1. Field of the Invention
[0001] The invention relates generally to devices and methods for unloading, or cleaning
wellbores.
2. Description of the Related Art
[0002] In the course of production of hydrocarbon production fluids from a wellbore, it
is often necessary to unload, or clean, the wellbore by removing solids and liquids
from the wellbore. Typically, removal of such solids and liquids is needed following
stimulation. Baker Hughes has used a Sand VacTM and Well VacTM system which features
a high pressure fluid jet pump for dislodging debris coupled with a debris vacuum
for transporting debris solids and liquids to surface.
[0003] From
EP 852 571 A1 an apparatus for borehole cleaning is known The apparatus comprises a tubular conveyance
for extending from the surface into a borehole to a region to be cleaned, a motor
mounted at the end of the tubular conveyance that in use is introduced into the borehole
and a pump connected to the motor and having a nozzle. The pump is arranged such that,
when positioned in the borehole and operated by the motor, the pump withdraws material
from the borehole through the nozzle and pumps it into the tubular conveyance to the
surface.
SUMMARY OF THE INVENTION
[0004] The present invention provides an arrangement and method for unloading wellbores
using a high pressure fluid jet pump and debris vacuum in conjunction with nitrogen
injection. The wellbore unloading arrangement includes a running string and an unloading
bottom hole assembly, wherein the running string is configured to dispose the unloading
bottom hole assembly into the wellbore, and wherein the unloading bottom hole assembly
is carried by the running string. The unloading bottom hole assembly is configured
to inject nitrogen and a liquid into the wellbore, and the unloading bottom hole assembly
is further configured to draw debris into the running string using suction. The unloading
bottom hole assembly incorporates a jet pump which is operable to inject the liquid
through nozzles into the wellbore and subsequently to provide suction power to draw
debris through vacuum ports into a flowbore of the running string. The running string
may be made up of two strings of inner coiled tubing which are disposed within an
outer coiled tubing string.
[0005] The unloading bottom hole assembly is affixed to the running string and further incorporates
a nitrogen injection tool. Nitrogen injection during operation of the fluid jet pump
decreases the density of fluids within the wellbore proximate the bottom hole assembly,
thereby improving the effectiveness of the debris vacuum. The inventors have also
determined that the combination of fluid jetting, vacuum and nitrogen injection allows
a user to unload wellbores, at greater depths than with conventional techniques. Nitrogen
injection counteracts hydrostatic pressure that could otherwise preclude the removal
of debris.
BRIEF DESCRIPTION OF THE DRAWINGS
[0006] For a thorough understanding of the present invention, reference is made to the following
detailed description of the preferred embodiments, taken in conjunction with the accompanying
drawings, wherein like reference numerals designate like or similar elements throughout
the several figures of the drawings and wherein:
Figure 1 is a side, cross-sectional view of an exemplary wellbore which contains a
wellbore unloading arrangement constructed in accordance with the present disclosure
Figure 2 is an axial cross-section of the running string of the wellbore unloading
arrangement.
Figure 3 is a side view of an exemplary unloading bottom hole assembly in accordance
with the present disclosure.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0007] Figure 1 illustrates an exemplary wellbore 10 which has been drilled through the
earth 12 from the surface 14 down to a hydrocarbon-bearing formation 16. Debris 18
is located within the wellbore 10. The debris 18 is typically relatively fine and
may include sand and cuttings.
[0008] A wellbore unloading arrangement 20 is disposed within the wellbore 10 from the surface
14 via a coiled tubing injector (not shown). The wellbore unloading arrangement 20
includes a running string 22 and an unloading bottom hole assembly 24.
[0009] Figure 2 depicts an axial cross-section of the running string 22. It can be seen
that the running string 22 includes an outer coiled tubing string 26 which defines
a flowbore 28. First and second inner coiled tubing strings 30, 32 are located within
the flowbore 28 of the outer coiled tubing string 26.
[0010] Figure 3 illustrates an exemplary unloading bottom hole assembly 24 in greater detail.
The unloading bottom hole assembly 24 includes an outer housing 34 with a nose portion
36 having injection nozzles 38 for injection of fluids into the wellbore 10. The fluids
that can be injected via the injection nozzles 38 are provided via the first and second
coiled tubing strings 30, 32. In a preferred embodiment, the lower end of the first
coiled tubing string 30 is blocked by a plug 39 to cause fluid flowing through the
first coiled tubing string 30 to exit through a lateral opening 41. Vacuum ports 40
are located in the housing 34 to permit fluid and solids to enter the flowbore 28
of the outer coiled tubing string 26 from the wellbore 10. Debris 18 will enter the
flowbore 28 of the outer coiled tubing string 26 and then to surface 14. Larger debris
18 may be filtered out from entering the flowbore 28 by screening by the vacuum ports
40.
[0011] A nitrogen supply 42 and associated fluid pump 44 are located at surface 14 and are
operably associated with the wellbore unloading arrangement 20 to flow nitrogen into
the first inner coiled tubing string 30. A liquid supply 46 and associated fluid pump
48 are also located at surface 14 and are operably associated with the wellbore unloading
arrangement 20 to flow liquid from the liquid supply 46 into the second inner coiled
tubing string 32. The liquid of the liquid supply 46 is typically water but may be
other fluids as well. A coiled tubing injection assembly (not shown), of a type well
known in the art, is also located at surface 14 and is used to inject the wellbore
unloading arrangement 20 into the wellbore 10 as well as remove it from the wellbore
10.
[0012] In operation, the wellbore unloading arrangement 20 is disposed into the wellbore
10 and lowered so that the unloading bottom hole assembly 24 is in a desired location
proximate the debris 18 to be removed. Nitrogen is pumped through the first inner
coiled tubing string 30 to the unloading bottom hole assembly 24. Non-nitrogen liquid
is pumped down the second inner coiled tubing string 32 to the unloading bottom hole
assembly 24. During operation, a fluid jet pump 33 switches between injection of liquid
from the second inner coiled tubing string 32 through nozzles 38 and vacuum power
to draw debris into the flowbore 28 of the outer coiled tubing string 26 through vacuum
ports 40. The liquid that is injected through injection nozzles 38 will help dislodge
debris 18 within the wellbore 10. This dislodged debris 18 can then be drawn into
the flowbore 28 through vacuum ports 40.
[0013] During operation to remove the debris 18, nitrogen can be flowed from the nitrogen
source 42 to injection nozzles 38. Nitrogen injection into the wellbore 10 will preferably
occur proximate the debris 18 and may be done continuously as injection of liquid
and vacuuming occurs. Also, the wellbore unloading arrangement 20 may be moved axially
within the wellbore 10 during these operations to help further dislodge debris 18
and aid its removal.
[0014] The inventors believe that nitrogen injection during operation of the fluid jet pump
33 decreases the density of fluids within the wellbore 10 proximate the unloading
bottom hole assembly 24, thereby improving the effectiveness of the debris vacuum.
Further, the inventors have discovered that effective operation of the liquid injection
and debris removal is possible at greater wellbore depths than with conventional systems.
1. A wellbore unloading arrangement (20) for removal of debris (18) from a wellbore (10),
wherein the wellbore unloading arrangement (20) comprises:
a running string (22) and an unloading bottom hole assembly (24),
wherein the running string (22) is configured to dispose the unloading bottom hole
assembly (24) into the wellbore (10),
and wherein the unloading bottom hole assembly (24) is carried by the running string
(22),
characterized in that
the unloading bottom hole assembly (24) is configured to inject nitrogen and a liquid
into the wellbore (10), and the unloading bottom hole assembly (24) is further configured
to draw debris (18) into the running string (22) using suction; and that
the unloading bottom hole assembly (24) incorporates a jet pump (33) which is operable
to inject the liquid through nozzles (38) into the wellbore (10) and subsequently
to provide suction power to draw debris through vacuum ports (40) into a flowbore
(28) of the running string (22).
2. The wellbore unloading arrangement (20) of claim 1 wherein the running string (22)
further comprises:
an outer coiled tubing string (26) defining the flowbore (28) along its length;
a first inner coiled tubing string (30) within the flowbore (28) of the outer coiled
tubing string (26); and
a second inner coiled tubing string (32) within the flowbore (28) of the outer coiled
tubing string (26).
3. The wellbore unloading arrangement of claim 2 wherein:
the nitrogen is flowed through the first inner coiled tubing string (30); and
the liquid is flowed through the second inner coiled tubing string (32).
4. The wellbore unloading arrangement (20) of claim 1 wherein the liquid is water.
5. A method of unloading a wellbore (10) by removing debris (18) from the wellbore, the
method being
characterized by the steps of:
disposing a wellbore unloading arrangement (20) into the wellbore (10), the wellbore
unloading arrangement (20) having an unloading bottom hole assembly (24);
injecting a liquid into the wellbore (10) through the unloading bottom hole assembly
(24) to dislodge the debris (18);
removing the debris (18) from the wellbore (10) by drawing the debris (18) into the
unloading bottom hole assembly (24) with suction; and
injecting nitrogen into the wellbore (10) through the unloading bottom hole assembly
(24) proximate the debris (18);
wherein a jet pump (33) is provided operable to inject the liquid into the wellbore
(10) and to subsequently provide suction to draw debris into the unloading bottom
hole assembly (24).
6. The method of claim 5 wherein the step of disposing the wellbore unloading arrangement
(20) into the wellbore (10) is further characterized by:
disposing an unloading bottom hole assembly (24) into the wellbore (10) with a running
string (22) which includes an outer coiled tubing string (26) which defines a flowbore
(28) and at least one inner coiled tubing string (30, 32) which resides within the
flowbore (28).
7. The method of claim 6 further characterized by:
injecting the nitrogen through the at least one inner coiled tubing string (30); and
removing the debris (18) through the flowbore (28).
1. Bohrlochentlastungsanordnung (20) zum Entfernen von Bohrschutt (18) aus einem Bohrloch
(10), wobei die Bohrlochentlastungsanordnung (20) Folgendes umfasst:
einen Laufstrang (22) und eine Lochbodenentlastungsvorrichtung (24),
wobei der Laufstrang (22) dazu konfiguriert ist, die Lochbodenentlastungsvorrichtung
(24) in das Bohrloch (10) einzusetzen,
und wobei die Lochbodenentlastungsvorrichtung (24) von dem Laufstrang (22) geführt
wird,
dadurch gekennzeichnet, dass
die Lochbodenentlastungsvorrichtung (24) dazu konfiguriert ist, Stickstoff und eine
Flüssigkeit in das Bohrloch (10) einzuspritzen, und die Lochbodenentlastungsvorrichtung
(24) ferner dazu konfiguriert ist, Bohrschutt (18) durch Ansaugen in den Laufstrang
(22) zu ziehen; und dadurch dass
die Lochbodenentlastungsvorrichtung (24) eine Strahlpumpe (33) enthält, die betreibbar
ist, um die Flüssigkeit durch Düsen (38) in das Bohrloch (10) einzuspritzen und anschließend
eine Saugleistung bereitzustellen, um Bohrschutt durch Vakuumöffnungen (40) in eine
Durchflussbohrung (28) des Laufstrangs (22) zu ziehen.
2. Bohrlochentlastungsanordnung (20) nach Anspruch 1, wobei der Laufstrang (22) ferner
umfasst:
einen äußeren gewickelten Rohrleitungsstrang (26), der die Durchflussbohrung (28)
entlang ihrer Länge definiert;
einen ersten inneren gewickelten Rohrleitungsstrang (30) innerhalb der Durchflussbohrung
(28) des äußeren gewickelten Rohrleitungsstrangs (26); und
einen zweiten inneren gewickelten Rohrleitungsstrang (32) innerhalb der Durchflussbohrung
(28) des äußeren gewickelten Rohrleitungsstrangs (26).
3. Bohrlochentlastungsanordnung nach Anspruch 2, wobei:
der Stickstoff durch den ersten inneren gewickelten Rohrleitungsstrang (30) geleitet
wird; und
die Flüssigkeit durch den zweiten inneren gewickelten Rohrleitungsstrang (32) geleitet
wird.
4. Bohrlochentlastungsanordnung (20) nach Anspruch 1, wobei es sich bei der Flüssigkeit
um Wasser handelt.
5. Verfahren zur Entlastung eines Bohrlochs (10) durch Entfernen von Bohrschutt (18)
aus dem Bohrloch, wobei das Verfahren
gekennzeichnet ist durch die folgenden Schritte:
Einsetzen einer Bohrlochentlastungsanordnung (20) in das Bohrloch (10), wobei die
Bohrlochentlastungsanordnung (20) eine Lochbodenentlastungsvorrichtung (24) aufweist;
Einspritzen einer Flüssigkeit in das Bohrloch (10) durch die Lochbodenentlastungsvorrichtung
(24), um den Bohrschutt (18) abzulösen;
Entfernen des Bohrschutts (18) aus dem Bohrloch (10) durch Absaugen des Bohrschutts
(18) in die Lochbodenentlastungsvorrichtung (24); und
Einspritzen von Stickstoff in das Bohrloch (10) durch die Lochbodenentlastungsvorrichtung
(24) in der Nähe des Bohrschutts (18);
wobei eine Strahlpumpe (33) bereitgestellt wird, die betreibbar ist, um die Flüssigkeit
in das Bohrloch (10) einzuspritzen und anschließend eine Absaugung bereitzustellen,
um Bohrschutt in die Lochbodenentlastungsvorrichtung (24) zu ziehen.
6. Verfahren nach Anspruch 5, wobei der Schritt des Einsetzens der Bohrlochentlastungsanordnung
(20) in das Bohrloch (10) ferner gekennzeichnet ist durch:
Einsetzen einer Lochbodenentlastungsvorrichtung (24) in das Bohrloch (10) mit einem
Laufstrang (22), der einen eine Durchflussbohrung (28) definierenden äußeren gewickelten
Rohrleitungsstrang (26) und mindestens einen sich innerhalb der Durchflussbohrung
(28) befindlichen inneren gewickelten Rohrleitungsstrang (30, 32) einschließt.
7. Verfahren nach Anspruch 6 ferner gekennzeichnet durch:
Einspritzen des Stickstoffs durch den mindestens einen inneren gewickelten Rohrleitungsstrang
(30); und Entfernen des Bohrschutts (18) durch die Durchflussbohrung (28).
1. Agencement de déchargement de puits de forage (20) pour l'élimination de débris (18)
d'un puits de forage (10), dans lequel l'agencement de déchargement de puits de forage
(20) comprend :
un train de tiges (22) et un ensemble de trou de fond de déchargement (24),
dans lequel le train de tiges (22) est configuré pour disposer l'ensemble de trou
de fond de déchargement (24) dans le puits de forage (10),
et dans lequel l'ensemble de trou de fond de déchargement (24) est porté par le train
de tiges (22),
caractérisé en ce que
l'ensemble de trou de fond de déchargement (24) est configuré pour injecter de l'azote
et un liquide dans le puits de forage (10), et l'ensemble de trou de fond de déchargement
(24) est en outre configuré pour aspirer des débris (18) dans le train de tiges (22)
par aspiration ; et en ce que
l'ensemble de trou de fond de déchargement (24) incorpore une pompe à jet (33) qui
peut être actionnée pour injecter le liquide à travers des buses (38) dans le puits
de forage (10) et ensuite pour fournir une puissance d'aspiration pour aspirer des
débris à travers des orifices de vide (40) dans un alésage d'écoulement (28) du train
de tiges (22).
2. Agencement de déchargement de puits de forage (20) selon la revendication 1 dans lequel
le train de tiges (22) comprend en outre :
un train de tubage enroulé externe (26) définissant l'alésage d'écoulement (28) le
long de sa longueur ;
un premier train de tubage enroulé interne (30) à l'intérieur de l'alésage d'écoulement
(28) du train de tubage enroulé externe (26) ; et
un deuxième train de tubage enroulé interne (32) à l'intérieur de l'alésage d'écoulement
(28) du train de tubage enroulé externe (26).
3. Agencement de déchargement de puits de forage selon la revendication 2 dans lequel
:
l'azote s'écoule à travers le premier train de tubage enroulé interne (30) ; et
le liquide s'écoule à travers le deuxième train de tubage enroulé interne (32).
4. Agencement de déchargement de puits de forage (20) selon la revendication 1 dans lequel
le liquide est de l'eau.
5. Procédé de déchargement d'un puits de forage (10) par élimination de débris (18) du
puits de forage, le procédé étant
caractérisé par les étapes consistant à :
disposer un agencement de déchargement de puits de forage (20) dans le puits de forage
(10), l'agencement de déchargement de puits de forage (20) ayant un ensemble de trou
de fond de déchargement (24) ;
injecter un liquide dans le puits de forage (10) à travers l'ensemble de trou de fond
de déchargement (24) pour déloger les débris (18) ;
éliminer les débris (18) du puits de forage (10) en aspirant les débris (18) dans
l'ensemble de trou de fond de déchargement (24) par aspiration ; et
injecter de l'azote dans le puits de forage (10) à travers l'ensemble de trou de fond
de déchargement (24) à proximité des débris (18) ;
dans lequel une pompe à jet (33) est fournie pour injecter le liquide dans le puits
de forage (10) et pour fournir ensuite une aspiration pour aspirer des débris dans
l'ensemble de trou de fond de déchargement (24).
6. Procédé selon la revendication 5 dans lequel l'étape consistant à disposer l'agencement
de déchargement de puits de forage (20) dans le puits de fond (10) est en outre caractérisée par :
la disposition d'un ensemble de trou de fond de déchargement (24) dans le puits de
forage (10) avec un train de tiges (22) qui inclut un train de tubage enroulé externe
(26) qui définit un alésage d'écoulement (28) et au moins un train de tubage enroulé
interne (30, 32) qui se trouve à l'intérieur de l'alésage d'écoulement (28).
7. Procédé selon la revendication 6 caractérisé en outre par :
l'injection de l'azote à travers l'au moins un train de tubage enroulé interne (30)
; et l'élimination des débris (18) à travers l'alésage d'écoulement (28).
REFERENCES CITED IN THE DESCRIPTION
This list of references cited by the applicant is for the reader's convenience only.
It does not form part of the European patent document. Even though great care has
been taken in compiling the references, errors or omissions cannot be excluded and
the EPO disclaims all liability in this regard.
Patent documents cited in the description