[0001] The invention relates to a lubrication arrangement for the lubrication of cylinders
of a large diesel engine and a combination of such a lubrication arrangement with
a large diesel engine in accordance with the preamble of the independent claim of
the respective category.
[0002] Large diesel engines, which can be designed as two-stroke or four-stroke engines,
for example as large two-stroke diesel engine with longitudinal scavenging, are often
used as main propulsion units for ships or also in stationary operation, for example
for driving large generators for the production of electrical power. Here as a rule
the engines are in constant operation over a considerable period of time which makes
high demands on the operating reliability and availability. For this reason, for the
operators, long and predictable intervals between services, low degrees of wear and,
an economical use of fuel and operating materials are central criteria for the operation
of the engine.
[0003] Especially in view of the growing requirements regarding protection of the environment
the operation of large diesel engines becomes more and more demanding. Large diesel
engines are mostly operated with heavy oil that requires specific measures with regard
to the exhaust resulting from the combustion. In view of the stronger statutory provisions
regarding the limitation of exhaust a need exists now for several years for large
engines, which can be operated with at least two different fuels. These different
fuels may be e.g. two different liquid fuels or a liquid fuel and a gaseous fuel.
Such engines are usually called multi-fuel engines and they can be switched during
operation from the combustion of one fuel to the combustion of a second, different
fuel and vice versa. Liquid or gaseous fuels that may be combusted alternatively in
a multi-fuel large diesel engine comprise beside heavy oil, marine diesel or diesel
in particular alcohols such as methanol or ethanol, natural gases such as LNG (liquefied
natural gas), emulsions or suspensions.
[0004] One example for emulsions that are nowadays used as fuel in large engines is MSAR
(multiphase superfine atomised residue). These are essentially emulsions of a heavy
hydrocarbon, e.g. bitumen, heavy oil or the like in water, which are produced with
special processes. An example for suspensions that are used as fuel for large engines
is a suspension of pulverized coal in water.
[0005] A specific type of a multi-fuel engine is an engine that is usually referred to as
"dual-fuel engine" or "dual-fuel motor". These are engines that can be operated with
two different fuels. In a gas mode a gas, for example natural gas like LNG (liquefied
natural gas) or another suited gas for operating an internal combustion engine is
used for the combustion in the cylinders. In a liquid mode a suited liquid fuel like
gasoline, diesel, marine diesel or heavy oil is used for the combustion in the cylinders
of the same engine.
[0006] Within the scope of this application the term "large diesel engine" or the like encompasses
also multi-fuel engines, dual-fuel engines and such large engines, which can be operated
beside the diesel operation, that is characterized by the self-ignition of the fuel,
also in an Otto operation, that is characterized by an external ignition, or in a
mixed form of these two operations. More generally the term "large diesel engine"
also encompasses large engines, which can be operated alternatively with at least
two different fuels, wherein at least one of the fuels is suited to operate the engine
according to the diesel method of operation.
[0007] For a reliable, economical and low-wear operation of a large diesel engine the lubrication
of the cylinders, more precisely the lubrication between the respective cylinder wall
or cylinder liner and the piston moving back and forth along the running surface formed
by this cylinder wall or liner, is of utmost importance.
[0008] There are many solutions known in the art to deliver a lubricant to the running surface
of a cylinder, whereupon the location and the number of lubrication openings on the
running surface and/or the piston, the amount of lubricant that is supplied to the
lubrication openings and the timing of the lubrication relative to the working cycle
of the piston are important parameters. During operation of the large diesel engine
some of these parameters may be changed depending for example on the actual load at
which the engine is operated or the actual fuel that is used for the combustion.
[0009] Modern large diesel engines are fully electronically controlled and usually comprise
a control system which controls all motor functions, such as the fuel injection, the
exhaust valve timing and also the lubrication of the cylinders, in particular the
amount of supplied lubricant and/or the timing of the lubrication.
[0010] According to one known solution a lubrication device is provided that is designed
as a lubrication rail. The lubrication rail extends along all the cylinders of the
engine and comprises a plurality of injection pumps arranged in proximity of the cylinders.
For example one separate injection pump is provided for each cylinder, i.e. each cylinder
has its own separate injection pump for the lubricant. Quite often each injection
pump is configured as a dosing pump for supplying a metered amount of lubricant per
lubrication act to the respective cylinder. The outlet of each injection pump is connected
to at least one lubrication opening arranged at the running surface (cylinder wall
or liner) and/or at the piston of the respective cylinder. Usually each cylinder comprises
a plurality, for example 4-10 lubrication opening which are e.g. arranged at different
locations of the running surface, and which are all fed by the same injection pump
associated with the respective cylinder.
[0011] The respective inlet of each of the injection pumps arranged in the rail is provided
with lubricant. To this end the lubrication rail comprises an inlet for the lubricant
and this common inlet is in fluid communication with each of the individual injection
pumps. The inlet of the lubrication rail is connected by means of a supply line to
a reservoir for example a tank for the lubricant.
[0012] In case of large diesel engines used as main propulsion units for ships said reservoir
for the lubricant, also referred to as "daily tank" or "service tank" is usually located
some distance away from the large diesel engine and supported directly by the ship
hull, whereas the lubrication rail constitutes a part of the engine and is directly
mounted to the engine. Thus, the reservoir for the lubricant is usually delivered
and mounted by the shipyard, whereas the lubrication rail is delivered as part of
the engine by the engine manufacturer. After installation of the reservoir for the
lubricant at the ship side and installation of the large diesel engine at the engine
side, the supply line is mounted to connect the reservoir with the inlet of the lubrication
rail.
[0013] It is state of the art that the delivery of the lubricant from the reservoir to the
inlet of the lubrication rail is only driven by gravity. This necessitates that the
reservoir for the lubricant, more precisely the bottom of this reservoir, has to be
located at a level above the level of the inlet of the lubrication rail, i.e. the
bottom of the reservoir has to be located higher with respect to the direction of
gravity than the inlet of the lubrication rail. As a rule of thumb, in such gravity
fed lubrication systems the gravity produces approximately 0.1 bar head pressure per
vertical meter. From practice it is known that the inlet pressure of the lubricant
at the inlet of the lubrication rail should be approximately 0.3 bar overpressure
to enable the operation of the lubrication rail. Consequently, the bottom or the outlet
of the reservoir for the lubricant has to be located at an elevation of at least three
meters (vertical distance) above the inlet of the lubrication rail. This requires
a considerable amount of space and imposes restrictions regarding the location of
the reservoir for the lubricant, which is a drawback of such known systems.
[0014] Another problem is the temperature of the lubricant. Lubricants that are used for
the cylinder lubrication in large diesel engines are usually high viscosity oils (e.g.
SAE 50). Depending for example on the ambient temperature and the actual load at which
the engine is operated, the reservoir and/or the lubrication rail are quite cold whereby
the lubricant becomes even more viscid. The high viscosity of the lubricant caused
by its low temperature may become critical and endanger the proper operation of the
lubrication system. A malfunction of the lubrication system or an insufficient lubrication
of the cylinders may cause severe damages of the engine. Therefore it is a known measure
to provide large supply lines having a considerable diameter. In addition, heating
devices are provided at the reservoir for the lubricant and/or at the supply line
between the reservoir and the inlet of the lubrication rail in order to increase the
temperature of the lubricant and therewith ensure an easy and reliable flow of the
lubricant into the injection pumps. As an example, the lubricant is heated to such
an extent that it enters the lubrication rail with a temperature of 35°C. However,
these heating devices cause additional costs, are an additional potential source for
disturbances and - depending on the ambient conditions (such as temperature) cannot
always ensure a sufficient heating of the lubricant.
[0015] Starting from this state of the art it is therefore an object of the invention to
propose a lubrication arrangement for the lubrication of cylinders of a large diesel
engine which is simple and nevertheless ensures a reliable cylinder lubrication for
all operational states of the large diesel engine. Furthermore, it is an object of
the invention to propose a combination of such a lubrication arrangement with a large
diesel engine.
[0016] The subjects of the invention satisfying these objects are characterized by the features
of the independent claim of the respective category.
[0017] Thus, in accordance with the invention, a lubrication arrangement is proposed for
the lubrication of cylinders of a large diesel engine, comprising a reservoir for
a lubricant, a lubrication device for being mounted to the large diesel engine, and
a supply line connecting the reservoir with an inlet of the lubrication device for
delivering the lubricant from the reservoir to the lubrication device, wherein the
lubrication device comprises a plurality of injection pumps for delivering the lubricant
into the cylinders, and wherein a feed pump is provided, which is arranged to pressurize
the lubricant in the supply line, so that the lubricant is supplied with an overpressure
to the inlet of the lubrication device.
[0018] By providing the feed pump to pressurize the lubricant in the supply line between
the reservoir and the inlet of the lubrication device the lubricant is always delivered
to the inlet of the lubrication device at an overpressure thus ensuring a proper operation
of the lubrication device and in particular a sufficient supply of the injection pumps
with the lubricant for all operational states of the large diesel engine. The overpressure
of the lubricant at the inlet of the lubrication device ensures that the individual
injection pumps are always properly filled between each lubrication act or working
cycle.
[0019] In addition, since the supply of lubricant to the lubrication device is no longer
driven by gravity only, there is no restriction regarding the location of the reservoir.
Thus, it is for example possible to locate the reservoir at the same level -with respect
to the direction of gravity- as the lubrication device. This results in a considerably
space-saving design of the lubrication arrangement and in a larger flexibility regarding
the location of the reservoir.
[0020] Furthermore, since the lubricant is delivered to the inlet of the lubrication device
at an overpressure the lubrication arrangement becomes considerably less sensitive
to the influence of temperature. As a consequence it may become possible to completely
dispense with any heating device for the lubricant at the reservoir and/or at the
supply line. This results in a much simpler design of the lubrication arrangement
and reduces the costs because no heating devices are required.
[0021] In addition, since the lubricant is delivered to the inlet of the lubrication device
by means of the feed pump, the influence of the viscosity of the lubricant is considerably
reduced, so that the supply line may be designed with a considerably smaller diameter
as compared to known devices.
[0022] A further advantage of the lubrication arrangement according to the invention is
the simplification when switching from one lubricant to a different lubricant. In
particular in multi-fuel or dual-fuel engines the lubricant for the cylinder lubrication
may be changed when the engine is switched from the combustion of a first fuel to
the combustion to a second, different fuel. Depending on the properties of the respective
fuel the change from one fuel to a different one may also require a switch from a
first lubricant to a second lubricant to ensure a proper lubrication and as the case
may be a neutralization of aggressive components contained in the respective fuel
or generated upon combustion of the respective fuel. With the lubrication arrangement
according to the invention such a change of the lubricant becomes much simpler.
[0023] According to a preferred design the feed pump is arranged closer to the reservoir
than to the inlet of the lubrication device, so that the length of the supply line
between the feed pump and the inlet is larger, preferably at least twice as large,
as the length of the supply line between the reservoir and the feed pump.
[0024] Arranging the feed pump closer to the reservoir has the advantage that the pressure
loss in the supply line is compensated by the feed pump and there is no or nearly
no loss of suction pressure for the feed pump. If the feed pump were to be arranged
close to the inlet of the lubrication device, the pressure loss caused by the friction
of the lubricant in the supply line would reduce the suction pressure of the feed
pump.
[0025] Preferably the feed pump is arranged at an outlet of the reservoir. This is a simple
possibility to ensure that the entire supply line is always pressurized from the reservoir
all the way to the lubrication device.
[0026] According to a preferred design the feed pump is mounted to a wall or to a bottom
of the reservoir.
[0027] For a particularly efficient operation of the lubrication arrangement it is preferred
that the feed pump is designed for supplying the lubricant to the inlet of the lubrication
device with an overpressure of at least 0.5 bar (50 kPa), preferably at least 1 bar
(100 kPa). The overpressure of the lubricant at the inlet of the lubrication device
does not have to be very high because the overpressure shall only ensure that the
injection pumps are always sufficiently provided with lubricant.
[0028] In a preferred embodiment the feed pump is designed for supplying the lubricant to
the inlet of the lubrication device with an overpressure of at least 1.5 bar (150
kPa), preferably with an overpressure of approximately 1.5 bar (150 kPa). It has been
found that an overpressure of approximately 1.5 bar at the inlet of the lubrication
device is completely sufficient to ensure an adequate supply of the injection pumps
with lubricant. Thus, the feed pump may be designed as quite a small pump. This is
in particular advantageous in view of the costs for the feed pump as well as in view
of the energy consumption.
[0029] Furthermore, it is preferred, that the feed pump is designed for supplying the lubricant
to the inlet of the lubrication device with an overpressure of at most 3.0 bar (300
kPa), preferably at most 2 bar (200 kPa). This overpressure is sufficient for a reliable
supply of lubricant to the lubrication device. Restricting the overpressure to 3 bar
or 2 bar respectively has the advantage that the supply line as well as the connection
to the lubrication device do not have to be designed as specific high pressure line
or connections.
[0030] According to a further preferred measure the reservoir is connected to ambient pressure,
so that the lubricant in the reservoir is not yet pressurized but at ambient pressure.
[0031] In view of an economical and energy saving operation it is a preferred measure that
the feed pump is designed for a power consumption of at most 500 W, preferably at
most 250 W.
[0032] Depending on the specific application or the specific large diesel engine, respectively,
it may be preferred that the feed pump is designed for a power consumption of at most
50 W, preferably for a power consumption of approximately 20 W. This renders possible
a particularly economic operation of the feed pump without endangering a proper operation
of the lubrication arrangement.
[0033] Since a proper cylinder lubrication is crucial to a safe and reliable operation of
a large diesel engine, it is preferred as a safety measure that the lubrication arrangement
is having a backup feed pump for pressurizing the lubricant in the supply line in
case of a failure of the feed pump.
[0034] Preferably the backup feed pump is arranged at the reservoir.
[0035] According to a preferred embodiment the supply line between the reservoir and the
inlet of the lubrication device is the sole fluid connection for the lubricant between
the reservoir and the lubrication device. Thus, the feed pump has to deliver only
such an amount of lubricant which is actually consumed for a reliable cylinder lubrication.
In particular, it is preferred that the lubrication arrangement does not comprise
any recycling line for recycling any lubricant from the lubrication device back to
the reservoir. Therefore, the feed pump has to deliver only the lubricant actually
needed for the cylinder lubrication, but the feed pump has not to move any lubricant
in a closed cycle or a cycle, i.e. from the reservoir to the lubrication device and
then back to the reservoir. This measure considerably reduces the required energy
consumption of the feed pump and may also reduce the size of the feed pump as well
as the amount of pipework.
[0036] According to a preferred embodiment the lubrication device comprises one separate
injection pump for each cylinder of the large diesel engine, i.e. the number of injection
pumps equals the number of cylinders in the large diesel engine. This has the advantage
that the lubrication of each cylinder may be controlled individually and independently
from the other cylinders.
[0037] Furthermore it is preferred, that each injection pump is designed to supply a plurality
of lubrication openings, each of which is located at the same cylinder for delivering
the lubricant into said cylinder. This measure may improve the lubrication process
in the respective cylinder.
[0038] In addition, according to the invention, a combination is proposed of a lubrication
arrangement and a large diesel engine having at least one cylinder, in which a piston
is arranged for a reciprocating movement between a top dead center and a bottom dead
center, wherein the lubrication arrangement for the lubrication of all cylinders is
designed according to the invention.
[0039] Preferably the lubrication device is mounted to the large diesel engine and the reservoir
is arranged at a support structure different from the large diesel engine, preferably
at a hull of a vessel.
[0040] In this configuration the lubrication device may be considered as a component of
the large diesel engine, whereas the reservoir for the lubricant does not constitute
a component of the large diesel engine but is mounted to a different support structure
usually some distance away from the large diesel engine.
[0041] For this combination, where the lubrication device is mounted to the large diesel
engine and the reservoir is mounted to a different support structure such as the hull
of a vessel, it is preferred that the supply line is the sole fluid connection line
between the reservoir and the large diesel engine. In particular, it is preferred
that there is no return line for recycling any lubricant or any other fluid, such
as system oil, from the large diesel engine to the reservoir. The reservoir contains
only unused or fresh lubricant but no lubricant that has been used before for the
lubrication of components of the diesel engine.
[0042] According to a preferred embodiment the large diesel engine is a large two-stroke
diesel engine, and in particular as a large two-stroke engine with longitudinal scavenging.
[0043] According to a preferred embodiment the large diesel engine is a multi-fuel engine
or a dual-fuel engine.
[0044] In particular, the large diesel engine may be designed as a dual fuel engine for
the combustion of a liquid fuel, preferably heavy oil, and for the combustion of a
gas, wherein it is preferred that the gas is supplied to the cylinder at a low pressure
of at most 50 bar, preferably at most 20 bar.
[0045] Further advantageous measures and preferred embodiments of the invention result from
the dependent claims.
[0046] The invention will now be explained in more detail with the help of the schematic
drawing, which show:
- Fig. 1:
- a schematic illustration of an embodiment of a lubrication arrangement according to
the invention for the lubrication of cylinders of a large diesel engine.
[0047] Fig. 1 shows in a schematic representation of an embodiment of a lubrication arrangement
according to the invention in combination with a large diesel engine. The lubrication
arrangement is designated in its entity with reference numeral 1, and the large diesel
engine is designated in its entity with reference numeral 10.
[0048] In the following description reference is made by way of example to an embodiment,
wherein the large diesel engine 10 is designed as a large two-stroke diesel engine
10 with longitudinal scavenging. Since these large diesel engines 10 are well known
in the art, there is no need for a detailed description. Furthermore, reference is
made by way of example to the application that the large diesel engine 10 is the main
propulsion unit of a ship or a vessel.
[0049] Of course, the invention is not restricted to this specific type of a large diesel
engine 10. In particular, the large diesel engine 10 may be any type of large diesel
engine as they are used for example as main propulsion units for ships or also in
stationary operation, for example for driving large generators for the production
of electrical power. The large diesel engine 10 can be designed as two-stroke or four-stroke
engine. In particular, it is also possible that the large diesel engine 10 is designed
as a multi-fuel engine for the combustion of a plurality of different liquid and/or
gaseous fuels or as a dual fuel engine for the combustion of a liquid fuel and for
the combustion of a gas, for example natural gas. The large diesel engine 10 may also
be designed for being operated with more than two different fuels.
[0050] The large diesel engine 10 has at least one cylinder 11 but typically more, for example
up to fourteen cylinders 11. Since it is sufficient for the understanding of the invention,
in Fig. 1 there are shown as an example five cylinders 11. In each cylinder 11 a piston
(not shown) is arranged for a reciprocating movement between a top dead center and
a bottom dead center. The top side of the piston and a cylinder cover (not shown)
together with the cylinder wall or a cylinder liner of the cylinder 11 are delimiting
a combustion chamber, in which a fuel is injected for the combustion. Each cylinder
11 further comprises an exhaust valve (not shown) through which the combustion gases
are discharged from the combustion chamber to an exhaust gas system (not shown). The
movement of the pistons in the cylinders 11 drives the rotation of a crankshaft 12
which is connected to a propeller (not shown) for the propulsion of the ship.
[0051] As it is nowadays state of the art the large diesel engine 10 is operated in a fully
electronically controlled manner. An engine control unit (not shown) operates and
controls all functions of the large diesel engine 10, for example the operation of
the exhaust valves for the gas exchange, the lubrication of the cylinders 11 and the
injection process for the fuel, by way of electric or electronic signals and commands.
In addition, the engine control unit receives information from several detectors,
sensors or measuring devices.
[0052] For the lubrication of the cylinders 11, more precisely for the lubrication between
the piston and the cylinder wall or the cylinder liner, respectively, along which
the piston moves forth and back in the respective cylinder 11, the lubrication arrangement
1 is provided.
[0053] It has to be noted that the lubrication arrangement 1 is designed only for supplying
lubricant to the cylinders 11 for the lubrication of the respective piston when moving
along the cylinder wall or the cylinder liner, respectively. The lubrication arrangement
1 is not configured for supplying lubricant or any other fluid, such as a system fluid
or a hydraulic oil, to any other component of the diesel engine, e.g. the cross head
or hydraulic actuators.
[0054] The lubrication arrangement comprises a reservoir 2 for the lubricant, for example
a tank, a lubrication device 3 having an inlet 31 for the lubricant, and a supply
line 4 for delivering the lubricant from the reservoir 2 to the inlet 31 of the lubrication
device 3.
[0055] The reservoir 2 for the lubricant, which is also referred to as "daily tank", is
usually located some distance away from the large diesel engine 10 and for example
mounted to or supported by the hull of the vessel. Usually the reservoir 2 is neither
mounted to nor directly supported by the large diesel engine 10.
[0056] The reservoir 2 is connected to ambient pressure, i.e. there is at least one opening
to the environment, so that the lubricant in the reservoir 2 is at ambient pressure,
meaning that the lubricant in the reservoir 2 is not pressurized.
[0057] The reservoir 2 contains only fresh or unused lubricant. In particular, there is
no return line nor any other means to recycle any lubricant from the large diesel
engine 10 to the reservoir 2. In particular, no used lubricant for example from the
crankcase or any other sump of the large diesel engine 10 is supplied to the reservoir
2.
[0058] The lubrication device 3 is configured for being mounted to the large diesel engine.
The lubrication device 3 is for example designed as a lubrication rail 3 extending
along all cylinders 11 of the large diesel engine 10. The lubrication device 3 comprises
a plurality of injection pumps 32 for delivering the lubricant to the cylinders 11,
in particular to a plurality of lubrication openings (not shown) provided at the cylinder
wall 11 or the cylinder liner, respectively, and/or at the piston of the respective
cylinder. The lubricant is conveyed by the injection pumps 32 through the lubrication
openings and applied to the respective running surface along which the piston moves
forth and back, i.e. the cylinder wall or the cylinder liner, respectively.
[0059] Preferably, the lubrication device 3 comprises exactly one separate injection pump
32 for each cylinder 11, i.e. the number of injection pumps 32 equals the number of
the cylinders 11, so that each cylinder 11 has its own injection pump 32.
[0060] As already mentioned each cylinder 11 comprises a plurality of lubricant openings
which are for example distributed along the inner circumference of the respective
cylinder 11. In addition, it is also possible to arrange lubrication openings at different
heights of the cylinder 11 as viewed in the direction of the cylinder axis.
[0061] All the lubrication openings belonging to one cylinder 11 are connected with an outlet
of the same injection pump 32, namely that injection pump 32, which is attributed
to this cylinder 11. Thus, the respective injection pump 32 attributed to an individual
cylinder 11 supplies all the lubrication openings of this cylinder 11 with lubricant.
[0062] The intake of each injection pump 32 is connected to a common lubrication line 33
of the lubrication device 3, wherein the common lubrication line 33 extends from the
inlet 31 along all of the injection pumps 32. Thus, each injection pump 32 is supplied
with the lubricant flowing from the inlet 31 into the common lubrication line 33.
[0063] The common lubrication line 33 is designed as a stub, i.e. the end 331 of the common
lubrication line 33 facing away from the inlet 31 is closed. There is no return line
or recycling line for guiding back the lubricant from the lubrication device 3 to
the reservoir 2.
[0064] As it is shown in Fig. 1 the lubrication device 3 being designed as a lubrication
rail 3 is directly mounted to the cylinders 11 of the large diesel engine 10. Regarding
the specific design or the specific configuration of the lubrication device 3 as well
as of the injection pumps 32 for delivering the lubricant to the cylinders 11, there
are many different embodiments known in the art, so that there is no need for a more
detailed explanation.
[0065] According to the invention a feed pump 5 is provided, which is arranged to pressurize
the lubricant in the supply line 4, so that the lubricant is supplied with an overpressure
to the inlet 31 of the lubrication device 3.
[0066] For pressurizing the entire supply line 4 the feed pump 5 is arranged directly at
an outlet 21 of the reservoir 2, so that the feed pump 5 sucks the lubricant directly
from the reservoir 2 through the outlet 21. As an alternative it is also possible
to arrange the feed pump 5 inside the reservoir 2. Preferably, the feed pump 5 is
mounted to a wall or to a bottom of the reservoir 2. At the outlet 21 a valve 22 may
be provided for closing the fluid connection between the reservoir 2 and the pump
5. The valve 22 may be advantageous, if a leakage occurs in the lubrication arrangement
1 or if the feed pump 5 has to be changed or when the large diesel engine 10 is operated
with a different lubricant that is taken from a different reservoir.
[0067] The feed pump 5 may be designed for example as a centrifugal pump. Since the feed
pump 5 has only to provide an overpressure of the lubricant at the inlet 31 of the
lubrication device 3, for example an overpressure of 1.5 bar (150 kPa), but has not
to generate a circulation of the lubricant from the reservoir 2 to the lubrication
device 3 and back to the reservoir 2, both the discharge head and the flow generated
by the feed pump 5 are quite low, so that the feed pump 5 may be designed as a small
pump. The feed pump 5 has only to deliver such an amount of lubricant, which is really
needed or used for the lubrication of the cylinders 11.
[0068] The feed pump 5 shall only ensure that a sufficient amount of lubricant is available
in the lubrication device 3, more particular in the common lubrication line 33 of
the lubrication device. The feed pump 5 is intentionally not configured for pressurizing
the lubricant to a pressure, which is suited for the injection of the lubricant into
the respective cylinder 11. Since the feed pump 5 shall only ensure a reliable transport
of the lubricant to the lubrication device, the feed pump 5 is preferably designed
for supplying the lubricant to the inlet 31 of the lubrication device 3 with an overpressure
of at most 3.0 bar (300 kPa) and more preferred with an overpressure of at most 2.0
bar (200 kPa).
[0069] Depending on the specific application the feed pump 5 can for example deliver the
lubricant to the inlet 31 at an overpressure of at least 0.5 bar (50 kPa) or at least
1 bar (100 kPa). For many applications an overpressure of approximately 1.5 bar (150
kPa) is suited or sufficient.
[0070] Due to the quite low head and low flow the feed pump 5 has to generate, the feed
pump 5 may be designed with a very low energy consumption, for example at most 500
W or at most 250 W. For many applications even a design of the feed pump 5 with an
energy consumption of at most 50 W or even with an energy consumption of approximately
20 W is sufficient to ensure a proper lubrication of the cylinders.
[0071] Due to the overpressure of the lubricant at the inlet 31 the influence of the temperature
or changes in temperature is considerably reduced, so that the lubrication arrangement
1 may be designed without any heating device for heating the lubricant and/or components
of the lubrication arrangement 1.
[0072] Since the cylinder lubrication is a crucial function in the large diesel 10 it is
preferred to additionally provide a backup feed pump (not shown) for pressurizing
the lubricant in the supply line 4 in case of a malfunction of the feed pump 5. In
case the feed pump 5 does not work, for example due to a failure, the backup feed
pump is switched on and delivers the lubricant with the overpressure to the inlet
31 of the lubrication device. The backup feed pump may be of the same or a similar
design as the feed pump 5 and may have the same or similar properties, e.g. regarding
head, flow and energy consumption as the feed pump 5. Preferably, the backup feed
pump is also arranged at the reservoir 2 such that it can pressurize the entire supply
line 4 between the reservoir 2 and the inlet 31 of the lubrication device 3.
[0073] In particular when the large diesel engine is designed as a dual-fuel or multi-fuel
engine, it may be required that two or even more different lubricants are used depending
on the specific fuel that is used for the combustion. In such cases a separate reservoir
2 is provided for each of the different lubricants. It goes without saying that in
such configurations at each of the different reservoirs a small feed pump 5 may be
provided for delivering the respective lubricant with overpressure to the inlet 31
of the lubrication device 3.
1. A lubrication arrangement for the lubrication of cylinders (11) of a large diesel
engine (10), comprising a reservoir (2) for a lubricant, a lubrication device (3)
for being mounted to the large diesel engine (10), and a supply line (4) connecting
the reservoir (2) with an inlet (31) of the lubrication device (3) for delivering
the lubricant from the reservoir (2) to the lubrication device (3), wherein the lubrication
device (3) comprises a plurality of injection pumps (32) for delivering the lubricant
into the cylinders (11), characterized in that a feed pump (5) is provided, which is arranged to pressurize the lubricant in the
supply line (4), so that the lubricant is supplied with an overpressure to the inlet
(31) of the lubrication device (3).
2. A lubrication arrangement in accordance with claim 1, wherein the feed pump (5) is
arranged closer to the reservoir (2) than to the inlet (31) of the lubrication device
(3), so that the length of the supply line (4) between the feed pump (5) and the inlet
(31) is larger, preferably at least twice as large, as the length of the supply line
(4) between the reservoir (2) and the feed pump (5).
3. A lubrication arrangement in accordance with any one of the preceding claims, wherein
the feed pump (5) is arranged at an outlet (21) of the reservoir (2).
4. A lubrication arrangement in accordance with any one of the preceding claims, wherein
the feed pump (5) is mounted to a wall or to a bottom of the reservoir (2).
5. A lubrication arrangement in accordance with any one of the preceding claims, wherein
the feed pump (5) is designed for supplying the lubricant to the inlet (31) of the
lubrication device (3) with an overpressure of at least 0.5 bar (50 kPa), preferably
at least 1 bar (100 kPa).
6. A lubrication arrangement in accordance with any one of the preceding claims, wherein
the feed pump (5) is designed for supplying the lubricant to the inlet (31) of the
lubrication device (3) with an overpressure of at least 1.5 bar (150 kPa), preferably
with an overpressure of approximately 1.5 bar (150 kPa).
7. A lubrication arrangement in accordance with any one of the preceding claims, wherein
the feed pump (5) is designed for supplying the lubricant to the inlet (31) of the
lubrication device (3) with an overpressure of at most 3.0 bar (300 kPa), preferably
at most 2 bar (200 kPa).
8. A lubrication arrangement in accordance with any one of the preceding claims, wherein
the reservoir is connected to ambient pressure.
9. A lubrication arrangement in accordance with any one of the preceding claims, wherein
the supply line (4) between the reservoir (2) and the inlet (31) of the lubrication
device (3) is the sole fluid connection for the lubricant between the reservoir (2)
and the lubrication device (3).
10. A lubrication arrangement in accordance with any one of the preceding claims, wherein
the lubrication device (3) comprises one separate injection pump (32) for each cylinder
(11) of the large diesel engine (10).
11. A combination of a lubrication arrangement and a large diesel engine having at least
one cylinder (11), in which a piston is arranged for a reciprocating movement between
a top dead center and a bottom dead center, characterized in that the lubrication arrangement (1) for the lubrication of all cylinders (11) is designed
according to anyone of the preceding claims.
12. A combination in accordance with claim 13, wherein the lubrication device (3) is mounted
to the large diesel engine (10), and wherein the reservoir (2) is arranged at a support
structure different from the large diesel engine (10), preferably at a hull of a vessel.
13. A combination in accordance with claim 14, wherein the supply line (4) is the sole
fluid connection line between the reservoir and the large diesel engine (10).
14. A combination in accordance with claim 13, wherein the large diesel engine (10) is
a large two-stroke diesel engine.
15. A combination in accordance with any one of claims 13-14, wherein the large diesel
engine (10) is a multi-fuel engine or a dual-fuel engine.