avoiding long down
times of the grab bucket to charge the battery and/or replace it.
[0137] Finally, the fluid-operated charging system considerably extends the duration of
the battery's electrical charge and significantly reduces the frequency of battery
replacement.
1. Swivel head (1) for buckets, comprising:
- at least a fixed frame (2) associable with a machine in steady support;
- at least a movable frame (3) associated rotating with said fixed frame (2) around
an axis of rotation A and associable with excavating means (4);
characterized by the fact that it comprises:
- at least a first motor (5) comprising at least a first element (6) associated integral
in rotation with said fixed frame (2) and a second element (7) kinematically connected
to said movable frame (3), said first element (6) and said second element (7) being
operable in rotation the one with respect to the other to rotate said movable frame
(3) with respect to said fixed frame (2) around said axis of rotation A;
- adjustment means (8) for adjusting the angular position of said movable frame (3)
with respect to said fixed frame (2), provided with at least a second motor (17) comprising
at least a first body (18) associated integral in rotation with said second element
(7) and at least a second body (19) associated integral in rotation with said movable
frame (3), said first body (18) and said second body (19) being operable in rotation
the one with respect to the other to rotate said movable frame (3) with respect to
said fixed frame (2) around said axis of rotation A, said second element (7) being
integral in rotation to said movable frame (3) due to the reciprocal blockage of said
first body (18) and of said second body (19).
2. Swivel head (1) according to claim 1, characterized by the fact that said first motor (5) is provided with two predefined end-of-stroke
positions, spaced apart from one another by a first angular interval and wherein said
first element (6) is blockable with respect to said second element (7), said first
element (6) and said second element (7) being movable the one with respect to the
other in an alternate manner between said predefined end-of-stroke positions.
3. Swivel head (1) according to one or more of the preceding claims, characterized by the fact that said second motor (17) is provided with two predefined end-of-stroke
positions spaced apart from one another by a second angular interval, said first body
(18) and said second body (19) being blockable the one with respect to the other in
a plurality of positions in the displacement along said second angular interval.
4. Swivel head (1) according to one or more of the preceding claims, characterized by the fact that said first element (6), said second element (7), said first body (18)
and said second body (19) are arranged coaxially to one another.
5. Swivel head (1) according to one or more of the preceding claims, characterized by the fact that it comprises at least a fluid-operated system (22) for supplying a
work fluid to at least one of said first motor (5) and said second motor (17).
6. Swivel head (1) according to one or more of the preceding claims, characterized by the fact that said fluid-operated system (22) comprises at least a first fluid-operated
system (24) for supplying the work fluid to at least one of said first motor (5) and
said second motor (17) and at least a second fluid-operated system (25) for supplying
the work fluid to said excavating means (4), said first fluid-operated system (24)
being connected to said second fluid-operated system (25).
7. Swivel head (1) according to one or more of the preceding claims, characterized by the fact that said first fluid-operated system (24) comprises at least an accumulator
(26) which is connectable in a fluid-operated manner to at least one of said first
motor (5) and said second motor (17).
8. Swivel head (1) according to one or more of the preceding claims, characterized by the fact that said first fluid-operated system (24) comprises valve means (27) for
controlling the distribution of the work fluid towards at least one of said first
motor (5), said second motor (17) and said accumulator (26).
9. Swivel head (1) according to one or more of the preceding claims, characterized by the fact that said valve means are electrically controlled and by the fact of comprising
at least a supply battery (33) for supplying at least said valve means (27) and at
least a water-tight container (32) of said battery (33), electrical connection means
being provided for the connection of said battery (33) to said valve means (27).
10. Swivel head (1) according to one or more of the preceding claims, characterized by the fact that it comprises at least a fixed portion (37) associated with said movable
frame (3) and removable fastening means (38) of said container (32) to said fixed
portion (37).
11. Swivel head (1) according to one or more of the preceding claims, characterized by the fact that said electrical connection means (34) comprise first connection means
(41, 47) connected to said battery (33) and second connection means (40, 43) connected
to said valve means (27), where said first means are electrically separable from said
second connection means.
12. Swivel head (1) according to one or more of the preceding claims, characterized by the fact that said first connection means (41, 42) are associated with said container
(32) and said second connection means (40, 43) are associated with said fixed portion
(37), the fastening of said container (32) to said fixed portion (37) electrically
connecting said first connection means (41, 47) to said second connection means.
13. Swivel head (1) according to one or more of the preceding claims, characterized by the fact that said container (32) is electrically conductive and said first connection
means (41, 47) comprise at least a first electric conductor (41) positioned between
said container (32) and an electric pole of said battery (33) and at least a second
electric conductor (47) supported by said container (32) and electrically connected
to the other electric pole of said battery (33) and characterized by the fact that said fixed portion (37) comprises at least a supporting element (44)
and that said second connection means (40, 43) comprise a third electric conductor
(40) associated with said supporting element (44), which is electrically connected
to a pole of said valve means (27) and is adapted to operate in conjunction with said
container (32) as a result of the fastening to said fixed portion (37), and a fourth
electric conductor (43) electrically connected to the other pole of said valve means
(27) and adapted to operate in conjunction with said second electric conductor (47)
as a result of the fastening of said container (32) to said fixed portion (37).
14. Swivel head (1) according to one or more of the preceding claims, characterized by the fact that it comprises a wireless communication unit (48) electrically associated
with said valve means (27) and configured to receive at least an actuation signal
of said valve means (27) for varying the distribution of said fluid.
15. Swivel head (1) according to one or more of the preceding claims,
characterized by the fact that it comprises a charging system (50) of said battery (33) comprising:
- at least a bypass branch (51) which is connected in a fluid-operated manner to said
fluid-operated system (22);
- at least a rotor element (52) arranged along said bypass branch (51) and operable
in rotation due to said fluid;
- at least an induction electric generator (53) which is kinematically connected to
said rotor element (52) and configured to convert the kinematic energy of said rotor
element (52) into electric energy;
- at least a voltage regulator (54) connected at output to said induction electric
generator (53) and at input to at least one of said battery (33) and user means comprising
at least said valve means (27), said voltage regulator (54) charging said battery
(33) and/or electrically supplying said user means.