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EP 3 478 883 B1 |
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EUROPEAN PATENT SPECIFICATION |
| (45) |
Mention of the grant of the patent: |
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27.05.2020 Bulletin 2020/22 |
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Date of filing: 12.06.2017 |
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International Patent Classification (IPC):
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International application number: |
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PCT/EP2017/064278 |
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International publication number: |
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WO 2018/007105 (11.01.2018 Gazette 2018/02) |
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ARRANGEMENT AND METHOD FOR OPTIMIZING A WEAVING PROCESS
ANORDNUNG UND VERFAHREN ZUR OPTIMIERUNG EINES WEBVERFAHRENS
AGENCEMENT ET PROCÉDÉ D'OPTIMISATION D'UN PROCESSUS DE TISSAGE
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Designated Contracting States: |
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AL AT BE BG CH CY CZ DE DK EE ES FI FR GB GR HR HU IE IS IT LI LT LU LV MC MK MT NL
NO PL PT RO RS SE SI SK SM TR |
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Priority: |
04.07.2016 BE 201600122
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Date of publication of application: |
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08.05.2019 Bulletin 2019/19 |
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Proprietor: Picanol |
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8900 Ieper (BE) |
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Inventors: |
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- MARESCAUX, Matthias
8510 Marke (Kortrijk) (BE)
- CUVELIER, Bram
9250 Waasmunster (BE)
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Representative: Patentanwälte
Ruff, Wilhelm, Beier, Dauster & Partner mbB |
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Kronenstraße 30 70174 Stuttgart 70174 Stuttgart (DE) |
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References cited: :
BE-A- 874 724
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US-A1- 2004 133 297
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| Note: Within nine months from the publication of the mention of the grant of the European
patent, any person may give notice to the European Patent Office of opposition to
the European patent
granted. Notice of opposition shall be filed in a written reasoned statement. It shall
not be deemed to
have been filed until the opposition fee has been paid. (Art. 99(1) European Patent
Convention).
|
TECHNICAL FIELD AND PRIOR ART
[0001] The invention relates to an arrangement and a method for optimizing a weaving process.
More particular, the invention relates to an arrangement and a method for avoiding
weaving errors due to an incorrect threading of a weft thread preparation device of
a weaving machine.
[0002] A fabric consists of warp threads and weft threads. In a weaving machine, the weft
threads are inserted in between warp threads during an insertion cycle of the weaving
process. Weft threads are fed to the weaving machine and are wound on bobbins which
are typically placed on bobbin racks or bobbin creels arranged on one side of the
weaving machine, generally on the left side. Before starting to weave a new fabric
style, a weaving machine has to be equipped with raw materials. From the rack, the
weft thread of each bobbin is manually threaded to a prewinder that prepares the weft
thread for the weft insertion. A weaving machine can have one prewinder or up to sixteen
prewinders. Usually, one prewinder contains weft thread coming from one bobbin. In
so called multi thread weaving applications, two or more weft threads coming from
an associated bobbin can be wound simultaneously on a common prewinder. Also, in so
called multi thread weaving applications, two or more weft threads coming from an
associated prewinder can be inserted simultaneously in a weaving shed, for example
by means of a gripper or a main nozzle. Often, a leading end of a second bobbin is
tied to the trailing end of a first bobbin, to enable longer machine running cycles
without interventions to supply new bobbins. For example, a weaving machine is equipped
with sixteen prewinders and with one or more racks that form together sixteen platforms
for bobbins, wherein each platform comprises one or two pins, on which a bobbin is
placed.
[0003] In a control device for the weaving machine so called machine channels or weft insertion
channels are used to determine the sequence in which the different weft threads are
inserted. This sequence is often referred to as a "color pattern". One or more element(s)
is/are assigned to each virtual channel, which is/are driven by the control device
for drawing off a weft thread from a bobbin and/or to insert a weft thread threaded
or otherwise coupled to said element. In the context of the application, said elements
assigned to virtual channels are referred to as weft insertion channel elements. A
group of weft insertion channel elements assigned to one virtual channel is referred
to as weft insertion channel group.
[0004] In a gripper weaving machine, also named rapier weaving machine, weft threads are
manually threaded to prewinders of a weft thread preparation device and are threaded
from the prewinders through weft thread brakes to one weft presenter, also named weft
thread presenter. The prewinders are operated in order to wind the weft thread on
the prewinder and thereby to draw off weft thread from the bobbin. An operation is
triggered for example upon reaching a defined minimum length of weft reserve on the
prewinder. This can be detected by means of a sensor arranged at the prewinder. The
weft presenters are driven for example by a control device to present a particular
weft thread coming from the associated prewinder to a bringer gripper for an insertion
of said weft thread. In this case, the weft insertion channel elements comprise the
prewinders and the weft presenters.
[0005] In an airjet weaving machine, weft threads from prewinders are fed to one main nozzle
or to a set of main nozzles, wherein the main nozzles are driven by the control device
in order to select the weft thread to be inserted during a weaving machine cycle.
In this case, the weft insertion channel elements comprise the prewinders and the
main nozzles.
[0006] In order to have a control device that regulates the complete insertion process,
it is essential that the type of weft thread threaded to the weft insertion channel
element(s) and, thus, added or allocated to a weft insertion channel is known. In
the context of the application "threaded to a weft insertion channel element" means
that weft thread is coupled along its movement path in a certain way to the weft insertion
channel element.
[0007] From
US 2004/0133297 A1 it is known to provide bobbins with identification elements, and to identify a bobbin
provided on a platform, wherein the identification of the bobbins is used in order
to weave an article according to a weft insertion pattern that is determined as a
function of the kind of weft threads. A weft insertion pattern can be entered in a
machine terminal or a central server as a function of the kind of weft thread to be
inserted. Using the identification elements and the knowledge about the path of the
weft thread in the weaving machine, in particular the knowledge about the prewinder
and the main nozzle or the weft presenter used for a particular weft thread coming
from the bobbin rack, the weaving machine can determine, for each kind of weft thread,
the weft insertion channel corresponding to that kind of weft thread, and can convert
the entered weft insertion pattern as a function of the kind of weft thread to a weft
insertion pattern as a function of the weft insertion channels.
[0008] However, even with such identification elements there remains the risk that the weft
thread coming from a prewinder is threaded to a different weft presenter or main nozzle
than assumed in the control device and, hence, the weft thread property is added to
an incorrect weft insertion channel.
SUMMARY OF THE INVENTION
[0009] It is therefore, the object of the present invention to provide an arrangement and
a method for avoiding weaving errors due to an incorrect threading of a weft thread
preparation device of a weaving machine.
[0010] This object is solved by the arrangement and the method with the features of claims
1 and 8. Preferred embodiments are defined in the dependent claims.
[0011] According to a first aspect of the invention an arrangement for optimizing a weaving
process is provided, the arrangement comprising a control device and a number of weft
insertion channel groups, wherein each weft insertion channel group comprises a first
weft insertion channel element and a second weft insertion channel element downstream
of the first weft insertion channel element, wherein each first weft insertion channel
element is adapted to temporarily store weft thread coming from at least one associated
bobbin, wherein weft thread coming from at least one of the first weft insertion channel
elements can be fed to at least two different second weft insertion channel elements
for forming a weft insertion channel group, wherein each of the number of first weft
insertion channel elements is arranged to be operated in a regular mode, wherein in
the regular mode each of the number of first weft insertion channel elements is driven
for drawing off at least one weft thread fed to said first weft insertion channel
element from the associated bobbin upon or after a defined minimum length of weft
reserve stored in said first weft insertion channel element is reached, and wherein
each of the number of first weft insertion channel elements is further arranged to
be operated in a set-up mode, wherein in the set-up mode upon or after an insertion
of weft thread coming from one of the number of first weft insertion channel elements
is detected a second weft insertion channel element used for said insertion is identified
and prior to operating said first weft insertion channel element in the regular mode,
in particular prior to driving said first weft insertion channel element for drawing
off weft thread from the at least one associated bobbin, said first weft insertion
channel element and said identified second weft insertion channel element used for
said insertion are allocated in the control device to one weft insertion channel group.
[0012] In theory, a weft thread fed by a bobbin could be manually threaded or otherwise
coupled to any of a number of first weft insertion channel elements, in particular
prewinders, and from the first weft insertion channel elements to any of the number
of second weft insertion channel elements, for example to a weft presenter or a main
nozzle. In practice, there are some spatial limitations. Nevertheless, in many weaving
machines weft threads coming from one first weft insertion channel element, in particular
coming from a prewinder, can be manually threaded or otherwise coupled to at least
two different second weft insertion channel elements, such as weft presenters or main
nozzles, without difficulty. This may result in weaving errors. For example, for weaving
a particular weaving pattern, the control device assumes that a first weft thread
of a first type is inserted using a first weft insertion channel group comprising
a first prewinder and a first weft presenter, and a second weft thread of a second
type is inserted using a second weft insertion channel group comprising a second prewinder
and a second weft presenter. However, if by setting up the weaving machine, the first
weft thread of the first type is threaded to the first prewinder and the second weft
presenter, and the second weft thread of the second type is threaded to the second
prewinder and the first weft presenter, this will result in a weaving error, which
cannot be detected with prior art control devices.
[0013] According to the invention, the first weft insertion channel elements can be operated
in a set-up mode. The set-up mode is also referred to as "wait for identification
mode". In this mode, a normal weaving or a weaving of a test pattern is possible until
weft thread is drawn off from the first weft insertion channel element being in the
set-up mode. In other words, until weft thread temporarily stored in said first weft
insertion channel element has been inserted. In case an insertion of weft thread coming
from one particular first weft insertion channel element, which is in a set-up mode
is detected, then the second weft insertion channel element used for said insertion
is identified and the two elements are allocated to the same weft insertion channel
group. After the insertion of weft thread from one first weft insertion channel element
a defined minimum length of weft reserve stored in said first weft insertion channel
element may be reached, which in a regular mode would cause driving said first weft
insertion channel element for drawing off weft thread from an associated bobbin. However,
in the set-up mode drawing off weft thread from the associated bobbin is delayed until
at least the step of adding or allocating the first weft insertion channel element
and the second weft insertion channel element to a weft insertion channel group is
completed.
[0014] According to preferred embodiments, at least some of the first weft insertion channel
elements are associated with a detector arranged at or downstream of the respective
first weft insertion channel elements, wherein an insertion of weft thread coming
from one of the number of first weft insertion channel elements is detected by means
of said detector, in particular by means of a weft reserve detector provided at the
first weft insertion channel element, by means of a winding detector provided at the
first weft insertion channel element and/or by means of a weft thread movement detector
arranged downstream of the first weft insertion channel element. In a regular mode,
the first weft reserve detector in one embodiment is used to detect that a defined
minimum length of weft reserve stored in a first weft insertion channel element is
reached, which will trigger an operation of said first weft insertion channel element
for drawing off weft thread from an associated bobbin.
[0015] According to an embodiment, the control device is arranged to compare first weft
insertion channel elements and second weft insertion channel elements allocated to
one weft insertion channel group in the set-up mode with first weft insertion channel
elements and second weft insertion channel elements previously allocated to said weft
insertion channel group and/or expected to be allocated to said weft insertion channel
group. In particular, the control device is arranged to compare the elements allocated
to one weft insertion channel group with the elements allocated to one machine channel
or weft insertion channel in the control device. In case the result of the comparison
is negative, this means in case the first and second weft insertion channel elements
are allocated to other groups than expected, in one embodiment, the control device
adjusts a weft insertion pattern defined by weft threads having an expected threading
to match the weft insertion pattern to the identified threading of the weft threads.
In other embodiments, an error signal is issued and a user is prompted to correct
the threading.
[0016] According to preferred embodiments, the arrangement further comprises a bobbin rack
with a number of platforms each having a weft thread property identifying sensor,
wherein weft threads of bobbins placed on at least some of the platforms, and preferably
on all platforms, are fed to at least some of the weft insertion channel groups, wherein
at least at some of the platforms a weft thread movement detector arranged for detecting
a weft thread movement is provided, wherein the first weft insertion channel elements
of the weft insertion channel groups are arranged to be driven for drawing off the
at least one weft thread fed to said weft insertion channel group from the associated
bobbin placed on a platform, and wherein the control device is arranged
- a) to determine the platform of the bobbin from which the at least one weft thread
is drawn off by evaluating detector signals of the weft thread movement detectors
provided at the platforms, and
- b) to identify at least one weft thread property of the at least one weft thread fed
to the weft insertion channel element by evaluating a sensor signal of the weft thread
property identifying sensor provided at the determined platform.
[0017] Platforms can be provided with one pin or more than one pin, in particular two pins.
On each pin of each platform a weft thread property identifying sensor can be provided.
In theory, a weft thread from a bobbin placed on any pin of any platform could be
manually threaded or otherwise coupled to any of a number of first weft insertion
channel elements, in particular prewinders, and from the first weft insertion channel
elements, in particular from the prewinder, to any of the number of second weft insertion
channel elements, for example to a weft presenter or a main nozzle. As mentioned above,
in practice, there are some spatial limitations. Nevertheless, in many weaving machines
weft threads fed from at least some of the bobbins placed on the platform can be manually
threaded or otherwise coupled to at least two different prewinders without difficulty.
This may result in weaving errors. For example, when weaving with a particular weft
insertion pattern, the control device assumes that a first weft thread of a first
type has been threaded to a first prewinder and a second weft thread of a second type
has been threaded to a second prewinder. However, if by setting up the weaving machine
the first weft thread of a first type is threaded to the second prewinder and a second
weft thread of a second type is threaded to the first prewinder, this will result
in a weaving error, which cannot be detected with prior art control devices. According
to an embodiment of the invention, the platforms of the bobbins from which weft threads
are drawn off are determined by means of the control device and properties of the
weft thread arranged on the determined platform are identified. This allows an unambiguous
determination of properties of weft threads inserted using weft insertion channel
elements allocated in the control device to a particular weft insertion channel. Thereby,
the actual set-up of the weaving machine can be determined, and, weaving errors can
be avoided.
[0018] Suitable weft thread movement detectors, also named movement detectors, may be chosen
by the person skilled in the art. In one embodiment, an optical detector is provided
for detecting a ballooning or movement of a weft thread during operation. In another
embodiment, a piezo-electronic detector is provided for detecting an electrical charge
induced upon the movement of the weft thread. In another embodiment, a detector using
capacitive effects is provided, wherein for example a change in the capacitance upon
movement of the weft thread is detected. In still another embodiment, natural electrical
charges on the weft thread are detected using for example charge detectors. Suitable
detectors are described for example in
EP 0195469 A2 and/or
US 4215728 A, which are incorporated herein by reference. However, the invention is not limited
to the use of such detectors.
[0019] In preferred embodiments, the control device is further arranged to compare identified
weft thread properties with weft thread property information allocated to weft insertion
channels in the control device. As mentioned above, weft insertion channels are used
in the control device to determine the sequence by which the different weft threads
are inserted and the weft insertion channel elements assigned to the weft insertion
channels are driven accordingly. When comparing identified weft thread properties
with weft thread property information allocated to weft insertion channels in the
control device weaving errors due to an incorrect threading can be avoided. For example,
in case the control device has identified that a red weft thread is threaded to the
weft insertion channel element associated to a first weft insertion channel. However
for obtaining a desired fabric, a green weft thread has to be inserted using said
weft insertion channel elements, an error message can be generated and weaving may
be inhibited until the threading is corrected.
[0020] In an embodiment, the control device is arranged for adjusting a previous or expected
allocation of weft insertion channel elements to a weft insertion channel based on
an identified threading of a weft thread. For example, a first prewinder has been
previously used to insert a weft thread coming from a first platform, and, thus, has
been allocated to the associated weft insertion channel. However, upon a new set-up,
the weft thread has been threaded to a second prewinder. In this case, in an embodiment
the second prewinder will be allocated to the weft insertion channel instead of the
first prewinder by the control device without further action required by the user.
In alternative or in addition, the control device is arranged for adjusting a weaving
sequence for obtaining a particular fabric based on identified weft thread properties.
For example, in case the control device has identified that a red weft thread is threaded
to the weft insertion channel element associated to a first weft insertion channel,
however for obtaining a particular fabric a green weft thread is required, and a green
weft thread is threaded to the weft insertion channel element associated to a second
weft insertion channel, however for weaving said particular fabric a red weft thread
is required, in the weaving sequence the first weft insertion channel and the second
weft insertion channel are exchanged. Of course, such an adjustment is not possible
in case that no red weft thread has been provided.
[0021] The weft thread property identifying sensors are arranged to identify at least one
weft thread property selected from the group comprising amongst others thread thickness,
thread hairiness, thread twist, thread color, thread production time, thread supplier,
thread material and/or other thread properties. In one embodiment, the weft thread
property identifying sensors each comprise a contactless reader element arranged for
reading data that is associated with a weft thread property from a tag attached to
a bobbin placed on the associated platform. Reader elements and tags allow for a simple
communication of a large number of weft thread properties of the weft threads wound
on a bobbin. This allows the use of expert knowledge related to the physical properties
of the weft thread in the control device. The reader element in an embodiment is an
optical reader element, for example a barcode reader element or a QR code reader element.
In preferred embodiments, radio frequency technology is applied, and in particular
an RFID reader element is provided. In alternative or in addition, sensors detecting
the color, the hairiness or other weft thread properties may be provided. It is well
known to provide more than one bobbin on a common platform, wherein a trailing end
of a first bobbin is attached to the leading end of a second bobbin. In case several
bobbins are placed on a common platform, in an embodiment only the weft thread properties
of the first bobbin from which the weft thread is unwound is identified. In preferred
embodiments, the weft thread property identifying sensors each are arranged for reading
data from the tags attached to each bobbin placed on any one of the pins of the associated
platform and/or for each bobbin placed on any one of the pins of the associated platform
an associated weft thread property identifying sensor is provided.
[0022] According to a second aspect a method is provided for optimizing a weaving process
in a weaving machine comprising a control device and a number of weft insertion channel
groups, wherein each weft insertion channel group comprises a first weft insertion
channel element and a second weft insertion channel element downstream of the first
weft insertion channel element, wherein each first weft insertion channel element
is adapted to temporarily store weft thread coming from at least one associated bobbin,
wherein a weft thread coming from at least one of the first weft insertion channel
elements can be fed to at least two different second weft insertion channel elements
for forming a weft insertion channel group, wherein each of the number of first weft
insertion channel elements is arranged to be operated in a regular mode, wherein in
the regular mode each of the number of first weft insertion channel elements is driven
for drawing off at least one weft thread fed to said first weft insertion channel
element from the associated bobbin upon or after a defined minimum length of weft
reserve stored in said first weft insertion channel element is reached, and wherein
the method comprises driving at least one of the number of first weft insertion channel
elements in a set-up mode, wherein in the set-up mode upon or after an insertion of
weft thread coming from said first weft insertion channel element is detected a second
weft insertion channel element used for said insertion is identified and prior to
operating said first weft insertion channel element in the regular mode, in particular
prior to driving said first weft insertion channel element for drawing off at least
one weft thread fed to said first weft insertion channel element from at least one
associated bobbin, said first weft insertion channel element and said identified second
weft insertion channel element used for said insertion are allocated in the control
device to one weft insertion channel group.
[0023] Driving the first weft insertion channel element in the set-up mode allows allocating
a first weft insertion channel element and the second weft insertion channel element
used for an insertion of weft thread coming from said first weft insertion channel
element to a common weft insertion channel. In other words, the second weft insertion
channel element being threaded to the first weft insertion channel element and, thus,
grouped with said first weft insertion channel element in a common weft insertion
channel group is identified.
[0024] The first weft insertion channel elements can be manually or automatically, for example
by means of the control device, switched to the set-up mode upon or after each operation
that may result in a modification of the threading of the weft threads. Preferably,
the first weft insertion channel elements are manually or automatically switched to
the set-up mode after a new bobbin has been threaded to at least one weft insertion
channel group and/or after threading operations within at least one weft insertion
channel group.
[0025] In preferred embodiment, the first weft insertion channel element and the second
weft insertion channel element allocated to one weft insertion channel group in the
set-up mode are compared by means of the control device with first weft insertion
channel elements and second weft insertion channel elements previously allocated to
said weft insertion channel group or expected to be allocated to said weft insertion
channel group. In particular, the elements are compared with elements allocated to
a virtual channel or weft insertion channel used in the control device. This allows
for a detection of threading errors.
[0026] In an embodiment, driving the selected one of the number of first weft insertion
channel elements for drawing off weft thread from an associated bobbin is avoided
in case the first weft insertion channel element and second weft insertion channel
element allocated to one weft insertion channel in the set-up mode deviates from first
weft insertion channel elements and second weft insertion channel elements previously
allocated to said weft insertion channel group or expected to be allocated to said
weft insertion channel group.
[0027] In preferred embodiments, a bobbin rack with a number of platforms each having a
weft thread property identifying sensor is provided, wherein a bobbin is placed on
any one of the platforms and the weft thread of said bobbin is fed to one of the number
of weft insertion channel groups, wherein the method further comprises driving the
selected one of the number of first weft insertion channel elements for drawing off
weft thread from an associated bobbin, wherein upon or after drawing off the weft
thread from said bobbin, the platform of said bobbin from which the at least one weft
thread is drawn off is determined by evaluating detector signals of weft thread movement
detectors arranged for detecting a weft thread movement, which are provided at at
least some of the platforms, and at least one weft thread property of the at least
one weft thread fed to said first weft insertion channel element is identified by
evaluating a sensor signal of the weft thread property identifying sensor provided
at the determined platform.
[0028] As described above, by determining the platform from which a weft insertion channel
element draws off a weft thread, and by identifying the weft thread properties of
the weft thread wound on a bobbin at said platform, weaving errors can be avoided
reliably.
[0029] In preferred embodiments, the identified weft thread properties are compared by means
of the control device with weft thread property information allocated to weft insertion
channels in the control device. In case the identified weft thread properties do not
match with the weft thread property information, an error message can be generated
and weaving can be inhibited until a user has corrected the threading.
[0030] In alternative or in addition, in an embodiment, the control device adjusts the allocation
of a weft insertion channel element to a weft insertion channel based on an identified
threading of the weft thread. This could be done either by the control device without
further notification to the user or only after the user has approved the adjustment.
[0031] In an embodiment, a user is prompted to modify a position of two or more bobbins
on the bobbin rack to optimize weaving a given weaving pattern. For example, it might
be favorable to thread a weft thread dominating a particular weaving pattern to a
weft presenter travelling only over a short distance when presenting a weft thread.
The user can opt to follow the proposed modification or to maintain a set-up.
[0032] In an embodiment, weft thread properties are read by means of the weft thread property
identifying sensor from a tag attached to the bobbin from which the weft thread is
drawn off, wherein in particular the weft thread properties are read using a contactless
reader element, in particular an RFID reader element. The weft thread properties may
comprise amongst others information about the weft thread, such as color, thickness,
hairiness and/or its production date, as well as its spinning date as its bobbin date.
The determination of such weft thread properties also allows, for example, to start-up
a weaving machine with specific settings that are stored in the control device of
the weaving machine for weft threads with such weft thread properties.
BRIEF DESCRIPTION OF THE DRAWINGS
[0033] Further characteristics and advantages of the invention will emerge from the following
description of the embodiments schematically illustrated in the drawings. Throughout
the drawings, the same elements will be indicated by the same reference numerals.
- Fig. 1
- shows an arrangement for optimizing a weaving process at a gripper weaving machine.
- Fig. 2
- shows the arrangement of Fig. 1 with a different configuration.
- Fig. 3
- shows a display content for an arrangement similar to Fig. 1 during a threading.
- Fig. 4
- shows a display content for an arrangement similar to Fig. 1 with another threading.
- Fig. 5
- shows a display content for an arrangement similar to Fig. 1 with an incorrect threading.
- Fig. 6
- shows the arrangement of Fig. 1 with another different configuration.
- Fig. 7
- shows an arrangement for optimizing a weaving process at an airjet weaving machine.
DETAILED DESCRIPTION OF EMBODIMENTS
[0034] Fig. 1 schematically shows an arrangement 1 for a gripper weaving machine. The gripper
weaving machine comprises a bringer gripper 2 and a receiver gripper 3. For weaving
a fabric 4, weft threads are inserted into a shed formed by warp threads 5.
[0035] The arrangement 1 comprises a control device 6. The control device 6 in one embodiment
is the central control device of the weaving machine. In another embodiment, a separate
control device communicating with the central control device is provided. In still
another embodiment, auxiliary control devices are provided, which each are associated
to individual elements of the arrangement 1 and conjointly form the control device
6. The arrangement 1 shown in Fig. 1 further comprises a number of prewinders 7, 8,
9, a weft thread presenter device 10 with a number of weft presenters 11, 12, 13 and
a bobbin rack 14 with a number of platforms 15, 16, 17, each having two pins, wherein
a bobbin 18, 19, 20, 21, 22, 23 is provided at each pin. In the embodiment shown,
three prewinders 7, 8, 9, three weft presenters 11, 12, 13 and three platforms 15,
16, 17 are provided. In other embodiments, less than three or more than three, in
particular up to sixteen prewinders, weft presenters and platforms are provided.
[0036] Weft threads wound on a first bobbin 18, 20, 22 of each platform 15, 16, 17 are threaded
to one of the number of prewinders 7, 8, 9 and are threaded from the prewinder 7,
8, 9 through weft thread brakes (not shown) to one of the number of weft presenters
13, 12, 11. The trailing ends of the first bobbins 18, 20, 22 are tied to the leading
ends of the second bobbins 19, 21, 23. Each bobbin 18, 19, 20, 21, 22, 23 may in principle
be used as "first bobbin".
[0037] In the embodiment shown, at least one weft thread property identifying sensor 24,
25, 26 is provided at each platform 15, 16, 17. Preferably, at each bobbin of each
platform an associated weft thread property identifying sensor is provided. Further,
a weft thread movement detector 27, 28, 29 arranged for detecting a weft thread movement
is provided at each platform 15, 16, 17. The weft thread property identifying sensors
24, 25, 26 and the weft thread movement detectors 27, 28, 29 communicate with the
control device 6. The communications can be either wired or wireless. In the embodiment
shown, additional weft thread movement detectors 30, 31, 32 are provided downstream
of each prewinder 7, 8, 9. Further, a human machine interface 33 for data input and
data output is provided. A human machine interface 33 may consist of a computer, a
tablet, a smartphone, a smartwatch, smart glasses and such apparatuses.
[0038] The prewinders 7, 8, 9 are driven to prepare a weft thread for the weft insertion
by winding the weft thread on the prewinder 7, 8, 9, and, thereby, draw off weft thread
from the respective bobbin 18, 20, 22. For a weft insertion of a particular weft thread,
the respective weft presenter 11, 12, 13 is driven by the control device 6 to present
the weft thread to the bringer gripper 2 and the weft thread is inserted by means
of the bringer gripper 2 into the shed, wherein the weft thread is drawn off from
the prewinder 7, 8, 9.
[0039] Each prewinder 7, 8, 9 and each weft presenter 11, 12, 13 is assigned in the control
device 6 to a weft insertion channel, also named weaving machine channel. These weft
insertion channels are used in the control device 6 and determine the sequence in
which the different weft threads are inserted. The prewinder 7, 8, 9 and the weft
presenter 11, 12, 13, which due to the threading are used for the insertion of weft
thread coming from one platform 15, 16, 17 are referred to as weft insertion channel
group. In the configuration of Fig. 1, the prewinder 9 and the weft presenter 11 belong
to one weft insertion channel group, the prewinder 8 and the weft presenter 12 belong
to one weft insertion channel group, and the prewinder 7 and the weft presenter 13
belong to one weft insertion channel group.
[0040] Before starting up a new fabric style, the weaving machine has to be equipped with
raw materials. When the weft threads of the bobbins arranged on the platform are threaded
to the prewinders 7, 8, 9 and/or are threaded from the prewinders 7, 8, 9 to the weft
presenters 11, 12, 13, different configurations are possible.
[0041] Fig. 2 shows a possible alternative configuration of the arrangement 1 of Fig. 1.
The configuration of Fig. 2 differs from that shown in Fig. 1 in that a weft thread
coming from a bobbin 20 arranged in the middle is threaded to a prewinder 9 arranged
at a bottom side and a weft thread coming from a bobbin 22 arranged at a bottom side
is threaded to a prewinder 8 arranged in the middle. Of course, such an arrangement
is only possible in case the weft threads coming from the bobbins 20 and 22 do not
interfere with each other. As in the configuration of Fig. 1, in the configuration
of Fig. 2, the prewinder 9 and the weft presenter 11 belong to one weft insertion
channel group, the prewinder 8 and the weft presenter 12 belong to one weft insertion
channel group, and the prewinder 7 and the weft presenter 13 belong to one weft insertion
channel group.
[0042] Generally, it is possible to weave with both configurations. However, in order to
have a reliable control system that regulates the complete insertion process, it is
important that the weft thread type threaded to a particular prewinder 7, 8, 9 is
known in the control device 6.
[0043] According to the embodiment shown, one of the prewinders 7, 8, 9 is driven for drawing
off the weft thread fed to said prewinder 7, 8, 9 from the associated bobbin 18, 20,
22 placed on the bobbin rack 14. The prewinders 7, 8, 9 can be operated in a regular
mode, wherein in the regular mode each of the number of prewinders 7, 8, 9 is driven
for drawing off weft thread fed to said prewinder 7, 8, 9 from the associated bobbin
18, 20, 22 upon or after a defined minimum length of weft thread reserve stored in
said prewinder 7, 8, 9 is reached. An instant, at which a defined minimum length of
weft reserve stored in a prewinder 7, 8, 9 is reached, is detected for example by
means of a weft reserve sensor provided at said prewinder 7, 8, 9. Auxiliary control
devices (not shown) allocated to the prewinders 7, 8, 9 for driving the prewinders
7, 8, 9 in one embodiment are communicated with a central control device and, thus,
together with the central control device form the control device 6. In other embodiments,
auxiliary control devices (not shown) allocated to the prewinders 7, 8, 9 work autonomously
and in the regular mode independent of the control device 6. A movement of the respective
weft thread drawn off from the associated bobbin 18, 20, 22 is detected by means of
one of the weft thread movement detectors 27, 28, 29. By evaluating the detector signals
of the weft thread movement detectors 27, 28, 29, the platform 15, 16, 17 at which
the bobbin 18, 20, 22 from which weft thread is drawn off is placed is determined.
After the platform 15, 16, 17 is determined, weft thread properties of at least the
first bobbin 18, 20, 22 arranged on said platform 15, 16, 17 can be identified by
evaluating a sensor signal of the weft thread property identifying sensor 24, 25,
26 provided at the determined platform.
[0044] In the embodiment shown, the weft thread properties identified by the control device
6 are visualized to a user on the human machine interface 33 comprising a display.
[0045] Figs. 3 and 4 show possible display contents for an arrangement 1 similar to Fig.
1 and 2 comprising four platforms 101, 102, 103, 104, and four prewinders 201, 202,
203, 204.
[0046] Fig. 3 shows a possible display content after bobbins have been placed on the four
platforms 101, 102, 103, 104 and the weft thread properties of bobbins have been identified.
The identified weft thread properties of bobbins at the platforms 101, 102, 103, 104
are indicated in a window 1A, 2A, 3A, 4A, 1B, 2B, 3B, 4B associated to a bobbin that
is placed on a pin of the platform. The identified weft thread properties are compared
by the control device 6 (see Fig. 1) with weft thread property information allocated
to weft insertion channels in the control device 6. The windows 1A, 2A, 3A, 4A that
are associated to the pin on which a bobbin is placed, wherein the identified weft
thread properties match with the weft thread property information in the control device
6, are for example marked green. The windows 1B, 2B, 3B, 4B that are associated to
a pin on which no bobbin is placed are for example marked grey.
[0047] Fig. 4 shows a possible display content similar to Fig. 3. In contrast to Fig. 3,
a wrong bobbin has been placed on platform 104. The wrong bobbin will be indicated
for example by marking the window 4A red, that is shown hatched in Fig. 4. Hereby,
starting the weaving process is inhibited. In alternative driving the prewinder 201,
202, 203, 204 is inhibited, that will be signaled to a user by an arrow 36, for example
a white arrow.
[0048] After the weft threads are for example moved one by one, and a movement of the respective
weft thread is detected by means of one of the weft thread movement detectors 27,
28, 29 (see Fig. 1), then it is determined which prewinders 201, 202, 203, 204 are
associated to which platform 101, 102, 103 ,104. In case all identified weft thread
properties match with the weft thread property information allocated to weft insertion
channels in the control device 6, the correct threading is indicated to the user for
example by means of an arrow 34, that is shown hatched in Fig. 3 but in reality is
for example a green arrow. In case a weft thread is not yet threaded to a prewinder
201, 202, 203, 204, this will be signaled to a user by an arrow 35, for example an
orange arrow, and starting the weaving process is inhibited. After the threading is
correctly completed, a user may start weaving.
[0049] Fig. 5 shows another possible display content similar to Fig. 3. In contrast to Fig.
3, a user has threaded the prewinders 203 and 204 with weft thread coming from bobbins
of another platform 103, 104 than expected by the control device 6. This mismatch
is shown on the display by means of arrows 37, that are shown vertically hatched in
Fig. 5 but in reality are for example red arrows. Thereafter, the user in an embodiment
has three options:
- 1) exchange the threading of the weft threads coming from the bobbins placed on platforms
103, 104,
- 2) exchange the positions of the bobbins on the bobbin rack, or
- 3) adjust the weft insertion channels in the control device 6.
[0050] In an embodiment, the adjustment is carried out by the control device 6 after the
user has made an input. In another embodiment the adjustment can also take place without
further input from the user.
[0051] Fig. 6 shows a possible alternative configuration of the arrangement 1 of Fig. 1.
The configuration of Fig. 6 differs from that shown in Fig. 1 in that a weft thread
coming from a prewinder 9 arranged at the bottom side is threaded to a weft presenter
13 arranged closest to the fabric 4 and a weft thread coming from a prewinder 7 arranged
at the top side is threaded to a weft presenter 11 arranged furthest from the fabric
4. In other words, the configuration of Fig. 6 differs from that shown in Fig. 1,
wherein the prewinder 9 and the weft presenter 13 belong to one weft insertion channel
group, the prewinder 8 and the weft presenter 12 belong to one weft insertion channel
group, and the prewinder 7 and the weft presenter 11 belong to one weft insertion
channel group. In the embodiment shown, additional weft thread movement detectors
30, 31, 32 are provided downstream of the prewinders 7, 8, 9, that are each associated
to one of the prewinders 7, 8, 9. Preferably, the weft thread movement detectors 30,
31, 32 are arranged at the exit of the respective prewinder 7, 8, 9. The additional
weft thread movement detectors 30, 31, 32 allow to determine from which prewinder
7, 8, 9 a weft thread is drawn off by the bringer gripper 2 while a particular weft
presenter 11, 12, 13 presents a weft thread to the bringer gripper 2. Hence, the configuration
shown in Fig. 6 can be distinguished from the configuration shown in Fig. 1 by the
control device 6.
[0052] For this purpose, according to the invention, the prewinders 7, 8, 9 can be switched
to a set-up mode or "wait for identification mode", for example after threading operations
due to weft thread breaks. In the set-up mode, weaving can be continued or a test
fabric can be woven until an insertion of weft thread from one prewinder 7, 8, 9 switched
into the set-up mode is detected. In the set-up mode, driving the prewinder 7, 8,
9 for drawing off weft thread from an associated bobbin 18, 19, 20, 21, 22, 23 is
deferred or blocked. Hence, upon or after an insertion of weft thread coming from
said prewinder 7, 8, 9 is detected by means of the associated weft thread movement
detectors 30, 31, 32 the weft presenter 11, 12, 13 used for said insertion, this means
the immediately preceding or present insertion, is identified and prior to driving
said prewinder 7, 8, 9 for drawing off at least one weft thread fed to said prewinder
7, 8, 9 from the associated bobbin(s) 18, 19, 20, 21, 22, 23, the prewinder 7, 8,
9 and the weft presenter 11, 12, 13 used for said insertion are allocated in the control
device 6 to one weft insertion channel group.
[0053] In addition or in alternative, in one embodiment weft reserve detectors 50, 51, 52
are provided at the prewinders 7, 8, 9. In a regular mode, reaching a minimum length
of weft reserve stored in one of the prewinders 7, 8, 9 is detected by means of the
associated weft reserve detector 50, 51, 52. In the regular mode, the respective sensor
signal triggers driving said prewinder 7, 8, 9 to draw off weft thread from the associated
bobbin 18, 20, 22. In case the prewinder 7, 8, 9 is in a set-up mode, driving said
prewinder 7, 8, 9 to draw off weft thread from the associated bobbin 18, 20, 22 is
blocked or at least deferred. Prior to driving said prewinder 7, 8, 9 to draw off
weft thread from the associated bobbin 18, 20, 22, the weft presenter 11, 12, 13 used
for the immediately preceding or still ongoing present insertion is identified and
said weft presenter 11, 12, 13 as well as the prewinder 7, 8, 9 at which reaching
a defined minimum length of weft reserve stored are allocated in the control device
6 to a common weft insertion channel group.
[0054] In the embodiment shown, the control device 6 is further arranged to compare the
prewinder 7,8, 9 and the weft presenter 11, 12, 13 as allocated to one weft insertion
channel group in the set-up mode with expected configurations of a weft insertion
channel group. In case the identified configuration of the weft insertion channel
group requires neither a user input nor any other form of correction, said prewinder
7, 8, 9 can be set to a regular mode or normal operation mode and be driven for drawing
off weft thread from an associated bobbin 18, 19, 20, 21, 22, 23. On the other hand,
in case the configuration as shown in Fig. 1 is expected, but the configuration shown
in Fig. 6 is detected, the user can be prompted to take appropriate measures for a
correction.
[0055] Similar to the situation described in the context of Fig. 5, the user in preferred
embodiments has several options. In this case, two options are available, namely
- 1) exchange the path of the weft threads or
- 2) adjust the elements allocated to a weft insertion channel in the control device
6.
[0056] Figs. 1, 2 and 6 schematically show the use of the arrangement 1 in a gripper weaving
machine. In alternative, the arrangement 1 may be used in an airjet weaving machine,
as shown in Fig. 7.
[0057] The arrangement 1 for an airjet weaving machine shown in Fig. 7 is similar to the
arrangement of Fig. 1 and for identical or similar elements the same reference numerals
are used. In an airjet weaving machine, weft threads are inserted by means of nozzle
arrangements comprising main nozzles 41, 42, 43.
[0058] In the embodiment shown in Fig. 7 each prewinder 7, 8, 9 is provided with a weft
reserve detector 50, 51, 52 for detecting an instant at which a defined minimum length
of weft reserve stored in a prewinder 7, 8, 9 is reached. As reaching a defined minimum
length of weft reserve stored in a prewinder 7, 8, 9 occurs upon drawing off weft
thread from said prewinder 7, 8, 9, the weft reserve detectors 50, 51, 52 can be used
for detecting a drawing off of weft thread coming from the prewinder 7, 8, 9. Hence,
by means of the weft reserve detectors 50, 51, 52 it is possible to identify the prewinder
7, 8, 9 from which weft thread is threaded to a main nozzle 41, 42, 43. While weaving
with at least one of the prewinders 7, 8, 9 being in a set-up mode, upon or after
an insertion of weft thread coming from said prewinder 7, 8, 9 is detected by means
of the weft reserve detectors 50, 51, 52, said prewinder 7, 8, 9 and the main nozzle
41, 42, 43 used for said insertion are allocated in the control device 6 to one weft
insertion channel group prior to driving said prewinder 7, 8, 9 for drawing off weft
thread from the bobbin.
[0059] In other embodiments, instead of or in addition to the weft reserve detectors 50,
51, 52, so called winding detectors 53, 54, 55 that detect the drawing off of windings
from a prewinder 7, 8, 9 are provided, which can also be used as weft thread movement
detectors in order to determine from which prewinder a main nozzle draws off weft
thread to be inserted into a shed. Weft reserve detectors and winding detectors are
generally known, for example from
US 4715411.
[0060] In the embodiment of Fig. 7, for each bobbin 18, 20, 22, 19, 21, 23 an associated
weft thread property identifying sensor 24, 25, 26, 44, 45, 46 is provided near an
associated pin on each platform 15, 16, 17. In an alternative embodiment, only one
weft thread property identifying sensor 24, 25, 26, 44, 45, 46 is provided at each
platform.
[0061] The arrangement and the method according to the invention are not limited to the
embodiments described by way of example and illustrated in the drawings. Alternatives
and combinations of the described and illustrated embodiments that fall under the
claims are also possible. All described and illustrated embodiments can be used in
gripper weaving machines, airjet weaving machines or other types of weaving machines.
1. Arrangement for optimizing a weaving process comprising a control device (6) and a
number of weft insertion channel groups, wherein each weft insertion channel group
comprises a first weft insertion channel element (7, 8, 9, 201, 202, 203, 204) and
a second weft insertion channel element (11, 12, 13, 41, 42, 43) downstream of the
first weft insertion channel element (7, 8, 9, 201, 202, 203, 204), wherein each first
weft insertion channel element (7, 8, 9, 201, 202, 203, 204) is adapted to temporarily
store weft thread coming from at least one associated bobbin (18, 19, 20, 21, 22,
23), wherein weft thread coming from at least one of the first weft insertion channel
elements (7, 8, 9, 201, 202, 203, 204) can be fed to at least two different second
weft insertion channel elements (11, 12, 13, 41, 42, 43) for forming a weft insertion
channel group, and wherein each of the number of first weft insertion channel elements
(7, 8, 9, 201, 202, 203, 204) is arranged to be operated in a regular mode, wherein
in the regular mode each of the number of first weft insertion channel elements (7,
8, 9, 201, 202, 203, 204) is driven for drawing off at least one weft thread fed to
said first weft insertion channel element (7, 8, 9, 201, 202, 203, 204) from the associated
bobbin (18, 19, 20, 21, 22, 23) upon or after a defined minimum length of weft reserve
stored in said first weft insertion channel element (7, 8, 9, 201, 202, 203, 204)
is reached, characterized in that each of the number of first weft insertion channel elements (7, 8, 9, 201, 202, 203,
204) is further arranged to be operated in a set-up mode, wherein in the set-up mode
upon or after an insertion of weft thread coming from one of the number of first weft
insertion channel elements (7, 8, 9, 201, 202, 203, 204) is detected a second weft
insertion channel element (11, 12, 13, 41, 42, 43) used for said insertion is identified
and prior to operating said first weft insertion channel element (7, 8, 9, 201, 202,
203, 204) in the regular mode, said first weft insertion channel element (7, 8, 9,
201, 202, 203, 204) and said identified second weft insertion channel element (11,
12, 13, 41, 42, 43) used for said insertion are allocated in the control device (6)
to one weft insertion channel group.
2. Arrangement according to claim 1, characterized in that the first weft insertion channel elements (7, 8, 9, 201, 202, 203, 204) are prewinders.
3. Arrangement according to claim 1 or 2, characterized in that an insertion of weft thread coming from one of the number of first weft insertion
channel elements (7, 8, 9, 201, 202, 203, 204) is detected by means of a detector,
in particular by means of a weft reserve detector (50, 51, 52) provided at the first
weft insertion channel element (7, 8, 9, 201, 202, 203, 204), by means of a winding
detector (53, 54, 55) provided at the first weft insertion channel element (7, 8,
9, 201, 202, 203, 204) and/or by means of a weft thread movement detector (30, 31,
32) arranged downstream of the first weft insertion channel element (7, 8, 9, 201,
202, 203, 204).
4. Arrangement according to claim 1, 2 or 3, characterized in that the control device (6) is arranged to compare first weft insertion channel elements
(7, 8, 9, 201, 202, 203, 204) and second weft insertion channel elements (11, 12,
13, 41, 42, 43) allocated to one weft insertion channel group in the set-up mode with
first weft insertion channel elements (7, 8, 9, 201, 202, 203, 204) and second weft
insertion channel elements (11, 12, 13, 41, 42, 43) previously allocated to said weft
insertion channel group and/or expected to be allocated to said weft insertion channel
group.
5. Arrangement according to any one of claims 1 to 4, characterized in that the arrangement further comprises a bobbin rack (14) with a number of platforms (15,
16, 17, 101, 102, 103, 104) each having a weft thread property identifying sensor
(24, 25, 26, 44, 45, 46), wherein weft threads of bobbins (18, 19, 20, 21, 22, 23)
placed on at least some of the platforms (15, 16, 17, 101, 102, 103, 104) are fed
to at least some of the weft insertion channel groups, wherein the first weft insertion
channel elements (7, 8, 9, 201, 202, 203, 204) of the weft insertion channel groups
are arranged to be driven for drawing off the at least one weft thread fed to said
weft insertion channel group from the associated bobbin (18, 19, 20, 21, 22, 23) placed
on a platform (15, 16, 17, 101, 102, 103, 104), wherein at least at some of the platforms
(15, 16, 17, 101, 102, 103, 104) a weft thread movement detector (27, 28, 29) arranged
for detecting a weft thread movement is provided, and wherein the control device (6)
is arranged to determine the platform (15, 16, 17, 101, 102, 103, 104) of the bobbin
(18, 19, 20, 21, 22, 23) from which the at least one weft thread is drawn off by evaluating
detector signals of the weft thread movement detectors (27, 28, 29) provided at the
platforms (15, 16, 17, 101, 102, 103, 104), and to identify at least one weft thread
property of the at least one weft thread fed to the weft insertion channel group by
evaluating a sensor signal of the weft thread property identifying sensor (24, 25,
26, 44, 45, 46) provided at the determined platform (15, 16, 17, 101, 102, 103, 104).
6. Arrangement according to claim 5, characterized in that the control device (6) is arranged to compare identified weft thread properties with
weft thread property information allocated to weft insertion channels in the control
device (6).
7. Arrangement according to claim 5 or 6, characterized in that the weft thread property identifying sensors (24, 25, 26, 44, 45, 46) each comprise
a contactless reader element, in particular an RFID reader element arranged for reading
weft thread properties from a tag attached to a bobbin (18, 19, 20, 21, 22, 23) placed
on the associated platform (15, 16, 17, 101, 102, 103, 104).
8. Method for optimizing a weaving process in a weaving machine comprising a control
device (6) and a number of weft insertion channel groups, wherein each weft insertion
channel group comprises a first weft insertion channel element (7, 8, 9, 201, 202,
203, 204) and a second weft insertion channel element (11, 12, 13, 41, 42, 43) downstream
of the first weft insertion channel element (7, 8, 9, 201, 202, 203, 204), wherein
each first weft insertion channel element (7, 8, 9, 201, 202, 203, 204) is adapted
to temporarily store weft thread coming from at least one associated bobbin (18, 19,
20, 21, 22, 23), wherein weft thread coming from at least one of the first weft insertion
channel elements (7, 8, 9, 201, 202, 203, 204) can be fed to at least two different
second weft insertion channel elements (11, 12, 13, 41, 42, 43) for forming a weft
insertion channel group, wherein each of the number of first weft insertion channel
elements (7, 8, 9, 201, 202, 203, 204) is arranged to be operated in a regular mode,
wherein in the regular mode each of the number of first weft insertion channel elements
(7, 8, 9, 201, 202, 203, 204) is operated for drawing off at least one weft thread
fed to said first weft insertion channel element (7, 8, 9, 201, 202, 203, 204) from
the associated bobbin (18, 19, 20, 21, 22, 23) upon or after a defined minimum length
of weft reserve stored in said first weft insertion channel element (7, 8, 9, 201,
202, 203, 204) is reached, characterized in that the method comprises operating at least one of the number of first weft insertion
channel elements (7, 8, 9, 201, 202, 203, 204) in a set-up mode, wherein in the set-up
mode upon or after an insertion of weft thread coming from said first weft insertion
channel element (7, 8, 9, 201, 202, 203, 204) is detected a second weft insertion
channel element (11, 12, 13, 41, 42, 43) used for said insertion is identified and
prior to operating said first weft insertion channel element (7, 8, 9, 201, 202, 203,
204) in the regular mode, said first weft insertion channel element (7, 8, 9, 201,
202, 203, 204) and said identified second weft insertion channel element (11, 12,
13, 41, 42, 43) used for said insertion are allocated in the control device (6) to
one weft insertion channel group.
9. Method according to claim 8, characterized in that the first weft insertion channel elements (7, 8, 9, 201, 202, 203, 204) are switched
to the set-up mode after a new bobbin has been threaded to at least one weft insertion
channel group and/or after threading operations within at least one weft insertion
channel group.
10. Method according to claim 8 or 9, characterized in that the first weft insertion channel element (7, 8, 9, 201, 202, 203, 204) and the second
weft insertion channel element (11, 12, 13, 41, 42, 43) allocated to one weft insertion
channel group in the set-up mode are compared by means of the control device (6) with
first weft insertion channel elements (7, 8, 9, 201, 202, 203, 204) and second weft
insertion channel elements (11, 12, 13, 41, 42, 43) previously allocated to said weft
insertion channel group or expected to be allocated to said weft insertion channel
group.
11. Method according to claim 10, characterized in that driving the selected one of the number of first weft insertion channel elements (7,
8, 9, 201, 202, 203, 204) for drawing off weft thread from an associated bobbin (18,
19, 20, 21, 22, 23) is avoided in case the first weft insertion channel element (7,
8, 9, 201, 202, 203, 204) and second weft insertion channel element (11, 12, 13, 41,
42, 43) allocated to one weft insertion channel in the set-up mode deviates from first
weft insertion channel elements (7, 8, 9, 201, 202, 203, 204) and second weft insertion
channel elements (11, 12, 13, 41, 42, 43) previously allocated to said weft insertion
channel group or expected to be allocated to said weft insertion channel group.
12. Method according to any one of claims 8 to 11, characterized in that a bobbin rack (14) with a number of platforms (15, 16, 17, 101, 102, 103, 104) each
having a weft thread property identifying sensor (24, 25, 26, 44, 45, 46) is provided,
wherein a bobbin (18, 19, 20, 21, 22, 23) is placed on some of the platforms (15,
16, 17, 101, 102, 103, 104) and the weft thread of said bobbin (18, 19, 20, 21, 22,
23) is fed to one of the number of weft insertion channel groups, wherein the method
further comprises driving one of the number of first weft insertion channel elements
(7, 8, 9, 201, 202, 203, 204) for drawing off weft thread from an associated bobbin
(18, 19, 20, 21, 22, 23), wherein upon or after drawing off the weft thread from said
bobbin (18, 19, 20, 21, 22, 23), the platform (15, 16, 17, 101, 102, 103, 104) of
said bobbin (18, 19, 20, 21, 22, 23) from which the at least one weft thread is drawn
off is determined by evaluating detector signals of weft thread movement detectors
(27, 28, 29) arranged for detecting a weft thread movement, which are provided at
some of the platforms (15, 16, 17, 101, 102, 103, 104), and at least one weft thread
property of the at least one weft thread fed to said first weft insertion channel
element (7, 8, 9, 201, 202, 203, 204) is identified by evaluating a sensor signal
of the weft thread property identifying sensor (24, 25, 26, 44, 45, 46) provided at
the determined platform (15, 16, 17, 101, 102, 103, 104).
13. Method according to claim 12, characterized in that identified weft thread properties are compared by means of a control device (6) with
weft thread property information allocated to weft insertion channels in the control
device (6).
14. Method according to claim 13, characterized in that the control device (6) adjusts an allocation of weft insertion channel elements (7,
8, 9, 11, 12, 13, 41, 42, 43, 201, 202, 203, 204) to a weft insertion channel based
on identified weft thread threadings and/or a user is prompted to modify a position
of two or more bobbins (18, 19, 20, 21, 22, 23) on the bobbin rack (14) to optimize
weaving a given weaving pattern.
15. Method according to any one of claims 12 to 14, characterized in that weft thread properties are read by means of the weft thread property identifying
sensor (24, 25, 26, 44, 45, 46) from a tag attached to the bobbin (18, 19, 20, 21,
22, 23) from which the weft thread is drawn off, wherein in particular the weft thread
properties are read using a contactless reader element, in particular an RFID reader
element.
1. Anordnung zur Optimierung eines Webvorgangs umfassend eine Steuereinrichtung (6) und
eine Anzahl von Schusseintragskanalgruppen, wobei jede Schusseintragskanalgruppe ein
erstes Schusseintragskanalelement (7, 8, 9, 201, 202, 203, 204) und ein zweites Schusseintragskanalelement
(11, 12, 13, 41, 42, 43) stromabwärts des ersten Schusseintragskanalelements (7, 8,
9, 201, 202, 203, 204) umfasst, wobei jedes erste Schusseintragskanalelement (7, 8,
9, 201, 202, 203, 204) angepasst ist, um vorübergehend von mindestens einer zugehörigen
Spule (18, 19, 20, 21, 22, 23) kommenden Schussfaden zu speichern, wobei von mindestens
einem der ersten Schusseintragskanalelemente (7, 8, 9, 201, 202, 203, 204) kommender
Schussfaden zu mindestens zwei verschiedenen zweiten Schusseintragskanalelementen
(11, 12, 13, 41, 42, 43) zum Bilden einer Schusseintragskanalgruppe zuführbar ist,
und wobei jedes der Anzahl von ersten Schusseintragskanalelementen (7, 8, 9, 201,
202, 203, 204) eingerichtet ist, um in einem regulären Modus betrieben zu werden,
wobei im regulären Modus jedes der Anzahl von ersten Schusseintragskanalelementen
(7, 8, 9, 201, 202, 203, 204) zum Abziehen mindestens eines zum genannten ersten Schusseintragskanalelement
(7, 8, 9, 201, 202, 203, 204) zugeführten Schussfadens von der zugehörigen Spule (18,
19, 20, 21, 22, 23) angetrieben wird, bei oder nach Erreichen einer definierten Mindestlänge
der Schussreserve, die im genannten ersten Schusseintragskanalelement (7, 8, 9, 201,
202, 203, 204) gespeichert wird, dadurch gekennzeichnet, dass jedes der Anzahl von ersten Schusseintragskanalelementen (7, 8, 9, 201, 202, 203,
204) weiter eingerichtet ist, um in einem Einstellmodus betrieben zu werden, wobei
im Einstellmodus bei oder nach Detektion eines Eintrags eines von einem der Anzahl
von ersten Schusseintragskanalelementen (7, 8, 9, 201, 202, 203, 204) kommenden Schussfadens
ein zweites Schusseintragskanalelement (11, 12, 13, 41, 42, 43), das für den genannten
Eintrag verwendet wird, identifiziert wird und vor einem Betreiben des genannten ersten
Schusseintragskanalelements (7, 8, 9, 201, 202, 203, 204) im regulären Modus, das
genannte erste Schusseintragskanalelement (7, 8, 9, 201, 202, 203, 204) und das genannte
identifizierte zweite Schusseintragskanalelement (11, 12, 13, 41, 42, 43), die für
den genannten Eintrag verwendet werden, in der Steuereinrichtung (6) einer Schusseintragskanalgruppe
zugeordnet werden.
2. Anordnung nach Anspruch 1, dadurch gekennzeichnet, dass die ersten Schusseintragskanalelemente (7, 8, 9, 201, 202, 203, 204) Vorspulgeräte
sind.
3. Anordnung nach Anspruch 1 oder 2, dadurch gekennzeichnet, dass ein Eintrag eines von einem der Anzahl von ersten Schusseintragskanalelementen (7,
8, 9, 201, 202, 203, 204) kommenden Schussfadens mittels eines Detektors, insbesondere
mittels eines am ersten Schusseintragskanalelement (7, 8, 9, 201, 202, 203, 204) vorgesehenen
Schussreservedetektors (50, 51, 52), mittels eines am ersten Schusseintragskanalelement
(7, 8, 9, 201, 202, 203, 204) vorgesehenen Wicklungsdetektors (53, 54, 55) und/oder
mittels eines stromabwärts des ersten Schusseintragskanalelements (7, 8, 9, 201, 202,
203, 204) angeordneten Schussfadenbewegungsdetektors (30, 31, 32) detektiert wird.
4. Anordnung nach Anspruch 1, 2 oder 3, dadurch gekennzeichnet, dass die Steuereinrichtung (6) eingerichtet ist zum Vergleichen von ersten Schusseintragskanalelementen
(7, 8, 9, 201, 202, 203, 204) und zweiten Schusseintragskanalelementen (11, 12, 13,
41, 42, 43), die einer Schusseintragskanalgruppe im Einstellmodus zugeordnet sind,
mit ersten Schusseintragskanalelementen (7, 8, 9, 201, 202, 203, 204) und zweiten
Schusseintragskanalelementen (11, 12, 13, 41, 42, 43), die zuvor der genannten Schusseintragskanalgruppe
zugeordnet waren und/oder voraussichtlich der genannten Schusseintragskanalgruppe
zugeordnet werden.
5. Anordnung nach einem der Ansprüche 1 bis 4, dadurch gekennzeichnet, dass die Anordnung weiter ein Spulengestell (14) mit einer Anzahl von Plattformen (15,
16, 17, 101, 102, 103, 104), die jeweils einen Schussfaden-Eigenschaftidentifizierungssensor
(24, 25, 26, 44, 45, 46) aufweiseen, umfasst, wobei Schussfäden von Spulen (18, 19,
20, 21, 22, 23), die auf mindestens einigen der Plattformen (15, 16, 17, 101, 102,
103, 104) angebracht sind, zu mindestens einigen der Schusseintragskanalgruppen zugeführt
werden, wobei die ersten Schusseintragskanalelemente (7, 8, 9, 201, 202, 203, 204)
der Schusseintragskanalgruppen eingerichtet sind, um zum Abziehen des mindestens einen
zur genannten Schusseintragskanalgruppe zugeführten Schussfadens von der zugehörigen
Spule (18, 19, 20, 21, 22, 23), die auf einer Plattform (15, 16, 17, 101, 102, 103,
104) angebracht ist, angetrieben zu werden, wobei mindestens an einigen der Plattformen
(15, 16, 17, 101, 102, 103, 104) ein Schussfadenbewegungsdetektor (27, 28, 29) eingerichtet
zum Detektieren einer Schussfadenbewegung vorgesehen ist, und wobei die Steuereinrichtung
(6) eingerichtet ist, um die Plattform (15, 16, 17, 101, 102, 103, 104) der Spule
(18, 19, 20, 21, 22, 23), von der der mindestens eine Schussfaden abgezogen wird,
durch Auswertung von Detektorsignalen der an den Plattformen (15, 16, 17, 101, 102,
103, 104) vorgesehenen Schussfadenbewegungsdetektoren (27, 28, 29) zu bestimmen, und
um mindestens eine Schussfadeneigenschaft des mindestens einen Schussfadens, der der
Schusseintragskanalgruppe zugeführt wird, durch Auswertung eines Sensorsignals des
an der bestimmten Plattform (15, 16, 17, 101, 102, 103, 104) vorgesehenen Schussfaden-Eigenschaftidentifizierungssensors
(24, 25, 26, 44, 45, 46) zu identifizieren.
6. Anordnung nach Anspruch 5, dadurch gekennzeichnet, dass die Steuereinrichtung (6) zum Vergleichen von identifizierten Schussfadeneigenschaften
mit Schussfadeneigenschaftinformationen, die den Schusseintragskanälen in der Steuereinrichtung
(6) zugeordnet sind, eingerichtet ist.
7. Anordnung nach Anspruch 5 oder 6, dadurch gekennzeichnet, dass die Schussfaden-Eigenschaftidentifizierungssensoren (24, 25, 26, 44, 45, 46) jeweils
ein kontaktloses Leseelement umfassen, insbesondere ein RFID-Leseelement eingerichtet
zum Lesen von Schussfadeneigenschaften von einem an einer Spule (18, 19, 20, 21, 22,
23), die an der zugehörigen Plattform (15, 16, 17, 101, 102, 103, 104) angebracht
ist, befestigten Etikett.
8. Verfahren zur Optimierung eines Webvorgangs in einer Webmaschine umfassend eine Steuereinrichtung
(6) und eine Anzahl von Schusseintragskanalgruppen, wobei jede Schusseintragskanalgruppe
ein erstes Schusseintragskanalelement (7, 8, 9, 201, 202, 203, 204) und ein zweites
Schusseintragskanalelement (11, 12, 13, 41, 42, 43) stromabwärts des ersten Schusseintragskanalelements
(7, 8, 9, 201, 202, 203, 204) umfasst, wobei jedes erste Schusseintragskanalelement
(7, 8, 9, 201, 202, 203, 204) angepasst ist, um vorübergehend von mindestens einer
zugehörigen Spule (18, 19, 20, 21, 22, 23) kommenden Schussfaden zu speichern, wobei
von mindestens einem der ersten Schusseintragskanalelemente (7, 8, 9, 201, 202, 203,
204) kommender Schussfaden zu mindestens zwei verschiedenen zweiten Schusseintragskanalelementen
(11, 12, 13, 41, 42, 43) zuführbar ist, zum Bilden einer Schusseintragskanalgruppe,
wobei jedes der Anzahl von ersten Schusseintragskanalelementen (7, 8, 9, 201, 202,
203, 204) eingerichtet ist, um in einem regulären Modus betrieben zu werden, wobei
im regulären Modus jedes der Anzahl von ersten Schusseintragskanalelementen (7, 8,
9, 201, 202, 203, 204) zum Abziehen mindestens eines zum genannten ersten Schusseintragskanalelement
(7, 8, 9, 201, 202, 203, 204) zugeführten Schussfadens von der zugehörigen Spule (18,
19, 20, 21, 22, 23) betrieben wird, bei oder nach Erreichen einer definierten Mindestlänge
der Schussreserve, die im genannten ersten Schusseintragskanalelement (7, 8, 9, 201,
202, 203, 204) gespeichert wird, dadurch gekennzeichnet, dass das Verfahren das Betreiben mindestens eines der Anzahl von ersten Schusseintragskanalelementen
(7, 8, 9, 201, 202, 203, 204) in einem Einstellmodus umfasst, wobei im Einstellmodus
bei oder nach Detektion eines Eintrag eines vom genannten ersten Schusseintragskanalelement
(7, 8, 9, 201, 202, 203, 204) kommenden Schussfadens, ein zweites Schusseintragskanalelement
(11, 12, 13, 41, 42, 43), das für genannten Eintrag verwendet wird, identifiziert
wird, und vor einem Betreiben des genannten ersten Schusseintragskanalelements (7,
8, 9, 201, 202, 203, 204) im regulären Modus, das genannte erste Schusseintragskanalelement
(7, 8, 9, 201, 202, 203, 204) und das genannte identifizierte zweite Schusseintragskanalelement
(11, 12, 13, 41, 42, 43), die für den genannten Eintrag verwendet werden, in der Steuereinrichtung
(6) einer Schusseintragskanalgruppe zugeordnet werden.
9. Verfahren nach Anspruch 8, dadurch gekennzeichnet, dass die ersten Schusseintragskanalelemente (7, 8, 9, 201, 202, 203, 204) im Einstellmodus
geschaltet werden, nachdem eine neue Spule zu mindestens einer Schusseintragskanalgruppe
geführt wurde und/oder nach Einführ- oder Einfädelvorgängen innerhalb mindestens einer
Schusseintragskanalgruppe.
10. Verfahren nach Anspruch 8 oder 9, dadurch gekennzeichnet, dass das erste Schusseintragskanalelement (7, 8, 9, 201, 202, 203, 204) und das zweite
Schusseintragskanalelement (11, 12, 13, 41, 42, 43), die einer Schusseintragskanalgruppe
im Einstellmodus zugeordnet sind, mittels der Steuereinrichtung (6) mit ersten Schusseintragskanalelementen
(7, 8, 9, 201, 202, 203, 204) und zweiten Schusseintragskanalelementen (11, 12, 13,
41, 42, 43) verglichen werden, die zuvor der genannten Schusseintragskanalgruppe zugeordnet
waren oder voraussichtlich der genannten Schusseintragskanalgruppe zugeordnet werden.
11. Verfahren nach Anspruch 10, dadurch gekennzeichnet, dass ein Antreiben des ausgewählten Elements der Anzahl von ersten Schusseintragskanalelementen
(7, 8, 9, 201, 202, 203, 204) zum Abziehen von Schussfaden von einer zugehörigen Spule
(18, 19, 20, 21, 22, 23) vermieden wird, falls das erste Schusseintragskanalelement
(7, 8, 9, 201, 202, 203, 204) und das zweite Schusseintragskanalelement (11, 12, 13,
41, 42, 43), die im Einstellmodus einem Schusseintragskanal zugeordnet sind, von ersten
Schusseintragskanalelementen (7, 8, 9, 201, 202, 203, 204) und zweiten Schusseintragskanalelementen
(11, 12, 13, 41, 42, 43) abweicht, die zuvor der genannten Schusseintragskanalgruppe
zugeordnet waren oder voraussichtlich der genannten Schusseintragskanalgruppe zugeordnet
werden.
12. Verfahren nach einem der Ansprüche 8 bis 11, dadurch gekennzeichnet, dass ein Spulengestell (14) mit einer Anzahl von Plattformen (15, 16, 17, 101, 102, 103,
104), die jeweils einen Schussfaden-Eigenschaftidentifizierungssensor (24, 25, 26,
44, 45, 46) aufweisen, vorgesehen ist, wobei eine Spule (18, 19, 20, 21, 22, 23) auf
mindestens einigen der Plattformen (15, 16, 17, 101, 102, 103, 104) angebracht ist,
und der Schussfaden der genannten Spule (18, 19, 20, 21, 22, 23) zu einer der Anzahl
von Schusseintragskanalgruppen zugeführt ist, wobei das Verfahren weiter das Antreiben
eines der Anzahl von ersten Schusseintragskanalelementen (7, 8, 9, 201, 202, 203,
204) zum Abziehen von Schussfaden von einer zugehörigen Spule (18, 19, 20, 21, 22,
23) umfasst, wobei beim oder nach dem Abziehen des Schussfadens von der genannten
Spule (18, 19, 20, 21, 22, 23), die Plattform (15, 16, 17, 101, 102, 103, 104) der
genannten Spule (18, 19, 20, 21, 22, 23), von der der mindestens eine Schussfaden
abgezogen ist, bestimmt wird durch Auswertung von Detektorsignalen von zum Detektieren
einer Schussfadenbewegung eingerichteten Schussfadenbewegungsdetektoren (27, 28, 29),
die an einigen der Plattformen (15, 16, 17, 101, 102, 103, 104) vorgesehen sind, und
mindestens eine Schussfadeneigenschaft des mindestens einen Schussfadens, der dem
genannten ersten Schusseintragskanalelement (7, 8, 9, 201, 202, 203, 204) zugeführt
ist, identifiziert wird durch Auswertung eines Sensorsignals des an der bestimmten
Plattform (15, 16, 17, 101, 102, 103, 104) vorgesehenen Schussfaden-Eigenschaftidentifizierungssensors
(24, 25, 26, 44, 45, 46).
13. Verfahren nach Anspruch 12, dadurch gekennzeichnet, dass identifizierte Schussfadeneigenschaften mittels einer Steuereinrichtung (6) mit Schussfadeneigenschaftinformationen
verglichen werden, die den Schusseintragskanälen in der Steuereinrichtung (6) zugeordnet
sind.
14. Verfahren nach Anspruch 13, dadurch gekennzeichnet, dass die Steuereinrichtung (6) eine Zuordnung von Schusseintragskanalelementen (7, 8,
9, 11, 12, 13, 41, 42, 43, 201, 202, 203, 204) zu einem Schusseintragskanal anpasst,
basierend auf identifizierten Schussfadenführungen und/oder ein Benutzer aufgefordert
wird, eine Position von zwei oder mehr Spulen (18, 19, 20, 21, 22, 23) auf dem Spulengestell
(14) zu ändern, um das Weben eines gegebenen Webmusters zu optimieren.
15. Verfahren nach einem der Ansprüche 12 bis 14, dadurch gekennzeichnet, dass Schussfadeneigenschaften mittels des Schussfaden-Eigenschaftidentifizierungssensors
(24, 25, 26, 44, 45, 46) von einem an der Spule (18, 19, 20, 21, 22, 23), von der
der Schussfaden abgezogen ist, befestigten Etikett gelesen werden, wobei insbesondere
die Schussfadeneigenschaften unter Verwendung eines kontaktlosen Leseelements, insbesondere
eines RFID-Leseelements, gelesen werden.
1. Arrangement pour optimiser un processus de tissage comprenant un dispositif de commande
(6) et un nombre de groupes de canaux d'insertion de trame, dans lequel chaque groupe
de canaux d'insertion de trame comprend un premier élément de canal d'insertion de
trame (7, 8, 9, 201, 202, 203, 204) et un deuxième élément de canal d'insertion de
trame (11, 12, 13, 41, 42, 43) en aval du premier élément de canal d'insertion de
trame (7, 8, 9, 201, 202, 203, 204), dans lequel chaque premier élément de canal d'insertion
de trame (7, 8, 9, 201, 202, 203, 204) est adapté pour stocker temporairement fil
de trame provenant d'au moins une bobine associée (18, 19, 20, 21, 22, 23), dans lequel
fil de trame provenant d'au moins un des premiers éléments de canal d'insertion de
trame (7, 8, 9, 201, 202, 203, 204) peut être amené à au moins deux deuxièmes éléments
de canal d'insertion de trame (11, 12, 13, 41, 42, 43) différents pour former un groupe
de canaux d'insertion de trame, et dans lequel chacun des premiers éléments de canal
d'insertion de trame (7, 8, 9, 201, 202, 203, 204) est disposé pour fonctionner dans
un mode régulier, dans lequel en mode régulier chacun du nombre des premiers éléments
de canal d'insertion de trame (7, 8, 9, 201, 202, 203, 204) est entraîné pour tirer
au moins un fil de trame amené audit premier élément de canal d'insertion de trame
(7, 8, 9, 201, 202, 203, 204) de la bobine associée (18, 19, 20, 21, 22, 23) lors
ou après une longueur minimale définie de la réserve de trame stockée dans ledit premier
élément de canal d'insertion de trame (7, 8, 9, 201, 202, 203, 204) est atteint, caractérisé en ce que chacun du nombre des premiers éléments de canal d'insertion de trame (7, 8, 9, 201,
202, 203, 204) est en outre disposé pour fonctionner dans un mode de configuration,
dans lequel dans le mode de configuration, lors ou après une insertion de fil de trame
provenant de l'un du nombre des premiers éléments de canal d'insertion de trame (7,
8, 9, 201, 202, 203, 204) est détecté un deuxième élément de canal d'insertion de
trame (11, 12, 13, 41, 42, 43) utilisé pour ladite insertion est identifié et avant
de faire fonctionner ledit premier élément de canal d'insertion de trame (7, 8, 9,
201, 202, 203, 204) en mode régulier, ledit premier élément de canal d'insertion de
trame (7, 8, 9, 201, 202, 203, 204) et ledit deuxième élément de canal d'insertion
de trame identifié (11, 12, 13, 41, 42, 43) utilisés pour ladite insertion sont attribués
dans le dispositif de commande (6) à un groupe de canaux d'insertion de trame.
2. Arrangement selon la revendication 1, caractérisé en ce que les premier éléments de canal d'insertion de trame (7, 8, 9, 201, 202, 203, 204)
sont des prédélivreurs.
3. Arrangement selon la revendication 1 ou 2, caractérisé en ce qu'une insertion de fil de trame provenant d'un du nombre des premiers éléments de canal
d'insertion de trame (7, 8, 9, 201, 202, 203, 204) est détectée au moyen d'un détecteur,
en particulier au moyen d'un détecteur de réserve de trame (50, 51, 52) prévu au premier
élément de canal d'insertion de trame (7, 8, 9, 201, 202, 203, 204), au moyen d'un
détecteur d'enroulement (53, 54, 55) prévu au premier élément de canal d'insertion
de trame (7, 8, 9, 201, 202, 203, 204) et/ou au moyen d'un détecteur de mouvement
de fil de trame (30, 31, 32) disposé en aval du premier élément de canal d'insertion
de trame (7, 8, 9, 201, 202, 203, 204).
4. Arrangement selon la revendication 1, 2 ou 3, caractérisé en ce que le dispositif de commande (6) est disposé pour comparer des premier éléments de canal
d'insertion de trame (7, 8, 9, 201, 202, 203, 204) et des deuxième éléments de canal
d'insertion de trame (11, 12, 13, 41, 42, 43) attribués à un groupe de canaux d'insertion
de trame dans le mode de configuration avec des premier éléments de canal d'insertion
de trame (7, 8, 9, 201, 202, 203, 204) et des deuxième éléments de canal d'insertion
de trame (11, 12, 13, 41, 42, 43) précédemment attribués audit groupe de canaux d'insertion
de trame et/ou censés à être attribués audit groupe de canaux d'insertion de trame.
5. Arrangement selon l'une quelconque des revendications 1 à 4, caractérisé en ce que l'arrangement comprend en outre un cantre (14) avec un nombre de plate-formes (15,
16, 17, 101, 102, 103, 104) chacun ayant un capteur d'identification de propriété
de fil de trame (24, 25, 26, 44, 45, 46), dans lequel des fils de trame des bobines
(18, 19, 20, 21, 22, 23) placées sur au moins certaines des plate-formes (15, 16,
17, 101, 102, 103, 104) sont amenés à au moins certains des groupes de canaux d'insertion
de trame, dans lequel les premier éléments de canal d'insertion de trame (7, 8, 9,
201, 202, 203, 204) des groupes de canaux d'insertion de trame sont disposés à être
entraînés pour tirer l'au moins un fil de trame amené au dudit groupe de canaux d'insertion
de trame de la bobine associée (18, 19, 20, 21, 22, 23) placée sur une plate-forme
(15, 16, 17, 101, 102, 103, 104), dans lequel au moins sur certaines des plate-formes
(15, 16, 17, 101, 102, 103, 104) un détecteur de mouvement du fil de trame (27, 28,
29) disposé pour détecter un mouvement du fil de trame est prévu, et dans lequel le
dispositif de commande (6) est disposé pour déterminer la plate-forme (15, 16, 17,
101, 102, 103, 104) de la bobine (18, 19, 20, 21, 22, 23) à partir de laquelle l'au
moins un fil de trame est tiré en évaluant des signaux de détection des détecteurs
de mouvement du fil de trame (27, 28, 29) prévus sur les plate-formes (15, 16, 17,
101, 102, 103, 104), et pour identifier au moins une propriété de fil de trame de
l'au moins un fil de trame amené au groupe de canaux d'insertion de trame en évaluant
un signal de capteur du capteur d'identification de propriété de fil de trame (24,
25, 26, 44, 45, 46) prévu sur la plate-forme déterminée (15, 16, 17, 101, 102, 103,
104).
6. Arrangement selon la revendication 5, caractérisé en ce que le dispositif de commande (6) est disposé pour comparer des propriétés de fil de
trame identifiées avec information sur la propriété de fil de trame attribuée aux
canaux d'insertion de trame dans le dispositif de commande (6).
7. Arrangement selon la revendication 5 ou 6, caractérisé en ce que les capteurs d'identification de propriété de fil de trame (24, 25, 26, 44, 45, 46)
comprennent chacun un élément de lecture sans contact, en particulier un élément de
lecture RFID disposé pour lire des propriétés de fil de trame d'une étiquette fixée
à une bobine (18, 19, 20, 21, 22, 23) placée sur la plate-forme associée (15, 16,
17, 101, 102, 103, 104).
8. Procédé pour optimiser un processus de tissage dans une machine à tisser comprenant
un dispositif de commande (6) et un nombre de groupes de canaux d'insertion de trame,
dans lequel chaque groupe de canaux d'insertion de trame comprend un premier élément
de canal d'insertion de trame (7, 8, 9, 201, 202, 203, 204) et un deuxième élément
de canal d'insertion de trame (11, 12, 13, 41, 42, 43) en aval du premier élément
de canal d'insertion de trame (7, 8, 9, 201, 202, 203, 204), dans lequel chaque premier
élément de canal d'insertion de trame (7, 8, 9, 201, 202, 203, 204) est adapté pour
stocker temporairement fil de trame provenant d'au moins une bobine associée (18,
19, 20, 21, 22, 23), dans lequel le fil de trame provenant d'au moins un des premiers
éléments de canal d'insertion de trame (7, 8, 9, 201, 202, 203, 204) peut être amené
à au moins deux deuxièmes éléments de canal d'insertion de trame (11, 12, 13, 41,
42, 43) différents pour former un groupe de canaux d'insertion de trame, dans lequel
chacun du nombre des premiers éléments de canal d'insertion de trame (7, 8, 9, 201,
202, 203, 204) est disposé pour fonctionner dans un mode régulier, dans lequel en
mode régulier chacun du nombre des premiers éléments de canal d'insertion de trame
(7, 8, 9, 201, 202, 203, 204) est entraîné pour tirer au moins un fil de trame amené
audit premier élément de canal d'insertion de trame (7, 8, 9, 201, 202, 203, 204)
de la bobine associée (18, 19, 20, 21, 22, 23) lors ou après une longueur minimale
définie de réserve de trame stockée dans ledit premier élément de canal d'insertion
de trame (7, 8, 9, 201, 202, 203, 204) est atteint, caractérisé en ce que le procédé comprend le fonctionnement d'au moins un du nombre des premier éléments
de canal d'insertion de trame (7, 8, 9, 201, 202, 203, 204) dans un mode de configuration,
dans lequel dans le mode de configuration, lors ou après une insertion de fil de trame
provenant dudit premier élément de canal d'insertion de trame (7, 8, 9, 201, 202,
203, 204) est détecté un deuxième élément de canal d'insertion de trame (11, 12, 13,
41, 42, 43) utilisé pour ladite insertion est identifié et avant de faire fonctionner
ledit premier élément de canal d'insertion de trame (7, 8, 9, 201, 202, 203, 204)
en mode régulier, ledit premier élément de canal d'insertion de trame (7, 8, 9, 201,
202, 203, 204) et ledit deuxième élément de canal d'insertion de trame (11, 12, 13,
41, 42, 43) identifié utilisés pour ladite insertion sont attribués dans le dispositif
de commande (6) à un groupe de canaux d'insertion de trame.
9. Procédé selon la revendication 8, caractérisé en ce que les premier éléments de canal d'insertion de trame (7, 8, 9, 201, 202, 203, 204)
sont commutés en mode de configuration après qu'une nouvelle bobine a été enfilée
sur au moins un groupe de canaux d'insertion de trame et/ou après des opérations d'enfilage
dans au moins un groupe de canaux d'insertion de trame.
10. Procédé selon la revendication 8 ou 9, caractérisé en ce que le premier élément de canal d'insertion de trame (7, 8, 9, 201, 202, 203, 204) et
le deuxième élément de canal d'insertion de trame (11, 12, 13, 41, 42, 43) attribués
à un groupe de canaux d'insertion de trame dans le mode de configuration sont comparés
au moyen du dispositif de commande (6) avec premier éléments de canal d'insertion
de trame (7, 8, 9, 201, 202, 203, 204) et deuxième éléments de canal d'insertion de
trame (11, 12, 13, 41, 42, 43) précédemment attribués audit groupe de canaux d'insertion
de trame ou à prévoir être attribués audit groupe de canaux d'insertion de trame.
11. Procédé selon la revendication 10, caractérisé en ce que l'entraînement de l'élément sélectionné parmi le nombre de premier éléments de canal
d'insertion de trame (7, 8, 9, 201, 202, 203, 204) pour tirer le fil de trame d'une
bobine associée (18, 19 , 20, 21, 22, 23) est évité dans le cas où le premier élément
de canal d'insertion de trame (7, 8, 9, 201, 202, 203, 204) et le deuxième élément
de canal d'insertion de trame (11, 12, 13, 41, 42, 43) attribués à un canal d'insertion
de trame dans le mode de configuration dévie des premier éléments de canal d'insertion
de trame (7, 8, 9, 201, 202, 203, 204) et des deuxième éléments de canal d'insertion
de trame (11, 12, 13, 41, 42, 43) précédemment attribués audit groupe de canaux d'insertion
de trame ou à prévoir être attribués audit groupe de canaux d'insertion de trame.
12. Procédé selon l'une quelconque des revendications 8 à 11, caractérisé en ce qu'un cantre (14) avec un nombre de plate-formes (15, 16, 17, 101, 102, 103, 104) chacun
ayant un capteur d'identification de propriété de fil de trame (24, 25, 26, 44, 45,
46) est prévu, dans lequel une bobine (18, 19, 20, 21, 22, 23) est placée sur certaines
des plate-formes (15, 16, 17, 101, 102, 103, 104) et le fil de trame de ladite bobine
(18, 19, 20, 21, 22, 23) est amené à un du nombre de groupes de canaux d'insertion
de trame, dans lequel le procédé comprend en outre l'entraînement d'un du nombre de
premier éléments de canal d'insertion de trame (7, 8, 9, 201, 202, 203, 204) pour
tirer fil de trame d'une bobine associée (18, 19, 20, 21, 22, 23), dans lequel lors
ou après avoir tiré le fil de trame de ladite bobine (18, 19, 20, 21, 22, 23), la
plate-forme (15, 16, 17, 101, 102, 103, 104) de ladite bobine (18, 19, 20, 21, 22,
23) à partir de laquelle l'au moins un fil de trame est tiré est déterminée en évaluant
des signaux de détection des détecteurs de mouvement du fil de trame (27, 28, 29)
disposé pour détecter un mouvement du fil de trame, qui sont prévus sur certaines
des plate-formes (15, 16, 17, 101, 102, 103, 104), et au moins une propriété de fil
de trame de l'au moins un fil de trame amené audit premier élément de canal d'insertion
de trame (7, 8, 9, 11, 12, 13, 41, 42, 43, 201, 202, 203, 204) est identifiée en évaluant
un signal de capteur du capteur d'identification de propriété de fil de trame (24,
25, 26, 44, 45, 46) prévu sur la plate-forme déterminée (15, 16, 17, 101, 102, 103,
104).
13. Procédé selon la revendication 12, caractérisé en ce que les propriétés de fil de trame identifiées sont comparées au moyen du dispositif
de commande (6) avec information sur la propriété de fil de trame attribuée aux canaux
d'insertion de trame dans le dispositif de commande (6).
14. Procédé selon la revendication 13, caractérisé en ce que le dispositif de commande (6) ajuste une attribution d'éléments de canal d'insertion
de trame (7, 8, 9, 11, 12, 13, 41, 42, 43, 201, 202, 203, 204) à un canal d'insertion
de trame sur la base de filetages de fil de trame identifiés et/ou un utilisateur
est invité à modifier une position de deux ou plus bobines (18, 19, 20, 21, 22, 23)
sur le cantre (14) pour optimiser le tissage d'un rapport de tissage donné.
15. Procédé selon l'une quelconque des revendications 12 à 14, caractérisé en ce que des propriétés de fil de trame sont lues au moyen du capteur d'identification de
propriété de fil de trame (24, 25, 26, 44, 45, 46) d'une étiquette fixée à la bobine
(18, 19, 20, 21, 22, 23) de laquelle le fil de trame est tiré, dans lequel en particulier
les propriétés de fil de trame sont lues en utilisant un élément de lecture sans contact,
en particulier un élément de lecture RFID.
REFERENCES CITED IN THE DESCRIPTION
This list of references cited by the applicant is for the reader's convenience only.
It does not form part of the European patent document. Even though great care has
been taken in compiling the references, errors or omissions cannot be excluded and
the EPO disclaims all liability in this regard.
Patent documents cited in the description