[0001] This disclosure relates generally to chiller systems used in air conditioning systems,
and more particularly to a purge system for removing contaminants from a refrigeration
system.
[0002] Chiller systems such as those utilizing centrifugal compressors may include sections
that operate below atmospheric pressure. As a result, leaks in the chiller system
may draw air into the system, contaminating the refrigerant. This contamination degrades
the performance of the chiller system. To address this problem, existing low pressure
chillers include a purge unit to remove contamination. Existing purge units use a
vapor compression cycle to separate contaminant gas from the refrigerant. Existing
purge units are complicated and lose refrigerant in the process of removing contamination.
[0003] Disclosed is a refrigeration system including a heat transfer fluid circulation loop
configured to allow a refrigerant to circulate therethrough. A purge gas outlet is
in operable communication with the heat transfer fluid circulation loop. The system
also includes at least one gas permeable membrane having a first side in operable
communication with the purge gas outlet and a second side. The membrane includes a
porous inorganic material with pores of a size to allow passage of contaminants through
the membrane and restrict passage of the refrigerant through the membrane. The system
also includes a permeate outlet in operable communication with a second side of the
membrane.
[0004] In some embodiments, the system further includes a prime mover operably coupled to
the permeate outlet, and the prime mover is configured to move gas from the second
side of the membrane to an exhaust port leading outside the fluid circulation loop.
[0005] In any one or combination of the foregoing embodiments, the heat transfer fluid circulation
loop includes a compressor, a heat rejection heat exchanger, an expansion device,
and a heat absorption heat exchanger, connected together in order by conduit, and
the purge gas outlet is in operable communication with at least one of the heat rejection
heat exchanger, the heat absorption heat exchanger and the membrane.
[0006] In any one or combination of the foregoing embodiments, the system further includes
a retentate return conduit operably coupling the first side of the membrane to the
fluid circulation loop. In some embodiments, the prime mover is a vacuum pump
[0007] In any one or combination of the foregoing embodiments, the system further includes
a purge gas collector operably coupled to the purge outlet and the membrane.
[0008] In any one or combination of the foregoing embodiments, the purge gas collector includes
purge gas therein comprising refrigerant gas and contaminants, said purge gas in a
stratified configuration with a higher concentration of refrigerant toward the purge
outlet and a higher concentration of contaminants toward the membrane.
[0009] In any one or combination of the foregoing embodiments, the system further includes
a chiller coil disposed in the purge gas collector, the coil in operable communication
with the fluid circulation loop.
[0010] In any one or combination of the foregoing embodiments, the system further includes
a heat source, said heat source being in controllable thermal communication with at
least one of the membrane and the purge gas collector.
[0011] In any one or combination of the foregoing embodiments, the system further includes
a heat source in controllable thermal communication with either or both of the membrane
or a purge gas collector between the purge outlet and the membrane.
[0012] In any one or combination of the foregoing embodiments, the membrane includes a ceramic.
[0013] In any one or combination of the foregoing embodiments, the at least one gas permeable
membrane includes a plurality of gas permeable membranes; wherein the plurality of
gas permeable membranes are arranged in serial or parallel communication.
[0014] In any one or combination, of the foregoing embodiments, the system further includes
a second prime mover conduit to move permeate from the second side of the membrane
to the first side of the membrane.
[0015] In any one or combination of the foregoing embodiments, the system further includes
a filter or a vortex separator between the purge outlet and the membrane.
[0016] In any one or combination of the foregoing embodiments, the system further includes
a controller configured to operate fluid circulation loop in response to a cooling
demand signal and to operate the prime mover in response to a determination of contaminants
in the fluid circulation loop.
[0017] Also disclosed is a method of operating a refrigeration system, including circulating
a refrigerant through a vapor compression heat transfer fluid circulation loop in
response to a cooling demand signal. The fluid circulation loop includes a heat rejection
side of a first heat exchanger, an expansion device, and the heat absorption side
of a second heat exchanger, connected together in order by conduit under conditions
in which the refrigerant is at a pressure less than atmospheric pressure in at least
a portion of the fluid circulation loop. Purge gas including contaminants is collected
from a purge outlet in the fluid circulation loop and transferred across a permeable
membrane with a prime mover. The membrane includes a porous inorganic material with
pores of a size to allow passage of the contaminants through the membrane and restrict
passage of the refrigerant through the membrane.
[0018] In some embodiments, the method further includes collecting the purge gas in a purge
gas collector between the purge outlet and the membrane.
[0019] In any one or combination of the foregoing embodiments, the method includes stratifying
purge gas in the purge gas collector with a higher concentration of refrigerant toward
the purge outlet and a higher concentration of contaminants toward the membrane.
[0020] In any one or combination of the foregoing embodiments, the method further includes
returning refrigerant from the first side of the membrane to the fluid circulation
loop.
[0021] Preferred embodiments of the invention will now be described by way of example only
and with reference to the accompanying drawings, as listed below. The following descriptions
should not be considered limiting in any way. With reference to the accompanying drawings,
like elements are numbered alike:
FIG. 1 is a schematic depiction of a membrane purge system for a refrigeration system;
FIG. 2 is a schematic depiction of a refrigeration system including a vapor compression
heat transfer refrigerant fluid circulation loop;
FIG. 3 is schematic depiction of a membrane purge system with purge collector and
relevant components of a vapor compression heat transfer refrigerant fluid circulation
loop;
FIG. 4 is schematic depiction of a purge system and relevant components of a vapor
compression heat transfer refrigerant fluid circulation loop, with membrane unit retentate
directed to the system evaporator;
FIG. 5 is schematic depiction of another example of a purge system and relevant components
of a vapor compression heat transfer refrigerant fluid circulation loop, with a cooling
element in a purge collector;
FIG. 6 is schematic depiction of another example of a purge system and relevant components
of a vapor compression heat transfer refrigerant fluid circulation loop, with a centrifugal
separator;
FIG. 7 is schematic depiction of another example of a purge system and relevant components
of a vapor compression heat transfer refrigerant fluid circulation loop, with a permeate
recycle;
FIG. 8 is a schematic depiction of another example of a purge system and relevant
components of a vapor compression heat transfer refrigerant fluid circulation loop,
with membrane units in a cascade configuration; and
FIG. 9 is a schematic depiction of another example of a purge system and relevant
components of a vapor compression heat transfer refrigerant fluid circulation loop,
with a thermal prime mover.
[0022] A detailed description of one or more embodiments of the disclosed apparatus and
method are presented herein by way of exemplification and not limitation with reference
to the Figures.
[0023] With reference now to FIG. 1, there is shown an example of a purge system that can
be connected to a heat transfer fluid circulation loop such as the one shown in FIG.
2. As shown in FIG. 1, the purge system receives gas comprising refrigerant gas and
contaminants (e.g., nitrogen, oxygen, or water) from a refrigerant-containing refrigeration
system such as shown in FIG. 12 through a purge connection 52 to a membrane separator
54 on a first side of a membrane 56. The contaminants may comprise a non-condensable
gas such as components of atmospheric air (e.g., nitrogen, oxygen). A prime mover
such as a vacuum pump 58 connected to the membrane separator 54 through connection
60 provides a driving force to pass the contaminant molecules through the membrane
56 and exit the system from a second side of the membrane 56 through an outlet 58.
The prime mover may be in the fluid loop, e.g., a refrigerant pump or compressor.
Refrigerant gas tends to remain on the first side of the membrane 56 and can return
to the fluid circulation loop through connection 64. A controller 50, the operation
of which is described in more detail below, is in operable communication with the
refrigeration system components.
[0024] The membrane 56 includes a porous inorganic material. Examples of porous inorganic
materials can include ceramics such as metal oxides or metal silicates, more specifically
aluminosilicates (e.g., Chabazite Framework (CHA) zeolite, Linde type A (LTA) zeolite,
porous carbon, porous glass, clays (e.g., Montmorillonite, Halloysite). Porous inorganic
materials can also include porous metals such as platinum and nickel. Hybrid inorganic-organic
materials such as a metal organic framework (MOF) can also be used. Other materials
can be present in the membrane such as a carrier in which a microporous material can
be dispersed, which can be included for structural or process considerations.
[0025] Metal organic framework materials are well-known in the art, and comprise metal ions
or clusters of metal ions coordinated to organic ligands to form one-, two- or three-dimensional
structures. A metal-organic framework can be characterized as a coordination network
with organic ligands containing voids. The coordination network can be characterized
as a coordination compound extending, through repeating coordination entities, in
one dimension, but with cross-links between two or more individual chains, loops,
or spiro-links, or a coordination compound extending through repeating coordination
entities in two or three dimensions. Coordination compounds can include coordination
polymers with repeating coordination entities extending in one, two, or three dimensions.
Examples of organic ligands include but are not limited to bidentate carboxylates
(e.g., oxalic acid, succinic acid, phthalic acid isomers, etc.), tridentate carboxylates
(e.g., citric acid, trimesic acid), azoles (e.g., 1,2,3-triazole), as well as other
known organic ligands. A wide variety of metals can be included in a metal organic
framework. Examples of specific metal organic framework materials include but are
not limited to zeolitic imidazole framework (ZIF), HKUST-1.
[0026] Pore sizes may be characterized by a pore size distribution with an average pore
size from 2.5 Å to 10.0 Å, and a pore size distribution of at least 0.1 Å. The average
pore size for the porous material may be in a range with a lower end of 2.5 Å to 4.0
Å and an upper end of 2.6 Å to 10.0 Å. Å. The average pore size may be in a range
having a lower end of 2.5 Å, 3.0 Å, 3.5 Å, and an upper end of 3.5 Å, 5.0 Å, or 6.0
Å. These range endpoints may be independently combined to form a number of different
ranges, and all ranges for each possible combination of range endpoints are hereby
disclosed. Porosity of the material can be in a range having a lower end of 5 %, 10
%, or 15 %, and an upper end of 85 %, 90 %, or 95 % (percentages by volume). These
range endpoints can be independently combined to form a number of different ranges,
and all ranges for each possible combination of range endpoints are hereby disclosed.
[0027] The above microporous materials can be can be synthesized by hydrothermal or solvothermal
techniques (e.g., sol-gel,) where crystals are slowly grown from a solution. Templating
for the microstructure can be provided by a secondary building unit (SBU) and the
organic ligands. Alternate synthesis techniques are also available, such as physical
vapor deposition or chemical vapor deposition, in which metal oxide precursor layers
are deposited, either as a primary microporous material, or as a precursor to an MOF
structure formed by exposure of the precursor layers to sublimed ligand molecules
to impart a phase transformation to an MOF crystal lattice.
[0028] The above-described membrane materials may provide a technical effect of promoting
separation of contaminants (e.g., nitrogen, oxygen and/or water molecules) from refrigerant
gas, which is condensable. Other air-permeable materials, such as porous or nonporous
polymers can be subject to solvent interaction with the matrix material, which can
interfere with effective separation. In some embodiments, the capabilities of the
materials described herein can provide a technical effect of promoting the implementation
of a various example embodiments of refrigeration systems with purge, as described
in more detail with reference to the example embodiments below.
[0029] The membrane material can be self-supporting or it can be supported, for example,
as a layer on a porous support or integrated with a matrix support material. Thickness
of a support for a supported membrane may range from 50 nm to 1000 nm, more specifically
from 100 nm to 750 nm, and even more specifically from 250 nm to 500 nm. In the case
of tubular membranes, fiber diameters can range from 100 nm to 2000 nm, and fiber
lengths can range from 0.2 m to 2 m.
[0030] The microporous material may be deposited on a support as particles in a powder or
dispersed in a liquid carrier using various techniques such as spray coating, dip
coating, solution casting, etc. The dispersion can contain various additives, such
as dispersing aids, rheology modifiers, etc. Polymeric additives can be used; however,
a polymer binder is not needed, although a polymer binder can be included and in may
be included such as with a mixed matrix membrane comprising a microporous inorganic
material (e.g., microporous ceramic particles) in an organic (e.g., organic polymer)
matrix. However, a polymer binder present in an amount sufficient to form a contiguous
polymer phase can provide passageways in the membrane for larger molecules to bypass
the molecular sieve particles. Accordingly, in some examples a polymer binder is excluded.
In other examples, a polymer binder may be present in an amount below that needed
to form a contiguous polymer phase, such as arrangements in which the membrane is
in series with other membranes that may be more restrictive. Particles of the microporous
material (e.g., particles with sizes of 0.01 µm to 10 mm, or in some embodiments from
0.5 µm to 10 µm) may be applied as a powder or dispersed in a liquid carrier (e.g.,
an organic solvent or aqueous liquid carrier) and coated onto the support followed
by removal of the liquid. The application of solid particles of microporous material
from a liquid composition to the support surface may be assisted by application of
a pressure differential across the support. For example a vacuum can be applied from
the opposite side of the support as the liquid composition comprising the solid microporous
particles to assist in application of the solid particles to the surface of the support.
A coated layer of microporous material can be dried to remove residual solvent and
optionally heated to fuse the microporous particles together into a contiguous layer.
Various membrane structure configurations can be utilized, including but not limited
to flat or planar configurations, tubular configurations, or spiral configurations.
The membrane may include a protective polymer coating or can utilize or can utilize
backflow or heating to regenerate the membrane, as disclosed in greater detail in
US patent application Serial No. 62/584073, entitled "Low Pressure Refrigeration System with Membrane Purge".
[0031] The microporous material may be configured as nanoplatelets such as zeolite nanosheets.
Zeolite nanosheet particles can have thicknesses ranging from 2 to 50 nm, more specifically
2 to 20 nm, and even more specifically from 2 nm to 10 nm. The mean diameter of the
nanosheets can range from 50 nm to 5000 nm, more specifically from 100 nm to 2500
nm, and even more specifically from 100 nm to 1000 nm. Mean diameter of an irregularly-shaped
tabular particle can be determined by calculating the diameter of a circular-shaped
tabular particle having the same surface area in the x-y direction (i.e., along the
tabular planar surface) as the irregularly-shaped particle. Zeolite such as zeolite
nanosheets can be formed from any of various zeolite structures, including but not
limited to framework type MFI, MWW, FER, LTA, FAU, and mixtures of the preceding with
each other or with other zeolite structures. In a more specific group of examples,
the zeolite such as zeolite nanosheets can comprise zeolite structures selected from
MFI, MWW, FER, LTA framework type. Zeolite nanosheets can be prepared using known
techniques such as exfoliation of zeolite crystal structure precursors. For example,
MFI and MWW zeolite nanosheets can be prepared by sonicating the layered precursors
(multilamellar silicalite-1 and ITQ-1, respectively) in solvent. Prior to sonication,
the zeolite layers can optionally be swollen, for example with a combination of base
and surfactant, and/or melt-blending with polystyrene. The zeolite layered precursors
are typically prepared using conventional techniques for preparation of microporous
materials such as sol-gel methods.
[0032] The membrane purge shown in FIG. 1 can be used with various types of refrigeration
systems. One example system is a vapor compression cycle refrigeration system, an
example of which is shown in FIG. 2. As shown in FIG. 2, a heat transfer fluid circulation
loop is shown in block diagram form in FIG. 2. As shown in FIG. 2, a compressor 10
pressurizes heat transfer fluid in its gaseous state, which both heats the fluid and
provides pressure to circulate it throughout the system. The heat transfer fluid,
or refrigerant, may comprise an organic compound. The refrigerant may comprise a hydrocarbon
or substituted hydrocarbon. The refrigerant may comprise a halogen-substituted hydrocarbon.
The refrigerant may comprise a fluoro-substituted or chloro-fluoro-substituted hydrocarbon.
The hot pressurized gaseous heat transfer fluid exiting from the compressor 10 flows
through conduit 15 to a heat rejection heat exchanger such as condenser 20, which
functions as a heat exchanger to transfer heat from the heat transfer fluid to the
surrounding environment, resulting in condensation of the hot gaseous heat transfer
fluid to a pressurized moderate temperature liquid. The liquid heat transfer fluid
exiting from the condenser 20 flows through conduit 25 to expansion valve 30, where
the pressure is reduced. The reduced pressure liquid heat transfer fluid exiting the
expansion valve 30 flows through conduit 35 to a heat absorption heat exchanger such
as evaporator 40, which functions as a heat exchanger to absorb heat from the surrounding
environment and boil the heat transfer fluid. Gaseous heat transfer fluid exiting
the evaporator 40 flows through conduit 45 to the compressor 10, thus completing the
heat transfer fluid loop. The heat transfer system has the effect of transferring
heat from the environment surrounding the evaporator 40 to the environment surrounding
the condenser 20. The thermodynamic properties of the heat transfer fluid must allow
it to reach a high enough temperature when compressed so that it is greater than the
environment surrounding the condenser 20, allowing heat to be transferred to the surrounding
environment. The thermodynamic properties of the heat transfer fluid must also have
a boiling point at its post-expansion pressure that allows the temperature surrounding
the evaporator 40 to provide heat to vaporize the liquid heat transfer fluid.
[0033] With reference now to FIG. 3, there is shown a purge system connected to a vapor
compression heat transfer fluid circulation loop such as FIG. 2 (not all components
of FIG. 2 shown). As shown in FIG. 3, a purge collector 66 receives purge gas including
refrigerant gas and contaminants (e.g., nitrogen, oxygen) from a purge connection
52 connected to the condenser 20. The purge gas is directed from the purge collector
66 to a first side of a membrane 56 in a membrane separator 54. The membrane separator
54 and purge collector 66 may be integrated into a single unit by disposing the membrane
56 at the outlet of the purge collector 66. A prime mover such as a vacuum pump 58
connected to the membrane separator 54 provides a driving force to pass the contaminant
gas molecules through the membrane 56 and exit the system from a second side of the
membrane 56 through an outlet. A controller 50 receives system data (e.g., pressure,
temperature, mass flow rates) and system or operator control (e.g., on/of, receipt
of cooling demand signal), and utilizes electronic control components (e.g., a microprocessor)
to control system components such as various pumps, valves, switches.
[0034] The connection of the purge connection 52 to the condenser may be made at a high
point of the condenser structure. The purge collector 66 may provide a technical effect
of promoting higher concentrations of contaminants at the membrane separator 54, which
can promote more effective mass transfer and separation. This effect can occur through
a stratification of gas in the purge collector 66 in which lighter contaminants concentrates
toward the top of the purge collector 66 and heavier refrigerant gas concentrates
toward the bottom of the purge collector 66. The the purge collector 66 may be any
kind of vessel or chamber with a volume or cross-sectional open space to provide for
collection of purge gas and for a low gas velocity during operation of the purge system
vacuum pump 58 to promote stratification. Stratification can also occur at any time
when the purge system is not operating (including during operation of the refrigeration
system fluid circulation loop), as the purge collector 66 remains in fluid communication
with the purge connection 52 with essentially stagnant gas in the purge collector
66. Other arrangements can also be employed to promote higher concentrations of contaminants
at the membrane separator 54, as discussed in more detail below.
[0035] Refrigerant from the first side of membrane 56 may be returned to the refrigerant
fluid circulation loop. As shown in FIG. 4, a connection 67 returns retentate gas
from the first side of membrane 56 to the refrigerant fluid circulation loop at the
evaporator 40, through a control device such as expansion valve 68 utilized to accommodate
the pressure differential between the first side of the membrane 56 (which is close
to the pressure at the condenser 20) and pressure at the evaporator 40. It should
be noted that the control device can control either or both flow through or pressure
drop across the control device, and expansion valve 68 is shown as an integrated control
device unit that performs both functions for ease of illustration, but could be separate
components such as a control valve and an expansion orifice. Utilization of a bypass
refrigerant return may provide a technical effect of promoting greater concentrations
of contaminants at the first side of membrane 56 by removing gas at the membrane 56
that is concentrated with refrigerant after removal of contaminant gas molecules through
the membrane 56, so that refrigerant-concentrated gas can be displaced with gas from
the purge collector 66 that has a higher concentration of contaminants. The bypass
67 can also include a control or shut-off valve, which can be integrated with an expansion
device (i.e., an expansion valve), as described in more detail in
US patent application Serial No. 62/584,012. In alternative arrangements (not shown), the bypass conduit 67 can return refrigerant-laden
gas to a colder side of the condenser 20 or inlet of the compressor 10, in which case
an expansion device may not be needed due to lower pressure differential compared
to that of a bypass return to the evaporator 40. In such as case, the connection 67
can utilize a control device such as a control or shut-off valve 69 that does not
provide gas expansion.
[0036] As discussed above, gas stratification in the purge collector 66 may provide a technical
effect of promoting higher concentrations of contaminants at the first side of the
membrane 56, which in turn can promote more effective mass transfer to the membrane
and more effective separation. FIGS. 5 and 6 show schematic depictions of arrangements
that can promote stratification and/or delivery of higher concentrations of contaminants
to the membrane 56. As shown in FIG. 5, a cooling element such as a heat exchange
coil loop 70 in fluid communication with cold refrigerant from the evaporator can
be disposed in the purge collector 66 to promote stratification through thermally-induced
densification of refrigerant gas and/or through condensation of refrigerant gas. As
shown in FIG. 6, a centrifugal separator 72 can promote stratification in the purge
collector 66 by directing relatively dense refrigerant gas radially outward (from
where it can be directed downward or back to the refrigerant fluid flow loop) while
relatively less dense contaminant gases can flow upward through the purge collector
66 and on to the membrane separator 54. Centrifugal separators can utilize a vortex-inducing
blade or other assembly at an upstream of the separator and components (e.g., walls
and channels) disposed radially outward for collecting separated gas of higher density.
[0037] In another example that can promote a higher relative concentration of contaminants
at the first side of the membrane 56, FIG. 7 shows a permeate recycle 74 that directs
a portion of the contaminants on the second side of the membrane 56 back to the first
side of the membrane. Recycle 74 can include a conduit with a pump (e.g., a Venturi-style
pump using pressurized fluid from the refrigerant fluid flow loop or a small mechanical
pump).
[0038] The above discussion relates to examples of specific embodiments, and other variations
and modifications may be made. For example, a single membrane is depicted for ease
of illustration in the above-discussed Figures. However, multiple membranes (or membrane
separation units) can be utilized, either in cascaded or parallel configurations.
An example of a cascaded configuration is schematically depicted in FIG. 8. As shown
in FIG. 8, membrane separation units 54a and 54b (with membranes 56a and 56b) are
disposed in a cascaded configuration in which permeate from the separation unit 54a
is fed to the first side of the second separation unit 54b. Retentate from the first
side of the membranes 56a and 56b is routed through connections 67a and 67b to the
refrigerant fluid circulation loop at the evaporator 40, with expansion devices 68a
and 68b utilized to accommodate the pressure differential between the first side of
membranes 56a and 56b (which is close to the pressure at the condenser 20) and pressure
at the evaporator 40. Other variations for protection of the membrane through a polymer
layer or regenerative back-flush or heating cycles are disclosed in
US patent application Serial No. 62/584,073.
[0039] Other system variations can involve the prime mover. The above-discussed examples
utilize a vacuum pump in communication with the permeate side of the membrane, but
other prime movers can be utilized. As an alternative to mechanical vacuum pumps such
as a vane pump or reciprocating piston pump, Venturi-style pumps can be used in which
a flowing fluid (e.g., refrigerant flowing through the refrigerant fluid flow loop
is routed through a Venturi device in fluid communication with the permeate side of
the membrane to draw a vacuum on the permeate side of the membrane. Another example
of a prime mover is shown in FIG. 9, in which a heat source 76 can be activated to
heat the gas in the purge collector 66 in conjunction with isolating the purge collector
from the condenser, such as with a shut-off valve or check-valve to cause thermal
expansion and thereby provide motive force to drive gas to and through the membrane
56. The heat source 76 (or a different heat source) can also be used to control the
membrane temperature during operation to achieve target membrane performance characteristics,
or to heat the membrane for membrane regeneration.
[0040] As mentioned above, the system includes a controller such as controller 50 for controlling
the operation of the heat transfer refrigerant flow loop and the purge system. A refrigeration
or chiller system controller can operate the refrigerant heat transfer flow loop in
response to a cooling demand signal, which can be generated externally to the system
by a master controller or can be entered by a human operator. Some systems can be
configured to operate the flow loop continuously for extended periods. The controller
is configured to also operate the control device in the retentate return conduit,
or the prime mover, or both the control device and the prime mover, in response to
a purge signal. The purge signal can be generated from various criteria. In some embodiments,
the purge signal can be in response to elapse of a predetermined amount of time (e.g.,
simple passage of time, or tracked operating hours) tracked by the controller circuitry.
The purge signal may be in response to human operator input. The purge signal may
be in response to measured parameters of the refrigerant fluid flow loop, such as
a pressure sensor.
[0041] The term "about", if used, is intended to include the degree of error associated
with measurement of the particular quantity based upon the equipment available at
the time of filing the application. For example, "about" may include a range of ±
8% or 5%, or 2% of a given value and thus any references to "about" should be taken
to include those possible ranges.
[0042] The terminology used herein is for the purpose of describing particular embodiments
only and is not intended to be limiting of the present disclosure. As used herein,
the singular forms "a", "an" and "the" are intended to include the plural forms as
well, unless the context clearly indicates otherwise. It will be further understood
that the terms "comprises" and/or "comprising," when used in this specification, specify
the presence of stated features, integers, steps, operations, elements, and/or components,
but do not preclude the presence or addition of one or more other features, integers,
steps, operations, element components, and/or groups thereof.
[0043] While the present disclosure has been described with reference to an exemplary embodiment
or embodiments, it will be understood by those skilled in the art that various changes
may be made and equivalents may be substituted for elements thereof without departing
from the scope of the claims. In addition, many modifications may be made to adapt
a particular situation or material to the teachings of the present disclosure without
departing from the essential scope thereof. Therefore, it is intended that the present
disclosure not be limited to the particular embodiment disclosed as the best mode
contemplated for carrying out this present disclosure, but that the present disclosure
will include all embodiments falling within the scope of the claims.
1. A refrigeration system comprising
a heat transfer fluid circulation loop configured to allow a refrigerant to circulate
therethrough;
a purge gas outlet in operable communication with the heat transfer fluid circulation
loop;
at least one gas permeable membrane having a first side in operable communication
with the purge gas outlet and a second side, said membrane comprising a porous inorganic
material with pores of a size to allow passage of contaminants through the membrane
and restrict passage of the refrigerant through the membrane; and
a permeate outlet in operable communication with the second side of the membrane.
2. The refrigeration system of claim 1, comprising a retentate return conduit operably
coupling the first side of the membrane to the fluid circulation loop.
3. The refrigeration system of claim 1 or 2, comprising a prime mover operably coupled
to the permeate outlet, the prime mover configured to move gas from the second side
of the membrane to an exhaust port leading outside the fluid circulation loop.
4. The refrigeration system of any preceding claim, wherein the heat transfer fluid circulation
loop comprises a compressor, a heat rejection heat exchanger, an expansion device,
and a heat absorption heat exchanger, connected together in order by conduit; and
wherein the purge gas outlet is in operable communication with at least one of the
heat rejection heat exchanger, the heat absorption heat exchanger and the membrane.
5. The refrigeration system of any preceding claim, wherein the prime mover comprises
a vacuum pump.
6. The refrigeration system of any preceding claim, comprising a purge gas collector
operably coupled to the purge outlet and the membrane.
7. The refrigeration system of claim 6, wherein the purge gas collector comprises purge
gas therein, the purge gas comprising refrigerant gas and contaminants, said purge
gas being in a stratified configuration with a higher concentration of refrigerant
toward the purge outlet and a higher concentration of contaminants toward the membrane.
8. The refrigeration system of claims 6 or 7, comprising a chiller coil disposed in the
purge gas collector, the coil in operable communication with the fluid circulation
loop.
9. The refrigeration system of any preceding claim, comprising a heat source, said heat
source being in controllable thermal communication with the membrane or with the purge
gas collector of any of claims 6-8.
10. The refrigeration system of any preceding claim, wherein the membrane comprises a
ceramic.
11. The refrigeration system of any preceding claim, wherein the at least one gas permeable
membrane comprises a plurality of gas permeable membranes; wherein the plurality of
gas permeable membranes are arranged in serial or parallel communication.
12. The refrigeration system of any preceding claim, further comprising a second prime
mover conduit to move permeate from the second side of the membrane to the first side
of the membrane.
13. The refrigeration system of any preceding claim, further comprising a filter or a
vortex separator between the purge outlet and the membrane.
14. The refrigeration system of any preceding claim, further comprising a controller configured
to operate fluid circulation loop in response to a cooling demand signal and to operate
the prime mover in response to a determination of contaminants in the fluid circulation
loop.
15. A method of operating refrigeration system of any of the preceding claims, the method
comprising:
circulating a refrigerant through the fluid circulation loop in response to a cooling
demand signal,;
collecting purge gas comprising contaminants from the purge gas outlet; and
operating the prime mover to transfer contaminants across the permeable membrane.