[0001] The present invention relates to a device and a method of applying a piece of film
of material to a container, preferably a device and a method for closing a container
with a disk of material.
[0002] The present invention is mainly applied in the food sector, more particularly in
the technical field of making capsules for infusion products, such as coffee, tea
or the like.
[0003] In the known art, the filling and closing stations of the capsules provide for ordering
the capsules on one or more parallel rows by means of suitable alveolus feed systems.
[0004] Usually, such systems comprise a plurality of concatenated modules, each provided
with an array of alveoli aligned orthogonally to the feed direction, each of which
belonging to a row.
[0005] In this configuration, typically with the capsules facing upwards, the infusion product
is dispensed so as to fill the containers, which are then carried towards a closing
station.
[0006] In this station a plurality of cutting heads is generally provided, arranged side
by side orthogonally to the feed direction, each one designed to close the capsules
of a single row.
[0007] For this purpose, a film material advancement system is provided, operatively interposed
between the cutting heads and the capsules, so that each cutting head, descending
towards the container, fastens the material to the edges of the capsule to cut it.
[0008] More precisely, the cutting heads are generally provided, within a welding device/ring
adapted to act preliminarily (and coaxially) to the cut in order to ensure/engage
the film of material to the capsule before it is cut according to the desired shape,
generally counter-shaped to the edges of the capsule.
[0009] Following the cut, the film of blank, or waste, material, is advanced by one pitch
to allow a portion of "virgin" film to position itself under the cutting heads and
then discarded.
[0010] It should be noted, however, that the always reduced margins linked to the sale of
infusion capsules (coffee in particular) have made coffee roasters very sensitive
to the reduction of waste.
[0011] One of the parameters that are gradually becoming important, given the not insignificant
cost of the material, is consumption of the film of closing material, which is why
machine manufacturers have in recent years tried to reduce the waste thereof as much
as possible, or to maximize the surface use during cutting/closing steps.
[0012] In this regard, the most recent developments have focused mainly on the miniaturization
of the cutting head components, to allow the flanking of a large number of heads,
each one acting on the capsules of a respective row, with a limited transverse footprint.
[0013] These solutions are, even if they are expensive due to the aforementioned miniaturization,
still particularly efficient in reducing the waste relative to the "large" format
capsules, but are very disadvantageous when the manufacturer has to change the format.
[0014] In fact, given the distance between the fixed and calibrated cutting heads on the
maximum workable format, upon obtaining cuts very close to each other along the transverse
direction, during the machining of smaller formats the transverse distance between
the cuts necessarily increases, significantly reducing the cuts surface occupation
and, therefore, significantly increasing the waste.
[0015] The aim of the present invention is therefore to provide a device and a method for
applying a piece of film of material to a container which are able to overcome the
aforementioned drawbacks of the known art.
[0016] In particular, it is an object of the present invention to provide a device and a
method for applying a piece of film of material to a container which are particularly
versatile and allow to minimize material waste regardless of the format of the containers.
[0017] Furthermore, it is an object of the present invention to provide a device and a method
for applying a piece of film of material to a container which are easily adjustable
and cost-efficient to manufacture.
[0018] Said objects are achieved by a device for applying a piece of film of material to
a container having the characteristics of the subsequent claims from 1 to 9, as well
as by a method for applying a piece of film of material to a container having the
characteristics of claim 10.
[0019] The applying device comprises first feed means movable along a predetermined movement
path and comprising a plurality of seats for housing a corresponding plurality of
containers.
[0020] The seats are arranged in succession on at least a first and a second row parallel
to each other and developing along an operating direction. Second feed means of a
film of material arranged along said movement path and configured so that at least
one operating section of the film faces the first feed means and is movable along
said operating direction are also provided.
[0021] The device also comprises an application station arranged along said movement path,
at said operating section of the film.
[0022] The application station is preferably provided with pressing means configured to
fasten said film to at least one container placed in a first seat of the first row
and at least one container placed in a second seat of the second row.
[0023] At least one first cutting head arranged along the first row of seats, associated
thereto and configured to cut the film along a predetermined closed fracture line
at said first seat is provided.
[0024] According to an aspect of the present invention, the application station further
comprises a second cutting head arranged along the second row of seats, operatively
associated thereto and configured to cut the film along a predetermined closed fracture
line at said second seat wherein, with reference to the operating direction, the second
cutting head is placed downstream of the first cutting head.
[0025] Advantageously, in this way it is possible to further reduce the distance between
the two cutting heads, even without a miniaturization thereof, as the position of
the cuts on the film can also change.
[0026] Preferably, the distance between the interaxle spacings of the first and second cutting
heads, measured along the operating direction, is an integer multiple of the distance
between the interaxle spacings of two successive seats of said first or said second
row.
[0027] Advantageously, in this way the two cutting heads can operate simultaneously, speeding
up the production process.
[0028] In addition, said second feed means comprise at least one compensation member configured
to adjust the length of the film running between the first cutting head and the second
one.
[0029] Advantageously, in this way the movement of the first feed means is released and
decoupled from that of the second feed means, allowing to maximize the surface occupation
of the cuts with respect to the "virgin" film.
[0030] In fact, due to the presence of the compensating member it is possible to release
the length of the film running between the two cutting heads from the effective distance
between them, allowing to optimize the positioning of the cuts as a function of the
diameter of the container.
[0031] Preferably, the second feed means comprise a pair of rewind rollers spaced from each
other and at least partially delimiting said operating section, wherein the compensation
member comprises an adjustment element operatively interposed between said rewind
rollers and rotatably or slidingly associated to the film.
[0032] The adjustment element is movable with respect to said rewind rollers in order to
change the length of the film running between them.
[0033] In other words, the adjustment element, due to its movement, determines a deviation
in the path of the film between the two cutting heads, whose entity is related to
the length to be obtained.
[0034] With reference to the method for applying, it envisages preparing a succession of
containers arranged on at least a first and a second row parallel to one another and
developing along an operating direction.
[0035] The containers have an entrance opening perimetrically delimited by a ring-shaped
edge and are preferably oriented with said opening facing upwards.
[0036] A film of material developing at least partly along said operating direction and
facing the opening of said containers, in correspondence with at least one application
station, is also provided.
[0037] The containers succession is being fed of a first feed pitch along said operating
direction;
[0038] The film of material is being fed of a second feed pitch along said operating direction,
in the same or opposite direction with respect to the containers.
[0039] In the application station, the film of material is fastened to at least one first
container of the first row and to at least one second container of the second row.
[0040] Preferably, contextually or subsequently, to have the film of material fastened to
the first and the second container, an engaging step, preferably welding, of said
film of material to the first and the second container is provided.
[0041] The film of material is then cut along a predetermined (first) closed fracture line
at the first container.
[0042] Similarly, the film of material is also cut along a predetermined (second) closed
fracture line at the second container. According to an aspect of the present invention,
the second container is placed, with reference to said operating direction, operatively
downstream of the first container.
[0043] In other words, the second container is placed on a different row with respect to
the first container, therefore it is transversely misaligned to it, and displaced
with respect to it along the operating direction, so it is longitudinally misaligned
thereto.
[0044] Moreover, the method provides for an adjusting step of the length of the film (along
the operating direction) running between the interaxle spacings of said first and
said second container as a function of the area of said entrance opening of the containers.
[0045] More preferably, also the second feed pitch is adjusted as a function of the area
of said entrance opening of the containers and of said length of the film running
between the interaxle spacings of said first and said second container.
[0046] Advantageously, therefore, by adjusting that length of film (along the operating
direction) running between the interaxle spacings of said first and said second container,
together with the second feed pitch, as a function of the size of the containers,
it is possible to optimize the distribution of the cuts on the film, minimizing the
waste.
[0047] These and other features and relating advantages will become more apparent from the
following exemplary, therefore non-limiting, description of a preferred, therefore
not exclusive, embodiment of a device and a method for applying a piece of film of
material to a container according to the appended drawings show, wherein:
Figure 1 shows a perspective view of device for applying of a piece of film of material
to a container according to the present invention;
Figure 2 shows a sectional view of the device of figure 1, with the addition of the
first feed means;
Figure 2a shows a detail of figure 2 in two different operating positions;
Figure 3 shows the chessboard of the first feed means and the waste of film of material
obtained carrying out the method for applying a piece of film of material to a container
with the device of figure 1;
Figure 4 shows the chessboard of the first feed means and the waste of film of material
obtained carrying out the method for applying a piece of film of material to a container
with an alternative embodiment of the device.
[0048] With reference to the appended figures, number 1 refers to a device for applying
a piece of film of material to a container according to the present Invention.
[0049] It should be noted that, preferably, such a device can be applied in the food industry
and, in particular, in the application of disks of material to containers for infusion
products, such as for example coffee, tea or similar capsules.
[0050] More preferably, the device 1 is designed to apply the closure disks to the capsules
once they have been filled; however, the present invention is not to be considered
limited to such an application, but can be advantageously used also in other similar
operations, such as for example the application of filtering pieces from a film of
continuous material.
[0051] Preferably, in any case, the device 1 for applying is placed in a machine for filling
containers "C", such as for example coffee capsules. The device 1 comprises first
feed means 2 movable along a predetermined movement path and comprising a plurality
of seats 3 for housing a corresponding plurality of said containers "C".
[0052] Preferably, the seats 3 are adapted to keep the containers "C" with their own opening
accessible from the top (i.e. from above).
[0053] In the preferred embodiment, the seats 3 are defined by housing alveoli, more preferably
of circular shape.
[0054] The first feed means (2) are adapted so that the seats (3) are arranged in succession
on at least a first "F1" and a second "F2" row parallel to each other and developing
along an operating direction "A". The operating direction "A" corresponds to the movement
path. Preferably, the first feed means 2 comprise at least two first rows "F1" and
at least two alternating second rows "F2", with reference to a direction transverse
to the operating direction "A".
[0055] In other words, each first row "F1" is flanked by at least a second row "F2", and
vice versa.
[0056] Preferably, the first feed means 2 comprise a plurality of modules 2a, 2b arranged
in succession along said operating direction "A", each containing at least one seat
3.
[0057] In the preferred embodiment, each module 2a, 2b comprises at least two seats 3 mutually
side by side transversely to the operating direction "A".
[0058] Preferably, with reference to the operating direction "A", each seat "3" of the first
row "F1" is interposed between two subsequent seats "3" of the second row (F2), and
vice versa.
[0059] In other words, the seats 3 of a first row "F1" are arranged in mutually alternated
along the operating direction "A" with respect to the seats 3 of the adjacent second
row "F2".
[0060] In this regard, preferably the first feed means comprise a plurality of first modules
2a, containing one or more seats 3 of the first row "F1", and a plurality of second
modules 2b, containing one or more seats 3 of the second row "F2".
[0061] More precisely, each first module 2a comprises exclusively seats 3 of the first row
"F1" and each second module 2b comprises exclusively seats 3 of the second row.
[0062] The first modules 2a and the second modules 2b are arranged mutually alternated along
the operating direction "A".
[0063] From the point of view of the movement, preferably the first feed means 2 are of
the discontinuous type (i.e. intermittent) and have a first feed pitch P1, preferably
corresponding to the axial distance (measured along the operating direction "A") between
two first modules 2a or two subsequent second modules 2b.
[0064] In any case, the movement of the first feed means 2 can be set by an operator and
driven by a control unit (not shown).
[0065] It should be noted that, preferably, operatively upstream of the first feed means
2a loading station (not shown) is provided, configured to supply one or more rows
of containers "C" in succession and provided with a selector (or
revolver) configured to arrange said containers "C" in the seats 3, i.e. on a plurality of
parallel rows.
[0066] The device 1 further comprises second feed means 4 of a film 5 of material arranged
along said movement path.
[0067] The film 5 of material is preferably a strip of suitable material, usable as a filtering,
sealing or closing element for the containers "C".
[0068] The second feed means (4) are configured so that at least one operating section 5a
of the film 5 is faced to the first feed means 2 and movable along said operating
direction "A".
[0069] More precisely, in the operating section 5a the film 5 of material faced to the seats
3.
[0070] In the preferred embodiment, the second feed means 4 comprise a plurality of movement
rollers on which the film 5 is partially wrapped so as to be moved linearly, along
the operating direction "A" in response to a rotation thereof.
[0071] With reference to the appended figures, the second feed means 4 comprise a pair of
rewind rollers 6 spaced apart (along the operating direction A) and at least partly
delimiting said operating section 5a. Said rewind rollers 6 can be driven by means
of said control unit.
[0072] In this regard, also the second feed means 4 are of the discontinuous type (i.e.
intermittent) and have a second feed pitch P1 which can be set by the operator.
[0073] Preferably, as will be better explained in the following, the first "P1" and the
second feed pitch "P2" can be set independently.
[0074] The device also comprises an application station 7 arranged along said movement path
at said operating section 5a of the film 5 of material of the second feed means 4.
[0075] The application station 7 comprise pressing means 8 configured to fasten said film
5 to at least one (first) container "C1" placed in a first seat of the first row "F1"
and at least one (second) container "C2" placed in a second seat of the second row
"F2".
[0076] Such pressing means 8 are therefore movable towards and away from the first feed
means 2, along a transverse direction, preferably orthogonal to the first direction
"A".
[0077] In particular, the pressing means 8 are vertically movable between a raised, distal
position of the first advancing means 2, and a lowered position, in contact with the
first feed means 2.
[0078] Therefore, the operating section 5a of the film 5 is interposed between the pressing
means 8 and the first feed means 2.
[0079] In this way, a movement of the pressing means 8 towards the first feed means 2 involves
moving the film 5 of material in contact with them, at least at the first seat and
the second seat.
[0080] Preferably, the pressing means 8 comprise at least a first pressing element 8a associated
with the first seat and at least a second pressing element 8b associated with the
second seat.
[0081] With reference to the illustrated embodiment, the first feed means 2 comprise two
first seats side by side (located in the same first module 2a) and two second seats
side by side (located in the same second module 2b).
[0082] Preferably, therefore, the pressing means 8 comprise respective first 8a and second
pressing elements 8b associated with each first and second seat.
[0083] Preferably, each pressing element 8a, 8b comprises at least one welding ring 9 configured
to engage the film 5 to the ring-shaped edge of the container "C" contained in the
first or in the second seat.
[0084] Such a welding ring 9 is therefore in turn movable towards and away from the first
feed means 2 between a rest position, wherein it is distal from the first feed means
2, and a working position, wherein it is fastened to the first feed means 2 and coaxial
to a respective (first or second) seat.
[0085] The pressing element 8a, 8b, and in particular the welding ring 9 are therefore coaxial
to the interaxle spacing of the first seat or of the second seat in the application
station 7.
[0086] This application station 7 further comprises at least a first cutting head 10 arranged
along the first row "F1" of seats 3 and associated therewith.
[0087] The first cutting head 10 is configured to cut the film 5 along a predetermined (first)
closed fracture line at the first seat.
[0088] Such first cutting head 10 is operatively placed (not necessarily structurally) downstream
of the pressing means 8 in order to carry out the cut only upon the welding of the
film 5 to the container "C", avoiding the creation of not very aesthetic folds or
functional defects.
[0089] The application station 7 further comprises at least a second cutting head 11 arranged
along the second row "F2" of seats 3 and operatively associated therewith.
[0090] Said second cutting head 11 is configured to cut the film 5 along a predetermined
(second) closed fracture line at said second seat. According to the present invention,
with reference to the operating direction "A", the second cutting head 11 is located
downstream of the first cutting head 10.
[0091] In other words, the first 10 and the second cutting head 11 are not side by side
orthogonally to the operating direction "A", but they are "staggered", or arranged
in succession.
[0092] Preferably, the distance "D" between the interaxle spacings of the first 10 and of
the second cutting head 11, measured along the operating direction "A", is an integer
multiple of the distance between the interaxle spacings of two successive modules
of the first feed means 2. It should be noted that the distance between the first
10 and the second cutting head 11 corresponds, preferably, to the distance between
the first and the second seat.
[0093] Preferably, each cutting head 10, 11 comprises a ring-shaped cutting blade 10a, 11a,
moving towards and away from the first feed means 2 between a rest position and a
cutting position, wherein it is in contact with the film 5 of material (already engaged/welded
to the container).
[0094] In the preferred embodiment, each cutting head 10, 11 is associated with a respective
pressing element 8a, 8b.
[0095] More precisely, the application station 7 comprises a plurality of operating groups
12, 13 each comprising a pressing element 8a, 8b and a corresponding cutting head
10, 11, arranged coaxially with each other to act in combination on the same first
or second seat.
[0096] In the illustrated embodiment, the operating group 12, 13 comprises a welding ring
9 and a ring-shaped cutting blade 10a, 11a fit around said welding ring 9 (i.e. around
the pressing element) and movable, towards or away from the first feed means 2 with
a predetermined delay with respect to the welding ring 9.
[0097] In other words, each cutting head 10, 11a has a ring-shaped blade surrounding the
pressing element 8a, 8b in order to cut the film 5 of material externally with respect
to the engaging/welding line with the container "C".
[0098] With reference to the appended figures, therefore, the application station 7 comprises
at least two first operating groups 12, arranged along respective first rows "F1"
and comprising a first pressing element 8a and a first cutting head 10.
[0099] Preferably, such first operating groups 12 are side by side and, at least in part,
jointly moved.
[0100] The application station 7 further comprises at least two second operating groups
13, arranged along respective second rows "F2" and comprising a second pressing element
8b and a second cutting head 11.
[0101] Preferably, such second operating groups 13 are side by side and, at least in part,
jointly moved.
[0102] According to a further aspect of the present invention, the second feed means 4 comprise
at least a compensation member 14 configured to adjust the length of the film 5 running
between the first 10 and the second cutting head 11.
[0103] Advantageously, in this way it is possible to release the second feed pitch "P2"
(of the second feed means) from the first feed pitch "P1" (of the first feed means),
considerably increasing the flexibility of the device 1.
[0104] With reference to figures 3 and 4, for example, it is possible to appreciate how
to change the container format (large in figure 3, small in figure 4) it is possible
to change the second feed pitch "P2", optimizing the surface occupation of the film
5 and minimizing the waste.
[0105] Preferably, the compensation member 14 comprises an adjustment element 15 operatively
interposed between said rewind rollers 6 and rotatably or slidingly associated with
the film 5.
[0106] Such adjustment element 15 is movable with respect to said rewind rollers 6 in order
to change the length of the film 5 running between them.
[0107] In other words, the adjustment element 15 defines at least in part a deviation or
rewinding along the operating section 5a of the film, the entity of which is of adjustable
length.
[0108] In this way, it is possible to optimize the second feed pitch "P2" with respect to
the first one with a minimizing view of the waste coming from the film 5.
[0109] In the preferred embodiment, the compensation member 14 comprises two first rollers
14a substantially parallel to each other and transversal to said operating direction
"A", arranged along the operating section 5a.
[0110] A second roller 15a is operatively interposed between the first rollers 14a so as
to define a rewinding of the film 5 between said first rollers and defining the adjustment
element.
[0111] Such second roller 15a is selectively translatable towards and/or away from said
first rollers 14a in order to change the length of the film 5 running between them.
[0112] More precisely, the second roller 15a is movable towards and/or away from the first
feed means 2.
[0113] In this way, moving away from the first feed means 2, the forward section and the
return section of the deviation or rewinding are lengthened, with consequent elongation
of the operating section 5a (broken line in figure 2a).
[0114] Likewise, moving towards the first feed means 2, the forward section and the return
portion of the deviation or rewinding are shortened, with a consequent shortening
of the operating section 5a (continuous line in figure 2a).
[0115] It should be noted that, in the position proximal to the feed means 2 of the second
roller 15a, the operating section 5a is linear and has a length corresponding to the
distance, measured along the operating direction "A", between the rewind rollers 6.
[0116] It should be noted that the adjustment element 15 can be driven manually or mechanically.
[0117] An object of the present invention is also a method of applying a piece of film 5
of material to a container "C", preferably but not exclusively carry out by means
of the device 1 described up to now.
[0118] In any case, for simplicity, the reference numbers where compatible will be kept
unchanged also in the following method description.
[0119] The method provides for a succession of containers "C" arranged on at least a first
"F1" and a second row "F2" parallel to each other and developing along an operating
direction "A".
[0120] In the preferred embodiment, the containers "C" are arranged on at least two first
"F1" and two second "F2" rows side by side and alternated.
[0121] Each container "C", as already mentioned above, has an entrance opening perimetrically
delimited by a ring-shaped edge.
[0122] Preferably, the containers are coffee or tea capsules.
[0123] It should be noted that, preferably, the method provides that the containers "C"
to be filled with food products, preferably produced by infusion, such as coffee or
tea.
[0124] The film 5 of material is then prepared, developing at least partially along said
operating direction "A" and provided with at least an operating section 5a facing
the opening of said containers "C" (at least one application station).
[0125] The method then provides to feed the succession of containers "C" of a first feed
pitch "P1" along said operating direction "A" and to feed said film 5 of material
of a second feed pitch "P2" along said operating direction "A".
[0126] The second pitch "P2" may have indistinctly the same or the opposite direction with
respect to the first pitch "P1" of the containers "C". Preferably, however, the movement
direction of the containers "C" is opposite to that of the film 5.
[0127] When a predetermined application station 7 is reached, the film 5 is fastened to
(i.e. pressed/pushed until it is in contact with) at least a first container "C1"
of the first row "F1" and at least a second container "C2" of the second row "F2".
[0128] The first "C1" and the second container "C2" are placed in the first and in the second
seat previously described.
[0129] Preferably, contextually or after having fastened the film 5 of material to the first
"C1" and to the second container "C2", the method provides an engaging step, preferably
welding, of said film 5 of material to the first "C1" and to the second "C2" container.
[0130] Subsequently, or simultaneously, the film is cut along a predetermined (first) closed
fracture line at the first container "C1".
[0131] According to the present invention, the method provides to cut said film 5 of material
along a predetermined closed fracture line at said second container "C2" operatively
placed downstream of said at least one first container "C1" of the first row "F1",
with reference to said operating direction "A".
[0132] Preferably, the cutting steps are performed simultaneously.
[0133] In particular, the interaxle spacing of said at least one first container "C1" of
the first row "F1" and the interaxle spacing of said at least one second container
"C2" of the second row "F2" are placed at a distance which is an integral multiple
of the distance between the interaxle spacings of two successive containers "C" (i.e.
two modules 2a, 2b). Furthermore, a step for adjusting the length of the film 5 running
between the interaxle spacing of said at least one first container "C1" of the first
row "F1" and the interaxle spacing of said at least one second container "C2" of the
second row "F2" as a function of the area of said entrance opening of the containers
"C" is provided. Advantageously, the adjusting step is preliminary to the cutting
steps. In this way, the first "P1" and the second feed pitch "P2" can be set independently.
[0134] The invention achieves the intended aims and achieves important advantages.
[0135] In fact, the arrangement of two cutting heads acting on distinct rows and placed
in succession along the operating direction allows to limit the transverse footprint
of the cuts, with the same size of the same, thus promoting greater flexibility of
the device.
[0136] Furthermore, the introduction of a compensation member allows not only to improve
flexibility, but to optimize the waste in a dedicated manner according to the diameter
of the capsules/containers, thus making the device universal.
1. Device for applying a piece of film of material to a container, comprising:
first feed means (2) movable along a predetermined movement path and comprising a
plurality of seats (3) for housing a corresponding plurality of containers (C) arranged
in succession on at least a first row (F1) and a second row (F2), running parallel
to each other and developing along an operating direction (A);
second feed means (4) of a film (5) of material arranged along said movement path
configured so that at least one operating section (5a) of the film (5) faces the first
feed means (2) and can move along said operating direction (A);
an application station (7) arranged along said movement path, at said operating section
(5a) of the film (5), provided with:
pressing means (8) configured to fasten said film (5) to at least one container placed
in a first seat of the first row (F1) and at least one container placed in a second
seat of the second row (F2);
a first cutting head (10) arranged along the first row (F1) of seats (3), associated
thereto and configured to cut the film (5) along a predetermined closed fracture line
at said first seat;
wherein said application station (7) further comprises a second cutting head (11)
arranged along the second row (F2) of seats (3), operatively associated thereto and
configured to cut the film (5) along a predetermined closed fracture line at said
second seat (3b) wherein, with reference to the operating direction (A), the second
cutting head (11) is placed downstream of the first cutting head (10), characterized in that said second feed means (4) comprise at least one compensation member (14) configured
to adjust the length of the film (5) running between the first cutting head (10) and
the second cutting head (11).
2. Applying device according to claim 1, characterized in that said second feed means (4) comprise a pair of rewind rollers (6) mutually spaced
apart and delimiting at least part of said operating section (5a), wherein the compensation
member (14) comprises an adjustment element (15) operatively interposed between said
rewind rollers (6) and rotatably or slidingly associated with the film (5); said adjustment
element (15) being movable with respect to said rewind rollers (6) in order to modify
the length of the film (5) running between them.
3. Applying device according to claim 2, characterized in that said compensation member (14) comprises two first rollers (14a) substantially parallel
to each other and transverse to said operating direction (A) and a second roller (15a)
operatively interposed between the first rollers (14A) so as to define a rewinding
of the film (5) between said first rollers (14a), wherein the second roller (15a)
is selectively movable towards and/or away from said first rollers (14a) in order
to modify the length of the film (5) running between them and define the adjustment
element (15).
4. Applying device according to any one of the previous claims, characterized in that said first (2) and said second feed means (4) are of the discontinuous type and have
respectively a first feed pitch (P1) and a second feed pitch (P2) which can be set
independently from each other.
5. Applying device according to any one of the previous claims, characterized in that, with reference to the operating direction (A), each seat (3) of the first row (F1)
is interposed between two following seats (3) of the second row (F2), and vice versa.
6. Applying device according to any one of the previous claims, characterized in that said first feed means (2) comprise at least two first rows (F1) and at least two
alternating second rows (F2), with reference to a direction transverse to the operating
direction (A); said application station (7) comprising in turn at least two first
cutting heads (10) and at least two second cutting heads (11).
7. Applying device according to any one of the previous claims, characterized in that said pressing means (8) comprise at least one pressing element (8a, 8b) for each
cutting head (10, 11).
8. Applying device according to claim7, in which said containers (C) have an entrance
opening perimetrically delimited by a ring-shaped edge and said seats (3) are adapted
to keep the containers (C) with their opening accessible from the top; said pressing
element (8a, 8b) comprising at least one welding ring (9) configured to engage the
film (5) with the ring-shaped edge of the container (C).
9. Applying device according to any one of the previous claims,
characterized in that the application station (7) comprises a plurality of operating groups (12, 13) each
comprising:
a welding ring (9) movable towards and away from the first feed means (2) between
a rest position, wherein it is distal from the first feed means (2), and a working
position, wherein it is fastened to the first feed means (2) and coaxial to a respective
first or second seat;
a ring-shaped cutting blade (10a, 11a) fitted around said welding ring (9) and movable
towards and away from the first feed means (2) with a predetermined delay with respect
to the welding ring (9).
10. Method of applying a piece of film of material to a container, comprising the following
steps:
providing a succession of containers (C) arranged on at least a first (F1) and a second
row (F2) parallel to one another and developing along an operating direction (A);
said containers having an entrance opening perimetrically delimited by a ring-shaped
edge;
providing a film (5) of material having at least one operating section (5a) developing
at least partly along said operating direction (A) and facing the opening of said
containers (C) in correspondence with at least one application station (7);
feeding said succession of containers (C) of a first feed pitch (P1) along said operating
direction (A);
feeding said film (5) of material of a second feed pitch (P2) along said operating
direction (A), in the same direction or against the containers (C);
fastening the film (5) of material to at least one first container (C1) of the first
row (F1) and to at least one second container (C2) of the second row (F2) in the application
station (7);
cutting said film (5) of material along a predetermined closed fracture line at said
first container (C1) with a first cutting head (10);
cutting said film (5) of material along a predetermined closed fracture line at said
second container (C2) with a second cutting head (11) operatively placed downstream
of said at least one first container (C1) of the first row (F1), with reference to
said operating direction (A),
characterized in that it comprises a step for adjusting the length of the film (5) running between said
at least one first container (C1) of the first row (F1) and the interaxle spacing
of said at least one second container (C2) of the second row (F2) as a function of
the area of said
1. Vorrichtung zum Aufbringen eines Materialfilms auf einen Behälter, umfassend:
erste Zuführungselemente (2), die entlang einer zuvor festgelegten Bewegungsbahn beweglich
sind und eine Vielzahl von Sitzen (3) zum Aufnehmen einer entsprechenden Vielzahl
von der Reihenfolge nach in mindestens einer ersten Reihe (F1) und einer zweiten Reihe
(F2), die parallel zueinander und entlang einer Arbeitsrichtung (A) verlaufen, angeordneten
Behältern (C) umfassen;
entlang des genannten Bewegungspfads angeordnete zweite Zuführungselemente (4) eines
Materialfilms (5), die so ausgelegt sind, dass mindestens ein Arbeitsabschnitt (5a)
des Materialfilms (5) den ersten Zuführungselementen (2) gegenüberliegt und sich entlang
der genannten Arbeitsrichtung (A) bewegen kann;
eine Aufbringungsstation (7), die entlang des genannten Bewegungspfads auf dem genannten
Arbeitsabschnitt (5a) des Materialfilms (5) angeordnet und mit Folgendem ausgestattet
ist:
Anpresselementen (8), die darauf ausgelegt sind, den genannten Materialfilm (5) an
mindestens einem, in einem ersten Sitz der ersten Reihe (F1) positionierten Behälter
und an mindestens einem in einen zweitem Sitz der zweiten Reihe (F2) positionierten
Behälter zu befestigen;
einem ersten Schneidkopf (10), der entlang der ersten Reihe (F1) Sitze (3) angeordnet
und mit dieser verbunden und darauf ausgelegt ist, den Materialfilm (5) entlang einer
zuvor festgelegten Frakturlinie an dem genannten ersten Sitz zu schneiden;
wobei die genannte Aufbringungsstation (7) außerdem einen entlang der zweiten Reihe
(F2) Sitze (3) angeordneten, operativ mit dieser verbundenen zweiten Schneidkopf (11)
umfasst, der darauf ausgelegt ist, den Materialfilm (5) entlang einer zuvor festgelegten
Frakturlinie an dem genannten zweiten Sitz (3b) zu schneiden, wobei der genannte zweite
Schneidkopf (11) im Verhältnis zu der Arbeitsrichtung (A) nach dem ersten Schneidkopf
(10) angeordnet ist,
dadurch gekennzeichnet, dass die genannten zweiten Zuführungselemente (4) mindestens ein Ausgleichsglied (14)
umfassen, das darauf ausgelegt ist, die Länge des zwischen dem ersten Schneidkopf
(10) und dem zweiten Schneidkopf (11) durchlaufenden Materialfilms (5) anzupassen.
2. Vorrichtung zum Aufbringen nach Anspruch 1, dadurch gekennzeichnet, dass die genannten zweiten Zuführungselemente (4) ein Paar in einem Abstand befindlicher
Rücklaufrollen (6) umfassen, die mindestens einen Teil des genannten Arbeitsabschnitts
(5a) begrenzen, bei der das Ausgleichsglied (14) ein operativ zwischen den genannten
Rücklaufrollen (6) eingefügtes Anpassungselement (15) umfasst, das drehbar oder gleitend
mit dem Materialfilm (5) verbunden ist; wobei das genannte Anpassungselement (15)
im Verhältnis zu den genannten Rücklaufrollen (6) beweglich ist, um die Länge des
zwischen diesen verlaufenden Materialfilm (5) zu ändern.
3. Vorrichtung zum Aufbringen nach Anspruch 2, dadurch gekennzeichnet, dass das genannte Ausgleichsglied (14) zwei erste im Wesentlichen zueinander parallele
und zur der genannten Arbeitsrichtung (A) quer verlaufende erste Rollen (14a) und
eine operativ zwischen den ersten Rollen (14A) eingefügte zweite Rolle (15a) umfasst,
um einen Rücklauf des Materialfilms (5) zwischen den genannten ersten Rollen (14a)
zu definieren, bei der die zweite Rolle (15a) wahlweise zu den genannten ersten Rollen
(14a) hin oder von diesen wegbewegt werden kann, um die Länge des zwischen diesen
laufenden Materialfilms (5) zu ändern und das Anpassungselement (15) zu definieren.
4. Vorrichtung zum Aufbringen nach einem beliebigen der vorangegangenen Ansprüche, dadurch gekennzeichnet, dass die genannten ersten (2) und zweiten Zuführungselemente (4) diskontinuierlichen Typs
sind und jeweils eine erste Zuführungshöhe (P1) und eine zweite Zuführungshöhe (P2)
aufweisen, die unabhängig voneinander eingestellt werden können.
5. Vorrichtung zum Aufbringen nach einem beliebigen der vorangegangenen Ansprüche, dadurch gekennzeichnet, dass jeder Sitz (3) der ersten Reihe (F1) im Verhältnis zu der Arbeitsrichtung (A) zwischen
zwei aufeinanderfolgenden Sitzen (3) der zweiten Reihe (F2) und umgekehrt eingesetzt
ist.
6. Vorrichtung zum Aufbringen nach einem beliebigen der vorangegangenen Ansprüche, dadurch gekennzeichnet, dass die genannten ersten Zuführungselemente (2) mindestens zwei erste Reihen (F1) und
mindestens zwei im Verhältnis zu einer quer zur Arbeitsrichtung (A) verlaufenden Richtung
alternierende zweite Reihen (F2) umfassen, wobei die genannte Aufbringungsstation
(7) wiederum mindestens zwei erste Schneidköpfe (10) und mindestens zwei zweite Schneidköpfe
(11) umfasst.
7. Vorrichtung zum Aufbringen nach einem der vorangegangenen Ansprüche, dadurch gekennzeichnet, dass die genannten Anpresselemente (8) mindestens ein Anpresselement (8a, 8b) für jeden
Schneidkopfs (10, 11) umfassen.
8. Vorrichtung zum Aufbringen nach Anspruch 7, bei der die genannten Behälter (C) eine
umlaufend von einem ringförmigen Rand begrenzte Eingangsöffnung aufweisen und die
genannten Sitze (3) geeignet sind, die Behälter (C) mit ihren Öffnungen von oben zugänglich
zu halten; wobei das genannte Anpresselement (8a, 8b) mindesten einen Schweißring
(9) umfasst, der darauf ausgelegt ist, den Materialfilm (5) mit dem ringförmigen Rand
des Behälters (C) zu kuppeln.
9. Vorrichtung zum Aufbringen nach einem der vorangegangenen Ansprüche,
dadurch gekennzeichnet, dass die Aufbringungsstation (7) eine Vielzahl von Arbeitsgruppen (12, 13) umfasst, von
denen jede Folgendes umfasst:
einen Schweißring (9), der zwischen einer Ruheposition, in der er sich distal zu den
ersten Zuführungselementen (2) befindet, und einer Arbeitsposition, in der er an den
ersten Zuführungselementen (2) befestigt und koaxial zu einem entsprechenden ersten
oder zweiten Sitz angeordnet ist, zu den ersten Zuführungselementen (2) hin und von
diesen weg bewegt werden kann,
eine um den genannten Schweißring (9) angebrachte ringförmige Schneidklinge (10a,
11a), die zu den ersten Zuführungselementen (2) mit einer zuvor festgelegten Verzögerung
im Verhältnis zum Schweißring (9) hin und von diesen wegbewegt werden kann.
10. Verfahren zum Aufbringen eines Materialfilms auf einen Behälter, das die folgenden
Schritte umfasst:
Bereitstellung einer Reihe von Behältern (C), die auf mindestens einer ersten (F1)
und einer zweiten Reihe (F2) parallel zueinander angeordnet sind und entlang einer
Arbeitsrichtung (A) verlaufen; wobei die genannten Behälter eine umlaufend von einem
ringförmigen Rand begrenzte Eingangsöffnung aufweisen;
Bereitstellung eines Materialfilms (5) mit mindestens einem, mindestens teilweise
entlang der genannten Arbeitsrichtung (A) verlaufenden und der Öffnung der genannten
Behälter (C) auf mindestens einer Aufbringungsstation (7) gegenüberliegenden Arbeitsabschnitt
(5a);
Zuführung der genannten Reihe von Behältern (C) mit einer ersten Zuführungshöhe (P1)
entlang der genannten Arbeitsrichtung (A);
Zuführung des genannten Materialfilms (5) mit einer zweiten Zuführungshöhe (P2) entlang
der genannten Arbeitsrichtung (A) in der gleichen oder entgegengesetzten Richtung
der Behälter (C);
Befestigen des Materialfilms (5) an mindestens einem ersten Behälter (C1) der ersten
Reihe (F1) und an mindestens einem zweiten Behälter (C2) der zweiten Reihe (F2) in
der Aufbringungsstation (7);
Schneiden des genannten Materialfilms (5) entlang einer zuvor festgelegten geschlossenen
Frakturlinie auf dem genannten ersten Behälter (C1) mit einem ersten Schneidkopf (10);
Schneiden des genannten Materialfilms (5) entlang einer zuvor festgelegten geschlossenen
Frakturlinie auf dem genannten zweiten Behälter (C1) mit einem zweiten Schneidkopf
(11),
der im Verhältnis zu der genannten Arbeitsrichtung (A) operativ nach dem genannten
mindestens einen ersten Behälter (C1) der ersten Reihe (F1) positioniert ist,
dadurch gekennzeichnet, dass es einen Schritt zum Anpassen der Länge des zwischen dem genannten mindestens einen
ersten Behälter (C1) der ersten Reihe (F1) laufenden Materialfilms (5) und dem Achsabstand
des genannten mindestens einen zweiten Behälters (C2) der zweiten Reihe (F2) abhängig
von dem Bereich der genannten Eingangsöffnung des Behälters (C) umfasst.
1. Dispositif pour appliquer un morceau de film de matériau sur un récipient, comprenant
:
des premiers moyens d'avancement (2) mobiles le long d'un parcours de mouvement prédéterminé
et comprenant une pluralité de sièges (3) pour le logement d'une pluralité correspondante
de récipients (C) disposés en succession sur au moins un premier rang (F1) et un deuxième
rang (F2), se trouvant parallèles l'un à l'autre et se développant le long d'un sens
de marche (A) ;
des deuxièmes moyens d'avancement (4) d'un film (5) de matériau disposés le long dudit
parcours de mouvement configurés de sorte qu'au moins une section opérationnelle (5a)
du film (5) se trouve face aux premiers moyens d'avancement (2) et puisse se déplacer
le long dudit sens de marche (A) ;
une station d'application (7) disposée le long dudit parcours de mouvement, en correspondance
de ladite section opérationnelle (5a) du film (5), munie de :
moyens de pressage (8) configurés pour fixer ledit film (5) sur au moins un récipient
placé dans un premier siège du premier rang (F1) et au moins un récipient placé dans
un deuxième siège du deuxième rang (F2) ;
une première tête de coupe (10) disposée le long du premier rang (F1) de sièges (3),
associée à celui-ci et configurée pour couper le film (5) le long d'une ligne de fracture
fermée prédéterminée en correspondance dudit premier siège ;
dans lequel ladite station d'application (7) comprend en outre une deuxième tête de
coupe (11) disposée le long du deuxième rang (F2) de sièges (3), associée opérationnellement
à celui-ci et configurée pour couper le film (5) le long d'une ligne de fracture fermée
prédéterminée en correspondance dudit deuxième siège (3b), dans laquelle, en référence
au sens de marche (A), la deuxième tête de coupe (11) est placée en aval de la première
tête de coupe (10), caractérisé en ce que lesdits deuxièmes moyens d'avancement (4) comprennent au moins un élément de compensation
(14) configuré pour régler la longueur du film (5) se trouvant entre la première tête
de coupe (10) et la deuxième tête de coupe (11).
2. Dispositif d'application selon la revendication 1, caractérisé en ce que lesdits deuxièmes moyens d'avancement (4) comprennent une paire de rouleaux de rembobinage
(6) réciproquement espacés et délimitant au moins une partie de ladite section opérationnelle
(5a), dans lequel l'élément de compensation (14) comprend un élément de réglage (15)
opérationnellement interposé entre lesdits rouleaux de rembobinage (6) et associé
de façon pivotante ou coulissante au film (5) ; ledit élément de réglage (15) étant
mobile par rapport auxdits rouleaux de rembobinage (6) afin de modifier la longueur
du film (5) se trouvant entre ceux-ci.
3. Dispositif d'application selon la revendication 2, caractérisé en ce que ledit élément de compensation (14) comprend deux premiers rouleaux (14a) sensiblement
parallèles l'un à l'autre et transversaux audit sens de marche (A) et un deuxième
rouleau (15a) opérationnellement interposé entre les premiers rouleaux (14a) de façon
à définir un rembobinage du film (5) entre lesdits premiers rouleaux (14a), dans lequel
le deuxième rouleau (15a) est sélectivement mobile vers et/ou en provenance desdits
premiers rouleaux (14a) afin de modifier la longueur du film (5) se trouvant entre
ceux-ci et définir l'élément de réglage (15).
4. Dispositif d'application selon l'une quelconque des revendications précédentes, caractérisé en ce que lesdits premiers (2) et lesdits deuxièmes moyens d'avancement (4) sont de type discontinu
et ont respectivement un premier pas d'avancement (P1) et un deuxième pas d'avancement
(P2) qui peuvent être établis indépendamment l'un de l'autre.
5. Dispositif d'application selon l'une quelconque des revendications précédentes, caractérisé en ce que, en référence au sens de marche (A), chaque siège (3) du premier rang (F1) est interposé
entre les deux sièges successifs (3) du deuxième rang (F2), et vice versa.
6. Dispositif d'application selon l'une quelconque des revendications précédentes, caractérisé en ce que lesdits premiers moyens d'avancement (2) comprennent au moins deux premiers rangs
(F1) et au moins deux deuxièmes rangs (F2) alternés, en référence à un sens transversal
au sens de marche (A) ; ladite station d'application (7) comprenant à son tour au
moins deux premières têtes de coupe (10) et au moins deux deuxièmes têtes de coupe
(11).
7. Dispositif d'application selon l'une quelconque des revendications précédentes, caractérisé en ce que lesdits moyens de pressage (8) comprennent au moins un élément de pressage (8a, 8b)
pour chaque tête de coupe (10, 11).
8. Dispositif d'application selon la revendication 7, dans lequel lesdits récipients
(C) ont une ouverture d'entrée délimitée périmétralement par un bord annulaire et
lesdits sièges (3) sont adaptés pour maintenir les récipients (C) avec leur ouverture
accessible au sommet ; ledit élément de pressage (8a, 8b) comprenant au moins une
bague de soudage (9) configurée pour mettre en prise le film (5) avec le bord annulaire
du récipient (C).
9. Dispositif d'application selon l'une quelconque des revendications précédentes,
caractérisé en ce que la station d'application (7) comprend une pluralité de groupes opérationnels (12,
13), chacun comprenant :
une bague de soudage (9) mobile vers et en provenance des premiers moyens d'avancement
(2) entre une position de repos, dans laquelle elle est distale des premiers moyens
d'avancement (2), et une position de travail, dans laquelle elle est fixée aux premiers
moyens d'avancement (2) et coaxiale à un premier ou deuxième siège respectif,
une lame de coupe annulaire (10a, 11a) adaptée autour de ladite bague de soudage (9)
et mobile vers et en provenance des premiers moyens d'avancement (2) avec un décalage
prédéterminé par rapport à la bague de soudage (9).
10. Procédé pour appliquer un morceau de film de matériau sur un récipient, comprenant
les étapes suivantes :
fournir une succession de récipients (C) disposés sur au moins un premier (F1) et
un deuxième rang (F2) parallèles l'un à l'autre et se développant le long d'un sens
de marche (A) ; lesdits récipients ayant une ouverture d'entrée délimitée périmétralement
par un bord annulaire ;
fournir un film (5) de matériau ayant au moins une section opérationnelle (5a) se
développant au moins partiellement le long dudit sens de marche (A) et faisant face
à l'ouverture desdits récipients (C) en correspondance avec au moins une station d'application
(7) ;
faire avancer ladite succession de récipients (C) d'un premier pas d'avancement (P1)
le long dudit sens de marche (A) ;
faire avancer ledit film (5) de matériau d'un deuxième pas d'avancement (P2) le long
dudit sens de marche (A), dans le même sens ou dans le sens inverse par rapport aux
récipients (C) ;
fixer le film (5) de matériau sur au moins un premier récipient (C1) du premier rang
(F1) et sur au moins un deuxième récipient (C2) du deuxième rang (F2) dans la station
d'application (7) ;
couper ledit film (5) de matériau le long d'une ligne de fracture fermée prédéterminée
en correspondance dudit premier récipient (C1) avec une première tête de coupe (10)
;
couper ledit film (5) de matériau le long d'une ligne de fracture fermée prédéterminée
en correspondance dudit deuxième récipient (C2) avec une deuxième tête de coupe (11)
placée opérationnellement en aval dudit au moins un premier récipient (C1) du premier
rang (F1), en référence audit sens de marche (A),
caractérisé en ce qu'il comprend une étape pour régler la longueur du film (5) se trouvant entre ledit
au moins un premier récipient (C1) du premier rang (F1) et l'espacement d'entraxe
dudit au moins un deuxième récipient (C2) du deuxième rang (F2) en fonction de la
zone de ladite ouverture d'entrée des récipients (C).