Field of the invention
[0001] The present invention belongs to the field of manufacturing and transport, more precisely
the invention relates to a telescopic arm for a crane together with a hydraulic cylinder,
tubes and attachments in the arm of the forestry crane.
The technical problem
[0002] The technical problem, which is solved by the present invention, is a constructional
solution of a mechanism for a telescopic arm to be used on/with a forestry crane,
in which the housing of the telescopic arm will house the hydraulic cylinder and flexible
tubes for hydraulic control of the crane. Constructional design of the telescopic
arm must predict a possibility of the hydraulic tubes getting damaged as well as outer
appearance of the whole crane. Spatial limitation in the housing of the telescopic
arm is created due to sub-systems, which are the hydraulic cylinder as the drive of
the system of telescopic arms, chain transfers on a system of pulleys for driving
the middle and inner telescopic arm and a system for leading tubes of outer users.
The number of outer users and needed flows affect the number of tubes and their diameter
again represents a spatial problem of how to arrange all needed elements in a way
that they are not obstructing movement of each other and/or rubbing each other. The
curvature radius of flexible tubes during operation crucially affects the lifespan
of tubes, as the contact between wheels for leading the tubes and their coatings causes
tension in the coatings, which may lead to stratification of tubes and also leakage
and breakdowns. In addition, the constructional design of arrangements of sub-systems
of the telescopic arm has to take into account access to individual parts in case
of crane maintenance and repair.
[0003] The aim of the present invention is a constructional arrangement of all dynamic and
static elements of the telescopic arm that will enable installation of wheels for
leading flexible hydraulic tubes, the wheels being as large as possible, which will
prolong the lifespan of tubes.
State of the art
[0004] European patent
2135836 together with the European patent
EP 1842823 B1 discloses a solution of a telescopic arm with the solution for placement of a hydraulic
cylinder in the interior of the telescopic arm housing with an emphasis on installation
block and sliding bearing or shoe.
[0005] For larger cranes some manufacturers use a larger cylinder and larger tubes or even
more tubes, for example three pairs, which leads to an increase in the size of the
wheel and measurements of the telescope, making such telescopic arms large and too
heavy. In this case some manufacturers use several smaller wheels arranged in a semi-circle,
a solution that allows improved air between the piston rod and wheels for flexible
tubes. However, this solution has a problem in breaking of tubes in several smaller
diameters and increased contact pressure in the coating of tubes around wheels. Another
solution is to use slightly smaller wheels, which can be installed besides the piston
and then turning the flexible tubes from horizontal to a vertical arrangement.
[0006] The solution according to the invention differs from the known solutions in that
the interior of the telescopic arm for a crane is provided with large wheels for flexible
hydraulic tubes.
Description of the solution of the technical problem
[0007] The telescopic arm for a forestry crane with a system of internal leading of flexible
hydraulic tubes of outer users is designed in such a way that in the longitudinal
axis of the telescopic arm a hydraulic cylinder is provided that has a housing with
larger wheels for receiving flexible hydraulic tubes. A chain is installed above the
cylinder via a sprocket having a separate axis from the leading wheels.
[0008] The telescopic arm for a forestry crane with the system of internal leading of flexible
hydraulic tubes of outer users according to the invention will be described in further
detail based on figures, which show:
- Figure 1
- telescopic arm according to the invention
- Figure 2
- cross-section of the telescopic arm
- Figure 3
- cross-section of completely stretched telescopic arm
- Figure 4
- cross-section of the telescopic arm
- Figure 5
- transverse cross-section of the telescopic arm
[0009] The basic working principle of the double telescopic arm is known and has been used
in all similar products on the market. Thus the kinematics of the double telescope
as a mechanism is known. Of significant importance is functioning of a system of inner
leading of tubes, which have to follow operation of the telescopic arm and arrangement
of dynamic and static elements inside the housing of the telescopic arm.
[0010] The system of tubes inside the telescopic arm of the forestry crane is not intended
for functioning of the telescopic arm, but for driving the outer users, in this case
two outer users, which requires four tubes, namely two four pressure and two for return
conduits. To ensure functioning of the whole telescopic arm an inner hydraulic cylinder
is used, which enables variation of the length of the telescopic arm. For additional
functions of users it is possible to provide more than four flexible hydraulic tubes.
[0011] Housing 1a of an outer arm 1 of a forestry crane is provided with a middle telescopic
arm 2, the interior of which is provided with an inner telescopic arm 3. A hydraulic
cylinder 4 with a piston 42 is mounted in the longitudinal axis of the outer arm 1
(figure 2). Besides a vertical axis of a wheel 5 a pulley 6 is installed, via which
a chain 6a runs between the housing 1a and the middle telescopic arm 2.
[0012] Attachments 43a and 43b, between which the hydraulic cylinder 4 is mounted, are affixed
to the middle telescopic arm 2 with screws 9a and 9b. On each side of the cylinder
4 wheels 5a and 5b are installed. Flexible tubes 8a and 8b are disposed around the
wheel 5a in the space between the outer arm 1 and the middle telescopic arm 2. Because
the outer arm 1 is fixed, the middle telescopic arm 2 moves with the same speed as
the inner telescopic arm 3 with regards to the middle arm 2 due to the system of fastening
of chains 6a and 7a. The diameter of the wheel 5a and the diameter of the wheel 5b
have the same size as the length of the shortest inner side of the inner telescopic
arm or smaller.
[0013] Due to the maximum diameter of wheels 5a and 5b accommodation of the flexible hydraulic
tubes 8a, 8b, 8c and 8d is optimal, as load and strain of the tube coatings are minimal.
This system ensures that the length of flexible tubes 8a, 8b, 8c and 8d is maintained,
as the tubes 8a, 8b as well as 8c, 8d are winded over the large wheels 5a and 5b at
the length of movement of the piston rod 42 of the cylinder 4 (figure 5).
[0014] The outer arm 1 has a fastening element, where the beginning of the chain 7a is fastened,
wherein the chain 7a runs from the pulley 7 towards the second fastening on the inner
telescopic arm 3 (Figures 1 and 2). In case the piston rod 42 of the cylinder 4 is
extended, the chain 7a pulls out the inner telescopic arm 3. The sprocket 7 is fastened
to the middle telescopic arm 2, the first end of the chain 7a to the outer arm 1 and
the other end of the chain 7a to the inner telescopic arm 3.
[0015] In case the piston rod 42 of the cylinder 4 is inside the cylinder 4, the chain 6a
pulls the middle telescopic arm 2 into the interior of the outer telescopic arm 1.
The sprocket 6 is fastened to the middle telescopic arm 2, the first end of the chain
6a to the outer arm 1 and the other end of the chain 6a to the inner telescopic arm
3.
[0016] The telescopic arm for a forestry crane with the system of interior leading of flexible
hydraulic tubes of outer users has the middle telescopic arm 2 installed in the housing
1a of the outer arm 1, the middle arm 2 housing the inner telescopic arm 3, as well
as the hydraulic cylinder 4, flexible hydraulic tubes 8a, 8b, 8c and 8d, the pulley
6 with the chain 6a. The pulley 7 with the chain 7a is located outside the arm 1.
According to the invention the hydraulic cylinder 4 with the piston rod 42 is installed
in the longitudinal axis of the outer arm 1, wherein the first wheel 5a is mounted
on one side of the cylinder 4 and the second wheel 5b is mounted on the other side,
the wheels intended for receiving flexible hydraulic tubes needed for controlling
outer users. An advantage of such solution is in that the diameters of wheels 5a and
5b has almost the same size as the side of the inner telescopic arm 3 interior. The
diameter of the wheels 5a and 5b can be changed so that the diameter has the size
equal to the smallest side of the inner telescopic arm 3 interior. This solution of
the telescopic arm of the forestry crane according to the invention has a pulley 6
installed besides the vertical axis of wheels 5a and 5b, wherein the chain 6a runs
via the pulley 6 between the middle telescopic arm 2 and the inner telescopic arm
3, to which it is also fastened. In case the crane has to be controlled with more
than four commands, the wheels 5a and 5b are arranged to receive up to eight flexible
hydraulic tubes. For moving the telescopic arm one or more hydraulic cylinders may
be installed.
[0017] The solution of the telescopic arm for a forestry crane with the system of interior
leading of flexible hydraulic tubes of outer users according to the invention enables
longer lifespan of the flexible hydraulic tubes due to maximum diameters of wheels
for winding the tubes and well as due to the appropriately dimensioned diameter of
the cylinder. Installation of two large leading wheels 5a and 5b is enabled, because
the curvature radius of the tubes is maximal with regards to the given space, which
is the ideal solution. Tensions in the flexible hydraulic tubes and their coatings
are minimal, which also contributes to their longer lifespan.
1. A telescopic arm for a forestry crane having a housing (1a) of an outer arm (1) provided
with a middle telescopic arm (2) and inside the middle arm (2) an inner telescopic
arm (3) as well as a hydraulic cylinder (4), flexible hydraulic tubes (8a, 8b, 8c
in 8d), a pulley (6) with a chain (6a) and a second pulley (7) with a second chain
(7a) outside of the arm (1), characterised in that the hydraulic cylinder (4) with a piston rod (42) is installed in the longitudinal
axis of the outer arm (1); that on one side of the cylinder (4) a first wheel (5a)
and on the other side of the cylinder (4) a second wheel (5b) is mounted for winding
the flexible hydraulic tubes needed for control of outer users.
2. The telescopic arm for a forestry crane according to claim 1, characterised in that the diameters of wheels (5a and 5b) may have a size as the length of the smallest
interior side of inner telescopic arm (3).
3. The telescopic arm for a forestry crane according to any of the preceding claims,
characterised in that the diameter of both wheels (5a and 5b) is equal to the length of the shortest inner
side of the inner telescopic arm (3) or smaller.
4. The telescopic arm for a forestry crane according to any of the preceding claims,
characterised in that besides the vertical axis of wheels (5a in 5b) the pulley (6) is mounted, via which
the chain (6a) runs between the outer arm (1) and the middle telescopic arm (2), wherein
the chain is attached to the inner telescopic arm (3).
5. The telescopic arm for a forestry crane according to any of the preceding claims,
characterised in that up to eight flexible hydraulic tubes may be installed to the wheels (5a and 5b).
6. The telescopic arm for a forestry crane according to any of the preceding claims,
characterised in that one or more cylinders are installed for moving the telescopes.