[0001] The invention relates to a shaft seal arrangement according to the preamble of claim
1 and to a hydraulic machine, especially a radial piston machine, designed to include
such shaft seal arrangement.
[0002] Radial piston machines of this type, for example radial piston motors, usually include
pistons disposed in the radial direction relative to a shaft and accommodated in star
shape in a cylinder block. Depending on the constructional design, oil may be applied
from inside or from outside to said pistons, when viewed in the radial direction.
The basic set-up of a radial piston motor to which pressure fluid is applied from
inside is disclosed, for example, in the document
EP 0 102 915 B1. In this concept, a drive shaft is supported in a case accommodating the cylinder
block, with the shaft being sealed relative to the case via a shaft seal arrangement.
An end portion of the shaft is guided out of the case and is connected to a unit to
be driven via an appropriate coupling.
[0003] The shaft seal arrangement comprises, inter alia, in the area where the shaft exits
the case adjacent to a shaft bearing a seal ring which is in sealing contact with
the outer periphery of the shaft and is supported on the case side. For avoiding excessive
wear of the seal ring, the latter is lubricated with oil. Consequently, in this area
frequently a drain channel is formed through which the oil is drained to a leak line
opening into a tank or an oil reservoir, for example, so that the oil surrounding
the seal ring is exchanged to decrease the temperature generated by the friction between
the seal lip and the counter surface, often a wear ring.
[0004] In the case of vertical assembly of the radial piston machine orientated in the direction
of gravity, the seal ring is located at the top in the direction of gravity and may
even be disposed above the drain channel, depending on the design concept. In such
relative arrangement of the seal ring, the lubrication possibly may not be ensured
in the area of contact with the shaft so that the seal ring is subjected to premature
wear and needs to be replaced. Such a lack of lubrication inter alia results from
the fact that, in the case of vertical assembly of the radial piston machine, in the
area delimited by the seal ring, air is trapped which prevents oil from flushing the
seal ring.
[0005] As compared to this, the object underlying the invention is to provide a shaft seal
arrangement and a hydraulic machine configured to include such shaft seal arrangement,
especially a radial piston machine, in which lubrication of the shaft seal arrangement
is improved.
[0006] This object is achieved with respect to the shaft seal arrangement by the features
of claim 1 and with respect to the hydraulic machine by the features of the independent
claim 11.
[0007] Advantageous developments of the invention constitute the subject matter of the subclaims.
[0008] The shaft seal arrangement according to the invention comprises a seal ring including
a sealing lip to be arranged in sealing contact with a shaft and being retained by
a retainer flange. The shaft seal arrangement furthermore includes a drain channel
for draining leak oil. In accordance with the invention, the shaft seal arrangement
is configured to include a retention ring which is disposed in an oil flow path upstream
to the drain channel or in the area of the seal ring and through which oil is guided
toward the seal ring.
[0009] Hence draining fluid is accumulated via said retention ring so that sufficient lubrication
of the seal ring is guaranteed.
[0010] In an especially preferred embodiment of the invention, the retention ring is configured
to include a retention rib extending toward the seal ring and accumulating the oil
up into the area of the sealing lip. Such accumulation constantly ensures, even in
the case of vertical assembly, i.e. with a seal ring located at the top in the direction
of gravity, that sufficient oil is present in the contact area of the seal ring with
the shaft.
[0011] According to an advantageous development of the invention, the retention rib is configured
so as to delimit an oil reservoir which is in fluid communication with the drain channel.
[0012] The seal ring may take an U-shaped profile, with the retention rib then extending
into the space spanned by the two legs in the U.
[0013] In such configuration of the seal ring, an area distant from the sealing lip together
with a rear side of the retention rib may form an oil outlet reduced in cross-section
which opens into the drain channel.
[0014] It is usually advantageous to the function of the shaft seal arrangement when the
pressure prevailing in the case to be sealed is relatively low. In several applications,
for example in heavy-duty hydraulic machines, an elevated case pressure may be advantageous.
For improving the sealing in the event of those high internal case pressures, another
embodiment provides to design a radial seal in an area between the shaft and the retention
ring so that basically the sealing is carried out by two seal elements, viz. the seal
ring and the radial seal. In this way, reliable sealing is ensured even with high
internal case pressures.
[0015] In such solution, oil may be supplied to the contact area of the seal ring by means
of a flush channel passing through the retention ring and opening, on the one hand,
in the area of the retention rib and, on the other hand, on the case side. The oil
outlet from the retention rib is chosen so that the oil is guided toward the seal
ring.
[0016] Excessive pressurization of the seal ring can be prevented by arranging an orifice
inside the flush channel.
[0017] The afore-described higher pressure prevailing in the case may be obtained by providing
a pressure relieve valve in the case drain channel into which the seal drain channel
opens downstream, with the pressure being adjustable via the pressure relief valve
in the case drain channel and thus also in the contact area of the seal ring. The
flow rates through the seal drain channel may be controlled by either an orifice or
a flow control valve, either applied upstream or downstream of the seal. In an especially
compact design, the seal drain channel is configured in the seal retainer flange.
[0018] The radial piston machine according to the invention comprises, as afore explained,
a shaft which is supported in a case by means of a shaft bearing, wherein the sealing
between the case and the shaft is realized by a shaft seal arrangement configured
in accordance with the afore-mentioned designs.
[0019] In the following, a preferred embodiment of the invention shall be illustrated in
detail by way of schematic drawings, wherein:
Figure 1 shows a sectional view of a shaft seal arrangement according to the invention
as applied in a radial piston machine,
Figure 2 shows another embodiment of a shaft seal arrangement as applied in a radial
piston machine, and
Figure 3a, 3b show symbolic drawings of hydraulic machines provided with a shaft seal
arrangement according to the embodiments shown in Figures 1 and 2.
[0020] Figure 1 illustrates a partial representation of a shaft seal arrangement 1, for
example of a radial piston motor R. As explained in the beginning, such radial piston
motor R comprises a shaft 2 being supported via a bearing arrangement, for example
including an anti-friction bearing 4, in a case 6 which in turn accommodates a cylinder
block (not shown) including pistons radially disposed relative to the shaft 2. Said
pistons may be pressurized by pressure fluid in the radial direction from inside or
from outside. Since the basic set-up of such radial piston motors is known, further
explanations regarding the set-up of such radial piston motors may be dispensed with.
[0021] In the embodiment shown in Figure 1, a seal retainer flange 10 immersing by an annular
collar 12 into a stepped mount 14 of the case 6 is fastened to a front face 8 of the
case 6. In the contact area of the annular collar 12 with the mount 14 an O-ring 16
is provided. In the axial direction the mount 14 also bears against an outer ring
of the anti-friction bearing 4.
[0022] The seal retainer flange 10 includes a recess 17 which opens toward the shaft 2 and
into which a seal ring 18 is inserted. The latter includes an annular wall 20 orientated
in the vertical direction in the representation of Figure 1 which annular wall 20
bears against the angular recess 17 in the radial direction. The annular wall 20 merges
into an annular front wall 22 extending in the radial direction at the inner peripheral
portion of which facing the shaft 2 a sealing lip 24 is formed which is in sealing
contact with a wear ring 26 being fastened to the shaft 2. The front wall 22 bears
against the portion of the recess 17 extending in the horizontal direction in Figure
1. The wear ring 26, in turn, is sealed relative to the shaft 2 via an O-ring 28.
As illustrated in Figure 1, the wear ring 26 is adjacent to the inner bearing ring
of the anti-friction bearing 4.
[0023] For the purpose of improving the dimensional stability of the seal ring 18, the latter
is reinforced by means of a dimensionally stable support ring 30 made from metal,
for example, whereas the front wall 22 and the annular wall 20 are made from polymer
material optimized regarding the sliding characteristics and the sealing. The contour
of said support ring 30 is adapted to that of the annular wall 20 and of the front
wall 22, and together with the sealing lip 24 and the wear ring 26 it approximates
an up-side-down U-shaped set-up, resulting in the representation according to Figure
1.
[0024] The front-side transition zone between the shaft 2 and the seal retainer flange 10
is covered by means of a cover 32 which is connected to co-rotate with the shaft 2
and in the axial direction is adjacent to the wear ring 26. A radially outer rim portion
34 of the cover 32 immerses into a front groove of the seal retainer flange 10. In
this area, between the front side of the seal retainer flange 10 and the inner surface
of the rim portion 34 a wiper 36 is provided for preventing ingress of foreign matter
from occurring on the front side. However, such a cover 32 is not an indispensable
feature of the hydraulic machine.
[0025] In the zone between the wear ring 26 and the seal retainer flange 10, in the embodiment
shown in Figure 1, a retention ring 38 is provided which in the axial direction bears
against the outer bearing ring of the anti-friction bearing 4 and in the radial direction
bears against the annular collar 12 of the seal retainer flange 10. For this purpose,
the inner peripheral surface of the annular collar 12 is extended below the recess
17 in the radial direction so as to form a retaining mount 40 into which an outer
peripheral portion of the retention ring 38 immerses in an accurately fitting manner
so that the latter is upwardly retained also in the axial direction (view according
to Figure 1). In the contact area between the retention ring 38 and the annular collar
12 again a seal 42 is provided.
[0026] A retention rib 44 is formed in the area of the retention ring 38 projecting from
the retaining mount 40, with the retention rib 44 extending inclined relative to the
shaft axis into the area encompassed by the annular wall 20 of the seal ring 18. Said
retention rib 44 extends in the axial direction towards the front wall 22 beyond the
contact area of the sealing lip 24 with the wear ring 26. A guide surface 46 of the
retention rib 44 is orientated so that it points approximately toward the sealing
lip 24. Surface 46 and a peripheral surface 48 of the wear ring 26 help delimit an
oil reservoir 50 into which oil may enter from the case 6, through the interstice
between roller elements in the anti-friction bearing 4, or through a, for that purpose,
designated flush inlet channel, not shown here. The oil provided in the oil reservoir
50 accumulates due to the axial extension of the retention rib 44 up to a level lying
above the contact area of the sealing lip 24 with the wear ring 26 so as to ensure
that at least the contact areas of the seal ring 18 are sufficiently supplied with
oil for lubrication so that dry running is reliably prevented. When the oil accumulates
beyond an apex 52 of the retention rib 44, the oil drains on the rear side between
the annular wall 20 and the retention rib 44 and via a passage 54 enters into a drain
channel 56 extending approximately in the radial direction through the seal retainer
flange 10. Said drain channel 56 may be connected, as shown in Figure 1, to a drain
line 59 through which the oil is returned to a tank. On principle, it is also possible
to guide the drain channel 56 through the motor to a valve or the like.
[0027] In the area of the leakage oil flow path containing the drain channel 56 an orifice
66 may be provided which helps determine the flow in the drain channel 56. Said drain
line 59 can be provided with a pressure relief valve 68 in order to limit the pressure
in case 6.
[0028] According to one embodiment of the invention, said drain channel 56 is connected
to the drain line 59 downstream of the pressure relief valve 68.
[0029] Figure 2 illustrates a variant of the shaft seal arrangement 1 which is especially
suited for hydraulic machines of elevated internal case pressure. The variant shown
in Figure 2 corresponds to the afore-described embodiment as regards the configuration
of the seal retainer flange 10, the wear ring 26, the seal ring 18 and the front-side
cover 32 so that, to simplify matters, regarding the set-up of said components the
foregoing explanations are referred to.
[0030] In the embodiment shown in Figure 2, the retention ring 38 has a more complex design
than in the embodiment according to Figure 1. As in the afore-described embodiment,
the retention ring 38 immerses into a retaining mount 40 of the seal retainer flange
10 so that in the axial direction the retention ring 38 is adjacent, on the one hand,
to the shoulder of the retaining mount 40 and, on the other hand, to the anti-friction
bearing 4. The retention ring 38 includes - just as the afore-described embodiment
- a retention rib 44 which extends inclined approximately toward the sealing lip 24
of the seal ring 18, wherein the apex 52 of the retention rib 44 in turn projects
upwards from the contact area of the sealing lip 24 with the wear ring 26 (or the
shaft 2) in the axial direction. The measure s is shown in Figure 2. As afore-explained,
in this way the fluid accumulates in the oil reservoir 50 so as to ensure lubrication
of the seal ring 18.
[0031] In contrast to the afore-described embodiment, the retention rib does not freely
project into the oil reservoir 50 but extends below the apex 52 in the radial direction
to the wear ring 26. In the peripheral surface of the retention ring 38 facing the
wear ring 26, an annular groove 58 is formed into which a radial seal 60 located at
the bottom with respect to the seal ring 18 is inserted, the radial seal 60 sealing
the contact area between the wear ring 26 and the retention ring 38 so that no oil
is allowed to penetrate said area. For guiding the oil into the oil reservoir 50,
a flush channel 62 opening, on the one hand, into the space encompassed by the case
6 and, on the other hand, into the oil reservoir 50 is formed in the retention ring
38. The latter opening area is orientated approximately in such manner that the oil
exits toward the sealing lip 24 so as to flush the latter. In the shown solution,
an orifice 64 is formed in the flush channel 62. The pressure drop occurring at said
orifice 64 prevents the sealing lip 24 from being excessively pressurized.
[0032] As illustrated at the beginning, the oil passing over the apex 52 flows off through
passage 54 into the drain channel 56 so that the sealing lip 24 is constantly flushed
with oil.
[0033] The inner seal 58 is supposed to be a pressure reducing seal, whereas the outer seal
18 is supposed to be fluid tight at low pressure, even if the pressure in case 6 is
higher than allowed for the seal 18. Thus the inner seal 58 can be both slightly leaking
and fluid tight, but the orifice 64 still provides a sufficient flow of oil through
the channel 62 to the oil reservoir/basin 50.
[0034] As described in the foregoing, the concept according to the invention which reliably
ensures flushing of the seal ring 18 with oil reliably prevents the seal ring 18 from
running dry or from premature wear in the case of vertical assembly of the radial
piston machine/hydraulic machine. In the case of horizontal assembly, the problems
stated in the beginning do not exist or only exist to a smaller extent, as in that
case no air trap obstructing lubrication can form, but in the case of higher pressures
in the case 6 and higher annular speeds of the shaft 2 and subsequently the wear ring
26, the inner seal ring 58 protects the outer seal ring 18 from excessive pressure
while still supplying sufficient oil flow through orifice 64 and channel 62 to reduce
the temperature in the contact between the surface 48 of wear ring 26 and the sealing
lip 24 of seal ring 18, thus also in the case of horizontal assembly.
[0035] Figures 3a and 3b show symbolic drawings of hydraulic machines, for example, a radial
piston machine R, provided with a shaft seal arrangement 1 as shown in Figures 1 and
2, respectively. As already mentioned above, the object of the invention is to retain
an oil sump around the seal ring 18 even in vertical shaft 2 alignment.
[0036] The embodiment according to Figures 1 and 3a is preferably used at lower pressures
p in the case 6 and at moderate shaft rotary speed n. The pressure relief valve 68
renders a pressure difference to drive fluid past the seal ring 18. The flowrate Q
Drain(OUT) is governed by the orifice 66.
[0037] At higher case pressures p and higher shaft 2 rotary speed n the embodiment according
to Figures 2 and 3b may be used. The pressure relief valve 68 renders a pressure difference
to drive fluid past the seal ring 18, whereby the flow is governed by orifice 64.
The drain line 59 is "open" downstream from the seal ring 18, thus lowering the pressure
and hence decreasing the strain exerted by the increased shaft speed n. In Figures
3a, 3b the flush-flowrate is indicated with Q
Flush(IN).
[0038] The invention discloses a shaft seal arrangement and a hydraulic machine configured
with the same, especially a radial piston machine in which flushing of a seal ring
is ensured even in the case of vertical shaft assembly. Furthermore it discloses a
shaft seal arrangement that will also decrease the strain on the seal ring when higher
shaft speeds and case pressures must be used. The flow of oil through the seal cavity
is ensured by a specific placement of the case pressure relief valve.
1. A shaft seal arrangement comprising a seal ring (18) which includes a sealing lip
(24) to be directly or indirectly brought into sealing contact with a shaft (2) and
which is supported by a seal retainer flange (10), and comprising a drain channel
(56) for draining leak oil, characterized by a retention ring (38) which is arranged within an oil flow path toward the drain
channel (56) downstream or in the area of a seal ring (18) and via which oil is passed
toward the seal ring (18).
2. The shaft seal arrangement according to claim 1, wherein the retention ring (38) includes
a retention rib (44) extending in the direction of the seal ring (18) and accumulating
the oil up to the area of the sealing lip (24).
3. The shaft seal arrangement according to claim 2, wherein the retention rib (44) delimits
an oil reservoir (50) which is in fluid communication with the drain channel (56).
4. The shaft seal arrangement according to any one of the preceding claims, wherein the
seal ring (18) takes an approximately U-shaped or L-shaped profile, with the retention
rib (44) extending into the space spanned by the profile.
5. The shaft seal arrangement according to any one of the preceding claims, wherein a
secondary radial seal (60) is formed between the shaft (2) and the retention ring
(38).
6. The shaft seal arrangement according to claim 5, wherein the retention ring (38) includes
a flush channel (62) which opens, on the one hand, into the area of the sealing lip
(24) or of an oil reservoir (50) and, on the other hand, into the case side.
7. The shaft seal arrangement according to claim 6, wherein an orifice (64) is formed
in the flush channel (62).
8. The shaft seal arrangement according to any one of the preceding claims, wherein a
pressure relief valve (68) is disposed in a drain line (59) from the case (6) and
wherein, preferably, the seal drain channel (56) is connected downstream thereof.
9. The shaft seal arrangement according to any one of the preceding claims, wherein the
drain channel (56) is configured in the seal retainer flange (10).
10. The shaft seal arrangement according to claim 8 or 9, wherein a pressure difference
rendered by the pressure relief valve (68) renders a driving force for the oil to
flush the seal ring (18).
11. A hydraulic machine, especially a radial piston machine, whose shaft (2) is supported
in a case (6) by means of a shaft bearing, characterized by a shaft seal arrangement (1) according to any one of the preceding claims.
12. The hydraulic machine according to claim 11, wherein the shaft (2) is arranged upright,
i.e. with its axis being arranged in the direction of gravity, also known as "vertical
shaft".