TECHNICAL FIELD
[0001] The present disclosure relates to a bogie for a rail vehicle, and particularly relates
to a bogie suspension traction device for a low floor articulated rail vehicle. It
belongs to a field of rail vehicle manufacturing.
BACKGROUND
[0002] Low-floor urban rail vehicles play an increasingly important role in lots of urban
traffic. In low-floor urban rail vehicles, the bogie is the most important structural
component, and its structure and the parameters directly determine the stability during
operation and the ride comfort of the vehicle. The existing bogie of the low-floor
urban rail vehicle generally has a poor small curving performance, the floor is too
high for getting on and off, and the traction device is cumbersome and other problems.
With the continuous improvement of urban rail vehicles, the requirements for urban
rail vehicles are getting higher and higher. So it is necessary to provide a bogie
suspension traction device for a low floor articulated rail vehicle which reduces
the height of the floor to facilitate getting on and off and has a simple structure
with good curving performance and light weight.
SUMMARY
[0003] The first technical problem that the present disclosure mainly solves is to provide
a bogie suspension traction device for a low floor articulated rail vehicle, which
has the advantages of simple and compact structure, a good curving performance, light
weight and the possibility to reduce the height of the floor surface.
[0004] The second technical problem that the present disclosure mainly solves is to provide
a bogie suspension traction device for a low floor articulated rail vehicle, which
has the advantages of simple and compact structure, being beneficial to reducing the
height of the floor and being possible to achieve the overall lifting function of
the bogie simultaneously.
[0005] The third technical problem that the present disclosure mainly solves is to provide
a bogie suspension traction device for a low floor articulated rail vehicle, which
has the advantages of simple and compact structure, being beneficial to reducing the
height of the floor and improving the dynamic performance during operation.
[0006] The third technical problem that the present disclosure mainly solves is to provide
a bogie suspension traction device for a low floor articulated rail vehicle, which
has the advantages of simple and compact structure, being easy to operate and being
possible to improve the working stability of a rotary mechanism.
[0007] In order to achieve the first object mentioned above, the technical solution adopted
by the present disclosure is as follows.
[0008] A suspension traction device of a low floor articulated rail vehicle comprises a
swing bolster mechanism, a traction rod mechanism, primary spring mechanism and mechanism
secondary spring mechanism. The secondary spring mechanism is provided between the
swing bolster mechanism and the frame of the bogie. Two groups of swing bolster mechanisms
and two sets of traction rod mechanisms are provided, two groups of swing bolster
mechanisms are provided respectively in the middle of two groups of wheel-sets. Each
group of swing bolster mechanism is connected to a frame via a set of traction rod
mechanism and is connected to a vehicle body via a rotary mechanism.
[0009] Further, the two sets of the traction rod mechanisms are arranged in the middle of
two side beams of the frame and are arranged separately on two sides of a central
cross beam of the frame. Each set of the traction rod mechanism comprises one or more
traction rods. One end of the traction rod is connected with a central cross beam
and the other end is connected with the swing bolster mechanism.
[0010] Further, a mounting interface of first traction rod is provided on the swing bolster
mechanism and a mounting interface of second traction rod is provided on the frame.
The two ends of the traction rod mechanism are respectively fixed to the mounting
interface of first traction rod and the mounting interface of second traction rod.
The mounting interface of first traction rod and the mounting interface of second
traction rod are separate structures.
[0011] Further, an upper section of the mounting interface of first traction rod has an
arc portion curving downwards.
[0012] Further, semicircular openings are respectively provided on two separate parts of
the mounting interface of first traction rod and the mounting interface of second
traction rod, and are assembled together to form a first mounting opening and a second
mounting opening which are circulars for mounting the traction rod. The two separate
parts are fixed and connected by bolts.
[0013] Further, the traction rod comprises a rod in the middle and spherical joints at both
ends and a connecting seat is mounted on each of the two spherical joint axis of each
spherical joint. The connecting seats at two ends of the traction rod are respectively
fixed inside the first mounting opening and the second mounting opening.
[0014] Further, the end of the rod is U-shaped and the spherical joint is inserted into
the U-shaped structure and is fixedly connected to the rod by fastener.
[0015] Further, the central cross beam is integrally casted and shaped and two ends of the
center beam are welded to lateral plates of the two side beams.
[0016] Further, the secondary spring mechanism is composed of an upper backing plate, a
lower backing plate and a spring in the middle. A vertical backstop is provided in
the spring and is fixed to the upper backing plate. A boss budging upwards is provided
on the frame, and the boss inserts into the spring after installation and faces right
to the vertical backstop.
[0017] Further, the bottom of the vertical backstop and the top of the boss are spaced by
a vertical stop gap or direct contact.
[0018] In order to achieve the second object mentioned above, the technical solution adopted
by the present disclosure is as follows.
[0019] A suspension traction device of a low floor articulated rail vehicle comprises a
swing bolster mechanism, a traction rod mechanism, a primary spring mechanism and
a secondary spring mechanism. Two groups of swing bolster mechanisms are provided.
And the two groups of swing bolster mechanisms are provided respectively in the middle
of two groups of wheel-sets. A lifting device is provided between each group of swing
bolster mechanism and an end beam of a frame.
[0020] Further, the lifting device comprises at least one lifting rod and the top end of
the lifting rod is connected to the swing bolster mechanism. A lifting opening is
provided for the lifting rod on the frame. A bayonet whose diameter is greater than
a diameter of the lifting opening is provided at the bottom of the lifting rod. And
the bayonet extends into a lower part of the lifting opening.
[0021] Further, the frame has an upward-concaving portion at the lifting opening. The lifting
opening is provided on the top wall of the upward-concaving portion. The bayonet is
provided inside the upward-concaving portion.
[0022] Further, two lifting rods are provided between each group of swing bolster mechanism
and the frame and the two lifting rods are arranged symmetrically in the lateral direction
of the vehicle body below the swing bolster mechanism.
[0023] Further, a main body of the lifting rod is a long cylinder. A top end of the lifting
rod is a T-shaped head and two sides of the T-shaped head are provided with stop planes.
The bottom of the lifting rod is provided with an external thread and the upper portion
of the external thread is provided with a stop portion with a slightly larger diameter.
[0024] Further, a fixing port is provided in a lower surface of the swing bolster where
the lifting rod is mounted. A top end of the lifting rod is mounted in the fixing
port. A mounting block is provided below the T-shaped head of the lifting rod and
is fixedly connected to the swing bolster by bolts, and the T-shaped head of the lifting
rod is stuck and fixed to the swing bolster after the mounting block is fixed.
[0025] Further, the bayonet is mounted on an outer circumference of a stop portion and a
locating block is mounted below the bayonet. An inner circle of the locating block
is provided with a step-like structure and the step-like structure is abutted against
the stop portion of the lifting rod after installation. A nut is tightened on the
bottom of the lifting rod below the locating block for fixation.
[0026] In order to achieve the third object mentioned above, the technical solution adopted
by the present disclosure is as follows.
[0027] A suspension traction device of a low floor articulated rail vehicle comprise a swing
bolster mechanism, a traction rod mechanism, a primary spring mechanism and a secondary
spring mechanism. Two groups of swing bolster mechanisms are provided, and the two
groups of swing bolster mechanisms are provided respectively in the middle of two
groups of wheel-sets. The swing bolster mechanism comprises a swing bolster, and a
protruding part protrudes downwards at a central position from a lower surface of
the swing bolster. The protruding part inserts into an opening provided on a frame.
[0028] Further, transverse backstops are respectively mounted on side walls of two transverse
sides of an opening of the frame. The protruding part below the swing bolster extends
to the space between two the transverse backstops and a transverse stop gap is left
between the protruding part and the transverse backstops.
[0029] Further, the transverse backstop is composed of a wear-resisting layer, a rubber
layer and a bottom layer. The wear-resisting layer is located on the top layer in
contact with the protruding part of the swing bolster. The rubber layer is provided
between the wear-resisting layer and the bottom layer. The bottom layer is fixed and
connected to the frame.
[0030] Further, the rubber layer is a waist-drum shape with a small diameter in the middle
and large diameters at two ends.
[0031] Further, a diameter of the wear-resisting layer is larger than a diameter of the
end of the rubber layer to which it is bonded.
[0032] Further, one or more recessed cavities are provided on the swing bolster and the
recessed cavity is provided with a drain port.
[0033] In order to achieve the fourth object mentioned above, the technical solution adopted
by the present disclosure is as follows.
[0034] A suspension traction device of a low floor articulated rail vehicle comprises a
swing bolster mechanism, a traction rod mechanism, a primary spring mechanism and
a secondary spring mechanism. The secondary spring mechanism is mounted between the
swing bolster mechanism and a frame of the bogie. Two groups of swing bolster mechanisms
are provided and the two groups of swing bolster mechanisms are provided respectively
in the middle of two groups of wheel-sets. Each group of the swing bolster mechanism
is connected to a vehicle body via a rotary mechanism. The rotary mechanism comprises
a slewing bearing, and an oiling mechanism for filling oil for the slewing bearing
is provided at the center of the slewing bearing.
[0035] Further, the oiling mechanism comprises a group of grease nipples and the grease
nipples are connected to the slewing bearing via oiling pipes.
[0036] Further, the grease nipples are mounted on a mounting seat of grease nipple and the
mounting seat of grease nipple is fixed to the swing bolster mechanism.
[0037] Further, the mounting seat of grease nipple is a cylindrical structure and one or
more vertical accommodating cavities which extend in the vertical direction and recess
inwards are provided on the circumference of the cylinder. One grease nipple is provided
in each of the vertical accommodating cavities.
[0038] Further, a first lateral accommodating cavity is provided on the mounting seat of
grease nipple along the transverse direction around the outer circumference of the
cylindrical structure and is fixedly fastened with an oiling pipe connected to the
grease nipple by a ribbon at the position of the first lateral accommodating cavity.
[0039] Further, the mounting seat of grease nipple is integrally molded with a highly wear-resistant
nylon material.
[0040] Further, the mounting seat of grease nipple is mounted on the swing bolster.
[0041] In summary, the suspension traction device of the low floor articulated rail vehicle
of the present disclosure, compared with the prior art, has the following advantages.
- (1) In the present disclosure, two groups of swing bolster mechanisms are connected
to the vehicle bodies of the adjacent two carriages by a rotary mechanism, respectively.
Each group of the swing bolster mechanism is directly connected to the frame via a
traction rod mechanism to achieve traction and braking. The whole structure is simple
and compact. It better achieves the force transmission of traction and braking during
the operation of vehicle, and better bears the vertical, horizontal and longitudinal
loads, and greatly improves the vehicle's small curving performance. Besides, the
whole structure is, which is beneficial to reduce the height of the floor surface
and is conducive for getting on and off the vehicle. The driving performance of the
vehicle is also greatly improved, and the number of bogies is reduced in the organized
vehicle group, thus, saving costs of vehicle manufacturing, maintenance and repair.
- (2) In the present disclosure, two groups of swing bolster mechanisms are respectively
connected to the central cross beam of the frame via a set of traction rods, so that
two groups of swing bolster mechanism and two sets of traction rod mechanism do not
affect each other. The longitudinal movement of one swing bolster mechanism does not
affect longitudinal movement of another swing bolster mechanism, and the vibration
of one carriage does not pass to another carriage and two adjacent vehicle bodies
are decoupled, thus, it improves the ride comfort and the reliability of operation.
- (3) In the present disclosure, a lifting device is provided between the lower portion
of the swing bolster and the frame, and it is possible to achieve the overall lifting
of the bogie when it is needed. The whole structure is simple and compact. And the
bayonet at the bottom of the lifting rod will be stuck in the lifting opening, playing
the role of a vertical stop, when the overshoot of the vehicle occurs. Thus, the maximum
vertical vibration distance of the vehicle body is limited, the vehicle beyond the
limits is effectively avoided, and the ride comfort of the vehicle and the balance
during operation is improved. And it is conducive to reducing the height of the floor.
- (4) In the present disclosure, an oiling device is provided at the center of the slewing
bearing. The structure is simple and is convenient for filling oil to the slewing
bearing when needed to ensure the working stability of the slewing bearing.
BRIEF DESCRIPTION OF THE DARWINGS
[0042]
Fig. 1 is a schematic view of a structure of a suspension traction device of the present
disclosure;
Fig. 2 is a schematic view of a structure of a frame in the present disclosure;
Fig. 3 is a top view of Fig. 1;
Fig. 4 is a sectional view taken along the A-A direction of Fig. 3;
Fig. 5 is a sectional view taken along the B-B direction of Fig. 3;
Fig. 6 is a sectional view taken along the C-C direction of Fig. 3;
Fig. 7 is a view taken along the D direction of Fig. 3;
Fig. 8 is a schematic view of a structure of a damper in the present disclosure;
Fig. 9 is a schematic view of a structure of a traction rod in the present disclosure;
Fig. 10 is a top view of Fig. 9;
Fig. 11 is a schematic view of a structure of a swing bolster in the present disclosure;
Fig. 12 is a top view of a structure of a swing bolster in the present disclosure;
Fig. 13 is a view taken along the F direction of Fig. 12;
Fig. 14 is a sectional view taken along the G-G direction of Fig. 12;
Fig. 15 is a schematic view of a structure of a swing bolster connected to a vehicle
body in the present disclosure;
Fig. 16 is a schematic view of a structure of a mounting seat of grease nipple of
the present disclosure;
Fig. 17 is a top view of Fig. 16;
Fig. 18 is a schematic view of a structure of a transverse backstop of the present
disclosure;
Fig. 19 is a schematic view of a structure of a lifting rod of the present disclosure;
Fig. 20 is a schematic view showing an installation structure of a secondary spring
of the present disclosure;
Fig. 21 is a schematic view of a structure of a secondary spring of the present disclosure;
Fig. 22 is a schematic view of a structure of a dust cover.
DETAILED DESCRIPTION OF THE DISCLOSURE
[0043] The disclosure is described in further detail with reference to the accompanying
drawings and specific embodiments.
[0044] A bogie suspension traction device of a low floor articulated rail vehicle is shown
in Fig. 1, which is provided on a low floor articulated rail vehicle. The rail vehicle
includes multiple carriages, a bogie 1 is installed below each junction of every two
carriages and two carriages are respectively connected to the bogie 1 through a rotary
mechanism 101.
[0045] The bogie 1 includes a frame 2, a suspension traction device 3, a wheel-set 4, a
drive motor (not shown) and a brake and so on. Four drive motors are provided to respectively
drive four wheels 5. The four drive motors and the brakes are fixedly mounted on the
mounting beams 81 on both sides of the frame 2, respectively. The drive motors and
the brakes are mounted on the outside of the wheel 5, beneficial to reducing the height
of the floor.
[0046] As show in Fig. 2, the frame 2 comprises two side beams 80 and two end beams 82.
A central cross beam 77 is provided in the middle of the two side beams 80. The two
end beams 82 are arranged in parallel and symmetrically on both sides along the longitudinal
direction of the central cross beam 77 (in the longitudinal direction of the vehicle
body). The two side beams 80, the two end beams 82 and the central cross beam 77 form
a frame structure shaped in a Chinese character as "

". The outer sides of the side beam 80 are provided with mounting beams 81 for mounting
drive motors and brakes in the transverse direction (referred to as the width direction
of the vehicle body). The central cross beam 77 is integrally cast and shaped, and
both ends of the center beam 77 are welded to lateral plates of the two side beams
80.
[0047] As shown in Fig. from 3 to 5, the suspension traction device 3 comprises swing bolster
mechanisms 6, traction rod mechanisms 7, primary spring (not shown), secondary spring
mechanisms 8, transverse dampers 9 and vertical dampers 10 and the like. Two groups
of swing bolster mechanisms 6 and two groups of traction rod mechanisms 7 are provided.
The structures of the two groups of swing bolster mechanisms 6 are identical, and
are respectively installed in the middle of the two wheels 5 in each group of wheel-set
4. The two groups of swing bolster mechanisms 6 are connected to the vehicle bodies
of the adjacent two carriages by the rotary mechanism 101, respectively. The vehicle's
small curving performance is greatly improved and the height of the floor surface
is significantly reduced, conducive to the installation of getting on and off the
vehicle. The driving performance of the vehicle is also greatly improved, helpful
to reduce the wear of wheel and track. And the number of bogies 1 arranged in the
vehicle group is reduced, thus costs of vehicle manufacturing, maintenance and repair
are saved.
[0048] Each group of swing bolster mechanisms 6 is connected with a frame 2 through a set
of traction rod mechanism 7, two sets of secondary spring mechanisms 8 are provided
between the end beams 82 of the frame 2, below each set of swing bolster mechanism
6. A transverse damper 9 and two vertical dampers 10 are mounted on a side, facing
the outer side of the frame 2, of each set of swing bolster mechanism 6. Two vertical
dampers 10 are provided on both sides, in the transverse direction of the vehicle
body, of the transverse damper 9. The bogie 1 comprises four vertical dampers 10 and
two transverse dampers 9, to reduce the vibration of the vehicle body in the transverse
and vertical direction and improve the ride comfort.
[0049] As shown in Fig. 3, 4 and 5, each group of swing bolster mechanism 6 is connected
with the central cross beam 77 of a frame 2 through a set of traction rod mechanisms
7. Two sets of traction rod mechanisms 7 are provided between the two side beams 80
and are set separately on two sides of the central cross beam 77. Each set of traction
rod mechanism 7 comprises one or more traction rods 16, that is, each group of swing
bolster mechanism 6 is connected with a central cross beam 77 of a frame 2 through
one or more traction rods 16. One end of the traction rod 16 is connected with the
swing bolster mechanism 6, and the other end is connected with the central cross beam
77 of the frame 2. Two groups of swing bolster mechanism 6 and two sets of traction
rod mechanism 7 are as a whole arranged as a flat structure, further reducing the
height of the floor.
[0050] In the embodiment, preferably, each set of traction rod mechanism 7 comprises two
traction rods 16, that is, each group of swing bolster mechanism 6 is connected with
the central cross beam 77 of the frame 2 through two traction rods 16. The two traction
rods 16 are arranged parallel to each other between the two side beams 80 of the frame
2. Two groups of swing bolster mechanism 6 are respectively connected with a central
cross beam 77 of a frame 2 through two traction rods 16, thus it better realizes the
transmission of the traction and braking force and bears the vertical, horizontal
and longitudinal loads, while vehicle is running. Ends of each traction rod 16 are
directly connected to the central cross beam 77 of the frame 2, so that two groups
of swing bolster mechanism 6 and two sets of traction rod mechanism 7 do not affect
each other. The longitudinal movement of one swing bolster mechanism 6 does not affect
the movement in the longitudinal direction of another swing bolster mechanism 6, and
the vibration of one carriage is not passed to another carriage. Thus, the two adjacent
vehicle bodies are decoupled, and improves the ride comfort and the reliability during
operation, parallel to each other and The two traction rods 16 which is parallel to
each other serve as anti-side roll bars in the structure that each group of swing
bolster mechanism 6 is connected with a central cross beam 77 of a frame 2 through
two traction rods 16, so that the vehicle runs more smoothly and the structure of
the bogie is simplified.
[0051] As shown in Fig. 9 and 10, the traction rod 16 includes a rod 16a arranged in the
middle and spherical joints 16b arranged at both ends. Both ends of the rod 16a are
U-shaped, and the two spherical joints 16b are respectively inserted into the U-shaped
structure and fixedly connected to the rod 16a by fasteners. The spherical joint 16b
is composed of a spherical joint axis in the center and a spherical joint sleeve outside.
The spherical joint axis and the spherical joint sleeve are hinged and fitted through
a spherical surface, and the spherical joint sleeve is connected to the rod 16a. A
connecting seat 16c is mounted on each of the two spherical joint axis of each spherical
joint 16b and the two connecting seats 16c are symmetrically provided on both sides
of the spherical joint 16b, and the connecting seat 16c is a cylindrical rubber material.
A mounting hole (not shown) is provided in the center of the connecting seat, and
is fitted and fixed to the spherical joint axis of spherical joint 16b.
[0052] As shown in Fig. 5, 11 and 14, each group of swing bolster mechanism 6 comprises
a swing bolster 11 and the swing bolster 11 is a polygon. The swing bolster 11 is
made by whole casting, not only to ensure its overall strength and stiffness, to avoid
the welding stress of the welding structure and to increase the load capacity of the
swing bolster 11 substantially, but also to reduce the thickness and the weight of
the swing bolster 11 and the height of the floor surface, and the vehicle can be reduced
in weight meanwhile. A mounting interface of first traction rod 12 which is connected
to the traction rod 16 is provided on a side of the swing bolster 11 facing to the
central cross beam 77. The mounting interface of first traction rod 12 and the swing
bolster 11 are integrally casted.
[0053] The number of the mounting interface of first traction rods 12 depends on the number
of traction rods 16. In the embodiment, two traction rods 16 are mounted on a side
of each swing bolster 11.The ends of each traction rod 16 are provided with two mounting
interface of first traction rods 12, for fixing the two connecting seats 16c of the
ends of the traction rod 16. So that four mounting interface of first traction rods
12 are provided on one side of each swing bolster 11. The four mounting interface
of first traction rods 12 are arranged side by side in a line on one side of the swing
bolster 11 and two of the four mounting interface of first traction rods 12 in the
middle close together or are as a whole structure. Each of the upper surfaces of the
four mounting interface of first traction rods 12 has an arc portion curving downward,
in order to reduce the installation height of the traction rod mechanisms 7 as a whole
and then reduce the height of the floor.
[0054] Each mounting interface of first traction rod 12 has a circular first mounting opening
17 for accommodating the connecting seat 16c of the end of the traction rod 16. The
spherical joint 16b of the end of the traction rod 16 is set between two mounting
interface of first traction rods 12 and four bolt holes for fixing bolts 18 are provided
on two sides of each mounting interface of first traction rod 12.
[0055] In order to facilitate disassembly, in the embodiment, the four mounting interface
of first traction rods 12 are all set as separate structures, that is, being separated
as a upper and lower part. A semicircular opening is respectively provided on the
upper and lower part. The upper and the lower part, after being buckled together,
form the circular first mounting opening 17. The upper and the lower part are correspondingly
provided with bolt holes for fixing bolts 18, the connecting seat 16c of the end of
the traction rod 16 is tightly fixed in the first mounting opening 17 after the upper
and the lower part of the mounting interface of first traction rods 12 are buckled
together, and finally the upper and lower parts are fixed together by four bolts 18
to achieve a fixed mounting of the traction rod 16. Wherein, the upper part of the
mounting interface of first traction rod 12 is integrally formed with the swing bolster
11 and the lower part is separately mounted. Similarly, the lower part of the mounting
interface of first traction rod 12 is integrally formed with the swing bolster 11
and the upper part is separately mounted. As shown in Fig. 9 and Fig. 10, in order
to facilitate fixing with the mounting interface of first traction rod 12, a pin hole
78 is provided on the outer circumference of each connecting seat 16c. As shown in
Fig. 5, the upper or the lower part of mounting interface of first traction rod 12
is correspondingly provided with a pin hole. A locating pin 79 is provided through
the pin hole 78 of the connecting seat 16c during installation, fitted with the pin
hole of the mounting interface of first traction rod 12, so that the traction rod
16 is accurately mounted and the mounting efficiency is improved.
[0056] As shown in Fig. 11, 12 and 13, in the embodiment, in order to strengthen the fixing
strength of the mounting interface of first traction rod 12, so that the traction
rod 16 is firmly fixed. A mounting plate 41 is provided above the mounting interface
of first traction rod 12, and every two adjacent bolts 18 are provided with a mounting
plate 41 correspondingly. The mounting plate 41 is a step-like structure and two bolt
holes are provided in the lower step for fixing the mounting plate 41 to the mounting
interface of first traction rod 12 through the bolts 43. Two bolt holes (not shown)
are provided in the upper step, and the two bolt holes respectively correspond to
and communicate with the bolt holes of mounting interface of first traction rod 12
below. The bolt 18 simultaneously passes through the bolt holes of the mounting interface
of first traction rod 12 and the bolt holes in the upper step of the mounting plate
41, and the upper and lower parts of the mounting interface of first traction rod
12 are fixed and connected together.
[0057] As shown in Fig. 6 and Fig. 11 to 15, the rotary mechanism 101 comprises a slewing
bearing 14 and a connecting seat of vehicle body 19. The center of the upper surface
of the swing bolster 11 is a recessed accommodating cavity 13 in which the slewing
bearing 14 is mounted. The slewing bearing 14 is fixedly connected to the swing bolster
11 on the circumference by a plurality of bolts 15. The accommodating cavity 13 protects
the slewing bearing 14 and increases the carrying capacity of the slewing bearing
14. Penetrated bolt holes 38 are provided on the circumference of the swing bolster
11, and the bolt hole 38 is a countersunk hole. A plurality of bolts 15 are correspondingly
inserted through the bolt holes 38 from the bottom and are fixedly connected to the
slewing bearing 14. The head of the bolt 15 is mounted inside the countersunk hole,
in order to facilitate the installation and to prevent the head of the bolt 15 from
protruding to the outside of the swing bolster 11.
[0058] As shown in Fig. 15, the connecting seat of vehicle body 19 is a disc-like structure,
the center of the connecting seat of vehicle body 19 is a through-opening 20, and
the through-opening 20 is raised upwardly to form an annular boss 24. The annular
boss 24 is inserted into an underframe 23 of the vehicle body during installation,
conducive to installation and positioning. The periphery of the through-opening 20
is provided with an inner and an outer loop of bolts. Twelve inner loop of bolts 21
are provided and are fixedly connected with the underframe 23 of the vehicle body.
Twenty-four outer loop of bolts 22 are provided and are fixedly connected with the
slewing bearing 14 and are fixedly connected with the underframe 23 of the vehicle
body at the same time. It is convenient for the operator to fixedly connect the connecting
seat of vehicle body 19 and the underframe 23 and to mount the whole in the slewing
bearing 14, and the connecting seat of vehicle body 19 and the slewing bearing 14
are fixed by the outer loop of bolts 22 from above the underframe 23. A loop of annular
mounting tables 25 projecting downwardly are provided on periphery of through-opening
20 of the lower surface of the connecting seat of vehicle body 19, and the annular
mounting table 25 is pressed to the inside of slewing bearing 14 to be fixed during
installation. The lower half of the outer circumferential surface of the annular mounting
table 25 is a tapered surface inclined in the center direction, playing a better guide
during the installation and being conducive to the installation. The connecting seat
of vehicle body 19 is machined integrally, the overall structure is simple, easy to
process and also conducive to the installation.
[0059] The swing bolster 11 is connected to the underframe 23 of the vehicle body via the
slewing bearing 14. The slewing bearing 14 carries the vertical, longitudinal and
lateral loads, and the slewing bearing 14 is able to rotate in 360 degrees, so that
the ground vehicle meets requirements of going through small curve (such as 25m) and
the vehicle's small curving performance is improved.
[0060] As shown in Fig. 6, 12, 14 and 15, the swing bolster 11 is provided with an oiling
mechanism 26, for filling oil for the slewing bearing 14 to ensure that the slewing
bearing 14 works normally. The oiling mechanism 26 comprises a group of grease nipples
27. In the embodiment, in order to ensure the effect of oiling and the lubricating
oil is distributed evenly over the slewing bearing 14, four grease nipples 27 are
provided. The four grease nipples 27 are respectively connected with four oiling pipes
28, the ends of the four oiling pipes 28 are respectively provided with a strait union
40, and the oiling pipe 28 is connected with the slewing bearing 14 through the strait
union 40.
[0061] The four grease nipples 27 are mounted on a mounting seat of grease nipple 29, the
mounting seat of grease nipple 29 is integrally molded with a highly wear-resistant
nylon material and is mounted directly in the center of the accommodating cavity 13
of the swing bolster 11, i.e., the four grease nipples 27 is mounted at the center
of the slewing bearing 14. Four notches are provided on the annular mounting table
25 of the connecting seat of vehicle body 19, which is used for keeping away from
the four oiling pipes 28 when the annular mounting table 25 is pressed into the inside
of the slewing bearing 14. The four grease nipples 27 are self-sealing grease nipples
and are provided with an elastic component inside. When the oiling is required, the
operator presses the self-sealing plugging 31 at the top of the grease nipple 27 downward,
the plugging 31 is opened and is communicated with an oiling opening. At the end of
the oiling, the plugging 31 is released and the plugging 31 bounces upward under the
action of the elastic component to seal the oiling opening.
[0062] As shown in Fig. 16 and 17, the mounting seat of grease nipple 29 is a cylindrical
structure as a whole and the bottom of the cylinder is placed on the swing bolster
11. Four vertical accommodating cavities 30 extend in the vertical direction are provided
on the circumferential circle of the cylinder, which are approximately semicircular
and are recessed. The four grease nipples 27 are respectively mounted in the four
vertical accommodating cavities 30. The vertical accommodating cavity 30 not only
acts as a support for the grease nipple 27 mounted therein, but also serves to protect
the grease nipple 27 during the movement of the vehicle.
[0063] In addition to the vertical accommodating cavities 30 which extend vertically on
the circumferential circle of the nipple mounting seats 29, first lateral accommodating
cavities 32 extending laterally around the outer circumference of the cylinder are
also provided. The four oiling pipes 28 are connected to the bottom of the four grease
nipples 27 through pipe joints, respectively. As shown in Fig. 14, the four oiling
pipes 28 are firmly fixed to the mounting seat of grease nipple 29 by the ribbon 33,
and the ribbon 33 is tied to the first lateral accommodating cavity 32. The ribbon
33 not only effectively prevents breaking off between the oiling pipe 28 and the grease
nipple 27 during the operation of the vehicle, but also facilitates the disassembly.
Second lateral accommodating cavities 98 extending laterally around the outer circumference
of the cylinder are further provided, and the second lateral accommodating cavity
98 is set below the first lateral accommodating cavity 32. The oiling pipe 28 is bent
toward the outside at the bottom and the second lateral accommodating cavity 98 is
provided to facilitate the bending of the oiling pipe 28 and also to protect the oiling
pipe 28. Since the oiling pipe 28 is a copper pipe, the oiling pipe 28 can support
the grease nipple 27 above by its own strength. The grease nipple 27 is fixed by tightening
the oiling pipe 28 with the ribbon 33, and the mounting structure is simple and convenient.
[0064] A movable top cover 102 is mounted on the vehicle body underframe corresponding to
the space above the through-opening 20 in the center of the connecting seat of vehicle
body 19. When the oiling is required, the top cover 102 is opened to expose the grease
nipple 27 below, and the top cover 102 is covered after the oiling is completed. Not
only can the slewing bearing 14 be oiled at any time, but it is also simple and convenient
for routine maintenance.
[0065] As shown in Fig. 11 and 12, two recessed cavities 34 are provided on two corners
in the upper surface of the swing bolster 11. The recessed cavity 34 works as a reinforcing
rib to enhance the structural strength and stiffness of the swing bolster 11. A drain
port 35 is respectively provided in each of the two recessed cavities 34, and the
drain port 35 penetrates through the swing bolster 11, to facilitate the discharge
of the rainwater and the flushing water stored in the recessed cavity 34. As shown
in Fig. 11 and 12, the outside of the four centrally converging sides of the swing
bolster 11 are respectively provided with first reinforcing ribs 36 protruding outwards.
[0066] As shown in Fig. 13, on the lower surface of the swing bolster 11, two damper mounting
seats 37 extending downward are arranged at the edge to the outside of the frame 2.
The transverse dampers 9 and vertical dampers 10 are fixedly mounted on the damper
mounting seats 37 via bolts 90. Two damper mounting seats 37 are set side by side,
one is applied to fix a transverse damper 9 and a vertical damper 10, and the other
one is used to fix another vertical damper 10. The first reinforcing rib 36 and the
damper mounting seat 37 are integrally formed with the swing bolster 11, and are transited
with the swing bolster 11 through arcs. The first reinforcing rib 36 and the damper
mounting seat 37 further improves the structural strength and stiffness of the swing
bolster 11.
[0067] As shown in Fig. 4, 6, 13 and 14, a protruding part 45 is projected downward at a
central position of the lower surface of the swing bolster 11 and the protruding part
45 is integrally formed with the swing bolster 11 or the two parts are welded together.
As shown in Fig. 2, the end beam 82 of the frame 2 is provided with an opening 46
for the protruding part 45 to insert, corresponding to the protruding part 45. The
opening 46 is a rectangular structure, and the length in the transverse direction
of the vehicle body is larger than the length in the longitudinal direction of the
vehicle body. An opening 46 is provided on each of the two end beams 82, in regard
to the two swing bolsters 11.
[0068] As shown in Fig. 6, two transverse backstops 47 are mounted on the side walls of
the two transverse sides of each opening 46. The two transverse backstops 47 protrude
from both sides towards the protruding part 45 below the swing bolster 11. The protruding
part 45 below the swing bolster 11 extends to the space between the two transverse
backstops 47. A transverse stop gap is left between the protruding part 45 and each
transverse backstop 47. The transverse backstop play a better role in the horizontal
stop in the operating process of the vehicle, thus to limit the lateral displacement
of the vehicle beyond normal degrees of freedom, in order to avoid dangerous conditions
such as the rollover when the vehicle goes through small radius of curve.
[0069] As shown in Fig. 18, in the embodiment, the transverse backstop 47 is composed of
three layers, namely, a wear-resisting layer 47a, a rubber layer 47b and a bottom
layer. The wear-resisting layer 47a is located on the top layer which is in contact
with the protruding part 45 of the swing bolster 11. The transverse backstop 47 is
in contact with the protruding part 45 of the swing bolster 11 via the wear-resisting
layer 47a. The wear-resisting layer 47a is made of a nylon material with high abrasion
resistance characteristics. The abrasion resistance characteristics of the nylon material
improve the service life of the transverse backstop 47. The rubber layer 47b is provided
between the wear-resisting layer 47a and the bottom layer, the rubber layer 47b is
integrally molded by vulcanization with the bottom layer, and the wear-resisting layer
47a and the rubber layer 47b are bonded together by glue. As shown in Fig. 6, the
bottom layer is secured to the side wall of the opening 46 in the end beam 82 by bolts
48. As shown in Fig. 18, the bottom layer is composed of three parts, and they are
a first bottom plate 47c, a second bottom plate 47d and a third bottom plate 47e,
respectively. The first bottom plate 47c is located at the bottom of the bottom layer
and an opening is at the center of the first bottom plate 47c, and the cylindrical
second bottom plate 47d with a thicker thickness is welded to the opening. The second
bottom plate 47d extends into the inside of the rubber layer 47b and an inner tapping
hole 47f is provided in the center of the second bottom plate 47d. The inner tapping
hole 47f penetrates the second bottom plate 47d and the third bottom plate 47e is
fixed to the top of the inner tapping hole 47f, thus the structure plays a role of
a backstop while ensuring the strength of the joint. The first bottom plate 47c, the
second bottom plate 47d and the third bottom plate 47e and the rubber layer 47b are
integrally vulcanized and formed. The inner tapping hole 47f could be a notch structure
that does not penetrate through the second bottom plate 47d and it is not necessary
to separately provide the third bottom plate 47e in this situation. As shown in Fig.
6, a mounting hole 50 is formed in the side wall of the end beam 82. A bolt 48 passes
through the mounting hole 50 of the end beam 82 and is fixedly connected with the
inner tapping hole 47f of the bottom layer of the transverse backstop 47, then the
transverse backstop 47 is fixed to the end beam 82. A fixed washer (not shown in figures)
is mounted between the mounting hole 50 in the side wall of the end beam 82 and the
head of the bolt 48.
[0070] The transverse backstop 47 ensures a good stiffness curve performance under the requirements
of the elasticity, and ensures that the lateral displacement of the transverse backstop
47 is minimized in the worst operating conditions. The shaking caused by the traverse
movement of the vehicle is greatly reduced, the running smoothness is improved and
the ride comfort is increased. The structure is simple, the performance is reliable
and the durability is strong.
[0071] When the transverse backstop 47 is mounted, it is necessary to adjust the transverse
stop gap between the top of the transverse backstop 47 and the protruding part 45
of the swing bolster 11. One or more adjusting shims 49 are further provided between
the first bottom plate 47c of the transverse backstop 47 and the side walls of the
end beam 82, and the adjustment is convenient and fast.
[0072] As shown in Fig. 4, a longitudinal backstop 42 extends, from each of the two side
walls in the longitudinal direction inside the opening 46, to the protruding part
45. The longitudinal backstop 42 functions as a longitudinal bearing, and the longitudinal
backstop 42 engages with the protruding part 45 to drive the vehicle to operate when
the traction rod 16 fails to work.
[0073] When the vehicle runs at a high speed, the vertical vibration occurs due to the line
problem, and vertical impacts are caused on the vehicle body. As shown in Fig. 6 and
14, in the embodiment, a lifting device is provided between the swing bolster 11 and
the end beam 82 of the frame 2 to limit the maximum vertical vibration distance of
the vehicle body so as to avoid overshooting. The lifting device not only limits the
maximum vertical vibration distance of the vehicle body, but also plays a role of
the overall lifting of the bogie.
[0074] As shown in Fig. 6 and 14, the lifting device is two lifting rods 51 which are mounted
on the lower surface of the swing bolster 11. The two lifting rods 51 are arranged
symmetrically on two lateral sides of the protruding part 45, to ensure the connection
strength and to maintain the balance when lifting. The structures of the two lifting
rods 51 are the same, the top end of the lifting rod 51 is connected to the swing
bolster 11, and the bottom end of the lifting rod 51 is connected to the end beam
82 of the frame 2.
[0075] As shown in Fig. 19, the main body of the lifting rod 51 is a long cylinder, the
top end of the lifting rod 51 is a T-shaped head, and the two sides of the T-shaped
head are stop planes 57. The bottom of the lifting rod 51 has an external thread and
the upper portion of the external thread is a stop portion 61 with a slightly larger
diameter.
[0076] As shown in Fig. 6 and 14, a fixing port 52 is designed in the lower surface of swing
bolster 11 where the lifting rod 51 is to be mounted. A backing plate 53 is provided
inside the fixing port 52, i.e., above the top end of the lifting rod 51. An anti-loosing
backing plate 54 is mounted on the outer circumference of the fixing port 52. The
inner circle of the anti-loosing backing plate 54 is two straight lines opposed to
the stop plane 57 of the lifting rod 51, for restricting the rotation of the lifting
rod 51. A mounting block 55 is further provided below the anti-loosing backing plate
54, and the inner circle of the mounting block 55 is a tapered surface which cooperates
with the bottom surface of the T-shaped head of the lifting rod 51. The bottom of
the outer circle of the mounting block 55 is designed with a step-like structure and
four bolt holes are provided in the step-like structure. The mounting block 55 and
the swing bolster 11 are fixed together via four bolts 56. The T-shaped head of the
lifting rod 51 is fixed by the mounting block 55 after installation. Meanwhile, the
mounting block 55 is also provided with a recessed annular groove which is filled
with a sealing ring 58 therein, thus to further seal and fix the whole structure.
[0077] As shown in Fig. 6, a lifting opening 59 is provided for each lifting rod 51 on the
end beam 82 of the frame 2 and the lifting opening 59 is symmetrically set on both
sides of the opening 46. A bayonet 60 is provided at the bottom of the lifting rod
51 and the diameter of the bayonet 60 is greater than the diameter of the lifting
opening 59. The bayonet 60 is away from the lifting opening 59 with a vertical distance
and the distance is the maximum vertical vibration distance allowed. The inner surface
of the bottom of the bayonet 60 is a tapered surface and a locating block 62 is mounted
below the bayonet 60. The upper surface of the locating block 62 is a tapered surface
cooperating with the tapered surface of the bayonet 60. The inner circle of the locating
block 62 is designed with a step-like structure and the step-like structure is abutted
against the stop portion 61 of the lifting rod 51 after installation, to play a role
of locating and stopping. A nut 63 is tightened on the bottom of the lifting rod 51
below the locating block 62 for fixation. The inner circle of the bayonet 60 has a
recessed annular groove which is provided with an O-shaped sealing ring 64 therein,
for fixation and sealing. After installation, if the swing bolster 11 moves in the
vertical direction, the bayonet 60 at the bottom of the lifting rod 51 is locked at
the lifting opening 59, thereby avoiding overshooting. At the same time, when the
lifting rod 51 is lifted, the bayonet 60 is caught on the frame 2, to achieve the
overall lifting of the bogie and the vehicle body.
[0078] As shown in Fig. 6, the end beam 82 at the lifting opening 59 is provided with an
upward-concaving portion 65 in order to protect the lifting rod 51. The mounting hole
50 for mounting the bolt 48 of the transverse backstop 47 is arranged on the side
wall of the upward-concaving portion 65 and the lifting opening 59 is arranged on
the top wall of the upward-concaving portion 65. The upward-concaving portion 65 not
only facilitates the installation of the transverse backstop 47 and the lifting rod
51 conveniently, but also facilitates routine maintenance. Additional structures such
as transverse backstop mounting seats and vertical backstop mounting seats are not
needed, so that the structure of the bogie 1 is simplified to a certain extent and
the weight of the bogie 1 is also reduced.
[0079] As shown in Fig. 6 and 20, two groups of secondary spring mechanisms 8 are provided
between each swing bolster 11 and the frame 2. The two groups of secondary spring
mechanisms 8 are arranged symmetrically in the lateral direction of the frame 2 outside
the two lifting rods 51, and the structures of the two groups of secondary spring
mechanisms 8 are the same. As shown in Fig. 21, the secondary spring mechanism 8 is
composed of an upper backing plate 66, a lower backing plate 67 and a spring in the
middle. The spring in the middle is a steel double-round spring and is composed of
an inner spring 68 and an outer spring 69. Not only the overall structure of the secondary
spring is compact and the performance is stable, but also the operation stability
of vehicle is also improved. It meets the requirements of large passenger capacity,
especially for low-floor urban rail vehicles with limited space between the vehicle
body and bogie.
[0080] The upper backing plate 66 is composed of an upper metal plate 66a, a lower metal
plate 66b and a rubber layer 66c in the middle. The rubber layer 66c is vulcanized
together with the upper metal plate 66a and the lower metal plate 66b and the upper
backing plate 66 is provided with a central hole 66d. As shown in Fig. 14 and 20,
a first mounting groove 70 is provided on the lower surface of the swing bolster 11
corresponding to the upper backing plate 66. An annular mounting portion 71 protruding
downwards is provided at the center of the first mounting groove 70, and the mounting
portion 71 matches with the center hole 66d and is inserted into the center hole 66d,
for positioning and fixation. The diameter of the first mounting groove 70 matches
with the upper backing plate 66, so that the upper backing plate 66 is caught in the
first mounting groove 70 and is fixed. Meanwhile, the center hole 66d is caught in
the mounting portion 71, thereby the upper backing plate 66 and the swing bolster
11 are fixedly connected. There is no need for a conventional bolt connection between
the upper backing plate 66 and the swing bolster 11, thus, to make the mounting and
dismounting easier and more convenient, to reduce the use and maintenance of fasteners
and to make the structure of the secondary springs 8 more compact, so that the device
is more suitable for low-floor urban rail vehicles with limited space between the
vehicle body and bogie.
[0081] The lower surface of the lower metal plate 66b of the upper backing plate 66 bulges
downwards to form an upper spring locating protrusion 66e which is ring-shaped. The
upper spring locating protrusion 66e is located between the inner spring 68 and the
outer spring 69. The upper spring locating protrusion 66e is a metal plate and is
welded together or integrally molded with the lower metal plate 66b.
[0082] As shown in Fig. 2, 20 and 21, a second mounting groove 72 corresponding to each
secondary spring mechanism 8 is provided on the end beam 82 of the frame 2. The diameter
of the second mounting groove 72 matches with the lower backing plate 67, so that
the lower backing plate 67 is caught in the second mounting groove 72 and is fixed.
The lower backing plate 67 is composed of a locating seat 67a and an adjusting pad,
and the locating seat 67a is a metal plate. The upper surface of the locating seat
67a bugles upwards to form a lower spring locating protrusion 67b which is ring-shaped.
The spring locating protrusion 67b is located between the inner spring 68 and the
outer spring 69. The spring locating protrusion 67b is a metal plate and is welded
together or integrally molded with the locating seat 67a. After installation, the
lower backing plate 67 is secured to the bottom of the second mounting groove 72 of
the frame 2 and the secondary spring mechanism 8 and the end beam 82 are fixedly connected.
There is no need for a conventional bolt connection between lower backing plate 67
and the end beam 82, to make the mounting and dismounting easier and more convenient,
thus, to reduce the use and maintenance of fasteners and to make the structure of
the secondary spring 8 more compact. The second mounting groove 72 of the end beam
82 is an inverted conical structure. While the secondary spring 8 is fixed, it also
prevents the secondary spring 8 from colliding with the inner wall of the second mounting
groove 72 when the vehicle is running. In the embodiment, the second mounting groove
72 is a sinking structure, and the height of the floor surface is further reduced.
[0083] On one hand, the upper spring locating protrusion 66e and the lower spring locating
protrusion 67b act as a damper, and on the other hand, this "protrusion" structure
separates the inner spring 68 and the outer spring 69. When the vehicle passes a small
curve, that is, when a large displacement occurs of the secondary spring mechanism
8, the possibility of collision between the inner spring 68 and the outer spring 69
is lowered, thus, it effectively prevents the instability of the secondary spring
8.
[0084] The adjustment pad of the lower backing plate 67 has two different structures. One
is an inner spring adjusting pad 67c, the inner spring adjusting pad 67c is a rubber
pad and is mounted against the inner ring of lower spring locating protrusion 67b
which is the bottom of the inner spring 68, for adjusting the inner spring 68 at a
predetermined load compression height. The other one is an outer spring adjusting
pad 67d. The outer spring adjusting pad 67d is a rubber pad and is mounted against
the outer ring of lower spring locating protrusion 67b which is the bottom of the
outer spring 69, for adjusting the outer spring 69, to ensure the height of the inner
spring 68 and the outer spring 69 compressed at the same working load, thereby to
ensure the smooth operation between the vehicle body and the bogie. At the same time,
the upper backing plate 66 uses the flexibility of the rubber layer 66c to greatly
reduce the vibration and the impact caused by the steel spring.
[0085] A cylindrical protective cover 73 is mounted between the first mounting groove 70
and the second mounting groove 72. The secondary spring mechanism 8 is enclosed within
the protective cover 73. The protective cover 73 is preferably vulcanized and made
of a rubber which has an excellent oil resistance and corrosion resistance. The protective
cover 73 is composed of an upper engaging portion, an intermediate cylindrical portion
and a lower engaging portion, and the intermediate cylindrical portion is a wavy structure.
The upper engaging portion and the lower engaging portion are respectively sealed
and fixedly connected to the first mounting groove 70 and the second mounting groove
72. It not only facilitates the installation and removal of the protective cover 73,
but also makes the secondary spring mechanism 8 sealed into the protective cover 73
to prevent oil, water droplets, etc. from penetrating into the frame and causing corrosion.
In addition, when the vehicle is operating, the dustproof structure has the foldable
characteristics with a "wave" shape itself, so as to seal with different spring deformations
under different loads.
[0086] As shown in Figs. 20 and 21, in the embodiment, a vertical backstop 74 is provided
at the center of the inner spring 68. The vertical backstop 74 is fixed to the upper
backing plate 66 of the secondary spring mechanism. The vertical backstop 74 is composed
of a rubber 74a, a bottom plate 74b and a stopper plate 74c. The rubber 74a, the bottom
plate 74b and the stopper plate 74c are vulcanized together, the rubber 74a is set
below the bottom plate 74b and the center of the bottom plate 74b has an internal
screw hole (not shown). The stopper plate 74c is set at the bottom of the internal
screw hole. The bottom plate 74b and the stopper plate 74c are metal plates. The vertical
backstop 74 cooperates with a boss 76 and act as a safety support, to ensure the travel
safety of the rail vehicle, even if a secondary spring is broken. The lower metal
plate 66b of the upper backing plate 66 of the secondary spring mechanism 8 has a
mounting hole in the center. The bottom plate 74b and the lower metal plate 66b are
fixedly connected together by bolts 75. An adjusting plate 74d is also provided between
the bottom plate 74b and upper backing plate 66, for adjusting the vertical stop gap
between the bottom of the vertical backstop 74 and the top of the boss 76 during installation.
[0087] As shown in Fig. 20, in the second mounting groove 72 of the end beam 82, a boss
76 bulging upwards is arranged, which is integrally cast with the frame 2. An opening
is provided at the center of the lower backing plate 67 of the secondary spring mechanism
8, and the boss 76 is inserted in the opening of the lower backing plate 67 after
installation, which extends into the inside of the inner spring 68 and faces right
to the vertical backstop 74. A vertical stop gap is provided between the bottom of
the vertical backstop 74 and the top of the boss 76. The bottom of the vertical backstop
74 is not in contact with the top of the boss 76 when the vehicle is normally operating.
Only when the secondary spring mechanism 8 is compressed under a larger load, the
bottom of the vertical backstop 74 is in contact with the top of the boss 76 and the
vertical backstop 74 is further compressed. The rigidity of the double steel circular
spring is linear and the rigidity of the vertical backstop 74 which is made of the
rubber material is non-linear, the vertical backstop 74 is in contact with the boss
76 of the second mounting groove 72 and is compressed when the load amount is large.
Thus, the structure acts as a stopper and plays a role of changing the stiffness at
the same time, which is beneficial to improve the dynamic performance of the operation
of the vehicle.
[0088] As shown in Fig. from 2 to 5, the central cross beam 77 of the frame 2 is provided
with an elongated annular groove 83 which extends laterally. The upper and lower surfaces
of the central cross beam 77 are respectively provided one annular groove 83. The
intermediate connection of the central cross beam 77 increases the structural strength
and the capacity of carrying load. The two elongated annular grooves 83 are alternative
to be arranged through the upper and lower surfaces. A mounting interface of second
traction rod 84 is mounted on both side walls of the annular groove 83 of the central
cross beam 77 and four mounting interfaces of second traction rod 84 are mounted on
each side wall. The four mounting interfaces of second traction rod 84 are arranged
side by side on one side wall of the annular groove 83. Two mounting interfaces of
second traction rod84 in the middle are close to each other and fixed, or are set
as an integral structure. The four mounting interfaces of second traction rod 84 are
used for fixing four connecting seats 16c on the ends of the two traction rods 16.
That the annular groove 83 is provided in the central cross beam 77 greatly facilitates
the disassembly of the mounting interface of second traction rod 84.
[0089] The mounting interface of second traction rod 84 is designed as a separate structure,
which is divided into a left part and a right part. Each part has a semicircular mounting
opening and the two parts are engaged to form a complete second mounting opening 39,
for accommodating the connecting seat 16c at the end of the traction rod 16. One part
is fixedly connected to the side wall of the central cross beam 77 and the center
of the part of the mounting interface of second traction rod 84 is a smooth through
hole. Accordingly, a threaded hole with an internal thread is also provided on the
side wall of the central cross beam 77. The part of the mounting interface of second
traction rod 84 and the central cross beam 77 are fixed together by bolts 85., A groove
103 is provided on the inner wall of the part of the mounting interface of second
traction rod 84 for accommodating the head of the bolt 85, in order to prevent the
bolts 85 from affecting the installation of the traction rod 16 after installation.
The two connecting seats 16c at the ends of the traction rod 16 are placed in a semicircular
mounting opening on both sides, the other part of the mounting interface of second
traction rod is engaged and the two parts are fixedly connected together by bolts
86, and then the connecting seats 16c at the ends of the traction rod 16 are fixed.
The nut 104 for tightening the end of the bolt 86 extends from the center of the annular
groove 83, is inserted to the tail of the bolt 86, and is tightened. The upper and
lower annular grooves 83 are respectively provided with two nuts 104 to completely
fix the traction rod 16. It is easy to operate and the installation efficiency is
greatly improved. The locating pin 79 is mounted in the pin hole 78 of the connecting
seat 16c in the same manner as the mounting interface of first traction rod 12 is
mounted. The locating pin 79 cooperates with the pin hole on the mounting interface
of second traction rod 84, so that the traction rod 16 is accurately mounted and the
installation efficiency is greatly improved.
[0090] In the embodiment, a connecting seat 16c of a cylinder is provided at the end of
the traction rod 16, which cooperates with the first mounting opening 17 of mounting
interface of first traction rod 12 and the second mounting opening 39 of the mounting
interface of second traction rod 84 to fix. Longitudinal transmission force is transmitted
through a complete circular fit surface. It not only improves the vertical transmission
capacity, but also reduces abrasion. At the same time, both ends of the traction rod
16 are provided with spherical joints so as to have a smaller lateral rigidity. Thus,
it meets the larger lateral displacement and longitudinal displacement between the
vehicle body and the bogie, and it improves the longitudinal traction capability and
the anti-roll capability and improves the overall performance.
[0091] As shown in Fig. 3, 7 and 8, a transverse damper 9 and two vertical dampers 10 are
mounted on the damper mounting seat 37 outside each swing bolster 11, and two vertical
dampers 10 and the transverse damper 9 are arranged on both sides of the vehicle body
in the transverse direction. Two damper mounting seats 37 are provided, one transverse
damper 9 and one vertical damper 10 are mounted on one of the damper mounting seats
37, and one vertical damper 10 is mounted on the other damper mounting seat 37. The
other ends of the transverse damper 9 and the vertical dampers 10 are fixedly connected
to the end beam 82 of the frame 2.
[0092] As shown in Fig. 7, the structure of the transverse damper 9 and the vertical damper
10 are the same and are composed of a damper body 87, a first connecting rod 88 and
a second connecting rod 89. The housing of the damper body 87 is provided with four
mounting holes which are respectively fixed to damper mounting seat 37 of the swing
bolster 11 by bolts 90. One end of first connecting rod 88 is fixedly connected to
the damper body 87 and the other end is connected to the second connecting rod 89.
The other end of the second connecting rod 89 is connected to the frame 2. A transverse
damper mounting seat 100 and a vertical damper mounting seat 99 are provided on the
side wall of the end beam 82. The other end of the second connecting rod 89 is connected
to the transverse damper mounting seat 100 or the vertical damper mounting seat 99
of the end beam 82. The ends of the second connecting rod 89 are connected to the
first connecting rod 88, the transverse damper mounting seat 100 or the vertical damper
mounting seat 99 by a joint bearing 91. The outer ring of the joint bearing 91 is
connected to the second connecting rod 89, and the inner ring of the joint bearing
91 is connected to a connecting shaft 92. The connecting shaft 92 extends from one
side and sticks into the transverse damper mounting seat 100 or the vertical damper
mounting seat 99 of the frame 2 and is fixed by bolts which tightens from the top.
The connection structure between the second connecting rod 89 and the first connecting
rod 88 is the same as the structure mentioned prior.
[0093] As shown in Fig. 8, in the embodiment, the second connecting rod 89 is divided into
two sections and the two sections are connected by a connecting rod 105 in the middle.
The connecting rod 105 and the two sections of the second connecting rod 89 are connected
by screws. This structure facilitates the fixed connection of the second connecting
rod 89 with the first connecting rods 88, the transverse damper mounting seat 100
or the vertical damper mounting seat 99 at both ends.
[0094] As shown in Fig. 7 and 8, a dust cover 93 is provided respectively on each outer
side of the joint bearing 91 at both ends of the second connecting rod 89. As shown
in Fig. 22, the dust cover 93 is made of a rubber material and has two openings which
are an opening 94 and an opening 95. The angle between the orientations of the opening
94 and the opening 95 is 90 degrees. The opening 94 is used to overlap the second
connecting rod 89 and the opening 95 is used to overlap the connecting shaft 92 which
is connected to the second connecting rod 89. The diameter of the opening 95 is slightly
smaller than the diameter of the connecting shaft 92 and its round edge is tapered,
so that it is tightly sealed after installation. The opening 94 is slightly larger
in diameter, easy to install. It is tightly tied and fixed to the second connecting
rod 89 by a ribbon 96 after installation. There is a wave structure in the position
where the dust cover 93 is close to the opening 95, and the sufficient deformation
margin is increased. And an oil filler port 97 is provided on the joint bearing 91
below the second connecting rod 89.
[0095] As shown in Fig. 7, the first connecting rod 88 of the transverse damper 9 is set
vertically. The second connecting rod 89 is provided laterally, the first connecting
rod 88 of the vertical damper 10 is provided laterally and the second connecting rod
89 is provided vertically. Since the joints are connected by means of joint bearings
91, the second connecting rod 89 swings in a certain degree in the lateral or vertical
direction when the vehicle is subjected to lateral or vertical vibration, thereby
the first connecting rod 88 is driven to swing. The damper body 87 restricts the swing
angle of the first connecting rod 88 and further plays a damping effect in the lateral
and vertical direction.
[0096] In the present disclosure, the transverse damper 9 and the vertical damper 10 are
mounted between the side walls of the swing bolster 11 and the sides of the end beam
82 of the frame 2, the damper body 87 is connected with the frame 2 which acts as
a vibration source through the first connecting rod 88 and the second connecting rod
89. Not only the rotational motion of the damper body 87 is converted into the linear
motion of the second connecting rod 89, the lateral and vertical displacement magnification
is effectively achieved and the damping effect of the damper is increased. The adjustment
is more flexible, the structure of the bogie is more simple and compact, and it is
more conducive to reduce the height of the floor.
[0097] As described above, a similar technical scheme can be derived from the scheme contents
given in the accompanying drawings. Any modifications, equivalents and modifications
of the foregoing embodiments are within the scope of the technical solutions of the
present disclosure without departing from the scope of the technical solutions of
the present disclosure in accordance with the technical aspects of the present disclosure.
1. A suspension traction device of bogie for a low floor articulated rail vehicle, comprising
a swing bolster mechanism, a traction rod mechanism, a primary spring mechanism and
a secondary spring mechanism, and
the secondary spring mechanism being arranged between the swing bolster mechanism
and a frame of the bogie,
wherein two groups of the swing bolster mechanisms and two sets of the traction rod
mechanisms are provided,
two groups of swing bolster mechanisms are provided respectively in a middle of two
groups of wheel-sets, and
each group of the swing bolster mechanism is connected to the frame via one set of
traction rod mechanism, and each group of the swing bolster mechanism is connected
to a vehicle body by a rotary mechanism.
2. The suspension traction device of the bogie for the low floor articulated rail vehicle
according to claim 1, wherein,
two sets of the traction rod mechanisms are arranged in a middle of two side beams
of the frame and are arranged separately on two sides of a central cross beam of the
frame,
each set of the traction rod mechanism comprises one or more traction rods, and one
end of the traction rod is connected with the central cross beam and the other end
of the traction rod is connected with the swing bolster mechanism.
3. The suspension traction device of bogie for the low floor articulated rail vehicle
according to claim 1 or 2, wherein, a first mounting interface of traction rod is
provided on the swing bolster mechanism and a second mounting interface of traction
rod is provided on the frame,
two ends of the traction rod mechanism are respectively fixed to the first mounting
interface of traction rod and the second mounting interface of traction rod ,
and the first mounting interface of traction rod and the second mounting interface
of traction rod are separate structures.
4. The suspension traction device of bogie for the low floor articulated rail vehicle
according to claim 3, wherein, an upper section of the first mounting interface of
traction rod has an arc portion curving downward.
5. The suspension traction device of bogie for the low floor articulated rail vehicle
according to claim 3, wherein, semicircular openings are respectively provided on
two separate parts of the first mounting interface of traction rod and the second
mounting interface of traction rod, and the two semicircular openings are assembled
together to form a first mounting opening and a second mounting opening, which are
circular, for mounting the traction rod, and
the two separate parts are fixed and connected by bolts.
6. The suspension traction device of bogie for the low floor articulated rail vehicle
according to claim 5, wherein, the traction rod comprises spherical joints at both
ends and a rod in between,
one connecting seat is mounted on each of the two spherical joint axes of each spherical
joint, and
the connecting seats at two ends of the traction rod are respectively fixed inside
the first mounting opening and the second mounting opening.
7. The suspension traction device of bogie for the low floor articulated rail vehicle
according to claim 6, wherein, an end of the rod is U-shaped and the spherical joint
is inserted into the U-shaped structure and is fixedly connected to the rod by fasteners.
8. The suspension traction device of bogie for the low floor articulated rail vehicle
according to claim 2, wherein, the central cross beam is integrally casted and shaped,
and two ends of the center cross beam are welded to lateral plates of two side beams.
9. The suspension traction device of bogie for the low floor articulated rail vehicle
according to claim 1, wherein, the secondary spring mechanism is composed of an upper
backing plate, a lower backing plate and a spring in between,
a vertical backstop is provided inside the spring and is fixed to the upper backing
plate,
a boss budging upward is provided on the frame, and
the boss inserts into the spring after installation and faces right to the vertical
backstop.
10. The suspension traction device of bogie for the low floor articulated rail vehicle
according to claim 9, wherein there is a vertical stop gap or direct contact between
the bottom of the vertical backstop and the top of the boss.
11. A suspension traction device of bogie for a low floor articulated rail vehicle, comprising
a swing bolster mechanism, a traction rod mechanism, a primary spring mechanism and
a secondary spring mechanism,
wherein two groups of swing bolster mechanisms are provided respectively between the
two groups of wheel-sets and
a lifting device is provided between each group of the swing bolster mechanism and
an end beam of a frame.
12. The suspension traction device of bogie for the low floor articulated rail vehicle
according to claim 11, wherein, the lifting device comprises at least one lifting
rod
top end of the lifting rod is connected to the swing bolster mechanism,
a lifting opening is provided for the lifting rod on the frame,
a bayonet whose diameter is greater than a diameter of the lifting opening is provided
at a bottom of the lifting rod, and
the bayonet extends below the lifting opening.
13. The suspension traction device of bogie for the low floor articulated rail vehicle
according to claim 12, wherein, the frame has an upward-concaving portion at the lifting
opening,
the lifting opening is provided on a top wall of an upward-concaving portion, and
the bayonet is provided inside the upward-concaving portion.
14. The suspension traction device of bogie for the low floor articulated rail vehicle
according to claim 12, wherein, two lifting rods are provided between each group of
the swing bolster mechanism and the frame, and the two lifting rods are arranged symmetrically
in a lateral direction of a vehicle body below the swing bolster mechanism.
15. The suspension traction device of bogie for the low floor articulated rail vehicle
according to claim 12, wherein, a main body of the lifting rod is a long cylinder,
a top end of the lifting rod is a T-shaped head and two sides of the T-shaped head
are provided with stop planes, and
a bottom of the lifting rod is provided an external thread, and a portion above the
external thread is provided a stop portion with a larger diameter than that of the
long cylinder.
16. The suspension traction device of bogie for the low floor articulated rail vehicle
according to claim 15, wherein, a fixing port is provided in a lower surface of a
swing bolster where the lifting rod is mounted,
a top end of the lifting rod is fixed in the fixing port,
a mounting block is provided below the T-shaped head of the lifting rod and is fixedly
connected to the swing bolster by bolts, and
the T-shaped head of the lifting rod is stuck and fixed to the swing bolster after
the mounting block is fixed.
17. The suspension traction device of bogie for the low floor articulated rail vehicle
according to claim 12, wherein, the bayonet is mounted on an outer circumference of
a stop portion,
a locating block is mounted below the bayonet,
an inner circle of the locating block is provided with a step-like structure and the
step-like structure is abutted against the stop portion of the lifting rod after installation,
and
a nut is tightened the locating block on the bottom of the lifting rod for fixation.
18. A suspension traction device of bogie for a low floor articulated rail vehicle, comprising
a swing bolster mechanism, a traction rod mechanism, a primary spring mechanism and
a secondary spring mechanism,
wherein, two groups of swing bolster mechanisms are provided respectively between
two groups of wheel-sets,
the swing bolster mechanism comprises a swing bolster, and a protruding part protrudes
downwards at a central position from a lower surface of the swing bolster, and
the protruding part inserts into an opening provided on a frame.
19. The suspension traction device of bogie for the low floor articulated rail vehicle
according to claim 18, wherein, transverse backstops are respectively mounted on side
walls of two transverse sides of the opening of the frame,
the protruding part below the swing bolster extends to a space between the two transverse
backstops, and
a transverse stop gap is left between the protruding part and the transverse backstops.
20. The suspension traction device of bogie for the low floor articulated rail vehicle
according to claim 19, wherein the transverse backstop is composed of a wear-resisting
layer, a rubber layer and a bottom layer,
the wear-resisting layer is located on the top layer in contact with the protruding
part of the swing bolster,
the rubber layer is provided between the wear-resisting layer and the bottom layer,
and
the bottom layer is fixedly connected to the frame.
21. The suspension traction device of bogie for the low floor articulated rail vehicle
according to claim 20, wherein, the rubber layer is a waist-drum shape with a small
diameter in the middle and large diameters at two ends.
22. The suspension traction device of bogie for the low floor articulated rail vehicle
according to claim 21, wherein, a diameter of the wear-resisting layer is larger than
a diameter of the end surface of the rubber layer with which the wear-resisting layer
is contacted.
23. The suspension traction device of bogie for the low floor articulated rail vehicle
according to claim 18, wherein, one or more recessed cavities are provided on the
swing bolster and the recessed cavity is provided with a drain port.
24. A suspension traction device of bogie for a low floor articulated rail vehicle, comprising
a swing bolster mechanism, a traction rod mechanism, a primary spring mechanism and
a secondary spring mechanism, and the secondary spring mechanism being arranged between
the swing bolster mechanism and a frame of a bogie,
wherein, two groups of swing bolster mechanisms are provided respectively between
two groups of wheel-sets,
each group of the swing bolster mechanism is connected to a vehicle body via a rotary
mechanism,
the rotary mechanism comprises a slewing bearing, and an oil feeding mechanism for
the slewing bearing is provided at a center of the slewing bearing.
25. The suspension traction device of bogie for the low floor articulated rail vehicle
according to claim 24, wherein, the oil feeding mechanism comprises a group of oil
feeding nipple and the oil feeding nipple is connected to the slewing bearing via
an oiling pipe.
26. The suspension traction device of bogie for the low floor articulated rail vehicle
according to claim 25, wherein, the oil feeding nipple is mounted on a mounting seat
of oil nipple and the mounting seat of oil nipple is fixed to the swing bolster mechanism.
27. The suspension traction device of bogie for the low floor articulated rail vehicle
according to claim 26, wherein, the mounting seat of oil nipple is a structure of
a cylinder,
one or more vertical accommodating cavities which extend in a vertical direction and
recess inward are provided on a circumference of the cylinder, and
one oil feeding nipple is provided in each of the vertical accommodating cavities.
28. The suspension traction device of bogie for the low floor articulated rail vehicle
according to claim 27, wherein, a first lateral accommodating cavity is provided on
the mounting seat of oil nipple along a transverse direction around the outer circumference
of the cylinder, and
the oiling pipe connected to the oil nipple is fixedly fastened by a ribbon at a position
of the first lateral accommodating cavity.
29. The suspension traction device of bogie for the low floor articulated rail vehicle
according to claim 26, wherein, the mounting seat of oil nipple is integrally molded
with a highly wear-resistant nylon material.
30. The suspension traction device of bogie for the low floor articulated rail vehicle
according to claim 29, wherein, the mounting seat of oil nipple is mounted on the
swing bolster.