TECHNICAL FIELD
[0001] The present invention relates to a method for splicing webs, in particular webs of
labeling material. In particular, the present invention relates to a method for splicing
a web in use with a new web without reducing the advancement speed of the web in use.
[0002] Furthermore, the present invention relates to an apparatus for splicing webs, in
particular webs of labeling material. In particular, the present invention relates
to an apparatus for splicing a web in use with a new web without reducing the advancement
speed of the web in use.
BACKGROUND ART
[0003] It is known in the art, that there are different types of labeling machines for applying
label sheets onto receptacles, such as bottles, containers or the like.
[0004] Furthermore, it is known that there are different kinds of label types.
[0005] One typical label type is the so called "self-stick label", which is directly wrapped
around at least part of the respective receptacle and glued thereto. The application
of this kind of label typically relies on advancing a web of labeling material towards
a cutting station at which the single labels are obtained from the web of labeling
material by cutting the web of labeling material at the cutting station. These labels
are often also referred to as roll-fed-labels.
[0006] Another typical label type, used with in particular beverage bottles or vessels,
is the label commonly known as "sleeve label", which is formed in a tubular configuration
and then applied onto the respective article. The "sleeve label" is obtained from
cutting a web of labeling material at a respective cutting station. Finally, after
application of the "sleeve label" a heat shrinking operation is carried out to make
the labels adhere onto the respective receptacles.
[0007] A further typical label type, are the "pressure-sensitive labels" (PLS), which are
removably attached on a base web and which are detached from the base web prior to
being applied onto the respective receptacles.
[0008] Typically, independently of the label type, a labeling machine comprises a labeling
apparatus adapted to receive the web of labeling material, adapted to obtain single
label sheets from the web of labeling material and adapted to apply the single label
sheets onto the receptacles and a web conveying apparatus for providing for and for
conveying the web of labeling material to the labeling apparatus.
[0009] A typical web conveying apparatus comprises a first reel unit for containing a first
reel of wound-up web of labeling material and a conveying device for conveying the
web of labeling material along a web advancement path from the first reel to labeling
apparatus. In other word, the conveying device is adapted to convey a web in use to
the labeling apparatus.
[0010] During a typical labeling process the quantity of web of labeling material wound-up
onto the first reel is sufficient for labeling receptacles for about 20 to 30 minutes.
This is, why typically, a web conveying apparatus also comprises a second reel unit
for containing a second reel of wound-up web of labeling material and a splicing unit
for splicing the web of labeling material in use (the web of labeling material from
the first reel) with a new web of labeling material (the web of labeling material
from the second reel).
[0011] A typical splicing unit comprises a cutting assembly for cutting the web in use at
a cutting station and a bonding assembly for bonding the new web of labeling material
and the web of labeling material in use with one another at a bonding station. The
bonding station being arranged downstream from the cutting station along the web advancement
path.
[0012] The bonding assembly comprises e.g. two pad elements one adapted to interact with
the web in use and the other one adapted to interact with the new web. As well, each
pad element is fluidically connected to an aspiration source. Furthermore, the pad
elements are adapted to linearly move from a rest position to an operative position
for bringing the web of labeling material in use and the new web of labeling material
into contact with one another.
[0013] In use, prior to the actual bonding operation an operator fixes a bi-adhesive tape
onto the trailing edge of the new web of labeling material and places the trailing
edge of the new web onto the respective pad element, which retains the new web of
labeling material in the area of the trailing edge by means of aspiration. Then, by
moving simultaneously the two pad elements from the respective rest position to the
respective operative position, the web in use and the new web are bonded to one another
by means of the bi-adhesive tape. After the bonding, the web in use is cut at the
cutting station and the new web is advanced to the labeling apparatus (the new web
becomes the web in use).
[0014] A drawback is that it is required to slow down the advancement of the web in use
(and therewith the labeling process) for executing the bonding of the web in use and
the new web with one another. The slowing down is undesired as the overall production
time increases.
[0015] This becomes even more critical with respect to the new compact receptacle processing
machines, which have become popular in the recent years. Typically, such machines
comprise a blow molding apparatus for producing the receptacles, a filling apparatus
for filling the receptacles, a labeling apparatus for labeling the receptacles and
a capping apparatus for closing the receptacles, all of which operating at the same
processing speed (they are in a blocked configuration).
[0016] The latter drawback has been intended to be circumvented by providing for that the
pad elements are adapted to rotate around a respective rotation axis so that, in use,
the pad elements perform an arc-shaped movement when getting into contact with the
web in use and the new web during the bonding.
[0017] Even though such an approach allows higher web advancement speeds during web splicing
compared to the first web conveying apparatus described above, there is the need to
achieve even higher web advancement speeds.
DISCLOSURE OF INVENTION
[0018] It is therefore an object of the present invention to provide a method to overcome,
in a straightforward and low-cost manner, at least one of the aforementioned drawbacks.
[0019] According to the present invention, there is provided a method as claimed in claim
1.
[0020] Preferred embodiments of the present invention are claim in the respective dependent
claims.
BRIEF DESCRIPTION OF THE DRAWINGS
[0021] One non-limiting embodiment of the present invention will be described by way of
example with reference to the accompanying drawings, in which:
Figure 1 is a schematic top view of a labeling machine having a web advancement and
splicing apparatus according to a first embodiment and according to the present invention,
with parts removed for clarity;
Figure 2a to 2e is a schematic view of the web advancement and splicing apparatus
of Figure 1 during differing operational steps, with parts removed for clarity;
Figure 3 is a perspective view of a detail of the web advancement and splicing apparatus
of Figure 1 and Figures 2a to 2e, with parts removed for clarity;
Figure 4 is a perspective view of a further detail of the web advancement and splicing
apparatus of Figure 1 and Figures 2a to 2e, with parts removed for clarity;
BEST MODES FOR CARRYING OUT THE INVENTION
[0022] Number 1 in Figure 1 indicates as a whole a labeling machine adapted to apply label
sheets onto receptacles 2 advancing along an advancement path P.
[0023] The labeling machine 1 comprises:
- a web conveying and splicing apparatus 3 adapted to convey a web of labeling material
4 or a web of labeling material 5 to a delivery station 6 and being adapted to splice,
in particular in the case of exhaustion of respectively web 4 or web 5, web 5 to web
4 or web 4 to web 5;
- a labeling apparatus 7 adapted to receive web 4 or web 5 at delivery station 6 and
adapted to obtain single label sheets from web 4 or web 5 and for applying, in use,
the single label sheets onto receptacles 2 during their advancement along path P.
[0024] In the present case, web 4 and web 5 each comprises a repeated pattern (not shown),
in particular the repeated pattern defining the single label sheets obtainable from
respectively web 4 and web 5. More specifically, web 4 and web 5 are provided with
the same repeated pattern. In other words, web 4 and web 5 allow for application of
the same label sheets onto receptacles 2.
[0025] Furthermore, in the present description, web 4 and web 5 are of the type for providing
for label sheets of the self-stick type, which become applied to receptacles 2 by
means of an adhesive applied directly onto the label sheets and/or onto receptacles
2.
[0026] However, it must be understood that the description will refer to this kind of web
without any limitative scope. It must be further understood, that the present invention
can be executed also with any other kind of web, in particular any kind of web of
labeling material, such as e.g. a web of labeling material having a base layer and
a plurality of label sheets removably attached to the base layer (commonly known as
"pressure-sensitive labels") or with a web of labeling material being of a heat-shrinkable
material (for "sleeve lables").
[0027] In more detail, labeling apparatus 7 comprises:
- a conveyor device, in particular a conveying carousel 8 adapted to advance receptacles
2 along path P, in particular path P being arc-shaped;
- a cutting unit 9 for cutting the label sheets from web 4 or web 5; and
- a transfer device 10 adapted to transfer the label sheets to a label application station
at which the label sheets are applied onto respective receptacles 2; and
- a glue application unit 11 adapted to apply a pattern of glue onto the backside of
the label sheets and/or onto the outer surface of receptacles 2 prior to the application
of the label sheets onto the receptacles 2.
[0028] With particular reference to Figures 2a to 2e, web conveying and splicing apparatus
3 is adapted to splice a web in use and a new web to one another. In the particular
example shown in Figures 2a to 2e, web 4 is the web in use and web 5 is the new web.
However, it must be understood that after any splicing process the new web becomes
the web in use, as specifically shown in Figure 2e.
[0029] In the following, we refer for reasons of simplicity to web in use 4 and new web
5. However, it must be considered that the description also refers to web 5 being
the web in use and web 4 being the new web.
[0030] In more detail, web conveying and splicing apparatus 3 comprises:
- a web magazine unit 15 for providing for web in use 4 and new web 5;
- an advancement device 16 adapted to at least continuously advance the web in use 4
at a working advancement speed along a working advancement path Q from a respective
storing station 17 to delivery station 6 and being adapted to advance new web 5 along
an auxiliary path R, in particular from the respective storing station 17 to a collection
station 18; and
- an application device 19 adapted to apply a bonding element 20, in particular a bi-adhesive
tape, onto (a segment of) new web 5 at an application station 21, in particular application
station 21 being interposed between the respective storing station 17 and collection
station 18 along path R;
- a bonding device 22 adapted to adhesively bond web in use 4 together with new web
5 at a bonding station 23 by attaching bonding element 20 also to (a segment of) web
in use 4, in particular bonding station 23 being arranged between station 17 and respectively
station 6 and station 18 along respectively path Q and path R, even more particular
station 23 is positioned downstream of application station 21 along path R;
and
- a cutting device 24 adapted to cut web in use 4 at a first cutting station 25, in
particular cutting station 25 being arranged upstream of bonding station 23 along
path Q; and being adapted to cut new web 5 at a second cutting station 26, in particular
second cutting station 26 being positioned downstream of bonding station 23 along
path R and/or path Q.
[0031] Preferentially, apparatus 3 also comprises a control unit 27 adapted to control at
least operation of apparatus 3 itself.
[0032] In particular, control unit 27 is at least adapted to detect the respective pattern
and/or a respective mark provided on web in use 4 and new web 5. Furthermore, control
unit 27 is adapted to detect bonding element 20 applied to new web 5. As will be explained
in more detail further below, control unit 27 is also adapted to activate bonding
device 22 in function of an analysis on whether a possible activation of bonding device
22 leads to a correct or incorrect bonding of new web 5 with web in use 4.
[0033] With particular reference to Figures 2a to 2e, web magazine unit 15 is adapted to
removably receive a first reel 30 carrying wound-up web 4 and a second reel 31 carrying
wound-up web 5. In particular, unit 15 is adapted to receive and to house reel 30
and reel 31 at the respective station 17 and such that reel 30 and reel 31 are rotatable
around respective central axes A, in particular axes A having a vertical orientation.
[0034] With particular reference to Figures 2a to 2e, advancement device 16 is configured
such that path R is distinct from path Q, in particular prior to bonding new web 5
with web in use 4. In other words, path R and path Q are distinct from one another,
in particular prior to activation of bonding device 22.
[0035] Preferably, path R and path Q are parallel to each other at least in the area of
bonding station 23.
[0036] Preferentially, advancement device 16 is adapted to advance web in use 4 at a working
advancement speed of 20 to 320 meters per minute, in particular of 60 to 280 meters
per minute.
[0037] Advancement device 16 is furthermore adapted to advance, in use, new web 5 at a splicing
advancement speed equal to the working advancement speed of web in use 4.
[0038] In particular, device 16 is adapted to accelerate, in use, new web 5 to the splicing
advancement speed equal to the working advancement speed.
[0039] Even more particular, device 16 is adapted to accelerate, in use, new web 5 to the
splicing advancement speed equal to the working advancement speed from a resting position
of new web 5 as will be described in more detail further below.
[0040] Preferably, device 16 is adapted to accelerate, in use, new web 5 to the advancement
speed equal to the working advancement speed so that, in use, during activation of
bonding device 22 web in use 4 and new web 5 advance at the same speed, in particular
at the same speed and the same pitch, along respectively path Q and path R.
[0041] Preferably, advancement device 16 is also configured to advance web in use 4 and
new web 5 at the same pitch (i.e. once new web 5 and web in use 4 are bonded to one
another, the patterns provided on web in use 4 and new web 5 overlap one another).
[0042] Preferentially, advancement device 16 is also configured such that prior or during
acceleration of new web 5 to the respective advancement speed the working advancement
speed of web in use 4 is (substantially) not altered. In particular, by accelerating,
in use, new web 5 to the splicing advancement speed equal to the unaltered working
advancement speed it is possible to splice, in use, new web 5 to web in use 4 without
influencing operation of labeling apparatus 7.
[0043] In further detail, advancement device 16 comprises at least a first drive unit, in
particular an electrical motor (not shown) and at least a second drive unit, in particular
an electrical motor (not shown), each one adapted to actuate rotation of respectively
reel 30 and reel 31 around the respective axis A.
[0044] Furthermore, device 16 comprises at least one collection device arranged at station
18 and being adapted to advance new web 5, in particular in collaboration with unit
15, along path R and to collect new web 5.
[0045] In particular, the collection device comprises a wind-up roller 32 arranged at station
18 and being rotatable around a central axis B. The collection device also comprises
at least one drive assembly, in particular an electrical motor (not shown), adapted
to actuate rotation of roller 32 around axis B.
[0046] More specifically roller 32 is adapted to receive a new web 5, in particular a leading
edge of new web 5. Roller 32 is also adapted to, in use, wind-up new web 5 with new
web 5 advancing along path R.
[0047] In particular, new web 5 extends from reel 30 positioned at the respective station
17 to roller 32. In other words, reel 31 positioned at the respective station 17 and
roller 32 at least partially define in collaboration path R.
[0048] Preferably, the drive assembly and the second drive unit are adapted to control and/or
actuate advancement of new web 5 along path R, in particular by simultaneously actuating
rotation of respectively roller 32 around axis B and reel 31 around axis A.
[0049] Preferentially, advancement device 16 also comprises a deflection assembly 33 adapted
to deviate/deflect web in use 4 at a deflection station 34 downstream of bonding station
23 along path Q and/or to deviate/deflect new web 5 at deflection station 34 downstream
of bonding station 23 along path R.
[0050] In particular, deflection assembly 33 is adapted to deviate/deflect, in use, in particular
prior to activation of cutting device 24 cutting new web 5 at station 26, web in use
4 so as to define a main portion Q1 of path Q and an auxiliary portion Q2 of path
Q downstream of portion Q1 along path Q. Even more particular, portion Q2 and portion
Q1 define an obtuse angle 35.
[0051] In further detail, deflection assembly 33 comprises at least a guide element, in
particular a deflection roller 36, adapted to guide at least web in use 4 at deflection
station 34.
[0052] Preferentially, the guide element, in particular deflection roller 36, is arranged,
in particular rotatably arranged, at station 34.
[0053] Preferably, web in use 4 is in position against the guide element, in particular
deflection roller 36, at deflection station 34.
[0054] Preferentially, deflection assembly 33 also comprises a control group 37, in particular
a pair of deflection rollers 38; and an actuation group (not shown) adapted to move
control group 37, in particular the pair of guide rollers 38 into a direction D. Preferably,
direction D being transversal to axes A (and to axes B); and direction D being also
transversal to web in use 4. In other words, direction D is also transversal to the
direction of advancement of web in use 4.
[0055] More specifically, the actuation group is adapted to control control group 37, in
particular the pair of deflection rollers 38 between at least two lateral positions
39 and at least a central position 40.
[0056] In other words, deflection assembly 33, in particular the actuation group, is adapted
to at least partially define path Q, in particular to define portion Q2, by defining
the exact position of control group 37.
[0057] In further detail, advancement device 16 also comprises a plurality of auxiliary
rollers 41 interposed between stations 17 and respectively station 6 and station 18
along respectively path Q and path R.
[0058] With particular reference to Figures 2a to 2e, application device 19 is configured
to apply the respective bonding element 20 onto new web 5 with new web 5 being at
rest (i.e. new web 5 is not advanced along path R, but extends between the respective
station 17 and station 18).
[0059] In more detail, application device 19 comprises a deposition assembly 43 containing
or adapted to receive at least one, preferably a plurality, of bonding elements 20
and being adapted to place at least one bonding element 20 onto new web 5. In particular,
deposition assembly 43 is adapted to be controlled between a rest configuration at
which deposition assembly 43 is idle (on rest) and an operative configuration at which
deposition assembly 43 is designed to place the respective bonding element 20 onto
new web 5.
[0060] Preferentially, application device 19 also comprises a counter surface 44 adapted
to cooperate with deposition assembly 43 for securely applying the respective bonding
element 20 onto new web 5. In particular, counter surface 44 and deposition assembly
43 are arranged such that new web 5 is interposed between counter surface 44 and deposition
assembly 43. Furthermore, deposition assembly 43 when being in the operative configuration
is adapted to apply bonding element 20 to new web 5 and to exert a force towards counter
surface 44 so as to bring new web 5 into contact with counter surface 44.
[0061] With particular reference to Figures 2a to 2e, bonding device 22 comprises at least
a first interaction assembly 45 adapted to interact with web in use 4 and at least
a second interaction assembly 46 adapted to interact with new web 5.
[0062] More specifically, interaction assembly 45 and interaction assembly 46 are adapted
to approach in collaboration with one another web in use 4 and new web 5 towards one
another at station 23 and to sandwich web in use 4, bonding element 20 and new web
5 in between themselves for adhesively coupling web in use 4 and new web 5 to one
another.
[0063] Even more specifically, interaction assembly 46 is adapted to move new web 5 towards
web in use 4 and interaction assembly 45 is adapted to at least contact web in use
4 and, preferably, to also move web in use 4 towards new web 5, in particular for
coupling, in use, bonding element 20 also to web in use 4.
[0064] In further detail, interaction assembly 45 and interaction assembly 46 each comprise
a respective interaction roller 47 rotatable around a respective central axis C and
a respective actuation group 48 adapted to move the respective interaction roller
47 to or away from bonding station 23, in particular for moving respectively web in
use 4 and new web 5 towards bonding station 23.
[0065] Preferably, interaction assembly 45 and interaction assembly 46 each comprise a respective
driving assembly configured to rotate the respective interaction roller 47 around
the respective axis C, in particular such that the surface speed of the respective
interaction roller 47 (substantially) equals the working advancement speed of web
in use 4 (and the advancement speed of new web 5).
[0066] With particular reference to Figures 2a to 2e, 3 and 4; cutting device 24 comprises:
- a first cutting assembly 50 adapted to cut web in use 4 at cutting station 25; and/or
- a second cutting assembly 51 adapted to cut new web 5 at cutting station 26.
[0067] In more detail, with particular reference to Figure 3, cutting assembly 50 comprises:
- at least one carrier structure 55 rotatable around a rotation axis E;
- at least one blade element 56 connected to (carried by) carrier structure 55 and extending
at least partially parallel to axis E; and
- a respective actuation group (not shown) adapted to actuate rotation of carrier structure
55 around axis E so as to actuate rotation of blade element 56 around axis E.
[0068] In further detail, actuation group is adapted to accelerate blade element 56 to a
speed (substantially) equal to the working advancement speed, in particular so that
blade element 56, in use, cuts web in use 4 when advancing at a speed being at least
substantially identical to or higher than the working advancement speed of web in
use 4, preferentially the speed being substantially identical to the working advancement
speed.
[0069] In this way, unwanted forces possibly acting on web in use 4 during the cutting are
significantly reduced as the interaction of blade element 56 with web in use 4 during
the cutting does not lead to a deceleration action on the advancing web in use 4.
[0070] Preferably, each cutting assembly 50 is also configured in such a manner that the
respective blade element 56 advances in the moment of cutting web in use 4 at cutting
station 25 into a direction, which is substantially identical to the advancement direction
of web in use 4. Thereby, the respective blade element 56 does not necessarily advance
parallel to the advancement direction of web in use 4.
[0071] Preferentially, cutting assembly 50 also comprises a counter surface element 57,
in use, arranged in the area of cutting station 25 and adapted to cooperate with blade
element 56 for cutting, in use, web in use 4 at cutting station 25.
[0072] In more detail, carrier structure 55 comprises a rotatable shaft portion 58 being
coaxially arranged to axis E and being coupled to the actuation group of assembly
24; and
- at least one wing portion 59 carrying blade element 56 and being connected to and
protruding radial away from shaft portion 58 (i.e. wing portion 56 protrudes away
from axis E).
[0073] Preferentially, carrier structure 55 also comprises a further wing portion 60 connected
to shaft portion 58 and protruding away from shaft portion 58. In particular, wing
portion 60 is similar to wing portion 59 and is designed such to guarantee that the
center of gravity of carrier structure 55 is substantially positioned along axis E.
[0074] In more detail, blade element 56 comprises a plurality of jaws 61 defining a jaw-like
structure of blade element 53.
[0075] In further detail, counter surface element 57 comprises a plurality of grooves 62
adapted to cooperate with jaws 61. In particular, grooves 62 are complementary to
jaws 61. In other words, grooves 61 define a grooved structure of surface element
57 complementary to the jaw-like structure of blade element 56. Thus, in use, when
blade element 56 cuts web in use 4 each jaw 61 at least partially enters (penetrates)
one respective groove 62.
[0076] Preferentially, cutting assembly 50 also comprises a displacement assembly (not shown)
adapted to move carrier structure 55 to or away from cutting station 25 for moving
carrier structure 55 between a base position at which the respective blade element
56 is detached from cutting station 25 (blade element 56 is positioned such that any
contact between web in use 4 and blade element 56 is avoided) and a cutting position
at which the respective blade element 56 is placed at cutting station 25 (blade element
56 is adapted to cut web in use 4 at cutting station 25).
[0077] In particular, the displacement assembly of cutting assembly 50 is adapted to move,
in use, carrier structure 55 into a direction transversal, even more particular perpendicular,
to web in use 4.
[0078] In more detail, control unit 27 is adapted to control cutting assembly 50 at least
into an active configuration, at which cutting assembly 50 is configured to cut web
in use 4, or into an inactive configuration, at which cutting assembly 50 is detached
from cutting station 25 (i.e. blade 56 is, in use, spaced apparat from web in use
4, so as not to cut web in use 4) by controlling the displacement assembly cutting
assembly 50.
[0079] In particular, cutting assembly 50 is controlled into its active configuration with
carrier structure 55 being positioned at the cutting position; and cutting assembly
50 is controlled into its inactive configuration with carrier structure 55 being positioned
at the base position.
[0080] Preferably, cutting assembly 50 also comprises a positioning assembly (not shown)
adapted to move counter surface element 57 to or away from cutting station 25, in
particular into a direction transversal, even more particular perpendicular, to web
in use 4. In other words, positioning assembly 64 is adapted to move counter surface
element 57 to or away from web in use 4. In particular, the positioning assembly is
activated for defining the (correct) relative position between counter surface element
57 and blade element 56, in particular so that, in use, each jaw 61 penetrates into
one respective groove 62 during the cutting of web in use 4.
[0081] Preferentially, control unit 27 is adapted to set cutting assembly 50 into at least
a first operation mode and into a second operation mode.
[0082] In a first operation mode, control unit 27 is configured to control cutting assembly
50 into the inactive configuration prior to activation of cutting assembly 50 and
into an intermediate configuration prior to controlling cutting assembly 50 into the
active configuration. When cutting assembly 50 is controlled into the intermediate
configuration, the actuation assembly of cutting assembly 50 is activated for rotating
blade element 56 around axis E and blade element 56 is still distanced from web in
use 4. In other words, blade element 56 rotates, but does not cut web in use 4. This
allows, in use, to accelerate blade element 56 to the respective advancement speed
being at least equal to the working advancement speed while allowing for continuously
rotating blade element 56 around axis E.
[0083] In more detail, in the first operation mode, cutting assembly 50 is controlled such
that prior to the cutting carrier structure 55 is moved to the base position, the
actuation assembly actuates rotation of carrier structure 55, in particular so that
the advancement speed of blade 56 substantially equals the working advancement speed,
and then carrier structure 55 is moved to the cutting position so that blade 56 cuts
web in use 4.
[0084] In the second operation mode, control unit 27 is configured to control cutting assembly
50 such that prior to activation of rotation of blade element 56 (and of carrier structure
55), carrier structure 55 is arranged at the cutting position. Then, control unit
27 controls the actuation assembly to actuate rotation of blade element 56 around
axis E. In particular, when carrier structure 55 is arranged at the cutting position,
blade element 56 is arranged at an axial position (at a rest position), which allows
to accelerate blade element 56 to the advancement speed substantially equal to the
working advancement speed.
[0085] Preferably, control unit 27 is also configured such that after cutting web in use
4 at cutting station 25 (both in the first operation mode and the second operation
mode; i.e. independent of the operation mode) blade element 56 is decelerated, in
particular blade element 56 is set to rest, even more preferably blade element 56
is decelerated by reducing the rotation speed of blade element 56 around axis E until
the complete interruption of rotation of blade element 56 around axis E.
[0086] With particular reference to Figures 2c, 2d and 4, cutting assembly 51 is configured
such to cut new web 5 in the area of, in particular at, deflection station 34, in
particular while cooperating with deflection assembly 33, even more particular while
cooperating with the guide element, in particular deflection roller 36.
[0087] In other words, cutting station 26 is arranged in the area of deflection station
34, in particular cutting station 26 and deflection station 34 are substantially identical.
[0088] It must be noted, that, in use, (shortly) prior to cutting assembly 51 cutting new
web 5 at cutting station 26, new web 5 being spliced to web in use 4 at bonding station
23 comprises an auxiliary web portion 68, which is transversally oriented with respect
to web in use 4, in particular, which extends from cutting station 26 (or deflection
station 34) to collection station 18.
[0089] In other words, auxiliary web portion 68 protrudes away, in use, from web in use
4.
[0090] In even other words, in use, new web 5 is deflected at cutting station 26 such that
auxiliary web portion 68 protrudes away from web in use 4.
[0091] It should be noted that auxiliary web portion 68 being transversally oriented with
respect to web in use 4 guarantees the presence of a vertex (a cutting edge) so as
to cut new web 5 at cutting station 26 at the vertex (and, thereby avoiding to cut
web in use 4). In particular, the vertex evolves in the area of deflection roller
36. Even more particular, the vertex is at least partially defined by cooperation
of web in use 4 with deflection roller 36.
[0092] It should be furthermore noted that as web in use 4 and new web 5 are bonded to one
another, new web 5 also comprises a main web portion 67 being at least partially parallel
to web in use 4 between bonding station 23 and cutting station 26.
[0093] In particular, in use, at the moment of cutting assembly 51 cutting new web 5 at
cutting station 26, auxiliary web portion 68 extends from cutting station 26 to collection
station 18 and main web portion 67 extends between bonding station 23 and cutting
station 26.
[0094] In other words, main web portion 67 and auxiliary web portion 68 define a respective
angle and the respective vertex is positioned at station 26 (and/or station 34).
[0095] It must be further noted, that as a result of the splicing of web in use 4 and new
web 5, path R of new 5 is dynamic (i.e. path R varies due to the advancement of web
in use 4 along path Q, the coupling of new web 5 to web in use 4 and to the collection
device, in particular to roller 32.
[0096] In more detail, cutting assembly 51 comprises:
- at least one blade member 69 adapted to cut new web 5 at cutting station 26; and
- an acceleration assembly 70 adapted to accelerate blade member 69 from a rest position
towards and through cutting station 26 for cutting new web 5.
[0097] In particular, acceleration assembly 70 is adapted to accelerate blade member 69
such that blade member 69 cuts, in use, new web 5 tangential to deflection roller
36 at deflection station 34 and/or cutting station 26.
[0098] Even more particular, acceleration assembly 70 is configured such that the advancement
speed of blade member 69 is at least equal to the splicing advancement speed (advancement
speed of new web 5), preferably larger than the splicing advancement speed of new
web 5 at the moment of cutting new web 5.
[0099] Preferably, acceleration assembly 70 is also adapted to decelerate blade member 69
after cutting of new web 5.
[0100] In even more detail, acceleration assembly 70 comprises:
- a linear motor 71 adapted to accelerate and advance blade member 69 along a rectilinear
path S; and
- a support structure 72, in particular having an L-like shape, coupled to linear motor
71 and carrying blade member 69.
[0101] In particular, linear motor 71 is adapted to accelerate and to advance support structure
72 for accelerating and advancing blade member 69.
[0102] Preferably, support structure 72 comprises a longitudinal main portion 73 extending
parallel to a main body 74 of linear motor 71; and a transversal portion 75 transversally
arranged to main portion 73 and carrying blade member 69.
[0103] Furthermore, control unit 27 comprises at least a first detection sensor 77 adapted
to detect a pattern and/or a mark provided on new web 5 at a detection station 78
upstream of bonding station 23 along path R.
[0104] Preferentially, control unit 27 also comprises at least a second detection sensor
79 adapted to detect a pattern and/or a mark provided on web in use at a detection
station 80 upstream of bonding station 23 along path Q.
[0105] In further detail, detection sensor 77 is also adapted to detect bonding element
20 applied onto new web 5.
[0106] Preferentially, control unit 27 is adapted to calculate and/or to predict:
- based on the pattern and/or mark detected by detection sensor 77 and the bonding element
20 detected by detection sensor 77, in particular the relative position of bonding
element 20 with respect to the pattern and/or the mark;
- the working advancement speed of web in use 4; and
- the advancement speed of new web 5;
whether activation of bonding device 22 would result in a correct or incorrect splicing
of new web 5 and web in use 4.
[0107] It must be noted that preferably a correct splicing is a splicing of new web 5 and
web in use 4 so that the respective patterns of web in use 4 and new web 5 correctly
or incorrectly overlap. The correct overlap is when the respective patterns substantially
match each other and the incorrect overlap is when the patterns do not match each
other. In other words, web in use 4 and new web 5 have the same pitch.
[0108] Control unit 27 is also adapted to calculate and/or to predict the correct or incorrect
splicing based on the pattern and/or mark detected, in use, by detection sensor 79.
[0109] Furthermore, control unit 27 is adapted to activate bonding device 22 for splicing
web in use 4 and new web 5 with one another in case of calculating and/or to predicting
a correct splicing and it is adapted not to activate bonding device 22 in the case
of calculating and/or to predicting an incorrect splicing. In this way, it is ensured
that, in use, no erroneous splicing occurs.
[0110] Preferentially, control unit 27 is also adapted not to activate cutting device 24,
in particular cutting assembly 50 and cutting assembly 51, in the case of control
unit 27 calculating and/or to predicting, in use, an incorrect splicing.
[0111] In use, machine 1 applies label sheets onto receptacles 2 advancing along path P.
In particular, apparatus 7 advances receptacles 2 along path P and simultaneously
receives web in use 4 at station 6, cuts web in use 4 into single label sheets and
applies the single label sheets on the respective receptacles 2.
[0112] In particular, apparatus 3 advances web in use 4 to delivery station 6. Even more
particular, web in use 4 advances along path Q from station 17 to station 6.
[0113] Web in use 4 is provided within magazine unit 15, in particular web in use 4 is wound-up
onto reel 30. As after a given time web in use 4 exhausts, in order to extend operation
of machine 1 without interruption, a splicing process of new web 5 to web in use 4
is activated.
[0114] Advantageously, with particular reference to Figures 2a to 2e, the splicing process
of new web 5 to web in use 4 comprises:
- a first advancement phase during which web in use 4 is continuously advanced at the
working advancement speed along advancement path Q, in particular from the respective
station 17 to station 6;
- a second advancement phase during which new web 5 is advanced along path R at the
splicing advancement speed being substantially equal to the working advancement speed;
and
- a bonding phase during which web in use 4 and new web 5 are adhesively bonded to one
another at bonding station 21.
[0115] The splicing process also comprises:
- a web in use cutting phase during which the web in use 4 is cut by means of the respective
blade element 56 at cutting station 25 while the respective blade element 56 advances
at a respective advancement speed being at least equal to the working advancement
speed; and/or
- a new web cutting phase during which new web 5 is cut by means of the respective blade
member 69 at a respective cutting station 26 while the respective blade member 69
advances at a respective advancement speed being at least equal to the working advancement
speed, preferentially being larger than the working advancement speed.
[0116] Preferentially, the splicing comprises the web in use cutting phase and the new web
cutting phase.
[0117] Preferably, the splicing process also comprises:
- an arrangement phase during which new web 5 is arranged, in particular between the
respective station 17 and station 18, such that at least a portion of new web 5 is
spaced apart and adjacent to the advancing web in use 4 in the area of bonding station
23; and
- an application phase during which bonding element 20 is applied onto new web 5 at
application station 21.
[0118] In more detail, during the first advancement phase, advancement device 16 advances
web in use 4 along path Q. In particular, the first drive unit of advancement device
16 actuates rotation of reel 30 around the respective axis A.
[0119] Preferentially, during the first advancement phase the working advancement speed
remains substantially unvaried.
[0120] Furthermore, during the first advancement phase also a deflection sub-phase is executed
during which deflection assembly 33 is controlled such that web in use 4 is deflected
at station 34 so that web in use 4 advances portions Q1 and Q2 which define an obtuse
angle 35. In particular, the deflection sub-phase is at least executed prior to the
new web cutting phase.
[0121] In further detail, during the deflection sub-phase control group 37 is positioned
such that web in use 4 is in contact with deflection roller 36 at deflection station
34.
[0122] In more detail, the second advancement phase advancement device 16 advances new web
5 at the splicing advancement speed along path R.
[0123] Preferably, during the second advancement phase an acceleration sub-phases is executed
during which new web 5 is accelerated to the splicing advancement speed along path
R. In particular, the acceleration sub-phase is executed during start of the second
advancement phase.
[0124] In more detail, during the acceleration sub-phase advancement device 16 accelerates
new web 5 to the splicing advancement speed which is substantially identical to the
working advancement speed and advancement device 16 advances new web 5 along path
R.
[0125] In particular, during the second advancement phase new web 5 is wound-up from reel
31 and is wound-on onto roller 32.
[0126] In even more detail, the second drive unit of advancement device 16 actuates rotation
of reel 31 around the respective axis A and the drive assembly of the collection device
actuates rotation of roller 32 around axis B.
[0127] During the second advancement phase and prior to the bonding phase new web 5 is continuously
advanced at the splicing advancement speed being substantially identical to the working
advancement speed.
[0128] Preferably, the splicing advancement speed equals the working advancement speed during
the execution of the bonding phase.
[0129] In more detail, the bonding phase is executed such that the respective patterns of
new web 5 and web in use 4 match one another after bonding of new web 5 and web in
use 4.
[0130] In particular, with particular reference to Figure 2b, during the bonding phase web
in use 4 and new web 5 are bonded to one another by attaching bonding element 23 also
to web in use 4 at bonding station 23.
[0131] In more detail, during the bonding phase bonding device 22 approaches web in use
4 and new web 5 at bonding station 23 to one another until bonding element 20 also
adheres to web in use 4.
[0132] In further detail, during the bonding phase interaction assembly 45 and interaction
assembly 46 move web in use 4 and new web 5 towards one another, in particular interaction
assembly 45 moves web in use 4 towards new web 5 and interaction assembly 46 moves
new web 5 towards web in use 4.
[0133] In even further detail, during the bonding phase the respective interaction rollers
47 rotate around the respective axes C and the respective actuation group 48 moves
the respective interaction rollers 47 towards one another. In particular, interaction
rollers 47 rotate at speeds so that the respective surface speeds equal the working
advancement speed and the splicing advancement speed.
[0134] In more detail, with particular reference to Figure 2c, the web in use cutting phase
is executed during or after the bonding phase.
[0135] In particular, during the web in use cutting phase cutting assembly 51 cuts web in
use 4 at cutting station 25 by the respective blade element 56.
[0136] Preferably, during cutting web in use 4 at the respective cutting station 25 blade
element 56 advances at the respective advancement speed being at least substantially
equal to the working advancement speed, preferentially being equal to the working
advancement speed.
[0137] Preferentially, during the web in use cutting phase blade element 56 advances at
least during the cutting of web in use 4 into a direction, which is substantially
identical to the advancement direction of web in use 4. Thereby, the respective blade
element 56 does not necessarily advance parallel to the advancement direction of web
in use 4.
[0138] More specifically, during the web in use cutting phase blade element 56 rotates around
axis E, in particular at a rotation speed so that the respective blade element 56
advances at the speed being at least substantially identical to the working advancement
speed.
[0139] Even more specifically, during the web in use cutting phase the actuation assembly
of cutting assembly 50 actuates rotation of carrier structure 55 around axis E so
that blade element 56 cuts web in use 4, in particular in cooperation with counter
surface element 57.
[0140] In particular, during the web in use cutting phase cutting assembly 50 is controlled
by control unit 27 to operate in the first operation mode or the second operation
mode.
[0141] In the first operation mode, cutting assembly 50 is controlled such that prior to
the cutting of web in use 4 carrier structure 55 is moved to the base position, the
actuation assembly actuates rotation of carrier structure 55 (cutting assembly 50
is set into the intermediate configuration), in particular so that the respective
advancement speed of blade 56 substantially equals the working advancement speed,
and then carrier structure 55 is moved to the cutting position so that blade 56 cuts
web in use 4.
[0142] In the second operation mode, control unit 27 controls cutting assembly 50 such that
prior to activation of rotation of blade element 56 (and of carrier structure 55),
carrier structure 55 is arranged at the cutting position. Then, control unit 27 controls
the actuation assembly to actuate rotation of blade element 56 around axis E. In particular,
when carrier structure 55 is arranged at the cutting position, blade element 56 is
arranged at the axial position so that the acceleration of blade element 56 leads
to the respective advancement speed of the blade element 56 being substantially equal
to the working advancement speed at least in the moment of cutting web in use 4.
[0143] Preferably, after cutting web in use 4 at cutting station 25 (both in the first operation
mode and the second operation mode; i.e. independent of the operation mode) blade
element 56 is decelerated, in particular blade element 56 is set to rest, even more
preferably blade element 56 is decelerated by reducing the rotation speed of blade
element 56 around axis E until the complete interruption of rotation of blade element
56 around axis E.
[0144] In more detail, with particular reference to Figures 2b and 2c, the new web cutting
phase is executed during or after the bonding phase, preferentially after the bonding
phase.
[0145] In particular, during the new cutting phase cutting assembly 51 cuts new web 5 at
cutting station 26.
[0146] Even more particular, during the new web cutting phase blade member 69 is accelerated,
in particular by acceleration assembly 70, from the respective rest position towards
and through cutting station 26, in particular so that blade member 69 advances at
an advancement speed being at least equal to, preferentially higher than the splicing
advancement speed of new web 5 (and the working advancement speed of web in use 4)
at the moment of cutting new web 5 at station 26.
[0147] In more detail, during the new web cutting phase blade member 69 is accelerated along
path S, in particular being linear, into a direction being substantially identical
to the advancement direction of web in use 4. During advancement of blade member 69
along path S, blade member 69 is not necessarily parallel to web in use 4. This leads
to a significant reduction of detaching bonding element 20 from new web 5 and/or web
in use 4 when compared to a cutting against the advancement direction of web in use
4 and new web 5.
[0148] Preferentially, during the new web cutting phase and at least after the cutting of
new web 5 at cutting station 26, blade member 69 advances parallel to web in use 4.
In particular, after the cutting of new web 5 at cutting station 26 blade member 69
advances parallel to web in use 4 for a certain time needed to decelerate blade member
69.
[0149] In further detail, during the new web cutting phase and at the moment of cutting
new web 5 at cutting station 26 new web 5 has auxiliary web portion 68 being transversal
to web in use 4 and blade member 69 cuts new web 5 at the vertex, which results from
auxiliary web portion 68 protruding away from web in use 4 at cutting station 26.
In particular, new web 5 is cut by blade member 69 at the vertex while cooperating
with deflection roller 36.
[0150] In other words, new web 5 is deflected away from web in use 4 at cutting station
26.
[0151] In the particular example shown in Figure 2e, during a first sub-phase of the new
web cutting phase blade member 69 advances transversal to portion Q1 of path Q and
during a second sub-phase of the new web cutting phase blade member 69 advances parallel
to portion Q2 of path Q.
[0152] In particular, during the new web cutting phase at the moment of blade member 69
cutting new web 5, main web portion 67 and auxiliary web portion 68 define the respective
angle with one another and the respective vertex is positioned at cutting station
26 (and at deflection station 34). I.e. blade member 69 cuts new web 5 at the respective
vertex from which auxiliary web portion 68 and main web portion 67 extend.
[0153] Preferably, blade member 69 cuts new web 5 tangential to roller 36 at deflection
station 34. In other words, blade member 69 cuts new web 5 at deflection station 34
when auxiliary web portion 68 extends from station 34 to collection station 18.
[0154] More specifically, linear motor 71 accelerates and advances blade member 69 along
path S, in particular path S being substantially parallel to portion Q2 of path Q.
Even more specifically, linear motor 71 accelerates blade member 69 by accelerating
support structure 72.
[0155] Preferably, the splicing operation further comprises an analyzes phase, in particular
executed prior to the bonding phase, during which it is calculated and/or predicted
whether after execution of the bonding phase the new web and the web in use would
result in a correct or incorrect splicing.
[0156] In particular, during the analyzes phase control unit 27 calculates and/or predicts
whether the respective patterns of new web 5 and web in use 4 would match if the bonding
phase is executed (correct splicing) or they would not match if the bonding phase
is executed (incorrect splicing).
[0157] In more detail, during the analyzes phase at least detection sensor 77 detects the
pattern and/or the mark on new web 5 and bonding element 20, in particular the relative
positioning of bonding element 20 with respect to the pattern and/or the mark.
[0158] Furthermore, preferentially, during the analyzes phase control unit 27 calculates
and/or predicts whether execution of the bonding phase would result in a correct or
incorrect splicing, in particular whether the respective patterns of web in use 4
and new web 5 would match one another or not:
- based on the pattern and/or the mark detected by detection sensor 77 and the bonding
element 20 detected by the detection sensor 77, in particular the relative position
between bonding element 20 and the pattern and/or the mark;
- the working advancement speed of web in use 4; and
- the splicing advancement speed of new web 5.
[0159] Preferably, the calculation and/or the prediction is also based on the pattern and/or
mark detected by detection sensor 79.
[0160] Preferably, if during the analysis phase it is predicted and/or calculated that the
execution of the bonding phase would result in an incorrect splicing, the bonding
phase will not be executed. In such a case also the web in use cutting phase and the
new web cutting phases will not be executed. Then, the splicing operation will be
repeated until web in use 4 and new web 5 are bonded to one another.
[0161] In the case that a correct splicing is predicted and/or calculated, the bonding phase
and the web in use cutting phase and the new web cutting phase are regularly executed.
[0162] Preferentially, the splicing operation also comprises a positioning phase executed
after the application phase and prior to the acceleration and advancement phase during
which new web 5 is advanced to position bonding element 20 at a starting position,
in particular upstream of bonding station 23, even more particular interposed between
bonding station 23 and the respective station 17, along path R.
[0163] Preferably, control unit 27 controls positioning of bonding element 20, in particular
based on the relative position of the pattern and/or the mark on new web 5 and bonding
element 20 as detected by detection sensor 77.
[0164] In more detail, the starting position is chosen such to guarantee that the respective
patterns of web in use 4 and new web 5 match once web in use 4 and new web 5 are bonded
to one another. Preferably, the starting position is also chosen such that the splicing
advancement speed of new web 5 is identical to the working advancement speed of web
in use 4 when executing the bonding phase.
[0165] In other words, positioning of bonding element 20 is such that execution of the bonding
phase and the execution of the acceleration and advancement phase lead to a bonding
of web in use 4 and new web 5 such that the respective patterns match.
[0166] In even other words, positioning of bonding element 20 is to ensure that the risk
that the calculation and/or prediction of an incorrect splicing during the prediction
phase is limited.
[0167] With particular reference to Figure 2e, after splicing of new web 5 to web in use
4, web 4 becomes the web in use and is further advanced to station 6.
[0168] Preferably, a loading phase is executed during which a new reel 30 having a wound-up
web 4 is placed at the respective station 17. Then web 4 is arranged in the manner
as described above between station 17 and station 18 so that web 4 is ready to be
spliced to web 5. In other words, web 4 becomes the new web. The splicing of web 4
to web 5 is then executed according to the above described phases at the appropriate
moment.
[0169] The advantages of apparatuses 3 according to the present invention will be clear
from the foregoing description.
[0170] In particular, an advantage of apparatuses 3 resides in cutting of web in use 4 and
new web 5 by respectively cutting assembly 50 and cutting assembly 51, which reduce
tensional forces acting on respectively web in use 4 and new web 5 at the moment of
cutting, in particular as the respective blade cutting web in use 4 and new 5 advance
at a speed themselves which equals at least the working advancement speed.
[0171] Another advantage is that as blade element 56 of cutting assembly 50 cutting web
in use 4 advances in the moment of cutting at the same speed as the web in use 4 it
is possible to perform the splicing process without reducing the working advancement
speed (and the splicing advancement speed).
[0172] A further advantage is that as blade member 69 advances at the moment of the cutting
of new web 5 at a speed being higher than the splicing advancement speed (and therewith
also of the working advancement speed) guaranteeing thereby to maintain the splicing
advancement speed and the working advancement speed.
[0173] Furthermore, as blade member 56 advances at the moment of cutting web in use 4 into
the same direction as web in use 4 no forces into the opposite direction act onto
web in use 4 during its cutting.
[0174] Additionally, as blade member 69 advances during the new web cutting phase into the
direction of new web 5 (and web in use 4) no forces act onto new web 5 into the direction
opposite of the advancement direction. This also avoids the risk bonding element 20
detaching from new web 5 and/or web in use 4 when compared to a cutting against the
advancement direction of web in use 4 and new web 5.
[0175] Furthermore, as the cutting of web in use 4 and/or new web 5 is such to have no influence
on the advancement of web in use 4 and new web 5 the working advancement speed can
be maintained constant. This is particularly advantageous in the new compact receptacle
processing machines, which are known to operate in a blocked configuration (i.e. the
varying treatment machines of the compact receptacle processing machine operate at
the same processing speed), as in these machines a reduction of the working advancement
speed of web in use 4 would have significant influence on operation of the other treatment
machines.
[0176] Clearly, changes may be made to apparatus 3 as described herein without, however,
departing from the scope of protection as defined in the accompanying claims.
1. Method of splicing a new web (5, 4) to a web in use (4, 5) comprising:
- a first advancement phase during which the web in use (4, 5) is advanced at a working
advancement speed along a working advancement path (Q);
- a second advancement phase during which the new web (5, 4) is advanced along an
auxiliary path (R) at a splicing advancement speed being substantially equal to the
working advancement speed; and
- a bonding phase during which the web in use (4, 5,) and the new web (4, 5) are adhesively
bonded to one another at a bonding station (21);
the method further comprises:
- a web in use cutting phase during which the web in use (4, 5) is cut by means of
a respective blade element (56) at a respective cutting station (25) and during which
the respective blade element (56) advances, at least during the cutting of the web
in use (4, 5) at a speed being at least equal to the working advancement speed; and/or
- a new web cutting phase during which the new web (5, 4) is cut by means of a respective
blade member (69) at a respective cutting station (26) while the respective blade
member (69) advances, at least at the moment of cutting the new web (5, 4)at a speed
being at least equal to the working advancement speed.
2. The method according to claim 1, wherein during the web in use cutting phase the blade
element (56) advances at least during the cutting of the web in use (4, 5) into a
respective direction, which substantially equals the advancement direction of the
web in use; and/or
wherein during the new web cutting phase the blade member (69) advances at least during
the cutting of the new web (5, 4) into a respective direction, which substantially
equals the advancement direction of the web in use (4, 5).
3. The method according to claim 1 or 2, wherein during the web in use cutting phase
the respective blade element (56) cooperates with a respective counter surface (57)
for cutting the web in use (4, 5).
4. The method according to claim 3, wherein the blade element (56) comprises a plurality
of jaws (61) and the respective counter surface (57) comprises a plurality of grooves
(62) complementary to the jaws (61);
wherein during the web in use cutting phase and at the moment of cutting web in use
(4, 5) each jaw (61) penetrates into one respective groove (62).
5. The method according to any one of the preceding claims, wherein during the web in
use cutting phase the respective blade element (56) rotates around a respective rotation
axis (E) at a rotation speed ensuring that at the moment of cutting the web in use
(4, 5) the speed of the respective blade element (56) is at least substantially equal
to the working advancement speed.
6. The method according to claim 5, wherein during the web in use cutting phase the blade
element (56) is accelerated from a rest position so as to advance at the moment of
cutting web in use (4, 5) at a speed being at least substantially equal to the working
advancement speed.
7. The method according to claim 5, wherein during the web in use cutting phase a carrier
structure (55) carrying the blade element (56) is moved to a base position so that
the blade element (56) is detached from the cutting station (25), the blade element
(56) is set to rotate around the rotation axis (E) by rotating the carrier structure
(55) around the rotation axis (E) and the rotation speed is accelerated such that
the advancement speed of the blade element (56) is at least substantially equal to
the working advancement speed and, then, the carrier structure (55) is moved to a
cutting position so that the blade element (56) cuts the web in use (4, 5) at the
cutting station (25).
8. The method according to any one of the preceding claims, wherein during the new web
cutting phase the blade member (69) advances along a linear path (S) through the respective
cutting station (26).
9. The method according to claim 8, wherein during the new web cutting phase the blade
member (69) is accelerated along the linear path (S), in particular by means of a
linear motor (71), so that the advancement speed of the blade member (69) is at least
substantially equal to the working advancement speed when cutting the new web (5,
4) at the respective cutting station (26).
10. The method according to claim 9, wherein during the new web cutting phase and after
the cutting of the new web (5, 4) at the respective cutting station (26), the blade
member (69) is decelerated.
11. The method according to any one of the preceding claims, wherein during the new web
cutting phase and after the cutting of the new web (5, 4) at the respective cutting
station (26), the blade member (69) advances at least for a certain time parallel
to the web in use (4, 5).
12. The method according to any one of the preceding claims, wherein during the new web
cutting phase and during the cutting of the new web (5, 4) at the respective cutting
station (26) the new web (5, 4) and/or the web in use (5, 4) are advanced along respectively
the working advancement path (Q) and the auxiliary advancement path (R) such at least
an auxiliary portion (68) of the new web (5, 4) is transversal to the web in use (4,
5) at the cutting station (26) and a vertex is present between the web in use (4,
5) and the new web (5, 4) at the cutting station (26);
wherein the blade member (69) cuts the new web (5, 4) at the vertex.
13. The method according to any one of the preceding claims, wherein during the advancement
phase the web in use (4, 5) and/or the new web (5, 4) is/are deflected at a deflection
station (34) downstream of the bonding station (23) along respectively the web advancement
path (Q) and the auxiliary advancement path (R); and
wherein during the new web cutting phase the blade member (69) is accelerated towards
and through the deflection station (34) so that the blade member (69) cuts the new
web (5, 4) at the deflection station (34).
14. The method according to claim 13, wherein during the new web cutting phase the web
in use (4, 5) is guided at the deflection station (34) by a guide element arranged
at the deflection station (34).
15. The method according to claim 13 or 14, wherein during the new web cutting phase the
blade member (69) cuts the new web (5, 4) tangential to a deflection roller (36) arranged
at the deflection station (34).
16. The method according to any one of the preceding claims, wherein during the second
advancement phase an acceleration sub-phase is executed during which the new web (5,
4) is accelerated to the splicing advancement speed.