[0001] The present disclosure relates to a resealable packaging for food such as sliced
meat, sliced cheese or the like. The packaging contains a removable portion that reveals
an adhesive when removed, said adhesive being capable of allowing the packaging to
be resealed. The disclosure also relates to methods of making such resealable packaging.
BACKGROUND OF THE DISCLOSURE
[0002] Thinly sliced food products such as ham, salami and cheese are often sold in heat
sealed packaging formed from impermeable laminated materials. The impermeable materials
help to keep the food products fresh before opening.
[0003] A typical construction for this type of packaging comprises an envelope formed by
the impermeable material together with the food product arranged on a thin thermoformed
tray that can be removed from and reinserted into the envelope. For instance, the
envelope may be formed by a single piece of impermeable laminate material folded over
on itself and heat sealed along three edges.
[0004] Heat sealing is an advantageous sealing methodology, as it typically provides water
and gas tight seals. This is particularly important in packaging for food products,
as they are prone to spoiling.
[0005] Typically this type of packaging may contain around 100 grams or so of sliced food
product, which is often several servings. It is therefore desirable that the packaging
can be resealed after opening, preferably repeatedly opened and resealed. This allows
the tray containing the slices of food product to be reinserted and the packaging
sealed to minimise the risk of spoiling, and prolonging the shelf-life of the sliced
food product.
[0006] A typical method of resealing involves an adhesive strip, for instance a pressure
sensitive adhesive. Suitable adhesives are well known in the art that are capable
of sealing the laminated materials together, peeling apart and resealing numerous
times. However, due to the low peel strength and generally low adhesive strength of
these adhesives, they are not suitable for use as the sealing means for the packaging
as it leaves the factory. These pressure sensitive adhesives are typically only suitable
for resealing the packaging after opening, and must always therefore be used in combination
with an additional sealing means which provides a more durable seal suitable for transport
and storage.
[0007] One such resealable package is disclosed in
WO 2013/144363 A1. The package in
WO 2013/144363 A1 is formed from a film material which is folded and sealed by using adhesive, or heat
welding. The package includes a tear away strip that has a weakened portion made by
laser scoring the packaging material. Initial opening of the resealable package is
performed by tearing off the tear away strip and at the same time forming a fold-over
sealing flap. Resealability is provided by a resealable adhesive layer being applied
on the surface of a portion of the film material constituting the fold-over sealing
flap.
[0008] A further reclosable package is disclosed in
US 2012/0207410 A1. The package in
US 2012/0207410 A1 is made from two opposing panels of sheet material which have been sealed into a
pouch shape. Reclosability is provided by a discrete tape interposed between the panels
at an opening end of the pouch, the tape including a base strip and a layer of pressure
sensitive adhesive applied to the base strip.
[0009] One further known solution is to provide an envelope formed from impermeable laminate
material folded over on itself and heat sealed down the two side edges to leave the
end open with a fold over flap. The flap is then folded over and sealed with a high
strength adhesive to provide the sealed packaging with low water and gas permeability.
When the high strength adhesive is peeled apart, it is not suitable for resealing.
The resealing capability is instead provided by a pressure sensitive adhesive located
on the fold over flap, adjacent to the high strength adhesive. As the pressure sensitive
adhesive is only required for resealing, it is conveniently protected by a peel away
strip which is removed once the packaging is opened, allowing resealing.
[0010] A drawback of such solutions is the necessity to fully or partly rely on adhesives
to provide the seal strength of the initial packaging. Adhesives generally provide
an inferior seal to heat sealing, and can add to the costs and complexity of the process
for manufacturing the packaging. There is also the risk that the adhesive may contaminate
the food product which the packaging contains, particularly if the food product exudes
fluids that may solubilise the adhesive, as can often be the case with meat products.
[0011] There is consequently a need to provide further packaging for food products that
provides excellent storage conditions for the initially sealed packaging, and that
can be opened and resealed preferably multiple times.
[0012] WO2013/015867 discloses a reclosable pouch or bag produced from a multilayer film which is folded
and heat sealed along its edges. The film contains an internal adhesive layer that
is revealed when the pouch is opened, and which allows resealing of the pouch.
WO 2015/178882 A1 discloses a resealable package in which resealability is provided by means of a peel-reseal
feature which is a discrete strip of a laminate material which is attached by welding
between the inner surfaces of two wall panels forming the package. The peel-reseal
feature in
WO 2015/178882 A1 comprises a pressure sensitive adhesive which is placed between a skin panel and
a bulk panel, the skin panel being attached to a peel-off portion of a first wall
panel and the bulk panel being attached to a second wall panel. The skin panel of
the peel-reseal feature is arranged to rupture and expose the adhesive upon opening
the package.
SUMMARY OF THE DISCLOSURE
[0013] The present disclosure relates to a resealable packaging for sliced food products
in accordance with claim 1, a method of opening and resealing an enclosure according
to claim 13 and a method of forming a resealable packaging according to claim 14.
[0014] The resealable packaging for sliced food products as disclosed herein comprises
a first portion formed from a first laminate material comprising a heat sealable layer
and a core layer comprising adhesive, the first portion having an inner and an outer
surface,
a second portion formed from a second material comprising a heat sealable layer, the
second portion having an inner and an outer surface,
wherein the inner surfaces of the first and second portions are connected to one another
via a heat seal to form a sealed compartment,
wherein the second portion comprises a fixed portion and a removable portion capable
of being detached from the fixed portion of the second portion, said removable portion
extending from a first edge of the second portion to a second edge of the second portion,
said removable portion encompassing part of the heat seal between the first and second
portion,
wherein said removable portion is configured to be releasably peeled away together
with part of the heat sealable layer of the first portion being located in an area
of the first portion corresponding to the heat seal between the first portion and
the removable portion of the second portion, revealing the core layer comprising adhesive
on the inner surface of the first portion within the area of the first portion corresponding
to the heat seal between the first portion and the removable portion of the second
portion when the removable portion of the second portion is detached from the fixed
portion of the second portion to open the sealed compartment.
[0015] The resealable packaging is heat sealed for instance with perimeter seals to form
a sealed enclosure formed from the inner surfaces of the first and second portions.
The enclosure may be formed from two separate materials, or alternatively from a single
laminate material that is folded over and heat sealed to itself.
[0016] The removable portion is configured to be releasably peeled away by ensuring that
said part of the heat seal encompassed by the removable portion has a peel strength
which is greater than a cohesive force between the adhesive and the heat sealable
layer in the first portion.
[0017] The second portion preferably contains a zone of weakness, for instance a laser perforation,
which is located between at least part of the fixed portion and the removable portion
of the second portion (i.e. the fixed portion and removable portion are at least partly
separated by the zone of weakness). The zone of weakness typically runs from a first
to a second edge of the second portion, transecting the heat seal between the first
and second portions.
[0018] The zone of weakness has a lower tear strength (as compared to the rest of the second
portion) and so allows the removable portion of the second portion to be more easily
torn away and removed to open the sealed compartment.
[0019] The second portion contains a removable portion that may be removed taking with it
part of the heat seal between the first and second portions of the packaging to reveal
the adhesive in the core layer of the first portion, which then allows the packaging
to be resealed.
[0020] The removable portion of the second portion is configured to be releasably peeled
away and removed from the resealable packaging together with a part of the heat sealable
layer of the first portion which is located within the area of the heat seal between
the first portion and the removable portion of the second portion. By removing the
portion of the heat sealable layer of the first portion which has been heat sealed
to the removable portion of the second portion, the core layer comprising the adhesive
in the first portion is exposed within the area of the heat seal. This is typically
achieved by ensuring that the peel strength of the heat seal between the first and
second portions in the removable portion of the second portion is higher than the
peel strength between the heat sealable layer and the adhesive containing core layer
of the first portion, such that peeling away the removable portion of the second portion
causes the laminate material of the first portion to delaminate between the heat sealable
layer and the core layer in the area that has been heat sealed, thereby revealing
the adhesive.
[0021] The first portion is formed from a laminate material comprising a heat sealable layer
and a core layer comprising adhesive. The core layer and the heat sealable layer are
present over the entire first portion.
[0022] Once the removable portion of the second portion has been removed, the second portion
has a smaller area than the first portion, the difference in size corresponding to
the area of the removable portion. In effect, the first portion extends beyond the
second portion to provide an enclosure having an opening and a flap formed from the
first portion which can be folded over to seal the enclosure using the adhesive which
has been exposed by removing the removable portion of the second portion and the part
of the heat sealable layer of the first portion which is heat sealed to the removable
portion of the second portion. The enclosure is typically open along one side, with
the remaining sides being formed by the heat seal between the first and second portion,
much like an envelope.
[0023] Thus, the first portion has an inner surface and an outer surface, the inner surface
facing into the sealed compartment before the removable portion is removed and the
outer surface forming the outside of the packaging. Once the removable portion of
the second portion is removed to open the sealed compartment, the length of the first
portion is longer than the length of the second portion. The first portion extends
beyond the second portion in the vicinity of the opening to the enclosure (e.g. like
the sealing flap in an envelope).
[0024] The removal of the removable portion of the second portion is configured to expose
the adhesive configured to allow resealing of the package. In the first portion, the
surface of the core layer comprising adhesive which is revealed by removal of the
removable portion of the second portion therefore faces in a direction away from the
outer surface of the first portion.
[0025] The present disclosure also relates to a method of opening and resealing an enclosure
comprising
- a. providing the resealable packaging of the disclosure;
- b. peeling away the removable portion of the second portion and part of the heat sealable
layer of the first portion in an area corresponding to the heat seal between the first
portion and the removable portion of the second portion, revealing the adhesive in
the core layer of the first portion on the inner surface of the first portion in the
area corresponding to the heat seal between the first portion and removable portion
of the second portion, thereby opening the sealed compartment;
- c. folding the first portion over and bonding the inner surface of the first portion
to the outer surface of the second portion using the revealed adhesive, thereby sealing
the packaging.
[0026] There are various ways that the resealable packaging material of the disclosure may
be formed. For instance, the packaging may be formed by arranging pre-sized blanks
of the first and second portions in registration with one another with the heat sealable
layer of the first portion facing the second portion; and heat sealing the first and
second portions around the perimeter. If required, the zone of weakness may then be
formed in the second portion, or alternatively this may already be present in the
second portion prior to heat sealing.
[0027] Alternatively, the resealable packaging may be formed by providing a laminate material
comprising a heat sealable layer and a core layer comprising adhesive; folding this
to provide a first and second portion joined along the folded edge such that the heat
sealable layer faces itself, and heat sealing the remaining perimeter to form a sealed
enclosure. Again, the zone of weakness (if present) may then be formed on the second
portion, or alternatively this may already be present prior to heat sealing, for instance
prior to folding the laminate material to form the first and second portions.
[0028] The resealable packaging may also be formed from larger sized materials (e.g. continuous
rolls) which are then cut to size. For instance, the resealable packaging may be formed
in a process comprising providing an first heat sealable material and a second heat
sealable material, the first heat sealable material being a laminate comprising a
heat sealable layer and a core layer comprising adhesive; heat sealing the heat sealable
layer of the first heat sealable material to the second heat sealable material to
provide a perimeter of heat seals; then separating individual packagings from the
continuous web of heat sealed first and second heat sealable materials by cutting
the first heat sealable material and second heat sealable material adjacent to the
outer edge of the perimeter of heat seals. Again, the zone of weakness (if required)
may then be introduced to the second portion, or alternatively this may already be
present in the second portion prior to heat sealing. Typically, the first and second
heat sealable materials are provided as continuous sheets, for instance from a roll.
[0029] As set out herein, a continuous process of producing the resealable packaging may
alternatively be performed using a single continuous heat sealable material which
is folded in the longitudinal direction of the material, heat sealed to form a continuous
web of heat sealed packagings and finally separating individual packagings from the
continuous web of heat sealed packagings by cutting along the heat seals between sequential
packagings.
[0030] In the first case, the first and second heat sealable materials may be the same or
different materials. In the second case, the single heat sealable material used to
form the packagings has the structure of the first portion of the resealable packaging,
comprising a heat sealable layer and a core layer comprising adhesive. In all instances,
the heat sealable layer of the first portion is arranged such that it faces the second
portion in the resealable packaging.
BRIEF DESCRIPTION OF THE FIGURES
[0031]
- Fig. 1a
- shows a cross sectional view of a sealed packaging of the disclosure
- Fig. 1 b
- shows a plan view of a sealed packaging of the disclosure
- Fig. 2a
- shows a plan view of the packaging being opened
- Fig. 2b
- shows a plan view of an open packaging
- Fig. 2c
- shows the contents being removed from the enclosure
- Fig. 3a
- shows a cross sectional view of the resealed packaging
- Fig. 3b
- shows a plan view of the resealed packaging
DETAILED DESCRIPTION OF THE DISCLOSURE
[0032] Multilayer laminate materials suitable for use as the first portion and comprising
a heat sealable layer and a core layer comprising adhesive are known in the art, for
instance in
WO2013/015867,
US6,302,290,
US6,511,723,
US6,777,050 and
EP2067717.
[0033] By "core layer" is meant an internal layer in the laminate, i.e. a layer that does
not make up the external surface of the laminate. The laminate therefore contains
at least three layers, such that the adhesive layer is not an external layer. The
laminate may contain more than three layers, providing that the adhesive is not an
external layer.
[0034] The laminate typically comprises a heat sealable layer, an adhesive layer, a structural
layer, and an optional barrier layer, providing the heat sealable layer is an external
layer and the adhesive layer is a core layer.
[0035] A "heat sealable layer" is a layer capable of bonding to another heat sealable layer,
which may be identical or different, via heat sealing.
[0036] By "heat sealing" is meant inputting energy to cause an area of the heat sealable
layer to increase in temperature and cause the material in the heat sealable layer
to locally soften or melt, thereby allowing the seal to form. The energy may be inputted
by any means, for instance by pressing heated elements against the area (i.e. heat
press sealing), via ultrasonic energy sources (i.e. ultrasonic bonding), via radiation
(i.e. via a radiofrequency (RF) heat sealer), or induction heating.
[0037] The heat sealable layer allows the laminate to be heat sealed to another heat sealable
material (for instance a heat sealable layer of another laminate) thus enabling the
sealed packaging to be formed. The heat sealable layer is therefore an outer layer.
When forming the packaging of the disclosure, the inner surface of the first and second
portions are heat sealable layers.
[0038] Typical heat sealable materials are polymers with a relatively low melting point
(e.g. 80-150°C, typically 100-130°C), such that when exposed to heat sealing conditions
(temperatures of typically 120-160°C and pressure) the polymers melt and form a bond.
[0039] Suitable heat sealable materials include APET (amorphous polyethylene terephthalate),
polyethylene and polypropylene, desirably polyethylene and polypropylene with polyethylene
being particularly suitable. An exemplary material that may be used is CA7230 of Borealis,
which is a low density polyethylene that can be formed into films.
[0040] The structural layer provides structural integrity and strength to the laminate.
Suitable materials for the structural layer include polymers such as polyesters or
polyolefins; metal foils such as aluminium foil; paper, or metalised polymers.
[0041] Exemplary materials for the structural layer include polyesters such as polyethylene
terephthalate (PET, such as Ramapet N180 from UAB Indoramer Polymers), polyolefins
such as polypropylene, and polyvinyl alcohols (such as Eval F104B from Eval Europe).
Typically, the structural layer is oriented to improve its strength. For example,
the structural layer may be formed from oriented polyethylene terephthalate (O-PET,
such as Mylar 800 from DuPont Teijin Films) or oriented polypropylene (O-PP). OPET
(oriented polyethylene terephthalate) may be used primarily for its excellent heat
resistance performance (melting point normally 230°), and good printability.
[0042] The optional barrier layer helps ensure the packaging has the desired gas and liquid
permeability. Typically, the barrier layer is formed from an impermeable material,
for instance metal foil such as aluminium foil.
[0043] The laminate of the first portion contains an adhesive that is revealed when the
removable portion of the second portion is removed. To allow the adhesive to be revealed
in this way, the laminate is typically peelable and has a relatively low peel strength
between the adhesive and the heat sealable layer.
[0044] The peel strength of the film may be measured using ASTM F88, typically with a test
speed of 100 mm/min, and usually with Technique A (unsupported).
[0045] Typical values for the peelable laminate are below 30 N/15 mm, desirably below 20
N/15 mm, for example from 2 to 30 N/15 mm, or from 2 to 20 N/15 mm.
[0046] The peel strength between the adhesive and additional layers is typically higher,
such that when the laminate is subjected to a peeling force, delamination occurs between
the adhesive and the heat sealable layer, leaving the adhesive adhered to the underlying
layer.
[0047] Particularly preferably, the adhesive in the core layer of the first laminate material
is a pressure sensitive adhesive.
[0048] By "pressure sensitive adhesive" is meant an adhesive that forms a bond when pressure
is applied to marry the adhesive with the adherend (i.e. no solvent, water or heat
is needed to activate the adhesive).
[0049] Suitable pressure sensitive adhesives are known in the art, for instance in
US7,622,176.
[0050] The second portion is formed from a second material comprising a heat sealable layer.
[0051] Heat sealable materials are often relatively soft, and may not possess the most suitable
strength or barrier properties to be used as the second portion. Consequently, the
second portion is preferably formed from a laminate material comprising a heat sealable
layer. The remainder of the layers in the laminate material of the second portion
can provide the necessary strength and/or barrier properties.
[0052] The second portion is preferably formed from a laminate material comprising a heat
sealable layer, a structural layer, and an optional barrier layer, with the heat sealable
layer forming an outer layer of the laminate.
[0053] The various layers in the second portion can be formed from the same or different
materials as the corresponding layers of the first portion.
[0054] The second portion typically contains a zone of weakness located between at least
part of the removable portion and the fixed portion. In other words, the fixed portion
(that is the portion of the second portion that remains as part of the enclosure when
the packaging is opened by removing the removable portion) and removable portion are
at least partly separated by a zone of weakness.
[0055] By "located between at least part of the fixed portion and the removable portion"
is meant that the zone of weakness lies between at least part of the area of the removable
portion and the fixed portion. Typically, the zone of weakness separates the entire
removable portion from the fixed portion.
[0056] By "zone of weakness" is meant an area where the material of the second portion has
been structurally compromised to reduce its strength, i.e. a structurally compromised
area (typically in the form of a line) in the second portion which has reduced strength
(e.g. tensile and/or tear strength) compared to the remainder of the second portion
(i.e. compared the an area of the second portion that has not been structurally compromised).
In this way, the second portion is more easily broken along the zone of weakness when
the second portion is subjected to a tearing force.
[0057] Typically, the zone of weakness is formed by laser etching the second portion, cutting
part way through the thickness of the second portion (for instance through one or
more layers of the second portion when it is in the form of a laminate).
[0058] Suitable apparatus for laser etching films are known in the art.
[0059] Other methods of forming the zone of weakness are of course possible, including mechanical
means such as scoring the film.
[0060] The zone of weakness need not be a continuous line. For instance, the zone of weakness
may be formed from a plurality of structurally compromised areas such as a perforation.
It is nevertheless preferable that the zone of weakness is an approximately straight
line formed from a continuous structurally compromised area, a plurality of structurally
compromised areas arranged in an approximate line such as perforations, or a mixture
thereof. When the zone of weakness is an approximately straight line, it facilitates
easier tearing of the second portion when removing the removable portion.
[0061] The material in the zone of weakness has been structurally compromised to reduce
its tear strength. However, typically the barrier properties of the second portion
are retained. This may be achieved by compromising the integrity of the structural
components in the second portion responsible for providing strength, while leaving
the layers of the second portion responsible for barrier properties unharmed.
[0062] For instance, when the second portion is formed form a laminate comprising a structural
layer, a barrier layer and a heat sealable layer, the zone of weakness may be formed
by compromising the structural layer, e.g. by laser etching (i.e. forming a laser
perforation) through part or all of the structural layer but not the barrier and heat
sealable layers.
[0063] The laminates used in the packaging may contain additional layers, such as an ink
layer for patterning the packaging and displaying information on the contents of the
packaging.
[0064] The laminate of the first portion may contain a release layer between the adhesive
and the heat sealable layer, to lower the peel strength of the laminate and facilitate
separation of the heat sealable layer and the pressure sensitive adhesive.
[0065] The packaging, i.e. the sealed compartment prior to opening, is typically water and
air tight. This ensures that the products kept inside stay fresh.
[0066] By "water tight" is meant that liquids such as water cannot escape from the packaging,
i.e. the packaging is sealed with no holes or openings which allow liquids to leak
out.
[0067] By "air tight" is meant that the compartment is sealed to be gas impermeable.
[0068] A gas impermeable material (or e.g. compartment) typically has an oxygen transmission
rate as measured according to ASTM F1927 (in ml/m
2/24 hrs measured at 23°C, 50% relative humidity) of below 100, more typically below
50, desirably below 20, more desirably below 10, even more desirably below 1.
[0069] Typical requirements for the oxygen transmission rate of packaging materials are
below around 10 for fresh food, and below 0.5 for fruit juices or dried foods such
as coffee, powdered milk.
[0070] A water tight material (or packaging) may further be characterised by its water vapour
transmission rate (WVTR), for example as measured by ASTM F1249. A water tight material
typically has a WVTR as measured according to ASTM F1249 (in ml/m
2/24 hrs measured at 25°C, 75% relative humidity) of below 10, more typically below
5, more typically below 2, desirably below 1.
[0071] The packaging may in principle be any shape. However, typically the packaging is
relatively flat being formed from two flat laminate materials, or alternatively a
single laminate folded over on itself, heat sealed to form the sealed packaging.
[0072] The heat seal is typically formed around the perimeter of the first and second portion,
although some material may extend beyond the heat seal if required. For instance,
the second portion may extend beyond the end of the heat seal to provide a tab that
allows the tear away portion to be more easily removed.
[0073] Suitably, the packaging is in the form of a rectangle (including a square), as this
is the most space efficient shape which minimises waste of starting materials during
manufacture.
[0074] The zone of weakness may likewise be of any form in principle, though straight lines
are preferred as this makes it easier to remove the removable portion.
[0075] Preferably, the zone of weakness is a straight line that runs parallel to the heat
seal along one edge of the second portion. This allows the removable portion to be
easily removed, and facilitates peeling away the heat sealable layer of the first
portion to reveal the adhesive.
[0076] If the zone of weakness is immediately adjacent to the heat seal, the remaining portion
of the first portion will not form an adequately sized fold over tab which will make
resealing more difficult. Moreover, if the zone of weakness is far away from the heat
seal, the remaining portion of the first portion forms a very large tab, which although
easy to reseal requires more packaging material to hold the same volume of product
increasing the overall cost of the packaging.
[0077] Consequently, the zone of weakness preferably runs parallel to the heat seal along
one edge of the second portion, about 5-30 mm from the heat seal, typically about
10-20 mm from the heat seal.
[0078] In order to facilitate opening, the second portion may contain a notch where the
zone of weakness meets the edge of the second portion. In this way, the notch can
act as the starting point for any tear.
[0079] Preferably, the heat seal between the first and second portion does not run all the
way to the edge of the second portion where the zone of weakness runs. If it did,
it can make tearing away just the second portion more difficult. The second portion
therefore preferably extends beyond the heat seal to the first portion at the first
and/or second position (i.e. where the zone of weakness transects the heat seal between
the first and second portion) at least on the side of the second portion that is intended
to be removed to reveal the adhesive.
[0080] The second portion may extend beyond the heat seal as it overhangs (i.e. extends
beyond) the first portion, or because the heat seal is not formed at the very edge
of the second portion, or both.
[0081] Preferably, the heat seal between the first and second locations is a continuous
heat seal. In this way, the revealed adhesive can form a continuous seal with the
remainder of the packaging when the flap is folded over and the packaging resealed.
[0082] The contents of the packaging are conveniently contained on a supporting structure
which allows them to be easily removed and reinserted in the packaging. A suitable
supporting structure may be made of plastic (e.g. a thermoformed tray), cardboard
(e.g. laminated card), or the like.
[0083] Preferably, the zone of weakness does not lie over the contents of the packaging.
In this way, the removable portion leaves a flap formed from the first portion that
can be folded over to reseal the packaging while the contents are still inside.
[0084] An exemplary resealable packaging 100 is shown in Figures 1a and 1b. Figure 1a shows
a cross sectional view of the packaging, while Figure 1b shows the packaging from
the top view.
[0085] The packaging comprises a second portion 110 and a first portion 120, which together
form an enclosure around the contents 150. The contents contain a tray 151 and sliced
product 152.
[0086] The second portion 110 and first portion 120 are bonded via a heat seal 130 between
a heat sealable layer 121 of the first portion 120 and the second portion 110. The
first portion additionally contains a core layer 122 containing an adhesive.
[0087] The packaging further contains a zone of weakness 115 in the second portion 110 which
zone of weakness 115 runs from a first edge 110a of the second portion 110 to a second
edge 110b of the second portion 110 and transects the heat seal 130 at a first location
115a and a second location 115b as illustrated in Fig. 1b.
[0088] Figure 2a shows the packaging 100 being opened, such that the removable portion 200
of the second portion 110 and the part of the heat sealable layer 121 which has been
heat sealed to the removable portion 200 are being peeled away from the adhesive containing
core layer 122 of the first portion 120, tearing along the zone of weakness 115 from
the first edge 110a to the second edge 110b and revealing part of the adhesive 122a
in the adhesive containing core layer 122 of the first portion 120 which corresponds
to where the heat seal 130 was formed. Thus, opening of the packaging 100 is performed
by tearing away the strip-shaped removable portion 200 from the remainder of the second
portion 110, which stays attached to the first portion 120 and constitutes a fixed
portion of the second portion 110.
[0089] Figure 2b shows the opened package in which the second portion 110 is missing between
point 110a and 110b to leave a flap 350 formed from the overhanging part of the first
portion 120. The adhesive 122a is exposed on the flap 350 in the area corresponding
to where a heat seal 130 was formed between the removable portion 200 of the second
portion 110 and the heat sealable layer 121 of the first portion 120. The contents
150 of the packaging may be removed through the opening created between the first
and second parts 120, 110 once the tear away or removable portion 200 has been peeled
away from the adhesive containing core layer 122 of the first portion 120, as shown
in Figure 2c.
[0090] Figure 3a shows the resealed packaging, in which the exposed portion 122a of the
pressure sensitive adhesive 122 abuts the outer surface of the second portion 110
to reseal the packaging. Figure 3b shows the top view of the same resealed packaging.
1. A resealable packaging (100) for sliced food products comprising
a first portion (120) formed from a first material, the first portion having an inner
and an outer surface,
a second portion (110) formed from a second material comprising a heat sealable layer,
the second portion having an inner and an outer surface, the heat sealable layer (121)
of the second portion (110) being arranged on the inner surface of the second portion
(110),
wherein the inner surfaces of the first and second portions (120,110) are connected
to one another via a heat seal (130) to form a sealed compartment,
wherein said second portion (110) comprises a fixed portion and a removable portion
(200) capable of being detached from the fixed portion of the second portion (110),
the removable portion (200) extending from a first edge (110a) of the second portion
(110) to a second edge (110b) of the second portion (110), the removable portion (200)
encompassing part of the heat seal (130) between the first and second portions (120,
110), If
characterised in that
the first material is a laminate comprising a heat sealable layer (121) and a core
layer (122) comprising adhesive, the heat sealable layer (121) of the first portion
(120) being arranged on the inner surface of the first portion (120),
wherein said core layer (122) and said heat sealable layer (121) of the first material
are present over the entire first portion (120),
wherein the removable portion (200) is configured to be releasably peeled away together
with part of the heat sealable layer (121) of the first portion (120) being located
in an area of the first portion (120) corresponding to the heat seal (130) between
the first portion (120) and the removable portion (200) of the second portion (120),
revealing the adhesive (122a) comprised in the core layer (122) of the first portion
(120) within the area of the first portion (120) corresponding to the heat seal (130)
between the first portion (120) and the removable portion (200) of the second portion
(110) when the removable portion (200) of the second portion (110) is detached from
the fixed portion of the second portion (110) to open the sealed compartment, the
part of the heat seal encompassed by the removable portion (200) having a peel strength
which is greater than a cohesive force between the adhesive (122a) and the heat sealable
layer (121) in the first portion (120).
2. The packaging (100) of claim 1, wherein a zone of weakness (115) is located between
at least part of the fixed portion and the removable portion (200) of the second portion
(110).
3. The packaging (100) of claim 2, wherein the zone of weakness (115) extends from the
first edge (110a) of the second portion (110) to the second edge (110b) of the second
portion (110), transecting the heat seal (130) between the first and second portions
(120,110) at a first and second location (115a, 115b).
4. The packaging (100) of claim 3, wherein the heat seal (130) between the first and
second locations (115a, 115b) is a continuous heat seal (130).
5. The packaging (100) of any one of claims 2 to 4, wherein the zone of weakness (115)
is a straight line that runs parallel to an edge of the second portion (110).
6. The packaging (100) of any one of claims 2 to 5, wherein the second portion (110)
contains a notch where the zone of weakness meets the edge of the second portion (110).
7. The packaging (100) of any one of claims 2 to 6, wherein the zone of weakness (115)
comprises a laser perforation.
8. The packaging (100) of any preceding claim, wherein the packaging (100) is a rectangular
shape.
9. The packaging (100) of any preceding claim, wherein the packaging (100) contains a
food product (152) on a supporting structure (151).
10. The packaging (100) of any preceding claim, wherein the adhesive (122a) is a pressure
sensitive adhesive.
11. The packaging (100) of any preceding claim, wherein the first and second portions
(120,110) are formed from separate materials.
12. The packaging (100) of any one of claims 1 to 10, wherein the first and second portions
(120, 110) are formed from one piece of laminate material that has been folded over
along one edge.
13. A method of opening and resealing an enclosure comprising
a. providing the resealable packaging (100) of any preceding claim;
b. peeling away the removable portion (200) of the second portion (110) and part of
the heat sealable layer (121) of the first portion (120) in the area corresponding
to the heat seal (130) between the first portion (120) and the removable portion (200)
of the second portion (110), revealing the adhesive (122a) in the core layer (122)
of the first portion (120) in the area corresponding to the heat seal (130) between
the first portion (120) and removable portion (200) of the second portion (110), thereby
opening the sealed compartment;
c. folding the first portion (120) over and bonding the inner surface of the first
portion (120) to the outer surface of the second portion (110) using the revealed
adhesive (122a), thereby sealing the packaging (100).
14. A method of forming a resealable packaging (100) according to any one of claims 1-12
comprising
a. providing a first laminate material comprising a heat sealable layer and a core
layer comprising pressure sensitive adhesive;
b. providing a second material comprising a heat sealable layer;
c. heat sealing the first laminate material to the second material to form the resealable
packaging (100) of any one of claims 1-12, optionally containing a food product on
a supporting structure.
1. Wiederverschließbare Verpackung (100) für geschnittene Lebensmittel, umfassend
einen ersten Abschnitt (120), der aus einem ersten Material gebildet ist, wobei der
erste Abschnitt eine Innen- und eine Außenfläche aufweist,
einen zweiten Abschnitt (110), der aus einem zweiten Material gebildet ist, das eine
heißsiegelfähige Schicht umfasst, wobei der zweite Abschnitt eine Innen- und eine
Außenfläche umfasst, wobei die heißsiegelfähige Schicht (121) des zweiten Abschnitts
(110) auf der Innenfläche des zweiten Abschnitts (110) angeordnet ist,
wobei die Innenflächen der ersten und zweiten Abschnitte (120, 110) über ein Heißsiegel
(130) miteinander verbunden sind, um ein versiegeltes Fach zu bilden,
wobei der zweite Abschnitt (110) einen festen Abschnitt und einen abnehmbaren Abschnitt
(200), der von dem festen Abschnitt des zweiten Abschnitts (110) lösbar ist, umfasst,
wobei sich der abnehmbare Abschnitt (200) von einer ersten Kante (110a) des zweiten
Abschnitts (110) bis zu einer zweiten Kante (110b) des zweiten Abschnitts (110) erstreckt,
wobei der abnehmbare Abschnitt (200) einen Teil des Heißsiegels (130) zwischen den
ersten und zweiten Abschnitten (120, 110) einschließt,
dadurch gekennzeichnet, dass das erste Material ein Schichtstoff ist, der eine heißsiegelfähige Schicht (121)
und eine Klebstoff umfassende Kernschicht (122) umfasst, wobei die heißsiegelfähige
Schicht (121) des ersten Abschnitts (120) auf der Innenfläche des ersten Abschnitts
(120) angeordnet ist,
wobei die Kernschicht (122) und die heißsiegelfähige Schicht (121) des ersten Materials
über dem gesamten ersten Abschnitt (120) vorhanden sind,
wobei der abnehmbare Abschnitt (200) konfiguriert ist, um zusammen mit einem Teil
der heißsiegelfähigen Schicht (121) des ersten Abschnitts (120), der sich in einem
Bereich des ersten Abschnitts (120) befindet, der dem Heißsiegel (130) zwischen dem
ersten Abschnitt (120) und dem abnehmbaren Abschnitt (200) des zweiten Abschnitts
(120) entspricht, lösbar abgezogen zu werden, wobei der Klebstoff (122a), der in der
Kernschicht (122) des ersten Abschnitts (120) innerhalb des Bereichs des ersten Abschnitts
(120) enthalten ist, freigelegt wird, der dem Heißsiegel (130) zwischen dem ersten
Abschnitt (120) und dem abnehmbaren Abschnitt (200) des zweiten Abschnitts (110) entspricht,
wenn der abnehmbare Abschnitt (200) des zweiten Abschnitts (110) von dem festen Abschnitt
des zweiten Abschnitts (110) gelöst wird, um das versiegelte Fach zu öffnen, wobei
der Teil des Heißsiegels, der von dem abnehmbaren Abschnitt (200) eingeschlossen ist,
eine Abziehfestigkeit aufweist, die größer als die Bindekraft zwischen dem Klebstoff
(122a) und der heißsiegelfähigen Schicht (121) im ersten Abschnitt (120) ist.
2. Verpackung (100) nach Anspruch 1, wobei sich eine Schwachstelle (115) zwischen mindestens
einem Teil des festen Abschnitts und dem abnehmbaren Abschnitt (200) des zweiten Abschnitts
(110) befindet.
3. Verpackung (100) nach Anspruch 2, wobei sich die Schwachstelle (115) von der ersten
Kante (110a) des zweiten Abschnitts (110) zur zweiten Kante (110b) des zweiten Abschnitts
(110) erstreckt und dabei das Heißsiegel (130) zwischen den ersten und zweiten Abschnitten
(120, 110) an einer ersten und zweiten Stelle (115a, 115b) durchtrennt.
4. Verpackung (100) nach Anspruch 3, wobei das Heißsiegel (130) zwischen den ersten und
zweiten Stellen (115a, 115b) ein durchgehendes Heißsiegel (130) ist.
5. Verpackung (100) nach einem der Ansprüche 2 bis 4, wobei die Schwachstelle (115) eine
gerade Linie ist, die parallel zu einer Kante des zweiten Abschnitts (110) verläuft.
6. Verpackung (100) nach einem der Ansprüche 2 bis 5, wobei der zweite Abschnitt (110)
eine Kerbe enthält, in der die Schwachstelle auf die Kante des zweiten Abschnitts
(110) trifft.
7. Verpackung (100) nach einem der Ansprüche 2 bis 6, wobei die Schwachstelle (115) eine
Laserperforation umfasst.
8. Verpackung (100) nach einem der vorhergehenden Ansprüche, wobei die Verpackung (100)
rechteckig ist.
9. Verpackung (100) nach einem der vorhergehenden Ansprüche, wobei die Verpackung (100)
ein Lebensmittel (152) auf einer Unterlage (151) enthält.
10. Verpackung (100) nach einem der vorhergehenden Ansprüche, wobei der Klebstoff (122a)
ein druckempfindlicher Klebstoff ist.
11. Verpackung (100) nach einem der vorhergehenden Ansprüche, wobei die ersten und zweiten
Abschnitte (120, 110) aus getrennten Materialien gebildet sind.
12. Verpackung (100) nach einem der Ansprüche 1 bis 10, wobei die ersten und zweiten Abschnitte
(120, 110) aus einem Stück Schichtstoffmaterial gebildet sind, das an einer Kante
entlang umgebogen wurde.
13. Verfahren zum Öffnen und Wiederverschließen eines Verschlusses, umfassend folgende
Schritte
a) Bereitstellen der wiederverschließbaren Verpackung (100) nach einem der vorhergehenden
Ansprüche;
b) Abziehen des abnehmbaren Abschnitts (200) des zweiten Abschnitts (110) und eines
Teils der heißsiegelfähigen Schicht (121) des ersten Abschnitts (120) in dem Bereich,
der dem Heißsiegel (130) zwischen dem ersten Abschnitt (120) und dem abnehmbaren Abschnitt
(200) des zweiten Abschnitts (110) entspricht, wobei der Klebstoff (122a) in der Kernschicht
(122) des ersten Abschnitts (120) in dem Bereich freigelegt wird, der dem Heißsiegel
(130) zwischen dem ersten Abschnitt (120) und dem abnehmbaren Abschnitt (200) des
zweiten Abschnitts (110) entspricht, wodurch das versiegelte Fach geöffnet wird;
c) Umbiegen des ersten Abschnitts (120) und Kleben der Innenfläche des ersten Abschnitts
(120) an die Außenfläche des zweiten Abschnitts (110) unter Verwendung des freigelegten
Klebstoffs (122a), wodurch die Verpackung (100) versiegelt wird.
14. Verfahren zum Bilden einer wiederverschließbaren Verpackung (100) nach einem der Ansprüche
1-12, umfassend folgende Schritte
a) Bereitstellen eines ersten Schichtstoffmaterials, das eine heißsiegelfähige Schicht
und eine druckempfindlichen Klebstoff umfassende Kernschicht umfasst;
b) Bereitstellen eines zweiten Materials, das eine heißsiegelfähige Schicht umfasst;
c) Heißversiegeln des ersten Schichtstoffmaterials mit dem zweiten Material, um die
wiederverschließbare Verpackung (100) nach einem der Ansprüche 1-12 zu bilden, die
wahlweise ein Lebensmittel auf einer Unterlage enthält.
1. Emballage refermable (100) pour produits alimentaires tranchés comprenant
une première partie (120) formée à partir d'un premier matériau, la première partie
ayant une surface interne et une surface externe,
une seconde partie (110) formée à partir d'un second matériau comprenant une couche
thermoscellable, la seconde partie ayant une surface interne et une surface externe,
la couche thermoscellable (121) de la seconde partie (110) étant agencée sur la surface
interne de la seconde partie (110),
dans lequel les surfaces internes des première et seconde parties (120, 110) sont
reliée l'une à l'autre via un joint thermique (130) pour former un compartiment scellé,
dans lequel ladite seconde partie (110) comprend une partie fixe et une partie amovible
(200) pouvant être détachée de la partie fixe de la seconde partie (110), la partie
amovible (200) s'étendant d'un premier bord (110a) de la seconde partie (110) à un
second bord (110b) de la seconde partie (110), la partie amovible (200) englobant
une partie du joint thermique (130) entre les première et seconde parties (120, 110),
caractérisé en ce que
le premier matériau est un stratifié comprenant une couche thermoscellable (121) et
une couche centrale (122) comprenant de l'adhésif, la couche thermoscellable (121)
de la première partie (120) étant agencée sur la surface interne de la première partie
(120),
dans lequel ladite couche centrale (122) et ladite couche thermoscellable (121) du
premier matériau sont présentes sur l'ensemble de la première partie (120),
dans lequel la partie amovible (200) est configurée pour être pelée de manière détachable
conjointement avec une partie de la couche thermoscellable (121) de la première partie
(120) étant située dans une zone de la première partie (120) correspondant au joint
thermique (130) entre la première partie (120) et la partie amovible (200) de la seconde
partie (120), révélant l'adhésif (122a) compris dans la couche centrale (122) de la
première partie (120) au sein de la zone de la première partie (120) correspondant
au joint thermique (130) entre la première partie (120) et la partie amovible (200)
de la seconde partie (110) lorsque la partie amovible (200) de la seconde partie (110)
est détachée de la partie fixe de la seconde partie (110) pour ouvrir le compartiment
scellé, la partie du joint thermique englobée par la partie amovible (200) ayant une
résistance au pelage qui est supérieure à une force de cohésion entre l'adhésif (122a)
et la couche thermoscellable (121) dans la première partie (120).
2. Emballage (100) selon la revendication 1, dans lequel une zone de fragilité (115)
se trouve entre au moins une partie de la partie fixe et la partie amovible (200)
de la seconde partie (110).
3. Emballage (100) selon la revendication 2, dans lequel la zone de fragilité (115) s'étend
du premier bord (110a) de la seconde partie (110) au second bord (110b) de la seconde
partie (110), coupant transversalement le joint thermique (130) entre les première
et seconde parties (120, 110) au niveau d'un premier et d'un second emplacement (115a,
115b).
4. Emballage (100) selon la revendication 3, dans lequel le joint thermique (130) entre
les premier et second emplacements (115a, 115b) est un joint thermique continu (130).
5. Emballage (100) selon l'une quelconque des revendications 2 à 4, dans lequel la zone
de fragilité (115) est une ligne droite qui s'étend parallèlement à un bord de la
seconde partie (110).
6. Emballage (100) selon l'une quelconque des revendications 2 à 5, dans lequel la seconde
partie (110) contient une encoche où la zone de fragilité rencontre le bord de la
seconde partie (110).
7. Emballage (100) selon l'une quelconque des revendications 2 à 6, dans lequel la zone
de fragilité (115) comprend une perforation au laser.
8. Emballage (100) selon l'une quelconque des revendications précédentes, dans lequel
l'emballage (100) est une forme rectangulaire.
9. Emballage (100) selon l'une quelconque des revendications précédentes, dans lequel
l'emballage (100) contient un produit alimentaire (152) sur une structure de support
(151).
10. Emballage (100) selon l'une quelconque des revendications précédentes, dans lequel
l'adhésif (122a) est un adhésif sensible à la pression.
11. Emballage (100) selon l'une quelconque des revendications précédentes, dans lequel
les première et seconde parties (120, 110) sont formées à partir de matériaux distincts.
12. Emballage (100) selon l'une quelconque des revendications 1 à 10, dans lequel les
première et seconde parties (120, 110) sont formées à partir d'un morceau de matériau
stratifié qui a été replié le long d'un bord.
13. Procédé d'ouverture et de refermeture d'une enveloppe comprenant
a. la fourniture de l'emballage refermable (100) selon l'une quelconque des revendications
précédentes,
b. le pelage de la partie amovible (200) de la seconde partie (110) et d'une partie
de la couche thermoscellable (121) de la première partie (120) dans la zone correspondant
au joint thermique (130) entre la première partie (120) et la partie amovible (200)
de la seconde partie (110), révélant l'adhésif (122a) dans la couche centrale (122)
de la première partie (120) dans la zone correspondant au joint thermique (130) entre
la première partie (120) et la partie amovible (200) de la seconde partie (110), ouvrant
ainsi le compartiment scellé ;
c. le repliement de la première partie (120) et la liaison de la surface interne de
la première partie (120) à la surface externe de la seconde partie (110) au moyen
de l'adhésif révélé (122a), scellant ainsi l'emballage (100).
14. Procédé de formation d'un emballage refermable (100) selon l'une quelconque des revendications
1 à 12, comprenant
a. la fourniture d'un premier matériau stratifié comprenant une couche thermoscellable
et une couche centrale comprenant un adhésif sensible à la pression ;
b. la fourniture d'un second matériau comprenant une couche thermoscellable ;
c. le thermoscellage du premier matériau stratifié sur le second matériau pour former
l'emballage refermable (100) selon l'une quelconque des revendications 1 à 12, contenant
éventuellement un produit alimentaire sur une structure de support.