BACKGROUND OF THE INVENTION
Field of the invention
[0001] This disclosure relates to an induction heater able to generate an electromagnetic
field into a container housing a target workpiece which, in turn, generates heat which
is transferred to a small portion of the material contained within the removable container.
Description of the Background Art
[0002] Basic principles of induction heating date back to Michael Faraday's work in 1831.
Induction heating is the process of heating an electrically conductive object by electromagnetic
induction, where eddy currents are generated within the target workpiece. This technology
is widely used in industrial welding, brazing, bending, and sealing processes. Also,
induction heating has grown very popular in culinary applications, providing a more
efficient and accelerated heating of liquids and/or foods on stovetops or in ovens.
Advantages of using an induction heating system are an increase in efficiency by using
less energy and also generating heat to a specific target workpiece.
[0003] Many varieties of dispensers exist for providing a volume of material to the operator.
These are readily seen in household, industrial, and commercial uses. In each instance
pressure is generated which, as a result, displaces a volume of material. These mechanisms
are referred to as pumps.
[0004] Additionally, a variety of heaters exist that generate heat and transfer said heat
to a material. Some common methods include resistive, radiative, and induction heating.
[0005] The most common heating is resistive heating in which an element is heated through
the passage of current through a conductive resistor. The heat generated is then transferred
to the material either through convection or conduction. These systems are common,
inexpensive, but lack efficiency due to the indirect heating that occurs. In resistive
systems, the vessels that contain the heated material require regular cleaning. Because
of the simplicity of this heating system it is generally the most inexpensive system
of all heating methods. A disadvantage of this heating method is that material change
out requires careful cleaning to avoid cross-contamination or alternatively, separate
systems per material type.
[0006] One attempt of using an induction heating system is disclosed by
Brown, et al. in US 20080257880 A1 . Brown, et al. disclose an induction heating dispenser having a refill unit 8 heated
by primary and secondary induction coils 2 and 13. As disclosed in paragraph [0020],
the dispenser can be used for many different applications such as air fresheners,
depilatory waxes, insecticides, stain removal products, cleaning materials, creams
and oils for applications to the skin or hair, shaving products, shoe polish, furniture
polish, etc. The refill unit 8 comprises a multiplicity of replaceable containers
9 for holding the respective products. The containers are sealed under a porous membrane
11. As disclosed in paragraph [0011], the porous membrane is usually removed for meltable
solid substances. For volatile liquid substances, the porous membrane is not removed.
As disclosed in paragraph [0023], the porous membrane 11 has a porosity that allows
vapor to pass through but not liquid to prevent spillage. Also, in paragraph [0020],
for heated products that are applied to a surface, the container may have an associated
applicator such as a brush, pad or sponge.
[0007] Another heated dispenser system is disclosed by
Bylsma, et al. in US 201102003 81 Al. Bylsma, et al. discloses a dispenser wherein the heating unit could be either
in the base unit 10 as illustrated in Fig. 4, or in the applicator 42 as illustrated
in Fig. 5. As disclosed in paragraph [0026], the heating unit may be an inductive
power coupling. As disclosed in paragraphs [0030 - 0036], the applicator may be of
many different forms depending on the product to be dispensed.
[0008] The present invention utilizes induction to heat a target workpiece residing within
an induction cavity of a removable material container. The induction cavity is sized
such that the volume contained therein is proportional to the amount needed per application.
It should be noted that the volume contained in the induction cavity is the only volume
heated during the heating cycle of the present invention. Advantageously, this immediately
provides the user with heated material for each application and the ability for rapid
material change into and out of the induction dispenser without risk of cross-contamination.
[0009] Within the field of induction heating the temperature of the target workpiece is
generally controlled by the time and relative strength of the electromagnetic field.
In some instances a means of feedback relating the target workpiece temperature is
provided to the induction control circuit by a sensor external to the target workpiece.
Generally, the sensor is wired directly to the induction heater. Due to the complexity
and inherent unreliability, the integration of target workpiece temperature control
into an induction heater has been relinquished to a trial and error process. However,
one such temperature controlled induction system is described in Patent
US 9,066,374 by Warren S. Grabber. Said prior art by Grabber discloses an induction heating device that utilizes a
temperatures sensor that is mounted to the bottom inside surface of the holding device.
A pan functions as the target workpiece and contacts said temperature sensor when
placed within the induction heating device. Heat from the pan is conducted to the
temperature sensor and is measured accordingly. Drawbacks with such a system are as
follows; Contact must be maintained between the temperature sensor and target workpiece
vessel. Should interference occur the measurement would be incorrect and the actual
temperature much higher than the measured temperature. Such sensors are susceptible
failure due to contaminants, spills, or general cleaning cycles. Depending on the
geometry and material of the target workpiece, areas of higher localized heat, "hot
spots," will occur. In fact, the target workpiece area that is measured by said temperature
sensor would be a "cold spot" on said target workpiece due to the coil configuration
that is configured to accommodate said temperature sensor. In other words, by using
a temperature sensor the induction coil cannot occupy the space occupied by the temperature
sensor and therefore heat is not generated in that area of the target workpiece. Thus
the temperature at the hottest location of the target workpiece and the temperature
measured by the temperature sensor have significant difference.
[0010] Within the field of induction heating, target workpiece temperature control has been
relegated to either relative measurements or in some cases a maximum temperature such
as the teaching in
US Patent 8,263,916 by Hagino Fujita, hereinafter "Fujita." Fujita presents an induction target workpiece that is incorporated
into a container for heating foods and the like. The target workpiece is configured
with "separation sections." Said separation sections break when the high frequency
electromagnetic field create eddy current strong enough in said separation sections
to cause failure or breakage. As a result, the target workpiece becomes unusable.
Said separation sections are created by folds in the target workpiece. The novelty
of this invention relies on a coil configuration that creates eddy current flow radially.
Additionally, the "separation section functions essentially as a thermal fuse. As
such, the induction heating device that develops the high frequency electromagnetic
field would need to be adjusted so as to prevent immediate destruction of the invention
should the field be too strong. Additionally, it should be noted that said separation
sections create high resistance in their locations which causes them to be higher
in temperature than other locations within the target workpiece.
[0011] Further, the use of a bellows pump system would be preferable for this type of induction
heating system. The assembly described in
US Patent 7,793,803 to Neerinex et al., hereinafter "Neerinex," presents an assembly which provides a configuration best
suited for introduction of the target workpiece. The assembly allows for the compression
and decompression of the bellows which, in concert with the system described herein,
allows for the easy production of heated material. Additionally, it should be noted
that Neerinex requires substantive modification to the valve portion of the assembly
in order to provide the proper structure to introduce the target workpiece. While
Neerinex provides the optimal pump system for the induction heating system described
herein, other pumps may be used to achieve the desired result. For example, applicators
such as those used in caulking guns can be modified for use in the present invention.
[0012] International patent application, publication no.
WO 2016/015063A2 (ALPS SOUTH EUROPE S.R.O.[US]) discloses an induction heating device for heating
shaving and cosmetic products. As described in the abstract, this is configured to
heat only a conductive floating target screen disposed on an upper surface region
of a given product stored within a product receptacle to thereby heat only the upper
surface of the product.
[0013] US patent application, publication no.
US2015/245421 A1 (HECZKO JAMES [US] discloses a system for heating a consumable product using an inductively heatable
element. As described in the description at paragraphs [0072] and [0073] the heatable
element is generally tubular in shape for placement in a container as may be a plastic
bottle for storing liquids, e.g., beverages.
[0014] International patent application, publication no.
WO 02/14211 A1 (SUOMELA SHEREE [US]; ANDERSON PAUL J [US]; ANDERSON PATRICIA S [US]) discloses a portable liquid product heating and dispensing system. As described
in the abstract, the disclosed system comprises a heating element in the form of a
wire coil that is positioned such that liquid pumped out of a main reservoir is heated
before being pumped outwardly through an outlet spout.
[0015] Therefore, it is an object of this invention to provide an improvement which overcomes
the aforementioned inadequacies of the prior art devices and provides an improvement
which is a significant contribution to the advancement of the induction and dispenser
art.
[0016] Another object of this invention is to provide a dispenser which heats a small amount
of material that a user can put on their skin wherein the heated material diffuses
into the user's skin at a faster rate due to the higher temperature.
[0017] Another object of this invention is to provide a dispenser wherein the material can
be gel, liquid or solid.
[0018] Another object of this invention is to provide a dispenser which uses a small target
workpiece made out of aluminum or similar conductive metal for use with induction
heating which may or may not also be coated in plastic or similar material so as to
prevent oxidation of the target workpiece.
[0019] Another object of this invention is to provide a dispenser which automatically dispenses
material through the use of a motion sensor.
[0020] Another object of this invention is to provide a dispenser which quickly heats only
the volume of material to be dispensed, leaving the remainder of the material within
in the container at room temperature thereby avoiding degradation of certain materials
and for easy removal of the container even directly after heated material has been
dispensed.
[0021] Another object of this invention is to provide an induction cavity wherein the induction
cavity is comprised of a channel to control the flow of the material to be heated.
Within said channel, the material is heated against the target workpiece. This heating
action occurs during the dispensing of the material from the container.
[0022] Another object of this invention is to provide an induction cavity wherein the target
workpiece is configured to evenly distribute heat across the maximum surface area
of said target workpiece.
[0023] Another object of this invention is to provide a product container that houses a
target workpiece that is configured to provide feedback to the induction dispenser
regarding the temperature of the target workpiece.
[0024] Another object of this invention is to provide a product container with a target
workpiece that mechanically limits the maximum heat provided to the material during
and due to consecutive heat cycles.
[0025] Another object of this invention is to provide an induction dispenser that detects
the change of the target workpiece within the container as a change in tank frequency.
[0026] Another object of this invention is to provide an induction dispenser that controls
parameters of the heating cycle based on the inductance of the coil.
[0027] The foregoing has outlined some of the pertinent objects of the invention. These
objects should be construed to be merely illustrative of some of the more prominent
features and applications of the intended invention. Many other beneficial results
can be attained by applying the disclosed invention in a different manner or modifying
the invention within the scope of the disclosure. Accordingly, other objects and a
fuller understanding of the invention may be had by referring to the summary of the
invention and the detailed description of the preferred embodiment in addition to
the scope of the invention defined by the claims taken in conjunction with the accompanying
drawings.
SUMMARY OF THE INVENTION
[0028] The present invention relates generally to an induction heater for warming products
such as soaps, creams, lotions, gel compositions, or other solutions (hereinafter
"material") for use on the skin. The material is stored in a container wherein only
a certain volume of the product is heated and/or melted by an induction-heating device.
An electrically conductive metallic workpiece, also known as the "target workpiece,"
is positioned within an induction cavity preferably placed between a dispensing mechanism
and an outlet. The target workpiece may also be located before the dispensing mechanism
or the system may have multiple target workpieces working in concert with one another.
The induction heater preferably uses a motion sensor which causes the dispensing mechanism
to dispense material through the induction cavity. The heated target workpiece then
warms the material on its way to the outlet. Another embodiment of the induction heater
has it heating a top layer of material.
[0029] The dispenser preferably has a housing with an induction coil housing. The induction
coil housing is an electromagnetic heating circuit and an induction coil with an aperture
for the reception of a material container. The induction coil is disposed in parallel
relation to the induction cavity within the material container as described hereinafter.
A user interface is also mounted on a front surface of the housing for controlling
the dispensing of material and the warming and/or melting and/or liquefying of the
material for dispensing. Although the preferred shape of the target workpiece is disc-shaped,
other geometric shapes may also be employed such as square-shaped or rectangular-shaped
depending on the shape of the product container as discussed in more detail hereinafter.
The present invention is a more effective means of heating the product; especially
for an amount necessary for the immediate application since only the product in the
induction cavity is heated and/or melted. As different products may be stored in different
containers, the containers of product are easily accessible and interchangeable from
the induction receptacle. A unique RFID tag can be incorporated into each material
container to allow the material and associated target workpiece to be uniquely identified
by the induction system having an RFID reader to provide the necessary heating according
to the advantages of the present invention. The present invention has no open flame,
operates silently, and stays cool after the container is removed. Furthermore, the
product will return to its original form (e.g., solid, cream or gel) more quickly
than if the entire product was melted, minimizing degradation of the product.
[0030] Another arrangement involves storing the products in a container wherein only the
upper portion of the product is heated and/or melted by an induction-heating device.
An electrically conductive metallic target workpiece (hereinafter "target workpiece")
having through-passages is positioned generally on the top surface of the product
within the product container. As the target workpiece becomes heated by the induction
system, the heated and/or melted product flows through the through-passages. The present
invention instantaneously heats only a portion or volume of product necessary for
immediate application by the user. The induction-heating device comprises a housing
with a top outer surface defining an induction receptacle. Mounted within said housing
is an electromagnetic heating circuit and an induction coil. The induction coil is
disposed in parallel relation to the induction receptacle as described hereinafter.
A user interface is also mounted in the top surface of the housing for controlling
the warming and/or melting or liquefying the product in the "heat affected product
zone". The device includes an induction receptacle that accepts a product container
filled with a product. The electromagnetic heating circuit and induction coil generate
an electromagnetic field within the product container that induces eddy currents into
the target workpiece thereby heating the target workpiece. The present invention may
be further characterized in that the induction coil may have various configurations
as described in further detail hereinafter for varying the electromagnetic field.
Inside the product container, the target workpiece is disposed across the top surface
of the product. The target workpiece comprises through-passages for allowing heated
and/or melted product to flow therethrough. The heat generated in the target workpiece
is then conducted to the "heat affected product zone" of the product to heat and/or
melt or liquefy only the product in the "heat affected product zone". The target workpiece
then acts as an interface between the user (or user's brush, pad, cloth, finger, and
the like) and the product. The target workpiece may be comprised of various geometric
configurations that allow the user to stir or agitate different products to the desired
temperature and/or consistency. In applications requiring the product to be heated
(such as cosmetics, lotions, creams, balms, waxes, etc.), the target workpiece would
be predominantly flat. In applications requiring the product to be heated and lathered,
the target workpiece would be comprised of non-flat geometry including raised portions
or indentions depending on orientation of the target workpiece within the product
receptacle. Alternative to a relatively flat profile, the target workpiece may be
dish-shaped, cup-shaped or corrugated-shaped. The target workpiece may comprise an
electrically conductive disc made of a metal screen, a metal plate perforated with
holes, slots or a combination of holes and slots, all of which provide through-passages
to allow product to pass therethrough. Although the preferred shape of the target
workpiece is disc-shaped, other geometric shapes may also be employed such as square-shaped
or rectangular-shaped depending on the shape of the product container as discussed
in more detail hereinafter. As the product in the heat affected product zone is only
heated and/or melted, an applicator such as a shaving brush or skin pad can be used
to collect the heated and/or melted product from the upper surface of the target workpiece
which can be applied to the face or any other desired location of the body. The present
invention is a more effective means of heating the product; especially for an amount
necessary for the immediate application since only the product in the heat affected
product zone is heated and/or melted. As different products may be stored in different
containers, the containers of product are easily accessible and interchangeable from
the induction receptacle. A unique RFID tag is incorporated into each product container
to allow the product and associated target workpiece to be uniquely identified by
the induction system to provide the necessary heating according to the advantages
of the present invention. The present invention has no open flame, operates silently,
and stays cool after the container is removed. Furthermore, the product will return
to its original form (e.g., solid, cream or gel) more quickly than if the entire product
was melted, minimizing degradation of the product.
[0031] The foregoing has outlined rather broadly the more pertinent and important features
of the present invention in order that the detailed description of the invention that
follows may be better understood so that the present contribution to the art can be
more fully appreciated. Additional features of the invention will be described hereinafter
which form the subject of the claims of the invention.
BRIEF DESCRIPTION OF THE DRAWINGS
[0032]
Fig. I is an exploded view of a first embodiment of the trapezoidal-shaped housing.
Fig. 2 is a cross-sectional view along the lines 11-11 shown in Fig. I
Fig. 3 is a cross-sectional view along the lines 11-11 shown in Fig. I inclusive of the induction heating system.
Fig. 4 illustrates the stages that a product within a product container undergoes
during a single heating cycle.
Fig. 5A is a perspective view of a second embodiment illustrating an assembled induction
receptacle, product container and target workpiece comprising a screen bound by a
floatation ring.
Fig. 5B is an exploded view of the second embodiment illustrated in Fig. 5A.
Fig. 6 is a circuit block diagram of the electronic system of the present invention.
Fig. 7 is a perspective view of the actual arrangement of components within the present
invention.
Fig. 8 illustrates an exploded view of a third embodiment similar to the first embodiment
but with a rectangular-shaped housing and modified cylindrical induction coil configuration.
Fig. 9 illustrates an exploded view of a fourth embodiment having a modified induction
receptacle and product container and a modified coil configuration.
Fig. 10A shows perspective view of a fifth embodiment similar to the second embodiment
illustrated in Figs. 5A wherein the floatation ring is eliminated.
Fig. 10B is an exploded view of the fifth embodiment illustrated in Fig. 10A.
Fig. 11 A shows a perspective view of a sixth embodiment of an induction receptacle, product
container and target workpiece usable with the fourth embodiment illustrated in Fig.
9.
Fig. 11B is an exploded view of sixth embodiment of Fig. 11A.
Figs. 12 through 19 show various embodiments of target workpieces according to the
invention. Fig. 20 shows an embodiment of a target workpiece which is not part of
the invention.
Fig. 21 shows a high level flowchart demonstrating the process by which the input
power is transferred to the target workpiece.
Fig. 22 shows a flowchart of the decision making process.
Fig. 23 is a front isometric view of an alternative embodiment including the dispenser
housing and the material container.
Fig. 24 is a cross-sectional view of the material container.
Fig. 25 is a front isometric view of the dispenser housing.
Fig. 26 is an exploded view of the induction cavity.
Fig. 27 is an exploded view of another embodiment of the induction cavity.
Fig. 28 is an exploded view of another embodiment of the induction cavity.
Fig. 29 is a cross-sectional view of another embodiment of the material container.
Fig. 30 is a cross-sectional view of another embodiment of the material container.
Fig. 31 is an exploded view of another embodiment of the induction cavity.
Fig. 32 is an operational flowchart of the induction dispenser.
[0033] Similar reference numerals refer to similar parts throughout the several views of
the drawings.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT
[0034] The following description is of the best mode presently contemplated for carrying
out the invention. This description is not to be taken in a limiting sense, but is
made merely for the purpose of describing one or more preferred embodiments of the
invention. The scope of the invention should be determined with reference to the claims.
[0035] As illustrated in Fig. I, an exploded view of a first embodiment basically includes
an induction heating unit main housing (I) connected to a power supply (2). In describing
the structure of the present invention, elements common to each embodiment will be
given the same numerals. The main housing (I) has a top outer surface (IA) with an
opening (IB). An induction receptacle (4) is mounted in the main housing (I) through
opening (IB). An induction-heating coil (3) is mounted adjacent the induction receptacle
(4). A product container (6) is removably inserted within the induction receptacle
(4). In this first embodiment, the product container (6) includes flange (6D) for
receiving a closure (not shown) such as a conventional foil adhered to the flange.
[0036] Referring to Figs. 2 and 3, illustrated are cross-sections along lines 11-11 indicated
in Fig. 1. The induction receptacle (4) has an open top extending through the top
surface (IA). The induction-heating coil (3) surrounds the induction receptacle (4)
and is controlled by microprocessor (19). The preferred diameter of the container
is between 2 and 4 inches (5.08 and IO. I6 cm). Illustrated as (H) in Fig. 3, the
height of the container is between 0.5 to 2 times the diameter of the container. Although
the induction receptacle and product container are illustrated in the form of cylindrically
shaped containers, the shape of the induction receptacle and product container is
not intended to be so limited and other geometric configurations may be employed.
Also, the product container (6) shown in Figs. 2 and 3 includes an upper threaded
extension (6E) for receiving a threaded closure (not shown).
[0037] Referring to Fig. 3, an RFID tag (14) is mounted on or in the bottom surface of the
product container (6) for transmitting data to the RFID reader (27) which translates
information to the microprocessor (19) such as cycle time, resonant frequency of target
workpiece, product type, and other parameters needed to heat the product according
to requirements. To ensure the key objectives of the present invention, i.e., immediate
heating of the product for an application and to minimize the degradation of the product,
the present invention requires the successful transmission of the information from
the RFID tag (14) to the RFID reader (27). A conductive target workpiece (7) having
through-passages (7A) is removably inserted within product container (6) and initially
rests on the upper product surface (6B) of an unheated product (6A) contained within
the container. By using the terminology "conductive target workpiece" herein is meant
that it is the only structural element of the present invention within the product
container (6) that is heated by the induction-heating coil (3). The heat from the
"conductive target workpiece" is then transferred to the "heat affected product zone"
as described hereinbefore. As explained and emphasized in further detail hereinafter,
the cycle time is adjusted to heat and/or melt the product only in the "heat affected
product zone" thereby allowing product to flow through the through-passages. Once
the cycle time is completed and the product cools and returns to its initial state,
the target workpiece remains embedded within the upper surface region of the product.
The materials used to manufacture the main housing (1), induction receptacle (4) and
product container (6) are non-metallic and non-electrically conductive. Such materials
are well known and may include any type of well-known polymeric composition. With
the selection of materials used to manufacture the present invention and the operation
of the present invention as described hereinafter, the heated target workpiece (7)
heats and/or melts the product only in the "heat affected product zone". The product
itself is not heated directly by the induction heater coil (3). Also shown is operator
interface or user interface window (5) in a side surface of housing (1) that allows
the user to interact with the device through visual and touch based actions. The target
workpiece (7) in the embodiment illustrated in Fig. 1 is an electrically conductive
metallic screen. The interstices between the metallic strands of the screen constitute
through-passages. It is noted that the target workpiece (7) comprises a geometry to
nest within the product container (6), which comprises a geometry to nest within the
induction receptacle (4). In other words, the peripheral dimensions of the target
workpiece (7) and in all embodiments of the present invention described herein are
slightly less than the interior dimensions of the product container whereby the target
workpiece is free to fall within the product container as the product diminishes with
each use. Also, the outer peripheral dimensions of the product container are slightly
less than the interior dimensions of the induction receptacle.
[0038] Referring to Fig. 4, the stages that the product undergoes during a heating cycle
are illustrated. The region or volume within the product container that is only heated
during each stage of a heating cycle is the "heat affected product zone" indicated
as (X). It is emphasized that this is a key focus of the present invention because
only the product in the "heat affected product zone" is heated and not the entire
product which would diminish effectiveness of the product over time. In the product
container marked "Before", a cross section containing unheated product (6A) is shown
with a target workpiece resting on an upper product surface (6B) of the product (6A).
In the product container marked "During", the product is heated in the heat affected
product zone (X), which is the region immediately above, below, and including the
target workpiece in which the product becomes heated and staged for the user. During
this stage, as the heating cycle begins, an electromagnetic field passes electromagnetic
energy within the target workpiece (described in more detail hereinafter) thereby
heating the target workpiece. Heat then transfers to the product that is in contact
with the target workpiece. The heated product melts or liquefies and then flows through
the target workpiece through-passages (7A) to the upper surface of the target workpiece
(7). The heated product located on the upper surface of the target workpiece is then
ready for stirring and/or gathering such with a brush, scraper or fingers by the user.
During the heat cycle the target workpiece may descend though the product due to gravity
or may rely on the downward force by the user. In the product container marked "After",
the induction heating cycle has ended and the product and target workpiece begin to
cool. As a result the viscosity of the product increases and in some instances the
product returns from a liquid state to a solid or gelatinous state. Also, after the
product has cooled, a residual layer of product (6C) will remain on the upper surface
of the target workpiece (7).
[0039] Referring to Figs. 5A and 5B, the embodiment illustrated includes a target workpiece
(9) illustrated as an electrically conductive metallic screen and floatation device
(10) removably inserted within threaded product container (12), which is removably
inserted within induction receptacle (11). The threaded product container (12) does
not include an upper outwardly extending flange or threaded extension as does the
product container (6) in Figs. 1-4. In this embodiment, a plug-type of closure (not
shown) is used to close the product container for storage. The induction receptacle
(11) and product container (6) are modified with a non-circular geometry. In particular,
each component has at least one flat surface for aligning the components in assembled
position and preventing rotation while collecting the product onto the applicator.
Although this embodiment is shown to have flat surfaces, any other configuration could
be employed to align and prevent rotation of the components during use.
[0040] Referring to Fig. 6, a circuit block diagram of the present invention is illustrated.
A standard wall outlet AC line input (13) is connected to a standard electromagnetic
transformer (15) and AC to DC rectifier (16) enclosed within the housing (1) to power
the components. The system further includes a standard DC circuit breaker (33) and
regulator chip (17) that lowers the voltage to power the sensitive digital components.
An operator interface (18) is accessed by window (5) shown in Figs. 1-3, 8 and 9 enabling
a user to interact with the device. A microprocessor unit (19) controls level of electromagnetic
energy in the resonant tank (26) described in further detail hereinafter to an induction
coil (3). The induction coil (3) is disposed adjacent the induction receptacle (4)
shown in Fig 3. The conductive target workpiece (7) is disposed within the product
container (6) that is removably received within the induction receptacle (4). The
microprocessor (19) varies the level of heat energy induced into the conductive target
workpiece (7) by adjusting the oscillation frequency in the HF converter (25) by means
of pulse width modulation (PWM). The microprocessor (19) also controls the operator
interface (18), temperature sensor (20), current sensor (21), antenna (22), signal
processor (24), RFID reader (27) and electro-acoustic transducer (23). The temperature
sensor (20) is capable of reading the internal board component temperatures of the
microprocessor as well as the temperatures of the induction coil windings. The current
sensor (21) is configured to measure the current draw through the switching circuit
within the microprocessor. The antenna (22) can be any conventional type such as a
dipole, helical, periodic, loop, etc., and is configured to receive information from
remote modules or transmit data to an external remote control device, for example,
via Bluetooth technology. The electro-acoustic transducer (23) can be any conventional
type, such as a speaker, capable of producing warnings such as over-heating temperatures
or other helpful aids to the user throughout the heat cycle. It may also provide instructions
during the product application. The transducer may also be configured in such a manner
that it records electrical-mechanical pulses and is read by a signal processor (24).
The signal processor (24) is a standard signal-processing unit used to decode information
received from antenna (22) and transmits information via the electro-acoustic transducer
(23). The HF inverter (25) converts DC power to high frequency AC by means of receiving
pulse width modulated signals from the microprocessor (19) and receiving high levels
of DC power from rectifier (16). The high frequency AC generated by inverter (25)
is then passed into a series, parallel, quasi-series, or quasi-parallel resistor,
capacitor, and inductor network called a Resonant Tank (26). Tank (26) has a resonant
frequency determined by the resistor, inductor, and capacitor (RLC) configuration
therein. As current passes through the resonant tank (26), it travels through the
induction coil which is a large wound conductive copper induction coil shown as element
(3) in Figs. 1 and 3, as element (3A) in Fig. 8, and as element (3B) in Fig. 9. The
RFID reader (27) is mounted within the main housing (1) in close proximity to the
bottom of the induction receptacle (4, 4A and 11) in order to communicate with the
RFID tag (14) on or in the bottom of the product container (6, 6A or 12). The Resonant
Tank (26) frequency is optimized through means of electrical reprogramming and tuning
carried out by the microprocessor (19) and high frequency inverter (25). The optimization
of the resonant tank is achieved by user input and/or information generated by the
RFID tag (14) located on the product container. This system allows the device to deliver
precise amounts of current into the induction coil (3) to heat the "conductive target
workpiece" (7), which also limits the system from overheating the various components
of the system. During the heat cycle and during non-heating idle time the microprocessor
(19) monitors the current sensor (21) and temperature sensors (20) to ensure safe
operation of the device. The coil is not visible to the outside of housing (1) and
surrounds induction receptacle (4) and nested product container (6) with target workpiece
(7) resting on the top surface of the product within product container (6). Thus,
the target workpiece (7) is closely positioned with respect to the coil (3), which
creates an electromagnetic field that passes electromagnetic energy into the conductive
target workpiece (7). By this process, the target workpiece only is heated by the
electromagnetic energy, which is then transferred to the "heat affected product zone"
(X) within the product container. It is again emphasized here that the target workpiece
only and not the induction receptacle and product container is heated by the electromagnetic
energy. The power supply components as described supra is not intended to be limited
as will be described hereinafter.
[0041] Referring to Fig. 7, a perspective view of how the components illustrated in Fig.
6 are arranged in main housing (1). The RF module (31), which comprises the antenna
(22) and signal processor (24) seen in Fig. 6, microprocessing unit (19), DC regulator
(17), HF converter (25), resonant tank (26), speaker (23), current sensor (21), temperature
sensor (20) are mounted on a main board (32). Power is fed in from a standard electrical
wall outlet mains AC at (13). Power fed in is received by power supply (2) which includes
transformer (15) and AC-DC rectifier (16) where it is converted into DC power and
sent to the remaining components via the DC regulator (17) located on the main board
(32). A circuit breaker (33) is utilized as a safety fault in the event of a large
current consumption by the device. The operator interface (18) connects into the main
board by means of a multi-conductor cable harness (35). The RF module (31) transmits
and receives information through antenna (22). Data received and sent passes through
a signal processing unit (24) to microprocessor (19). The main board (32) is controlled
by microprocessing unit (19). Low voltage DC power is converted from high voltage
DC by means of a DC regulator IC chip (17) located on the main board (32). The RFID
reader (27) is mounted within housing (1) in close proximity to induction receptacle
(4) for communicating with RFID tag (14).
[0042] Referring to Fig. 8, a third embodiment is illustrated which is similar to the embodiment
illustrated in Fig. 1 with the exception of induction coil (3A) and shape of the main
housing (1). The induction coil illustrated in Fig. 2 is configured to have even windings
from top to bottom. However, the configuration of the induction coil may be arranged
or formed to meet different requirement per product. The embodiment illustrated in
Fig. 1 shows an induction coil (3) formed into an evenly pitched helix for relatively
even heating of the target workpiece (7 or 9) as it descends from the top of the product
container (6) to the bottom. The embodiment illustrated in Fig. 8 shows the induction
coil (3A) wound with variable pitch allowing for variable heating as the target workpiece
descends in the product container from the top to the bottom. This may advantageously
be used to increase, decrease, or make even the heating as the target workpiece descends
though the coil. This embodiment may further provide the user with product heated
to a higher level when the product container is full. As the product diminishes, the
level of heat is reduced to avoid damaging the product from overheating. Thus, the
user is provided with uniformly heated product throughout the entirety of product
within the product container. It is well known that despite even coil pitch the flux
lines of energy may be denser in certain areas, specifically towards the center height
of the helix coil. This may be offset by varying the pitch of the helix only in this
area. Alternatively, heat generated within the target workpiece may be controlled
by indirectly measuring the inductance of the system and varying the frequency thereof.
Most preferably, the present invention utilizes the unique RFID tag associated with
each product container, associated with each target workpiece, to properly regulate
the parameters that relate to the heating cycle. In this embodiment, the main housing
has a rectangular shaped housing having interface (S) located on a top surface thereof.
[0043] Referring to Fig. 9, a fourth embodiment is illustrated which is similar to the embodiment
illustrated in Fig. 8 with the exception of the induction coil (3B), which is formed
as a pancake coil. Also, the induction receptacle (4A) and product container (6A)
have an overall depth much less than the induction receptacles and product containers
of the previous described embodiments. All other components are the same as those
of the embodiments illustrated in Figs. 2 or 8. The effective height of the electromagnetic
field generated by the pancake coil (3A) is much less than that of the cylindrical
coils of the previous embodiments thus taking into account the lesser overall depth
of the product receptacle (4A) and product container (6A). In other words, the effective
distance of the electromagnetic field generated by the pancake coil (3A) is sufficient
to heat the target workpiece disposed at an upper region of the product within the
product container of lesser height.
[0044] Referring to Figs. 1 OA and 1 OB, the embodiment illustrated is similar to the embodiment
illustrated in Figs. 5A and 5B. The target workpiece (9) is removably inserted within
product container (12), which is removably inserted within induction receptacle (11).
The components of this embodiment are similar to those shown in Figs. 5A and 5B with
the exception that the target workpiece does not include a floatation ring. The target
workpiece (9) comprises geometry to nest within the product container (12), which
comprises geometry to nest within the induction receptacle (11). In this variant,
the assembly is comprised of an asymmetrical geometry about a medial plane to prevent
the rotation of the target workpiece when stirred or agitated. The product container
is between 2 and 5 inches (5.08 and 12.7 cm) deep requiring use of coils along the
sides of the induction receptacle. In particular, the cross-section of each component
has at least one flat side surface for aligning the components in assembled position
and preventing rotation while collecting the product onto the applicator. Although
this embodiment is shown to have flat side surfaces, the cross-sectional configuration
of each component could be of any geometric shape to align and prevent rotation of
the components during use.
[0045] Referring to Figs. 11A and
11B, the alternative embodiment illustrated includes a target workpiece (9) illustrated
as an electrically conductive metallic screen removably inserted within product container
(12A), which is removably inserted within induction receptacle (11A). This embodiment
is to be used with the pancake coil in the embodiment illustrated in Fig. 9. The components
of this embodiment are similar to those shown in Figs. SA, SB, 10A and 10B with the
exception that the target workpiece does not include floatation ring and the overall
depth of the induction receptacle and product container is less. In this embodiment,
the product container (12A) is between 0.500 and 2 inches (1.27 and 5.08 cm) deep
requiring use of the pancake coil along the bottom of the induction receptacle. This
provides opportunity for the user to introduce product as needed into the product
container or to have a greatly reduced starting sample size. As in the previous embodiments,
the cross-section of each component has at least one flat side surface for aligning
the components in assembled position and preventing rotation of the target workpiece
while collecting the product onto the applicator, and the cross-sectional configuration
of each component could be of any geometric shape to align and prevent rotation of
the components during use.
[0046] Referring to Figs. 12-19, alternative to the electrically conductive screen type
target workpiece illustrated in the embodiments described above, other embodiments
of target workpieces according to the invention are shown that can be employed in
each of the embodiments described supra. Applicants have discovered that by varying
the construction of the target workpiece, the heating pattern on the target workpiece
can be modified. Each target workpiece illustrated in Figs. 12-19 comprises a solid
metallic disc target workpiece having an outer peripheral surface (51), an upper surface
(52) and a lower surface (53). The peripheral surface (51) is where heat originates
due to the concentration of flux lines from a cylindrical coil such as seen in figs
2 and 8. The upper surface (52) provides the surface area that that the user will
interface with. The lower surface (53) is the area or region that first provides heat
to the product.
[0047] As illustrated in Figs. 12 and 12A, target workpiece (30) comprises a solid metallic
disc target workpiece having an outer peripheral surface (51), an upper surface (52)
and a lower surface (53). A plurality of evenly distributed holes or apertures (37)
extend therethrough and are located in spaced relation between the outer peripheral
surface (51). In the preferred embodiment, six holes or apertures (37) are circular
and have a diameter ranging between 0.030 to 1.000 inches (0.076 to 2.54 cm), most
preferably between 0.030 and 0.400 inches (0.076 and 1.016 cm). In this embodiment,
heat is propagated from the outer peripheral surface towards the center axis of the
target workpiece. As the target workpiece is energized by electromagnetic field from
the induction coil, the heat generated in the target workpiece (30) is focused in
the peripheral region indicated by the cross-hatching (36).
[0048] Referring to Fig. 13, target workpiece (39) compnses a solid metallic disc with peripheral,
upper and lower surfaces (not numbered). In this embodiment, the target workpiece
includes through-passages comprised of four radially extending slots (40) dividing
the disc into four separate quadrants (42) having slots (41) each connected by a central
section (43). Each quadrant includes a centrally disposed slot (41) having sharp and/or
rounded corners. This embodiment provides an increased rate of heat transfer within
the conductive material from the heat region (44) to the center of the target workpiece
due to the absence of material and also by the outer slots (40) that direct the eddy
current along the peripheral surface towards the center. The slots (40) and (41) extend
entirely through the disc from the upper surface to the lower surface. In this embodiment,
as the target workpiece is energized by electromagnetic flux from the induction coil,
the heat generated in the target workpiece (39) is focused in the areas indicated
by the cross-hatching (44).
[0049] Referring to Fig. 14, target workpiece (45) compnses a solid metallic disc with peripheral,
upper and lower surfaces (not numbered). In this embodiment, the target workpiece
includes through-passages comprised of radially extending square-shaped slots (46)
spaced equidistant from each other. Each slot extends inwardly from the peripheral
surface to a point in the peripheral region (47) of the disc. These square slots are
comprised of only straight walls and 90-degree angles to propagate the heat zone (48)
inward from the periphery of the target workpiece. This assists in more even heat
distribution through the target workpiece.
[0050] Referring to Fig. 15, target workpiece (49) comprises a solid metallic disc with
peripheral, upper and lower surfaces (not numbered). This embodiment includes through-passages
comprised of a radially extending slot (40) and crescent-shaped slot (62). Slot (50)
extends from the peripheral surface to one corner of a central diamond-shaped cutout
(64). Except for the corner where the slot (50) enters the diamond-shaped cutout,
the remaining corners are formed with pronounced peaks (63). Crescent-shaped slot
(62) surrounds the slot (40) and diamond-shaped cutout (64). The slots (40) and (62)
and diamond-shaped cutout (64) extend entirely through the disc from the upper surface
to the lower surface. The remainder of the disc is solid. In this embodiment, as the
target workpiece is energized by electromagnetic flux from the induction coil, the
heat generated in the target workpiece (49) is focused in the indicated regions (54).
[0051] Referring to Figs. 16 and 17, target workpiece (55) comprises a solid metallic disc
with peripheral, upper and lower surfaces (not numbered). In this embodiment, the
target workpiece (55) is similar to the target workpiece illustrated in Fig. 12 and
therefore, would have the very similar heat distribution. However, this embodiment
differs from that of Fig. 12 in that each hole (57) is surrounded by an upstanding
conical target workpiece (56). The upstanding conical target workpieces facilitate
agitation and lathering of the melted product as it flows through holes or through-passages
(57) and collected by the user such as by a shaving brush. Each conical target workpiece
extends between .010 and .250 inches (0.0254 and 0.635 cm) from the upper surface
of the target workpiece. Each hole (57) may be between .020 and .750 inches (.05 and
1.9 cm) in diameter. In this embodiment, although no cross-hatching is shown, as the
target workpiece is energized by electromagnetic flux from the induction coil, the
heat generated in the target workpiece (55) is focused in the same region indicated
by the cross-hatching (36) in Fig. 12.
[0052] Referring to Figs. 18 and 19, target workpiece (58) comprises a solid metallic disc
with peripheral, upper and lower surfaces (not numbered). In this embodiment, the
target workpiece (58) includes a through-passage comprised of a single central large
hole (60) extending therethrough from the upper surface to the lower surface. A plurality
of upstanding ribs (59) are evenly disposed on the upper surface. The upstanding ribs
provide agitation to the melted product as it flows through hole (60) to create lather
when the melted product is collected by the user such as by a shaving brush. In this
embodiment, although no cross-hatching is shown, as the target workpiece is energized
by electromagnetic flux from the induction coil, the heat generated in the target
workpiece (58) is evenly focused about each of the upstanding ribs (59).
[0053] Referring to Fig. 20, the target workpiece illustrated is the conductive metallic
screen (7 or 9) shown in the embodiments of Figs. 1 and 8-11. The screen is comprised
of woven strands of electrically conductive material, preferably aluminum or stainless
steel. The woven strands are between .010 and .070 inches (0.0254 and 1.778 cm) in
diameter with an open area between 20 and 85 percent of the whole area. The interstices
between the woven strands constitute through-passages for heated and/or melted product
to flow through the target workpiece. The heat zone (61) propagates from four outer
peripheral regions towards the center. These four outer peripheral regions are located
at the points on the peripheral surface where the longest strands intersect the peripheral
surface. The contact points of the strands are preferably joined to facilitate even
distribution of the heat zone. The varying topology of the top surface of this embodiment
provides the user with an area that is highly advantageous for creating lather. In
this embodiment, as the target workpiece is energized by electromagnetic flux from
the induction coil, the heat generated in the target workpiece is focused about its
peripheral region as indicated by the cross-hatched area (61).
[0054] Although only indicated in Fig. 12A, all the target workpieces illustrated in Figs.
12-19 have a material thickness (h) ranging between .005 and .150 inches (0.0127 and
0.0381 cm), most preferably between 0.008 and 0.020 inches (0.020 and 0.050 cm), and
a width (w) ranging between 2 and 4 inches (5.08 cm and 10.16 cm). The various target
workpiece configurations illustrated in Figs. 12-19 provide differing heating characteristics
by changing or interrupting the peripheral surface (51) profile, or target workpiece
surface that is parallel to the cylindrical coil wall, of the target workpiece. Depending
on the application and heating requirement, some target workpieces have more total
surface area to provide more contact with the product, and thus faster heating of
the product. The varying upper surface (52) topography of each target workpiece in
conjunction with the viscosity of the product may significantly impact the rate at
which the target workpiece descends though the product. Additionally, the varying
top surface topography provides opportunity for aeration. For applications requiring
agitation or aeration the top surface topography of the target workpiece possess more
variance. The size and number of openings are also advantageous in providing agitation
of the product for applications requiring lather, such as shaving soaps. The present
invention may simultaneously utilize one or more target workpieces composed of any
of the following types of steel alloy, carbon, tool, or stainless and may be of the
ferritic, martensitic, and/or austenitic grain structure. Additionally, and preferably,
the target workpiece may be of any of the SAE designated aluminum types. Aluminum,
generally noncompatible with household induction heaters/cookers, provides corrosion
resistance, a very low heat capacity, and high thermal conductivity as compared to
other materials that work with household induction cooking/warming systems. The low
heat capacity of the aluminum allows the target workpiece to raise temperature quickly
and also to cool quickly once the cycle has ended. This in turn allows the product
to return to its original state more quickly than would one of the steel grades that
retains more heat. A target workpiece comprised of a material with a high heat capacity
would descend downward towards the bottom of the product container even after necessitating
use due to the excess heat held within the conductive material. The high thermal conductivity
of the aluminum target workpiece is advantageous in transferring the heat generated
by the eddy current to the product as quickly as possible. As a result of the high
thermal conductivity and low heat capacity, the energy from the electromagnet field
is instantaneously transferred to the product, in the form of heat, with minimal dwell
time in the target workpiece.
[0055] The block diagram illustrated in Fig. 21 shows the process for transferring power
from its origin to heat energy within the target workpiece. As illustrated in Fig.
6, the Power Input Stage is in the form of alternating current as commonly sourced
by the wall outlet in residential and/or commercial buildings. This alternating current
passes into a rectifier stage whereby it is converted to direct current. This stage
is not intended to be limiting but rather showing one suitable option. For example,
the transformer and rectifier may be incorporated into the microprocessor unit. In
other embodiments the AC line may be eliminated and replaced with a battery. The direct
current is then converted back to a high frequency alternating current by any common
oscillator circuit whether digital or analog. The high frequency alternating current
then creates an electromagnetic field that generates eddy current within the target
workpiece and thus creating heat.
[0056] The diagram in Fig. 22 shows a decision making process related to the RFID system.
A unique RFID tag (14) is attached to each product container and has been pre-programmed
with information used by the present invention for optimizing the induction heating
cycle for the given product. After detection, the RFID reader reads the information
on the RFID tag found on the internal memory blocks within the RFID tag and provides
that information to the microprocessor. This information includes product type, heat
cycle duration, heat level required, and induction values needed for optimization
of the induction cycle, such as frequency. The system then runs the validation algorithm
to determine that the RFID tag is a valid tag. This step is incorporated as a safety
measure. After completing these steps, the system unlocks the system and alerts the
user that the heat cycle may activated. After a given number of cycles has been run
the RFID tag associated with the product container is modified by the induction system
microcontroller to provide information such as number of cycle run, duration of cycles,
date, and/or other information related to product usage. Additionally, the system
may render the RFID tag incapacitated for future use.
[0057] Operation of the induction heating system of the present invention is as follows.
AC power supply (13) is connected to the system. Voltage received is then electromagnetically
reduced by transformer (15) and converted into direct current (DC) waveform by rectifier
(16). Transformer (15) and rectifier (16) may be packaged together externally in an
AC to DC power supply commonly used by computers or electronic devices. Inside the
device the rectified DC power is passed through DC regulator (17), a monolithic integrated
circuit regulator that steps down the voltage to TTL, CMOS, ECL levels etc. The induction
heater coil (3) is controlled by the microprocessor (19), which also controls the
timing and frequency of the HF inverter (25), sensors (20), (21), operator interface
(18), led lights (34), timers, antenna (22), speaker (23) and RFID reader (27). The
microprocessor (19) may also be used to interact with many other device peripherals
if needed. The microprocessor is programmed to control and vary the oscillation frequency
in order to reach electromagnetic resonance between the target workpiece and the resonant
tank. The microprocessor has flash memory read-while-write capabilities and EEPROM
storage used in order to store user settings, timers, and safeties. Users are able
to interact with the device by visually watching or pressing the operator interface
(18) or user pushbuttons (29). Display of operator interface (18) is constructed of
a piezoresistive, capacitive, surface acoustic, infrared grid or similar technologies.
It allows the user to press and start a heating cycle while displaying helpful information
based on the temperature or duration of the cycle. Safety information can be depicted
on this display or any other helpful visual aids. In addition to operator interface
(18), a speaker (23) is used to provide audible feedback and alerts to the user based
on the state of the heat cycle. The pushbuttons (29) are used as a secondary source
of user input. Nearby LEDs (34) are used to provide a secondary visual indication
of the state of the device. Pushbuttons, LEDs, and the Operator Interface may be reprogrammed
by the manufacturer in order to adjust the functionality and usability throughout
different device revisions. Once a heat cycle is initiated, the microprocessor (19)
inputs a low voltage pulse width modulated (PWM) signal received by the high frequency
(HF) inverter module (25). The inverter module switches the rectified DC power from
rectifier (16) to HF alternating current power at the oscillation frequency set by
the microprocessor (19). High frequency AC power is then passed into a series or parallel
resonant RLC tank. The tanks capacitance, inductance, and resistance are optimized
to reach the resonant frequency of the PWM signal. This resonance also matches the
oscillation frequency of the target workpieces illustrated in Figs. 12-20. Throughout
the heat cycle, current transferred into each target workpiece is measured by sensor
(21). At this time, microprocessor (19) adjusts the oscillation frequency in order
to transfer maximum power into the target workpieces. If the current exceeds a safety
limit measured by sensor (21), the device shuts off the heat cycle. Likewise, the
temperature of the internal components is measured by sensor (20). This prevents the
device from being left on throughout the day or operating in harsh environments. Sensor
(20) also measures the induction coil (3) temperature to prevent overheating on its
internal windings. During the heat cycle high frequency currents are passed through
the resonant tank (26) and into the coil (3, 3A or 3B) disposed adjacent the induction
receptacle (4, 4A or 11) that receives the product container (6, 6A or 12). The high
frequency currents are then transferred to the target workpiece through means of electromagnetic
induction. Eddy currents are generated inside the target workpiece and cause a Joule
heating effect as well as a heating through magnetic hysteresis. Heat generated through
the target workpiece then permeates through to the top layer of the product inside
the container. Due to the geometry of the target workpiece, energy is transferred
more directly to the "heat affected product zone" of the product inside product container
(6, 6A or 12).
[0058] Another embodiment of the present invention relates to a dispenser using inductive
heat to heat certain volumes of material upon dispensing. As illustrated in Fig. 23,
the dispensing system (100) comprises a product container (200) and dispenser (300).
The product container (200) is generally locked in the dispenser when in use as described
herein.
[0059] As illustrated in Fig. 24, this cross-sectional view shows the material container
(200). Any variety of pumping mechanism (243) may be used to expel material (281)
from the product container (200). In a preferred embodiment, aspects of the product
container (200) are compressible by external means thus providing a diaphragm (520)
and check valve (510) internal to the product container (200).
[0060] Further detail of the diaphragm and check valve are shown in Fig. 29. This allows
the material to be delivered either manually or by the dispenser. In either instance,
an external force is required to expel the material (281) from the product container
(200). The product container (200) comprises a material reservoir (280) and a material
heat exchanger cavity (240). The material heat exchanger cavity (240) houses an induction
cavity (241) which houses a target workpiece (242). The target workpiece (242) is
preferably any conductive material but for application in corrosive environments is
preferably aluminum or stainless steel or any other type of conductive material which
may or may not be coated with a thin layer of plastic to prevent accumulation of material
(281) or oxidation on the target workpiece (242). In a preferred embodiment, the product
container (200) further comprises an outlet (244) from where the heated material (281)
is dispensed.
[0061] As illustrated in Fig. 25, the dispenser (300) comprises an induction coil housing
(310) and a cover (340), among other barriers, to assist in retaining the product
container (200) when in the proper position. In one embodiment, the induction coil
housing (310) houses an induction coil but is also mechanically coupled to a vertical
movement system (320) that allows for vertical movement so as to accommodate different
size product containers (200) or product containers (200) having different types of
pumping mechanisms (243). Additionally, the vertical movement system (320) allows
compression of the product container (200) when the product container (200) requires
physical compression to dispense the material (281) within. The vertical movement
system (320) can be any type of mechanical system which would allow for the vertical
movement required for compression or height changes. When the dispensing system (100)
receives a signal by pressing the control button (365) to begin the induction heating
cycle, an electromagnetic field is produced within the induction coil housing (310).
The electromagnetic field generates an eddy current within the target workpiece (242)
thereby creating heat. Preferably, the circuitry used to generate the current is located
within the lower dispenser housing (360). LED lights (375) may be used to communicate
heating cycle status to the user. The dispenser (300) may also use a motion sensor
(345) to provide feedback as to when the heating and/or dispensing cycle should begin
or end. Within the cover (340) lies an RFID reader or similar technology for communicating
with a RFID tag located on the product container (200) in such a location that it
would be in close proximity to the RFID reader. An important feature of the invention
is the relationship between the target workpiece and the RFID tag. Information contained
therein can be read and/or recorded to the RFID tag which itself is associated with
each product container (200) so as to provide unique instructions to the dispenser
(300) regarding heating and dispensing.
[0062] In one embodiment, the RFID tag provides identification of the resonant frequency
of the target workpiece (242). An onboard ammeter housed in the dispenser (300) (not
pictured) measures current to confirm that the expected current matches the measured
current.
[0063] In another embodiment, the target workpiece (242) is comprised of a device that changes
resistance with temperature. As the resistance changes, due to the temperature change,
the inductance of the coil changes thereby moving the resonant frequency. The resultant
resonant frequency change creates less heat within the target workpiece. This relationship,
between frequency, temperature, and current drawn, is calibrated into the induction
dispenser via the RFID tag. In other words, the induction heating circuit provides
a fixed frequency for generation of an electromagnetic field. As the target workpiece
(242) increases in temperature the resistance changing device moves the target workpiece
(242) further from resonance which reduces the heat generated within the target workpiece,
thus maintaining the temperature of the target workpiece. A form of redundancy is
programmed into the system by a third measurement, current. The current draw of the
coil is measured and should be within a given range for a given target workpiece at
a given temperature. All such data and calibration criteria are provided by the RFID
tag.
[0064] An electromagnetic field based on preset values determined by the RFID tag can be
created such that, with the oscillation frequency fixed, heat is generated within
the target workpiece. As the temperature of the target workpiece increases the resistance
changing device increases in resistances thus moving the inductance of the coil thereby
changing the resonant tank frequency. Because the frequency is fixed the current would
change, either up or down depending on the corresponding resonance vs. current curve.
The induction system of said present invention takes measurements of current and coil
inductance to determine the temperature of the target workpiece. Depending on RFID
instructions and/or user input to the controls of the induction system the induction
system may make adjustments to either increase or decrease the temperature of the
target workpiece. Thus, the induction system becomes a closed loop system in which
measurements are taken to verify and maintain system functions.
[0065] As illustrated in Fig. 26, the induction cavity (241) comprises a male cap (410),
female receiving cap (420), and target workpiece (242). The male piece (410) comprises
an inlet aperture (412) on its lower face (413), a first cavity (414), a second cavity
(416), and dividing wall (418). Preferably, the dividing wall (418) does not fully
close off the flow of material (281) from the first cavity (414) and second cavity
(416). This can be achieved by machining the male cap (410) to leave a gap (419) between
the first cavity (414) and second cavity (416). However, the gap (419) is not critical
to the invention and the dividing wall (418) can fully wall off the first cavity (414)
and the second cavity (416) and still achieve the same result. The target workpiece
(242) is placed on top of the male cap (410). The target workpiece (242) is preferably
butterflied but can be a solid disc or other shape as well. The female receiving cap
(420), comprising an outlet aperture (422) on its upper face (424), is placed on top
of the male cap (410) and the target workpiece (242). When the material enters the
induction cavity (241) through inlet aperture (412), it is preferable for the inlet
aperture (412) to be aligned with second cavity (416) so that the material spends
as much time as possible in contact with the heated target workpiece (242).
[0066] Illustrated in Fig. 27 is a second embodiment of the induction cavity in which the
target workpiece (242) is a solid disc. The target workpiece (242) preferably has
a diameter which is smaller than the diameter of the male cap (410) so that the material
can pass around the edge of the target workpiece (242).
[0067] Illustrated in Fig. 28 is a third embodiment of the induction cavity in which the
target workpiece (242) is configured with a slot (601) that is connected from one
side to another by a device (602) that changes resistance with temperature. Device
(602) can be a thermistor, either NTC (Negative Temperature Coefficient) or PTC (Positive
Temperature Coefficient), a mechanical thermostat, resistive temperature detector
or any other means for changing resistance with temperature either now known or later
discovered. When the target workpiece (242) is located within the coil the total inductance
changes corresponding to the resistance of the device. This provides direct feedback
to the induction dispensing circuit as to the temperature of the target workpiece.
[0068] Fig. 29 illustrates a cross-section of an alternative embodiment of product container
(200). In this embodiment, the material container (200) is inserted into dispenser
(300) upsidedown. It is preferable for the outlet (244) to be a duck-bill style spout
to prevent leakage when the material (281) is at least semi-liquid. In this embodiment,
the product container (200) contains a diaphragm (510) and check valve (520) which
determines the volume of material (281) going through the induction cavity (241).
A check valve outlet (530) siphons the material (281) to the induction cavity (241).
A conduit (540) between the outlet aperture (422) of the induction cavity (241) and
the outlet (244) of the product container (200) is necessary for the proper flow of
material (281).
[0069] Fig. 30 illustrates a side section view of a second embodiment of the product container
(200). In this embodiment the product container (200) does not possess an energy storing
device such as a spring or the like for dispensing. This product container (200) is
configured similar to a caulking tube in which a follower plate (801) must be actuated
in order to dispense product. In this embodiment the target workpiece (242) lies in
a region near the exit orifice (802). When the heating cycle begins the material (281)
immediately in contact with the target workpiece (242) is heated thus lowering the
viscosity. An external force is applied to the follower plate (801) in turn dispensing
or expelling heated material (281) from the exit aperture (803).
[0070] Because only the material (281) within approximately 2-3 mm of the target workpiece
(242) is heated the time required before heated material (281) may be used is minimized.
Additionally, because only the material (281) to be used is heated the rest of the
material (281) within the product container (200) maintains its original unheated
state thereby preventing degradation of the material.
[0071] Figure 31 shows another embodiment of the induction cavity (241) in which the target
workpiece (242) is an annular ring having a lower floor (901) and side walls (902).
To maintain control of the flow of material across the surface of the target workpiece
(242) a boss (903) is provided. The target workpiece (242) preferably has a diameter
such that the lower floor (901) of the target workpiece (242) fits snugly around boss
(903). The natural shape of the target workpiece (242) may be interrupted to incorporate
a resistance device (904) that changes resistance with temperature. When the target
workpiece (242) is located within the coil the total inductance changes corresponding
to the resistance of the device. This provides direct feedback to the induction dispensing
circuit as to the temperature of the target workpiece.
[0072] Figure 32 is a flow chart of the operation of the induction dispenser. Figure 32
is a flow chart of the operation of the present invention. Upon being powered on the
dispenser searches for an RFID tag. Once an RFID tag is detected, the RFID tag is
read and if the sequence of information is correct, it is determined to be valid.
Once the RFID tag has been deemed valid by the dispenser the resonant frequency is
measured to verify the presence of a target workpiece and also that the target workpiece
matches the criteria held within the RFID tag. If all previously stated criteria has
been deemed within the tolerance as found within the RFID tag, the heat recipe is
measured and stored within the device. Upon activation of the heat cycle, the induction
dispenser provides heat as determined by said heat recipe. In one embodiment of the
present invention the target workpiece comprises a device that changes resistance
with temperature. In such an embodiment, data is stored on the RFID tag defining the
relationship of the temperature of the target workpiece to tank resonant frequency
to coil current. As a result, the induction device measures the current drawn by the
coil and resonant frequency to determine and control the target workpiece temperature.
Upon completion of the cycle, per the instructions held by the RFID tag, the induction
dispenser waits for user input to dispense the heated material. The previously described
heating cycle is repeated until the RFID tag is no longer detected or when the dispenser
is powered down. At which point, the cycle starts back at the beginning, or top, of
the flow diagram.
1. An induction-heating device adapted to heat a product comprising:
a housing (1, 300) defining a non-electrically conductive induction housing (4, 310);
a non-electrically conductive product container (6, 200) for holding the product,
said product container being removably received in said induction housing;
an induction coil (3, 3A, 3B) adjacent to said induction housing for generating an
electromagnetic field into said product container;
an electrically conductive target member (242) in said product container; and an electronic
circuitry mounted in said housing and connected to said induction coil, said electronic
circuitry being configured to heat said target member during a heating cycle for a
predetermined time period in response to said electromagnetic field from said induction
coil to heat and or melt the product;
said induction-heating device characterised in that said electrically conductive target member comprises a disc shaped member (30, 39,
45, 49, 55, 58) having an outer peripheral surface (51) where heat originates due
to the concentration of flux lines from said induction coil.
2. The induction-heating device as claimed in claim 1, wherein said product container
further comprises a heat affected product zone including a layer of the product immediately
below a top surface of the product that is heated by said target member allowing heated
product to flow through said target member to be collected by a user.
3. The induction-heating device as claimed in claim 1, wherein said target member comprises
a metallic disc having a cross-section complementally-configured to a cross-section
of an interior surface of said product container, said cross-section of said metallic
disc permitting said metallic disc to freely descend within said product container
as the product is collected.
4. The induction-heating device as claimed in claim 1, wherein said electronic circuitry
comprises a high frequency electromagnetic energy generator and regulator to modulate
the heat generated inside said target member.
5. The induction-heating device as claimed in claim 1, further comprising an RF module
(31) for transmitting and receiving information to and from said electromagnetic field
activator for remotely control.
6. The induction-heating device as claimed in claim 5, further comprising a speaker (23)
for transmitting information received via said RF module, such information relating
to the start and stop of a heating cycle or the adjusted energy level and duration
of heat during a heating cycle or temperature and current sensing levels.
7. The induction-heating device as claimed in claim 1, wherein said product container
comprises an RFID tag (14) correlating to the product in said product container such
as cycle time, resonant frequency of said target member, product type, and other parameters
needed to heat the product according to requirements of the product and wherein said
housing includes an RFID reader (27) reading said parameters from said RFID tag.
8. The induction-heating device as claimed in claim 1, wherein said product container
further comprises a material reservoir (280), a material heat exchanger cavity (240)
housing said target member, a pumping mechanism (243) comprising a diaphragm and check
valve, and an induction cavity including a male cap having a first diameter, female
receiving cap having a second diameter, inlet aperture, at least one cavity, at least
one dividing wall, conduit and an outlet aperture.
9. The induction-heating device as claimed in claim 8, wherein said target member comprises
a metallic disc having a cross-section complementally-configured to a cross-section
of the induction cavity, said cross-section of said metallic disc being slightly less
than said cross-section of said induction cavity thereby permitting said metallic
disc to freely move within said induction cavity as the product is used.
10. An induction-heating device as claimed in claim 1 wherein
said product container comprises a cylindrical body, a material reservoir (280), a
material heat exchanger cavity (240) housing said target member, a pumping mechanism
(243) including a diaphragm (520) and check valve (510), and an induction cavity comprising
a male cap having a first diameter, female receiving cap having a second diameter,
inlet aperture, at least one cavity, at least one dividing wall, a conduit and an
outlet aperture.
11. The induction-heating device as claimed in claim 1, wherein said pumping mechanism
comprises an actuated follower plate.
12. The induction-heating-device as claimed in claim 1, wherein said target member is
configured with a slot that is connected across a face with a temperaturedependent
resistance device.
13. The induction-heating device as claimed in claim 1, wherein said electronic circuitry
includes a high frequency electromagnetic energy generator and regulator.
14. The induction-heating device as claimed in claim 13, wherein said electronic circuitry
means comprises a microprocessor (19), high frequency inverter circuit (25), resonant
tank circuit (26) and said induction coil (3).
15. The induction-heating device as claimed in claim 13, further comprising an operator
interface (5) connected to said microprocessor for permitting a user to manually start
and stop a heating cycle, for adjusting the energy level and duration of heat during
a heating cycle, and for displaying information based on the energy level, temperature,
or duration of the heating cycle.
16. The induction-heating device as claimed in claim 15, further comprising current (22)
and temperature (20) sensors for monitoring currents and temperatures of the electronic
circuitry.
17. The induction-heating device as claimed in claim 15, further comprising an alarm responsive
to said current and temperature sensors for indicating over-currents or over-heating
temperatures of the electronic circuitry.
18. The induction-heating device as claimed in claim 13, wherein said product container
comprises an RFID tag (14) for transmitting data correlating to said product in said
product container to said microprocessor such as cycle time, resonant frequency of
target member, product type, and other parameters needed to heat the product according
to requirements of the product and wherein said electronic circuitry includes an RFID
reader (27) communicating said data from said RFID tag to said microprocessor.
1. Induktionsheizvorrichtung, die dazu angepasst ist, ein Produkt zu erhitzen, umfassend:
ein Gehäuse (1, 300), das ein elektrisch nicht leitendes Induktionsgehäuse (4, 310)
definiert;
einen elektrisch nicht leitenden Produktbehälter (6, 200) zum Halten des Produkts,
wobei der Produktbehälter entfernbar in dem Induktionsgehäuse aufgenommen ist;
eine Induktionsspule (3, 3A, 3B) benachbart zu dem Induktionsgehäuse zum Erzeugen
eines elektromagnetischen Feldes in dem Produktbehälter;
ein elektrisch leitendes Zielelement (242) in dem Produktbehälter; und
eine elektronische Schaltung, die in dem Gehäuse montiert und mit der Induktionsspule
verbunden ist, wobei die elektronische Schaltung dazu konfiguriert ist, das Zielelement
während eines Heizzyklus als Reaktion auf das elektromagnetische Feld von der Induktionsspule
für eine vorbestimmte Zeitdauer zu erhitzen, um das Produkt zu erhitzen und oder zu
schmelzen;
wobei die Induktionsheizvorrichtung dadurch gekennzeichnet ist, dass das elektrisch leitende Zielelement ein scheibenförmiges Element (30, 39, 45, 49,
55, 58) mit einer äußeren Umfangsfläche (51) umfasst, an der Hitze aufgrund der Konzentration
von Flusslinien von der Induktionsspule entsteht.
2. Induktionsheizvorrichtung nach Anspruch 1, wobei der Produktbehälter ferner eine durch
Hitze beeinflusste Produktzone umfasst, die eine Schicht des Produkts unmittelbar
unter einer oberen Fläche des Produkts beinhaltet, die durch das Zielelement erhitzt
wird, wodurch das erhitzte Produkt durch das Zielelement strömen kann, um von einem
Benutzer gesammelt zu werden.
3. Induktionsheizvorrichtung nach Anspruch 1, wobei das Zielelement eine Metallscheibe
mit einem Querschnitt umfasst, der komplementär zu einem Querschnitt einer Innenfläche
des Produktbehälters konfiguriert ist, wobei der Querschnitt der Metallscheibe ermöglicht,
dass die Metallscheibe frei in den Produktbehälter absinkt, wenn das Produkt gesammelt
wird.
4. Induktionsheizvorrichtung nach Anspruch 1, wobei die elektronische Schaltung einen
elektromagnetischen Hochfrequenzenergiegenerator und -regler umfasst, um die innerhalb
des Zielelements erzeugte Hitze zu modulieren.
5. Induktionsheizvorrichtung nach Anspruch 1, ferner umfassend ein RF-Modul (31) zum
Übertragen und Empfangen von Informationen zu und von dem Aktivator eines elektromagnetischen
Feldes zur Fernsteuerung.
6. Induktionsheizvorrichtung nach Anspruch 5, ferner umfassend einen Lautsprecher (23)
zum Übertragen von Informationen, die über das RF-Modul empfangen werden, wobei sich
derartige Informationen auf den Start und Stopp eines Heizzyklus oder den eingestellten
Energiepegel und die Erhitzungsdauer während eines Heizzyklus oder auf Temperatur-
und Stromerfassungspegel beziehen.
7. Induktionsheizvorrichtung nach Anspruch 1, wobei der Produktbehälter ein RFID-Tag
(14) umfasst, das mit dem Produkt in dem Produktbehälter korreliert, wie etwa Zykluszeit,
Resonanzfrequenz des Zielelements, Produkttyp und andere Parameter, die benötigt werden,
um das Produkt gemäß den Anforderungen des Produkts zu erhitzen, und wobei das Gehäuse
einen RFID-Leser (27) beinhaltet, der die Parameter von dem RFID-Tag liest.
8. Induktionsheizvorrichtung nach Anspruch 1, wobei der Produktbehälter ferner ein Materialreservoir
(280) umfasst, einen Materialwärmetauscherhohlraum (240), der das Zielelement aufnimmt,
einen Pumpmechanismus (243), der eine Membran und ein Rückschlagventil, und einen
Induktionshohlraum umfasst, der eine männliche Kappe mit einem ersten Durchmesser,
eine weibliche Aufnahmekappe aufweist mit einem zweiten Durchmesser, eine Einlassöffnung,
mindestens einen Hohlraum, mindestens eine Trennwand, eine Leitung und eine Auslassöffnung
aufweist.
9. Induktionsheizvorrichtung nach Anspruch 8, wobei das Zielelement eine Metallscheibe
mit einem Querschnitt umfasst, der komplementär zu einem Querschnitt des Induktionshohlraums
konfiguriert ist, wobei der Querschnitt der Metallscheibe etwas kleiner als der Querschnitt
des Induktionshohlraums ist, wodurch ermöglicht wird, dass sich die Metallscheibe
frei innerhalb des Induktionshohlraums bewegt, wenn das Produkt verwendet wird.
10. Induktionsheizvorrichtung nach Anspruch 1, wobei
der Produktbehälter einen zylindrischen Körper, ein Materialreservoir (280), einen
Materialwärmetauscherhohlraum (240), der das Zielelement aufnimmt, einen Pumpmechanismus
(243), der eine Membran (520) und ein Rückschlagventil (510) beinhaltet, und einen
Induktionshohlraum umfasst, der eine männliche Kappe mit einem ersten Durchmesser,
eine weibliche Aufnahmekappe mit einem zweiten Durchmesser, eine Einlassöffnung, mindestens
einen Hohlraum, mindestens eine Trennwand, eine Leitung und eine Auslassöffnung umfasst.
11. Induktionsheizvorrichtung nach Anspruch 1, wobei der Pumpmechanismus eine betätigte
Folgeplatte umfasst.
12. Induktionsheizvorrichtung nach Anspruch 1, wobei das Zielelement mit einem Schlitz
konfiguriert ist, der über eine Fläche mit einer temperaturabhängigen Widerstandsvorrichtung
verbunden ist.
13. Induktionsheizvorrichtung nach Anspruch 1, wobei die elektronische Schaltung einen
elektromagnetischen Hochfrequenzenergiegenerator und -regler beinhaltet.
14. Induktionsheizvorrichtung nach Anspruch 13, wobei die elektronische Schaltungseinrichtung
einen Mikroprozessor (19), eine Hochfrequenzwechselrichterschaltung (25), einen Schwingkreis
(26) und die Induktionsspule (3) umfasst.
15. Induktionsheizvorrichtung nach Anspruch 13, ferner umfassend eine Bedienerschnittstelle
(5), die mit dem Mikroprozessor verbunden ist, um es einem Benutzer zu ermöglichen,
einen Heizzyklus manuell zu starten und zu stoppen, um den Energiepegel und die Erhitzungsdauer
während eines Heizzyklus einzustellen und um Informationen auf Grundlage des Energiepegels,
der Temperatur oder der Dauer des Heizzyklus anzuzeigen.
16. Induktionsheizvorrichtung nach Anspruch 15, ferner umfassend Sensoren für Strom (22)
und Temperatur (20) zum Überwachen von Strömen und Temperaturen der elektronischen
Schaltung.
17. Induktionsheizvorrichtung nach Anspruch 15, ferner umfassend einen Alarm, der auf
die Sensoren für Strom und Temperatur anspricht, um Überströme oder Überhitzungstemperaturen
der elektronischen Schaltung anzugeben.
18. Induktionsheizvorrichtung nach Anspruch 13, wobei der Produktbehälter ein RFID-Tag
(14) zum Übertragen von Daten, die mit dem Produkt in dem Produktbehälter korrelieren,
an den Mikroprozessor umfasst, wie etwa Zykluszeit, Resonanzfrequenz des Zielelements,
Produkttyp und andere Parameter, die benötigt werden, um das Produkt gemäß den Anforderungen
des Produkts zu erhitzen, und wobei die elektronische Schaltung einen RFID-Leser (27)
beinhaltet, der die Daten von dem RFID-Tag an den Mikroprozessor übermittelt.
1. Dispositif de chauffage par induction adapté au chauffage d'un produit, comprenant
:
un boîtier (1, 300) définissant un boîtier d'induction non électroconducteur (4, 310)
;
un récipient de produit non électroconducteur (6, 200) destiné à contenir le produit,
ledit récipient de produit étant reçu de manière amovible dans ledit boîtier d'induction
;
une bobine d'induction (3, 3A, 3B) adjacente audit boîtier d'induction destinée à
générer un champ électromagnétique dans ledit récipient de produit ;
un élément cible électroconducteur (242) dans ledit récipient de produit ; et
un circuit électronique monté dans ledit boîtier et branché à ladite bobine d'induction,
ledit circuit électronique étant configuré pour chauffer ledit élément cible pendant
un cycle de chauffage pendant une période de temps prédéfinie en réponse audit champ
électromagnétique provenant de ladite bobine d'induction pour chauffer et ou faire
fondre le produit ;
ledit dispositif de chauffage par induction étant caractérisé en ce que ledit élément cible électroconducteur comprend un élément en forme de disque (30,
39, 45, 49, 55, 58) comportant une surface périphérique externe (51) d'où la chaleur
provient en raison de la concentration des lignes de flux provenant de ladite bobine
d'induction.
2. Dispositif de chauffage par induction selon la revendication 1, ledit récipient de
produit comprenant en outre une zone de produit affectée par la chaleur comprenant
une couche du produit immédiatement en dessous d'une surface supérieure du produit
qui est chauffée par ledit élément cible ce qui permet l'écoulement du produit chauffé
à travers ledit élément cible pour qu'il soit recueilli par un utilisateur.
3. Dispositif de chauffage par induction selon la revendication 1, ledit élément cible
comprenant un disque métallique comportant une section transversale configurée de
manière complémentaire à une section transversale d'une surface intérieure dudit récipient
de produit, ladite section transversale dudit disque métallique permettant la descente
libre dudit disque métallique à l'intérieur dudit récipient de produit lorsque le
produit est recueilli.
4. Dispositif de chauffage par induction selon la revendication 1, ledit circuit électronique
comprenant un générateur et un régulateur d'énergie électromagnétique à haute fréquence
destinés à moduler la chaleur générée à l'intérieur dudit élément cible.
5. Dispositif de chauffage par induction selon la revendication 1, comprenant en outre
un module RF (31) destiné à transmettre et recevoir des informations vers et depuis
ledit activateur de champ électromagnétique pour une commande à distance.
6. Dispositif de chauffage par induction selon la revendication 5, comprenant en outre
un haut-parleur (23) destiné à transmettre des informations reçues via ledit module
RF, ces informations concernant le démarrage et l'arrêt d'un cycle de chauffage ou
le niveau d'énergie ajusté et la durée de chauffage pendant un cycle de chauffage
ou les niveaux de détection de température et de courant.
7. Dispositif de chauffage par induction selon la revendication 1, ledit récipient de
produit comprenant une étiquette RFID (14) corrélée au produit dans ledit récipient
de produit telle que le temps de cycle, la fréquence de résonance dudit élément cible,
le type de produit et les autres paramètres nécessaires au chauffage du produit conformément
aux exigences du produit et ledit boîtier comprenant un lecteur RFID (27) lisant lesdits
paramètres provenant de ladite étiquette RFID.
8. Dispositif de chauffage par induction selon la revendication 1, ledit récipient de
produit comprenant en outre un réservoir de matériau (280), une cavité d'échangeur
de chaleur de matériau (240) logeant ledit élément cible, un mécanisme de pompage
(243) comprenant un diaphragme et un clapet anti-retour, et une cavité d'induction
comprenant un capuchon mâle comportant un premier diamètre, un capuchon récepteur
femelle comportant un second diamètre, une ouverture d'entrée, au moins une cavité,
au moins une paroi de séparation, un conduit et une ouverture de sortie.
9. Dispositif de chauffage par induction selon la revendication 8, ledit élément cible
comprenant un disque métallique comportant une section transversale configurée de
manière complémentaire à la section transversale de la cavité d'induction, ladite
section transversale dudit disque métallique étant légèrement inférieure à ladite
section transversale de ladite cavité d'induction ce qui permet le déplacement libre
dudit disque métallique à l'intérieur de ladite cavité d'induction lorsque le produit
est utilisé.
10. Dispositif de chauffage par induction selon la revendication 1,
ledit récipient de produit comprenant un corps cylindrique, un réservoir de matériau
(280), une cavité d'échangeur de chaleur de matériau (240) logeant ledit élément cible,
un mécanisme de pompage (243) comprenant un diaphragme (520) et un clapet anti-retour
(510), et une cavité d'induction comprenant un capuchon mâle comportant un premier
diamètre, un capuchon récepteur femelle comportant un second diamètre, une ouverture
d'entrée, au moins une cavité, au moins une paroi de séparation, un conduit et une
ouverture de sortie.
11. Dispositif de chauffage par induction selon la revendication 1, ledit mécanisme de
pompage comprenant une plaque suiveuse actionnée.
12. Dispositif de chauffage par induction selon la revendication 1, ledit élément cible
étant conçu avec une fente qui est reliée à travers une face avec un dispositif de
résistance dépendant de la température.
13. Dispositif de chauffage par induction selon la revendication 1, ledit circuit électronique
comprenant un générateur et un régulateur d'énergie électromagnétique à haute fréquence.
14. Dispositif de chauffage par induction selon la revendication 13, ledit moyen de circuit
électronique comprenant un microprocesseur (19), un circuit inverseur à haute fréquence
(25), un circuit de réservoir résonant (26) et ladite bobine d'induction (3).
15. Dispositif de chauffage par induction selon la revendication 13, comprenant en outre
une interface opérateur (5) branchée audit microprocesseur destinée à permettre à
un utilisateur de démarrer et d'arrêter manuellement un cycle de chauffage, pour ajuster
le niveau d'énergie et la durée de la chaleur pendant un cycle de chauffage, et pour
afficher des informations basées sur le niveau d'énergie, la température ou la durée
du cycle de chauffage.
16. Dispositif de chauffage par induction selon la revendication 15, comprenant en outre
des capteurs de courant (22) et de température (20) destinés à surveiller les courants
et les températures du circuit électronique.
17. Dispositif de chauffage par induction selon la revendication 15, comprenant en outre
une alarme sensible auxdits capteurs de courant et de température destinée à indiquer
les surintensités ou les températures de surchauffe du circuit électronique.
18. Dispositif de chauffage par induction selon la revendication 13, ledit récipient de
produit comprenant une étiquette RFID (14) destinée à transmettre des données corrélées
audit produit dans ledit récipient de produit audit microprocesseur telles que le
temps de cycle, la fréquence de résonance de l'élément cible, le type de produit,
et les autres paramètres nécessaires au chauffage du produit conformément aux exigences
du produit et ledit circuit électronique comprenant un lecteur RFID (27) communiquant
lesdites données de ladite étiquette RFID audit microprocesseur.