FIELD OF THE INVENTION
[0001] The invention relates to a locking arrangement for a hand tool. The invention also
relates to a hand tool, a handle for a hand tool and a tool head for a hand tool.
BACKGROUND OF THE INVENTION
[0002] Various configurations of hand tools exist. It is known to construct hand tools such
as garden spades, forks, and trowels by fabricating the blade or prong part (hereinafter
referred to as the "tool head") separately from the handle. For example, the tool
head may be fabricated as a pressing from plate material and provided with an end
region which defines a socket for connection to the handle. The handle may in turn
be formed such that one of the ends thereof defines a spigot. The handle is configured
to be attached to the tool head by way of a friction fit (also known as a press fit
or interference fit) between the spigot on the handle and the socket in the tool head.
[0003] Hand tool configurations of the type described above are generally effective in ensuring
that the handle remains attached to the tool head. However, the Inventor has found
that these configurations may not sufficiently inhibit relative angular displacement
between the tool head and the handle, e.g. as a result of the friction fit between
the tool head and the handle being too weak or becoming less effective over time.
This may make the use of such hand tools potentially difficult, cumbersome and/or
frustrating.
[0004] The present invention aims to address the issue identified above, at least to some
extent.
SUMMARY OF THE INVENTION
[0005] According to one aspect of the invention there is provided a locking arrangement
for a hand tool which includes a handle and a tool head mounted to the handle, the
locking arrangement including complementary locking formations on the handle and on
the tool head, the locking formations being configured to engage with each other when
the handle and tool head are assembled so as operatively to inhibit substantial angular
displacement between the handle and the tool head.
[0006] The locking formations may be complementary male and female keying formations. The
keying formations when engaged, typically have a degree of radial interference.
[0007] In one embodiment the male keying formation is located on the handle and the female
keying formation is located on the tool head.
[0008] The male keying formation may be defined by or attached to and stands proud of a
spigot which forms part of the handle, the tool head having a neck portion within
which the spigot is frictionally received and the female keying formation being in
the form of a recess in the neck portion within which at least part of the male keying
formation is positioned.
[0009] The recess may extend longitudinally into the neck portion from a free end thereof
for at least part of the length of the neck portion and the male keying formation
may be longitudinally elongate and receivable in the recess upon assembly of the handle
and tool head.
[0010] The spigot may have a substantially circular transverse cross section, a first end
of which is attached to or integral with a handling portion of the handle and a second
or free end of which terminates in a transverse bulge which serves as a longitudinal
retaining formation in order to hold the neck portion of the tool head captive between
the bulge and the handling portion.
[0011] According to another aspect of the invention there is provided a handle for a hand
tool, the handle including a handling portion and a tool head mounting portion connected
to the handling portion, a male locking formation which is configured to mate with
a female locking formation of a tool head of the hand tool, or a female locking formation
which is configured to mate with a male locking formation of the tool head, wherein
the male and female locking formations are configured to mate with each other so as
operatively to inhibit substantial relative angular displacement between the handle
and the tool head.
[0012] According to yet another aspect of the invention there is provided a tool head for
a hand tool, the tool head including an end region whereby the tool head is mountable
on a handle of the hand tool, the tool head further including a male locking formation
which is configured to mate with a female locking formation of the handle of the hand
tool or a female locking formation which is configured to mate with a male locking
formation of the handle, wherein the male and female locking formations are configured
to mate with each other so as operatively to inhibit substantial relative angular
displacement between the handle and the tool head.
[0013] According to a further aspect of the invention there is provided hand tool which
includes:
a tool head;
a handle; and
a locking arrangement including a locking formation located on the handle and a complementary
locking formation located on the tool head, wherein the locking formations mate with
each other so as operatively to inhibit substantial relative angular displacement
between the handle and the tool head.
[0014] The locking formations may be complementary male and female keying formations.
[0015] In a preferred embodiment of the invention the male keying formation is positioned
on the handle and the female keying formation is positioned on the tool head.
[0016] The handle may include a spigot and the tool head includes a complementary socket
within which the spigot is an interference fit, the male keying formation standing
proud of a surface of the spigot.
BRIEF DESCRIPTION OF THE DRAWINGS
[0017] The invention will now be further described, by way of example, with reference to
the accompanying drawings.
[0018] In the drawings:
- FIG. 1
- is a three-dimensional view of an embodiment of a hand tool according to the invention;
- FIG. 2
- is a partial three-dimensional view of the hand tool of FIG. 1, shown from the top;
- FIG. 3
- is another partial three-dimensional view of the hand tool of FIG. 1, shown from the
bottom;
- FIG. 4
- is a three-dimensional view of a handle of the hand tool of FIG. 1, shown from the
top;
- FIG.5
- is another three-dimensional view of the handle of the hand tool of FIG. 1, shown
from the bottom; and
- FIG. 6
- is a side view of the handle of the hand tool of FIG. 1.
DETAILED DESCRIPTION OF AN EXAMPLE EMBODIMENT
[0019] The following description of the invention is provided as an enabling teaching of
the invention. Those skilled in the relevant art will recognise that many changes
can be made to the embodiment described, while still attaining the beneficial results
of the present invention. It will also be apparent that some of the desired benefits
of the present invention can be attained by selecting some of the features of the
present invention without utilising other features. Accordingly, those skilled in
the art will recognise that modifications and adaptations to the present invention
are possible and can even be desirable in certain circumstances, and are a part of
the present invention. Thus, the following description is provided as illustrative
of the principles of the present invention and not a limitation thereof.
[0020] An embodiment of a hand tool 10 according to the invention is illustrated in the
drawings. The hand tool 10 includes a handle 20 and a tool head 30. The hand tool
10 is illustrated in an assembled condition in FIGs 1 to 3, while FIGs 4 to 6 illustrate
the handle 20 separately from the tool head 30 in order more clearly to show the features
of the handle 20.
[0021] In this exemplary embodiment, the hand tool 10 is a trowel of which the tool head
30 has a forked tip 32, as shown in FIG. 1. The handle 20 is moulded from a plastic
material and the tool head 30 is a pressed metal.
[0022] The tool head 30 includes a trowel portion 34 which, at a first end thereof, defines
the forked tip 32 referred to above. The tool head 30 further includes a metal end
region or neck portion 36 integrally formed with and extending longitudinally away
from a second end 38 of the trowel portion 34.
[0023] The neck portion 36 of the tool head 30 is hollow with a predominantly circular transverse
cross-section which flares away from the trowel portion 34 and towards an elongate
handling portion 26 of the handle 20. The neck portion 36 essentially forms a sleeve
which defines an internal frusto-conical socket in which a tool head mounting portion
22 of the handle 20 in the form of a spigot 22 is frictionally received, as shown
in FIGs 1 to 3. The spigot 22 itself is best shown in FIGs 4 to 6.
[0024] The neck portion 36 has a substantially circular opening at a first end 48 thereof
through which the spigot 22 is pressed into the socket in order to assemble the hand
tool 10. A second end of the neck portion has a closed top and an open bottom 50 (see
FIGs 1 and 3).
[0025] The spigot 22 has an elongate shape with a predominantly circular transverse cross-section.
The spigot 22 tapers from a first end 24, where it is attached to a handling portion
26 of the handle 20, to a second, free end 28. The spigot 22 and handling portion
26 are formed integrally as a unitary moulding.
[0026] The second end 28 of the spigot 22 includes a rebate 44 in a top surface and a bottom
surface which defines a bulge 46. In transverse cross-section, the bulge 46 has a
major dimension which is greater than a major dimension of an immediately adjacent
region 54 of the spigot 22. The spigot 22 is thus configured such that, in order operatively
to engage the socket in the neck portion 36 of the tool head 30, the bulge 46 is urged
through the socket and through the open bottom 50 of the neck portion 36. The rebate
44 permits the spigot to deform sufficiently to permit the bulge to pass through the
socket and to snap back once it clears the socket. In this way, the handle 20 engages
the tool head 30 by way of a friction or press fit.
[0027] The region of the handling portion 26 immediately adjacent to the spigot 22 has a
greater diameter than the first end 48 of the neck portion 36. The dimensions of this
region of the handling portion 26 and the configuration of the bulge 46, in combination
with the friction fit achieved between the spigot 22 and the neck portion 26, prevents
relative displacement between the handle 20 and the tool head 30, and in particular
constrains relative axial or longitudinal displacement, at least to some extent.
[0028] The handling portion 26 of the handle 20 has a series of grooves 42 in a bottom region
thereof and a recess 40 in a top region thereof. The grooves 42 and the recess 40
are shaped to facilitate gripping of the handling portion of the handle 20.
[0029] In order further to inhibit or prevent significant relative angular displacement
between the handle 20 and the tool head 30, a locking or keying arrangement 60 is
provided. The locking arrangement 60 includes complementary male and female locking
or keying formations on the handle 20 and the tool head 30. These formations are described
in detail below.
[0030] The handle 20 includes a male keying formation in the form of a tongue 62 which protrudes
radially from a bottom surface of the spigot 22. The tongue 62 has concave side surfaces
and extends longitudinally along the spigot 22, with a free end of the tongue 62 pointing
in the direction of the tool head 30 when the hand tool 10 is in the assembled condition,
as shown in FIG. 1.
[0031] The tool head 30 includes a complementary female locking or keying formation in the
form of a thin, longitudinal slot 64 extending along a bottom region of the neck portion
36 of the tool head 30, as shown in FIGs 1 and 3. The neck is formed by bending two
opposed tabs in opposite directions to form the frusto-conical socket. The free ends
of the tabs are spaced apart to form the slot 64 which extends along the entire length
of the neck portion 36, from the first end 48 and terminates in the open bottom 50.
[0032] The tongue 62 is complementally shaped to an end region of the slot 64 at the first
end 48 of the neck portion 36 such that, with the spigot 22 frictionally positioned
inside of the socket in the manner shown in FIGs 1 to 3, the tongue 62 mates with
the slot 64 by extending longitudinally into the slot. The tongue 62 is held radially
captive by the surfaces of the neck portion 36 that define the slot 64. In other words
there is a degree of radial interference between adjacent surfaces of the slot 64
and the tongue 62 which serve to prevent significant angular displacement between
the handle 20 and the tool head 30 even in the event that the frictional fit between
the handle and the tool head should become less effective.
[0033] The Inventor has found that the locking arrangement 60 as described herein may effectively
inhibit relative angular displacement between a tool head and a handle or may, in
conjunction with other attachment formations or elements, assist in inhibiting such
relative angular displacement. This may reduce the risk of a hand tool being difficult
or cumbersome to use, or becoming more difficult or cumbersome to use over time, e.g.
as a result of the friction fit between the tool head and the handle becoming less
effective.
[0034] The Inventor believes that the present invention may be implemented without requiring
significant modifications to an existing production line or process in which tools
are manufactured. For instance, an existing handle mould may simply be modified to
include an additional mould portion for forming the male locking formation as described
herein, while ensuring that the male locking formation formed thereby is complementally
shaped to a slot in an existing tool head sleeve. In cases where an existing tool
head or tool head sleeve does not include such a slot, the tool head shaping process
or the shape of one or both of the body from which the neck portion is formed may
be slightly modified such that the required slot is defined in the tool head during
the shaping process.
[0035] It should be appreciated that the hand tool 10 is shown as a trowel in the drawings
merely for exemplary purposes, and that the locking arrangement of the present invention
may be applied to tools of various different types and configurations, including (but
not limited to) any suitable garden tool.
1. A locking arrangement (60) for a hand tool (10) which includes a handle (20) and a
tool head (30) mounted to the handle (20), characterised in that the locking arrangement (60) includes complementary locking formations (62, 64) on
the handle (20) and on the tool head (3), the locking formations (62, 64) being configured
to engage with each other when the handle (20) and tool head (30) are assembled so
as operatively to inhibit substantial angular displacement between the handle and
the tool head.
2. A locking arrangement as claimed in claim 1, in which the locking formations (62,
64) are complementary male and female keying formations.
3. A locking arrangement as claimed in claim 2, in which the male keying formation (62)
is located on the handle (20) and the female keying formation (64) is located on the
tool head (30).
4. A locking arrangement as claimed in claim 3, in which the male keying formation (62)
is defined by or attached to and stands proud of a spigot (22) which forms part of
the handle (20), the tool head (30) having a neck portion (36) within which the spigot
is frictionally received and the female keying formation (64) being in the form of
a recess (40) in the neck portion (36) within which at least part of the male keying
formation is positioned.
5. A locking arrangement as claimed in claim 4, in which the recess (64) extends longitudinally
into the neck portion (36) from a free end thereof for at least part of the length
of the neck portion and the male keying formation (62) is longitudinally elongate
and receivable in the recess upon assembly of the handle and tool head.
6. A locking arrangement as claimed in claim 5, in which the spigot (22) has a substantially
circular transverse cross section, a first end of which is attached to or integral
with a handling portion (26) of the handle (20) and a second or free end of which
terminates in a transverse bulge (46) which serves as a longitudinal retaining formation
in order to hold the neck portion (36) of the tool head (30) captive between the bulge
(46) and the handling portion (26).
7. A hand tool (10) which is
characterised in that it includes:
a tool head (30);
a handle (20); and
a locking arrangement (60) which includes a locking formation (62) located on the
handle (20) and a complementary locking formation (64) located on the tool head (30),
wherein the locking formations (62, 64) mate with each other so as operatively to
inhibit substantial relative angular displacement between the handle (20) and the
tool head (30).
8. A hand tool as claimed in claim 7, in which the locking formations are complementary
male and female keying formations (62, 64).
9. A hand tool as claimed in claim 8, in which the male keying formation (62) is positioned
on the handle (20) and the female keying formation (64) is positioned on the tool
head (30).
10. A hand tool as claimed in claim 9, in which the handle (20) includes a spigot (22)
and the tool head (30) includes a complementary socket (36) within which the spigot
(22) is an interference fit, the male keying formation (62) standing proud of a surface
of the spigot (22).
11. A handle (20) for a hand tool (10), characterised in that the handle includes a handling portion (26) and a tool head mounting portion (22)
connected to the handling portion (26), a male locking formation which is configured
to mate with a female locking formation of a tool head of the hand tool, or a female
locking formation which is configured to mate with a male locking formation of the
tool head, wherein the male and female locking formations (62, 64) are configured
to mate with each other so as operatively to inhibit substantial relative angular
displacement between the handle and the tool head.
12. A tool head (30) for a hand tool (10), the tool head (30) being characterised in that it includes an end region (36) whereby the tool head (30) is mountable on a handle
(20) of the hand tool, the tool head further including a male locking formation which
is configured to mate with a female locking formation of the handle of the hand tool
or a female locking formation which is configured to mate with a male locking formation
of the handle, wherein the male and female locking formations (62, 64) are configured
to mate with each other so as operatively to inhibit substantial relative angular
displacement between the handle and the tool head.