BACKGROUND OF THE INVENTION
[0001] The present invention relates to a yarn winding apparatus configured to form a package
by winding a yarn onto a bobbin.
[0002] For example, in a yarn winding apparatus provided in a spun yarn take-up apparatus
disclosed by Patent Literature 1 (Japanese Unexamined Patent Publication No.
2013-213307), a package is formed in such a way that a yarn is wound onto a bobbin attached to
a bobbin holder. In this yarn winding apparatus, a contact roller, which is made of
metal, is provided to adjust the shape of a package. The contact roller rotates while
being in contact with the outer circumferential surface of the package so as to apply
a predetermined contact pressure to the package.
[0003] In this spun yarn take-up apparatus, because a fast-running yarn makes contact with
a guide and the like, static electricity is charged to the yarn, with the result that
the static electricity remains in a package. The core of the package, i.e., a bobbin
is typically a take-up tube made of paper. Therefore, the static electricity in the
package does not move to a bobbin holder, and moves solely to the contact roller.
As a result, a large amount of static electricity is accumulated in the contact roller,
and the accumulated static electricity may be discharged toward a member arranged
in the vicinity of the contact roller.
SUMMARY OF THE INVENTION
[0004] To prevent the above described electric discharge, it is conceivable that a static
electricity remover is arranged in the vicinity of the surface of the contact roller
to discharge the static electricity accumulated in the contact roller. However, in
the space where the yarn winding apparatus is provided, cotton flies, oil mist, and
the like are scattered, and when these are attached to the static electricity remover,
static electricity removing capability of this remover is reduced disadvantageously.
In this regard, if electric discharge occurs from the contact roller to the static
electricity remover, the surface of the contact roller may be damaged, with the result
that deterioration in quality of yarns and yarn breakage may occur. Furthermore, the
electric discharge can be seen from the outside, and this may unnecessarily cause
an operator to feel anxiety.
[0005] An object of the present invention is to solve the problem which occurs in a yarn
winding apparatus including a rotating body which rotates while being in contact with
the outer circumferential surface of a package, when a static electricity remover
is arranged in the vicinity of the surface of the rotating body.
[0006] The present invention relates to a yarn winding apparatus forming at least one package
by winding at least one yarn onto at least one bobbin and includes a cylindrical rotating
body configured to rotate while being in contact with the outer circumferential surface
of the package. In the present invention, a static electricity remover configured
to remove static electricity from the rotating body is provided inside the rotating
body so as not to make contact with the rotating body.
[0007] In the present invention, because the static electricity remover is provided inside
the cylindrical rotating body, the static electricity remover is covered by the static
electricity remover. This restrains cotton flies, oil mist, and the like from being
attached to the static electricity remover with the result that static electricity
removing capability can be kept well for a long time. If the rotating body is damaged
because of the electric discharge from the rotating body to the static electricity
remover, damaged is the inner circumferential surface of the rotating body. Therefore,
yarns, which make contact with the outer circumferential surface of the rotating body,
are not affected adversely. Furthermore, because the rotating body is covered by the
static electricity remover, the electric discharge can hardly be seen from the outside.
Thanks to this, an operator does not feel anxiety unnecessarily. As described above,
according to the present invention, a problem, which occurs when the static electricity
remover is disposed in the vicinity of the surface of the rotating body, is solved.
[0008] In the present invention, a supporting member which supports the rotating body to
be rotatable via a bearing, and which is partially inserted to the inside of the rotating
body, may be further provided, and the static electricity remover may be provided
at a part of the supporting member where the supporting member is inserted inside
the rotating body.
[0009] Because the supporting member, which rotatably supports the rotating body, is a conventional
member, no extensive changes are required to provide the static electricity remover
if the static electricity remover is provided in the supporting member.
[0010] In the present invention, the static electricity remover may be independent from
the supporting member.
[0011] Static electricity removing capability of the static electricity remover may be deteriorated
disadvantageously when, for example, they are electrically corroded and deformed during
use. Even in such a case, when the static electricity remover is an independent member,
by replacing this member, static electricity removing capability can be recovered
easily.
[0012] In the present invention, the static electricity remover may be integrated with the
supporting member.
[0013] With this arrangement, there is no need to assemble the static electricity remover
with the supporting member. Therefore, the distance between the rotating body and
the static electricity remover is unchanged irrespective of the assembling accuracy
of the static electricity remover. As a result, desired static electricity removing
capability can be achieved.
[0014] In the present invention, the static electricity remover may have a protruding portion
which protrudes radially outward from the outer circumferential surface of the part
of the supporting member where the supporting member is inserted inside rotating body.
[0015] In this case, to promote electric discharge from the inner circumferential surface
of rotating body to the protruding portion, distance between the inner circumferential
surface of rotating body and the leading end of the protruding portion is important.
Therefore, it is necessary to accurately determine the position of the static electricity
remover, in the radial direction. In this regard, to arrange accurately the shaft
of the rotating body at the center of the rotating body, it is typical that the positions
of the rotating body and the supporting member in the radial direction are accurately
determined. As a consequence, the static electricity remover provided at the supporting
member is accurately positioned in the radial direction, with the result that desired
static electricity removing capability can be achieved.
[0016] In the present invention, the static electricity remover may have an annular shape,
when viewed in the axial direction of the rotating body, and on the outer circumference
of the static electricity remover, at least one triangular portion, which protrudes
radially outward when viewed in the axial direction and has a triangular shape, may
be formed as the protruding portion.
[0017] In this way, when the protruding portion is a triangular portion which is in triangular
shape, the leading end is sharp. As a result, electric discharge from the rotating
body to the triangular portion is promoted, and the static electricity removing capability
is improved.
[0018] In the present invention, a plurality of the triangular portions may be formed across
the whole outer circumference of the static electricity remover.
[0019] With this arrangement, electric discharge from the rotating body to the static electricity
remover can be distributed to the plural triangular portions. As a result, the electric
discharge is not concentrated in the specific parts, and the life of the static electricity
remover can be prolonged.
[0020] In the present invention, the static electricity remover may be circular-arc-shaped,
when viewed in the axial direction of the rotating body, and on the outer circumference
of the static electricity remover, at least one triangular portion, which protrudes
radially outward when viewed in the axial direction and has a triangular shape, may
be formed as the protruding portion.
[0021] In this way, when the protruding portion is a triangular portion which is in triangular
shape, the leading end is sharp. As a result, electric discharge from the rotating
body to the triangular portion is promoted, and the static electricity removing capability
is improved. Furthermore, when the static electricity remover is circular-arc-shaped,
by adjusting the position of the static electricity remover in the circumferential
direction, the electric discharge can hardly be seen from the outside.
[0022] In the present invention, the static electricity remover may be provided at the end
face of the supporting member on the insertion side.
[0023] By providing the static electricity remover not at the outer circumferential surface
but at the end face of the supporting member, even if the space between the inner
circumferential surface of the rotating body and the outer circumferential surface
of the supporting member is narrow, the static electricity remover can be easily provided
at the supporting member.
[0024] In the present invention, the static electricity remover may have an annular shape,
when viewed in the axial direction of the rotating body, and on at least part of the
outer circumference of the static electricity remover, a tapered portion may be formed
as the protruding portion so as to protrude radially outward to have a triangular
shape, in a cross section orthogonal to the circumferential direction.
[0025] In this way, by providing as a protruding portion the tapered portion which is continuous
in the circumferential direction, electric discharge from the rotating body to the
static electricity remover can be distributed in the circumferential direction. As
a result, the electric discharge is not concentrated in the specific parts, and the
life of the static electricity remover can be prolonged.
[0026] In the present invention, the tapered portion may be formed across the whole outer
circumference of the static electricity remover.
[0027] With this arrangement, electric discharge from the rotating body to the static electricity
remover can be distributed more effectively. As a result, the life of the static electricity
remover can be prolonged.
[0028] In the present invention, the static electricity remover may be provided at the end
face of the supporting member on the insertion side.
[0029] By providing the static electricity remover not at the outer circumferential surface
but at the end face of the supporting member, even if the space between the inner
circumferential surface of the rotating body and the outer circumferential surface
of the supporting member is narrow, the static electricity remover can be easily provided
at the supporting member.
[0030] In the present invention, the static electricity remover may include a small diameter
portion which is disposed between the tapered portion and the end face of the supporting
member in the axial direction, and whose outer diameter is smaller than the diameter
of the end face.
[0031] In this way, by providing the small diameter portion between the tapered portion
and the end face of the supporting member, the small diameter portion forms a valley,
with the result that the protruding portion of the tapered portion is emphasized.
As a result, electric discharge from the rotating body to the tapered portion is promoted,
and the static electricity removing capability is improved.
[0032] In the present invention, the static electricity remover may include a protruding
portion which protrudes axially inward from the end face of the supporting member
on the insertion side.
[0033] The rotating body vibrates in such a way as to displace from the shaft center. Therefore,
by arranging the protruding portion to protrude in the axial direction, it is easier
to avoid contact between rotating body and the protruding portion due to the vibration
of rotating body, than when the protruding portion protrudes in the radial direction.
Furthermore, by arranging the protruding portion to protrude axially inward from the
end face of the supporting member, the protruding portion is hidden by the supporting
member, with the result that the electric discharge can be hardly seen from the outside.
[0034] In the present invention, the static electricity remover may be a static electricity
removing string in which plural conductive fibers are exposed at the surface.
[0035] By using the static electricity removing string as the static electricity remover,
electric discharge from the rotating body to the static electricity remover occurs
at many parts where the conductive fibers are exposed. As a result, the electric discharge
is not concentrated in the specific parts, and the life of the static electricity
remover can be prolonged. Furthermore, when the static electricity remover is the
static electricity removing string, even if the static electricity remover makes contact
with the rotating body, the damage of the rotating body is restrained.
[0036] In the present invention, the static electricity removing string may be provided
at least part of the supporting member in the circumferential direction.
[0037] As described above, by using the static electricity removing string as the static
electricity remover, electric discharge from the rotating body to the static electricity
remover occurs at many parts where the conductive fibers are exposed. Therefore, sufficient
static electricity removing capability can be obtained even when the static electricity
remover is provided only at least part in the circumferential direction. Furthermore,
by providing the static electricity removing string at only part in the circumferential
direction, the required length of the static electricity removing string can be shortened,
leading to cost reduction.
[0038] In the present invention, the static electricity removing string may be provided
across the whole circumferential direction of the supporting member.
[0039] With this arrangement, electric discharge from the rotating body to the static electricity
removing string occurs on the whole circumference. As a result, the static electricity
removing capability is improved.
[0040] In the present invention, an attaching member to attach the static electricity removing
string may be further included, and the attaching member may be an annular member,
when viewed in the axial direction of the rotating body, and be attached to the end
face of the supporting member on the insertion side, and the attaching member may
include a large diameter portion, and a small diameter portion which is disposed between
the large diameter portion and the supporting member in the axial direction, and whose
outer diameter is smaller than the diameters of the large diameter portion and the
end face, and the static electricity removing string may be attached to the outer
circumferential surface of the small diameter portion.
[0041] According to these arrangements, even when there is no space on the outer circumferential
surface of the supporting member to attach the static electricity removing string,
the static electricity removing string can be attached to the supporting member. Furthermore,
because the static electricity removing string is sandwiched between the large diameter
portion and the end face of the supporting member, the static electricity removing
string does not drop off.
[0042] In the present invention, an attaching portion, in which an insertion hole which
is to be inserted by the supporting member, may be further included, and the supporting
member may include a flange portion whose diameter is larger than the diameter of
the insertion hole, and the flange portion may be fixed to the attaching portion so
as to be positioned on the opposite side of the rotating body across the attaching
portion, while the supporting member is inserted into the insertion hole.
[0043] According to the above arrangement, detachment of the supporting member from the
attaching portion is achieved only by releasing the fixing of the flange portion and
the attaching portion and pulling out the supporting member from the insertion hole.
In this way, it is possible to easily detach the supporting member from the attaching
portion without making contact with the rotating body. Therefore, for example, maintenance
of the static electricity remover, which is disposed at the supporting member, can
be easily done.
[0044] In the present invention, a rubber-made ring member may be provided between the supporting
member and the bearing.
[0045] With such a rubber-made ring member, the bearing is firmly attached to the supporting
member. However, escape of static electricity from the rotating body to the supporting
member via the bearing is obstructed, with the result that the accumulation of the
static electricity in the rotating body is facilitated. Therefore, providing the static
electricity remover is particularly effective.
[0046] In the present invention, the bearing may be a ball bearing with balls which are
made of ceramic.
[0047] When the balls of the ball bearing are made of ceramic, electrolytic corrosion of
the balls can be prevented. However, escape of static electricity from the rotating
body to the supporting member via the bearing is obstructed, with the result that
the accumulation of the static electricity in the rotating body is facilitated. Therefore,
providing the static electricity remover is particularly effective.
[0048] In the present invention, a conductive member which is disposed in the vicinity of
the outer circumferential surface of the rotating body may be further included, and
the distance between the static electricity remover and the inner circumferential
surface of the rotating body may be smaller than the distance between the conductive
member and the outer circumferential surface of the rotating body.
[0049] This arrangement promotes electric discharge from the rotating body to the static
electricity remover, with the result that electric discharge from the rotating body
to the conductive member can be certainly suppressed. As a result, problems such as
electrolytic corrosion of the conductive member can be prevented.
[0050] In the present invention, a plurality of the bobbins may be attached to a bobbin
holder supporting the bobbins, along the axial direction, and the rotating body may
make contact with a plurality of the packages which are formed by winding a plurality
of the yarns onto the bobbins.
[0051] When the rotating body makes contact with the packages, the amount of static electricity,
which is accumulated in the rotating body, increases. The effect of the static electricity
remover is therefore particularly conspicuous in this case.
[0052] In the present invention, the rotating body may be a contact roller which rotates
with the package while applying a contact pressure to the package.
[0053] When static electricity is accumulated in the contact roller, winding and applying
a contact pressure may not be properly done as the yarns are stuck onto the contact
roller on account of the static electricity. However, with the static electricity
remover, the winding and the application of a contact pressure can be properly done
and hence the quality of the packages is improved.
BRIEF DESCRIPTION OF THE DRAWINGS
[0054]
FIG. 1 is a front elevation of a spun yarn take-up apparatus of an embodiment of the
present invention.
FIG. 2 is a profile of the spun yarn take-up apparatus of the embodiment.
FIG. 3 is an enlarged cross section of a supporting structure of a contact roller.
FIG. 4 is a profile schematically showing the flow of static electricity.
FIG. 5 is a front elevation showing an antistatic member.
FIGs. 6(a) and 6(b) are front elevations showing modifications of antistatic members.
FIG. 7 is a cross section showing the way of attaching an antistatic member of the
Second Embodiment.
FIG. 8 is a perspective view showing the antistatic member of the Second Embodiment.
FIG. 9 is a cross section showing the way of attaching an antistatic member of the
Third Embodiment.
FIG. 10 is a cross section when an antistatic member is integrated with a supporting
component.
FIG. 11 shows the antistatic member viewed in the direction XI of FIG. 10.
FIG. 12 is a cross section showing a modification when an antistatic member is integrated
with a supporting component.
FIG. 13 is a cross section when a protruding portion protrudes in the axial direction.
DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0055] The following will describe an embodiment of the present invention with reference
to figures. In the present embodiment, a yarn winder of the present invention is used
in a spun yarn take-up apparatus.
(Spun Yarn Take-Up Apparatus)
[0056] FIG. 1 is a front elevation of a spun yarn take-up apparatus of an embodiment of
the present invention, and FIG. 2 is a profile of the spun yarn take-up apparatus
of the embodiment. Hereinafter, forward, rearward, leftward, rightward, upward, and
downward directions shown in FIGs. 1 and 2 will be referred to as forward, rearward,
leftward, rightward, upward, and downward directions of the spun yarn take-up apparatus.
[0057] A spun yarn take-up apparatus 1 is configured to take up yarns Y spun out from a
spinning apparatus 2 and includes members such as godet rollers 3 and 4 and a yarn
winder 5. The spinning apparatus 2 is provided above the spun yarn take-up apparatus
1 and is configured to spin out yarns Y made of synthetic fibers (e.g., fibers made
of synthetic resin such as polyethylene terephthalate) through plural spinnerets (not
illustrated). The godet rollers 3 and 4 are disposed below the spinning apparatus
2 so that the axis of each godet roller is substantially in parallel to the left-right
direction. The godet roller 4 is provided obliquely above and behind the godet roller
3. The yarns Y spun out from the spinning apparatus 2 are wound onto the godet rollers
3 and 4 in this order. The godet rollers 3 and 4 are rotationally driven by an unillustrated
drive motor. The yarns Y spun out from the spinning apparatus 2 are sent to the yarn
winder 5 by the godet rollers 3 and 4.
[0058] The yarn winder 5 includes two yarn winding apparatuses 10 which are provided below
the godet rollers 3 and 4. The two yarn winding apparatuses 10 are provided to oppose
each other over a yarn path of the yarns Y which are sent from the godet rollers 3
and 4, so as to be substantially symmetrical in the left-right direction. The yarns
Y spun out from the spinning apparatus 2 are sent to the two yarn winding apparatuses
10 in a divided manner. For example, when 32 yarns Y are sent from the spinning apparatus
2, a half of the yarns Y, i.e., 16 yarns are wound by the left yarn winding apparatus
10, whereas the remaining 16 yarns are wound by the right yarn winding apparatus 10.
Note that the number of the yarns Y to be wound by each yarn winding apparatus 10
is not limited to this.
[0059] Each yarn winding apparatus 10 is constituted by members such as a supporting frame
11 and two bobbin holders 12. Each of the supporting frame 11 and the bobbin holders
12 is made of metal. The supporting frame 11 is cantilevered by a frame 13 to be substantially
horizontal in posture. Each of the two bobbin holders 12 is a shaft member extending
in the front-rear direction, and is cantilevered at its rear end portion by a turret
14. To the bobbin holder 12, plural (16 in the present embodiment) bobbins B are attachable
along the axial direction. The bobbin holder 12 is rotated about the axis by an unillustrated
motor. The turret 14 is a disc-shaped member and is attached to the frame 13 to be
rotatable. As the turret 14 rotates, the positions of the two bobbin holders 12 supported
by the turret 14 are switched.
[0060] Above the supporting frame 11, a guide supporter 15 is provided to extend in the
front-rear direction. On the guide supporter 15, plural fulcrum guides 16 are provided
along the front-rear direction to correspond to the respective bobbins B attached
to the bobbin holder 12. On the supporting frame 11, plural traverse guides 17 are
provided along the front-rear direction to correspond to the respective bobbins B
attached to the bobbin holder 12. The traverse guides 17 are provided below the fulcrum
guides 16.
[0061] In addition to the above, the yarn winding apparatus 10 includes a contact roller
18 which is made of metal and is supported by the supporting frame 11 to be rotatable.
The contact roller 18 is provided below the supporting frame 11 and is able to make
contact with the outer circumferential surfaces of packages P formed on the upper
bobbin holder 12. The contact roller 18 adjusts the shape of each package P in such
a way that the contact roller 18 is rotated with the package P while applying a predetermined
contact pressure to the package P when the yarn Y is wound onto the bobbin B. While
the yarn Y is wound onto the bobbin B and the diameter of the package P increases,
the contact pressure is maintained to be constant as the position of the bobbin holder
12 is gradually lowered. Alternatively, the position of the contact roller 18 may
be gradually moved upward.
[0062] In the yarn winding apparatus 10 structured as above, the yarns Y threaded onto the
respective fulcrum guides 16 are traversed in the front-rear direction about the fulcrum
guides 16 by the traverse guides 17. As the traversed yarns Y are wound onto the bobbins
B attached to the upper bobbin holder 12, the packages P are formed. When the formation
of the packages P on the upper bobbin holder 12 is completed, the turret 14 rotates
to switch the two bobbin holders 12. In other words, the lower bobbin holder 12 is
moved to the upper side, and the yarns Y are newly wound onto the bobbins B attached
to this bobbin holder 12. The bobbin holder 12 on which the packages P are fully formed
is moved to the lower side, and the fully-formed packages P are removed from the front
side of the bobbin holder 12. The winding speed of winding the yarns Y in the present
embodiment is considerably high, e.g., 4000 to 5000m/min.
(Supporting Structure of Contact Roller)
[0063] The following will detail the supporting structure of the contact roller 18. FIG.
3 is an enlarged cross section of the supporting structure of the contact roller 18.
While FIG. 3 shows the supporting structure at a rear end portion of the contact roller
18, a front end portion has the same supporting structure.
[0064] The contact roller 18 is supported to be rotatable by a supporting member 22 via
a bearing 21. The supporting member 22 is attached to an attachment 11a of the supporting
frame 11. The supporting frame 11 is grounded via the frame 13 (see FIG. 2). The contact
roller 18 includes a cylindrical portion 18a and a shaft end portion 18b. The cylindrical
portion 18a has a cylindrical shape and the outer circumferential surface of the cylindrical
portion 18a makes contact with the outer circumferential surfaces of the packages
P. The shaft end portion 18b is smaller in diameter than the cylindrical portion 18a,
and extends beyond the ends of the cylindrical portion 18a to the outside in the axial
direction, and is supported by the bearing 21.
[0065] The supporting member 22 is a metal member having a bottomed cylindrical shape, and
includes a cylindrical portion 22a and a flange portion 22b. The cylindrical portion
22a has a cylindrical shape, and forms a recess 22c opening to the front. The bearing
21 is provided in the recess 22c, and the shaft end portion 18b of the contact roller
18 is attached to the bearing 21. The bearing 21 is a ball bearing with balls 21a
which are made of ceramic. Between the bearing 21 and the circumferential wall of
the recess 22c, a rubber-made O-ring 23 is provided. While two O-rings 23 are provided
in the present embodiment, the number of the O-rings 23 may be suitably changed.
[0066] The attaching portion 11a of the supporting frame 11 made of metal has an insertion
hole 11b which penetrates the attaching portion 11a in the axial direction of the
contact roller 18. The diameter of the insertion hole 11b is substantially same as
the external diameter of the cylindrical portion 22a of the supporting member 22,
and is smaller than the external diameter of the flange portion 22b. With the bearing
21 attached to the supporting member 22, the supporting member 22 is inserted into
the insertion hole 11b from the rear of the attaching portion 11a, and then the shaft
end portion 18b of the contact roller 18 is inserted into the bearing 21. By fixing
the flange portion 22b to the attaching portion 11a by a bolt 24, the supporting member
22 is attached to the supporting frame 11. Conversely, by removing the bolt 24 and
drawing the supporting member 22 to the rear, it is possible to detach the supporting
member 22 from the contact roller 18 and the attaching portion 11a. When the contact
roller 18 is assembled with the bearing 21, the front end portion of the cylindrical
portion 22a of the supporting member 22 is inserted inside in the radial direction
of the cylindrical portion 18a of the contact roller 18.
(Influence of Static Electricity at Contact Roller)
[0067] FIG. 4 is a profile schematically showing the flow of static electricity. In the
spun yarn take-up apparatus 1, because a fast-running yarn Y makes contact with members
such as the fulcrum guide 16 and/or the traverse guide 17 (see FIG. 2), static electricity
is generated. The bobbin B is a take-up tube made of paper and an insulator. Therefore,
the static electricity does not move to the bobbin holder 12 from a package P via
the bobbin B. That is, the static electricity does not move as indicated by the dotted
arrow in FIG. 4. Therefore, the static electricity in the package P moves solely to
the contact roller 18 which is in contact with the package P (see the solid arrow
in FIG. 4)
[0068] As shown in FIG. 3, the contact roller 18 is supported by the bearing 21 including
the balls 21a which are made of ceramic and are insulators. Furthermore, between the
bearing 21 and the supporting member 22, the rubber-made O-ring 23, which is an insulator,
is provided. Therefore, static electricity can not go anywhere from the contact roller
18, and when more than a predetermined quantity of the static electricity is accumulated
in the contact roller 18, the static electricity is discharged to electrically conductive
members around the contact roller 18.
[0069] Specifically, in the present embodiment, as shown in FIG. 4, a yarn detection member
19 made of metal is provided in the vicinity of the contact roller 18. This yarn detection
member 19 is positioned such that a yarn Y wound onto the contact roller 18 makes
contact with the yarn detection member 19. The yarn detection member 19 is connected
to an unillustrated detector, and the detector is configured to detect a yarn Y being
wound onto the contact roller 18 by detecting contact between the yarn detection member
19 and the yarn Y.
[0070] To achieve this object, the yarn detection member 19 is disposed as close as possible
to the contact roller 18, and the distance between the yarn detection member 19 and
the contact roller 18 is, for example, about 0.7 to 1.0 mm. As a result, when more
than a predetermined quantity of static electricity is accumulated in the contact
roller 18, and the static electricity is discharged to the yarn detection member 19,
the yarn detection member 19 may be electrically corroded and the above detector may
be activated in error.
[0071] In order to improve the efficiency in producing packages P, these days the number
of bobbins B attached to the bobbin holder 12, i.e., the number (16 in the present
embodiment) of packages P making contact with the contact roller 18 tends to be large.
Furthermore, in order to improve the efficiency in producing packages P, the running
speed of yarns Y, i.e., the rotation speed of the bobbin holder 12 tends to be high.
Because of these tendencies, the amount of static electricity accumulated in the contact
roller 18 gets larger and larger. Therefore, a static electricity countermeasure is
essential.
(Antistatic Member)
[0072] As shown in FIG. 3, in the present embodiment, as an "static electricity remover"
of the present invention to remove static electricity from the contact roller 18,
an antistatic member 31 which is different from the supporting member 22 is provided.
FIG. 5 is a front elevation showing the antistatic member 31. The antistatic member
31 is an annular and thin plate member made of metal. Across the whole outer circumference
of the antistatic member 31, when viewed in the axial direction, a number of triangular
portions 31a ("protruding portions" of the present invention), which protrude radially
outward and are triangular in shape, are formed. The triangular portions 31a may be
formed on only a part of the outer circumference of the antistatic member 31.
[0073] In the antistatic member 31, bolt holes 31b are formed in the circumferential direction.
On the other hand, as shown in FIG. 3, in the front end surface of the cylindrical
portion 22a of the supporting member 22, female screw portions 22d are formed to correspond
to the bolt holes 31b of the antistatic member 31. When a bolt 32 is put through each
of the bolt holes 31b of the antistatic member 31, and is fastened to each of the
female screw portions 22d, the antistatic member 31 can be attached so as to be brought
into contact with the front end surface of the supporting member 22. With this arrangement,
the antistatic member 31 is disposed inside the cylindrical portion 18a of the contact
roller 18 in the radial direction.
[0074] In FIG. 5, one-dot chain line shows the outer circumferential surface of the front
end portion of the supporting member 22. As can be clearly seen from FIG. 5, the triangular
portions 31a protrude radially outward from the outer circumferential surface of the
front end portion of the supporting member 22. The distance between the leading end
of each triangular portion 31a and the inner circumferential surface of the contact
roller 18 is about 0.3 to 0.5 mm. This is shorter than the distance between the above
described yarn detection member 19 and the outer circumferential surface of the contact
roller 18. Therefore, static electricity accumulated in the contact roller 18 is discharged
toward the triangular portions 31a from the inner circumferential surface of the contact
roller 18, with the result that electric discharge from the contact roller 18 to the
yarn detection member 19 can be suppressed.
(Modifications of Antistatic Member)
[0075] FIGs. 6(a) and 6(b) are front elevations showing modifications of antistatic members.
Antistatic members 35 and 36 of the present modification are made of metal and are
circular-arc-shaped thin plate members. In the same manner as the antistatic member
31 in FIG. 3, each of the antistatic members 35 and 36 is attached to the front end
surface of the supporting member 22. In the antistatic member 35 shown in FIG. 6(a),
three triangular portions 35a are formed at a substantial center of the outer circumference.
In the antistatic member 36 shown in FIG. 6(b), a single triangular portion 36a is
formed at a substantial center of the outer circumference. Note that the number of
the triangular portions and the positions of the triangular portions are not limited
to these, and may be suitably changed.
[0076] When the antistatic member is a circular-arc-shaped member such as the antistatic
members 35 and 36, the positions can be adjusted in the circumferential direction
of the front end surface of the supporting member 22. In other words, each of the
triangular portions 35a and 36a, in which electric discharge occur, can be disposed
at a part in the circumferential direction, and the position can be adjusted, with
the result that the electric discharge can hardly be seen from the outside. Only one
antistatic member 35 or 36 may be provided in the circumferential direction, or plural
antistatic members 35 or 36 may be provided.
(Advantageous Effects)
[0077] In the present embodiment, the antistatic members 31, 35, and 36 (static electricity
removers) for removing static electricity from the contact roller 18 (rotating body)
are provided inside the contact roller 18 so as not to make contact with the contact
roller 18. With this arrangement, the antistatic members 31, 35, and 36 are covered
by the contact roller 18. This restrains cotton flies, oil mist, and the like from
being attached to the antistatic members 31, 35, and 36 with the result that static
electricity removing capability can be kept well for a long time. If the contact roller
18 is damaged because of the electric discharge from the contact roller 18 to each
of the antistatic members 31, 35, and 36, damaged is the inner circumferential surface
of the contact roller 18. Therefore, yarns Y, which make contact with the outer circumferential
surface of the contact roller 18, are not affected adversely. Furthermore, because
each of the antistatic members 31, 35, and 36 is covered by the contact roller 18,
the electric discharge can hardly be seen from the outside. Thanks to this, an operator
does not feel anxiety unnecessarily. In this way, with the present embodiment, the
problems, which occur when each of the antistatic members 31, 35, and 36 is disposed
in the vicinity of the surface of the contact roller 18, can be solved.
[0078] In the present embodiment, the supporting member 22 which is partially inserted
inside the contact roller 18 and rotatably supports the contact roller 18 via the
bearing 21 is further provided, and each of the antistatic members 31, 35, and 36
is provided at the part of the supporting member 22 where the supporting member 22
is inserted inside the contact roller 18. Because the supporting member 22, which
rotatably supports the contact roller 18, is a conventional member, no extensive changes
are required to provide the antistatic members 31, 35, and 36 if the antistatic members
31, 35, and 36 are provided in the supporting member 22.
[0079] In the present embodiment, each of the antistatic members 31, 35, and 36 is a member
independent from the supporting member 22. Static electricity removing capability
of each of the antistatic members 31, 35, and 36 may be deteriorated disadvantageously
when, for example, they are electrically corroded and deformed during use. Even in
such a case, when each of the antistatic members 31, 35, and 36 is an independent
member, by replacing each of the antistatic members 31, 35, and 36, static electricity
removing capability can be recovered easily.
[0080] In the present embodiment, the antistatic members 31, 35, and 36 include the triangular
portions 31a, 35a, and 36a (protruding portions) which protrude radially outward from
the outer circumferential surface of the part of the supporting member 22 where the
supporting member 22 is inserted inside the contact roller 18 (the front end portion
of the supporting member 22). In this case, to promote electric discharge from the
inner circumferential surface of the contact roller 18 to each of the triangular portions
31a, 35a, and 36a, distance between the inner circumferential surface of the contact
roller 18 and the leading end of each of the triangular portions 31a, 35a, and 36a
is important. Therefore, it is necessary to accurately determine the position of each
of the antistatic members 31, 35, and 36, in the radial direction. In this regard,
to arrange accurately the shaft of the contact roller 18 at the center of the contact
roller 18, it is typical that the positions of the contact roller 18 and the supporting
member 22 in the radial direction are accurately determined. Each of the antistatic
members 31, 35, and 36 provided at the supporting member 22 is accurately positioned
as a consequence, with the result that desired static electricity removing capability
can be achieved.
[0081] In the present embodiment, when viewed in the axial direction of the contact roller
18, the antistatic member 31 has an annular shape, and on the outer circumference
of the antistatic member 31, at least one triangular portion 31a, which protrudes
radially outward when viewed in the axial direction and has a triangular shape, is
formed as a protruding portion. In this way, when the protruding portion is a triangular
portion 31a which is in triangular shape, the leading end is sharp. This arrangement
promotes electric discharge from the contact roller 18 to the triangular portion 31a
with the result that the static electricity removing capability is improved.
[0082] In the present embodiment, plural triangular portions 31a are formed across the whole
outer circumference of the antistatic member 31. With this arrangement, electric discharge
from the contact roller 18 to the antistatic member 31 can be distributed to the plural
triangular portions 31a. As a result, the electric discharge is not concentrated on
a specific part, and the life of the antistatic member 31 can be prolonged.
[0083] In a modification of the present embodiment, when viewed in the axial direction of
the contact roller 18, the antistatic member 35 and 36 are in circular shape, and
on the outer circumference of the antistatic member 35 and 36, at least one triangular
portion 35a or 36a, which protrude radially outward when viewed in the axial direction
and are in triangular shape, is formed as a protruding portion. In this way, when
the protruding portion is a triangular portion 35a or 36a which is in triangular shape,
the leading end is sharp. This arrangement promotes electric discharge from the contact
roller 18 to each of the triangular portions 35a and 36a with the result that the
static electricity removing capability is improved. Furthermore, when each of the
antistatic members 35 and 36 is in circular shape, by adjusting position of each of
the antistatic members 35 and 36 in the circumferential direction, the electric discharge
can hardly be seen from the outside.
[0084] In the present embodiment, each of the antistatic members 31, 35, and 36 is arranged
at the end face on the insertion direction side of the supporting member 22 (the front
end surface of the supporting member 22). By disposing each of the antistatic members
31, 35, and 36 not at the outer circumferential surface of the supporting member 22
but at the front end surface of the supporting member 22, even if the gap between
the inner circumferential surface of the contact roller 18 and the outer circumferential
surface of the supporting member 22 is narrow, each of the antistatic members 31,
35, and 36 can be easily disposed at the supporting member 22.
[0085] In the present embodiment, the attaching portion 11a in which the insertion hole
11b which is to be inserted by the supporting member 22 is formed is further provided.
The supporting member 22 includes the flange portion 22b whose diameter is larger
than the diameter of the insertion hole 11b, and the flange portion 22b is fixed to
the attaching portion 11a so as to be positioned on the opposite side of the contact
roller 18 across the attaching portion 11a, while the supporting member 22 is inserted
into the insertion hole 11b. According to the above arrangement, detachment of the
supporting member 22 from the attaching portion 11a is achieved only by releasing
the fixing of the flange portion 22b and the attaching portion 11a and pulling out
the supporting member 22 from the insertion hole 11b. In this way, it is possible
to easily detach the supporting member 22 from the attaching portion 11a without making
contact with the contact roller 18. Therefore, for example, maintenance and replacement
of each of the antistatic members 31, 35, and 36, which is disposed at the supporting
member 22, can be easily done.
[0086] In the present embodiment, between the supporting member 22 and the bearing 21,
a rubber-made O-ring 23 (ring member) is provided. With such a rubber-made O-ring
23, the bearing 21 is firmly attached to the supporting member 22. However, escape
of static electricity from the contact roller 18 to the supporting member 22 via the
bearing 21 is obstructed, with the result that the accumulation of the static electricity
in the contact roller 18 is facilitated. Therefore, providing each of the antistatic
members 31, 35, and 36 is particularly effective.
[0087] In the present embodiment, the bearing 21 is a ball bearing with balls 21a which
are made of ceramic. Provided that the balls 21a of the ball bearing 21 are made of
ceramic, electrolytic corrosion of the balls 21a can be prevented. However, escape
of static electricity from the contact roller 18 to the supporting member 22 via the
bearing 21 is obstructed, with the result that the accumulation of the static electricity
in the contact roller 18 is facilitated. Therefore, providing each of the antistatic
members 31, 35, and 36 is particularly effective.
[0088] In the present embodiment, the yarn detection member 19 (conductive member) disposed
in the vicinity of the outer circumferential surface of the contact roller 18 is further
provided. The distance between each of the antistatic members 31, 35, and 36 and the
inner circumferential surface of the contact roller 18 is shorter than the distance
between the yarn detection member 19 and the outer circumferential surface of the
contact roller 18. This arrangement promotes electric discharge from the contact roller
18 to each of the antistatic members 31, 35, 36, 41, and 51, with the result that
electric discharge from the contact roller 18 to the yarn detection member 19 can
be certainly suppressed. Therefore, electrolytic corrosion of the yarn detection member
19, malfunction of the detector, and the like can be prevented.
[0089] In the present embodiment, the bobbins B are attached along the axial direction of
the bobbin holder 12 supporting the bobbins B, and the contact roller 18 makes contact
with the packages P formed by winding the yarns Y into the bobbins B. When the contact
roller 18 makes contact with the packages P, the amount of static electricity, which
is accumulated in the contact roller 18, increases. The effect of the antistatic members
31, 35, and 36 is therefore particularly conspicuous in this case.
[0090] In the present embodiment, "rotating body" of the present invention is the contact
roller 18 which rotates with the packages P and applies contact pressure to the packages
P. When static electricity is accumulated in the contact roller 18, winding and applying
contact pressure may not be properly done as the yarns Y are stuck onto the contact
roller 18 on account of the static electricity. However, with each of the antistatic
members 31, 35, and 36, the winding and the application of contact pressure can be
properly done and hence the quality of the packages P is improved.
(Second Embodiment of Antistatic Member)
[0091] The following will describe the second embodiment of the antistatic member. It should
be noted that the components having the same structures as those in the above-described
embodiment are given the same reference numerals, and the arrangements and effects
identical with those in the above-described embodiment are not repeated here.
[0092] FIG. 7 is a cross section showing in what manner an antistatic member 41 of the Second
Embodiment is attached. FIG. 8 is a perspective view showing the antistatic member
41 of the Second Embodiment. The antistatic member 41 is an annular member made of
metal, and includes a tapered portion 41a ("protruding portion" of the present invention)
formed on one side in the axial direction and a small diameter portion 41b formed
on the other side.
[0093] As shown in FIG. 7, the tapered portion 41a protrudes radially outward to have a
triangular shape in a cross section orthogonal to the circumferential direction, and
the tapered portion 41a is formed across the whole outer circumference of the antistatic
member 41. The maximum outer diameter of the tapered portion 41a is larger than the
outer diameter of the outer circumferential surface of the front end portion of the
supporting member 22. Therefore, the tapered portion 41a protrudes radially outward
from the outer circumferential surface of the front end portion of the supporting
member 22. The small diameter portion 41b has a cylindrical shape, and the outer diameter
of the small diameter portion 41b is smaller than the outer diameter of the front
end surface of the supporting member 22. In the circumferential direction of the antistatic
member 41, bolt holes 41c are formed.
[0094] As shown in FIG. 7, the antistatic member 41 is attached to the front end surface
of the supporting member 22 by bolts 42 so that the tapered portion 41a faces to the
front and the small diameter portion 41b is brought into contact with the front end
surface of the supporting member 22. In other words, in the axial direction, the small
diameter portion 41b is disposed between the tapered portion 41a and the front end
surface of the supporting member 22. Therefore, the small diameter portion 41b forms
a valley, with the result that protruding portion of the tapered portion 41a is emphasized.
[0095] The distance between the leading end of the tapered portion 41a and the inner circumferential
surface of the contact roller 18 is about 0.3 to 0.5 mm. This is shorter than the
distance between the above described yarn detection member 19 and the outer circumferential
surface of the contact roller 18. Therefore, static electricity accumulated in the
contact roller 18 is discharged toward the tapered portion 41a from the inner circumferential
surface of the contact roller 18 with the result that electric discharge from the
contact roller 18 to the yarn detection member 19 can be suppressed. In the present
embodiment, the tapered portion 41a may be disposed at only a part in the circumferential
direction, and the small diameter portion 41b may be omitted.
[0096] In the present embodiment, when viewed in the axial direction of the contact roller
18, the antistatic member 41 has a circular shape, and on at least part of the outer
circumference of the antistatic member 41, the tapered portion 41a is formed as a
protruding portion so as to protrude radially outward to have a triangular shape,
in a cross section orthogonal to the circumferential direction. In this way, by providing
as a protruding portion the tapered portion 41a which is continuous in the circumferential
direction, electric discharge from the contact roller 18 to the antistatic member
41 can be distributed in the circumferential direction. As a result, the electric
discharge is not concentrated in the specific parts, and the life of the antistatic
member 41 can be prolonged.
[0097] In the present embodiment, the tapered portion 41a is formed across the whole outer
circumference of the antistatic member 41. With this arrangement, electric discharge
from the contact roller 18 to the antistatic member 41 can be distributed more effectively.
As a result, the life of the antistatic member 41 can be prolonged.
[0098] In the present embodiment, the antistatic member 41 is disposed at the end face of
the supporting member 22 in the insertion direction (i.e., at the front end surface
of the supporting member 22). By providing the antistatic member 41 not at the outer
circumferential surface but at the front end surface of the supporting member 22,
even if the space between the inner circumferential surface of the contact roller
18 and the outer circumferential surface of the supporting member 22 is narrow, the
antistatic member 41 can be easily provided at the supporting member 22.
[0099] In the present embodiment, the antistatic member 41 includes the small diameter portion
41b whose outer diameter is smaller than the front end surface of the supporting member
22, and which is disposed between the tapered portion 41a and the front end surface
of the supporting member 22 in the axial direction. In this way, by providing the
small diameter portion 41b between the tapered portion 41a and the supporting member
22, the small diameter portion 41b forms a valley, with the result that protruding
portion of the tapered portion 41a is emphasized. As a result, electric discharge
from the contact roller 18 to the tapered portion 41a is promoted, and the static
electricity removing capability is improved.
(Third Embodiment of Antistatic Member)
[0100] The following will describe the third embodiment of the antistatic member. It should
be noted that the components having the same structures as those in the above-described
embodiments are given the same reference numerals, and the arrangements and effects
identical with those in the above-described embodiments are not repeated here.
[0101] FIG. 9 is a cross section showing in what manner an antistatic member 51 of the Third
Embodiment is attached. The antistatic member 51 is a static electricity removing
string in which plural conductive fibers are exposed at the surface. The static electricity
removing string 51 is provided across the whole circumferential direction of the supporting
member 22. A part of the static electricity removing string 51 protrudes radially
outward from the outer circumferential surface of a later-described attachment member
52 (large diameter portion 52a) and the outer circumferential surface of the front
end portion of the supporting member 22.
[0102] In the present embodiment, with the attachment member 52, the static electricity
removing string 51 can be attached to the front end surface of the supporting member
22. The attachment member 52 is an annular member made of metal, and includes a cylindrical
large diameter portion 52a formed on one side in the axial direction and a small diameter
portion 52b formed on the other side. The outer diameter of the small diameter portion
52b is smaller than the outer diameter of the large diameter portion 52a and the front
end surface of the supporting member 22. In the attachment member 52, bolt holes 52c
are formed in the circumferential direction.
[0103] The attachment member 52 is attached to the front end surface of the supporting member
22, while the static electricity removing string 51 is threaded onto the outer circumferential
surface of the small diameter portion 52b. To be more specific, the attachment member
52 is attached to the front end surface of the supporting member 22 by bolts 53 so
that the large diameter portion 52a faces to the front and the small diameter portion
52b is brought into contact with the front end surface of the supporting member 22.
In other words, the static electricity removing string 51 is attached while the same
is sandwiched between the large diameter portion 52a and the front end surface of
the supporting member 22.
[0104] In the present embodiment, the antistatic member 51 is a static electricity removing
string in which plural conductive fibers are exposed at the surface. By using a static
electricity removing string as the antistatic member 51, electric discharge from the
contact roller 18 to the antistatic member 51 occurs at many parts where the conductive
fibers are exposed. As a result, the electric discharge is not concentrated in the
specific parts, and the life of the antistatic member 51 can be prolonged. Furthermore,
with a static electricity removing string, even if the string makes contact with the
contact roller 18, the damage of the contact roller 18 is restrained.
[0105] In the present embodiment, the static electricity removing string 51 is provided
across the whole circumferential direction of the supporting member 22. With this
arrangement, electric discharge from the contact roller 18 to the static electricity
removing string 51 occurs on the whole circumference. As a result, the static electricity
removing capability is improved.
[0106] However, providing the static electricity removing string 51 across the whole circumferential
direction of the supporting member 22 is not essential, and the string may be provided
only at a part of the supporting member 22. By using the static electricity removing
string 51 as an "static electricity remover" of the present invention, electric discharge
from the contact roller 18 to the static electricity remover occurs at many parts
where the conductive fibers are exposed. Therefore, sufficient static electricity
removing capability can be obtained even when the static electricity remover is provided
only at least part of the supporting member 22 in the circumferential direction. Furthermore,
by providing the static electricity removing string 51 at only a part in the circumferential
direction, the required length of the static electricity removing string 51 can be
shortened, leading to cost reduction.
[0107] In the present embodiment, the annular attachment member 52 for attaching the static
electricity removing string 51 is further provided. The attachment member 52 is an
annular member, when viewed in the axial direction of the contact roller 18, and is
attached to the end face of the supporting member 22 on the insertion side (front
end surface of the supporting member 22). The attachment member 52 includes the large
diameter portion 52a and the small diameter portion 52b which is disposed between
the large diameter portion 52a and the front end surface of the supporting member
22 in the axial direction, and whose outer diameter is smaller than the diameters
of the large diameter portion 52a and the front end surface of the supporting member
22. The static electricity removing string 51 is attached to the outer circumferential
surface of the small diameter portion 52b. According to these arrangements, even when
there is no space on the outer circumferential surface of the supporting member 22
to attach the static electricity removing string 51, the static electricity removing
string 51 can be attached to the supporting member 22. Furthermore, because the static
electricity removing string 51 is sandwiched between the large diameter portion 52a
and the front end surface of the supporting member 22, the static electricity removing
string 51 does not drop off.
(Other Modifications)
[0108] The following will describe modifications of each of the above-described embodiments.
- (1) In each of the above-described embodiments, the static electricity removers of
the present invention are the antistatic members 31, 35, 36, 41, and 51 which are
members independent from the supporting member 22. However, the static electricity
remover may be integrated with the supporting member 22. For example, a static electricity
remover 61 shown in FIG. 10 is integrated with the front end portion of the supporting
member 22. As shown in FIG. 11, in the static electricity remover 61, triangular portions
62, which protrude radially outward and are in triangular shape, are formed as a protruding
portion across the whole circumferential direction of the supporting member 22. Note
that providing the triangular portions 62 across the whole circumferential direction
is not essential, and the triangular portions 62 may be provided only at a part in
the circumferential direction.
[0109] A static electricity remover 71 shown in FIG. 12 is integrated with the front end
portion of the supporting member 22. In the static electricity remover 71, in a cross
section orthogonal to the circumferential direction, a tapered portion 72, which protrudes
radially outward and is in triangular shape, is formed as a protruding portion across
the whole circumferential direction of the supporting member 22. Note that providing
the tapered portion 72 on the whole circumferential direction is not essential, and
the tapered portion 72 may be provided only at a part in the circumferential direction.
[0110] In this way, by integrating the static electricity removers 61 and 71 with the supporting
member 22, there is no need to assemble the static electricity removers 61 and 71
with the supporting member 22. Therefore, the distance between the contact roller
18 and the static electricity remover 61, 71 is unchanged irrespective of the assembling
accuracy of the static electricity removers 61 and 71. As a result, desired static
electricity removing capability can be achieved.
(2) In each of the above-described embodiments, as a protruding portion of the present
invention, the triangular portions 31a, 35a, and 36a and the tapered portion 41a are
formed. However, the shape of the protruding portion is not limited to triangular
shape or tapered shape, and may be, e.g., needle shape.
(3) In each of the above-described embodiments, as a protruding portion of the present
invention, the triangular portions 31a, 35a, and 36a and the tapered portion 41a protrude
radially outward. However, the direction where the protruding portions protrude is
not limited to the outward in the radial direction. For example, an antistatic member
81 in FIG. 13 includes a protruding portion 82 which protrudes inward in the axial
direction, and is attached to the front end surface of the supporting member 22. The
protruding portion 82 is tapered in cross section and protrudes inward in the axial
direction, and is in triangular shape. The protruding portion 82 is formed across
the whole circumferential direction. Note that the shape of the protruding portion
82 is not limited to this, the shape may be in crown shape in which plural triangular
portions are formed at the leading end in the axial direction, or may be in needle
shape. Furthermore, the protruding portions, which protrude inward in the axial direction,
may be integrated with the supporting member 22.
[0111] The contact roller 18 vibrates in such a way as to displace from the shaft center.
Therefore, by arranging the protruding portion 82 to protrude in the axial direction,
it is easier to avoid contact between the contact roller 18 and the protruding portion
82 due to the vibration of the contact roller 18, than when the protruding portion
protrudes in the radial direction. Furthermore, by arranging the protruding portion
82 to protrude axially inward from the front end surface of the supporting member
22, the protruding portion 82 is hidden by the supporting member 22, with the result
that the electric discharge can be hardly seen from the outside.
(4) In each of the above-described embodiments, the antistatic members 31, 35, 36,
41, and 51 are attached to the front end surface of the supporting member 22. However,
the antistatic members 31, 35, 36, 41, and 51 may be attached to the outer circumferential
surface of the supporting member 22. Alternatively, if there is a suitable member
other than the supporting member 22, the antistatic members 31, 35, 36, 41, and 51
may be attached to that member.
(5) In each of the above-described embodiments, the antistatic members 31, 35, 36,
41, and 51 are attached to the supporting member 22 by the bolts 32, 42, and 53. However,
the way of attaching the antistatic members 31, 35, 36, 41, and 51 is not limited
to this, and, for example, the members may be attached to the supporting member 22
by a conductive adhesive.
(6) In each of the above-described embodiments, the present invention is applied to
the yarn winding apparatus 10 of the spun yarn take-up apparatus 1. Alternatively,
the present invention may be applied to a yarn winding apparatus provided in a textile
machine which is different from the spun yarn take-up apparatus.
(7) In each of the above-described embodiments, the rotating body of the present invention
is the contact roller 18 which rotates with the package P while applying a contact
pressure to the package P. In this regard, the rotating body of the present invention
may not be rotationally driven with the rotation of the package P as shown in the
above-described embodiments, in an indirect manner. The rotating body may be, for
example, a winding drum which is directly rotated by a motor as disclosed in Japanese
Unexamined Patent Publication No. 2014-15334.
1. A yarn winding apparatus (10) forming at least one package (P) by winding at least
one yarn (Y) onto at least one bobbin (B), comprising:
a cylindrical rotating body (18) configured to rotate while being in contact with
an outer circumferential surface of the at least one package (P); and
a static electricity remover (31, 35, 36, 41, 51, 61, 71, 81) configured to remove
static electricity from the rotating body (18), which is provided inside the rotating
body (18) without making contact with the rotating body (18) .
2. The yarn winding apparatus (10) according to claim 1 further comprising: a supporting
member (22) which supports the rotating body (18) to be rotatable via a bearing (21),
and which is partially inserted to the inside of the rotating body (18),
the static electricity remover (31, 35, 36, 41, 51, 61, 71, 81) being provided at
a part of the supporting member (22) where the supporting member (22) is inserted
inside the rotating body (18).
3. The yarn winding apparatus (10) according to claim 2, wherein, the static electricity
remover (31, 35, 36, 41, 51, 81) is independent from the supporting member (22) .
4. The yarn winding apparatus (10) according to claim 2, wherein, the static electricity
remover(61, 71) is integrated with the supporting member (22).
5. The yarn winding apparatus (10) according to any one of claims 2 to 4, wherein, the
static electricity remover (31, 35, 36, 41) includes a protruding portion (31a, 35a,
36a, 41a) which protrudes radially outward from an outer circumferential surface of
the part of the supporting member (22) where the supporting member (22) is inserted
inside the rotating body (18).
6. The yarn winding apparatus (10) according to claim 5, wherein, the static electricity
remover (31) has an annular shape, when viewed in an axial direction of the rotating
body (18), and
on an outer circumference of the static electricity remover (31), at least one triangular
portion (31a), which protrudes radially outward when viewed in the axial direction
and has a triangular shape, is formed as the protruding portion.
7. The yarn winding apparatus (10) according to claim 5, wherein, the static electricity
remover is circular-arc-shaped, when viewed in the axial direction of the rotating
body (18), and
on the outer circumference of the static electricity remover (35, 36), at least one
triangular portion (35a, 36a), which protrudes radially outward when viewed in the
axial direction and has a triangular shape, is formed as the protruding portion.
8. The yarn winding apparatus (10) according to claim 5, wherein, the static electricity
remover (41) has an annular shape, when viewed in the axial direction of the rotating
body (18), and
on at least part of the outer circumference of the static electricity remover (41),
a tapered portion (41a) is formed as the protruding portion so as to protrude radially
outward to have a triangular shape, in a cross section orthogonal to a circumferential
direction.
9. The yarn winding apparatus (10) according to claim 8, wherein, the tapered portion
(41a) is formed across the whole outer circumference of the static electricity remover
(41).
10. The yarn winding apparatus (10) according to any one of claims 6 to 9, wherein, the
static electricity remover (41) is provided at an end face of the supporting member
(22) on an insertion side.
11. The yarn winding apparatus (10) according to any one of claims 2 to 4, wherein, the
static electricity remover (81) includes a protruding portion (82) which protrudes
axially inward from an end face of the supporting member (22) on an insertion side.
12. The yarn winding apparatus (10) according to claim 3, wherein, the static electricity
remover (51) is a static electricity removing string in which plural conductive fibers
are exposed at the surface.
13. The yarn winding apparatus (10) according to claim 12, wherein, the static electricity
removing string (51) is provided at least at part of the supporting member (22) in
the circumferential direction.
14. The yarn winding apparatus (10) according to claims 12 or 13 further comprising an
attaching member (52) to attach the static electricity removing string (51),
the attaching member (52) being an annular member, when viewed in the axial direction
of the rotating body (18), and being attached to an end face of the supporting member
(22) on an insertion side,
the attaching member (52) including: a large diameter portion (52a); and
a small diameter portion (52b) which is disposed between the large diameter portion
(52a) and the end face of the supporting member (22) in the axial direction, and whose
outer diameter is smaller than the diameters of the large diameter portion (52a) and
the end face,
the static electricity removing string (51) being attached to the outer circumferential
surface of the small diameter portion (52b).
15. The yarn winding apparatus (10) according to any one of claims 2 to 14 further comprising
an attaching portion (11a) in which an insertion hole (11b) into which the supporting
member (22) is inserted is formed,
the supporting member (22) including a flange portion (22b) whose diameter is larger
than the diameter of the insertion hole (11b), and the flange portion (22b) being
fixed to the attaching portion (11a) so as to be positioned on the opposite side of
the rotating body (18) across the attaching portion (11a), while the supporting member
(22) is inserted into the insertion hole (11b).
16. The yarn winding apparatus (10) according to any one of claims 1 to 15 further comprising
a conductive member (19) which is disposed in the vicinity of the outer circumferential
surface of the rotating body (18),
the distance between the static electricity remover (31, 35, 36) and the inner circumferential
surface of the rotating body (18) being smaller than the distance between the conductive
member (19) and the outer circumferential surface of the rotating body (18).
17. The yarn winding apparatus (10) according to any one of claims 1 to 16, wherein, a
plurality of the at least one bobbin (B) are attached to a bobbin holder (12) supporting
the bobbins (B), along the axial direction,
the rotating body (18) making contact with a plurality of the at least one package
(P) which are formed by winding the at least one yarn (Y) onto the bobbins (B).
18. The yarn winding apparatus (10) according to any one of claims 1 to 17, wherein, the
rotating body (18) is a contact roller which rotates with the at least one package
(P) while applying a contact pressure to the at least one package (P).