FIELD OF THE INVENTION
[0001] The present subject matter relates generally to height control systems for agricultural
implements, and, more particularly, to a method and system for controlling the height
of an agricultural implement relative to a ground surface.
BACKGROUND OF THE INVENTION
[0002] A harvester is an agricultural machine that is used to harvest and process crops.
For instance, a forage harvester may be used to cut and comminute silage crops, such
as grass and corn. Similarly, a combine harvester may be used to harvest grain crops,
such as wheat, oats, rye, barely, corn, soybeans, and flax or linseed. In general,
the objective is to complete several processes, which traditionally were distinct,
in one pass of the machine over a particular part of the field. In this regard, most
harvesters are equipped with a detachable harvesting implement, such as a header,
which cuts and collects the crop from the field and feeds it to the base harvester
for further processing.
[0003] Conventionally, the operation of most harvesters requires substantial operational
involvement and control by the operator. For example, with reference to a combine,
the operator is typically required to control various operating parameters, such as
the direction of the combine, the speed of the combine, the height of the combine
header, the air flow through the combine cleaning fan, the amount of harvested crop
stored on the combine, and/or the like. To address such issues, many current combines
utilizes an automatic header height and tilt control system to maintain a constant
cutting height above the ground regardless of the ground contour or ground position
relative to the base combine. For instance, it is known to utilize electronically
controlled height and tilt cylinders to automatically adjust the height and lateral
orientation, or tilt, of the header relative to the ground based on sensor measurements.
However, such systems often exhibit significant lag and slow response times, particularly
when the harvester is operating at high ground speeds.
US2017/064904 describes a method for controlling a cut height of a header of an agricultural harvester
based on a measured height of the header relative to the ground and on a measured
ground speed of the harvester.
EP2630856 describes controlling a height of an agricultural equipment component in which an
average crop height is determined. In particular, a predetermined distance is maintained
from the ground or the top of the crop being harvested, where the current distance
to the ground or crop is based on either obtained data or on a calculated virtual
distance.
US6073070 describes an agricultural vehicle and a treatment device arranged adjustably relative
to the agricultural vehicle, where the position and/or orientation of the treatment
device may be adjusted based on received satellite navigation data.
US5524424 describes an agricultural vehicle having a position sensor for measuring the position
of a header of the vehicle. The received position data is used to determine whether
the header is engaged with the crop which allows a determination as to what area of
a field the vehicle has operated upon.
[0004] Accordingly, an improved method and related system for controlling the height of
an agricultural implement relative to the ground that addresses one or more of the
issues identified above would be welcomed in the technology.
BRIEF DESCRIPTION OF THE INVENTION
[0005] Aspects and advantages of the invention will be set forth in part in the following
description, or may be obvious from the description, or may be learned through practice
of the invention.
[0006] In one aspect, the present subject matter is directed to a method for automatically
controlling a position of an implement of an agricultural work vehicle relative to
a ground surface according to the subject-matter of claim 1.
[0007] In another aspect, the present subject matter is directed to a position control system
for an implement of an agricultural work vehicle according to the subject-matter of
claim 13.
[0008] These and other features, aspects, and advantages of the present invention will become
better understood with reference to the following description and appended claims.
The accompanying drawings, which are incorporated in and constitute a part of this
specification, illustrate embodiments of the invention and, together with the description,
serve to explain the principles of the invention.
BRIEF DESCRIPTION OF THE DRAWINGS
[0009] A full and enabling disclosure of the present invention, including the best mode
thereof, directed to one of ordinary skill in the art, is set forth in the specification,
which makes reference to the appended figures, in which:
FIG. 1 illustrates a simplified, partial sectional side view of one embodiment of
an agricultural vehicle in accordance with aspects of the present subject matter;
FIG. 2 illustrates a simplified, schematic view of one embodiment of a hydraulic system
for an agricultural harvester in accordance with aspects of the present subject matter;
FIG. 3 illustrates a schematic view of one embodiment of a system for controlling
the height of an agricultural implement relative to the ground in accordance with
aspects of the present subject matter;
FIG. 4 illustrates a flow diagram showing one embodiment of a method for controlling
the height of an agricultural implement relative to the ground in accordance with
aspects of the present subject matter; and
FIG. 5 illustrates a flow diagram of an algorithm representing a specific implementation
of the method shown in FIG. 4 in accordance with aspects of the present subject matter.
DETAILED DESCRIPTION OF THE INVENTION
[0010] Reference now will be made in detail to embodiments of the invention, one or more
examples of which are illustrated in the drawings. Each example is provided by way
of explanation of the invention, not limitation of the invention.
[0011] In general, the present subject matter is directed to a control system for controlling
the height of an implement associated with an agricultural vehicle. For example, a
proportional-integral ("PI") or proportional-integral-derivative ("PID") control system
may monitor and control the height of the implement relative to a ground surface.
The control system may be configured to monitor an implement position parameter indicative
of the position of the implement relative to the ground and calculate a normal output
signal based on the sum of at least one of a proportional, integral, or derivative
signal associated with the implement position parameter. The controller may additionally
be configured to determine when a boost condition associated with the implement position
is satisfied and compute a boost output signal. The controller may then be configured
to adjust the position of the implement relative to the ground surface based on the
normal output signal and the boost output signal. The boost output signal may, for
example, be configured to rapidly return the implement to within a desired position
range as indicated by the implement position parameter compared with a predetermined
implement position parameter threshold.
[0012] The method and control system disclosed herein may allow the parameters associated
with the normal output signal to be selected, or tuned, such that the controller provides
improved control during "normal" operation e.g., when the boost condition is not satisfied.
For example, the parameters associated with the normal output signal may not need
to be tuned for large disturbances, such as bumps or irregularities in the ground.
Instead, the boost condition may detect such large disturbances and the resulting
boost output signal may be used to quickly adjust the implement position relative
to the ground to resume "normal" operation.
[0013] Referring now to the drawings, FIG. 1 illustrates a simplified, partial sectional
side view of one embodiment of a work vehicle, a harvester 10. The harvester 10 may
be configured as an axial-flow type combine, wherein crop material is threshed and
separated while it is advanced by and along a longitudinally arranged rotor 12. The
harvester 10 may include a chassis or main frame 14 having a pair of driven, ground-engaging
front wheels 16 and a pair of steerable rear wheels 18. The wheels 16, 18 may be configured
to support the harvester 10 relative to a ground surface 19 and move the harvester
10 in a forward direction of movement 21 relative to the ground surface 19. Additionally,
an operator's platform 20 with an operator's cab 22, a threshing and separating assembly
24, a grain cleaning assembly 26 and a holding tank 28 supported by the frame 14.
Additionally, as is generally understood, the harvester 10 may include an engine and
a transmission mounted on the frame 14. The transmission may be operably coupled to
the engine and may provide variably adjusted gear ratios for transferring engine power
to the wheels 16, 18 via a drive axle assembly (or via axles if multiple drive axles
are employed).
[0014] Moreover, as shown in FIG. 1, a harvesting implement (e.g., a header 32) and an associated
feeder 34 may extend forward of the main frame 14 and may be pivotally secured thereto
for generally vertical movement. In general, the feeder 34 may be configured to serve
as support structure for the header 32. As shown in FIG. 1, the feeder 34 may extend
between a front end 36 coupled to the header 32 and a rear end 38 positioned adjacent
to the threshing and separating assembly 24. As is generally understood, the rear
end 38 of the feeder 34 may be pivotally coupled to a portion of the harvester 10
to allow the front end 36 of the feeder 34 and, thus, the header 32 to be moved upwardly
and downwardly relative to the ground surface 19 to set the desired harvesting or
cutting height for the header 32.
[0015] As the harvester 10 is propelled forwardly over a field with standing crop, the crop
material is severed from the stubble by a sickle bar 42 at the front of the header
32 and delivered by a header auger 44 to the front end 36 of the feeder 34, which
supplies the cut crop to the threshing and separating assembly 24. As is generally
understood, the threshing and separating assembly 24 may include a cylindrical chamber
46 in which the rotor 12 is rotated to thresh and separate the crop received therein.
That is, the crop is rubbed and beaten between the rotor 12 and the inner surfaces
of the chamber 46, whereby the grain, seed, or the like, is loosened and separated
from the straw.
[0016] Crop material which has been separated by the threshing and separating assembly 24
falls onto a series of pans 48 and associated sieves 50, with the separated crop material
being spread out via oscillation of the pans 48 and/or sieves 50 and eventually falling
through apertures defined in the sieves 50. Additionally, a cleaning fan 52 may be
positioned adjacent to one or more of the sieves 50 to provide an air flow through
the sieves 50 that removes chaff and other impurities from the crop material. For
instance, the fan 52 may blow the impurities off of the crop material for discharge
from the harvester 10 through the outlet of a straw hood 54 positioned at the back
end of the harvester 10.
[0017] The cleaned crop material passing through the sieves 50 may then fall into a trough
of an auger 56, which may be configured to transfer the crop material to an elevator
58 for delivery to the associated holding tank 28. Additionally, a pair of tank augers
60 at the bottom of the holding tank 28 may be used to urge the cleaned crop material
sideways to an unloading tube 62 for discharge from the harvester 10.
[0018] Moreover, in several embodiments, the harvester 10 may also include a hydraulic system
100 which is configured to adjust a height of the header 32 relative to the ground
surface 19 so as to maintain the desired cutting height between the header 32 and
the ground surface 19. The hydraulic system 100 may include a height control cylinder
101 configured to adjust the height of the header 32 relative to the ground. For example,
in some embodiments, the height control cylinder 101 may be coupled between the feeder
34 and the frame 14 such that the second height control cylinder 101 may pivot the
feeder 34 to raise the header 32 relative to the ground surface 19. In some embodiments,
hydraulic system 100 may include first and second tilt cylinders 102, 104 coupled
between the header 32 and the feeder 34 to allow the header 32 to be tilted relative
to the ground surface 19 or pivoted laterally or side-to-side relative to the feeder
34.
[0019] Referring now to FIG. 2, a simplified, schematic view of one embodiment of the hydraulic
system 100 described above with reference to FIG. 1 is illustrated in accordance with
aspects of the present subject matter. As shown, the header 32 may generally extend
side-to-side or in a lengthwise direction (indicated by arrow 105 in FIG. 2) between
a first lateral end 106 and a second lateral end 108. Additionally, the header 32
may be coupled to the feeder 34 at a location between its first and second lateral
ends 106, 108 to allow the header 32 to tilt laterally relative to the feeder 34 (e.g.,
as indicated by arrows 112, 114 in FIG. 2). For example the header 32 may be coupled
to the feeder 34 roughly at a center 110 of the header 32. The height control cylinder
101 may be configured to raise and lower the end of the feeder 34 relative to the
frame 14 of the harvester (e.g., as indicated by arrow 115). The lateral tilt cylinders
102, 104 may be configured to laterally tilt the header 32 relative to the ground
surface 19 (e.g., as indicated by arrows 112, 114). In some embodiments, the tilt
cylinders may 102, 104 may also be configured to raise and lower the header 32 with
respect to the feeder 34 (e.g., as indicated by arrow 113).
[0020] As indicated above, the hydraulic system 100 may include the height control cylinder
101 and one or more tilt cylinders 102, 104. For instance, as shown in the illustrated
embodiment, the first tilt cylinder 102 may be coupled between the header 32 and the
feeder 34 along one lateral side of the connection between the header 32 and the feeder
34, and a second tilt cylinder 104 may be coupled between the header 32 and the feeder
34 along the opposed lateral side of the connection between the header 32 and the
feeder 34. In general, the operation of the height control cylinder 101 and tilt cylinders
102, 104 may be controlled (e.g., via an associated controller) to adjust the height
and angle of the header 32 relative to the ground surface 19. For instance, one or
more height sensors 116, 118, 119 may be provided on the header 32 to monitor one
or more respective local distances or heights 120 defined between the header 32 and
the ground surface 19. Specifically, as shown in FIG. 2, a first height sensor 116
may be provided at or adjacent to the first lateral end 106 of the header 32, and
a second height sensor 118 may be provided at or adjacent to the second lateral end
108 of the header 32. In some embodiments, a third height sensor 119 may be provided
at or adjacent the center 110 of the header 32. In such an embodiment, when one of
the height sensors 116, 118, 119 detects that the local height 120 defined between
the header 32 and the ground surface 19 differs from a desired height (or falls outside
a desired height range), the height control cylinder 101 and/or the tilt cylinders
102, 104 may be actively controlled so as to adjust the height and/or tilt of the
header 32 in a manner that maintains an overall height of the header 32 at the desired
height (or within the desired height range) relative to the ground surface 19. In
some embodiments, the overall height may be an average, weighted average, or other
suitable mathematical combination of the local heights 120 measured by one or more
of the height sensors 116, 118, 119. In some embodiments, the overall height may be
the local height 20 measured at the height sensor 119 that is adjacent the center
or middle of the implement 32. In some embodiments, the hydraulic system 100 may also
include at least one pressure sensor 122 configured to measure an actuator pressure
associated with at least one of the height control cylinder 101, the first tilt cylinder
102, or the second tilt control cylinder 104.
[0021] Referring now to FIG. 3, a schematic view of one embodiment of a control system 200
is provided for automatically controlling the height of an agricultural implement
(such as the header 32 of the harvester 10 described above) relative to the ground
surface 19 in accordance with aspects of the present subject matter. In general, the
control system 200 will be described herein with reference to the harvester 10 and
header 32 illustrated in FIG. 1. However, it should be appreciated that the disclosed
control system 200 may be implemented to control the height of any suitable agricultural
implement associated with a work vehicle having any other suitable configuration.
[0022] As shown, the control system 200 may generally include a controller 202 installed
on and/or otherwise provided in operative association with the harvester 10. In general,
the controller 202 of the disclosed system 200 may correspond to any suitable processor-based
device(s), such as a computing device or any combination of computing devices. Thus,
in several embodiments, the controller 202 may include one or more processor(s) 206
and associated memory device(s) 208 configured to perform a variety of computer-implemented
functions. As used herein, the term "processor" refers not only to integrated circuits
referred to in the art as being included in a computer, but also refers to a controller,
a microcontroller, a microcomputer, a programmable logic controller (PLC), an application
specific integrated circuit, and other programmable circuits. Additionally, the memory
device(s) 208 of the controller 202 may generally comprise memory element(s) including,
but not limited to, computer readable medium (e.g., random access memory (RAM)), computer
readable non-volatile medium (e.g., a flash memory), a compact disc-read only memory
(CD-ROM), a magneto-optical disk (MOD), a digital versatile disc (DVD) and/or other
suitable memory elements. Such memory device(s) 208 may generally be configured to
store suitable computer-readable instructions that, when implemented by the processor(s)
206 configure the controller 202 to perform various computer-implemented functions,
such as one or more aspects of a method 300 for controlling the height of the implement
described below with reference to FIG. 4.
[0023] In addition, the controller 202 may also include various other suitable components,
such as a communications circuit or module, a network interface, one or more input/output
channels, a data/control bus and/or the like, to allow the controller 202 to be communicatively
coupled with any of the various other system components described herein. In some
embodiments, the controller 202 may be configured to monitor and/or control the engine
210 and transmission 212 of the harvester 10.
[0024] Referring still to FIG. 3, the controller 202 may generally be configured to control
the operation of one or more components of the harvester 10. For instance, in several
embodiments, the controller 202 may be configured to control the operation of one
or more components that regulate the height of the header 32 relative to the ground
surface 19, as indicated above. For example, the controller 202 may be communicatively
coupled to one or more control valve(s) 218 configured to regulate the supply of fluid
(e.g., hydraulic fluid or air) to one or more corresponding actuator(s) 220. In some
embodiments, the actuators 220 may correspond to the height control cylinder 101,
first tilt cylinder 102, and/or second tilt cylinder 104, and the control valve(s)
218 may correspond to one or more valves associated with the cylinder(s) 101, 102,
104.
[0025] Moreover, as shown in the illustrated embodiment, the vehicle controller 202 may
be communicatively coupled to a user interface 222 of the work vehicle 10. In general,
the user interface 222 may correspond to any suitable input device(s) configured to
allow the operator to provide operator inputs to the vehicle controller 202, such
as a touch screen display, a keyboard, joystick, buttons, knobs, switches, and/or
combinations thereof located within the cab 22 of the work vehicle 10. The operator
may provide various inputs into the system 200 via the user interface 222. In one
embodiment, suitable operator inputs may include, but are not limited to a target
height for the implement, a crop type and/or characteristic indicative of a suitable
target header height, and/or any other parameter associated with controlling the height
of the implement, as explained in greater detail below.
[0026] Additionally, controller 202 may also be communicatively coupled to the various sensors
associated the header 32. For instance, as shown in FIG. 3, the controller 202 may
be coupled to one or more implement height sensors 224 configured to monitor the height
of the header 32 relative to the ground surface 19. In one embodiment, the implement
height sensor(s) 224 may correspond to one or more of the one or more height sensors
116, 118, 119 configured to monitor local distance(s) or height(s) 120 defined between
the header 32 and the ground surface 19. The controller 202 may also be communicatively
coupled with at least one of actuator pressure sensor 122. Each actuator pressure
sensor 122 may be configured to monitor an actuator pressure associated with one of
the actuator(s) 220 configured to raise and lower the header 32 relative to the ground
surface 19. As indicated above, in some embodiments, the actuator(s) 220 may correspond
to the height control cylinder 101, first tilt cylinder 102, and/or second tilt cylinder
104, and the control valve(s) 218 may correspond to one or more valves associated
with the cylinder(s) 101, 102, 104. For example, the actuator pressure sensor(s) 122
may correspond to at least one of the pressure sensors 122 described above with reference
to FIG. 2.
[0027] FIG. 4 illustrates a flow diagram of one embodiment of a method 300 for automatically
controlling a position of an implement of an agricultural work vehicle relative to
a ground surface in accordance with aspects of the present subject matter. Although
FIG. 4 depicts steps performed in a particular order for purposes of illustration
and discussion, the methods discussed herein are not limited to any particular order
or arrangement. One skilled in the art, using the disclosures provided herein, will
appreciate that various steps of the methods disclosed herein can be omitted, rearranged,
combined, and/or adapted in various ways without deviating from the scope of the present
disclosure. Moreover, the method 300 will generally be described herein with reference
to the harvester 10 and implement 32 shown in FIG. 1. However, it should be appreciated
that the disclosed method 300 may be implemented to control the height of any suitable
agricultural implement associated with a work vehicle having any other suitable configuration.
[0028] Referring to FIG. 4, the method 300 may include, at (302), monitoring an implement
position parameter indicative of the position of the implement relative to the ground
surface. In some embodiments, the implement position parameter may be indicative of
an actuator pressure associated with an actuator 220 configured to raise and lower
the implement 32 relative to the ground surface 19. For instance, implement position
parameter may be indicative of an actuator pressure associated with at least one of
the height control cylinder 101, first tilt control cylinder 102, or second tilt control
cylinder 104. In other embodiments, the implement position parameter may be indicative
of an implement height relative to the ground surface 19. For example, the implement
position parameter may be indicative of at least one local height 120 of the implement
32. In other embodiments, the implement position parameter may be any suitable parameter
associated with the position of the implement 32 relative to the ground surface 19.
[0029] In some embodiments, the controller 202 may be configured to monitor multiple implement
position parameters. For example, the controller 202 may be configured to monitor
at least one actuator pressure using an actuator pressure sensor 122 associated with
at least one actuator 220 configured to raise and lower the implement 32 and, additionally,
at least one local height 120 measured by one or more of the height sensors 116, 118,
119. In some embodiments, the controller 202 may monitor two or more of the local
heights 120 measured by the height sensors 116, 118, 119.
[0030] The method 300 may include, at (304), calculating a normal output signal based on
the implement position parameter. For example, in some embodiments, the controller
202 may calculate the normal output signal based on an implement height error. The
controller 202 may determine the implement height error by comparing the height of
the implement with a predetermined target height. For example, the controller 202
may subtract the predetermined target height from the monitored height to determine
the implement height error. Thus, when the monitored height exceeds the predetermined
target height, the implement height error may be positive, and when the predetermined
target height exceeds the monitored height, the implement height error may be negative.
[0031] In some embodiments, the predetermined target height may be based on the specific
model of the header 32 and/or may be input by the operator through the user interface
222. For example, as indicated above, the operator may directly input a desired target
height or may input crop information or characteristics, such as the type, condition,
height, density, and/or the like of the crop, from which the controller may select
an appropriate target height using the user interface 222.
[0032] Calculating the normal output signal, at (304), may include calculating at least
one of a proportional signal, integral signal, and derivative signal based on the
implement height error. For example, in one embodiment, calculating the normal output
signal may include calculating an integral signal based on the implement position
parameter with respect to time. In some embodiments, the normal output signal may
be the sum of one of more components, such as a proportional signal component, integral
signal component, and/or derivative signal component. For instance, in one embodiment,
the controller 202 may be configured to calculate the normal output signal in the
same manner as a proportional-integral-derivative (PID) controller. The following
equation shows the normal output signal, n(t), of a PID controller in accordance with
aspects of the present disclosure, where e(t) represents the implement height error
as a function of time, t; Kp, Ki, and Kd represent respective constant gains for each
of the proportional, integral, and derivative signal components:

[0033] In some embodiments, the normal output signal, n(t), may have only one of the above
signal components e.g., direct, proportional, or integral. In other embodiments, any
suitable combination of the signal components may be used, for instance as a proportional-integral
(PI) controller or a proportional-derivative controller.
[0034] Referring again to FIG. 4, the method 300 may include, at (306), determining when
a boost condition is satisfied based on a comparison between the implement position
parameter and a predetermined implement position parameter threshold. In some embodiments,
the boost condition may be satisfied when the implement height relative to the ground
surface 19 exceeds a predetermined maximum height threshold. In some embodiments,
the boost condition may be satisfied when the implement 32 contacts the ground surface
19. The controller 202 may detect this contact, for example, by determining when the
implement height has fallen below a predetermined minimum height threshold and/or
the actuator pressure associated with one or more of the actuator(s) 220 configured
to raise and lower the implement 32 has fallen below a predetermined actuator pressure
threshold. These and additional boost conditions will be explained in greater detail
below with reference to FIG. 5.
[0035] Referring again to FIG. 4, the method 300 may include, at (308), computing a boost
output signal when it is determined that the boost condition is satisfied. The boost
output signal may be computed based on a boost time interval. The boost time interval
may be defined as the time interval during which the boost condition is met. For example,
in some embodiments, when the implement 32 contacts the ground surface 19, the controller
202 may be configured to compute a boost signal associated with a "raise" boost. The
"raise" boost signal may be configured to rapidly increase the height of the implement
32 relative to the ground surface. For instance, in one embodiment, computing the
boost output signal based on the boost time interval may include calculating an integral
signal based on the implement position parameter with respect to the boost time interval.
In some embodiments, the controller 202 may be configured to multiply a boost gain
with the integrated implement position parameter to compute the boost output signal.
In some embodiments, the controller 202 may be configured to "ramp", or increase,
the boost output signal from zero to a calculated value, as described above, when
the boost condition is satisfied. Once the boost condition is no longer satisfied,
the controller 202 may be configured to "ramp", or reduce, the boost output signal
back to zero, as explained in greater detail below. Additionally, in other embodiments,
various other boost signals may be computed based on other boost conditions being
satisfied, as explained in greater detail below.
[0036] Referring again to FIG. 4, the method 300 may include, at (310), adjusting the position
of the implement 32 relative to the ground surface 19 based on the normal output signal
and the boost output signal(s). Specifically, the controller 202 may be configured
to adjust one or more of the control valve(s) 218 to raise and lower the header 32
relative to the ground surface 19 using one or more of the actuator(s) 220, such as
the height control cylinder 101 and/or the tilt cylinders 102, 104. For example, in
some embodiments, the controller 202 may be configured to sum the normal output signal,
e.g., as calculated in Equation (1), with the boost output signal(s), e.g., as described
above. For example, in one embodiment, the total output signal, u(t), may equal the
sum of the proportional signal, integral signal, derivative signal, and the boost
output signal. For instance, in some embodiments, the total output signal, u(t), may
be calculated according to the following equation in which e(t) is the implement height
error as a function of time, t; Kp, Ki, and Kd are respective constant gains for each
of the proportional, integral, and derivative signal components; and SBOOST is the
boost output signal.

[0037] As explained in greater detail below, the boost signal may generally be zero when
the boost condition is not satisfied. Thus, the boost condition and boost output signal
may allow for the control parameters associated with the normal output signal to be
better optimized for normal operation. For instance, the respective constant gains
Kp, Ki, and Kd for each of the proportional, integral, and derivative signal components,
may be selected, or tuned, to optimize the responsiveness of the control system 200
during "normal" operation, e.g., when the implement position parameter has not satisfied
a boost condition.
[0038] FIG. 5 illustrates a flow diagram of a control algorithm 400 providing a specific
embodiment or implementation of the method 300 illustrated in FIG. 4. Although FIG.
5 depicts steps performed in a particular order for purposes of illustration and discussion,
the methods and algorithms discussed herein are not limited to any particular order
or arrangement. One skilled in the art, using the disclosures provided herein, will
appreciate that various steps of the methods and algorithms disclosed herein can be
omitted, rearranged, combined, and/or adapted in various ways without deviating from
the scope of the present disclosure. Moreover, the algorithm 400 will generally be
described herein with reference to the harvester 10 and implement 32 shown in FIGS.
1 and 2, and also with reference to the control system 200 shown in FIG. 3. However,
it should be appreciated that the disclosed algorithm 400 may be implemented using
any suitable control system to control the height of any suitable agricultural implement
associated with a work vehicle having any other suitable configuration.
[0039] Referring to FIG. 5, in some embodiments, various boost conditions may be associated
with initiating various boost operations. At (402), the controller 202 may monitor
the implement position parameter relative to the ground surface 19. In some embodiments,
this step may be substantially similar to step (302) discussed above with reference
to FIG. 4. As indicated above, in some embodiments, monitoring the implement position
parameter may include monitoring at least one actuator pressure associated with at
least one of the height control cylinder 101, first tilt control cylinder 102, or
second tilt control cylinder 104 using at least one actuator pressure sensor 122.
In other embodiments, the implement position parameter may be any suitable parameter
associated with the position of the implement 32 relative to the ground surface 19.
In some embodiments, monitoring the implement position parameter may include monitoring
at least one local height 120 of the implement 32 relative to the ground surface 19
using at least one of the height sensors 116, 118, 119. In other embodiments, the
controller 202 may be configured to monitor multiple implement position parameters,
including at least one actuator pressure and at least one local height 120.
[0040] At (404), the controller 202 may be configured to calculate the normal output signal
based on the implement position parameter. In some embodiments, this step may be substantially
similar to step (304) discussed above with reference to FIG. 4. As indicated above,
in some embodiments, the controller 202 may calculate the normal output signal based
on an implement height error using, for example, Equation (1) representing the normal
output signal of a PID controller.
[0041] At (406), the controller 202 may be configured to adjust the height of the implement
32 based on the normal output signal. For example, the controller may adjust the height
of the implement 32 based on the output of Equation (1) above. In some embodiments,
the controller 202 may be configured to continue adjusting the height of the implement
32 based on the normal output signal during the remainder of the algorithm 400 described
below.
[0042] At (408), (410), (412), and (414), the controller 202 may be configured to determine
when various boost conditions are satisfied based on various implement position parameters
compared with respective predetermined implement position parameter thresholds. For
example, at (408) and (410), the controller 202 may be configured to determine if
an implement position parameter satisfies one of the "raise" boost conditions associated
with initiating a "raise" boost operation. The "raise" boost conditions may generally
be associated with detecting that the implement height relative to the ground surface
19 is too low, such as when the implement 32 contacts the ground surface 19.
[0043] At (408), the controller 202 may determine if an actuator pressure associated with
an actuator 220 that is configured to raise and lower the implement 32 is less than
a predetermined actuator pressure threshold (represented by "P1" in FIG. 5). In some
embodiments, this may indicate that the implement 32 has contacted the ground surface
19. Contacting the ground surface 19 may reduce the pressure in at least one of the
actuators 220 configured to raise and lower the implement 32 because the ground surface
19 may temporarily support a portion of the weight of the implement 32. For instance,
contacting the ground surface 19 may reduce the pressure in the height control cylinder
101 as the ground surface 19 temporarily supports a portion of the weight of the implement
32.
[0044] If the actuator pressure is not less than the predetermined actuator pressure threshold,
at (410), the controller 202 may be configured to determine if the implement height
is less than a predetermined height minimum threshold (represented by "H1" in FIG.
5). In some embodiments, the implement height may be calculated as an average of the
local heights 120 of the implement 32. The predetermined height minimum threshold
may be selected such that when the implement 32 is less than the predetermined height
minimum threshold, it is indicative of contact or imminent contact between the implement
32 and the ground surface 19. In some embodiments, the operator may input the predetermined
height minimum threshold using the user interface 222.
[0045] If either boost condition explained above with reference to (408) or (410) is satisfied,
the controller 202 may, at (416), initiate a "raise" boost operation at (416). The
raise boost operation may be configured to quickly raise the implement 32 such that
the implement position parameter is no longer less than the predetermined implement
parameter position threshold. For example, the controller 202 may compute a boost
output signal based on the boost time interval during which the boost condition is
met. For example, in some embodiments, computing the boost output signal may include
calculating an integral signal based on the implement position parameter with respect
to time. Additionally, the boost output signal may include an associated "raise" boost
gain. For example, in one embodiment, the "raise" boost signal, SBOOST, may be calculated
according to the following equation, in which e(t) is the implement height error,
and KR is a constant raise boost gain.

[0046] In another embodiment, the "raise" boost signal, SBOOST, may instead be based on
an integral of the difference between the implement height and the predetermined height
minimum threshold with respect to time. For example, in one embodiment, the "raise"
boost signal, SBOOST, may be calculated according to the following equation, in which
H(t) is the implement height, H1 is the predetermined height minimum threshold, and
KR is a constant "raise" boost gain value.

[0047] In other embodiments, the "raise" boost signal, SBOOST, may be computed as an integral
signal based on the actuator pressure. For example, in one embodiment, the "raise"
boost signal may be calculated according to the following equation, in which P is
the actuator pressure and KR is a constant raise boost gain.

[0048] In another embodiment, the boost output signal may be calculated as the integral
of the difference between the actuator pressure and the predetermined actuator pressure
threshold with respect to time. For instance, the "raise" boost signal, SBOOST, may
be calculated according to the following equation, in which P(t) is the actuator pressure,
P1 is the predetermined actuator pressure threshold, and KR is a constant raise boost
gain value.

[0049] The constant raise boost gain may be selected to optimize the response of the control
system 200 when the "raise" boost condition is satisfied. For example, the constant
raise boost gain may be based on the maximum desired speed of the implement 32, the
weight of the implement 32, the capabilities of the height control cylinder 101, and/or
the like. In some embodiments, the operator may adjust the constant raise boost gain
using the user interface 222.
[0050] Initiating a "raise" boost, at (416), may include adjusting the position of the implement
32 relative to the ground surface 19 based on the normal output signal and the boost
output signal. As indicated above, in some embodiments the controller 202 may be configured
to adjust the position of the implement based on the sum of the normal output signal
and the boost output signal, for example according to the Equation (2).
[0051] Additionally, the "raise" boost operation may include applying a ramp function to
the calculated boost signal explained above. For example, once the controller 202
detects that at least one of the "raise" boost conditions is met, at (408) or (410),
the controller 202 may ramp the boost output signal from zero to the calculated boost
signal, explained above, over a first predetermined ramp time. Once the boost condition
is no longer satisfied, the controller 202 may be configured to similarly decrease
the boost output signal from the calculated boost signal to zero over a second predetermined
ramp time, which may be equal to or different than the first predetermined ramp time.
The ramp times may generally be selected based on the dynamics of the control system
200 or may be input or modified by the operator using the user interface 222. The
dynamics of the control system 200 may include, for example, the weight of the implement
32 and the maximum speed at which the actuator(s) 220 may raise and lower the implement
32. In some embodiments, the control system 200 may be configured to monitor the current
speed of the harvester 10, and the ramp times may vary according to how fast the harvester
10 is moving the implement 32 over the ground surface 19.
[0052] At (412), the controller 202 may generally be configured to determine if a "lower"
boost condition is satisfied associated with initiating a "lower" boost operation.
For example, at (412), the controller 202 may be configured to determine if the implement
height exceeds a predetermined height maximum threshold relative to the ground surface
(represented by "H2" in FIG. 5). The predetermined height maximum threshold may be
selected, for example, based on the operating range of the implement 32 during "normal"
operation. For example, in some embodiments, the predetermined height maximum threshold
may be some percentage of the target implement height, such as 130%, for example.
In some embodiments, the operator may input or modify the predetermined height maximum
threshold using the user interface 222.
[0053] If the "lower" boost condition is satisfied at (412), the controller 202 may initiate
a "lower" boost operation at (418). The "lower" boost operation may be configured
to quickly lower the implement 32 relative to the ground surface 19 such that the
implement position parameter no longer exceeds the predetermined implement parameter
position threshold. In some embodiments, the "lower" boost operation may otherwise
be similar to the "raise" boost configuration described above at (416). For example,
the "lower" boost operation may include computing a boost output signal based on the
boost time interval during which the boost condition is met. In some embodiments,
computing the boost output signal may include calculating an integral signal based
on the implement position parameter (e.g., the implement height) with respect to time.
For example, the "lower" boost signal may be based on an integral of the implement
height or implement height error with respect to time. For instance, in one embodiment,
the "lower" boost signal, SBOOST, may be calculated according to the following equation,
in which H(t) is the implement height and KL is a constant "lower" boost gain value.

[0054] The constant lower boost gain may be selected based on similar considerations as
the raise boost gain explained above. The lower boost gain may also be input and/or
modified by the operator using the user interface 222.
[0055] In one embodiment, the "lower" boost output signal may be calculated as the integral
of the difference between the implement height and the predetermined height maximum
threshold relative to the ground surface. For example, in one embodiment, the "lower"
boost signal, SBOOST, may be calculated according to the following equation, in which
H(t) is the implement height; H2 is the predetermined height maximum threshold; and
KL is a constant lower boost gain.

[0056] The controller 202 may be configured to apply a ramp function to the "lower" boost
output signal in a similar manner as explained above for the "raise" boost signal
such that the "lower" boost output signal increases from zero to the calculated signals
described above over a first predetermined time ramp. Once the boost condition is
no longer satisfied, the controller 202 may be configured to similarly decrease the
"lower" boost output signal from the calculated boost signal, explained above, to
zero over a second predetermined ramp time. The first and second predetermined ramp
times associated with the "lower" boost signal may be similarly selected based on
the dynamics of the control system 200 and may be the same as or different than the
ramp times associated with the "raise" boost signal.
[0057] At (414), the controller 202 may generally be configured to determine if a "tilt"
boost condition is satisfied that is associated with initiating a "tilt" boost operation.
For example, in some embodiments, the controller 202 may be configured to determine
when an angle of the implement 32 relative to the ground surface 19 exceeds a predetermined
maximum angle range. For example, in some embodiments, the controller 202 may be configured
to determine if the local height 120 at one end of the implement 32 exceeds a predetermined
height threshold while the local height 120 at the other end of the implement 32 remains
below the predetermined height threshold. For example, referring back to FIG. 2, the
controller 202 may be configured to determine if the local height 120 measured by
one of the height sensors 116, 118, that is adjacent one of the respective ends 106,
108 of the header 32 exceeds the predetermined height threshold while the local height
120 measured by the other of the height sensors 116, 118 at the other the respective
end 106, 108 does not exceed the predetermined height threshold.
[0058] In other embodiments, the controller 202 may be configured to calculate the angle
of the implement 32 relative to the ground surface 19 based on the local heights 120
measured by two or more of the height sensors 116, 118, 119. In yet other embodiments,
the controller 202 may be configured to directly measure the angle of the implement
32 using a sensor, such as an inclinometer, associated with the implement 32. To account
for ground surfaces 19 that are not level, in some embodiments, the controller 202
may be further configured to monitor the angle between the main frame 14 of the harvester
10 and the ground surface 19 using an inclinometer associated with the main frame
14 of the harvester 10. For instance, the controller 202 may assume that the inclination
of the frame 14 of the harvester 10 is approximately equal to the inclination of the
ground surface 19. The controller 202 may then calculate the difference between the
inclination of the harvester 10 and the inclination of the implement 32 to determine
the relative angle between the implement 32 and the ground surface 19. Any suitable
method, however, may be used to determine if the angle of the implement 32 relative
to the ground surface 19 has exceeded the predetermined maximum angle range. If the
controller 202 determines that the "tilt" boost condition is not satisfied at (414),
the controller 202 may, at (402), continue to monitor the implement position parameter
relative to the ground surface 19.
[0059] If the controller 202 determines that the "tilt" boost condition is satisfied at
(414), the controller 202 may initiate a "tilt" boost operation at (420). The "tilt"
boost operation may be configured to quickly rotate the implement 32 relative to the
ground surface 19 such that the implement position parameter no longer exceeds the
predetermined implement parameter position threshold. For example, the "tilt" boost
operation may include rotating the implement (e.g., as illustrated by arrows 112,
114 in FIG. 2) using at least one of the first tilt control cylinder 102 or the second
tilt control cylinder 104 such that the implement angle is reduced to within the predetermined
maximum angle range.
[0060] In some embodiments, the "tilt" boost operation may include computing a "tilt" boost
output signal based on the boost time interval during which the boost condition is
met. For example, computing the "tilt" boost signal may include calculating the integral
of the implement angle with respect to time. In other embodiments, the controller
202 may be configured to compute the integral of the difference between the implement
angle and the predetermined maximum angle range. For instance, in one embodiment,
the boost output signal may be calculated according to the following equation in which
(t) is the implement angle, 1 is a bound of the predetermined maximum angle range,
and KL is a constant "lower" boost gain value.

[0061] In other embodiments, the controller 202 may be configured to compute a pair of "tilt"
boost output signals configured to extend one of tilt control cylinder(s) 102, 104
and retract the other of tilt control cylinder(s) 102, 104. For example, computing
a first "tilt" boost output signal may include computing an integral signal based
on the difference between the local height 120 at the first end 106 of the implement
32 and an average of the local heights 120 at each end 106, 108. Similarly, computing
a second "tilt" boost output signal may include computing an integral signal based
on the difference between the local height 120 at the second end 108 of the implement
32 and an average of the local heights 120 at both ends 106, 108. The first and second
components of the "tilt" boost output signal may be used to individually control the
respective tilt cylinders 102, 104 to rotate the implement such that the implement
angle is reduced to within the predetermined maximum angle range.
[0062] In some embodiments, the "tilt" boost operation may also include lowering the overall
height of the implement 32 using the height control cylinder 101. For example, in
some embodiments, the "tilt" boost operation may automatically trigger the "lower"
boost operation explained above. As the implement 32 is rotated, the end of the implement
32 closest to the ground surface 19 may be raised by the rotating motion. Thus, to
prevent the local height 120 of the lower end from being raised by the tilting motion
and exceeding the predetermined height threshold, in some embodiments, the controller
102 may automatically lower the overall height of the implement 32 during the "tilt"
boost operation.
[0063] In some embodiments, the controller 202 may be configured to apply a saturation function
to one or more of the components of the normal output signal and/or the boost output
signal. The saturation functions may be configured to prevent the respective signals
from exceeding respective predetermined maximum values. This may prevent the controller
202 from causing damage and/or excessive wear to the harvester 10, header 32, feeder
34, the actuators 220, and/or the associated valves 218. Similarly, excessively fast
changes in the total output signal may result in undesirably instability in the control
system 200.
[0064] In some embodiments, the various boost operations discussed above (e.g., the "raise"
boost, "lower" boost, and/or "tilt" boost") may not involve calculating an integral
signal whatsoever. Instead, computing the boost signal may simply involve applying
a ramp function, as described above, to a respective predetermined maximum boost output
signal. For instance, once the boost condition is satisfied, the controller 202 may
apply a ramp function to increase the boost output signal from zero to the maximum
boost output signal over a first predetermined ramp time. Once the boost condition
is no longer satisfied, the controller 202 may be configured to similarly ramp the
boost output signal from the maximum boost output signal to zero over a second predetermined
ramp time, which may be equal to or different than the first predetermined ramp time.
The respective maximum boost output signals and ramp times associated with each boost
operation may be selected to maximize the responsiveness of the control system 200
without damaging the actuators 220, without causing instability in the control system
200, and/or may be based on various system dynamics associated with the control system
200, as explained above. In some embodiments, the respective maximum boost output
signals and ramp times may be input and/or modified by the operator using the user
interface 222.
[0065] In other embodiments, the various boost operations may be based on a proportional
signal, integral signal, and/or derivative signal associated with the implement position
parameter. For example, in one embodiment, the boost output signal(s) may include
respective separate PI or PID control loops which are "ramped" from zero to the calculated
value when the boost condition is satisfied, in the manner described above. The parameters
associated with the control loop of the boost output signal may be selected for a
more rapid response than those of the PI or PID control loop that produces the normal
output signal. The boost output signal(s) may then be "ramped" from the calculated
value to zero when the respective boost condition is no longer satisfied.
[0066] In some embodiments, the control system 200 may also be configured to include an
inactive mode in which the controller 202 does not actively control the position of
the implement 32 relative to the ground surface 19. For example, during operation,
the operator may make a pass across an agricultural work site, e.g., a field. After
completing a pass, the operator may switch the controller 202 into the inactive mode
and then initiate a manual lift of the implement 32, for example, using the user interface
222. In some embodiments, the controller 202 may automatically switch into the inactive
mode once the operator manually lifts the implement 32 using the user interface 222.
The operator may then turn the harvester 10 around to prepare for another pass across
the agricultural work site.
[0067] This written description uses examples to disclose the invention, including the best
mode, and also to enable any person skilled in the art to practice the invention,
including making and using any devices or systems and performing any incorporated
methods. The patentable scope of the invention is defined by the claims, and may include
other examples that occur to those skilled in the art. Such other examples are intended
to be within the scope of the claims if they include structural elements that do not
differ from the literal language of the claims, or if they include equivalent structural
elements with insubstantial differences from the literal languages of the claims.
1. A method (300) for automatically controlling a position of an implement (32) of an
agricultural work vehicle (10) relative to a ground surface (19), the method (300)
comprising the steps of:
monitoring, with one or more computing devices, an implement position parameter indicative
of the position of the implement (32) relative to the ground surface (19);
calculating, with one or more computing devices, a normal output signal based on the
implement position parameter relative to a predetermined target implement position
parameter; characterized by the steps of:
determining, with the one or more computing devices, when a boost condition is satisfied
based on a comparison between the implement position parameter and a predetermined
implement position parameter threshold selected based on an operating range of the
implement (32) during normal operation when the boost condition is not satisfied;
when it is determined that the boost condition is satisfied, computing, with the one
or more computing devices, a boost output signal based on the implement position parameter;
and
adjusting, with the one or more computing devices, the position of the implement (32)
relative to the ground surface (19) based on the normal output signal and the boost
output signal.
2. The method (300) as in claim 1, wherein computing the boost output signal includes
computing an integral signal based on the implement position parameter with respect
to time.
3. The method (300) as in any proceeding claim, wherein calculating the normal output
signal includes calculating an integral signal based on the implement position parameter
with respect to time.
4. The method (300) as in any proceeding claim, wherein the implement position parameter
is indicative of an actuator pressure associated with an actuator (220) configured
to raise and lower the implement (32) relative to the ground surface (19).
5. The method (300) as in any proceeding claim, wherein the boost condition is satisfied
when the actuator pressure is less than a predetermined actuator pressure threshold.
6. The method (300) as in any proceeding claim, wherein the boost condition is satisfied
when the implement (32) contacts the ground surface (19).
7. The method (300) as in any proceeding claim, wherein the implement position parameter
is indicative of an implement height relative to the ground surface (19).
8. The method (300) as in any proceeding claim, wherein the boost condition is satisfied
when the implement height exceeds a predetermined height maximum threshold relative
to the ground surface (19).
9. The method (300) as in any proceeding claim, wherein the boost condition is satisfied
when the implement height is indicative of the implement (32) contacting the ground
surface (19).
10. The method (300) as in any proceeding claim, wherein:
the implement position parameter is indicative of an implement angle relative to the
ground surface (19);
the boost condition is satisfied when the implement angle exceeds a predetermined
maximum angle range; and
adjusting the position of the implement (32) includes rotating the implement (32)
such that the implement angle is reduced to within the predetermined maximum angle
range.
11. The method (300) as in any proceeding claim, further comprising applying a saturation
function to the boost output signal.
12. The method (300) as in any proceeding claim, wherein calculating the boost output
signal includes applying a ramp function to the boost output signal in which the boost
output signal increases from zero to a predetermined boost constant over a predetermined
ramp time.
13. A position control system (200) for an agricultural work vehicle (10), the position
control system (200) comprising an implement (32) connected with the agricultural
work vehicle (10), the position control system (200) comprising an implement position
sensor (122, 224) configured to detect a position of the implement (32) relative to
a ground surface (19), the position control system (200) comprising a controller (202)
communicatively coupled to the implement position sensor (122, 224), the controller
(202) including a processor (206) and associated memory (208), the memory (208) storing
instructions that, when executed by the processor (206), configure the implement controller
(202) to perform the following operations:
monitor an implement position parameter indicative of the position of the implement
(32) relative to the ground surface (19) based on signals received from the implement
position sensor (122, 224);
calculate a normal output signal based on the implement position parameter relative
to a predetermined target implement position parameter;
characterized by the following operations:
determine when a boost condition is satisfied based on a comparison between the implement
position parameter and a predetermined implement position parameter threshold selected
based on an operating range of the implement (32) during normal operation when the
boost condition is not satisfied;
when it is determined that the boost condition is satisfied, compute a boost output
signal based on the implement position parameter; and
adjust the position of the implement (32) relative to the ground surface (19) based
on the normal output signal and the boost output signal.
14. The system (200) as in claim 13, wherein the controller (202) is further configured
to compute an integral signal based on the implement position parameter with respect
to time to compute the boost output signal.
15. The system (200) as in claims 13 or 14, further comprising an actuator (220) configured
to raise and lower the implement (32) relative to the ground surface (19), and wherein
the implement position parameter is indicative of an actuator pressure associated
with the actuator (220), and wherein the boost condition is satisfied when the actuator
pressure is less than a predetermined actuator pressure threshold.
1. Verfahren (300) zur automatischen Steuerung einer Position eines Arbeitsgeräts (32)
eines landwirtschaftlichen Arbeitsfahrzeugs (10) relativ zu einer Bodenoberfläche
(19), wobei das Verfahren (300) die Schritte umfasst:
Überwachen eines Arbeitsgerätpositionsparameters mit einer oder mehreren Recheneinrichtungen,
der die Position des Arbeitsgeräts (32) relativ zur Bodenoberfläche (19) angibt;
Berechnen eines normalen Ausgangssignals mit einer oder mehreren Recheneinrichtungen,
basierend auf dem Arbeitsgerätpositionsparameter relativ zu einem Ziel-Arbeitsgerätpositionsparameter;
durch die folgenden Schritte gekennzeichnet:
Bestimmen, wann eine Verstärkungsbedingung erfüllt ist, mit einer oder mehreren Recheneinheiten,
basierend auf einem Vergleich zwischen dem Arbeitsgerätpositionsparameter und einem
vorbestimmten Grenzwert des Arbeitsgerätpositionsparameters, der basierend auf einem
Betätigungsbereich des Arbeitsgeräts (32) während Normalbetrieb bestimmt wird, wenn
die Verstärkungsbedingung nicht erfüllt ist;
Berechnen eines Verstärkungsausgangssignals mit einer oder mehreren Recheneinrichtungen,
basierend auf dem Arbeitsgerätpositionsparameter, wenn bestimmt wird, dass die Verstärkungsbedingung
erfüllt ist; und
Anpassen der Position des Arbeitsgeräts (32) relativ zu der Bodenoberfläche (19) mit
einer oder mehreren Recheneinheiten, basierend auf dem normalen Ausgangssignal und
dem Verstärkungsausgangssignal.
2. Verfahren (300) nach Anspruch 1, wobei das Berechnen des Verstärkungsausgangssignals
das Berechnen eines Integralsignals umfasst, basierend auf dem Arbeitsgerätpositionsparameter
über die Zeit.
3. Verfahren (300) nach einem der vorhergehenden Ansprüche, wobei das Berechnen des normalen
Ausgangssignals das Berechnen eines Integralsignals umfasst, basierend auf dem Arbeitsgerätpositionsparameter
über die Zeit.
4. Verfahren (300) nach einem der vorhergehenden Ansprüche, wobei der Arbeitsgerätpositionsparameter
einen Antriebsdruck angibt, der mit einem Antrieb (220) verknüpft ist, der dazu eingerichtet
ist, das Arbeitsgerät (32) relativ zu der Bodenoberfläche (19) anzuheben und abzusenken.
5. Verfahren (300) nach einem der vorhergehenden Ansprüche, wobei die Verstärkungsbedingung
erfüllt ist, wenn der Antriebsdruck geringer als ein vorbestimmter Grenzwert des Antriebsdrucks
ist.
6. Verfahren (300) nach einem der vorhergehenden Ansprüche, wobei die Verstärkungsbedingung
erfüllt ist, wenn das Arbeitsgerät (32) die Bodenoberfläche (19) berührt.
7. Verfahren (300) nach einem der vorhergehenden Ansprüche, wobei der Arbeitsgerätpositionsparameter
eine Höhe des Arbeitsgeräts relativ zur Bodenoberfläche (19) angibt.
8. Verfahren (300) nach einem der vorhergehenden Ansprüche, wobei die Verstärkungsbedingung
erfüllt ist, wenn die Arbeitsgeräthöhe einen vorbestimmten maximalen Höhengrenzwert
relativ zur Bodenoberfläche (19) überschreitet.
9. Verfahren (300) nach einem der vorhergehenden Ansprüche, wobei die Verstärkungsbedingung
erfüllt ist, wenn die Arbeitsgeräthöhe angibt, dass das Arbeitsgerät (32) die Bodenoberfläche
(19) berührt.
10. Verfahren (300) nach einem der vorhergehenden Ansprüche, wobei:
der Arbeitsgerätpositionsparameter einen Arbeitsgerätwinkel relativ zur Bodenoberfläche
(19) angibt;
die Verstärkungsbedingung erfüllt ist, wenn der Arbeitsgerätwinkel einen vorbestimmten
maximalen Winkelbereich überschreitet; und
das Anpassen der Position des Arbeitsgeräts (32) das Drehen des Arbeitsgeräts (32)
umfasst, sodass der Arbeitsgerätwinkel derart reduziert wird, dass er innerhalb des
vorbestimmten maximalen Winkelbereichs liegt.
11. Verfahren (300) nach einem der vorhergehenden Ansprüche, das des Weiteren das Anwenden
einer Sättigungsfunktion auf das Verstärkungsausgangssignal umfasst.
12. Verfahren (300) nach einem der vorhergehenden Ansprüche, wobei das Berechnen des Verstärkungsausgangssignals
das Anwenden einer Rampenfunktion auf das Verstärkungsausgangssignal umfasst, wobei
das Verstärkungsausgangssignal über eine vorbestimmte Rampenzeit von Null auf eine
vorbestimmte Verstärkungskonstante ansteigt.
13. Positionssteuersystem (200) für ein landwirtschaftliches Arbeitsfahrzeug (10), wobei
das Positionssteuersystem (200) ein Arbeitsgerät (32) umfasst, das mit dem landwirtschaftlichen
Arbeitsfahrzeug (10) verbunden ist, wobei das Positionssteuersystem (200) einen Arbeitsgerätpositionssensor
(122, 224) umfasst, der dazu eingerichtet ist, eine Position des Arbeitsgeräts (32)
relativ zu einer Bodenoberfläche (19) zu bestimmen, wobei das Positionssteuersystem
(200) eine Steuereinrichtung (202) umfasst, die kommunikativ mit dem Arbeitsgerätpositionssensor
(122, 224) verbunden ist, wobei die Steuereinrichtung (202) einen Prozessor (206)
und zugehörigen Speicher (208) umfasst, wobei der Speicher (208) Anweisungen speichert,
die, wenn sie durch den Prozessor (206) ausgeführt werden, die Arbeitsgerätsteuereinrichtung
(202) dazu einrichten, folgende Vorgänge auszuführen:
Überwachen eines Arbeitsgerätpositionsparameters, der die Position des Arbeitsgeräts
(32) relativ zur Bodenoberfläche (19) angibt, basierend auf Signalen, die vom Arbeitsgerätpositionssensor
(122, 224) empfangen werden;
Berechnen eines normalen Ausgangssignals, basierend auf dem Arbeitsgerätpositionsparameter
relativ zu einem vorbestimmten Ziel- Arbeitsgerätpositionsparameter; gekennzeichnet durch die folgenden Vorgänge:
Bestimmen, wann eine Verstärkungsbedingung erfüllt ist, basierend auf einem Vergleich
zwischen dem Arbeitsgerätpositionsparameter und einem vorbestimmten Grenzwert des
Arbeitsgerätpositionsparameters, der basierend auf einem Betätigungsbereich des Arbeitsgeräts
(32) während Normalbetrieb bestimmt wird, wenn die Verstärkungsbedingung nicht erfüllt
ist;
Berechnen eines Verstärkungsausgangssignals, basierend auf dem Arbeitsgerätpositionsparameter,
wenn bestimmt wird, dass die Verstärkungsbedingung erfüllt ist; und
Anpassen der Position des Arbeitsgeräts (32) relativ zu der Bodenoberfläche (19),
basierend auf dem normalen Ausgangssignal und dem Verstärkungsausgangssignal.
14. Positionssteuersystem (200) nach Anspruch 13, wobei die Steuereinrichtung (202) des
Weiteren dazu eingerichtet ist, ein Integralsignal basierend auf dem Arbeitsgerätpositionsparameter
über die Zeit zu berechnen, um das Verstärkungsausgangssignal zu berechnen.
15. Positionssteuersystem (200) nach Anspruch 13 oder 14, das des Weiteren einen Antrieb
(220) umfasst, der dazu eingerichtet ist, das Arbeitsgerät (32) relativ zur Bodenoberfläche
(19) anzuheben und abzusenken, und wobei der Arbeitsgerätpositionsparameter einen
Antriebsdruck angibt, der mit dem Antrieb (220) verknüpft ist, und wobei die Verstärkungsbedingung
erfüllt ist, wenn der Antriebsdruck geringer als ein vorbestimmter Grenzwert des Antriebsdrucks
ist.
1. Méthode (300) servant à contrôler automatiquement une position d'un outil (32) d'un
véhicule agricole (10) par rapport à une surface du sol (19), la méthode (300) comprenant
les étapes consistant à:
contrôler, à l'aide d'un ou de plusieurs dispositifs informatiques, un paramètre de
position de l'outil indiquant la position de l'outil (32) par rapport à la surface
du sol (19);
calculer, à l'aide d'un ou de plusieurs dispositifs informatiques, un signal de sortie
normal basé sur le paramètre de position de l'outil par rapport à un paramètre de
position de l'outil cible prédéterminé ; caractérisé par les étapes consistant à :
déterminer, à l'aide d'un ou de plusieurs dispositifs informatiques, quand une condition
de levage est remplie sur la base d'une comparaison entre le paramètre de position
de l'outil et un seuil de paramètre de position de l'outil prédéterminé sélectionné
sur la base d'une plage de fonctionnement de l'outil (32) pendant le fonctionnement
normal lorsque la condition de levage n'est pas remplie;
une fois que la condition de levage est remplie, calculer, à l'aide d'un ou plusieurs
dispositifs informatiques, un signal de sortie de levage basé sur le paramètre de
position de l'outil ; et
ajuster, à l'aide d'un ou de plusieurs dispositifs informatiques, la position de l'outil
(32) par rapport à la surface du sol (19) sur la base du signal de sortie normal et
du signal de sortie de levage.
2. Méthode (300) selon la revendication 1, dans laquelle le calcul du signal de sortie
de levage comprend le calcul d'un signal intégral basé sur le paramètre de position
de l'outil par rapport au temps.
3. Méthode (300) selon l'une quelconque des revendications précédentes, dans laquelle
le calcul du signal de sortie normal comprend le calcul d'un signal intégral basé
sur le paramètre de position de l'outil par rapport au temps.
4. Méthode (300) selon l'une quelconque des revendications précédentes, dans laquelle
le paramètre de position de l'outil indique une pression d'actionneur associée à un
actionneur (220) configuré pour lever et abaisser l'outil (32) par rapport à la surface
du sol (19).
5. Méthode (300) selon l'une quelconque des revendications précédentes, dans laquelle
la condition de levage est remplie lorsque la pression d'actionneur est inférieure
à un seuil de pression d'actionneur prédéterminé.
6. Méthode (300) selon l'une quelconque des revendications précédentes, dans laquelle
la condition de levage est remplie lorsque l'outil (32) touche la surface du sol (19).
7. Méthode (300) selon l'une quelconque des revendications précédentes, dans laquelle
le paramètre de position de l'outil indique une hauteur de l'outil par rapport à la
surface du sol (19).
8. Méthode (300) selon l'une quelconque des revendications précédentes, dans laquelle
la condition de levage est remplie lorsque la hauteur de l'outil dépasse un seuil
de hauteur maximal prédéterminé par rapport à la surface du sol (19).
9. Méthode (300) selon l'une quelconque des revendications précédentes, dans laquelle
la condition de levage est remplie lorsque la hauteur de l'outil indique le point
de contact de l'outil (32) avec la surface du sol (19).
10. Méthode (300) selon l'une quelconque des revendications précédentes, dans laquelle
:
le paramètre de position de l'outil indique un angle de l'outil par rapport à la surface
du sol (19) ;
la condition de levage est remplie lorsque l'angle de l'outil dépasse une plage d'angle
maximale prédéterminée ; et
l'ajustement de la position de l'outil (32) comprend la rotation de l'outil (32) de
sorte que l'angle de l'outil soit réduit à l'intérieur de la plage d'angle maximale
prédéterminée.
11. Méthode (300) selon l'une quelconque des revendications précédentes, comprenant en
outre l'application d'une fonction de saturation au signal de sortie de levage.
12. Méthode (300) selon l'une quelconque des revendications précédentes, dans laquelle
le calcul du signal de sortie de levage comprend l'application d'une fonction de rampe
au signal de sortie de levage dans laquelle le signal de sortie de levage augmente
de zéro à une constante de levage prédéterminée pendant une durée de rampe prédéterminée.
13. Système de commande de position (200) pour véhicule agricole (10), le système de contrôle
de position (200) comprenant un outil (32) connecté au véhicule agricole (10), le
système de contrôle de la position (200) comprenant un capteur de position d'outil
(122, 224) configuré pour détecter une position d'un outil (32) par rapport à une
surface du sol (19), le système de contrôle de position (200) comprenant un dispositif
de contrôle (202) couplé en communication au capteur de position d'outil (122, 224),
le dispositif de contrôle (202) comprenant un processeur (206) et une mémoire associée
(208), la mémoire (208) sauvegardant des instructions qui, lorsqu'elles sont exécutées
par le processeur (206), configurent le dispositif de commande de l'outil (202) pour
exécuter les opérations suivantes :
contrôler un paramètre de position de l'outil indiquant la position de l'outil (32)
par rapport à la surface du sol (19) sur la base des signaux reçus par le capteur
de position d'outil (122, 224) ;
calculer un signal de sortie normal sur la base du paramètre de position de l'outil
par rapport à un paramètre de position de l'outil cible prédéterminé ; caractérisé par les opérations suivantes :
déterminer quand une condition de levage est remplie sur la base d'une comparaison
entre le paramètre de position de l'outil et un seuil de paramètre de position de
l'outil prédéterminé sélectionné sur la base d'une plage de fonctionnement de l'outil
(32) pendant le fonctionnement normal lorsque la condition de levage n'est pas remplie
; une fois que la condition de levage est remplie, calculer un signal de sortie de
levage basé sur le paramètre de position de l'outil ; et
ajuster la position de l'outil (32) par rapport à la surface du sol (19) basé sur
le signal de sortie normal et le signal de sortie de levage.
14. Système (200) selon la revendication 13, dans lequel le dispositif de contrôle (202)
est en outre configuré pour calculer un signal intégral basé sur le paramètre de position
de l'outil par rapport au temps afin de calculer le signal de sortie de levage.
15. Système (200) selon les revendications 13 ou 14, comprenant en outre un actionneur
(220) configuré pour lever et abaisser l'outil (32) par rapport à la surface du sol
(19), et dans lequel le paramètre de position de l'outil indique une pression d'actionneur
associée à l'actionneur (220), et dans lequel la condition de levage est remplie lorsque
la pression d'actionneur est inférieure à un seuil de pression d'actionneur prédéterminé.