Technical Field
[0001] The present invention relates to an outdoor unit for an air-conditioning apparatus
including a heat exchanger in which a plurality of heat exchanger units are vertically
stacked.
Background Art
[0002] In a conventional outdoor unit for an air-conditioning apparatus, a holding part
is interposed between each two of a plurality of heat exchanger units each bent into
an L-shape or a U-shape at a part of the heat exchanger unit to stably and vertically
stack the plurality of heat exchanger units.
[0003] There is disclosed a technology that a side surface of an upper heat exchanger unit
and a side surface of a lower heat exchanger unit are supported by the holding part
(see, for example, Patent Literature 1).
Citation List
Patent Literature
[0004] Patent Literature 1: Japanese Unexamined Patent Application Publication No.
2009-79851
Summary of Invention
Technical Problem
[0005] However, in the outdoor unit for an air-conditioning apparatus described in Patent
Literature 1 described above, the holding part regulates a large range of linear portions
and corner portions of the heat exchanger units that are each bent into an L-shape
or a U-shape at a part of the heat exchanger unit. Consequently, when the heat exchanger
units vary in bending angles, and the bending angles of the heat exchanger units that
are vertically adjacent to each other are not equal, adjustment of the bending angles
of the heat exchanger units is required at the time of assembly. As a result, the
number of assembly steps is increased, or assembly time is elongated. Thus, there
is a problem in assembly efficiency.
[0006] Further, for improvement in assembly efficiency, it is conceivable to increase dimensions
of a support portion, which is provided on the holding part and regulates the side
surfaces of the heat exchanger units, and vertically stack the heat exchanger units
having various bending angles as they are. However, in this case, there is a problem
in that an uneven surface due to deviation in an air flow direction of the heat exchanger
units that are vertically stacked is caused at a part, such as a back surface of the
outdoor unit, at which an installation worker or a user can touch the heat exchanger
units that are vertically stacked.
[0007] The present invention has been made to solve the problems described above, and has
an object to provide an outdoor unit for an air-conditioning apparatus that improves
assembly efficiency through elimination of need for adjustment of bending angles of
heat exchanger units at the time of assembly, and prevents an uneven surface due to
deviation in an air flow direction of the heat exchanger units that are vertically
stacked at a part, such as a back surface of the outdoor unit, at which an installation
worker or a user can touch the heat exchanger units that are vertically stacked.
Solution to Problem
[0008] According to an embodiment of the present invention, there is provided an outdoor
unit for an air-conditioning apparatus, including a heat exchanger including a plurality
of heat exchanger units, the plurality of heat exchanger units being vertically stacked
and each including a long side portion, a short side portion, and a corner portion
bent and connecting the long side portion and the short side portion to each other.
In the heat exchanger, deviation in an air flow direction that lies between ones of
the plurality of heat exchanger units that are vertically adjacent to each other is
larger at the short side portions than at the long side portions.
Advantageous Effects of Invention
[0009] In the outdoor unit for an air-conditioning apparatus according to an embodiment
of the present invention, in the heat exchanger, the deviation in the air flow direction
that lies between the ones of the plurality of heat exchanger units that are vertically
adjacent to each other is larger at the short side portions than at the long side
portions. Consequently, assembly efficiency can be improved through elimination of
need for adjustment of the bending angles of the heat exchanger units at the time
of assembly. Further, it is possible to prevent the uneven surface due to the deviation
in the air flow direction of the heat exchanger units that are vertically stacked
at the part at which the long side portions are arranged, such as the back surface
of the outdoor unit, at which an installation worker or a user can touch the heat
exchanger units that are vertically stacked.
Brief Description of Drawings
[0010]
Fig. 1 is an exploded perspective view for illustrating an outdoor unit for an air-conditioning
apparatus according to Embodiment of the present invention.
Fig. 2 is a perspective view for illustrating a state of the outdoor unit for an air-conditioning
apparatus according to Embodiment of the present invention as viewed from a back surface
of the outdoor unit.
Fig. 3 is an exploded perspective view for illustrating a heat exchanger mounted to
the outdoor unit for an air-conditioning apparatus according to Embodiment of the
present invention.
Fig. 4 is a perspective view for illustrating a first regulating part in Embodiment
of the present invention.
Fig. 5 is a plan view for illustrating a range of regulation by the first regulating
part in Embodiment of the present invention.
Fig. 6 is a perspective view for illustrating a second regulating part in Embodiment
of the present invention.
Fig. 7 is a perspective view for illustrating a third regulating part in Embodiment
of the present invention.
Fig. 8 is a perspective view for illustrating a state of the heat exchanger to be
mounted to the outdoor unit for an air-conditioning apparatus according to Embodiment
of the present invention as viewed from a back surface of the heat exchanger.
Fig. 9 is a perspective view for illustrating a state of a heat exchanger to be mounted
to an outdoor unit for an air-conditioning apparatus in the related art as viewed
from a back surface of the heat exchanger.
Description of Embodiments
[0011] An embodiment of the present invention is described below with reference to the drawings.
In each of the drawings, components denoted by the same reference signs correspond
to the same or similar components. The reference signs are commonly used throughout
the description herein. In addition, the modes of the components described herein
are merely examples, and the components are not limited to the description herein.
Embodiment
[0012] Fig. 1 is an exploded perspective view for illustrating an outdoor unit 100 for an
air-conditioning apparatus according to Embodiment of the present invention. As illustrated
in Fig. 1, the outdoor unit 100 for an air-conditioning apparatus includes a bottom
plate 1 and a heat exchanger 10. The heat exchanger 10 is placed on the bottom plate
1.
[0013] The outdoor unit 100 for an air-conditioning apparatus includes a compressor 2 and
connection pipes 3. The connection pipes 3 connect the heat exchanger 10 and the compressor
2 to each other.
[0014] The outdoor unit 100 for an air-conditioning apparatus includes a fan 4, a motor
(not shown), and a motor mounting base 5. The fan 4 is configured to send air to the
heat exchanger 10. The motor is configured to drive the fan 4. The motor mounting
base 5 fixes the fan 4 and the motor. The motor mounting base 5 is fixed to the bottom
plate 1, and fixes the heat exchanger 10 in such a manner that the heat exchanger
10 is sandwiched between the motor mounting base 5 and the bottom plate 1. A flexible
part made of a flexible material such as insulation (not shown) is bonded to the motor
mounting base 5 at a top surface of the motor mounting base 5 at which the motor mounting
base 5 is held in contact with a top plate 9, and the motor mounting base 5 is pressed
by the top plate 9.
[0015] The outdoor unit 100 for an air-conditioning apparatus includes a controller 6 above
the compressor 2. The controller 6 has a flat plate shape, and is configured to control,
for example, the compressor 2 and the motor.
[0016] The outdoor unit 100 for an air-conditioning apparatus includes a casing 7 that surrounds
various components to accommodate the various components. The casing 7 includes an
outdoor-unit-side-surface portion 7a and an outdoor-unit-front-surface portion 7b.
The outdoor-unit-side-surface portion 7a covers a short side portion 12 of the heat
exchanger 10. The outdoor-unit-front-surface portion 7b is located at a portion of
the casing 7 opposite to a long side portion 11 of the heat exchanger 10, which is
exposed as a back surface of the outdoor unit 100.
[0017] The outdoor-unit-side-surface portion 7a of the casing 7 has a plurality of openings
7a1, which serve as air inlets and allow passage of air.
[0018] The outdoor-unit-front-surface portion 7b of the casing 7 has an air outlet 7b1 to
which a fan guard is mounted.
[0019] The outdoor-unit-side-surface portion 7a and the outdoor-unit-front-surface portion
7b of the casing 7 may be formed as separate components.
[0020] The outdoor unit 100 for an air-conditioning apparatus includes a pillar portion
8. The pillar portion 8 forms an outdoor-unit-opposite-side-surface portion at a portion
of the outdoor unit 100 opposite to the outdoor-unit-side-surface portion 7a of the
casing 7, and a side edge portion 11a of the long side portion 11 of the heat exchanger
10 is fixed to the pillar portion 8. The pillar portion 8 is a cover having an L-shape
that is bent and connecting a part of the back surface of the outdoor unit 100 and
the outdoor-unit-opposite-side-surface portion. At an inner portion than the pillar
portion 8, the compressor 2, the connection pipes 3, and the controller 6 are placed.
Consequently, the pillar portion 8 does not have an opening that allows passage of
air.
[0021] The outdoor unit 100 for an air-conditioning apparatus includes the top plate 9.
The top plate 9 is placed over the casing 7 and the pillar portion 8, and fixes the
heat exchanger 10 by pressing the motor mounting base 5 of the heat exchanger 10 downward
to sandwich the heat exchanger 10 between the top plate 9 and the bottom plate 1.
The top plate 9 has a shape along four side surfaces of a rectangular shape of the
outdoor unit having a contour formed by the heat exchanger 10, the casing 7, and the
pillar portion 8.
[0022] The heat exchanger 10 has an L-shape including one long side portion 11, one short
side portion 12, and a corner portion 13 that is bent and connecting the long side
portion 11 and the short side portion 12 to each other. That is, the heat exchanger
10 is formed into such an L-shape that the short side portion 12 is continuous from
the long side portion 11 through the corner portion 13.
[0023] In the heat exchanger 10, the long side portion 11 is exposed as the back surface
of the outdoor unit 100, and the heat exchanger 10 is placed along the contour of
the outdoor unit 100.
[0024] In Embodiment, the heat exchanger 10 having the L-shape including the one short side
portion 12 is described as an example. However, the heat exchanger in the present
invention may be formed into a U-shape including two short side portions each continuous
to a corresponding one of both side edge portions of one long side portion through
a corresponding one of corner portions.
[0025] Fig. 2 is a perspective view for illustrating a state of the outdoor unit 100 for
an air-conditioning apparatus according to Embodiment of the present invention as
viewed from the back surface of the outdoor unit 100. As illustrated in Fig. 2, the
outdoor unit 100 for an air-conditioning apparatus allows, by the fan 4, air outside
the outdoor unit 100 to pass through the heat exchanger 10 from a part covered by
the back surface of the outdoor unit 100 and the outdoor-unit-side-surface portion
7a of the casing 7 and flow through the air outlet 7b1 in a front surface of the outdoor
unit 100. Consequently, the part covered by the back surface of the outdoor unit 100
and the outdoor-unit-side-surface portion 7a of the casing 7 forms an inflow-surface
portion. Further, a part facing the inside of the outdoor unit 100 forms an outflow-surface
portion. In the heat exchanger 10, air flows in an air flow direction directed from
the inflow-surface portion to the outflow-surface portion.
[0026] In the outdoor unit 100 for an air-conditioning apparatus, the long side portion
11 of the heat exchanger 10, which cannot be easily touched by a user due to, for
example, presence of a wall surface of a house directly behind the outdoor unit 100
after installation, is exposed as a back-surface-side opening of an air inlet. With
this configuration, a contour component such as a frame that hinders flow of air is
not provided on the back surface of the outdoor unit 100, and hence air sending efficiency
is excellent.
[0027] Further, in the outdoor unit 100 for an air-conditioning apparatus, a user can easily
touch the side surface of the outdoor unit 100 at which the short side portion 12
of the heat exchanger 10 is present. Thus, the side surface of the outdoor unit 100
is covered by the outdoor-unit-side-surface portion 7a of the casing 7. The outdoor-unit-side-surface
portion 7a of the casing 7 has the plurality of openings 7a1, which serve as the air
inlets and allow passage of air.
[0028] Further, as illustrated in Fig. 2, the heat exchanger 10 is formed by vertically
stacking two heat exchanger units 10a and 10b.
[0029] Three or more heat exchanger units may be vertically stacked to form a heat exchanger.
[0030] Further, as illustrated in Fig. 2, the side edge portion 11a of the long side portion
11 of the heat exchanger 10 is fixed to the pillar portion 8 at a plurality of positions
with screws 20a and 20b. In the fixing with the screws at the plurality of positions,
the two heat exchanger units 10a and 10b vertically stacked are each fixed.
[0031] The short side portion 12 of the heat exchanger 10 is not fixed to a set part with,
for example, screws or a hooking part. The short side portion 12 of the heat exchanger
10 is pressed and fixed to the bottom plate 1 by the top plate 9.
[0032] Fig. 3 is an exploded perspective view for illustrating the heat exchanger 10 mounted
to the outdoor unit 100 for an air-conditioning apparatus according to Embodiment
of the present invention. As illustrated in Fig. 3, in each of the two heat exchanger
units 10a and 10b vertically stacked, a plurality of metal pipes 14, which are each
made of, for example, copper or aluminum and formed into a U-shape, are stacked. Further,
in each of the two heat exchanger units 10a and 10b vertically stacked, a plurality
of metal plates 15, which are each made of, for example, aluminum and have holes for
the plurality of metal pipes 14, are formed at intervals. Each of the two heat exchanger
units 10a and 10b vertically stacked is formed by subjecting the plurality of metal
pipes 14 and the plurality of metal plates 15 to close-contact processing.
[0033] Further, each of the two heat exchanger units 10a and 10b vertically stacked is formed
into such an L-shape that the short side portion 12 is continuous from the long side
portion 11 through the corner portion 13. The two heat exchanger units 10a and 10b
vertically stacked have different heights, and have an L-shape having deviation in
the air flow direction such as shape errors caused by manufacture variation. The deviation
in the air flow direction is caused mainly due to manufacture variation, namely, a
difference in bending R dimension caused at the time of a bending step.
[0034] In each of the two heat exchanger units 10a and 10b vertically stacked, the plurality
of metal pipes 14 are connected to the connection pipes 3 of the outdoor unit 100
at the side edge portion 11a of the long side portion 11.
[0035] In each of the two heat exchanger units 10a and 10b vertically stacked, the plurality
of metal pipes 14 each make a U-turn at a side edge portion 12a of the short side
portion 12 to form U-turn portions 16 at an end surface.
[0036] The heat exchanger 10 includes a first regulating part 30 regulating relative positions
of the heat exchanger units 10a and 10b vertically adjacent to each other.
[0037] The heat exchanger 10 includes a second regulating part 40 regulating the relative
positions of the heat exchanger units 10a and 10b vertically adjacent to each other.
[0038] The heat exchanger 10 includes a third regulating part 50 regulating the relative
positions of the heat exchanger units 10a and 10b vertically adjacent to each other.
[0039] Fig. 4 is a perspective view for illustrating the first regulating part 30 in Embodiment
of the present invention. As illustrated in Fig. 4, the first regulating part 30 regulates
the relative positions of the heat exchanger units 10a and 10b vertically adjacent
to each other by sandwiching the inflow-surface portions and the outflow-surface portions
in the air flow direction of the heat exchanger units 10a and 10b vertically adjacent
to each other in a range between a part of the long side portion 11 and a part of
the corner portion 13 continuous from the long side portion 11. The first regulating
part 30 is held in contact with a part of the long side portion 11 and a part of the
corner portion 13 continuous to the long side portion 11. However, the first regulating
part 30 is not held in contact with a part of the short side portion 12 and a part
of the corner portion 13 continuous to the short side portion 12. The first regulating
part 30 is made of metal.
[0040] Two ribs 31 and 32 are formed on the first regulating part 30. The two ribs 31 and
32 regulate the position of the heat exchanger unit 10a, which is the upper heat exchanger
unit, by sandwiching the inflow-surface portion and the outflow-surface portion in
the air flow direction of the heat exchanger unit 10a, which is the upper heat exchanger
unit. The two ribs 31 and 32 protrude upward from a base portion 33 located between
the heat exchanger units 10a and 10b vertically adjacent to each other. A bent portion
32a is formed on the rib 32 held in contact with the outflow-surface portion. The
bent portion 32a has an angle increased at an upper distal end of the rib 32 so that
the heat exchanger unit 10a, which is the upper heat exchanger unit, can be smoothly
inserted.
[0041] A plurality of drain water passage holes 34 are opened in the base portion 33 of
the first regulating part 30. The plurality of drain water passage holes 34 allow
dew generated in the heat exchanger unit 10a, which is the upper heat exchanger unit,
to flow downward as drain water.
[0042] Two ribs 35 and 36 are formed on the first regulating part 30. The two ribs 35 and
36 regulate the position of the heat exchanger unit 10b, which is the lower heat exchanger
unit, by sandwiching the inflow-surface portion and the outflow-surface portion in
the air flow direction of the heat exchanger unit 10b, which is the lower heat exchanger
unit. The two ribs 35 and 36 protrude downward from the base portion 33 located between
the heat exchanger units 10a and 10b vertically adjacent to each other. A bent portion
36a is formed on the rib 36 held in contact with the outflow-surface portion. The
bent portion 36a has an angle increased at a lower distal end of the rib 36 so that
the heat exchanger unit 10b, which is the lower heat exchanger unit, can be smoothly
inserted.
[0043] The two ribs 31 and 35 held in contact with the inflow-surface portions are cut from
a part of one plate. From the base portion 33, the rib 31 is bent upward and the rib
35 is bent downward. A cut hole 31a, which is opened when the rib 35 is cut out, is
opened in the rib 31. The two ribs 32 and 36 held in contact with the outflow-surface
portions are cut from a part of the one plate. From the base portion, the rib 32 is
bent upward and the rib 36 is bent downward. In this manner, the four ribs 31, 32,
35, and 36 regulate the relative positions of the heat exchanger units 10a and 10b
vertically adjacent to each other with a small amount of material.
[0044] The first regulating part 30 includes a projecting portion 37. The projecting portion
37 is inserted between adjacent metal plates 15 of the heat exchanger unit 10a, which
is the upper heat exchanger unit among the heat exchanger units 10a and 10b vertically
adjacent to each other. The projecting portion 37 is inserted between the metal plates
15 at the long side portion 11 of the heat exchanger unit 10a, which is the upper
heat exchanger unit. With this configuration, the projecting portion 37 prevents positional
deviation of the first regulating part 30 in a lateral direction. Consequently, the
first regulating part 30 is movable in a right-and-left direction that is a longitudinal
direction of the long side portion 11 together with the heat exchanger unit 10a, which
is the upper heat exchanger unit.
[0045] When a projecting portion is formed also for the heat exchanger unit 10b, which is
the lower heat exchanger unit, there is a problem in that the plurality of metal plates
15 of the heat exchanger 10 are deformed due to impact from an outside, and that the
two heat exchanger units 10a and 10b vertically stacked are fixed with lateral deviation
due to impact. As in Embodiment, the projecting portion 37 is provided only for the
heat exchanger unit 10a, which is the upper heat exchanger unit. Thus, even when impact
occurs, the first regulating part 30 is moved together with the heat exchanger unit
10a, which is the upper heat exchanger unit, but is not moved together with the heat
exchanger unit 10b, which is the lower heat exchanger unit. Consequently, deformation
of the metal plates 15 can be prevented, the first regulating part 30 and the heat
exchanger unit 10a, which is the upper heat exchanger unit, can be returned to original
positions after the impact, and positional deviation in the right-and-left direction,
which is the longitudinal direction of the long side portion 11, can be thus prevented.
[0046] In Embodiment, the projecting portion is inserted between the adjacent metal plates
of the upper heat exchanger unit. However, the projecting portion may be inserted
between the adjacent metal plates of the lower heat exchanger unit, in place of the
upper heat exchanger unit.
[0047] Fig. 5 is a plan view for illustrating a range of regulation by the first regulating
part 30 in Embodiment of the present invention. As illustrated in Fig. 5, the first
regulating part 30 has a start point 30a at a part of the long side portion 11 of
the heat exchanger 10 indicated by the hatched portion, and has an end point 30b at
a position of a half of an R-curve of the corner portion 13 of the heat exchanger
10. That is, the first regulating part 30 aligns the relative positions of the heat
exchanger units 10a and 10b vertically adjacent to each other in a range between the
start point 30a at a part of the long side portion 11 and the end point 30b at a position
of the half of the corner portion 13 continuous from the long side portion 11. As
described above, the first regulating part 30 does not fix the entire region of the
corner portion 13 of the heat exchanger 10 with the four ribs, and is provided in
a range to a middle of the corner portion 13. With this configuration, the difference
in bending R dimension (manufacture variation) that is caused at the time of the bending
step for the two heat exchanger units 10a and 10b to be vertically stacked can be
absorbed, and hence the deviation in the air flow direction can be made larger at
the short side portion 12 than at the long side portion 11. The short side portion
12 indicated by the broken line in Fig. 5 indicates one of the heat exchanger units
10a and 10b that is deviated in the air flow direction.
[0048] Fig. 6 is a perspective view for illustrating the second regulating part 40 in Embodiment
of the present invention. As illustrated in Fig. 6, the second regulating part 40
regulates the relative positions of the heat exchanger units 10a and 10b vertically
adjacent to each other by sandwiching the inflow-surface portions and the outflow-surface
portions in the air flow direction of the heat exchanger units 10a and 10b vertically
adjacent to each other at the middle of the long side portions 11 of the heat exchanger
units 10a and 10b vertically adjacent to each other. The second regulating part 40
is made of metal.
[0049] Two ribs 41 and 42 are formed on the second regulating part 40. The two ribs 41 and
42 regulate the position of the heat exchanger unit 10a, which is the upper heat exchanger
unit, by sandwiching the inflow-surface portion and the outflow-surface portion in
the air flow direction of the heat exchanger unit 10a, which is the upper heat exchanger
unit. The two ribs 41 and 42 protrude upward from a base portion 43 located between
the heat exchanger units 10a and 10b vertically adjacent to each other. A bent portion
42a is formed on the rib 42 held in contact with the outflow-surface portion. The
bent portion 42a has an angle increased at an upper distal end of the rib 42 so that
the heat exchanger unit 10a, which is the upper heat exchanger unit, can be smoothly
inserted.
[0050] A plurality of drain water passage holes 44 are opened in the base portion 43 of
the second regulating part 40. The plurality of drain water passage holes 44 allow
dew generated in the heat exchanger unit 10a, which is the upper heat exchanger unit,
to flow downward as drain water.
[0051] Two ribs 45 and 46 are formed on the second regulating part 40. The two ribs 45 and
46 regulate the position of the heat exchanger unit 10b, which is the lower heat exchanger
unit, by sandwiching the inflow-surface portion and the outflow-surface portion in
the air flow direction of the heat exchanger unit 10b, which is the lower heat exchanger
unit. The two ribs 45 and 46 protrude downward from the base portion 43 located between
the heat exchanger units 10a and 10b vertically adjacent to each other. A bent portion
46a is formed on the rib 46 held in contact with the outflow-surface portion. The
bent portion 46a has an angle increased at a lower distal end of the rib 46 so that
the heat exchanger unit 10b, which is the lower heat exchanger unit, can be smoothly
inserted.
[0052] The two ribs 41 and 45 held in contact with the inflow-surface portions are cut from
a part of one plate. From the base portion 43, the rib 41 is bent upward and the rib
45 is bent downward. A cut hole 41a, which is opened when the rib 45 is cut out, is
opened in the rib 41. The two ribs 42 and 46 held in contact with the outflow-surface
portions are cut from a part of the one plate. From the base portion 43, the rib 42
is bent upward and the rib 46 is bent downward. A cut hole 46b, which is opened when
the rib 42 is cut out, is opened in the rib 46. In this manner, the four ribs 41,
42, 45, and 46 regulate the relative positions the heat exchanger units 10a and 10b
vertically adjacent to each other with a small amount of material.
[0053] The second regulating part 40 includes projecting portions 47a and 47b. The projecting
portions 47a and 47b are each inserted between corresponding ones of adjacent metal
plates 15 of the heat exchanger unit 10a, which is the upper heat exchanger unit among
the heat exchanger units 10a and 10b vertically adjacent to each other. The projecting
portions 47a and 47b are each inserted between corresponding ones of the metal plates
15 at the long side portion 11 of the heat exchanger unit 10a, which is the upper
heat exchanger unit. With this configuration, the projecting portions 47a and 47b
prevent positional deviation of the second regulating part 40 in a lateral direction.
Consequently, the second regulating part 40 is movable in the right-and-left direction,
which is the longitudinal direction of the long side portion 11, together with the
heat exchanger unit 10a, which is the upper heat exchanger unit.
[0054] When a projecting portion is formed also for the heat exchanger unit 10b, which is
the lower heat exchanger unit, there is a problem in that the plurality of metal plates
15 of the heat exchanger 10 are deformed due to impact from an outside, and that the
two heat exchanger units 10a and 10b vertically stacked are fixed with lateral deviation
due to impact. As in Embodiment, the projecting portions 47a and 47b are provided
only for the heat exchanger unit 10a, which is the upper heat exchanger unit. Thus,
even when impact occurs, the second regulating part 40 is moved together with the
heat exchanger unit 10a, which is the upper heat exchanger unit, but is not moved
together with the heat exchanger unit 10b, which is the lower heat exchanger unit.
Consequently, deformation of the metal plates 15 can be prevented, the second regulating
part 40 and the heat exchanger unit 10a, which is the upper heat exchanger unit, can
be returned to original positions after the impact, and positional deviation in the
right-and-left direction, which is the longitudinal direction of the long side portion
11, can be thus prevented.
[0055] In Embodiment, the projecting portions are each inserted between corresponding ones
of the adjacent metal plates of the upper heat exchanger unit. However, the projecting
portions may be inserted between the adjacent metal plates of the lower heat exchanger
unit, in place of the upper heat exchanger unit.
[0056] Fig. 7 is a perspective view for illustrating the third regulating part 50 in Embodiment
of the present invention. As illustrated in Fig. 7, the third regulating part 50 regulates,
in the up-and-down direction, the relative positions of the heat exchanger units 10a
and 10b vertically adjacent to each other at the side edge portions 12a of the short
side portions 12 of the heat exchanger units 10a and 10b vertically adjacent to each
other, and provides play that allows the deviation in the air flow direction.
[0057] The third regulating part 50 is made of resin to be easily deformed. The third regulating
part 50 may be made of metal as long as the third regulating part 50 can provide play
that allows the deviation in the air flow direction.
[0058] Three insertion holes 51, 52, and 53 are opened at the upper portion of the third
regulating part 50. The three insertion holes 51, 52, and 53 allow insertion of the
U-turn portions 16 obtained by U-tuning the metal pipes 14 at the side edge portion
12a of the short side portion 12 of the heat exchanger unit 10a, which is the upper
heat exchanger unit. Further, three insertion holes 54, 55, and 56 are opened at the
lower portion of the third regulating part 50. The three insertion holes 54, 55, and
56 allow insertion of the U-turn portions 16 obtained by U-tuning the metal pipes
14 at the side edge portion 12a of the short side portion 12 of the heat exchanger
unit 10b, which is the lower heat exchanger unit.
[0059] These insertion holes 51, 52, 53, 54, 55, and 56 are each opened to have a vertical
dimension that allows fitting of the U-turn portion 16, and regulate, in the up-and-down
direction, the relative positions of the heat exchanger units 10a and 10b vertically
adjacent to each other. Further, these insertion holes 51, 52, 53, 54, 55, and 56
are each opened to have a lateral dimension larger than that of the U-turn portion
16, and provide play that allows the deviation in the air flow direction.
[0060] Claw portions 51a, 53a, 54a, and 56a are formed in the insertion holes 51, 53, 54,
and 56 opened at the inflow-surface portions and the outflow-surface portions in the
air flow direction. The claw portions 51a, 53a, 54a, and 56a fix the U-turn portions
16 to some extent while allowing the deviation of the U-turn portions 16, and are
elastically deformed to prevent disengagement of the third regulating part 50. The
claw portions 51a, 53a, 54a, and 56a are each provided along a right-and-left direction
of a corresponding one of the U-turn portions 16, and urge the U-turn portions 16
to such an extent that the third regulating part 50 is not disengaged form the U-turn
portions 16. The claw portion 51a is provided on each of the right and left of the
insertion hole 51, and the claw portion 54a is provided on each of the right and left
of the insertion hole 54.
[0061] Fig. 8 is a perspective view for illustrating a state of the heat exchanger 10 to
be mounted to the outdoor unit 100 for an air-conditioning apparatus according to
Embodiment of the present invention as viewed from the back surface. As illustrated
in Fig. 8, the two heat exchanger units 10a and 10b vertically stacked are combined
with each other while the side edge portions 11a of the long side portions 11 are
aligned so that the plurality of metal pipes 14 can be connected to the connection
pipes 3 at the side edge portions 11a of the long side portions 11. Consequently,
the first regulating part 30 and the second regulating part 40 align the relative
positions of the two heat exchanger units 10a and 10b vertically stacked at the long
side portions 11. With this configuration, surfaces of the long side portions 11 of
the two heat exchanger units 10a and 10b vertically stacked are so flat that an uneven
surface due to the deviation in the air flow direction is small.
[0062] Meanwhile, the two heat exchanger units 10a and 10b vertically stacked are not firmly
fixed at the side edge portions 12a of the short side portions 12 that have the U-turn
portions 16 of the metal pipes 14 with use of the third regulating part 50, but have
play that allows the deviation in the air flow direction so that the heat exchanger
unit 10a, which is the upper heat exchanger unit, and the heat exchanger unit 10b,
which is the lower heat exchanger unit, are separately movable in the right-and-left
direction. Further, the first regulating part 30 regulates the position of the heat
exchanger 10 in a range between a part of the long side portion 11 and a part to the
middle of the corner portion 13 continuous from the long side portion 11.
[0063] With this configuration, when the heat exchanger units 10a and 10b are vertically
stacked, an uneven surface 17 due to the deviation in the air flow direction that
is caused by manufacture variation is larger at the short side portion 12 than at
the long side portion 11 of the heat exchanger 10. In the heat exchanger 10, the uneven
surface 17 due to the deviation in the air flow direction is large at the short side
portion 12.
[0064] The uneven surface is due to the deviation in the air flow direction between the
heat exchanger units that are vertically stacked. Thus, there is no problem even when
an uneven surface directed downward is caused as in the case of the uneven surface
17 directed upward, which is illustrated in Fig. 8.
[0065] The side surface of the outdoor unit 100 at which the short side portion 12 of the
heat exchanger 10 having the uneven surface 17 is present is covered by the outdoor-unit-side-surface
portion 7a of the casing 7.
[0066] Fig. 9 is a perspective view for illustrating a state of a heat exchanger 210 to
be mounted to an outdoor unit for an air-conditioning apparatus in the related art
as viewed from a back surface. As illustrated in Fig. 9, the heat exchanger 210 is
formed in such a manner that side edge portions 211a of long side portions 211 having
connecting end portions of metal pipes to be connected to connection pipes accommodated
in the outdoor unit are aligned and that side edge portions 212a of short side portions
212 having U-turn portions of the metal pipes are aligned. Consequently, in the heat
exchanger 210, an uneven surface 217 due to the deviation in the air flow direction
is caused in the combined parts between a heat exchanger unit 210a, which is the upper
heat exchanger unit, and a heat exchanger unit 210b, which is the lower heat exchanger
unit, in a range from the long side portion 211 to a corner portion 213.
[0067] In this case, when the long side portion 211 of the heat exchanger 210 is exposed
to allow air to smoothly flow, an installation worker or a user can easily touch the
uneven surface 217. Consequently, there is a fear of occurrence of such a disadvantage
that an installation worker or a user is injured due to the uneven surface 217, or
that clothes are caught to be damaged. When, for example, a net is provided on the
back surface of the outdoor unit 100 as a measure against the disadvantage, an installation
worker or a user cannot easily touch the heat exchanger 210. However, the number of
components is increased, which is uneconomical.
[0068] Further, a bending process for the heat exchanger unit 210a, which is the upper heat
exchanger unit, and a bending process for the heat exchanger unit 210b, which is the
lower heat exchanger unit, are simultaneously performed on the same facility. Consequently,
variation that occurs at the time of the bending process is equalized between the
two heat exchanger units 210a and 210b vertically stacked, and the uneven surface
217 when the two heat exchanger units 210a and 210b are stacked can be thus prevented.
However, in this case, the facility is increased in size, or a production site is
limited. Thus, there is a problem in that production does not catch up with increase
in production.
[0069] According to Embodiment, the outdoor unit 100 for an air-conditioning apparatus includes
the heat exchanger 10 including the two heat exchanger units 10a and 10b. The two
heat exchanger units 10a and 10b are vertically stacked and each include the long
side portion 11, the short side portion 12, and the corner portion 13 bent and connecting
the long side portion 11 and the short side portion 12 to each other. In the heat
exchanger 10, the deviation in the air flow direction that lies between the heat exchanger
units 10a and 10b vertically adjacent to each other is larger at the short side portion
12 than at the long side portion 11.
[0070] With this configuration, bending angles of the heat exchanger units 10a and 10b are
not adjusted at the time of assembly, and the heat exchanger units 10a and 10b can
be assembled so that the deviation in the air flow direction that lies between the
heat exchanger units 10a and 10b vertically adjacent to each other is large at the
short side portion 12. Consequently, assembly efficiency can be improved through elimination
of need for adjustment of the bending angles of the heat exchanger units 10a and 10b
at the time of assembly. Further, it is possible to prevent the uneven surface due
to the deviation in the air flow direction of the heat exchanger units 10a and 10b
vertically stacked at the part at which the long side portion 11 is placed, such as
the back surface of the outdoor unit 100, at which an installation worker or a user
can touch the heat exchanger units 10a and 10b vertically stacked.
[0071] Consequently, an installation worker or a user cannot easily touch the uneven surface
due to the deviation in the air flow direction of the heat exchanger units 10a and
10b vertically stacked at the part at which the long side portion 11 is placed, such
as the back surface of the outdoor unit 100, and safety can be thus improved. Further,
it is possible to prevent the uneven surface due to the deviation in the air flow
direction of the heat exchanger units 10a and 10b vertically stacked at the part at
which an installation worker or a user can touch the heat exchanger units 10a and
10b vertically stacked and the long side portion 11 that is conspicuous on the outer
appearance of the outdoor unit 100 is placed. Consequently, the outdoor unit 100 for
an air-conditioning apparatus does not give a user a feeling of anxiety that a product
defect occurs due to the conspicuous uneven surface.
[0072] According to Embodiment, in the heat exchanger 10, the deviation in the air flow
direction that lies between the heat exchanger units 10a and 10b vertically adjacent
to each other is larger at the short side portion 12 than at the long side portion
11 through alignment of the relative positions of the heat exchanger units 10a and
10b vertically adjacent to each other in a range between a part of the long side portion
11 and a part of the corner portion 13 continuous from the long side portion 11.
[0073] With this configuration, in the heat exchanger 10, the relative positions of the
heat exchanger units 10a and 10b vertically adjacent to each other are aligned in
the range between a part of the long side portion 11 and a part of the corner portion
13 continuous from the long side portion 11, and the most deviation in the air flow
direction at the long side portion 11 can be shifted to the deviation at the short
side portion 12. Consequently, the heat exchanger units 10a and 10b can be assembled
so that the deviation in the air flow direction that lies between the heat exchanger
units 10a and 10b vertically adjacent to each other is large at the short side portion
12 without adjustment of the bending angles of the heat exchanger units 10a and 10b
at the time of assembly.
[0074] According to Embodiment, the outdoor unit 100 for an air-conditioning apparatus further
includes the first regulating part 30 regulating the relative positions of the heat
exchanger units 10a and 10b vertically adjacent to each other. The first regulating
part 30 regulates the relative positions of the heat exchanger units 10a and 10b vertically
adjacent to each other by sandwiching inflow-surface portions and outflow-surface
portions in the air flow direction of the heat exchanger units 10a and 10b vertically
adjacent to each other in the range between a part of the long side portion 11 and
a part of the corner portion 13 continuous from the long side portion 11.
[0075] With this configuration, in the heat exchanger 10, the relative positions of the
heat exchanger units 10a and 10b vertically adjacent to each other are aligned in
the range between a part of the long side portion 11 and a part of the corner portion
13 continuous from the long side portion 11 with use of the first regulating part
30, and the most deviation in the air flow direction at the long side portion 11 can
be shifted to the deviation at the short side portion 12.
[0076] According to Embodiment, the first regulating part 30 allows the heat exchanger units
10a and 10b vertically adjacent to each other to relatively move in a longitudinal
direction of the long side portion 11.
[0077] With this configuration, the first regulating part 30 allows the heat exchanger units
10a and 10b vertically adjacent to each other to relatively move in the longitudinal
direction of the long side portions 11. Consequently, damage of the heat exchanger
10, such as deformation, can be prevented.
[0078] According to Embodiment, the first regulating part 30 includes the projecting portion
37 inserted between the adjacent metal plates 15 of the heat exchanger unit 10a, which
is the upper heat exchanger unit among the heat exchanger units 10a and 10b vertically
adjacent to each other.
[0079] With this configuration, the first regulating part 30 can be moved together with
the heat exchanger unit 10a, which is the upper heat exchanger unit among the heat
exchanger units 10a and 10b, with the projecting portion 37 inserted between the adjacent
metal plates 15 of the heat exchanger unit 10a. The first regulating part 30 can allow
the heat exchanger units 10a and 10b vertically adjacent to each other to relatively
move.
[0080] According to Embodiment, the outdoor unit 100 for an air-conditioning apparatus further
includes the second regulating part 40 regulating the relative positions of the heat
exchanger units 10a and 10b vertically adjacent to each other. The second regulating
part 40 regulates the relative positions the heat exchanger units 10a and 10b vertically
adjacent to each other by sandwiching the inflow-surface portions and the outflow-surface
portions in the air flow direction of the heat exchanger units 10a and 10b vertically
adjacent to each other at the middle of the long side portions 11 of the heat exchanger
units 10a and 10b vertically adjacent to each other.
[0081] With this configuration, in the heat exchanger 10, the relative positions of the
heat exchanger units 10a and 10b vertically adjacent to each other are aligned at
the middle of the long side portions 11 with use of the second regulating part 40,
and the most deviation in the air flow direction at the long side portion 11 can be
shifted.
[0082] The second regulating part 40 shifts the deviation in the air flow direction at the
long side portion 11 to the deviation at the short side portion 12 together with the
first regulating part 30, that is, at the two parts, and the uneven surface due to
the deviation in the air flow direction at the long side portion 11 can be thus prevented.
[0083] According to Embodiment, the outdoor unit 100 for an air-conditioning apparatus further
includes the third regulating part 50 regulating the relative positions of the heat
exchanger units 10a and 10b vertically adjacent to each other. The third regulating
part 50 regulates, in the up-and-down direction, the relative positions of the heat
exchanger units 10a and 10b vertically adjacent to each other at the side edge portions
12a of the short side portions 12 of the heat exchanger units 10a and 10b vertically
adjacent to each other, and provides play that allows the deviation in the air flow
direction.
[0084] With this configuration, in the heat exchanger 10, the relative positions of the
heat exchanger units 10a and 10b vertically adjacent to each other can be regulated
in the up-and-down direction at the side edge portions 12a of the short side portions
12 with use of the third regulating part 50. Consequently, in the heat exchanger 10,
the heat exchanger units 10a and 10b vertically adjacent to each other are not spaced
vertically at the side edge portions 12a of the short side portions 12. Further, the
third regulating part 50 can provide play that allows the deviation in the air flow
direction of the heat exchanger units 10a and 10b vertically adjacent to each other.
Consequently, in the heat exchanger 10, positions of the side edge portions 12a of
the short side portions 12 can be regulated in the up-and-down direction while the
most deviation in the air flow direction that is shifted to the deviation at the short
side portion 12 is maintained.
[0085] According to Embodiment, in the heat exchanger 10, the long side portion 11 is exposed
as the back surface of the outdoor unit 100. The outdoor unit 100 for an air-conditioning
apparatus further includes the casing 7, which covers the short side portion 12 of
the heat exchanger 10, and has the plurality of openings 7a1 that allow passage of
air.
[0086] With this configuration, in the heat exchanger 10, the long side portion 11 is exposed
as the back surface of the outdoor unit 100. It is possible to prevent the uneven
surface due to the deviation in the air flow direction of the heat exchanger units
10a and 10b vertically stacked at the long side portion 11 that is exposed as the
back surface of the outdoor unit 100 at which an installation worker or a user can
touch the heat exchanger units 10a and 10b vertically stacked.
[0087] Consequently, an installation worker or a user cannot easily touch the uneven surface
due to the deviation in the air flow direction of the heat exchanger units 10a and
10b vertically stacked at the long side portion 11 that is exposed as the back surface
of the outdoor unit 100, and safety can be thus improved. Further, it is possible
to prevent the uneven surface due to the deviation in the air flow direction of the
heat exchanger units 10a and 10b vertically stacked at the long side portion 11 at
which an installation worker or a user can touch the heat exchanger units 10a and
10b vertically stacked and that is exposed as the back surface of the outdoor unit
100, which is conspicuous on the outer appearance of the outdoor unit 100. Consequently,
the outdoor unit 100 for an air-conditioning apparatus does not give a user a feeling
of anxiety that a product defect occurs due to the conspicuous uneven surface on the
back surface of the outdoor unit 100.
[0088] Further, the casing 7 covers the short side portion 12 of the heat exchanger 10,
and has the plurality of openings 7a1 that allow passage of air. Consequently, the
deviation in the air flow direction or the uneven surface 17 due to the deviation
that is large at the short side portion 12 of the heat exchanger 10 is covered by
the casing 7 to be hidden. Further, the plurality of openings 7a1 that allow passage
of air are opened in the casing 7, and decrease in efficiency of the heat exchanger
10 at the short side portion 12 can be thus prevented.
[0089] Consequently, the short side portion 12 at which the deviation in the air flow direction
is large is covered by the casing 7, and hence an installation worker or a user cannot
easily touch the uneven surface 17 due to the deviation in the air flow direction
of the heat exchanger units 10a and 10b vertically stacked, and safety can be thus
improved. Further, the short side portion 12 at which the deviation in the air flow
direction is large is covered by the casing 7, and hence the outdoor unit 100 for
an air-conditioning apparatus does not give a user a feeling of anxiety that a product
defect occurs due to the conspicuous uneven surface 17 due to the deviation in the
air flow direction.
[0090] According to Embodiment, the outdoor unit 100 for an air-conditioning apparatus includes
the top plate 9, which is placed over the casing 7, and fixes the heat exchanger 10
by pressing the heat exchanger 10 downward.
[0091] With this configuration, the top plate 9 is placed over the casing 7, and fixes the
heat exchanger 10 by pressing the heat exchanger 10 downward. In this case, the top
plate 9 can press downward the motor mounting base 5 of the heat exchanger 10 to which
a flexible part such as insulation is bonded, sandwich the heat exchanger 10 together
with the bottom plate 1, and fix the heat exchanger 10. Consequently, even when the
deviation in the air flow direction that lies between the heat exchanger units 10a
and 10b vertically adjacent to each other is large at the short side portion 12, the
short side portion 12 of the heat exchanger 10 is only pressed and fixed by the top
plate 9. Thus, the heat exchanger 10 can be firmly fixed under the state in which
the deviation in the air flow direction is allowed. With this configuration, even
when the position of the short side portion 12 is changed due to the deviation amount,
the short side portion 12 of the heat exchanger 10 is not required to be fixed to
a set part with, for example, screws or a hooking part. Consequently, the number of
components can be reduced, and assembly efficiency can be thus prevented.
[0092] According to Embodiment, the heat exchanger units 10a and 10b are each formed into
such an L-shape that the short side portion 12 is continuous from the long side portion
11 through the corner portion 13. The casing 7 includes the outdoor-unit-side-surface
portion 7a that covers the short side portion 12 of the heat exchanger 10, and the
outdoor-unit-front-surface portion 7b that is opposite to the long side portion 11
of the heat exchanger 10 exposed as the back surface of the outdoor unit 100. The
outdoor unit 100 for an air-conditioning apparatus further includes the pillar portion
8 that forms an outdoor-unit-opposite-side-surface portion at a portion of the outdoor
unit 100 opposite to the outdoor-unit-side-surface portion 7a of the casing 7. The
side edge portion 11a of the long side portion 11 of the heat exchanger 10 is fixed
to the pillar portion 8. The top plate 9 is placed over the casing 7 and the pillar
portion 8, and fixes the heat exchanger 10 by pressing the heat exchanger 10 downward.
[0093] With this configuration, in the heat exchanger 10 including the heat exchanger units
10a and 10b each formed into an L-shape, the side edge portions 11a of the long side
portions 11, at which the deviation in the air flow direction is adjusted to align
positions of the end portions of the side edge portions 11a, are fixed to the pillar
portion 8. Further, the top plate 9 is placed over the casing 7 and the pillar portion
8, and fixes the heat exchanger 10 by pressing the heat exchanger 10 downward. In
this case, the top plate 9 can press downward the motor mounting base 5 of the heat
exchanger 10 to which a flexible part such as insulation is bonded, sandwich the heat
exchanger 10 together with the bottom plate 1, and fix the heat exchanger 10. Consequently,
even when the deviation in the air flow direction that lies between the heat exchanger
units 10a and 10b vertically adjacent to each other is large at the short side portion
12, the short side portion 12 of the heat exchanger 10 is only pressed and fixed by
the top plate 9. Thus, the heat exchanger 10 can be firmly fixed under the state in
which the deviation in the air flow direction is allowed. With this configuration,
even when the position of the short side portion 12 is changed due to the deviation
amount, the short side portion 12 of the heat exchanger 10 is not required to be fixed
to a set part with, for example, screws or a hooking part. Consequently, the number
of components can be reduced, and assembly efficiency can be thus improved.
[0094] Further, a flexible part made of a flexible material such as insulation is bonded
to the top surface of the motor mounting base 5, and the motor mounting base 5 is
held in contact with the top plate 9. With this configuration, the outdoor unit 100
for an air-conditioning apparatus can prevent the contact noise between the motor
mounting base 5 and the top plate 9 that is generated due to vibration during an operation.
[0095] The heat exchanger units 10a and 10b are each formed into such an L-shape that the
short side portion 12 is continuous from the long side portion 11 through the corner
portion 13. However, the present invention is applicable also when the heat exchanger
units are each formed into such a U-shape that short side portions are each provided
on a corresponding one of both sides of the long side portion.
Reference Signs List
[0096] 1 bottom plate 2 compressor 3 connection pipe 4 fan 5 motor mounting base 6 controller
7 casing 7a outdoor-unit-side-surface portion 7a1 opening 7b outdoor-unit-front-surface
portion 7b1 air outlet 8 pillar portion 9 top plate 10 heat exchanger 10a heat exchanger
unit 10b heat exchanger unit 11 long side portion 11a side edge portion 12 short side
portion 12a side edge portion 13 corner portion 14 metal pipe 15 metal plate 16 U-turn
portion 17 uneven surface 20a screw 20b screw 30 first regulating part 30a start point
30b end point 31 rib 31a cut hole 32 rib 32a bent portion 33 base portion 34 drain
water passage hole 35 rib 36 rib 36a bent portion 37 projecting portion 40 second
regulating part 41 rib 41a cut hole 42 rib 42a bent portion 43 base portion 44 drain
water passage hole 45 rib 46 rib 46a bent portion 46b cut hole 47a projecting portion
47b projecting portion 50 third regulating part 51 insertion hole 51a claw portion
52 insertion hole 53 insertion hole 53a claw portion 54 insertion hole 54a claw portion
55 insertion hole 56 insertion hole 56a claw portion 100 outdoor unit 210 heat exchanger
210a heat exchanger unit 210b heat exchanger unit 211 long side portion 211a side
edge portion 212 short side portion 212a side edge portion 213 corner portion 217
uneven surface