Technical Field
[0001] The present invention relates to a vacuuming systems and to an operation method thereof
used in cooling devices for prolonging the preservation time of foodstuff, as well
as to a cooling device comprising said vacuuming system.
Prior Art
[0002] Many practices have been developed for a prolonged preservation of foodstuff. These
practices can be exemplified by salting, drying, freezing, heat treating, and the
use of chemical additives. Such practices are generally not of the sort that one user
would be able to effect at home, or would require much time and effort to do so. Another
food preserving practice is the preservation of foodstuff in a vacuum food bag, which
provides a prolonged preservation. In this practice, a user puts a food instantly
into a vacuumed medium in a bag and keeps it there, and when the food is needed back,
the user takes it out of the bag for consumption without requiring any extra effort.
[0003] Many practices have been developed for taking foods into bags and vacuuming the same
for preservation, one of these practices being disclosed in the patent document
US8438870B2. A device is described within this practice, said device being mounted to the door
of a refrigerator, wherein an open end of a food bag is inserted into a slot provided
on the refrigerator, vacuum is applied to the bag thereafter by means of a vacuum
pump and the open end of the bag is sealed through a sealing operation. According
to the device, the presence of the food bag is detected by a sensor and then the food
bag is retained in place for the vacuuming operation. Following vacuuming, the mouth
of the bag is sealed and thus the vacuuming operation is completed. When the hand
of a user is detected following the vacuuming operation, the device releases the bag.
According to the approach disclosed in said document, a correct placement of the mouth
of the food bag is let to the respective user, meaning that when the mouth of the
bag is not placed correctly by the user, an inefficient vacuuming operation takes
place. Additionally, when the bag is retained in place, holes are punched in the bag,
this however, having the risk of tearing the bag due to the weight of foods contained
in the bag.
Brief Description of Invention
[0004] A vacuuming system developed according to the present invention is suitable for use
in at least one vacuuming chamber, having at least one opening to receive the mouth
of a bag to be vacuumed, and being provided in a door of a cooling device having at
least one food preservation compartment and at least one door which controls access
to said compartment, the vacuuming system comprising
- at least one vacuum pump;
- at least one carrier chassis;
- at least one stationary plate;
- at least one movable plate, which can move close to and away from the stationary plate,
has a closed state in which it contacts with the stationary plate and an open state
in which it does not have any contact with the stationary plate, and comprises at
least one reservoir in communication with the vacuum pump, wherein a vacuuming operation
takes place in said reservoir when the movable plate is in its closed state;
- at least one insulation element, which when placed in the vacuuming chamber, is provided
so as to extend along the edge of the stationary plate and/or the movable plate that
is remote to the opening;
- at least one heater, which when placed in the vacuuming chamber, is provided so as
to extend along the edge of the stationary plate or the movable plate that is close
to the opening, and when the mouth of a bag to be vacuumed is placed into the reservoir
and the vacuuming operation is completed with the movable plate assuming its closed
state, applies heat to the part of the bag left in the heater so that the bag becomes
sealed;
- at least a first resilient element, provided on the movable plate or stationary plate
against said heater, and providing an efficient sealing of the bag and
- at least one actuator mechanism, provided in said carrier chassis and providing
said movement of the movable plate.
[0005] An operation method developed according to the present invention, in turn, comprises
the steps of
- determining by a user an operation to be performed using the vacuuming system and
positioning a bag to the vacuuming system such that the mouth of the bag is placed
in said reservoir;
- if the operation determined is vacuuming, sealing, or cutting, moving the movable
plate by means of the actuator mechanism so as to come close to the stationary plate
and clamping the bag between the movable plate and the stationary plate;
- if the operation determined is vacuuming and once the movable plate assumes its closed
state, generating a vacuum medium in said reservoir by energizing the vacuum pump,
and meanwhile, evacuating the air out of the bag through the mouth of the bag placed
in the reservoir so that a target vacuum value in the reservoir is achieved;
- once the vacuum value targeted is achieved and the vacuuming operation is completed,
or if the operation determined is sealing, energizing the heater and heat-sealing
the bag;
- following the sealing operation, moving the movable plate away from the stationary
plate so that the bag is released.
[0006] A cooling device developed according to the present invention, in turn, comprises
at least one food preservation compartment in which foodstuff is preserved under a
certain temperature value; at least one door, controlling access to said compartment,
and having an open state giving access to, and a closed state preventing access to
said compartment; at least one vacuuming chamber provided in said door, and having
at least one opening providing access into its interior in the closed or open state
of door; and at least one vacuuming system provided in the vacuuming chamber, and
comprising said operation method.
[0007] By virtue of the vacuuming system and operation method developed according to the
present invention, the preservation time of foods in household use can be prolonged
in an efficient and practical manner. Additionally, a correct placement and a smooth
sealing are provided for the bag so that any air leak into the bag is avoided and
a safe vacuuming system is achieved. Furthermore, by virtue of the cooling device
developed, consumers are enabled to perform an easy and practical vacuuming operation
whenever they need to do so, and the need for an external device for vacuuming is
avoided.
Object of Invention
[0008] An object of the present invention is to provide a vacuuming system and an operation
method thereof for vacuuming a foodstuff in a bag and for preserving the same in a
vacuumed state.
[0009] Another object of the present invention is to provide a vacuuming system and an operation
method thereof applicable in cooling devices.
[0010] A further object of the present invention is to provide a vacuuming system and an
operation method thereof wherein a correct placement is provided for the mouth part
of a bag to be vacuumed.
[0011] Still a further object of the present invention is to provide a vacuuming system
and an operation method thereof with low cost and low energy consumption and an easy
assembly and use.
[0012] Yet a further object of the present invention is to provide a vacuuming system and
an operation method thereof wherein the vacuuming duration can be controlled independently
of the user.
[0013] Another object of the present invention is to provide a cooling device comprising
a vacuuming system and an operation method thereof which are suitable to realize the
aforesaid objects.
Description of Figures
[0014] Exemplary embodiments of a vacuuming system developed according to the present invention,
as well as a cooling device comprising the same are illustrated in the accompanying
figures, in which:
Figure 1; is a front view of the developed cooling device.
Figure 2; is a front cross-sectional view of an embodiment of the vacuuming system
according to the present invention in an open state.
Figure 3; is a front cross-sectional view of the vacuuming system according to the
present invention in a closed state.
Figure 4; is a side cross-sectional view of the vacuuming system in the open state.
Figure 5; is another side cross-sectional view of the vacuuming system in the open
state.
Figure 6; is a front cross-sectional view of the cooling device.
Figure 7; is a top cross-sectional perspective view of a detail of the door comprised
within the cooling device.
Figure 8; is a front cross-sectional view of another embodiment of the vacuuming system
according to the present invention in the closed state.
Figure; 9 is a front cross-sectional view of another embodiment of the vacuuming system.
Figure; 10 is a front cross-sectional view of another embodiment of the vacuuming
system.
Figure, 11 is a front cross-sectional view of another embodiment of the vacuuming
system.
Figure; 12 is a front cross-sectional view of a further embodiment of the vacuuming
system.
Figure; 13 is a front cross-sectional view of another embodiment of the vacuuming
system.
Figure; 14 is a side cross-sectional view of another exemplary embodiment of the vacuuming
system.
Figure; 15 is a perspective view of the developed vacuuming system.
[0015] All the parts illustrated in figures are individually assigned a reference numeral
and the corresponding terms of these numbers are listed below:
Cooling device |
(S) |
Vacuuming chamber |
(S1) |
Opening |
(S2) |
Door |
(S3) |
Vacuum line |
(S4) |
Cap |
(S5) |
Vacuum pump |
(S6) |
Switch |
(S7) |
Stationary plate |
(1) |
Movable plate |
(2) |
Hole |
(2a) |
Guide |
(3) |
Carrier chassis |
(4) |
Heater |
(5) |
Fireproof tape |
(5a) |
Insulation element |
(6) |
Connection element |
(7) |
Blocker plate |
(8) |
Housing |
(9) |
Arm |
(10) |
Sealing member |
(10a) |
Actuating member |
(11) |
First resilient element |
(12) |
Tensioning element |
(13) |
Reservoir |
(14) |
Actuating shaft |
(15) |
Gearwheel |
(16) |
Toothed rack |
(17) |
Drive element |
(18) |
Transmission element |
(19) |
Magnetic element |
(20) |
Second resilient element |
(21) |
Description of Invention
[0016] There are various practices, such as salting, drying, freezing, etc. for prolonging
the preservation time of foods. These practices, however, both take time, and are
not practical enough for household use. In this context, there are various vacuuming
systems available in the prior art, wherein a user puts a foodstuff into a bag and
then carries out the vacuuming process. In these practices, however, since particularly
the vacuuming systems are external devices, the consumers cannot easily carry out
vacuum-preservation whenever they want, and therefore the preservation time of foods
cannot be prolonged. In this context, a vacuuming system is developed according to
the present invention for use in prolonging the shelf life of foodstuffs.
[0017] A vacuuming system developed according to the present invention, exemplary views
of which are illustrated in figures 1 to 15, is suitable for use in at least one vacuuming
chamber (S1), having at least one opening (S2) to receive the mouth of a bag to be
vacuumed, and being provided in a door (S3) of a cooling device (S) having at least
one food preservation compartment and at least one door (S3) which controls access
to said compartment, the vacuuming system comprising at least one vacuum pump (S6);
at least one carrier chassis (4); at least one stationary plate (1) preferably provided
in an upper part of said carrier chassis (4); at least one movable plate (2), which
is preferably provided between the stationary plate (1) and the carrier chassis (4)
and can be moved close to and away from the stationary plate (1), has a closed state
in which it contacts with the stationary plate (1) (Figure 3) and an open state in
which it does not have any contact with the stationary plate (1), and comprises at
least one reservoir (14) (shown in Figure 4) in communication with the vacuum pump
(S6), wherein a vacuuming operation takes place in said reservoir when the movable
plate is in its closed state; at least one insulation element (6) (e.g. a sealing
element), which when placed in the vacuuming chamber (S1), is provided so as to extend
along the edge of the stationary plate (1) and/or the movable plate (2) that is remote
to the opening (S2); at least one heater (5), which when placed in the vacuuming chamber
(S1), is provided so as to extend along the edge of the stationary plate (1) or the
movable plate (2) that is close to the opening (S2), and when the mouth of the bag
to be vacuumed is placed into the reservoir (14) and the vacuuming operation is completed
with the movable plate (2) assuming its closed state, applies heat to the part of
the bag left in the heater so that the bag becomes sealed; at least a first resilient
element (12), preferably a sponge, provided on the movable plate (2) or stationary
plate (1) against said heater (5), and providing an efficient sealing of the bag;
and at least one actuator mechanism, provided in said carrier chassis (4) and providing
said movement of the movable plate (2).
[0018] In an exemplary embodiment according to present invention, the vacuuming system is
placed in the vacuuming chamber (S1) of the cooling device (S), so that the heater
(5) and the first resilient element (12) are close to said opening (S2) and the insulation
element (6) stays far from said opening (S2). When the user wants to vacuum a bag
containing a foodstuff, the user places the mouth of the bag into the reservoir (14).
After the mouth of the bag is positioned in the reservoir (14), the vacuuming operation
is started so that the movable plate (2) moves towards the stationary plate (1). As
a result of this movement, the movable plate (2) assumes its closed state and contacts
the stationary plate (1), such that the insulation element (6), the heater (5) and
the first resilient element (12) stay in between them. Then, the vacuum pump (S6)
is activated and the vacuuming operation is effected; following the vacuuming operation,
the heater (5) is activated and the bag is closed by means of heat-sealing. Thus,
a foodstuff can be vacuumed and saved for a prolonged period of time in an efficient
and reliable manner.
[0019] In a preferred embodiment according to the present invention, the vacuuming system
comprises at least one blocker plate (8), which is provided between the movable plate
(2) and stationary plate (1) so that said reservoir (14) stays between itself (8)
and the opening (S2) and becomes aligned with the edge of the reservoir (14) that
is remote to the opening (S2), and preferably has a form that extends from the stationary
plate (1) to the movable plate (2), and when the mouth of a bag to be vacuumed is
to be placed in said reservoir (14), it contacts the mouth of the bag to provide a
correct positioning of the mouth; and at least one housing (9), preferably provided
on the movable plate (2) to receive the blocker plate (8) in the closed state. By
virtue of the blocker plate (8) provided on the side of the reservoir (14) that is
remote to the opening (S2), the user passes the mouth of a bag through said opening
(S2) and contacts the mouth of the bag with this blocker plate (8) so as to make sure
that the mouth is placed in a correct manner.
[0020] In a preferred embodiment according to the present invention, as illustrated in Figure
2, Figure 3 and Figure 5, said actuator mechanism comprises at least one guide (3)
(preferably at least two guides, passing through the opposed edges of the movable
plate (2)), preferably in the form of a shaft, at least one end thereof being connected
to the carrier chassis (4), at least the other end thereof being connected to the
stationary plate (1), and guiding the movement of the movable plate (2) by being passed
through at least one aperture comprised within said movable plate (2); at least one
actuating member (11) (preferably at least two actuating members, provided on the
opposed edges of the carrier chassis (4)) provided on said carrier chassis (4), being
preferably a motor, which has a component that can rotate once it is energized; at
least one arm (10) (preferably at least two arms, on the opposed edges of the carrier
chassis (44)), preferably in the form of a cam, at least one end thereof being connected
to said component of the actuating member (1), at least the other end thereof contacting
the movable plate (2), and when said component starts moving, effecting said movement
of the movable plate (2) by assuming a sloped position so that an angle is created
(preferably lower than 85°) between itself and the carrier chassis as a result of
its rotation around an axis passing through a region in which it is connected to said
component. Thus, the movable plate (2) can be moved in a practical manner. The actuator
mechanism developed according to this embodiment preferably comprises at least one
(preferably at least two) second resilient element (21), at least one end thereof
being connected to the carrier chassis (4), at least the other end thereof being connected
to the movable plate (2), and in the closed state of the movable plate (2), exerting
force to the movable plate (2) so as to move it away from the stationary plate (1),
thus providing a more stable transition for the movable plate (2) from the closed
state to the open state. This second resilient element (21) can be a spring, but can
also be made of a shape memory material, which is coupled to an electrical energy
source (e.g. a control unit of the cooling device, mains supply etc.), and which,
once energized, tends to change size (e.g. shortens) so as to exert force to the movable
plate (2) so that it moves away from the stationary plate (1), and which, when the
movable plate (2) is moved towards the stationary plate (1), becomes stretched to
change size (e.g. elongates).
[0021] In another alternative embodiment of the present invention, as illustrated in Figure
9, said actuator mechanism comprises, preferably, at least one actuating component
(15) (in terms of a stable movement, preferably at least four actuating components),
made of a shape memory material, which is connected to the carrier chassis (4) from
at least one side, and connected to the movable plate (2) from at least the other
side, is connected to an electrical energy source (e.g. a control unit of the cooling
device, mains supply etc.) and once energized by means of this source, elongates so
that the movable plate (2) in the open state assumes its closed state, and once de-energized,
shortens so that the movable plate (2) in its closed state assumes its open state.
This actuating component (15) can be in the form of a spring, bar, or wire. By virtue
of this embodiment, the movement of the movable plate (2) can be effected in a more
silent manner and with lower energy consumption. The actuator mechanism developed
according to this embodiment preferably comprises at least one guide (3) (preferably
at least two guides, passing through the opposed edges of the movable plate (2)),
preferably in the form of a shaft, at least one end thereof being connected to the
carrier chassis (4), at least the other end thereof being connected to the stationary
plate (2), and guiding the movement of the movable plate (2) by being passed through
at least one aperture comprised within said movable plate (2).
[0022] In a further embodiment of the present invention, as illustrated in Figure 10, the
actuator mechanism comprises preferably at least one actuating member (11) (preferably
at least two actuating members, provided on the opposed sides of the carrier chassis
(4)), being preferably a motor, provided on said carrier chassis (4) and having at
least one component which can rotate when energized, and at least one guide (3) (preferably
at least two guides, provided on the opposed sides of the movable plate (2)), of which
at least one end is connected to said part, and which can rotate around its own axis
with said component starting rotating, and is passed through a threaded aperture in
the movable plate (2) so that at least the other end thereof is connected to the stationary
plate (1), and which is in the form of a shaft with threads on it which match up with
the threads in the aperture, and effects said movement of the movable plate (2) when
it rotates around its own axis. Thus, the movable plate (2) can be moved in a gradual
manner.
[0023] In a further embodiment of the present invention, as illustrated in Figure 11, the
actuator mechanism comprises preferably at least one actuating member (11) (preferably
at least two actuating members, provided on the opposed sides of the carrier chassis
(4)), being preferably a motor, provided on said carrier chassis (4) and having at
least one component which can rotate when energized; at least one gearwheel (16) (preferably
at least two), which is coupled to said component, and can rotate around an axis when
said component rotates, and at least one toothed rack (17) (preferably at least two),
of which at least one end is connected to the gearwheel (16), of which at least another
end is connected to the movable plate (2), and which converts the rotational motion
of the gearwheel (16) into linear motion to effect said movement of the movable plate
(2).
[0024] In another exemplary embodiment, as illustrated in Figure 12, the actuator mechanism
preferably comprises at least one drive element (18) (preferably at least two), being
preferably a motor, having at least one wheel that can rotate around an axis once
energized, and at least one transmission element (19) (preferably at least two transmission
elements, i.e. one for each of the drive elements (18)) in the form of a belt, at
least one end thereof being connected to said wheel, at least the other end thereof
being connected to the movable plate (2), and being wound around the rotating wheel
once the drive element is energized, or being released from the wheel without its
connection to the wheel being lost, thus converting the rotational motion of the wheel
to a linear motion to let the movable plate (2) perform said movement. Said drive
element (18) is preferably provided on the stationary plate (1).
[0025] In a further preferred embodiment according to the present invention, as illustrated
in Figure 13, the actuator mechanism comprises at least two magnetic elements (20),
at least one thereof being provided on the stationary plate (1) and at least the other
one thereof on the movable plate (2), in an opposed fashion, having connection to
an electrical energy source (e.g. a control unit of the cooling device, mains supply,
etc.), and exerting an pulling force onto each other once energized by said source,
thus enabling the movable plate (2) to move and assume its closed state, wherein upon
deactivation of the energy supply, the exerted force is removed, and by this way,
the movable plate (2) is enabled to move and assume its open state; and at least one
guide (3) (preferably at least two guides on the opposed edges of the movable plate
(2)), being preferably in the form of a shaft, at least one end thereof being connected
to the carrier chassis (4), at least the other end thereof being connected to the
stationary plate (1), and being passed through at least one aperture comprised in
said movable plate (2), thereby guiding the movement of the movable plate (2). Thus,
the movable plate (2) is enabled to effect a silent motion. Said actuator mechanism
according to this embodiment preferably further comprises at least a second resilient
element (21) (e.g. a spring) (preferably at least two second resilient elements),
at least one end thereof being connected to the carrier chassis (4), and at least
the other end thereof to the movable plate (2), and in the closed state of the movable
plate (2), exerting force to the movable plate (2) so as to move it away from the
stationary plate (1), thus providing a more stable transition for the movable plate
(2) from the closed state to the open state.
[0026] In another preferred embodiment according to the present invention, as illustrated
in Figure 14, said movable plate (2) and stationary plate (1) are provided with a
certain inclination with respect to the carrier chassis (4). Thus, the mouth of a
bag to be vacuumed can be provided in the reservoir (14) in a more efficient manner.
[0027] The vacuuming system developed according to another alternative embodiment preferably
comprises at least one tensioning element (13) (e.g. a screw), being connected to
said heater (5), enabling to bring the heater (5) to a stretched state so that the
bag can be properly subjected to heat-sealing. According to this embodiment, the heater
(5) is fixed from one of its sides to the stationary plate (1) or to the movable plate
(2), and from its other side, to the tensioning element (13). Preferably, tightening
the tensioning element (13) will bring the heater (5) to a stretched state, such that
air leakage into the mouth of the bag is prevented and an efficient vacuuming system
is achieved.
[0028] According to a further preferred embodiment, the vacuuming system comprises at least
one fireproof tape (5a) provided on the heater (5), preventing an instant burning
of the bag due to the heat of the heater (5), and transferring the heat of the heater
(5) to the bag.
[0029] The vacuuming system developed in a further exemplary embodiment of the present invention
preferably comprises at least one switch (S7), measuring the amount of vacuum within
said reservoir (14), and once the measured value of vacuum reaches a predetermined
value, deactivating the vacuum pump (S6) and activating the heater (5). Thus, a vacuuming
operation is controlled independently of the user to achieve a reliable vacuuming
system.
[0030] The vacuuming system developed in a further preferred embodiment preferably comprises
at least one warning device, alerting the respective user in relation to a vacuuming
operation. This warning device can provide visual and/or aural alerts. The warning
device preferably comprises more than one light source (e.g. LEDs) to inform / warn
the respective user visually.
[0031] In another alternative embodiment, the vacuuming system preferably comprises a data
input device having at least a first control element to initiate a vacuuming operation.
By means of this data input device, the respective user can initiate the vacuuming
operation after the user places the mouth of a bag into the reservoir (14). Said data
input device can preferably further enable a user to determine the amount of vacuum
to be generated in the reservoir (14), and can comprise at least a second control
element for this purpose. By means of this second control element, the amount of vacuum
to be generated in the reservoir (14) can be directly determined, but the desired
amount of vacuum in the reservoir (14) can also be adjusted by selecting the size
and/or type of a bag. Thus, foods having different hardness can be vacuumed using
differing vacuum values so as to achieve a more efficient vacuuming system. In another
embodiment, said data input device can also preferably be used to seal the mouth of
a bag without performing a vacuuming operation and comprises at least a third control
element for this purpose. When a user uses the third control element, the movable
plate (2) comes closer to the stationary plate (1) and the vacuuming system directly
energizes the heater (5) without activating the vacuum pump (S6). Thus, a more effective
vacuuming system is achieved.
[0032] In a preferred embodiment according to the present invention, said vacuum pump (S6)
is provided on the movable plate (2) so as to be in communication with said reservoir
(14). In another preferred embodiment, the vacuum pump (S6) is provided on the carrier
chassis (4), wherein the vacuuming system according to this embodiment preferably
comprises at least one vacuum line (S4) (e.g. a hose), providing communication between
the vacuum pump (S6) and said reservoir (14), and one end thereof being connected
to the vacuum pump (S6), and the other end thereof opening to said reservoir (14).
[0033] As illustrated in Figure 8, the vacuuming system developed according to another preferred
embodiment of the present invention comprises at least one hole (2a) in the movable
plate (2) in a region where said reservoir (14) is provided, and at least one adjustment
element, closing said hole (2a) during a vacuuming operation, and after the vacuuming
operation is completed, opening the hole (2a) to allow airflow through the hole (2a)
to provide an easy removal of the movable plate (2) from the stationary plate (1).
This adjustment element can be in the form of a valve. In the embodiment where the
actuator mechanism comprises an arm (10), said hole (2a) is provided in the part of
the movable plate (2) to which this arm (10) contacts, wherein a sealing member (10a)
is provided on the part of the arm (10) that contacts at least to the movable plate
(2). It is thus practically enabled to close the hole (2a) during vacuuming, and open
the hole (2a) by a movement of the arm (10) once a vacuuming operation is completed.
[0034] The vacuuming system developed according to another alternative embodiment of the
present invention preferably comprises at least one temperature sensor measuring the
temperature of said heater (5). According to this embodiment, the temperature of the
heater (5) is measured by means of said temperature sensor and is transmitted to a
control unit to be compared with a predetermined value. Thus, the heater (5) is prevented
from punching or tearing a bag because of getting overheated, as may be the case when
the vacuuming system is activated again and again.
[0035] The vacuuming system developed according to another exemplary embodiment preferably
comprises at least one cutting element, capable of moving along the edge of the stationary
plate (1) or the movable plate (2) that is close to said opening (S2) to put out a
foodstuff from a vacuumed and heat-sealed bag. When the user wishes to open the mouth
of the bag, the user places it to the vacuuming system through said opening (S2),
then the movable plate (2) moves towards the stationary plate (1) to get the mouth
of the bag clamped between the stationary plate (1) and the movable plate (2), and
the cutting element moves along said edge to smoothly cut the bag. Thus, the bag can
be used in another vacuum packaging operation. According to this embodiment, the vacuuming
system also preferably comprises at least one pushing member, pushing any remaining
part of the bag out through the opening (S2) so that no part of a cut bag remains
in the vacuuming system.
[0036] In another alternative embodiment according to the present invention, the surface
of said movable plate (2) facing the stationary plate (1) has an inclined structure
and comprises at least one outlet hole and at least one outlet valve opening and closing
said hole at its tip part that is remote to the stationary plate (1). Thus, the juice
of any food in a bag is allowed to be discharged through the outlet hole by means
of the inclined surface during vacuuming and therefore the juice is prevented from
filling and getting accumulated in the reservoir (14). According to this embodiment,
the vacuuming system preferably comprises at least one fluid collection member that
is in communication with said outlet hole. This fluid collection member can be in
the form of a tube, guiding the juice of a food to any desired target, or may be in
the form of a container in which the juice is collected. According to this embodiment,
said inclined surface is preferably provided with a layer made of a dirt- and liquid-repellent
(e.g. hydrophobic) material. According to this embodiment, the vacuuming system preferably
comprises at least one dirt sensor to prevent dirt emerging from the juice of foods
giving rise to an obstruction in the system. Thus, the dirtiness of the system can
be continuously followed and when the dirt level exceeds a threshold, the respective
user can be alerted to perform the required cleaning operation. According to this
embodiment, the vacuuming system also preferably comprises at least one transmission
line, one end thereof being connected to a water source (e.g. a water dispenser comprised
in the respective cooling device), and the other end thereof becoming opened to said
surface of said movable plate (2) so as to transfer water from the source to said
surface, and at least one valve, in communication with said dirt sensor, controlling
water flow through the transmission line according to the value measured by the dirt
sensor. Thus, the vacuuming system can be practically cleaned when it is required
to do so.
[0037] An operation method for the vacuuming system developed according to the present invention,
in turn, comprises the steps of determining by the user an operation (e.g. vacuuming,
sealing, cutting, cleaning etc.) to be performed using the vacuuming system, and positioning
a bag to the vacuuming system so that the mouth of the bag is placed in said reservoir
(14); if the operation determined is vacuuming, sealing, or cutting, moving the movable
plate (2) by means of said actuator mechanism so as to come close to the stationary
plate (1) and clamping the bag between the movable plate (2) and the stationary plate
(1); if the operation determined is vacuuming and when the movable plate (2) assumes
its closed state, generating a vacuum medium in said reservoir (14) by energizing
the vacuum pump (S6), and meanwhile, evacuating the air out of the bag through the
mouth of the bag placed in the reservoir (14) so that a target vacuum value in the
reservoir (14) is achieved; once vacuuming is completed, or if the operation determined
is sealing, energizing the heater (5) and heat-sealing the bag; following the sealing
operation, moving the movable plate (2) away from the stationary plate (1) so that
the bag is released.
[0038] In a preferred embodiment of the developed method, the vacuuming operation can be
effected for a first time period, or can be effected until the vacuum value in the
reservoir (14) reaches a user-determined vacuum value (e.g. 0,50 to 0,05 bar interval).
In another embodiment, the vacuuming operation can be effected until a vacuum value
is reached that matches the size and/or the type of a bag selected by the user by
means of a data input device. For this purpose, the method according to the present
invention preferably comprises the steps of measuring the vacuum value in the reservoir
(14) by at least one switch (S7) and transmitting it to a control unit; comparing
the measured value with a target vacuum value saved in the control unit (the target
vacuum value is a value determined by the user and/or a value correlating with the
size and type of the bag); and once the measured value reaches the target value, stopping
the vacuum pump (S6).
[0039] In another preferred embodiment of the method according to the present invention,
the sealing operation can be effected for a second time period, or can be effected
until a temperature value of the heater (5), as measured using a temperature sensor,
reaches a first threshold temperature value. This first threshold temperature value
is preferably a value saved in a control unit according to the type of the bag that
is used.
[0040] Another preferred embodiment of the method according to the present invention comprises
the steps of measuring the temperature of said heater (5) prior to a vacuuming operation
by means of a temperature sensor; comparing the measured temperature value to a second
threshold temperature value (e.g. 55°C); if the measured value is higher than the
second threshold temperature value, not initiating the vacuuming operation, and if
the measured value is lower than the second threshold temperature value, initiating
the vacuuming operation. Said second threshold temperature value is preferably a temperature
value, at which the bag does not burn and melt, and which is correlated to the type
of bag selected by the user. Thus, when the vacuuming system is used again and again,
any tearing and breaking will be prevented, which may be due to the overheated state
of the heater (5), such that a reliable vacuuming system and operation method are
achieved. The method according to this embodiment further comprises the steps of determining
a maximum time period for which the heater (5) can be operated in line with the difference
between the measured temperature value and the second threshold temperature value
when the measured temperature value is lower than the second threshold temperature
value, and deactivating the heater (5) at the completion of this maximum time period.
[0041] The method according to another preferred embodiment of the present invention comprises
the step of waiting for a second period of time, after the user determines the operation
and if the determined operation is vacuuming, sealing, or cutting; and moving the
movable plate (2) at the end of this second time period. Thus, the time period required
by the user to correctly place the mouth of bag into the reservoir (14) is provided.
[0042] The method according to another preferred embodiment comprises the steps of alerting
the user if a target vacuum value in the reservoir (14) cannot be reached in a third
time period, and terminating the vacuuming operation. When the mouth of the bag is
not placed correctly or if there is a puncture in the bag, a target vacuum value cannot
be reached in said reservoir (14) as the air present in the bag cannot be evacuated.
When this occurs, the user will be alerted to provide a reliable operation method.
[0043] The method according to another alternative embodiment of the present invention preferably
comprises the step of controlling by a control unit the amount of current drawn by
the vacuum pump (S6) to detect if or not the vacuum value in the reservoir (14) reached
a target vacuum value. For each vacuum value provided by the vacuum pump (S6), there
is provided a different current value. These values can be determined by the user,
but they can also be determined during the manufacture of the vacuuming system. When
these values are saved in the control unit, the current value drawn by the vacuum
pump (S6) during vacuuming is measured and compared to the values saved in the control
unit, and the vacuum value corresponding to the measured current value can be determined
and it can be easily and practically determined if or not the determined vacuum value
is equivalent to the target vacuum value.
[0044] The method according to another preferred embodiment comprises the steps of measuring
the dirt level of the movable plate (2) and/or the stationary plate (1) by at least
one dirt sensor; and alerting the user when the dirt level reaches a threshold dirt
value. The method according to this embodiment further comprises the step of automatically
cleaning the movable plate (2) with water fed from a water source, when the dirt level
equals to or is higher than the threshold dirt value. It is thus ensured that the
vacuuming system is always kept clean and a system that operates independently of
its user is achieved.
[0045] A cooling device (S) developed according to the present invention, in turn, comprises
at least one food preservation compartment in which foodstuff is preserved under a
certain temperature value, and at least one door (S3), controlling access to said
compartment, and having an open state giving access to, and a closed state preventing
access to said compartment. The cooling device (S) according to the present invention
further comprises at least one vacuuming chamber (S1) provided in said door (S3),
and having at least one opening (S2) providing access into its interior in the closed
or open state of door (S3); and at least one said vacuuming system provided in the
vacuuming chamber (S1). By virtue of the cooling device (S) according to the present
invention, the need of users for an external device for vacuuming, sealing and/or
cutting operations of bag mouths is avoided.
[0046] In a preferred embodiment according to the present invention, the vacuum pump (S6)
and switch (S7) comprised by the vacuuming system, as illustrated in figure 7, are
provided in a cap (S5) of the door (S3) of the cooling device (S). According to this
embodiment, the cooling device (S) further comprises at least one vacuum line (S4)
(e.g. a hose), at least one end thereof being connected to the vacuum pump (S6) and
at least the other end thereof opening into said reservoir (14) for a vacuuming operation.
In order to make said vacuum line (S4) open into the reservoir (14), its connection
to the vacuuming system is preferably carried out by means of at least one connection
element (7) provided in the stationary plate (1).
[0047] In another preferred embodiment, the cooling device (S) comprises at least one sensor
measuring the current and/or voltage instantaneously drawn by the cooling device (S),
and at least one control unit, which is in connection with the sensor, compares the
values measured by the sensor to a threshold standard value saved in itself, and as
a result of this comparison, determines the difference between the value measured
by the sensor and the threshold standard value on a percent basis, and if the measured
value is higher than the threshold standard value, shortens the running time of the
heater (5) according to this difference (e.g. up to this percentage difference), and
if the measured value is lower than the threshold standard value, increases the running
time of the heater (5) according to this difference (e.g. up to this percentage difference).
Since the cooling device (S) and the vacuuming system are connected to a common energy
supply under normal operation conditions, when the energy drawn by the cooling device
(S) increases, the amount of energy drawn by the vacuuming system increases too, therefore
leading to a similar increase in the operation power of the heater (5). As a result
of this increase, a bag can burn and melt down during a sealing operation. In order
to prevent this situation, this embodiment enables to shorten the running time of
the heater (5). Similarly, if the amount of energy drawn by the cooling device (S)
drops down, the operation power of the vacuuming system and therefore the heater (5)
becomes lower. This, in turn, may cause an inadequate heating and sealing of the bag
during a heat-sealing operation, so that the running time of the heater (5) is prolonged
to eliminate any failures.
[0048] By virtue of the vacuuming system and operation method developed according to the
present invention, the preservation time of foods in household use can be prolonged
in an efficient and practical manner. Additionally, a correct placement and a smooth
sealing are provided for the bag so that any air leak into the bag is avoided and
a safe vacuuming system is achieved. Furthermore, by virtue of the cooling device
(S) according to the present invention, consumers are enabled to perform an easy and
practical vacuuming operation whenever they need to do so, and the need for an external
device for vacuuming is avoided.
1. A vacuuming system which is suitable for use in at least one vacuuming chamber (S1)
having at least one opening (S2) to receive the mouth of a bag to be vacuumed and
being provided in a door (S3) of a cooling device (S) having at least one food preservation
compartment and at least one door (S3) which controls access to said compartment,
and which comprises at least one vacuum pump (S6), the vacuuming system being
characterized by comprising;
• at least one carrier chassis (4);
• at least one stationary plate (1);
• at least one movable plate (2), which can move close to and away from the stationary
plate (1), has a closed state in which it contacts with the stationary plate (1) and
an open state in which it does not have any contact with the stationary plate (1),
and comprises at least one reservoir (14) in connection with the vacuum pump (S6),
wherein a vacuuming operation takes place in said reservoir (14) when the movable
plate is in its closed state;
• at least one insulation element (6), which when placed in the vacuuming chamber
(S1), is provided so as to extend along the edge of the stationary plate (1) and/or
the movable plate (2) that is remote to the opening (S2);
• at least one heater (5), which when placed in the vacuuming chamber (S1), is provided
so as to extend along the edge of the stationary plate (1) or the movable plate (2)
that is close to the opening (S2), and when the mouth of a bag to be vacuumed is placed
into the reservoir (14) and the vacuuming operation is completed with the movable
plate (2) assuming its closed state, applies heat to the part of the bag left in the
heater so that the bag becomes sealed;
• at least a first resilient element (12), which is provided on the movable plate
(2) or stationary plate (1) against said heater (5), and provides an efficient sealing
of the bag and
• at least one actuator mechanism, which is provided in said carrier chassis (4) and
provides said movement of the movable plate (2).
2. A vacuuming system according to claim 1, characterized by comprising at least one blocker plate (8), which is provided between the movable
plate (2) and stationary plate (1) so that said reservoir (14) stays between itself
and the opening (S2) and it becomes aligned with the edge of the reservoir (14) that
is remote to the opening (S2), and which, when the mouth of a bag to be vacuumed is
to be placed in said reservoir (14), contacts the mouth of the bag to provide a correct
positioning of the mouth; and at least one housing (9), which receives the blocker
plate (8) in the closed state.
3. A vacuuming system according to claim 1,
characterized in that said actuator mechanism comprises:
• at least one guide (3), at least one end thereof being connected to the carrier
chassis (4), and at least the other end thereof being connected to the stationary
plate (1), and guiding the movement of the movable plate (2) by being passed through
at least one aperture comprised within said movable plate (2);
• at least one actuating member (11) provided in said carrier chassis (4) and having
at least one component which can rotate once energized, and
• at least one arm (10), at least one end thereof being connected to said component
of the actuating member (11), at least the other end thereof contacting the movable
plate (2), and when said component starts moving, effecting said movement of the movable
plate (2) by assuming a sloped position so that an angle is created between itself
and the carrier chassis as a result of its rotation around an axis passing through
a region in which it is connected to said component.
4. A vacuuming system according to claim 3, characterized in that the actuator mechanism comprises at least a second resilient element (21), at least
one end thereof being connected to the carrier chassis (4), and at least the other
end thereof being connected to the movable plate (2), and in the closed state of the
movable plate (2), exerting force to the movable plate (2) so as to move it away from
the stationary plate (1) and thus providing a more stable transition for the movable
plate (2) from the closed state to the open state.
5. A vacuuming system according to claim 4, characterized in that the second resilient element (21) is made of a shape memory material, which is coupled
to an electrical energy source, which, once energized, tends to change size so as
to exert force to the movable plate (2) so that it moves away from the stationary
plate (1), and which, when the movable plate (2) is moved towards the stationary plate
(1), stretches to change size.
6. A vacuuming system according to claim 1,
characterized in that said actuator mechanism comprises:
• at least one actuating member (11) provided in said carrier chassis (4) and having
at least one component which can rotate once it is energized, and
• at least one guide (3), at least one end thereof being connected to said component,
and being capable of rotating around its own axis with the component starting rotating,
and being passed through a threaded aperture provided in the movable plate (2) with
its other end connected to the stationary plate (1), and having the form of a shaft
with threads on it which match up with the threads in the aperture, and effecting
said movement of the movable plate (2) by rotating around its own axis.
7. A vacuuming system according to claim 1,
characterized in that said actuator mechanism comprises:
• at least one actuating member (11) provided in said carrier chassis (4) and having
at least one component which can rotate once it is energized;
• at least one gearwheel (16) coupled to said component, and being able to rotate
around an axis when said component rotates, and
• at least one toothed rack (17), at least one end thereof being connected to the
gearwheel (16) and at least the other end thereof being connected to the movable plate
(2), and converting the rotational motion of the gearwheel (16) into linear motion
to effect said movement of the movable plate (2).
8. A vacuuming system according to claim 1, characterized in that said actuator mechanism comprises at least one drive element (18), having at least
one wheel rotatable around an axis once energized, and at least one transmission element
(19) in the form of a belt, at least one end thereof being connected to said wheel
and at least the other end thereof being connected to the movable plate (2), and being
wound around the rotating wheel with the drive element (18) becoming energized, or
being released from the wheel without its connection to the wheel being lost, thus
converting the rotational motion of the wheel to a linear motion to let the movable
plate (2) perform said movement.
9. A vacuuming system according to claim 1, characterized in that the actuator mechanism comprises at least two magnetic elements (20), at least one
thereof being provided on the stationary plate (1) and at least the other one thereof
being provided on the movable plate (2) in an opposed fashion, having connection to
an electrical energy source, and exerting a pulling force onto each other once energized
by said source, thus enabling the movable plate (2) to move and assume its closed
state, wherein upon deactivation of the energy supply, the exerted force is removed,
and by this way, the movable plate (2) is enabled to move and assume its open state;
and at least one guide (3), at least one end thereof being connected to the carrier
chassis (4) and at least the other end thereof being connected to the stationary plate
(1), and being passed through at least one aperture comprised in said movable plate
(2), thereby guiding the movement of the movable plate (2).
10. A vacuuming system according to claim 1, characterized by comprising at least one hole (2a) in the movable plate (2) in a region where said
reservoir (14) is provided, and at least one adjustment element, closing said hole
(2a) during a vacuuming operation, and after the vacuuming operation is completed,
opening the hole (2a) to allow airflow through the hole (2a) to provide an easy removal
of the movable plate (2) from the stationary plate (1).
11. An operation method for a vacuuming system according to any of the preceding claims,
characterized by comprising the steps of:
• determining by a user an operation to be performed using the vacuuming system and
positioning a bag to the vacuuming system such that the mouth of the bag is placed
in said reservoir (14);
• if the operation determined is vacuuming, sealing, or cutting, moving the movable
plate (2) by means of the actuator mechanism so as to come close to the stationary
plate (1) and clamping the bag between the movable plate (2) and the stationary plate
(1);
• if the operation determined is vacuuming and once the movable plate (2) assumes
its closed state, generating a vacuum medium in said reservoir (14) by energizing
the vacuum pump (S6), and meanwhile, evacuating the air out of the bag through the
mouth of the bag placed in the reservoir (14) so that a target vacuum value in the
reservoir (14) is achieved;
• once the vacuum value targeted is achieved and the vacuuming operation is completed,
or if the operation determined is sealing, energizing the heater (5) and heat-sealing
the bag;
• following the sealing operation, moving the movable plate (2) away from the stationary
plate (1) so that the bag is released.
12. A method according to claim 11, characterized in that the target vacuum value is a value that is determined by the user by means of a data
input device, or is a value that is saved in the control unit and matches to the size
and/or type of a bag selected by the user using the data input device.
13. A method according to claim 11,
characterized by comprising the steps of:
• measuring the temperature of the heater (5) during a sealing operation by means
of a temperature sensor and transmitting it to a control unit;
• comparing the measured temperature value to a first threshold temperature value;
• if the measured temperature value reaches or exceeds the first threshold temperature
value, completing the sealing operation.
14. A method according to claim 11, characterized by comprising the steps of measuring the amount of current drawn by the vacuum pump
(S6) to detect if the vacuum value in the reservoir (14) has reached a target value
and transmitting it to a control unit; comparing the amount of current measured by
the control unit to a current value saved in the control unit; as a result of this
comparison, determining the vacuum value that correlates with the measured current
amount; if the determined current value is equal to or larger than a target current
value, completing the vacuuming operation.
15. A cooling device (S) comprising at least one food preservation compartment in which
foodstuff is preserved under a certain temperature value; and at least one door (S3),
controlling access to said compartment, and having an open state giving access to,
and a closed state preventing access to said compartment; characterized by comprising at least one vacuuming chamber (S1) located in said door (S3), and having
at least one opening (S2) providing access into its interior in the closed or open
state of door (S3); at least one vacuuming system, according to any of the claims
1 to 10, and comprising an operation method according to any of the claims 11 to 14,
provided in said vacuuming chamber (S3); at least one sensor measuring the current
and/or voltage instantaneously drawn by the cooling device (S); and at least one control
unit, which is in connection with the sensor, compares the values measured by the
sensor to a threshold standard value saved in itself, and as a result of this comparison,
determines the difference between the value measured by the sensor and the threshold
standard value on a percent basis, and if the measured value is higher than the threshold
standard value, shortens the running time of the heater (5) according to this difference,
and if the measured value is lower than the threshold standard value, increases the
running time of the heater (5) according to this difference.