FIELD
[0001] The present invention relates to a friction body, a writing instrument and a writing
instrument set.
BACKGROUND
[0002] Writing instruments have conventionally been known that are provided with thermochromic
ink and a friction body and are configured so as to rub an image formed using the
thermochromic ink with the friction body and allow the image to change color by frictional
heat. Known examples of friction bodies include those composed of an elastomer.
[0003] PTL1 describes a friction body having elasticity that allows an image formed using
a reversible thermochromic ink to change color from a first state to a second state
by frictional heat, wherein the friction body is composed of silicone rubber.
[0004] PTL2 describes a friction body that allows an image formed using a reversible thermochromic
ink to change color from a first state to a second state by frictional heat, wherein
the friction body is composed of a styrene-butylene-styrene copolymer or styrene-ethylenebutylene-styrene
copolymer. According to the invention described in PTL2, PTL2 describes to the effect
that a friction body is obtained which, in addition to being able to allow a thermochromic
image to easily change color without peeling off, is capable of reforming the thermochromic
image on a rubbed portion without repelling the ink.
[CITATION LIST]
[PATENT LITERATURE]
SUMMARY
[TECHNICAL PROBLEM]
[0006] The inventors of the present invention noticed that, when an image having thermochromicity
(and typically, an image formed on paper using a thermochromic ink) is allowed to
change color by rubbing with a friction body composed of a styrene-based copolymer
as described in PTL2, for example, the problem occurs in which a state results in
which the paper becomes soiled due in particular to a strong load or repeated rubbing
motion and the like (also simply referred to as "paper soiling" below). An object
of the present invention is to solve the aforementioned problem by providing a friction
body, which in addition to being capable of favorably allowing an image having thermochromicity
to change color by rubbing (namely, impart a favorable color change), is capable of
reducing soiling of paper caused by a strong force and/or repeated rubbing motion,
and to provide a writing instrument and writing instrument set provided with this
friction body.
SOLUTION TO PROBLEM
[0007] The present invention at least includes the aspects indicated below.
- [1] A friction body that allows an image having thermochromicity to change color with
frictional heat, the friction body containing a styrene-based elastomer, and
having compression set at 120°C of 80% or less, and
Shore A hardness of 60 to 98.
- [2] The friction body described in Aspect 1 above, which is crosslinked with a styrene-based
elastomer.
- [3] The friction body described in Aspect 1 or Aspect 2 above, wherein the styrene-based
elastomer is selected from the group consisting of styrene-ethylene-propylene-styrene
(SEPS), styrene-ethylene-ethylene-propylene-styrene (SEEPS) and styrene-ethylene-butadiene-styrene
(SEBS).
- [4] The friction body described in any of Aspects 1 to 3 above, containing 0.1% by
weight to 3.0% by weight of a lubricant.
- [5] A writing instrument having a thermochromic ink and a friction body that allows
handwriting written with the thermochromic ink to change color with frictional heat;
wherein,
the friction body is the friction body described in any of Aspects 1 to 4 above.
- [6] A writing instrument set provided with a writing instrument having a thermochromic
ink and a friction body that allows handwriting written with the thermochromic ink
to change color with frictional heat; wherein,
the friction body is the friction body described in any of Aspects 1 to 4 above.
ADVANTAGEOUS EFFECTS OF INVENTION
[0008] According to the present invention, a friction body capable of favorably allowing
an image having thermochromicity to change color (namely, imparting a favorable color
change) by rubbing in addition to reducing paper soiling caused by strong force and/or
repeated rubbing motion, along with a writing instrument and writing instrument set
provided with such a friction body, can be provided.
BRIEF DESCRIPTION OF DRAWINGS
[0009]
FIG. 1 is a partial cross-sectional view of a writing instrument according to one
embodiment of the present invention.
FIG. 2 is a perspective view of a friction body according to one embodiment of the
present invention.
FIG. 3 is a perspective view of a friction body according to one embodiment of the
present invention.
DESCRIPTION OF EMBODIMENTS
[0010] Although the following provides an explanation of exemplary aspects of the present
invention, the present invention is not limited to these aspects. Furthermore, various
characteristic values described in the present disclosure are intended to be values
measured according to methods described in the section on "Examples" of the present
disclosure, or methods understood to be equivalent thereto by a person with ordinary
skill in the art, unless specifically indicated otherwise.
<Friction Body>
[0011] One aspect of the present invention is a friction body that allows an image having
thermochromicity to change color with frictional heat, the friction body containing
a styrene-based elastomer and having compression set at 120°C of 80% or less and Shore
A hardness of 60 to 98.
[0012] In the present disclosure, an "image having thermochromicity" refers to an image
that has the property of maintaining a prescribed color (first color) at normal temperature
(such as 25°C), changing to a different color (second color) when the temperature
thereof is raised to a prescribed temperature (such as 60°C), and optionally returning
to the original color (first color) when subsequently cooled to a prescribed temperature
(such as -5°C). An image having thermochromicity can typically be formed using a thermochromic
ink to be subsequently described.
[0013] The cause of a paper surface becoming soiled particularly by strong force and/or
repeated rubbing motion when changing the color of an image having thermochromicity
by rubbing with a friction body is not clear. However, the inventors of the present
invention surmised that the cause thereof may be that the physical properties of the
friction body change as the surface temperature of the friction body rises during
rubbing, and that destruction of the friction body (and more specifically, local separation)
occurs causing the friction body to adhere to the paper surface, thereby causing soiling
of the paper surface. Alternatively, the inventors of the present invention surmised
that the force applied to the paper surface during rubbing becomes uneven due to softening
of the elastomer, thereby resulting in a locally strong force being applied to the
ink when the color of the ink is attempted to be changed completely, with the resulting
destruction of the thermochromic coloring material causing soiling of the paper surface.
The inventors of the present invention found that controlling deformation recovery
of the friction body particularly in the high-temperature range is effective for reducing
the aforementioned destruction of the friction body.
[0014] Since the friction body provided by one aspect of the present invention has suitable
hardness and demonstrates favorable deformation recovery even at high temperatures
as a result of controlling the balance between Shore A hardness and compression set
in the high-temperature range, in addition to allowing an image having thermochromicity
to favorably change color (namely, impart a favorable color change) by rubbing, it
is capable of reducing soiling of the paper surface due to infrequent occurrence of
destruction of the friction body attributable to strong force and/or repeated rubbing
motion.
[0015] The friction body has compression set at 120°C (also referred to as "120°C compression
set" in the present disclosure) of 80% or less. A small 120°C compression set is an
indicator of favorable deformation recovery of the friction body under rubbing conditions
(namely, under high-temperature conditions), and this favorable deformation recovery
contributes to maintaining favorable wear resistance of the friction body particularly
under rubbing conditions (namely, under high-temperature conditions).
[0016] 120°C compression set may be 80% or less, 70% or less or 60% or less from the viewpoint
of favorable wear resistance of the friction body under high-temperature conditions.
120°C compression set is preferably as small as possible from the viewpoint of wear
resistance under high-temperature conditions. Furthermore, in the present disclosure,
compression set is a value measured in compliance with JIS K6262-2013.
[0017] In general, the compression set of a molded body formed from an elastomer tends to
increase accompanying a rise in temperature. The friction body of the present disclosure
has a small 120°C compression set within a specific range as described above. It is
advantageous from the viewpoint of obtaining this 120°C compression set that there
is little temperature dependency of the compression set of the friction body. Thus,
the ratio (A)/(B) of the compression set of the friction body at 120°C (A) to the
compression set of the friction body at 70°C (B) may be 1.0 to 1.7, 1.0 to 1.5, 1.0
to 1.4 or 1.0 to 1.3.
[0018] The friction body has Shore A hardness of 60 to 98. From the viewpoints of favorable
color change of an image having thermochromicity and favorable wear resistance of
the friction body, Shore A hardness may be 60 or more, 70 or more or 80 or more. From
the viewpoint of increasing contact area with the paper surface as a result of pressing
the friction body onto the paper surface, and therefore allowing a favorable color
change to be easily obtained, Shore A hardness may be 98 or less, 95 or less or 90
or less. Furthermore, in the present disclosure, Shore A hardness is a value measured
in compliance with JIS K 6253-3-2012.
[0019] The composition of material components composing the friction body of the present
disclosure is designed so as to impart the desired 120°C compression set and Shore
A hardness as described above. Typically, the friction body contains an elastomer
component and an additive component. Although the following indicates examples of
preferable material components for forming a friction body in which both 120°C compression
set and Shore A hardness are controlled to within the desired ranges of the present
disclosure, the material components are not limited to those exemplified below.
[Elastomer Component (Component (A))]
[0020] Although examples of the elastomer component include styrene-based elastomers, polyester-based
elastomers and olefin-based elastomers, from the viewpoint of easily realizing the
desired 120°C compression set and Shore A hardness, the elastomer component contains
a styrene-based elastomer and is preferably composed of a styrene-based elastomer.
[0021] In the present disclosure, a "styrene-based elastomer" refers to an elastomer that
contains a styrene constituent unit in the main chain thereof, and is typically a
thermoplastic elastomer. From the viewpoint of easily realizing the desired 120°C
compression set and Shore A hardness, the styrene-based elastomer is preferably a
block copolymer having a polymer block composed mainly of a constituent unit derived
from a styrene skeleton-containing compound and a polymer block composed mainly of
a constituent unit derived from a conjugated diene compound (to be referred to as
a "styrene-based block copolymer), a hydrogenation product of the block copolymer,
or a mixture thereof. Furthermore, the aforementioned "polymer block composed mainly
of a constituent unit derived from a styrene skeleton-containing compound (or conjugated
diene compound)" refers to a polymer block such that the constituent unit present
at the highest weight ratio in the polymer block is a constituent unit derived from
a styrene skeleton-containing compound (or conjugated diene compound).
[0022] The aforementioned styrene-based block copolymer is normally a block copolymer having
one or more polymer blocks X mainly composed of a constituent unit derived from a
styrene skeleton-containing compound, preferably 2 or more from the viewpoint of mechanical
properties, and one or more polymer blocks Y mainly composed of a constituent unit
derived from a conjugated diene compound. Examples thereof include block copolymers
having the structures X-Y, X-Y-X, Y-X-Y-X or X-Y-X-Y-X.
[0023] Hydrogenation products of the aforementioned styrene-based block copolymer are obtained
by adding hydrogen to carbon-carbon double bonds present in the aforementioned styrene-based
block copolymer to convert to carbon-carbon single bonds. The aforementioned hydrogenation
can be carried out by a known method such as hydrogen treatment using a hydrogenation
catalyst in an inert solvent.
[0024] From the viewpoints of improving erasing performance, paper soiling resistance and
wear resistance, the hydrogenation rate of the aforementioned hydrogenated styrene-based
block copolymer (namely, the ratio of the number of carbon-carbon single bonds formed
during hydrogenation to the number of carbon-carbon double bonds in the styrene-based
block copolymer prior to hydrogenation) may be 50% or more, 70% or more or 90% or
more. Furthermore, the aforementioned hydrogenation rate refers to a value measured
by
1H-NMR unless specifically indicated otherwise.
[0025] The styrene skeleton-containing compound is a polymerizable monomer having a polymerizable
carbon-carbon double bond and an aromatic ring. Examples of the aforementioned styrene
skeleton-containing compound include styrene, t-butylstyrene, α-methylstyrene, divinylbenzene,
1,1-diphenylstyrene, N,N-diethyl-p-aminoethylstyrene, p-t-butylstyrene and alkylstyrenes
in which at least one alkyl group having 1 to 8 carbon atoms is bound to a benzene
ring. Among these, styrene and alkylstyrenes in which at least one alkyl group having
1 to 8 carbon atoms is bound to a benzene ring are preferable. One of more types of
these compounds can be used for the aforementioned styrene skeleton-containing compound.
[0026] Examples of the aforementioned alkylstyrenes in which at least one alkyl group having
1 to 8 carbon atoms is bound to a benzene ring include alkylstyrenes such as o-alkylstyrenes,
m-alkylstyrenes, p-alkylstyrenes, 2,4-dialkylstyrenes, 3,5-dialkylstyrenes or 2,4,6-trialkylstyrenes,
and halogenated alkylstyrenes in which one or two or more hydrogen atoms of an alkyl
group in these alkylstyrenes are substituted with halogen atoms. Specific examples
thereof include o-methylstyrene, m-methylstyrene, p-methylstyrene, 2,4-dimethylstyrene,
3,5-dimethylstyrene, 2,4,6-trimethylstyrene, o-ethylstyrene, m-ethylstyrene, p-ethylstyrene,
2,4-diethylstyrene, 3,5-diethylstyrene, 2,4,6-triethylstyrene, o-propylstyrene, m-propylstyrene,
p-propylstyrene, 2,4-dipropylstyrene, 3,5-dipropylstyrene, 2,4,6-tripropylstyrene,
2-methyl-4-ethylstyrene, 3-methyl-5-ethylstyrene, o-chloromethylstyrene, m-chloromethylstyrene,
p-chloromethylstyrene, 2,4-bis(chloromethyl)styrene, 3,5-bis(chloromethyl)styrene,
2,4,6-tri(chloromethyl)styrene, o-dichloromethylstyrene, m-dichloromethylstyrene and
p-dichloromethylstyrene. Among these, p-methylstyrene is particularly preferable from
the viewpoint of crosslinkability.
[0027] The aforementioned alkylstyrenes in which at least one alkyl group having 1 to 8
carbon atoms is bound to a benzene ring are used preferably as materials of crosslinked
styrene-based elastomers.
[0028] The ratio of the aforementioned alkylstyrene in which at least one alkyl group having
1 to 8 carbon atoms is bound to a benzene ring in the aforementioned polymer block
X is preferably 1% by weight or more, more preferably 50% by weight or more, and even
more preferably 100% by weight from the viewpoint of crosslinkability.
[0029] The aforementioned conjugated diene compound is a polymerizable monomer having a
structure in which two carbon-carbon double bonds are bound by a single carbon-carbon
single bond. Examples of the aforementioned conjugated diene compound include 1,3-butadiene,
isoprene (2-methyl-1,3-butadiene), 2,3-dimethyl-1,3-butadiene and chloroprene (2-chloro-1,3-butadiene).
Among these, 1,3-butadiene and isoprene are preferable. One or more types of these
conjugated diene compounds can be used for the aforementioned conjugated diene compound.
[0030] Although there are no particular limitations thereon, the content of the aforementioned
constituent unit derived from a styrene skeleton-containing compound in the aforementioned
styrene-based block copolymer or hydrogenation product thereof may be 5% by weight
to 50% by weight or 20% by weight to 40% by weight from the viewpoints of mechanical
strength, cold resistance, heat resistance and flexibility.
[0031] The aforementioned polymer block X is preferably a polymer block derived only from
the aforementioned styrene skeleton-containing compound or a copolymer block consisting
of the aforementioned styrene skeleton-containing compound and the aforementioned
conjugated diene compound. In the case the polymer block X is the aforementioned copolymer
block, although there are no particular limitations thereon, the content of the aforementioned
constituent unit derived from the styrene skeleton-containing compound in the aforementioned
polymer block X may normally be 50% by weight or more, 70% by weight or more or 90%
by weight or more from the viewpoint of heat resistance. There are no particular limitations
on the distribution of the aforementioned constituent unit derived from the conjugated
diene compound in the aforementioned polymer block X. When there are two or more of
the polymer blocks X in the styrene-based elastomer molecule, the polymer blocks X
may have the same structure or may have mutually different structures.
[0032] The aforementioned polymer block Y is preferably a polymer block composed only of
the aforementioned conjugated diene compound or a copolymer block consisting of the
aforementioned styrene skeleton-containing compound and the conjugated diene compound.
In the case the polymer block Y is the aforementioned copolymer block, although there
are no particular limitations thereon, the content of the aforementioned constituent
unit derived from the conjugated diene compound in the polymer block Y may normally
be 50% by weight or more, 70% by weight or more or 90% by weight or more from the
viewpoint of heat resistance. There are no particular limitations on the distribution
of the aforementioned constituent unit derived from the styrene skeleton-containing
compound in the polymer block Y. There are also no particular limitations on the bonding
form between the aforementioned conjugated diene compound and the aforementioned styrene
skeleton-containing compound. When there are two or more of the polymer blocks Y in
the styrene-based elastomer molecule, the polymer blocks Y may have the same structure
or may have mutually different structures.
[0033] Examples of the aforementioned styrene-based block copolymer include styrenebutadiene-styrene
block copolymer (SBS) and styrene-isoprene-styrene block copolymer (SIS).
[0034] Examples of hydrogenation products of the aforementioned styrene-based block copolymer
include styrene-ethylene-butene copolymer (SEB), styrene-ethylene-propylene copolymer
(SEP), styrene-ethylene-butene-styrene copolymer (SEBS), styrene-ethylene-propylene-styrene
copolymer (SEPS) and styrene-ethylene-ethylene-propylene-styrene copolymer (SEEPS).
[0035] Among these, styrene-ethylene-propylene-styrene copolymer (SEPS), styrene-ethylene-ethylene-propylene-styrene
copolymer (SEEPS) and styrene-ethylene-butadiene-styrene copolymer (SEBS) are preferable,
and styrene-ethylene-propylene-styrene copolymer (SEPS) and styrene-ethylene-ethylene-propylene-styrene
copolymer (SEEPS) are particularly preferable, from the viewpoint of wear resistance.
[0036] One or two or more types of the aforementioned examples of styrene-based block copolymers
and/or hydrogenation products thereof can be used as a mixture.
[0037] The styrene-based elastomer may be crosslinked. Increasing the degree of crosslinking
contributes to a decrease in 120°C compression set and an increase in Shore A hardness.
In this case, SEBS, SEPS and SEEPS, in which styrene is substituted with p-methylstyrene,
are preferable from the viewpoints of heat resistance and wear resistance. Furthermore,
whether or not the styrene-based elastomer is crosslinked can be distinguished by
immersing in hot xylene at 120°C for 24 hours followed by visually observing whether
a gel fraction remains or measuring residual weight. A crosslinking agent to be subsequently
described (component (E)) can be used for crosslinking. In the exemplified aspects,
the friction body is not required to contain a polymer insoluble in hot xylene at
120°C other than a crosslinked styrene-based elastomer. In this case, whether or not
the styrene-based elastomer is crosslinked can be evaluated by subjecting the friction
body to the aforementioned hot xylene treatment.
[0038] The weight average molecular weight (Mw) of the styrene-based elastomer is preferably
150,000 to 500,000. The weight average molecular weight may be 150,000 or more, 180,000
or more or 200,000 or more from the viewpoint of obtaining a friction body having
favorable wear resistance. On the other hand, the weight average molecular weight
may be 500,000 or less, 450,000 or less or 400,000 or less from the viewpoint of favorable
processability during production of the friction body. In the present disclosure,
molecular weight refers to the value as polystyrene when measured according to gel
permeation chromatography (GPC) unless specifically indicated otherwise.
[Other Components]
[0039] One or more types of propylene-based resin (Component (B)), rubber softening agent
(Component (C)), lubricant (Component (D)), crosslinking agent (Component (E)), crosslinking
assistant (Component (F)), colorant (Component (G)), polymer component other than
the aforementioned propylene-based resin, stabilizer and filler can be used as other
components.
[Propylene-Based Resin (Component (B))]
[0040] Use of a propylene-based resin (Component (B)) is advantageous for improving wear
resistance and paper soiling resistance of the friction body. Examples of Component
(B) include propylene homopolymers, propylene-based random copolymers and propylene-based
block copolymers, and one type of these components can be used alone or two or more
types can be used in combination. From the viewpoint of heat resistance, a propylene
homopolymer or propylene-based block copolymer is more preferable, while a propylene
homopolymer is even more preferable.
[0041] Component (B) is most preferably a propylene homopolymer since polymers composed
of a propylene unit only have high crystallinity and melting point.
[0042] Examples of propylene-based random copolymers include propylene-ethylene random copolymers
obtained by copolymerizing propylene and ethylene, propylene-α-olefin random copolymers
obtained by copolymerizing propylene and at least one type of α-olefin having 4 to
20 carbon atoms, and propylene-ethylene-α-olefin random copolymers obtained by copolymerizing
propylene, ethylene and at least one type of α-olefin having 4 to 20 carbon atoms.
[0043] Examples of α-olefins having 4 to 20 carbon atoms include 1-butene, 2-methyl-1-propene,
1-pentene, 2-methyl-1-butene, 3-methyl-1-butene, 1-hexene, 2-ethyl-1-butene, 2,3-dimethyl-1-butene,
2-methyl-1-pentene, 3-methyl-1-pentene, 4-methyl-1-pentene, 3,3-dimethyl-1-butene,
1-heptene, methyl-1-hexene, dimethyl-1-pentene, ethyl-1-pentene, trimethyl-1-butene,
methylethyl-1-butene, 1-octene, methyl-1-pentene, ethyl-1-hexene, dimethyl-1-hexene,
propyl-1-heptene, methylethyl-1-heptene, trimethyl-1-pentene, propyl-1-pentene, diethyl-1-butene,
1-nonene, 1-decene, 1-undecene and 1-dodecene. The α-olefin having 4 to 20 carbon
atoms is preferably 1-butene, 1-pentene, 1-hexene or 1-octene and more preferably
1-butene or 1-hexene.
[0044] Specific examples of propylene-based random copolymers include propylene-ethylene
random copolymers, propylene-1-butene random copolymers, propylene-1-hexene random
copolymers, propylene-1-octene random copolymers, propylene-ethylene-1-butene random
copolymers, propylene-ethylene-1-hexene random copolymers and propylene-ethylene-1-octene
random copolymers, and preferably include propylene-ethylene random copolymers, propylene-1-butene
random copolymers, propylene-1-hexene random copolymers, propylene-ethylene-1-butene
random copolymers and propylene-ethylene-1-hexene random copolymers.
[0045] Examples of propylene-based block copolymers include block copolymers composed of
a crystalline propylene-based polymer site and an amorphous propylene-α-olefin copolymer
site.
[0046] Examples of crystalline propylene-based polymers include propylene homopolymers and
random copolymers consisting of propylene and a small amount of another α-olefin.
[0047] On the other hand, examples of amorphous propylene-α-olefin copolymers include amorphous
random copolymers of propylene and another α-olefin. Examples of other α-olefins preferably
include those having 2 or 4 to 12 carbon atoms, specific examples of which include
ethylene, 1-butene, 3-methyl-1-butene, 3-methyl-1-pentene, 4-methyl-1-pentene, 4,4-dimethyl-1-pentene,
vinylcyclopentane and vinylcyclohexane. One type of these α-olefins can be used alone
or two or more types can be used in combination.
[0048] Ternary, quaternary or multiple copolymers obtained by copolymerizing, in addition
to the aforementioned other α-olefins, a non-conjugated diene can also be used as
propylene-based block copolymers, examples of which include 1,4-hexadiene, 5-methyl-1,5-hexadiene,
1,4-octadiene, cyclohexadiene, cyclooctadiene, dicyclopentadiene, 5-methylene-2-norbornene,
5-ethylidene-2-norbornene, 5-butylidene-2-norbornene and 5-isopropenyl-2-norbornene.
[0049] From the viewpoint of moldability, the melt mass-flow rate of the aforementioned
Component (B) may be 0.01 g/10 min to 100 g/10 min, 0.1 g/10 min to 50 g/10 min or
0.3 g/10 min to 10 g/10 min when measured under conditions of 230°C and 21.18 N in
compliance with JIS K 7210-1999.
[0050] In addition, the melting point of Component (B) may be 150°C or higher or 160°C or
higher from the viewpoint of heat resistance. Although there are no particular limitations
on the upper limit of the melting point, since Component (B) is a polypropylene-based
resin, the upper limit of the melting point thereof is about 167°C. Furthermore, the
aforementioned melting point refers to a melting point corresponding to the top of
the peak appearing at the highest temperature on the second melting curve (namely,
the melting curve measured during the final heating process) when measuring according
to a heating program consisting of holding for 5 minutes at 230°C, cooling to -10°C
at the rate of 10°C/min, holding at -10°C for 5 minutes and heating to 230°C at the
rate of 10°C/min using a DSC type differential scanning calorimeter (such as the Diamond
System manufactured by PerkinElmer Japan).
[0051] The incorporated amount of Component (B) may be 30 parts by weight to 300 parts by
weight, 35 parts by weight to 250 parts by weight or 40 parts by weight to 180 parts
by weight based on 100 parts by weight of the aforementioned Component (A). As a result
of making the incorporated amount to be within these ranges, the balance among flexibility,
wear resistance and paper soiling resistance becomes favorable.
[Rubber Softening Agent (Component (C))]
[0052] Various compounds understood by persons with ordinary skill in the art to function
as a softening agent in the art can be used as the rubber softening agent (Component
(C)). The use of component (C) is advantageous for improving flexibility of the friction
body. Component (C) is typically a non-aromatic rubber softening agent. Examples of
non-aromatic rubber softening agents include non-aromatic mineral oils (namely, hydrocarbon
compounds derived from petroleum and the like that are not classified as aromatics
according to the classifications to be subsequently described (namely, those in which
the number of aromatic carbon atoms is less than 30%)) and non-aromatic synthetic
oils (namely, synthetic hydrocarbon compounds that do not use aromatic monomers).
Non-aromatic rubber softening agents are normally in the form of a liquid, gel or
rubber at normal temperature.
[0053] The mineral oils used as Component (C) are mixtures of compounds having at least
one type of paraffin chain, naphthene ring and aromatic ring, and are distinguished
based on the number of carbons by referring to that in which the naphthene ring accounts
for 30% to 45% as a naphthene-based mineral oil, that in which the aromatic ring accounts
for 30% or more as an aromatic-based mineral oil, and that which is not classified
as a naphthene-based mineral oil or aromatic-based mineral oil and in which the paraffin
chain accounts for 50% or more based on the number of carbons as a paraffin-based
mineral oil.
[0054] Examples of the aforementioned Component (C) include paraffin-based mineral oils
such as linear saturated hydrocarbons, branched saturated hydrocarbons or derivatives
thereof, naphthene-based mineral oils, synthetic oils such as hydrogenated polyisobutylene,
polyisobutylene or polybutene. Among these, paraffin-based mineral oils are preferable
and paraffin-based mineral oils having a small number of aromatic carbons are more
preferable from the viewpoint of compatibility with an elastomer component. In addition,
those that are a liquid at room temperature are preferable from the viewpoint of handling
ease.
[0055] From the viewpoints of heat resistance and handling ease, dynamic viscosity of the
aforementioned Component (C) at 37.8°C as measured in compliance with JIS K2283-2000
may be 20 cSt to 1000 cSt or 50 cSt to 500 cSt. In addition, from the viewpoint of
handling ease, pour point of Component (C) as measured in compliance with JIS K2269-1987
may be -10°C to - 25°C. Moreover, from the viewpoint of safety, flash point (COC)
of Component (C) as measured in compliance with JIS K2265-2007 may be 170°C to 300°C.
[0056] The incorporated amount of the aforementioned Component (C) may be 1 part by weight
to 400 parts by weight, 10 parts by weight to 250 parts by weight or 40 parts by weight
to 180 parts by weight based on 100 parts by weight of the aforementioned Component
(A) from the viewpoints the balance between flexibility and mechanical properties.
[Lubricant (Component (D))]
[0057] Various compounds understood by persons with ordinary skill in the art to function
as a lubricant in the art can be used as lubricant (Component (D)). Use of Component
(D) is advantageous for mold release properties and inhibiting friction of the paper
surface.
[0058] Examples of the aforementioned Component (D) include silicone-based compounds, fluorine-based
compounds and surfactants, and silicone-based compounds are preferable from the viewpoint
of inhibiting friction of the paper surface.
[0059] Silicone oil or silicone rubber, for example, can be used for the aforementioned
silicone-based compound. Among these, those having a high molecular weight are preferable
from the viewpoints of heat resistance, bleed resistance and inhibiting friction of
the paper surface. In general, however, since high molecular weight silicone-based
compounds tend to have poor handling as a result of being highly viscous liquids or
rubber-like, resin blends or copolymers with resin are preferable in terms of use.
Although resins used here are selected in consideration of such factors as compatibility
with other components composing the friction body and compatibility with the aforementioned
Component (A) in particular, typically polyethylene, polypropylene or other olefin-based
resins are preferable.
[0060] Polyvinylidene fluoride or polyvinyl fluoride, for example, can be used for the aforementioned
fluorine-based compound. Among these, polyvinylidene fluoride is preferable from the
viewpoint of inhibiting friction of the paper surface.
[0061] Any of anionic, cationic or nonionic surfactants can be used for the aforementioned
surfactant.
[0062] The incorporated amount of the aforementioned Component (D) may be 0.1 parts by weight
to 30 parts by weight, 0.5 parts by weight to 20 parts by weight or 1 part by weight
to 10 parts by weight based on 100 parts by weight of the aforementioned Component
(A) from the viewpoint of inhibiting friction of the paper surface.
[0063] The content of Component (D) in the friction body (the content of silicone oil in
a preferable aspect thereof or the content of fluorine-based compound in another preferable
aspect) is preferably 0.1% by weight to 3.0% by weight. The aforementioned content
may be 0.1% by weight or more, 0.3% by weight or more or 0.5% by weight or more from
the viewpoint of inhibiting friction of the paper surface, and 3.0% by weight or less,
2.5% by weight or less or 2.0% by weight or less from the viewpoint of obtaining favorable
erasing performance and paper soiling resistance.
[Crosslinking Agent (Component (E))]
[0064] Various compounds understood by persons with ordinary skill in the art to function
as a crosslinking agent in the art can be used as crosslinking agent (Component (E)).
Component (E) is incorporated in the friction body mainly for the purpose of crosslinking
the aforementioned Component (A). Use of Component (E) is advantageous for reducing
120°C compression set and increasing Shore A hardness.
[0065] Organic peroxides and phenol-based compounds, for example, can be used for the aforementioned
Component (E) and organic peroxides are preferable from the viewpoint of wear resistance.
[0066] The aforementioned organic peroxides are compounds in which one or two or more hydrogen
atoms of hydrogen peroxide are substituted with free organic groups. Since organic
peroxides have a peroxide bond in a molecule thereof, these organic peroxides generate
radicals during production of the friction body (such as during melting and kneading
of the material composition) and these radicals react in the manner of chain reaction
to act to crosslink the aforementioned Component (A).
[0067] Examples of the organic peroxides include dicumyl peroxide, di-tert-butyl peroxide,
2,5-dimethyl-2,5-di-(tert-butylperoxy)hexane, 2,5-dimethyl-2,5-di-(tert-butylperoxy)hexyne-3,
1-3-bis(tert-butylperoxyisopropyl)benzene, 1,1-bis(tert-butylperoxy)-3,3,5-trimethylcyclohexane,
n-butyl-4,4-bis(tert-butylperoxy)valerate, benzoyl peroxide, p-chlorobenzoyl peroxide,
2,4-dicyclobenzoyl peroxide, tert-butylperoxy benzoate, tert-butylperoxyisopropyl
carbonate, diacetyl peroxide, lauroyl peroxide and tert-butylcumyl peroxide. Among
these, 2,5-dimethyl-2,5-di-(tert-butylperoxy)hexane and 2,5-dimethyl-2,5-di-(tert-butylperoxy)hexyne-3
are preferable from the viewpoints of low odor intensity, low colorability and scorch
safety.
[0068] Furthermore, in the case of using an organic peroxide for Component (E), a crosslinking
assistant (Component (F)) to be subsequently described is also used preferably. The
use of Component (F) makes it possible to carry out a uniform and efficient crosslinking
reaction.
[0069] A resole resin is preferable for the aforementioned phenol-based compound from the
viewpoint of normally being in a liquid state. Resole resins are produced by condensation
of an aldehyde (and preferably formaldehyde) in an alkaline medium or by condensation
of a bifunctional phenol dialcohol. The alkyl-substituent portion of an alkyl-substituted
phenol typically has 1 to 10 carbon atoms. Dimethylol phenol or phenol resin substituted
at the p-position with an alkyl group having 1 to 10 carbon atoms is preferable.
[0070] Among the aforementioned phenol-based compounds, alkylphenol formaldehyde resins,
methylolated alkylphenol resins and brominated alkylphenol resins, for example, are
preferable. Although non-brominated forms are preferable based on environmental considerations,
the terminal hydroxyl group may be brominated. Alkylphenol formaldehyde resins are
particularly preferable.
[0071] The incorporated amount of the aforementioned Component (E) may be 0.01 parts by
weight to 20 parts by weight, 0.1 parts by weight to 10 parts by weight or 0.5 parts
by weight to 5 parts by weight based on 100 parts by weight of Component (A). An incorporated
amount equal to or greater than the aforementioned lower limit values is preferable
from the viewpoint of allowing the crosslinking reaction to proceed favorably, while
on the other hand, an incorporated amount equal to or less than the aforementioned
upper limit values is preferable from the viewpoint of favorably maintaining moldability
without allowing crosslinking to proceed excessively.
[Crosslinking Assistant (Component (F))]
[0072] Various compounds understood by persons with ordinary skill in the art to function
as a crosslinking assistant or crosslinking promoter in the art can be used as crosslinking
assistant (Component (F)).
[0073] Examples of the aforementioned Component (F) include multifunctional methacrylate
compounds in the manner of triallyl cyanurate, ethylene glycol dimethacrylate, diethylene
glycol dimethacrylate, triethylene glycol dimethacrylate, tetraethylene glycol dimethacrylate,
polyethylene glycol dimethacrylate having 9 to 14 repeating ethylene glycol units,
trimethylolpropane trimethacrylate, allyl methacrylate, 2-methyl-1,8-octanediol dimethacrylate
or 1,9-nonanediol dimethacrylate; multifunctional acrylate compounds in the manner
of polyethylene glycol diacrylate, 1,6-hexanediol diacrylate, neopentyl glycol diacrylate
or propylene glycol diacrylate; and multifunctional vinyl compounds in the manner
of vinyl butyrate or vinyl stearate. One or more types of these compounds can be used
for Component (F).
[0074] Among the aforementioned examples of Component (F), multifunctional acrylate compounds
and multifunctional methacrylate compounds are preferable, and triallyl cyanurate,
triethylene glycol dimethacrylate and tetraethylene glycol dimethacrylate are particularly
preferable. In addition to facilitating handling, since these compounds have an action
that solubilizes organic peroxides and act as dispersion assistants of organic peroxide,
crosslinking can be made to be more uniform and efficient when used in combination
with an organic peroxide.
[0075] The incorporated amount of the aforementioned Component (F) may be 0.01 parts by
weight to 50 parts by weight, 0.5 parts by weight to 30 parts by weight or 1 part
by weight to 20 parts by weight based on 100 parts by weight of Component (A). An
incorporated amount equal to or greater than the aforementioned lower limit values
is preferable from the viewpoint of allowing the crosslinking reaction to proceed
favorably, while on the other hand, an incorporated amount equal to or less than the
aforementioned upper limit values is preferable from the viewpoint of favorably maintaining
dispersion of the crosslinked product in the friction body without allowing crosslinking
to proceed excessively.
[Colorant (Component (G))]
[0076] Various compounds understood by persons with ordinary skill in the art to function
as a colorant in the art can be used as colorant (Component (G)). An inorganic pigment
or organic pigment, for example, is preferable as Component (G).
<Production of Friction Body>
[0077] The friction body can be produced by, for example, the method indicated below, although
there are no particular limitations thereon. First, a material composition is prepared
by mechanically melting and kneading the aforementioned material components. An ordinary
melting-kneading machine such as a Banbury mixer, various types of kneaders or single-
or twin-screw extruder can be used for melting and kneading. Next, the resulting material
composition is molded with an ordinary method used to mold thermoplastic resin such
as injection molding, extrusion molding or blow molding to obtain a friction body
of a desired shape. Examples of preferable shapes of the friction body are subsequently
described with reference to the drawings.
<Writing Instrument and Writing Instrument Set>
[0078] The present disclosure includes a writing instrument and writing instrument set provided
with the previously described friction body.
[0079] Another aspect of the present invention provides:
a writing instrument having a thermochromic ink and a friction body that allows handwriting
written with the thermochromic ink to change color with frictional heat; wherein,
the friction body is the friction body of the present disclosure.
[0080] The following provides a detailed explanation of embodiments of the present invention
with reference to the drawings. The same reference signs are used to indicate corresponding
constituents throughout all of the drawings.
[0081] FIG. 1 is a partial cross-sectional view of a writing instrument according to one
embodiment of the present invention. A writing instrument 1 has a cylindrical barrel
2, a writing body in the form of a refill cartridge (not shown) arranged within the
barrel 2 and provided with a writing portion 3 on one end thereof, a friction body
5 provided on the rear end of the barrel 2 via a retaining member 4, a cover member
6 covering the friction body 5 and is removable from the friction body 5, and a clip
7 attached to the side of the rear end of the barrel 2 that clips onto an article.
In the present disclosure, the side of the writing portion 3 in the axial direction
of the writing instrument 1 is defined as the "front", while the opposite side from
the writing portion 3 is defined as the "rear". Unless specifically indicated otherwise,
the central axis refers to the central axis of the writing instrument 1.
[0082] The writing instrument 1 is a thermochromic writing instrument that houses a thermochromic
ink in the refill cartridge thereof, and allows handwriting written with the writing
instrument 1 to thermally change color due to frictional heat generated when rubbed
with the friction body 5.
[0083] The friction body 5 can be moved relative to the barrel 2 by pressing forward. In
the writing instrument 1, the refill cartridge is moved forward and backward within
the barrel 2 by a knocking operation in which the friction body 5 is pushed forward
in opposition to the urging force of a spring arranged within the barrel 2. At this
time, the state in which the writing portion 3 protrudes from the barrel 2 is referred
to as the writing state (FIG. 1), while the state in which the writing portion 3 is
embedded within the barrel 2 is referred to as the non-writing state (not shown).
[0084] FIG. 2 is a perspective view of the friction body 5 and retaining member 4 of the
writing instrument 1. In FIG. 2, the bottom of the drawing indicates the front side
of the writing instrument 1. The friction body 5 is provided on the retaining member
4 by engaging therewith or by two-color molding.
[0085] The friction body 5 is formed into the shape of a tapered truncated triangular pyramid
having a roughly triangular cross-sectional shape. More specifically, in a cross-section
thereof, the vertex of the triangle is rounded and formed into the shape of an arc,
and the radius of curvature of that arc becomes larger towards the rear end of the
friction body 5. A rear end surface 5a of the friction body 5 is formed into the shape
of a curve. Thus, the boundaries between the rear end surface 5a and peripheral surfaces
5b of the friction body 5 constitute ridgelines 5c.
[0086] In the friction body 5, the use of the rear end surface 5a makes it possible to rub
a wider area. In addition, the friction body 5 is also able to rub a wider area by
using the ridgelines 5c equivalent to the sides of a triangle, and is able to rub
a narrower area by using the portion equivalent to the vortex of a triangle. Namely,
the employing of a shape having one or more corners (such as the vertexes of a triangle)
as viewed from the axial direction by the friction body 5 is advantageous from the
viewpoint of favorably rubbing both wide areas and narrow areas. Furthermore, the
cross-sectional shape of the friction body 5 is naturally not limited to a triangle,
but rather may be that of a tetragon, hexagon or other polygon.
[0087] Furthermore, the friction body may also be provided on a portion, other than the
rear end portion of the barrel 2, of the writing instrument 1 such as the front end
portion of the barrel 2 or the clip 7. In addition, the friction body may also be
provided on a thermochromic writing instrument other than a knock-type writing instrument
as shown in FIG. 1, such as on the rear end portion of the barrel or on the tip of
a cap in a capped writing instrument.
[0088] Another aspect of the present invention provides:
a writing instrument set provided with a writing instrument having a thermochromic
ink and a friction body that allows handwriting written with the thermochromic ink
to change color with frictional heat; wherein,
the friction body is the friction body of the present disclosure.
[0089] The friction body of the present disclosure may be provided separately from the writing
instrument having thermochromic ink to provide a writing instrument set provided with
a writing instrument and friction body. FIG. 3 is a perspective view of a separate
friction body 10. Although the friction body 10 in FIG. 3 is in the shape of a rectangular
parallelepiped housed in a case 11, it may also be in the shape of a cube or cylindrical
column.
[Thermochromic Ink]
[0090] The writing instrument of the present disclosure has a thermochromic ink. In the
present disclosure, a "thermochromic ink" refers to an ink that has the property of
maintaining a prescribed color (first color) at normal temperature (such as 25°C),
changing to a different color (second color) when the temperature thereof is raised
to a prescribed temperature (such as 60°C), and optionally returning to the original
color (first color) when subsequently cooled to a prescribed temperature (such as
-5°C). The thermochromic ink can be designed corresponding to the application, such
as employing a combination in which one of the first color and second color is colored
while the other is colorless, or a combination in which both the first color and second
color are colored.
[0091] The thermochromic ink has a thermochromic colorant. There are no particular limitations
on the thermochromic microcapsule pigment serving as the thermochromic colorant provided
it is that which changes color due to frictional heat or other heat, such as that
which changes from colored to colorless, one color to a different color, or from colorless
to colored, and various such pigments can be used, examples of which include those
in which a thermochromic composition at least containing a leuco pigment, developer
and color change temperature adjusting agent is microencapsulated.
[0092] There are no particular limitations on leuco pigment that can be used provided it
is an electron-donating dye that functions as a coloring agent. More specifically,
triphenylmethane-based, spiropyran-based, fluoran-based, diphenylmethane-based, rhodamine
lactam-based, indolyl phthalide-based, leuco oramine-based and other conventionally
known leuco pigments can be used alone (one type) or two or more types can be used
as a mixture (to be simply referred to as "at least one type") from the viewpoint
of obtaining an ink having superior coloring properties.
[0093] The developer that can be used serves as a component that has the ability to cause
the aforementioned leuco pigment to become colored, and examples thereof include phenol
resin-based compounds, salicylic acid-based metal chlorides, salicylic acid resin-based
metal chlorides and solid acid-based compounds.
[0094] The amount of developer used is arbitrarily selected corresponding to the desired
color density, and although there are no particular limitations thereon, normally
the amount used thereof is preferably selected within the range of about 0.1 parts
by weight to 100 parts by weight based on 1 part by weight of the aforementioned leuco
pigment.
[0095] The color change temperature adjusting agent that can be used is a substance that
controls the temperature of the color change during coloring by the aforementioned
leuco pigment and developer. A conventionally known color change temperature adjusting
agent can be used for the color change temperature adjusting agent able to be used.
Specific examples thereof include alcohols, esters, ketones, ethers, acid amides,
azomethines, fatty acids and hydrocarbons.
[0096] The amount of this color change temperature adjusting agent used is suitably selected
corresponding to such factors as the desired hysteresis error or color density during
coloring, and although there are no particular limitations thereon, normally the amount
used thereof is preferably selected within the range of about 1 part by weight to
100 parts by weight based on 1 part by weight of the leuco pigment.
[0097] The thermochromic microcapsule pigment can be produced microencapsulating a thermochromic
composition at least containing the aforementioned leuco pigment, developer and color
change temperature adjusting agent so that the mean particle diameter thereof is 0.2
µm to 3 µm. Examples of microencapsulation methods include interfacial polymerization,
interfacial polycondensation, in situ polymerization, liquid cured coating, phase
separation from an aqueous solution, phase separation from an organic solvent, melt
dispersion cooling, air suspension coating and spray drying, and can be suitably selected
corresponding to the application.
[0098] Although the contents of the leuco pigment, developer and color change temperature
adjusting agent vary according to such factors as the types of leuco pigment, developer
and color change temperature adjusting agent used or type of microencapsulation method,
the content thereof based on weight ratio is 0.1 to 100 of the color developer and
1 to 100 of the color change temperature adjusting agent based on 1 part of the leuco
pigment. In addition, the content of capsule membrane agent is 0.1 to 1 as the weight
ratio based on the weight of the capsule contents.
[0099] The coloring temperature (such as coloring at 0°C or higher) and decoloring temperature
(such as decoloring at 50°C or higher) of each color of the thermochromic microcapsule
pigment can be set to a preferable temperature by preferably combining the types and
quantities of the aforementioned leuco pigment, developer and color change temperature
adjusting agent, and the thermochromic microcapsule pigment preferably is changed
from colored to colorless by frictional heat imparted by the friction body of the
present disclosure.
[0100] The wall film of the thermochromic microcapsule pigment is preferably formed with
urethane resin, urea/urethane resin, epoxy resin or amino resin from the viewpoints
of improving drawn line concentration, storage stability and writing properties. The
thickness of the wall film of the microcapsule colorant is suitably determined corresponding
to the required wall film strength and drawn line concentration.
[0101] In addition to the aforementioned thermochromic microcapsule pigment, the thermochromic
ink can suitably also contain as the remainder thereof a solvent in the form of water
(such as tap water, purified water, distilled water, ion exchange water or pure water)
as well as a water-soluble organic solvent, thickener, lubricant, rust inhibitor,
preservative or antibacterial agent and the like corresponding to the application
of each type of writing instrument (such as a ball pen or marking pen) within a range
that does not impair the effect thereof.
[0102] A conventionally known method can be employed to produce the thermochromic ink, and
for example, the thermochromic ink can be obtained incorporating prescribed amounts
of the aforementioned thermochromic or photochromic microcapsule pigment and each
of the aforementioned aqueous components followed by stirring and mixing with a homomixer
or stirrer such as a disperser. Coarse particles present in the thermochromic ink
may be further removed by filtration or centrifugal separation as is necessary.
[0103] The viscosity value of the thermochromic ink at 25°C and shear velocity of 3.83/s
is preferably 500 mPa·s to 2000 mPa·s while that at a shear velocity of 383/s is preferably
20 mPa·s to 100 mPa·s. An ink demonstrating superior writing properties and stability
over time can be obtained by setting the viscosity value to be within the aforementioned
viscosity ranges.
[0104] The surface tension of the thermochromic ink is preferably 25 mN/m to 45 mN/m and
more preferably 30 mN/m to 40 mN/m. If within these ranges, balance between the wettability
of the inside of the pen tip and the ink becomes suitable, thereby making it possible
to prevent the ink from backing up.
EXAMPLES
[0106] Although the following provides a more detailed explanation of specific aspects of
the present invention by listing examples thereof, the present invention is not limited
in any way to these examples.
<Materials Used>
[0107]
Component (A)
(A-1) Septon 4077 (trade name), Kuraray
SEEPS, weight average molecular weight: 330,000
(A-2) Septon 4055 (trade name), Kuraray
SEEPS, weight average molecular weight: 260,000
(A-3) Septon 2005 (trade name), Kuraray
SEPS, weight average molecular weight: 250,000
(A-4) Kraton G1651H (trade name), Kraton
SEBS, weight average molecular weight: 260,000
(A-5) Septon V9461 (trade name), Kuraray
SEEPS obtained by substituting styrene with p-methylstyrene, weight average molecular
weight: 300,000
(A-6) Septon V9827 (trade name), Kuraray
SEBS obtained by substituting styrene with p-methylstyrene, weight average molecular
weight: 90,000
(A-7) Septon 4033 (trade name), Kuraray
SEEPS, weight average molecular weight: 100,000
(A-8) Engage EG8100 (trade name), Dow Chemical
Ethylene-α-olefin copolymer-based elastomer
Component (B)
(B-1) VS200A (trade name), Sun Aroma
Propylene homopolymer, MFR: 0.5, melting point: 165°C
(B-2) PM940M (trade name), Sun Aroma
Propylene-ethylene random copolymer, MFR: 30, melting point: 136°C
Component (C)
(C-1) Diana Process Oil PW-380 (trade name), Idemitsu Kosan
Paraffin-based mineral oil
Component (D)
(D-1) BY27-001 (trade name), Dow Corning Toray
Silicon-based compound (alloy of polypropylene and ultra-high molecular weight silicon
polymer, ratio of ultra-high molecular weight silicone polymer: 50% by weight)
(D-2) Neoflon ETFE (trade name), Daikin Industries
Fluorine-based compound (copolymer of tetrafluoroethylene and ethylene)
Component (E)
(E-1) Perhexa 25B (trade name), NOF
Organic peroxide, 2,5-dimethyl-2,5-di-(tert-butylperoxy)hexane
Component (F)
(F-1) TAIC (trade name), Nihon Kasei
Triallyl isocyanurate
<Production of Friction Bodies>
[0108] Material compositions containing the components indicated in Table 1 were kneaded
with a twin-screw extruder to obtain friction bodies.
<Evaluation>
(Weight Average Molecular Weight of Elastomer Component)
[0109] The weight average molecular weights of Components (A-1) to (A-7) were obtained by
gel permeation chromatography ("LC-2000 Plus" (trade name) High-Performance Chromatography
System, JASCO) using chloroform for the mobile phase based on polystyrene standards.
(Evaluation of Friction Body)
Compression Set
[0110] Compression set was measured at a compression ratio of 25% for 22 hours at 70°C and
for 72 hours at 120°C for small test pieces fabricated from pressed sheets having
a thickness of 6.3 mm in compliance with JIS K6262-2013.
Shore A Hardness
[0111] Shore A hardness was determined by measuring the value for a pressed sheet having
a thickness of 6.3 mm after 15 seconds using a type A durometer in compliance with
JIS K6253-3-2012.
Color Change
[0112] Test pieces were fabricated by uniformly spreading the thermochromic ink over a test
paper defined in ISO 12757-1 with a bar coater (No. 6, Yasuda Seiki). After allowing
the test pieces to dry completely, the friction body was contacted with the paper
at an angle of 60 degrees from the paper surface and the paper surface was rubbed
back and forth in a state in which the load applied to the paper was 5 N while maintaining
a speed of about 8 m/sec to 10 m/sec. Subsequently, Ns values representing the soiling
level of the rubbed portions were measured with a spectrocolorimeter (SC-P, Suga Test
Instruments) followed by evaluating color change based on the criteria indicated below.
- A: Ns value of 4.0 or more
- B: Ns value of 3.0 to less than 4.0
- C: Ns value of 2.0 to less than 3.0
- D: Ns value of less than 2.0
Soiling Resistance
[0113] Soiling resistance was evaluated based on the criteria indicated below by carrying
out a soiling test consisting of pressing the friction body against the paper surface
(test paper defined in ISO 12757-1) at an angle of 60 degrees to 90 degrees and rubbing
back and forth in a state in which the load applied to the paper was about 15 N to
20 N while maintaining a speed of about 8 m/sec to 10 m/sec followed by confirming
the presence of adhesion of debris to the paper surface or destruction of the paper
surface per se.
A: No adherence of debris to paper surface or destruction of paper surface per se
observed whatsoever
B: Extremely low levels of adherence of debris to paper surface and destruction of
paper surface per se observed
D: Adherence of debris to paper surface and destruction of paper surface per se observed
[Table 1]
[0114]
Table 1
| |
Ex.1 |
Ex.2 |
Ex.3 |
Ex.4 |
Ex.5 |
Ex.6 |
Ex.7 |
Ex.8 |
Ex.9 |
Ex.10 |
Ex.11 |
Ex.12 |
Ex.13 |
Ex.14 |
| Incorporated Amount (parts by weight) |
Elastomer Component (Component A) |
A-1 |
100 |
|
|
|
|
|
|
|
|
|
|
|
|
|
| A-2 |
|
100 |
|
|
|
|
|
|
|
|
|
|
|
|
| A-3 |
|
|
100 |
|
|
|
|
|
|
|
|
|
|
|
| A-4 |
|
|
|
100 |
|
|
|
|
|
|
|
|
|
|
| A-5 |
|
|
|
|
100 |
|
100 |
100 |
100 |
100 |
100 |
100 |
100 |
100 |
| A-6 |
|
|
|
|
|
100 |
|
|
|
|
|
|
|
|
| |
Propylene-based Resin (Component B) |
B-1 |
100 |
100 |
100 |
100 |
100 |
100 |
|
50 |
150 |
100 |
100 |
100 |
100 |
100 |
| B-2 |
|
|
|
|
|
|
100 |
|
|
|
|
|
|
|
| Rubber Softening Agent (Component C) |
C-1 |
110 |
110 |
110 |
110 |
110 |
110 |
110 |
110 |
110 |
50 |
150 |
110 |
110 |
110 |
| Lubricant (Component D) |
D-1 |
4 |
4 |
4 |
4 |
4 |
4 |
4 |
4 |
4 |
4 |
4 |
0.8 |
17 |
|
| D-2 |
|
|
|
|
|
|
|
|
|
|
|
|
|
2 |
| Crosslinking Agent (Component E) |
E-1 |
|
|
|
|
2 |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
| Crosslinking Assistant (Component F) |
F-1 |
|
|
|
|
5 |
5 |
5 |
5 |
5 |
5 |
5 |
5 |
5 |
5 |
| Evaluation |
Compression Set |
120°C, 72 hours (A) |
70 |
75 |
75 |
73 |
59 |
65 |
77 |
63 |
56 |
67 |
61 |
59 |
58 |
59 |
| 70°C, 22 hours (B) |
45 |
45 |
48 |
48 |
48 |
44 |
56 |
49 |
47 |
46 |
49 |
48 |
47 |
48 |
| A/B |
1.56 |
1.67 |
1.56 |
1.52 |
1.23 |
1.48 |
1.38 |
1.29 |
1.19 |
1.46 |
1.24 |
1.23 |
1.23 |
1.23 |
| Shore A Hardness |
15 second value |
87 |
90 |
89 |
88 |
90 |
89 |
88 |
88 |
92 |
93 |
83 |
90 |
91 |
89 |
| Friction Body Performance |
Color change |
B |
B |
B |
B |
A |
A |
A |
A |
B |
B |
A |
A |
B |
A |
| Soiling resistance |
B |
B |
B |
B |
A |
B |
B |
B |
A |
B |
B |
A |
A |
A |
[Table 2]
[0115]
Table 2
| |
Comp. Ex. 1 |
Comp. Ex. 2 |
Comp. Ex. 3 |
| Incorporated amount (parts by weight) |
Elastomer Component (Component A) |
A-2 |
|
|
100 |
| A-7 |
100 |
|
|
| A-8 |
|
100 |
|
| Propylene-based Resin (Component B) |
B-1 |
100 |
25 |
70 |
| Rubber softening agent (Component C) |
C-1 |
110 |
|
190 |
| Lubricant (Component D) |
D-1 |
4 |
|
|
| Evaluation |
Compression Set |
120°C, 72 hours (A) |
101 |
118 |
50 |
| 70°C, 22 hours (B) |
92 |
100 |
30 |
| A/B |
1.10 |
1.18 |
1.67 |
| Shore A Hardness |
15 second value |
87 |
67 |
55 |
| Friction Body Performance |
Color change |
C |
C |
B |
| Soiling resistance |
D |
D |
D |
INDUSTRIAL APPLICABILITY
[0116] The friction body of the present disclosure is preferably used in a writing instrument
or writing instrument set composed so as to allow thermochromic handwriting to change
color with frictional heat.
REFERENCE SIGN LIST
[0117]
1 Writing instrument
2 Barrel
3 Writing portion
4 Retaining member
5 Friction body
6 Cover member
7 Clip
10 Friction body
11 Case