TECHNICAL FIELD
[0001] The present invention relates to a filling-and-capping head for filling receptacles
with a pourable product and for applying respective closures onto the receptacles
after their filling.
[0002] The present invention also relates to a method for filling receptacles with a pourable
product and capping the receptacles with respective closures with filling-and-capping
heads.
[0003] The present invention also relates to a packaging machine comprising a plurality
of filling-and-capping heads.
BACKGROUND ART
[0004] It is known to package pourable products, in particular pourable food products such
as carbonated liquids, non-carbonated liquids, emulsions, beverages containing pulp
etc., into receptacles such as containers, bottles, and the like.
[0005] This is typically done using packaging machines adapted to perform a variety of treatment
steps on the receptacles, such as filling the pourable product into the receptacles,
applying and fastening closures onto the receptacles (capping of the receptacles)
after their filling and applying label sheets onto the receptacle prior, during or
after their filling and/or capping.
[0006] One kind of packaging machine comprises a filling apparatus for filling the receptacles,
a labeling apparatus for applying the labels on the receptacles and a capping apparatus
for applying the closures onto the receptacles. Typically, the filling apparatus,
the labeling apparatus and the capping apparatus are of the carousel type meaning
that during respectively the filling, the labeling and the capping the receptacles
are advanced along respectively a filling advancement path, a labeling advancement
path and a capping advancement path by means of conveying carousels. Furthermore,
the filling apparatus, the labeling apparatus and the capping apparatus are arranged
in succession and are typically connected to one another by interposed conveyor devices,
such as star wheels.
[0007] The filling apparatus comprises a plurality of filling heads arranged on the respective
conveyor device, each adapted to fill one respective receptacle during its advancement
along the filling advancement path.
[0008] The labeling apparatus comprises a plurality of treatment devices arranged on the
respective conveying carousel and each one adapted to rotate one respective receptacle
around its longitudinal axis during advancement of the respective receptacle along
the labeling path. The labeling apparatus also comprises a label sheet feed device
for advancing single label sheets to the rotating receptacles for applying the label
sheets on the receptacles.
[0009] The capping apparatus comprises a cap feeding device arranged adjacent to the respective
conveying carousel for delivering the closures to the receptacles and a plurality
of capping heads arranged on the respective conveying carousel for interacting with
the closures positioned on the receptacles, in particular for fastening the closures
in the receptacles.
[0010] A drawback of such kind of packaging machines is that they require a significant
amount of space within a production plant.
[0011] This is why in the past years more compact packaging machines have been developed
aimed on reducing the space the packaging machines occupy within a production plant.
[0012] One kind of these more compact packaging machines comprises a combined labeling and
filling apparatus and a capping apparatus arranged in succession of the labeling and
filling apparatus.
[0013] The labeling and filling apparatus comprises a respective conveying carousel for
advancing the receptacles along an arc-shape receptacle advancement path and carrying
a plurality of filling heads, each for filling one respective receptacle during advancement
of the receptacles along at least a portion of the arc-shaped receptacle advancement
path and each one being adapted to rotate the respective receptacle around at least
a portion of the arc-shaped receptacle advancement path. The labeling and filling
apparatus also comprises a label sheet feeding device arranged adjacent to the respective
conveying carousel for feeding single label sheets to the receptacles at a label application
station arranged along the arc-shaped receptacle advancement path. In particular,
during the application of the label sheets onto the receptacles, the filling heads
actuate rotation of the receptacles around their longitudinal axis.
[0014] Furthermore, it is known that the labeling and filling apparatuses can be configured
to label the receptacles prior, during or after the filling of the receptacles.
[0015] As well, the labeling and filling apparatus is connected to the successively arranged
capping apparatus by means of a conveyor device, in particular one or more transfer
star wheels.
[0016] The capping apparatus comprises a conveying carousel adapted to advance the filled
and labeled receptacles along an arc-shaped capping advancement path and a cap feeding
device arranged adjacent to the respective conveying carousel for delivering the closures
to the receptacles and a plurality of capping heads arranged on the respective conveying
carousel for interacting with the closures positioned on the receptacles, in particular
for fastening the closures in the receptacles.
[0017] Even though such type of packaging machines are more compact that the other mentioned
type of packaging machine, a drawback is that these packaging machines still occupy
significant space.
DISCLOSURE OF INVENTION
[0018] It is therefore an object of the present invention to provide a packaging machine
to overcome, in a straightforward and low-cost manner, the aforementioned drawbacks.
[0019] It is therefore a further object of the present invention to provide a method to
overcome, in a straightforward and low-cost manner, the aforementioned drawbacks.
[0020] According to the present invention, there is provided a method as claimed in claim
1.
[0021] According to another aspect of the present invention, there is provided a filling-and-capping
head as claimed in claim 9.
[0022] According to an even other aspect of the present invention, there is provided a packaging
machine as claimed in claim 14.
[0023] Further preferred embodiments are claimed in the dependent claims.
BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Two non-limiting embodiments of the present invention will be described by way of
example with reference to the accompanying drawings, in which:
Figure 1 is a schematic top view of a packaging machine having filling-and-capping
heads according to the present invention, with parts removed for clarity;
Figure 2 is a perspective view of the packaging machine of Figure 1, with parts removed
for clarity;
Figure 3 is an enlarged perspective view of a detail of a filling-and-capping head
of the packaging machine of Figures 1 and 2 interacting with a receptacle, with parts
removed for clarity;
Figure 4 is a partially sectional view of a filling-and-capping head of the packaging
machine of Figures 1 and 2 interacting with a receptacle, with parts removed for clarity;
Figure 5 is a perspective view of some details of the packaging machine of Figures
1 and 2, with parts removed for clarity;
Figure 6 is an enlarged perspective view of some parts of the details of Figure 5,
with parts removed for clarity; and
Figure 7 is a further schematic top view of the packaging machine, with parts removed
for clarity.
BEST MODES FOR CARRYING OUT THE INVENTION
[0025] Number 1 in Figure 1 illustrates as a whole a packaging machine for filling receptacles,
such as containers, bottles 2 and the like with a pourable product, in particular
a pourable food product, such as carbonated liquids (e.g. sparkling water, soft drinks
and beer) or non-carbonated liquids (e.g. still water, juices, teas, sport drinks,
liquid cleaners, wine, emulsions, suspensions, high viscosity liquids and beverages
containing pulps) and to apply and fasten a respective closure 3, such as screw caps
or sports caps made from polymers or metals or the like, onto the receptacles.
[0026] Preferentially, packaging machine 1 is also adapted to apply label sheets 4 onto
the receptacles.
[0027] The following description will refer without any limitative scope to the receptacles
being bottles 2 being made from polymer such as polytetrafluoroethylene (PET), glass,
aluminum, steel or composites.
[0028] As visible in Figures 2 to 4, each bottle 2 has a longitudinal axis A and comprises
a hollow main body 5 bounded by sidewalls 6, in particular substantially parallel
to axis A, a bottom wall 7 substantially perpendicular to axis A and by a top neck
8 substantially coaxial with axis A; in particular, neck 8 delimits a pouring/inlet
opening of bottle 2 opposite to bottom wall 7 allowing for filling bottle 2 with the
pourable product and for pouring out the pourable product from bottle 2.
[0029] The following description will also refer without any limitative scope to closures
3, each having a respective inner threaded portion, in particular having a helical
pattern, for interacting with a threaded portion, in particular having a helical pattern,
provided on the respective neck 8 of a respective bottle 2.
[0030] Preferentially, each closure 3 comprises an outer lateral surface 4, in particular
having a defined texture, even more particular being provided with a plurality of
grooves (and consequently a plurality of ridges).
[0031] With particular reference to Figure 1, packaging machine 1 comprises:
- a conveying carousel 12 adapted to rotate around a rotation axis B, in particular
having a vertical orientation, for advancing bottles 2 along a receptacle advancement
path P from an inlet station 13 to an outlet station 14, in particular path P having
an arc-shaped configuration; and
- a plurality of filling-and-capping heads 15 arranged on a peripheral portion 16 of
conveying carousel 12, each one adapted to fill one respective bottle 2 with the pourable
product during advancement of the respective bottle 2 along a filling portion P1 of
path P and to apply one respective closure 3 onto the respective bottle 2 during advancement
of a capping portion P2 of path P.
[0032] Preferentially, packaging machine 1 also comprises a closure feeding apparatus 17
adapted to feed closures 3, in particular sterile closures 3, to feeding-and-capping
heads 15. In particular, closure feeding apparatus 17 is arranged adjacent to conveying
carousel 12.
[0033] Preferentially, packaging machine 1 also comprises a plurality of support units 18
arranged on peripheral portion 16 and being adapted to support bottle 2 during their
advancement along path P.
[0034] Preferentially, packaging machine 1 also comprises a label application device 19,
in particular arranged peripherally adjacent to conveying carousel 12, and being adapted
to apply respective label sheets 4 onto bottles 2 at a label application station 20.
[0035] In more detail, label application station 20 is adapted to apply one respective label
sheet onto each bottle 2 during their advancement along path P.
[0036] In the example shown and as will be explained in further detail, label application
device 19 is adapted to apply at least one label sheet onto each bottle 2 during advancement
along portion P1 (i.e. during the filling of bottle 2 with the pourable product).
[0037] In an alternative embodiment not shown, label application device 19 is adapted to
apply at least one label sheet onto each bottle 2 during advancement of bottle 2 along
portion P2 (i.e., during the application of the respective closure 3).
[0038] Preferentially, machine 1 also comprises an inlet conveyor, in particular an inlet
star wheel 21 for feeding empty bottles 2 to inlet station 13 and an outlet conveyor,
in particular an outlet star wheel 22, for receiving the filled and capped bottles
2, in particular the filled, capped and labelled bottles 2, at outlet station 14.
[0039] In more detail, inlet star wheel 21 and outlet star wheel 22, each are adapted to
rotate around a respective rotation axis C. Inlet star wheel 21 is arranged peripherally
adjacent, in particular tangential, to conveying carousel 12 at inlet station 13 and
outlet star wheel 22 is arranged peripherally adjacent, in particular tangential,
to conveying carousel 12 at outlet station 14.
[0040] With particular reference to Figure 2, conveying carousel 12 comprises a rotary body
26 adapted to rotate around axis B and carrying peripheral portion 16 and a fixed
base support 27 rotatably carrying rotary body 26.
[0041] In more detail, rotary body 26 comprises an upper support structure 28 carrying filling-and-capping
heads 15 and a lower support structure 28 carrying support units 18 and, in particular
being arranged below upper support structure 28.
[0042] In particular, upper support structure 28 and lower support structure 28 define respective
zones of peripheral portion 16.
[0043] In the specific example shown, upper support structure 28 comprises an annular support
ring and lower support structure 29 comprises an annular support disc.
[0044] Preferentially, fixed base support 27 is configured to be placed on a floor or another
horizontal support platform within a product plant and comprises means 30 for controlling
the orientation and/or elevation of rotary body 26.
[0045] With particular reference to Figures 1 and 2, support units 18 are equally spaced
angularly around axis B.
[0046] Preferentially, each support unit 18 is configured to advance along a respective
pedestal advancement path Q, in particular having a circular shape, by rotation of
conveying carousel 12, in particular rotary body 26, around axis B. In particular,
path Q is parallel to path P between inlet station 13 and outlet station 14.
[0047] Each support unit 18 faces one respective filling-and-capping head 15 and is, in
particular arranged below the respective filling-and-capping head 15.
[0048] Each support unit 18 comprises a pedestal 31 for supporting and centering one respective
bottle 2 during advancement of the respective bottle 2 along path P.
[0049] Preferentially, each pedestal 31 is adapted to rotate around a respective rotation
axis, in particular being parallel to axis B. In use, the respective rotation axis
of the respective pedestal 31 is coaxial to axis A of the respective bottle 2.
[0050] In particular, each pedestal 31 is configured to interact at least with the respective
bottom wall 7, preferentially also with the respective side walls 6 of the respective
bottle 2.
[0051] Preferentially, each support unit 18 comprises means (not shown and known as such)
for controlling the elevation of the respective pedestal 31 in dependence of the angular
position of the respective pedestal 31. E.g. such means can be configured to interact
with a cam mechanism of machine 1 or they can be electronically controlled.
[0052] Preferentially, machine 1 also comprises means for controlling a base position of
each pedestal 31, in particular in dependence of the height of the specific bottle
type of bottles 2, in particular with reference to the respective filling-and-capping
heads 15. Such means for controlling the base position can be adapted to control e.g.
the respective distance between upper support structure 28 and lower support structure
29 or these means can be adapted to control the relative distance between each one
of pedestals 31 and the respective filling-and-capping head 15.
[0053] With particular reference to Figures 1 to 5, filling-and-capping heads 15 are equally
spaced angularly around axis B.
[0054] Preferentially, each filling-and-capping head 15 is configured to advance along a
respective head advancement path R, in particular having a circular shape, by rotation
of conveying carousel 12, in particular rotary body 26, around axis B. In particular,
path R is parallel to path P between inlet station 13 and outlet station 14, even
more particular path R is also parallel to path Q.
[0055] Preferentially each head 15 comprises:
- a main body 32 extending along a respective central longitudinal axis E, in particular
being parallel to axis B, and having an inner flow channel 33 for the pourable product
extending parallel to axis E;
- an outlet mouth 34 arranged at one end of flow channel 33, through which the pourable
product flows, in use, to fill the respective bottle 2 and being coaxial to axis E;
- a shutter 35 arranged within flow channel 33 and being adapted to control the flow
of the pourable product through outlet mouth 34; and
- a centering device coaxially arranged with respect to outlet mouth 34 and being adapted
to receive and to retain the respective closure 3 within filling-and-capping head
15; the centering device being arranged downstream of the respective outlet mouth
34 with respect to the flow direction D1 of the pourable product within the respective
channel 33 and out of the respective outlet mouth 34.
[0056] Preferentially, each head 15 also comprises an inlet opening (known as such and not
shown) allowing to feed the pourable product into the respective flow channel.
[0057] Preferably, each head 15 also comprises an actuator (known as such and not shown)
adapted to control the respective shutter 35, in particular at least between an open
position at which the respective shutter 35 allows the pourable product, in use, to
flow from the respective outlet mouth 34 into the respective bottle 2 and a closed
position at which the respective shutter 35 prevents the pourable product to flow
through the respective outlet mouth 34 into the respective bottle 2.
[0058] Preferentially, each head 15 also comprises a pressurizing channel 15 adapted be
in fluid connection with the inner space of the respective bottle 2.
[0059] In particular, each pressurizing channel 15 is adapted to at least feet a pressurizing
fluid, in particular carbon dioxide, into the respective bottle 2 for pressurizing
the respective bottle 2, in particular prior to the filling of the respective bottle
2 with the pourable product and, preferably, for receiving fluids, in particular the
pressurizing fluid, present in the respective bottle 2 during the filling of the respective
bottle 2 with the pourable product.
[0060] Even more particular, the pressurizing channel 15 is fluidically connected to a pressurizing
fluid source, even more particular the pressuring channel is adapted to establish,
in use, a fluid connection between the pressurizing fluid source and the respective
bottle 2.
[0061] Preferentially, each head 15 also comprises a first control valve member interacting
with a first valve seat provided within the respective pressurizing channel 15 for
controlling, in use, the flow of the pressurizing fluid from the pressurizing fluid
source through the respective pressurizing channel 15 into the respective bottle 2.
In particular, each first control valve member is configured to at least open or close
the fluid connection between the pressurizing fluid source and the respective bottle
2.
[0062] Preferentially, each head 15 also comprises a decompression channel (not shown and
known as such) adapted to establish a fluid connection with the inner space of the
respective bottle 2. In particular, each decompression channel is adapted to receive,
in use, a residual fluid, in particular a residual gas, remaining within the respective
bottle 2 after the filling of the respective bottle 2 with the pourable product and
to direct the fluid away from the respective bottle 2.
[0063] Even more preferentially, each head 15 also comprises a second control valve member
interacting with a second valve seat provided within the respective decompression
channel for controlling, in particular for opening and closing, in use, the fluid
connection of the respective decompression channel with the inner space of the respective
bottle 2.
[0064] Preferentially, each head 15 also comprises a gripping device, in particular a clamp
37, for retaining the respective bottle 2, in particular, in use, during advancement
of the respective bottle 2 along path P. In particular, each gripping device, in particular
each clamp 37, is moveable into a direction D2 parallel to axis E for, in use, approaching
or withdrawing the respective bottle 2 to or from the respective outlet mouth 34.
Preferably, each gripping device, in particular each clamp 37, is adapted to rotate
around axis E.
[0065] Preferentially, each head 15 also comprises an actuation group 38 (only partially
shown to the extent necessary for the comprehension of the present invention) for
at least actuating rotation of the respective bottle 2 around its longitudinal axis
A into a first direction of rotation and into a second direction of rotation.
[0066] In particular, the first direction of rotation is anti-clockwise and the second direction
of rotation is clockwise.
[0067] In more detail, each main body 32 comprises:
- an inner end portion 41 carrying the respective outlet mouth 34 and the respective
centering device and being rotatable around a respective first rotation axis being
parallel, preferentially coaxial, to axis E;
- an outer portion 42 coaxial to the inner end portion 41 and at least partially surrounding
the inner end portion 41, being rotatable around a respective second rotation axis
being parallel, preferentially coaxial, to axes E and the first rotation axis, and
being connected to the respective gripping device, in particular the respective clamp
37;
- a first rotation coupling element, in particular a first bearing 43, coupling inner
end portion 41 to the respective actuation group 38 and being adapted to constrain
rotation only to the first direction of rotation; and
- a second rotation coupling element, in particular a second bearing 44 coupling outer
portion 42 to the respective actuation group 38 and being adapted to transmit rotation
into the first direction of rotation and into the second direction of rotation.
[0068] In other words, each first rotation coupling element, in particular each bearing
43, is adapted to permit rotation of the respective inner end portion 41 around the
first rotation axis into the first direction of rotation and is adapted to prevent
rotation of the respective inner end portion 41 around the first rotation axis into
the second direction of rotation; and each second rotation coupling element, in particular
each bearing 43, is adapted to permit rotation of the respective outer portion 42
around the respective second rotation axis into both the first direction of rotation
and the second direction of rotation.
[0069] According to this configuration, each inner end portion 41 is adapted to rotate around
the respective first rotation axis into the first direction of rotation only and each
outer portion 42 is adapted to rotate around the respective second rotation axis into
the first direction of rotation and into the second direction of rotation.
[0070] In other words, each gripping device, in particular the respective clamp 37, is adapted
to rotate around axis E into the first direction of rotation and into the second direction
of rotation due to its connection to the respective outer portion 42; and each outlet
mouth 34 and the respective centering device are adapted to rotate around the respective
first rotation axis only into the first direction of rotation.
[0071] In even other words, in use, with the respective bottle 2 being retained by the respective
gripping device, in particular the respective clamp 37, actuation of rotation of bottle
2 around axis A and of the respective outer portion 42 around the respective second
rotation axis by the respective actuation group 38 into the first direction of rotation
leads also to a concurrent rotation of the respective inner end portion 41 and the
respective outlet mouth 34 and the respective centering device around the respective
first rotation axis into the first direction of rotation. However, during actuation
of rotation of bottle 2 around axis A and of the respective outer portion 42 around
the respective second rotation axis by the respective actuation group 38 into the
second direction of rotation, the respective inner end portion 41 and the respective
outlet mouth 34 and the respective centering device are nonrotating around the respective
first rotation axis (there is a rotation around axis A, however, for advancing the
respective bottle 2 and simultaneously the respective head 15).
[0072] Preferentially, each head 15 is configured such that, in use, during a filling of
the respective bottle 2 with the pourable product, the respective actuation group
38 is configured to actuate rotation of the respective bottle 2 into the first direction
of rotation and during the application, in particular the fastening of the respective
closure 3 on the respective bottle 2, the actuation group 38 is configured to actuate
rotation of the respective bottle 2 into the second direction of rotation.
[0073] This means that each head 15 is configured such that in use, during the filling of
the respective bottle 2, the respective bottle 2 and the respective outlet mouth 34
(and the respective centering device) rotate around respectively axis A and the respective
first rotation axis and during the application, in particular the fastening, of the
respective closure 3 onto the respective bottle 2, bottle 2 rotates around axis A,
while the respective centering device (and the respective outlet mouth 34) are nonrotating
around the respective first rotation axis.
[0074] In more detail, each bearing 43 comprises an outer annular ring coupled to the respective
actuation group 38 and an inner annular ring coupled to the respective inner end portion
41, and, in particular thereby to outlet mouth 34 and the respective centering device.
[0075] Each bearing 43 also comprises a plurality of rolling elements interposed between
and coupling the respective inner annular ring and the respective inner annular ring.
[0076] The respective inner annular ring is adapted to rotate around the respective first
rotation axis into the first direction of rotation and is adapted to prevent rotation
around the respective first rotation axis into the second direction of rotation, in
particular as a consequence of the interaction between the respective outer annular
ring, the respective rolling elements and the respective inner annular ring.
[0077] Preferentially, each bearing 43 is of the free-wheel type.
[0078] Each bearing 44 comprises an outer annular ring coupled to the respective actuation
group 38 and an inner annular ring coupled to the respective outer portion 42. The
inner annular ring is adapted to rotate around the respective second rotation axis
into both the first direction of rotation and the second direction of rotation.
[0079] Each bearing 44 also comprises a plurality of rolling elements interposed between
and coupling the respective outer annular ring and the respective inner annular ring
with each other.
[0080] With particular reference to Figures 3 and 4, each outlet mouth 34 comprises an outlet
opening 45 through which, in use, the pourable product flows out of head 15 into the
respective bottle 2, having a substantially circular cross-section, the cross-section
having a first inner diameter. In particular, the first inner diameter is selected
according to the size of the inlet/outlet opening of the kind of bottles, which are
treated by machine 1.
[0081] Preferentially, each outlet mouth 34 comprises an engagement element, in particular
a seal element 46, at least partially surrounding the respective outlet opening 45
and adapted to engage, in use, with the respective bottle 2, in particular the respective
neck 8, in particular for sealing the inner space of the respective bottle 2 from
an outer environment.
[0082] With particular reference to Figures 3 and 4, each centering device comprises, in
particular is, a centering ring 47 being adapted to receive and to retain one respective
closure 3.
[0083] Preferentially, each centering ring 47 is coaxially arranged with respect to the
respective outlet mouth 34 (and the respective outlet opening 45).
[0084] Preferably, each centering ring 47 has a second inner diameter being larger than
the second inner diameter, in particular each centering ring 47 having a circular
cross-section.
[0085] In particular, the second inner diameter being determined by an outer diameter of
the respective closure 3.
[0086] Preferentially, each centering ring 47 is removably mounted, in particular to the
respective inner end portion 41, so as to exchange a first kind of centering ring
47 having a given second inner diameter with a second kind of centering ring 47 having
a second inner diameter distinct from the second inner diameter of the first kind
of centering ring 47. This is of advantage during a format change, so as to adopt
head 15, in particular the centering device, to interact with a different kind of
closure 3 having a different outer diameter.
[0087] Preferably, each centering ring 47 is arranged downstream, in particular directly
downstream from the respective outlet mouth 34 (and the respective outlet opening
45) with respect to the flow direction of the pourable product.
[0088] In more detail, each centering ring 47 comprises an inner lateral interaction surface
48 adapted to interact with the respective outer lateral surface 4 of the respective
closure 3.
[0089] In even more detail, each inner lateral interaction surface 48 comprises a plurality
of ridges (and grooves as a consequence) adapted to engage with the respective grooves
of the respective outer lateral surface 4 so as to increase, in use, the friction
between inner lateral interaction surface 48 and closure 3. This is advantageous,
so as to ensure that, in use, during the application, in particular the fastening)
of the respective closure 3 onto the respective bottle 2, the respective closure 3
is securely retained by the respective centering ring 47.
[0090] Preferentially, each centering ring 47 also comprises a plurality of further interaction
elements (not shown), in particular interaction spheres, at least partially protruding
away from the respective inner lateral interaction surface 48 and being adapted to
apply, in use, a radial force onto the respective closure 3 for further securing the
clamping of the respective closure 3 within the respective centering ring 47.
[0091] With particular reference to Figures 3 and 4, each clamp 37 comprises a first clamp
finger 49 and a second clamp finger 50 adapted to grip in cooperation the respective
bottle 2. In particular, the respective clamp finger 40 and the respective clamp finger
50 are adapted to engage the respective bottle 2 from opposites thereof.
[0092] Preferentially, each clamp 37, in particular the respective clamp finger 49 and the
respective clamp finger 50, comprise a plurality of interaction members (not shown)
protruding towards the respective outlet mouth 34 and being adapted to interact with
an annular protrusion 51 of the respective neck 8 so as to increase the clamping force
acting on the respective bottle 2.
[0093] With particular reference to Figure 3 and 4, each actuation group 38 comprises:
- a circular transmission element 52 being coaxial to the respective axis E and being
connected to at least the respective outer portion 42; and
- a motor assembly (not shown) adapted to actuate rotation of transmission element 52
around the respective axis E into the first direction of rotation or the second direction
of rotation.
[0094] In particular, each transmission element 52 is coupled to the respective inner end
portion 41 through the respective bearing 43; and to the respective outer portion
42 through the respective bearing 44.
[0095] Thus, in use, rotation of the respective transmission element 52 around the respective
axis E into the first direction of rotation leads to rotation of the respective inner
end portion 41 and the respective outer end portion 42 around the respective axis
E into the first direction of rotation and rotation of the respective transmission
element 52 around the respective axis E into the second direction of rotation leads
to rotation of the respective the respective outer end portion 42 around the respective
axis E into the second direction of rotation while the respective inner end portion
41 is nonrotating with respect to (around) the respective axis E.
[0096] With particular reference to Figures 2 and 5, each head 15 also comprises a displacement
group 56 adapted to move the respective gripping device, in particular the respective
clamp 37, into the respective direction D2.
[0097] In particular, each displacement group 56 is connected to the respective outer portion
42 so as to move the respective gripping device, in particular the respective clamp
37, together with the respective outer portion 42 into the respective direction D2.
[0098] Preferably, each displacement group 56 is adapted to control the respective gripping
device, in particular the respective clamp 37, into:
- a proximal position at which the respective gripping device, in particular the respective
clamp 37, is arranged in the proximity of the respective outlet mouth 34, in particular,
at which, the respective bottle 2 engages with the respective outlet mouth 34, in
particular the respective sealing element 46; and
- a distal position at which the respective gripping device, in particular the respective
clamp 37, is arranged at a certain distance from the respective outlet mouth 34, in
particular, at which, the respective bottle 2 is disengaged from the respective outlet
mouth 34, in particular the respective sealing element 46.
[0099] Preferentially, each displacement group 56 is configured to bias the respective displacement
device, in particular the respective clamp 37, into the proximal position. In other
words, displacement group 56 is configured to exert a biasing force such to bias the
respective gripping device, in particular the respective clamp 37 in the proximal
position.
[0100] Even more preferentially, each displacement group 56 also comprises an interaction
assembly adapted to interact with a cam mechanism (not shown) of machine 1 so as to
move the respective clamp 37 into the distal position, in particular through interaction
with the cam mechanism.
[0101] With particular reference to Figures 1, 2 and 5 to 7, closure feeding apparatus 17
is adapted to feed closures 3 to heads 15 at a cap delivery station 57 and to insert
closures 3 into the respective centering devices, in particular into the respective
centering ring 47.
[0102] In more detail, closure feeding apparatus 17 is adapted to advance closures 3 along
a closure feeding path S comprising at least an initial portion S1 having a circular
shape (i.e. when superimposing the shape of S1 onto a circle having a defined radius,
S1 covers the respective section of the respective circle), at least an intermediate
portion S2 having a non-circular shape (i.e. when superimposing the shape of S2 onto
a respective circle having a defined radius, S2 does not cover the respective section
of the respective circle) downstream of portion S1 along path S, and at least a final
portion S3 having a circular shape (i.e. when superimposing the shape of S3 onto a
respective circle having a defined radius, S3 covers the respective section of the
respective circle) and being parallel to a section of path P and being downstream
of portion S2 along path S (see in particular Figure 7).
[0103] Preferentially, closure feeding apparatus 17 is also adapted to advance closures
3 into a first advancement direction and into a second advancement direction, being
transversal, in particular perpendicular, to the first advancement direction, when,
in use, closures 3 are placed in the proximity of the respective head 15, in particular
of the respective centering device.
[0104] Preferentially, apparatus 17 comprises:
- a conveying carousel 58 being arranged adjacent to conveying carousel 12 and being
adapted to rotate around a respective rotation axis F and to advance closures 3 along
path S, in particular from a pick-up station 59 to station 57; and
- a plurality of support arms 60 arranged on conveying carousel 58, in particular equally
spaced angularly around axis F, and, each one being adapted to support one respective
closure 3 during advancement along path S.
[0105] Preferentially, support arms 60 are equally spaced angularly around axis F.
[0106] Preferably, each support arm 60 is substantially transversal to axis F and is arranged
on conveying carousel 58 in such a manner to be adapted to move into a radial direction
RD for being moved between an extracted configuration at which the respective support
arm 60 is extracted and a retracted configuration at which the respective support
arm 60 is retracted.
[0107] In particular, each support arm 60 is configured to be in its respective retracted
configuration at pick-up station 59 and to be in its respective extracted configuration
at station 57.
[0108] Preferentially, each support arm 60 is also arranged on conveying carousel 58 in
such a manner that at least an end portion 61 of support arm 60 is adapted to be moved
into a direction parallel to axis F, in particular parallel to axis B and axis E,
in particular in the area of station 57.
[0109] More specifically, each end portion 61 is adapted to be moved between a base position
and an elevated position for delivering the respective closure 3 into the respective
centering device.
[0110] Preferentially, each support arm 60 also comprises a first control group 62 adapted
to control the respective support arm 60 itself between the respective retracted configuration
and extracted configuration. In particular, the respective control group 62 is adapted
to interact with a cam 63 of apparatus 17 for moving the respective support arm 60
between the retracted configuration and the extracted configuration.
[0111] More specifically, each control group 62 comprises at least a cam follower 64 adapted
to interact with cam 63 for moving the respective support arm 60 between the retracted
configuration and the extracted configuration.
[0112] Even more specifically, each support arm 60 comprises biasing means (not shown) for
biasing the respective support arm 60 into the retracted configuration and the control
group 62 is adapted to move, in particular through interaction of the respective cam
follower 64 with cam 63, the respective support arm 60 into its extracted configuration.
[0113] Preferentially, each support arm 60 also comprises a second control group (not shown)
adapted to control the respective end portion 61 between the respective base position
and the elevated position.
[0114] In particular, each second control group comprises at least a support bar (not shown)
carrying the respective end portion 61 and being moveable into a direction parallel
to axis F.
[0115] Even more particular, each second control group also comprises a respective cam follower
(not shown) adapted to interact with a further cam (not shown) of apparatus 17 so
as to move the respective support bar, in particular up and down.
[0116] Preferentially, each apparatus 17 also comprises a closure feeder 65 adapted to feed
closures 3, in particular sterile closures 3, to pick-up station 59.
[0117] In more detail, closure feeder 65 comprises a closure storage 66 for providing for
closures 3 and a feeding channel 67 adapted to guide closures 3 from closure storage
65 to pick-up station 59.
[0118] In use, machine 1 fills bottles 2 with the pourable product and applies (and fastens)
one respective closure 3 onto bottles 2 after their filling with the pourable product.
Preferentially, machine 1 also applies at least one respective label sheets 2 onto
bottles 2, in particular during the filling of the bottles 2.
[0119] In particular, machine 1 is adapted to treat a succession of bottles 2. In the following,
the method will be explained in detail on the example of one bottle 2. The treatment
of the other bottles 2 of the succession of bottles 2 is accordingly.
[0120] In more detail, the method of operation of machine 1 comprises at least:
- an advancement phase during which bottle 2 advances along path P;
- a filling phase during which bottle 2 is filled with the pourable product by the respective
filling-and-capping head 15 during advancement of bottle 2 along portion P1; and
- a capping phase during which one respective closure 3 is applied onto bottle 2 by
the respective filling-and-capping head 15 while bottle 2 advances along portion P2.
[0121] Preferentially, the method also comprises a labeling phase during which at least
one respective label sheet is applied on bottle 2, in particular at labeling application
station 20. In particular, the labeling phase is executed during execution of the
filling phase or execution of the capping phase.
[0122] Preferably, the method also comprises a feeding phase during which bottle 2, in particular
empty bottle 2, is fed at inlet station 13 to the respective head 15. In particular,
during the feeding phase bottle 2 is advanced by inlet star wheel 21 to inlet station
13.
[0123] Even more preferably, the method also comprises an outlet phase during which bottle
2, in particular filled and capped bottle 2, even more particular filled, capped and
labeled bottle 2, is delivered from the respective head 15 to delivery station 14.
In particular, during the outlet phase bottle 2 is delivered from the respective head
15 to outlet star wheel 22.
[0124] In more detail, during the advancement phase bottle 2 is received by the respective
filling-and-capping head 15 at inlet station 13 and advances along path P to outlet
station 14 through rotation of conveying carousel 12 around axis B while being retained
by the respective gripping device, in particular the respective clamp 37.
[0125] In even more detail, during the advancement phase the respective head 15 advances
along path R through rotation of conveying carousel 12 around axis B through inlet
station 13 and outlet station 14.
[0126] More specifically, the respective gripping device, in particular the respective clamp
37, being in the distal position at inlet station 13 and at outlet station 14. Even
more specifically, the respective gripping device is controlled by the respective
displacement group 56 into the proximal position, in particular through interaction
with the cam mechanism, at inlet station 13 and outlet station 14.
[0127] Preferably, the respective pedestal 31 of the respective support unit 18 is in its
base position at inlet station 13 and outlet station 14 so that bottle 2 is detached
from the respective bottle 2 at inlet station 13 and outlet station 14 (i.e. there
is no contact between the respective pedestal 31 and bottle 2).
[0128] Preferably, during the advancement phase the respective support unit 18, in particular
pedestal 31, is positioned to support and center bottle 2. This also means that the
respective support unit 18 follows the displacements bottle 2 is subjected to during
advancement of bottle 2 along path P.
[0129] In more detail, during the filling phase the following sub-phases are executed:
- a preparation sub-phase during which bottle 2 is moved to engage with the respective
engagement element, in particular the respective seal element 46;
- a pouring sub-phase during which the pourable product is filled into bottle 2 and
being executed after the preparation sub-phase; and
- a final sub-phase during which bottle 2 is withdrawn from the engagement element,
in particular the respective sealing element 46 and the centering device, in particular
the centering ring 47, leaving at least a space between bottle 2 and the centering
device, in particular centering ring 47, allowing for interposing one respective closure
3 between bottle 2, in particular the respective neck 8, and the centering device,
in particular the respective centering ring 47.
[0130] In even further detail, during the preparation sub-phase the respective gripping
device, in particular the respective clamp 37, is moved into its proximal position,
in particular by actuation of the respective displacement group 56.
[0131] More specifically, the cam mechanism is such that the interaction with the respective
displacement group 56 is such that there is no force exerted counteracting the biasing
force.
[0132] In even further detail, during the pouring sub-phase the respective shutter 35 is
controlled into its respective open position so that the pourable product flows from
the respective flow channel 33 through the respective outlet mouth 34, in particular
the respective outlet opening 45, into bottle 2.
[0133] Furthermore, after the termination of the filling the respective shutter 35 is controlled
into its respective closed position so as to interrupt the flow of the pourable product
into bottle 2.
[0134] In even further detail, during the final sub-phase the respective gripping device,
in particular clamp 37, is detached from the respective outlet mouth 34, in particular
the respective engagement element and the respective centering device, in particular
the respective centering ring 47, by actuation of the respective displacement group
56.
[0135] More specifically, the respective displacement group 56 interacts with the cam mechanism
(for counter-acting the biasing force) so that the respective gripping device, in
particular the respective clamp 37, is moved from the proximal position towards the
distal position.
[0136] In particular, the final sub-phase is executed such that the space between bottle
2 and the centering device, in particular centering ring 47 allows insertion of the
respective closure 3 into the space at cap delivery station 57.
[0137] Preferentially, during the filling phase also a pressurizing sub-phase during which
a pressurizing fluid is directed into bottle 2 and a decompression sub-phase is executed.
[0138] In more detail, the pressurizing sub-phase is executed before the pouring sub-phase
and the decompression sub-phase is executed after the pouring sub-phase.
[0139] In further detail, during the pressurizing sub-phase the pressurizing fluid flows
through the respective pressuring channel 36 into bottle 2.
[0140] Furthermore, during the pouring sub-phase the pressurizing fluid is re-directed out
of bottle 2 back into pressuring channel 36.
[0141] During the decompression sub-phase the residual fluid remaining in bottle 2 after
its filling, is evacuated from bottle 2. In particular, the residual fluid is directed
away from bottle 2 through the respective decompression channel.
[0142] Preferentially, during the filling phase a first rotation sub-phase is executed during
which bottle 2 is rotated around axis A into the first direction at least during a
section of portion P1.
[0143] More specifically, during the first rotation sub-phase the respective gripping device,
in particular the respective clamp 37, retaining bottle 2 rotates around the respective
axis E, thereby actuating rotation of bottle 2 around axis A.
[0144] Even more specifically, during the first rotation sub-phase the respective actuation
group 38 actuates rotation of the respective outer portion 42, which carries the respective
gripping device, in particular the respective clamp 37, around the respective second
rotation axis into the first direction of rotation.
[0145] Furthermore, during the first rotation sub-phase also the respective outlet mouth
34 (together with the respective outlet opening 45 and the respective engagement element,
in particular the respective seal element 46) rotates around the respective first
rotation axis into the first direction of rotation as bearing 43 allows for rotation
in the first direction of rotation. Furthermore, during the first rotation sub-phase
also the respective centering device, in particular the respective centering ring
47, rotates around the respective first rotation axis.
[0146] Preferentially, the labeling phase is executed at the same time as the first rotation
sub-phase.
[0147] Advantageously, capping phase comprises at least the following sub-phases:
- a feeding sub-phase during which the respective closure 3 is fed to the respective
centering device, in particular the respective centering ring 47;
- an insertion sub-phase during which the respective closure 3 is inserted into and
retained by the respective centering device, in particular the respective centering
ring 47;
- an approaching sub-phase during which the respective closure 3 and bottle 2 are brought
into contact with one another; and
- a fastening sub-phase during which a relative movement is induced between bottle 2
and the respective closure 3 around respectively the respective axis A and a central
axis of the respective closure 3 for fastening the respective closure 3 on bottle
2.
[0148] In more detail, during the feeding sub-phase the respective closure 3 is interposed
between bottle 2, in particular the respective neck 8, and the respective centering
device, in particular the respective centering ring 47. In particular, the respective
closure 3 is positioned within the space between bottle 2 and the respective centering
device, in particular generated during the final sub-phase.
[0149] Preferentially, during a final step of the feeding sub-phase and during at least
an initial step of the insertion sub-phase the respective closure 3 advances below
and parallel to the respective head 15, in particular the respective centering device.
[0150] In even further detail, during the feeding sub-phase the respective closure 3 advances
along path S, in particular at first along portion S1, then along portion S2 and finally
along portion S3.
[0151] Preferentially, during the feeding sub-phase the respective closure 3 is retained
by the respective support arm 60, in particular the respective end portion 61.
[0152] More specifically, the respective closure 3 is fed to pick-up station 59 to the respective
support arm 60, in particular being in the retraced configuration. Then, the respective
closure 3 advances along portion S1, in particular as a consequence of rotation of
conveying carousel 58 around axis F while the respective support arm 60 remains in
its retracted configuration.
[0153] Then, the closure 3 advances along portion S2, in particular as a consequence of
the rotation of conveying carousel 58 around axis F and the movement of the respective
support arm 60 from the respective retracted configuration to the respective extracted
configuration. In particular, while the respective closure 3 advances along portion
S2, the respective support arm 60 moves to its extracted configuration as a consequence
of actuation of the respective control group 62, even more particular as a consequence
of the interaction with cam 63.
[0154] Once the respective support arm 60 is in its extracted configuration, closure 3 continues
to advance along portion S3.
[0155] In more detail, during the insertion sub-phase the respective closure 3 advances
the respective closure 3 advances into a first advancement direction and into a second
advancement direction, wherein the first advancement direction and the second advancement
direction are transversal to one another.
[0156] In even more detail, during the insertion sub-phase the closure 3 respective advancement
path of closure 3 comprises a linear component, in particular due to a relative movement
along the first advancement direction towards and into the respective centering device,
and a circular component, in particular parallel to a section of portion P2 (in other
words, the respective closure 3 advances such to be coaxial to the respective centering
device, in particular the respective centering ring 47.
[0157] In other words, during the insertion sub-phase the respective closure 3 is linearly
moved relative to the respective centering device. In particular, is respective closure
3 is moved upwards towards and into the respective centering device, in particular
the respective centering ring 47, until being retained by the respective centering
device.
[0158] More specifically, during the insertion sub-phase the respective closure 3 is supported
by the respective support arm 60, in particular the respective end portion 61. As
conveying carousel 58 rotates around axis F and the movement of the respective support
bar, in particular as a consequence of the respective cam follower and the further
cam, parallel to axis F leads to movement of the respective end portion 61 and the
respective closure 3 into the same direction parallel to axis F.
[0159] The circular component of the respective advancement path during the insertion sub-phase
is a consequence of the rotation of conveying carousel 58 and the linear component
results from the movement of the respective support bar.
[0160] At a final step of the insertion sub-phase after insertion of the respective closure
3 into the respective centering device, the respective support arm 60 is distanced
from the respective closure 3 and the respective head 15. In particular, the respective
end portion 61 is detached from the respective closure 3 and the respective support
arm 60 is controlled into its retracted configuration.
[0161] In more detail, the approaching sub-phase is executed after the insertion of the
respective closure 3 into the respective centering device.
[0162] In particular, the respective gripping device, in particular the respective clamp
37 is moved into its proximal position so as to establish contact between bottle 2
and the respective closure 3.
[0163] Even more particular, the respective displacement group 56 biases the respective
gripping device into its proximal position so that bottle 2, in particular neck 8
contact one another.
[0164] Preferentially, during the fastening sub-phase bottle 2 is rotated around its axis
A, in particular into the second direction of rotation, and, even more preferentially,
the respective centering device, in particular the respective centering ring 47, is
nonrotating around its central axis as is, as a consequence, the respective closure
3.
[0165] More specifically, during the fastening sub-phase the respective actuation group
38 actuates rotation of the respective outer portion 42 around the respective second
rotation axis into the second direction of rotation resulting into rotation of the
respective gripping device, in particular the respective clamp 37 around axis E. As
rotation is into the second direction of rotation, the respective first rotation coupling
element, in particular the respective bearing 43, locks the rotation of the respective
inner end portion 41, i.e. the respective inner end portion 41 is impeded from rotating
(is nonrotating) around the respective first rotation axis.
[0166] Preferentially, at the end of the fastening sub-phase, the respective bottle 2 together
with the respective fastened closure 3 are distanced from the respective head 15,
in particular by controlling the respective gripping device into the respective distal
position.
[0167] Preferentially, the method also comprises a closure expelling phase, in particular
to be executed after the capping phase, during which the closure is expelled, in particular
by a pressurized fluid, from the respective centering device, in the case that during
the capping phase the respective closure 3 is not correctly applied on bottle 2 (and
the respective closure 3 remains within the respective centering device). In particular,
during the closure expelling phase the pressurized fluid is provided by the respective
pressuring channel 36.
[0168] Even more preferentially, the method also comprises an analysis phase during which
the presence or non-presence of the respective closure 3 on bottle 2 is detected and/or
determined and the closure expelling phase is executed if the non-presence is detected
and/or determined during the analysis phase.
[0169] The advantages of machine 1, in particular head 15 according to the present invention
will be clear from the foregoing description.
[0170] In particular, machine 1 allows to obtain a more compact packaging machine by combining
at least the filling and capping within one single packaging machine. An even compacted
packaging machine is obtained by combining filling, labeling and capping.
[0171] A further advantage resides in that the filling-and-capping heads 15 are simple in
structure as the centering device for retaining the respective closure 3 can be easily
mounted.
[0172] An additional advantage is that the centering device can be easily removed from the
respective head 15 and can be exchanged by a new respective centering device, e.g.
needed due to a format change.
[0173] A further advantage is that the heads 15 allow to rotate bottles 2 around the respective
axes A and to simultaneously rotate the respective outlet mouths 24 so as to avoid
any relative motion of the bottles 2 with respect to the respective outlet mouths
24. This allows to accelerate the filling of bottles 2 and to avoid any wear of the
respective outlet mouths 24 due to a relative motion between bottles 2 and the respective
outlet mouths 24. As well, rotation of bottles 2 around the respective axes A is possible
during the capping while not rotating the respective closures 3.
[0174] Clearly, changes may be made to machine 1, in particular head 15 and/or the method
as described herein without, however, departing from the scope of protection as defined
in the accompanying claims.
1. A method of treating at least one receptacle (2) on a packaging machine (1) having
at least one filling-and-capping head (15) for at least filling the receptacle (2))
with a pourable product and for at least applying a closure (3) onto the receptacle
(2);
the method comprising the following phases:
- an advancement phase during which the receptacle (2) advances along a receptacle
advancement path (P);
- a filling phase during which the receptacle (2) is filled with the pourable product
by the filling-and-capping head (15) while the receptacle (2) advances along a filling
portion (P1) of the receptacle advancement path (P) and while the pourable product
flows from an outlet mouth (24) of the filling-and-capping head (15) into the receptacle
(2);
- a capping phase during which the closure (3) is applied onto the receptacle (3)
by the filling-and-capping head (15) while the receptacle (2) advances along a capping
portion (P2) of the receptacle advancement path (P) being downstream of the filling
portion (P1) along the receptacle advancement path (P);
characterized in that the capping phase comprises the following sub-phases:
- a feeding sub-phase during which the closure (3) is fed to a centering device (47)
of the filling-and-capping head (15), in particular the centering device (47) being
coaxial to the outlet mouth (24) and being arranged downstream from the outlet mouth
(24) along a flow direction (D1) of the pourable product;
- an insertion sub-phase during which the closure (3) is inserted into and retained
by the centering device (47) ;
- an approaching sub-phase during which the closure (3) and the receptacle (2)) are
brought into contact with one another; and
- a fastening sub-phase during which relative movement is induced between the receptacle
(2) and the closure (3) around respectively a longitudinal axis (A) of the receptacle
and a central axis of the closure (3) for fastening the closure (3) on the receptacle
(2).
2. The method according to claim 1, wherein during the filling phase the receptacle (2)
is rotated around its longitudinal axis (A) in a first direction of rotation; and
wherein during the fastening sub-phase the receptacle (2) is rotated around its longitudinal
axis (A) in a second direction of rotation opposed to the first direction of rotation.
3. The method according to claim 1 or 2, wherein the centering device comprises a centering
ring (47) for receiving and retaining the closure (3);
wherein during the fastening sub-phase the centering ring (47) is nonrotating around
its central axis as is the closure (3).
4. The method according to any one of the preceding claims, wherein the filling phase
comprises
- a preparation sub-phase during which the receptacle (2) is moved to engage with
an engagement element (46) of the outlet mouth (24) so as to seal the receptacle (2)
from an outer environment;
- a pouring sub-phase during which the pourable product is filled into the receptacle
(2) and being executed after the preparation sub-phase; and
- a final sub-phase during which the receptacle is withdrawn from the engagement element
(46), the outlet mouth (24) and the centering device (47) leaving at least a space
between the receptacle (2) and the centering device (47) allowing for interposing
the closure (3) between the receptacle (2) and the centering device (47);
wherein during the feeding sub-phase the closure (3) is interposed between the receptacle
(2) and the centering device (47); and
wherein during the insertion sub-phase the closure (3) is moved into the centering
device (47).
5. The method according to any one of the preceding claims, wherein during the feeding
sub-phase and the insertion sub-phase the closure is retained on a support arm (60);
wherein after the insertion sub-phase the support arm (60) is distanced from the closure
(3) and the filling-and-capping head (15).
6. The method according to any one of the preceding claims, wherein during a final step
of the feeding sub-phase and prior to the insertion sub-phase the closure (3) advances
below and parallel to the filling-and-capping head (15).
7. The method according to any one of the preceding claims wherein the closure (3) advances
along a closure feeding path (S) comprising at least a first portion (S1) having a
circular shape and at least a second portion having a non-circular shape downstream
of the first portion (S2) along the closure feeding path (S).
8. The method according to any one of the previous claims, wherein during the insertion
sub-phase the closure (3) advances into a first advancement direction and into a second
advancement direction, wherein the first advancement direction and the second advancement
direction are transversal to one another.
9. The method according to any one of the preceding claims further comprising a closure
expelling phase during which the closure (3) is expelled, in particular by a pressurized
fluid, from the centering device (47) in the case that during the capping phase the
closure (3) is not correctly applied on the receptacle (2).
10. The method according to claim 9 further comprising an analysis phase during which
the presence or non-presence of the closure (3) on the receptacle is detected and/or
determined and the closure expelling phase is executed if the non-presence is detected
and/or determined.
11. The method according to any one of the preceding claims further comprising a labeling
phase during which at least one label sheet is applied on the receptacle;
wherein the labeling phase is executed while the filling phase or the capping phase
is executed.
12. Filling-and-capping head (15) for a packaging machine (1) for filling a receptacle
(2) with a pourable product and for applying a closure (3) onto the receptacle (2)
;
the filling-and-capping head (15) comprises:
- a main body (32) having an inner flow channel (33) for the pourable product;
- an outlet mouth (34) arranged at one end of the flow channel and through which the
pourable product flows, in use, to fill the respective receptacle (2);
- a shutter (35) arranged within the inner flow channel (33) and being adapted to
control the flow of the pourable product through the outlet mouth (34);
characterized in further comprising a centering device (47) adapted to receive and to retain the closure
(3) within the filling-and-capping head (15);
wherein the centering device (47) is coaxial to the outlet mouth (24).
13. The filling-and-capping head according to claim 12, wherein the outlet mouth (24)
has an outlet opening (25) having a first inner diameter; and
wherein the centering device comprises a centering ring (47) being arranged downstream
of the outlet mouth (24) with respect to a pourable product flow direction (D1) and
having a second inner diameter being larger than the first inner diameter.
14. The Filling-and-capping head according to claim 12 or 13, further comprising:
- an actuation group (38) for at least actuating rotation of the receptacle (2) around
its longitudinal axis (A) into a first direction of rotation and into a second direction
of rotation; and
- a gripping device (37) for retaining the receptacle (2) and being moveable into
a direction parallel to a longitudinal axis (E) of the filling-and-capping head (15)
for, in use, approaching or withdrawing the receptacle to or from the outlet mouth
(24);
wherein the main body (32) comprises:
- an inner end portion (41) carrying the outlet mouth (24) and the centering device
(47) and being rotatable around a respective first rotation axis;
- an outer portion (42) coaxial to the inner end portion (41) and at least partially
surrounding the inner end portion (41), being rotatable around a respective second
rotation axis and being connected to the gripping device (37);
- a first rotation coupling element, in particular a first bearing (43), coupling
the inner end portion (41) to the actuation group (38) and being adapted to constrain
rotation of the inner end portion (41) around the first rotation axis only into the
first direction of rotation ; and
- a second rotation coupling element, in particular a second bearing (44), coupling
the outer portion (42) to the actuation group (38) and being adapted to allow for
rotation of the outer portion (42) around the second rotation axis into the first
direction of rotation and into the second direction of rotation.
15. The filling-and-capping head according to claim 14, wherein the filling-and-capping
head (15) is configured such that, in use, during a filling of the receptacle (2)
with the pourable product the actuation group (38) is configured to actuate rotation
into the first direction of rotation and during the application of the closure (3)
on the receptacle (2) the actuation group (38) is configured to actuate rotation into
the second direction of rotation.
16. A packaging machine (1) for at least filling receptacles (2) with a pourable product
and for at least applying one respective closure (3) onto the receptacles (2) ;
the packaging machine (1) comprises:
- a conveying carousel (12) adapted to rotate around a rotation axis (B) for advancing
the receptacles (2) along a receptacle advancement path (P); and
- a plurality of filling-and-capping heads (15) according to any one of claims 11
to 14 and being arranged on a peripheral portion (16) of the conveying carousel (12),
each one adapted to fill one respective receptacle (2) with the pourable product during
advancement of the respective receptacle (2) along a filling portion (P1) of the receptacle
advancement path (P) and to apply one respective closure (3) onto the respective receptacle
(2) during advancement along a capping portion (P2) of the receptacle advancement
path (P).
17. The packaging machine according to claim 16 further comprising a label application
device (19) adapted to apply at least one respective label onto the receptacles (2)
during advancement of the receptacles (2) along the receptacle advancement path (P).