BACKGROUND OF THE INVENTION
Field of the Invention
[0001] The present invention relates to a straddled vehicle.
Description of the Related Art
[0002] Conventional straddled vehicles including a silencer for reducing the environmental
noise from the exhaust are know in the art. Japanese Laid-Open Patent Publication
No.
2009-248824 discloses a motorcycle including a silencer arranged between the engine and the rear
wheel.
[0003] The silencer disclosed in Japanese Laid-Open Patent Publication No.
2009-248824 includes a case, the inside of which is partitioned into a first, a second and a
third expansion chamber, a first pipe that connects together the first expansion chamber
and the second expansion chamber, a second pipe that connects together the second
expansion chamber and the third expansion chamber, and a third pipe that connects
together the third expansion chamber and the outside of the case. The first expansion
chamber communicates with the exhaust pipe of the engine. The first pipe and the second
pipe are arranged inside the case. The third pipe extends through the side surface
of the case, and a portion of the third pipe protrudes out of the case. The exhaust
gas from the engine expands gradually by flowing sequentially through the first expansion
chamber, the second expansion chamber and the third expansion chamber. This reduces
the environmental noise from the exhaust.
SUMMARY OF THE INVENTION
[0004] With a straddled vehicle, the distance between the engine and the rear wheel tends
to be relatively short, and the space between the engine and the rear wheel is small.
The size of the silencer being large imposes tight constraints on designing the vehicle.
However, simply reducing the size of the silencer will reduce the volumes of the expansion
chambers, and it is then difficult to sufficiently reduce the environmental noise
from the exhaust.
[0005] It is an object of the present invention, which has been made in order to solve such
a problem, to provide a straddled vehicle including a silencer arranged between the
engine and the rear wheel, with which it is possible to reduce the environmental noise
from the exhaust and reduce the size of the silencer.
[0006] The present inventor focused on the fact that the environmental noise from the exhaust
can be generally classified into a low-frequency component and a high-frequency component,
for each of which there is an effective silencing mechanism. First, the present inventor
considered reducing the number of expansion chambers in the case, and instead providing
expansion chambers of greater capacities than those of the conventional techniques.
Then, it is possible to increase the degree by which the exhaust gas expands at a
time even though the number of times the exhaust gas expands is reduced. Thus, it
is possible to effectively reduce the low-frequency component. Next, the present inventor
considered arranging a fiber-based sound-absorbing material such as a glass wool in
one expansion chamber. Then, it is possible to effectively reduce the high-frequency
component. The present inventor thus found that it is possible to reduce the environmental
noise from the exhaust without increasing the size of the silencer by using suitable
silencing mechanisms for the low-frequency component and for the high-frequency component.
The present invention is based on this finding.
[0007] Above object is achieved by a straddled vehicle according to the configurations of
claim 1 or 2.
[0008] A straddled vehicle disclosed herein includes: an engine; a rear wheel arranged rearward
of the engine; an exhaust pipe connected to the engine; and a silencer connected to
the exhaust pipe, at least a portion of which is arranged rearward of the engine and
forward of the rear wheel. The silencer includes a case, a partition wall, a first
pipe, a second pipe, a fiber-based silencing material, a third pipe, and a fourth
pipe. At least a portion of the case is arranged on a vehicle center line as the vehicle
is seen from below. The partition wall is arranged inside the case and partitions
the inside of the case into a first chamber and a second chamber. The first pipe has
a first inlet through which an exhaust gas from the exhaust pipe flows into the first
pipe, a first peripheral wall that is arranged in the first chamber and has a plurality
of through holes, and a first outlet that is opened into the second chamber. The second
pipe has a second inlet that is opened into the second chamber, and a second peripheral
wall that is arranged in the first chamber and has a plurality of through holes. The
fiber-based silencing material is arranged inside the first chamber and outside the
first pipe and the second pipe. The third pipe has a third inlet that is arranged
inside the second pipe, a third peripheral wall that is arranged inside the second
pipe and inside the second chamber, and a third outlet that is opened toward an outside
of the case. The fourth pipe has a fourth inlet that is arranged inside the second
pipe, a fourth peripheral wall that is arranged inside the second pipe and inside
the second chamber, and a fourth outlet that is opened toward the outside of the case.
[0009] With the straddled vehicle described above, the inside of the case is partitioned
into two chambers. As compared with conventional techniques where the inside of the
case is partitioned into three chambers, it is possible to increase the volume of
the second chamber without increasing the size of the case. By expanding the exhaust
gas through the second chamber having a large volume, it is possible to effectively
reduce the low-frequency component of the environmental noise from the exhaust. With
the straddled vehicle described above, through holes are formed in the first peripheral
wall of the first pipe and the second peripheral wall of the second pipe, and the
fiber-based silencing material is arranged inside the first chamber and outside the
first pipe and the second pipe. Therefore, while the exhaust gas flows through the
first pipe and the second pipe, it is possible to effectively reduce the high-frequency
component of the environmental noise from the exhaust. It is possible, using a single
fiber-based silencing material, to silence the exhaust gas flowing through the first
pipe and silence the exhaust gas flowing through the second pipe. Since the fiber-based
silencing material can be shared as described above, it is possible to reduce the
installation space for the fiber-based silencing material. Thus, it is possible to
reduce the size of the silencer. The straddled vehicle described above includes two
pipes (i.e., the third pipe and the fourth pipe) for emitting the exhaust gas out
of the case. Therefore, as compared with a case where the exhaust gas is emitted out
of the case by using one pipe, the sound to be emitted out of the case can be dispersed.
With the straddled vehicle described above, these advantageous effects are synergistically
combined together, and it is possible to reduce the environmental noise from the exhaust
and reduce the size of the silencer.
[0010] Another straddled vehicle disclosed herein includes: an engine; a rear wheel arranged
rearward of the engine; an exhaust pipe connected to the engine; and a silencer connected
to the exhaust pipe, at least a portion of which is arranged rearward of the engine
and forward of the rear wheel. The silencer includes a case, a partition wall, a first
pipe, a second pipe, an additional second pipe, a fiber-based silencing material,
a third pipe, and a fourth pipe. At least a portion of the case is arranged on a vehicle
center line as the vehicle is seen from below. The partition wall is arranged inside
the case and partitions the inside of the case into a first chamber and a second chamber.
The first pipe has a first inlet through which an exhaust gas from the exhaust pipe
flows into the first pipe, a first peripheral wall that is arranged in the first chamber
and has a plurality of through holes, and a first outlet that is opened into the second
chamber. The second pipe has a second inlet that is opened into the second chamber,
and a second peripheral wall that is arranged in the first chamber and has a plurality
of through holes. The additional second pipe has an additional second inlet that is
opened into the second chamber, and an additional second peripheral wall that is arranged
in the first chamber and has a plurality of through holes. The fiber-based silencing
material is arranged inside the first chamber and outside the first pipe, the second
pipe and the additional second pipe. The third pipe has a third inlet that is arranged
inside the second pipe, a third peripheral wall that is arranged inside the second
pipe and inside the second chamber, and a third outlet that is opened toward an outside
of the case. The fourth pipe has a fourth inlet that is arranged inside the additional
second pipe, a fourth peripheral wall that is arranged inside the additional second
pipe and inside the second chamber, and a fourth outlet that is opened toward the
outside of the case.
[0011] Also with the straddled vehicle described above, the inside of the case is partitioned
into two chambers, and it is therefore possible to increase the volume of the second
chamber without increasing the size of the case. By expanding the exhaust gas through
the second chamber having a large volume, it is possible to effectively reduce the
low-frequency component of the environmental noise from the exhaust. With the straddled
vehicle described above, through holes are formed in the first peripheral wall of
the first pipe, the second peripheral wall of the second pipe and the additional second
peripheral wall of the additional second pipe, and the fiber-based silencing material
is arranged inside the first chamber and outside the first pipe, the second pipe and
the additional second pipe. Therefore, while the exhaust gas flows through the first
pipe, the second pipe and the additional second pipe, it is possible to effectively
reduce the high-frequency component of the environmental noise from the exhaust. It
is possible, using a single fiber-based silencing material, to silence the exhaust
gas flowing through the first pipe, the second pipe and the additional second pipe.
Since the fiber-based silencing material can be shared as described above, it is possible
to reduce the installation space for the fiber-based silencing material. Thus, it
is possible to reduce the size of the silencer. The straddled vehicle described above
includes two pipes (i.e., the third pipe and the fourth pipe) for emitting the exhaust
gas out of the case. Therefore, as compared with a case where the exhaust gas is emitted
by using one pipe, the sound to be emitted out of the case can be dispersed. With
the straddled vehicle described above, these advantageous effects are synergistically
combined together, and it is possible to reduce the environmental noise from the exhaust
and reduce the size of the silencer.
[0012] In one preferred aspect, the case has a bottom wall. The third pipe and the fourth
pipe are connected to the bottom wall.
[0013] In this aspect, since the sound from the third pipe and the fourth pipe is discharged
downward, it is possible to effectively reduce the environmental noise from the exhaust.
Moreover, it is possible to prevent a hot exhaust gas from blowing onto the rear wheel.
[0014] In one preferred aspect, one of the third outlet and the fourth outlet is located
leftward of a middle of the case in a vehicle width direction. The other one of the
third outlet and the fourth outlet is located rightward of the middle of the case
in the vehicle width direction.
[0015] In this aspect, the sound discharged from the third pipe and the fourth pipe is distributed
left and right. Therefore, it is possible to effectively reduce the environmental
noise from the exhaust.
[0016] In one preferred aspect, as the vehicle is seen from below, one of the third outlet
and the fourth outlet is located leftward of the vehicle center line. The other one
of the third outlet and the fourth outlet is located rightward of the vehicle center
line.
[0017] In this aspect, the sound discharged from the third pipe and the fourth pipe is distributed
left and right. Therefore, it is possible to effectively reduce the environmental
noise from the exhaust.
[0018] In one preferred aspect, as the vehicle is seen from below, one of a center line
of the third outlet and a center line of the fourth outlet is inclined leftward with
respect to the vehicle center line while extending rearward. The other one of the
center line of the third outlet and the center line of the fourth outlet is inclined
rightward with respect to the vehicle center line while extending rearward.
[0019] In this aspect, the sound discharged from the third pipe and the fourth pipe is distributed
left and right. Therefore, it is possible to effectively reduce the environmental
noise from the exhaust.
[0020] In one preferred aspect, a length of the third pipe and a length of the fourth pipe
are different from each other.
[0021] In this aspect, it is possible to adjust the frequency of the sound that is discharged
from the third pipe and the frequency of the sound that is discharged from the fourth
pipe. Therefore, it is possible to effectively reduce the environmental noise from
the exhaust.
[0022] In one preferred aspect, the third outlet and the fourth outlet are arranged inside
an outline of the case, as the vehicle is seen from sideways and as the vehicle is
seen from below.
[0023] In this aspect, since the third pipe and the fourth pipe are not protruding out of
the case, there is little constraint on designing the vehicle.
[0024] In one preferred aspect, the third pipe and the fourth pipe are bent inside the second
chamber.
[0025] The third pipe and the fourth pipe extend from the first chamber to the outside of
the case via the second chamber. Since the second chamber is relatively large, it
is easy to reserve a space for the third pipe and the fourth pipe to be bent midway.
In this aspect, since it is possible to ensure sufficient lengths of the third pipe
and the fourth pipe, it is possible to effectively reduce the environmental noise
from the exhaust. Moreover, by bending the third pipe and the fourth pipe midway as
appropriate, it is possible to adjust the frequency component of the environmental
noise from the exhaust discharged from the third pipe and the fourth pipe.
[0026] In one preferred aspect, an inner diameter of the third pipe and an inner diameter
of the fourth pipe are each less than an inner diameter of the exhaust pipe.
[0027] In this aspect, it is possible to effectively reduce the environmental noise from
the exhaust.
[0028] In one preferred aspect, the third inlet and the fourth inlet are both arranged leftward
or rightward of the first pipe.
[0029] In this aspect, the first pipe can be arranged lopsided to the left side or the right
side of the case.
[0030] In one preferred aspect, a volume of the second chamber is greater than a volume
of the first chamber.
[0031] In this aspect, by expanding the exhaust gas through the second chamber having a
large volume, it is possible to effectively reduce the low-frequency component of
the environmental noise from the exhaust.
[0032] In one preferred aspect, an average size of the second chamber in an up-down direction
is greater than an average size of the first chamber in the up-down direction.
[0033] In this aspect, it is possible to ensure a sufficient volume of the second chamber
without increasing the size of the case in the front-rear direction. It is possible
to ensure a sufficient volume of the second chamber in the narrow space between the
engine and the rear wheel.
[0034] In one preferred aspect of the present invention, the fiber-based silencing material
is a glass wool.
[0035] A hot exhaust gas flows into the first chamber. In this aspect, it is possible to
increase the heat resistance of the fiber-based silencing material.
[0036] According to the present invention, it is possible to provide a straddled vehicle
including a silencer arranged between the engine and the rear wheel, with which it
is possible to reduce the environmental noise from the exhaust and reduce the size
of the silencer.
BRIEF DESCRIPTION OF THE DRAWINGS
[0037]
FIG. 1 is a left side view showing a main part of a motorcycle according to an embodiment.
FIG. 2 is a right side view showing the main part of the motorcycle.
FIG. 3 is a left side view showing a portion of the main part of the motorcycle.
FIG. 4 is a bottom view showing the silencer, the rear wheel, etc.
FIG 5 is a front view showing the silencer, etc.
FIG. 6 is a back view showing the silencer, etc.
FIG. 7 is a right side view showing the silencer.
FIG. 8 is a horizontal cross-sectional view showing the silencer.
FIG. 9 is a right side view of the silencer showing a vertical cross-sectional view of a
portion of the silencer.
FIG. 10 is a back view showing the silencer and the main stand.
FIG. 11 is a horizontal cross-sectional view showing a silencer according to another embodiment.
FIG. 12 is a horizontal cross-sectional view showing a silencer according to another embodiment.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0038] Embodiments of the present invention will now be described. As shown in FIG.
1 and FIG.
2, a straddled vehicle of the present embodiment is a motorcycle 1.
[0039] FIG.
1 and FIG.
2 show a left side view and a right side view, respectively, showing a main part of
the motorcycle
1.
[0040] The terms front, rear, left, right, up and down, as used in the description below,
refer to these directions as seen from a virtual rider seated on a seat
2 while the motorcycle
1 is standing upright on a horizontal surface with no rider and no load thereon, unless
specified otherwise. The designations F, Re, L, R, U and D, as used in the figures,
refer to front, rear, left, right, up and down, respectively. The term "front/forward"
refers not only to the direction that extends in the front direction along the vehicle
center line
CL (see FIG.
4), as the vehicle is seen from above or as the vehicle is seen from below, but also
to directions that are inclined left/right from that direction by an angle that is
less than or equal to 45 degrees. Similarly, the term "rear/rearward" refers not only
to the direction that extends rearward along the vehicle center line
CL, as the vehicle is seen from above or as the vehicle is seen from below, but also
to directions that are inclined left/right from that direction by an angle of 45 degrees
or less. The term "left/leftward" refers not only to the direction that extends leftward
vertical to the vehicle center line
CL, as the vehicle is seen from above or as the vehicle is seen from below, but also
to directions that are inclined frontward/rearward from that direction by an angle
of 45 degrees or less. The term "right/rightward" refers not only to the direction
that extends rightward vertical to the vehicle center line
CL, as the vehicle is seen from above or as the vehicle is seen from below, but also
to directions that are inclined frontward/rearward from that direction by an angle
of 45 degrees or less. The term "up/upward" refers not only to the vertically upward
direction, as the vehicle is seen from sideways, but also to directions that are inclined
frontward/rearward from that direction by an angle of 45 degrees or less. The term
"down/downward" refers not only to the vertically downward direction, as the vehicle
is seen from sideways, but also to directions that are inclined frontward/rearward
from that direction by an angle of 45 degrees or less.
[0041] As shown in FIG.
1 and FIG.
2, the motorcycle
1 includes a body frame
5, an engine
10 supported on the body frame
5, a front wheel
7 arranged forward of the engine
10, a rear wheel
8 arranged rearward of the engine
10, and a silencer
20.
[0042] The body frame
5 includes a head pipe
3, left and right main frames
4L and
4R extending rearward from the head pipe
3, and left and right seat frames
6 extending rearward form intermediate portions of the left and right main frames
4L and
4R. A steering shaft (not shown) is rotatably supported on the head pipe
3. A handle bar (not shown) is secured on the steering shaft. A front fork
9 is attached to the steering shaft. The front wheel
7 is rotatably supported on a lower end portion of the front fork
9. The engine
10 is attached to the main frames
4L and
4R. At least a portion of the seat
2 is supported on the seat frame
6.
[0043] A rear arm
12 is supported on the main frames
4L and
4R so that the rear arm
12 can pivot. A front end portion of the rear arm
12 is linked to the main frames
4L and
4R via a pivot shaft
11. The rear wheel
8 is rotatably supported on a rear end portion of the rear arm
12. A rear cushion unit
13 is provided between the main frames
4L and
4R and the rear arm
12. A main stand
15 is attached to a lower portion of the main frames
4L and
4R.
[0044] The engine
10 is an internal combustion engine. Herein, the engine
10 is a 4-cycle internal combustion engine. As shown in FIG.
3, the engine
10 includes a crank case
10A, a cylinder body
10B connected to the crank case
10A, and a cylinder head
10C connected to the cylinder body
10B. An exhaust pipe
16 is connected to the cylinder head
10C. The exhaust pipe
16 includes a first portion
16A extending downward from the cylinder head
10C, and a second portion
16B extending rearward from the first portion
16A. The first portion
16A is arranged forward of the crank case
10A. At least a portion of the second portion
16B is arranged below the crank case
10A.
[0045] Next, the silencer
20 will be described in detail. The silencer
20 is connected to the exhaust pipe
16. The silencer
20 is connected to a rear end portion of the second portion
16B of the exhaust pipe
16. At least a portion of the silencer
20 is arranged rearward of the engine
10 and forward of the rear wheel
8. A portion of the silencer
20 is arranged below the engine
10. At least a portion of the silencer
20 is arranged on the vehicle center line
CL, as the vehicle is seen from below, as shown in FIG.
4. Note that the vehicle center line is a line that connects together the center of
the front wheel
7 in the vehicle width direction and the center of the rear wheel
8 in the vehicle width direction, as the vehicle is seen from above or as the vehicle
is seen from below, when the motorcycle
1 is unsteered (in other words, when the motorcycle
1 is running straight). There is only a relatively small space rearward of the engine
10 and forward of the rear wheel
8 of the motorcycle
1. Although the details will be described later, the silencer
20 of the present embodiment is capable of sufficiently reducing the environmental noise
from the exhaust despite its small size. Therefore, it can be installed in a relatively
small space.
[0046] FIG.
5 is a front view of the silencer
20, etc., and FIG.
6 is a back view of the silencer
20, etc. FIG.
7 is a right side view of the silencer
20. FIG.
8 is a horizontal cross-sectional view showing an internal configuration of the silencer
20, and FIG.
9 is a vertical cross-sectional view showing an internal configuration of the silencer.
As shown in FIG.
8, the silencer
20 includes a case
21, a partition wall
22 arranged inside the case
21, a first pipe
31, a second pipe
32, a third pipe
33, a fourth pipe
34, and a fiber-based silencing material
23.
[0047] While the case
21 may be a single component, the case
21 is formed from a plurality of components in the present embodiment. The case
21 includes a pipe section
21A, to which the exhaust pipe
16 is connected, a box section
21B, and a box section
21C. The box section
21B is located rearward of the pipe section
21A, and the box section
21C is located rearward of the box section
21B. As shown in FIG.
4, the case
21 overlaps the vehicle center line
CL as the vehicle is seen from below. At least a portion of the case
21 is located on the vehicle center line
CL. While the case
21 is located rightward of the left end of the left main frame
4L and leftward of the right end of the right main frame
4R, the present invention is not limited to this.
[0048] As shown in FIG.
4, the pipe section
21A is connected to the right-side portion of the box section
21B. The center line
CL1 of the portion of the pipe section
21A that is connected to the box section
21B is located rightward of the vehicle center line
CL as the vehicle is seen from below.
[0049] As shown in FIG.
10, the main stand
15 includes a left pipe
15L, a right pipe
15R, and a center pipe
15C that connects together the left pipe
15L and the right pipe
15R. The case
21 of the silencer
20 is accommodated in the space between the left pipe
15L and the right pipe
15R. The case
21 is arranged between the left pipe
15L and the right pipe
15R as the vehicle is seen from the back. The case
21 is arranged rightward of the right end of the left pipe
15L and leftward of the left end of the right pipe
15R. Therefore, the case
21 will not interfere with the main stand
15 when the main stand
15 pivots.
[0050] As shown in FIG.
7, an upper wall
21Bt of the box section
21B is inclined upward from the horizontal line while extending toward the rear side,
as the vehicle is seen from sideways. The size of the box section
21B in the up-down direction gradually increases toward the rear side. An upper wall
21Ct of the box section
21C is formed so as to extend downward, then upward and then downward while extending
toward the rear side, as the vehicle is seen from sideways. The size of the box section
21C in the up-down direction once decreases, then increases and then decreases again
toward the rear side. The upper wall
21Ct of the box section
21C has a depression
21Cd that is depressed downward as the vehicle is seen from sideways. As shown in FIG.
9, a first chamber
41 is formed inside the box section
21B, and a second chamber
42 is formed inside the box section
21C. The average size of the second chamber
42 in the up-down direction is greater than the average size of the first chamber
41 in the up-down direction. Note that the average size of a chamber in the up-down
direction can be obtained by dividing the volume of the chamber by the area of the
chamber as seen from below.
[0051] As shown in FIG.
3, a portion of a link mechanism
19 that is linked to the rear cushion unit
13 is arranged above the depression
21Cd of the case
21. With the depression
21Cd, a portion of the link mechanism
19 can be arranged close to the case
21. A portion of the silencer
20 can be arranged in the narrow space between the engine
10 and the rear wheel
8 without interferring with the link mechanism
19.
[0052] As shown in FIG.
8, the partition wall
22 partitions the inside of the case
21 into the first chamber
41 and the second chamber
42. The volume of the second chamber
42 is greater than the volume of the first chamber
41. Herein, the second chamber
42 is located rearward of the first chamber
41. The first chamber
41 is formed forward of the partition wall
22, and the second chamber
42 is formed rearward of the partition wall
22. In the present embodiment, only the first chamber
41 and the second chamber
42 are provided inside the case
21. That is, only two chambers are provided inside the case
21. While the partition wall
22 is herein separate from the case
21, they may be integral together.
[0053] The first pipe
31 is a cylinder with a plurality of holes
31d formed therein. For example, the first pipe
31 may be a cylindrical punched metal. In the present embodiment, the first pipe
31 is a straight pipe. Note however that the first pipe
31 may be bent. The first pipe
31 includes a first inlet
31a, a first peripheral wall
31b and a first outlet
31c. The first inlet
31a has an opening facing frontward. An exhaust gas from the exhaust pipe
16 flows into the first inlet
31a. The first outlet
31c has an opening facing rearward. The first outlet
31c is opened into the second chamber
42. The first peripheral wall
31b is arranged in the first chamber
41. The holes
31d are formed in the first peripheral wall
31b. The holes
31d connect together the inside and the outside of the first peripheral wall
31b. In the present embodiment, the first pipe
31 is arranged so as to bridge between the pipe section
21A and the box section
21B. A portion of the first pipe
31 is arranged inside the pipe section
21A, and another portion of the first pipe
31 is arranged inside the box section
21B. Note however that the first pipe
31 may be arranged only inside the box section
21B. A portion of the first pipe
31 may be arranged inside the box section
21C. A portion of the first pipe
31 may be arranged inside the second chamber
42.
[0054] Note that the term "pipe" as used in the present specification refers to a member
that has an inlet and an outlet and is capable of guiding a fluid from the inlet toward
the outlet. There is no particular limitation on the shape of the "pipe". The "pipe"
does not need to be formed in a tubular shape. The cross-sectional shape of the "pipe"
is not limited to a circular shape, but may be an elliptical shape, a rectangular
shape, or the like. The inner diameter of the "pipe" (the hydraulically equivalent
diameter when the cross-sectional shape is other than a circular shape) does not need
to be constant. One or both ends of the "pipe" may be closed. For example, the "pipe"
may be a cylinder both ends of which are closed, with a hole to be the inlet and a
hole to be the outlet.
[0055] The second pipe
32 includes a tube
32A with a plurality of holes
32d formed therein, and a plate
32B with a plurality of holes
32d formed therein. Herein, the tube
32A is a pentagonal tube, and the plate
32B is a pentagonal plate. However, there is no limitation on the shape of the tube
32A and the plate
32B. The cross-sectional shape of the tube
32A and the plate
32B may be for example a circular shape, an elliptical shape, a polygonal shape other
than a pentagonal shape, or any other shape. As shown in FIG.
9, the upper portion of the tube
32A has a tapered shape and is inclined upward while extending rearward. The inner diameter
of the tube
32A gradually increases rearward. Note that when the tube
32A is not a cylinder, the inner diameter of the tube
32A refers to a hydraulically equivalent diameter of the tube
32A. The plate
32B closes the front end of the tube
32A. As shown in FIG.
8, the tube
32A extends straight in the present embodiment. Note however that the tube
32A may be bent. The second pipe
32 includes a second inlet
32a and a second peripheral wall
32b. The second inlet
32a has an opening facing rearward. The second inlet
32a is opened into the second chamber
42. The second peripheral wall
32b is arranged inside the first chamber
41. The holes
32d are formed in the second peripheral wall
32b. The holes
32d connect together the inside and the outside of the second peripheral wall
32b. The holes
32d of the plate
32B also connect together the inside and the outside of the second peripheral wall
32b. Note that the plate
32B may be absent. The front end of the tube
32A may have an opening facing frontward. The holes
32d of the plate
32B may be absent. The front end of the tube
32A may be tightly closed. A plate with a hole formed therein may be provided on the
rear end of the tube
32A. In such a case, the hole serves as the second inlet of the second pipe
32.
[0056] The third pipe
33 is a curved cylinder. Note however that the third pipe
33 may be a straight cylinder. The third pipe
33 is bent inside the second chamber
42. Note that as opposed to the first pipe
31 and the second pipe
32, no hole is formed in the cylinder of the third pipe
33. The third pipe
33 includes a third inlet
33a arranged inside the second pipe
32, a third peripheral wall
33b arranged inside the second pipe
32 and inside the second chamber
42, and a third outlet
33c that is opened toward the outside of the case
21. The third inlet
33a has an opening facing frontward. The third pipe
33 is connected to a bottom wall
21a of the case
21. Herein, the third pipe
33 is connected to the bottom
wall 21a of the box section
21C.
[0057] The fourth pipe
34 is a curved cylinder. Note however that the fourth pipe
34 may be a straight cylinder. The fourth pipe
34 is bent inside the second chamber
42. As with the third pipe
33, no hole is formed in the cylinder of the fourth pipe
34. The fourth pipe
34 includes a fourth inlet
34a arranged inside the second pipe
32, a fourth peripheral wall
34b arranged inside the second pipe
32 and inside the second chamber
42, and a fourth outlet
34c that is opened toward the outside of the case
21. The fourth inlet
34a has an opening facing frontward. The fourth pipe
34 is connected to the bottom wall
21a of the case
21. Herein, the fourth pipe
34 is connected to the bottom wall
21a of the box section
21C. Note that the cross-sectional shape of the third pipe
33 and the fourth pipe
34 does not need to be a circular shape, but may be an elliptical shape, a polygonal
shape, or the like. There is no particular limitation on the shape of the third pipe
33 and the fourth pipe
34.
[0058] In the present embodiment, the second pipe
32 is arranged leftward of the first pipe
31. The third inlet
33a of the third pipe
33 and the fourth inlet
34a of the fourth pipe
34 are both arranged leftward of the first pipe
31. Note however that the silencer
20 may be formed in a left-right-inverted shape. In such a case, the second pipe
32 is arranged rightward of the first pipe
31, and the third inlet
33a of the third pipe
33 and the fourth inlet
34a of the fourth pipe
34 are arranged rightward of the first pipe
31.
[0059] In the present embodiment, the length of the third pipe
33 and the length of the fourth pipe
34 are from each other. Note that the lengths of the third pipe
33 and the fourth pipe
34 refer to their lengths along the center lines of the third pipe
33 and the fourth pipe
34. In the present embodiment, the third pipe
33 and the fourth pipe
34 are curved. Therefore, the length of the third pipe
33 is greater than the size of the third pipe
33 in the front-rear direction, and the length of the fourth pipe
34 is greater than the size of the fourth pipe
34 in the front-rear direction. Herein, the length of the fourth pipe
34 is greater than the length of the third pipe
33. Note however that the length of the third pipe
33 may be greater than the length of the fourth pipe
34. The length of the third pipe
33 may be equal to the length of the fourth pipe
34.
[0060] In the present embodiment, the length of the first pipe
31 is greater than the length of the second pipe
32. Note however that the length of the first pipe
31 may be equal to the length of the second pipe
32, or the length of the second pipe
32 may be greater than the length of the first pipe
31. The length of the third pipe
33 and the length of the fourth pipe
34 are greater than the length of the first pipe
31. Note however that the length of the third pipe
33 and/or the fourth pipe
34 may be equal to the length of the first pipe
31, or the length of the first pipe
31 may be greater than the length of the third pipe
33 and/or the fourth pipe
34. The length of the third pipe
33 and the length of the fourth pipe
34 may be greater than the length of the second pipe
32. Note however that the length of the second pipe
32 may be equal to the length of the third pipe
33 and/or the fourth pipe
34, or greater than the length of the third pipe
33 and/or the fourth pipe
34.
[0061] The inner diameter of the third pipe
33 may be equal to or different from the inner diameter of the fourth pipe
34. The inner diameter of the third pipe
33 may be greater or less than the inner diameter of the fourth pipe
34. Herein, the inner diameter of the third pipe
33 and the inner diameter of the fourth pipe
34 are equal to each other. The inner diameter of the third pipe
33 and the inner diameter of the fourth pipe
34 are each less than the inner diameter of the exhaust pipe
16. Note however that the present invention is not limited to this. The inner diameter
of the shorter one (i.e., one that has a lower silencing capacity) of the third pipe
33 and the fourth pipe
34 may be less than the inner diameter of the longer one. Then, it is possible to adjust
the distribution of the exhaust sound energy. Note that when the inner diameter of
a pipe is not constant, it is assumed that the inner diameter of the pipe means the
average inner diameter.
[0062] In the present embodiment, the inner diameter of the second pipe
32 is greater than the inner diameter of the first pipe
31. The inner diameter of the first pipe
31 is greater than each of the inner diameter of the third pipe
33 and the inner diameter of the fourth pipe
34. The inner diameter of the first pipe
31 is greater than the sum of the inner diameter of the third pipe
33 and the inner diameter of the fourth pipe
34. However, the inner diameter of the first pipe
31 may be equal to the inner diameter of the second pipe
32, or greater than the inner diameter of the second pipe
32. The inner diameter of the first pipe
31 may be equal to the inner diameter of the third pipe
33 and/or the fourth pipe
34, or may be less than the inner diameter of the third pipe
33 and/or the fourth pipe
34.
[0063] The openings of the third outlet
33c and the fourth outlet
34c are facing downward. The center line
CL2 of FIG.
8 is a line that passes through the center of the case
21 in the vehicle width direction. The third outlet
33c is located rightward of the middle of the case
21 in the vehicle width direction. The fourth outlet
34c is located leftward of the middle of the case
21 in the vehicle width direction. Note however that the third outlet
33c may be located leftward of the middle of the case
21 in the vehicle width direction. The fourth outlet
34c may be located rightward of the middle of the case
21 in the vehicle width direction. The third outlet
33c and the fourth outlet
34c may both be located leftward or rightward of the middle of the case
21 in the vehicle width direction. There is no particular limitation on the positions
of the third outlet
33c and the fourth outlet
34c.
[0064] As shown in FIG.
4, the third outlet
33c is located rightward of the vehicle center line
CL and the fourth outlet
34c is located leftward of the vehicle center line
CL, as the vehicle is seen from below. Note however that the third outlet
33c may be located leftward of the vehicle center line
CL. The fourth outlet
34c may be located rightward of the vehicle center line
CL. The third outlet
33c and the fourth outlet
34c may both be located leftward or rightward of the vehicle center line
CL.
[0065] As shown in FIG.
4, as the vehicle is seen from below, the center line
33k of the third outlet
33c is inclined rightward with respect to the vehicle center line
CL while extending rearward. The center line
34k of the fourth outlet
34c is inclined leftward with respect to the vehicle center line
CL while extending rearward. Note however that as the vehicle is seen from below, the
center line
33k of the third outlet
33c may be inclined leftward with respect to the vehicle center line
CL while extending rearward. As the vehicle is seen from below, the center line
34k of the fourth outlet
34c may be inclined rightward with respect to the vehicle center line
CL while extending rearward. The center line
33k of the third outlet
33c and/or the center line
34k of the fourth outlet
34c may be parallel to the vehicle center line
CL.
[0066] In the present embodiment, the third pipe
33 and the fourth pipe
34 are not protruding out of the case
21. As shown in FIG.
1, FIG.
2 and FIG.
4, the third outlet
33c of the third pipe
33 and the fourth outlet
34c of the fourth pipe
34 are arranged inside the outline of the case
21, as the vehicle is seen from sideways and as the vehicle is seen from below. Note
however that the third pipe
33 and the fourth pipe
34 may be formed so as to protrude out of the case
21.
[0067] As shown in FIG.
8, the fiber-based silencing material
23 is provided inside the first chamber
41 and outside the first pipe
31 and the second pipe
32. In the present embodiment, the fiber-based silencing material
23 is made of a glass wool. Note however that the fiber-based silencing material
23 may be any material other than a glass wool. In the following description, the fiber-based
silencing material
23 will be referred to simply as the silencing material
23.
[0068] A portion of the silencing material
23 is arranged around the first peripheral wall
31b of the first pipe
31. The silencing material
23 communicates with the inside of the first pipe
31 through the holes
31d of the first peripheral wall
31b. Another portion of the silencing material
23 is arranged around the second peripheral wall
32b of the second pipe
32. Another portion of the silencing material
23 is arranged forward of the plate
32B of the second pipe
32. The silencing material
23 communicates with the inside of the second pipe
32 through the holes
32d of the second pipe
32. The silencing material
23 communicates with both the inside of the first pipe
31 and the inside of the second pipe
32 through the holes
31d and the holes
32d.
[0069] Next, the flow of the exhaust gas from the engine
10 will be described. The exhaust gas flows into the silencer
20 through the exhaust pipe
16 and expands. As indicated by arrow
F1 in FIG.
8, in the first chamber
41, the exhaust gas flows through the inside of the first pipe
31. Since the inside of the first pipe
31 communicates with the silencing material
23 through the holes
31d, the noise is reduced while the exhaust gas passes through the first pipe
31. Particularly, the silencing material
23 effectively reduces the high-frequency component of the noise.
[0070] After passing through the first pipe
31, the exhaust gas flows into the second chamber
42. Then, the exhaust gas expands. This expansion reduces the noise. Particularly, it
effectively reduces the low-frequency component of the noise. As indicated by arrow
F2, the exhaust gas flows into the second pipe
32 from the second chamber
42.
[0071] Since the inside of the second pipe
32 communicates with the silencing material
23 through the holes
32d, the noise is reduced while the exhaust gas flows through the inside of the second
pipe
32. Particularly, the silencing material
23 effectively reduces the high-frequency component of the noise.
[0072] As indicated by arrow
F31, a portion of the exhaust gas in the second pipe
32 flows into the third pipe
33. As indicated by arrow
F32, the exhaust gas, having flown through the third pipe
33, is emitted to the outside through the third outlet
33c. As indicated by arrow
F41, another portion of the exhaust gas in the second pipe
32 flows into the fourth pipe
34. As indicated by arrow
F42, the exhaust gas, having flown through the fourth pipe
34, is emitted to the outside through the fourth outlet
34c.
[0073] As described above, with the motorcycle
1 of the present embodiment, the inside of the case
21 of the silencer
20 is partitioned by the partition wall
22 into the first chamber
41 and the second chamber
42. As compared with a case where the inside of the case
21 is partitioned into three chambers, it is possible to increase the volume of the
second chamber
42 without increasing the size of the case
21. By expanding the exhaust gas through the second chamber
42 having a large volume, it is possible to effectively reduce the low-frequency component
of the environmental noise from the exhaust.
[0074] The fiber-based silencing material
23 is arranged inside the first chamber
41 and outside the first pipe
31 and the second pipe
32. Therefore, while the exhaust gas flows through the first pipe
31 and the second pipe
32, it is possible to effectively reduce the high-frequency component of the environmental
noise from the exhaust.
[0075] In the present embodiment, the silencing material
23 communicates with the inside of the first pipe
31 through the holes
31d, and communicates with the inside of the second pipe
32 through the holes
32d. The silencing material
23 around the first pipe
31 and the silencing material
23 around the second pipe
32 are not partitioned from each other. It is possible, using a single silencing material
23, to silence the exhaust gas flowing through the first pipe
31 and silence the exhaust gas flowing through the second pipe
32. Since the silencing material
23 can be shared as described above, it is possible to reduce the installation space
for the silencing material
23. Thus, it is possible to reduce the size of the silencer
20.
[0076] The motorcycle
1 includes two pipes for emitting the exhaust gas out of the case
21, i.e., the third pipe
33 and the fourth pipe
34. As compared with a case where the exhaust gas is emitted by using one pipe, the sound
to be emitted out of the case
21 can be dispersed.
[0077] With the motorcycle
1 of the present embodiment, these advantageous effects are synergistically combined
together, and it is possible to reduce the environmental noise from the exhaust and
reduce the size of the silencer
20.
[0078] According to the present embodiment, the third pipe
33 and the fourth pipe
34 are connected to the bottom wall
21a of the case
21. Since the sound from the third pipe
33 and the fourth pipe
34 is discharged downward, it is possible to effectively reduce the environmental noise
from the exhaust. Moreover, it is possible to prevent a hot exhaust gas from blowing
onto the rear wheel
8. Since the exhaust gas is less likely to be blowing onto the rear wheel
8, the silencer
20 can be arranged close to the rear wheel
8 (see FIG.
3). It is possible to arrange the silencer
20 in the narrow space between the engine
10 and the rear wheel
8.
[0079] According to the present embodiment, the third outlet
33c of the third pipe
33 is located rightward of the middle of the case
21 in the vehicle width direction. The fourth outlet
34c of the fourth pipe
34 is located leftward of the middle of the case
21 in the vehicle width direction. Therefore, the sound discharged from the third pipe
33 and the fourth pipe
34 is distributed left and right. Therefore, it is possible to effectively reduce the
environmental noise from the exhaust.
[0080] According to the present embodiment, as shown in
FIG. 4, the third outlet
33c of the third pipe
33 is located rightward of the vehicle center line
CL and the fourth outlet
34c of the fourth pipe
34 is located leftward of the vehicle center line
CL, as the vehicle is seen from below. Therefore, the sound discharged from the third
pipe
33 and the fourth pipe
34 is distributed left and right. Therefore, it is possible to effectively reduce the
environmental noise from the exhaust.
[0081] According to the present embodiment, as shown in FIG.
4, the center line
33k of the third outlet
33c is inclined rightward with respect to the vehicle center line
CL while extending rearward, as the vehicle is seen from below. The center line
34k of the fourth outlet
34c is inclined leftward with respect to the vehicle center line
CL while extending rearward, as the vehicle is seen from below. Therefore, the sound
discharged from the third pipe
33 and the fourth pipe
34 is distributed left and right. Therefore, it is possible to effectively reduce the
environmental noise from the exhaust.
[0082] According to the present embodiment, the length of the third pipe
33 and the length of the fourth pipe
34 are different from each other, as shown in FIG.
8. Thus, the frequency of sound that is discharged from the third pipe
33 and the frequency of sound that is discharged from the fourth pipe
34 can be different from each other. By adjusting the lengths of the third pipe
33 and the fourth pipe
34 as appropriate, it is possible to adjust the frequency component of the sound that
is discharged from the third pipe
33 and the frequency component of the sound that is discharged from the fourth pipe
34. By such an adjustment, it is possible to effectively reduce the environmental noise
from the exhaust.
[0083] According to the present embodiment, as shown in FIG.
1, FIG.
2 and FIG.
4, the third outlet
33c and the fourth outlet
34c are arranged inside the outline of the case
21, as the vehicle is seen from sideways and as the vehicle is seen from below. Since
the third pipe
33 and the fourth pipe
34 are not protruding out of the case
21, they are unlikely to interfere with vehicle components other than the silencer
20. Therefore, there is little constraint on designing the vehicle. It is possible to
relatively freely install vehicle components without being interfered with the third
pipe
33 and the fourth pipe
34.
[0084] According to the present embodiment, as shown in FIG.
8, the third pipe
33 and the fourth pipe
34 extend from the first chamber
41 to the outside of the case
21 via the second chamber
42. Since the second chamber
42 is relatively large, it is easy to reserve a space for the third pipe
33 and the fourth pipe
34 to be bent midway. In the present embodiment, the third pipe
33 and the fourth pipe
34 are bent inside the second chamber
42. Since it is possible to ensure sufficient lengths of the third pipe
33 and the fourth pipe
34, it is possible to effectively reduce the environmental noise from the exhaust. By
bending the third pipe
33 and the fourth pipe
34 midway as appropriate, it is possible to adjust the frequency component of the environmental
noise from the exhaust discharged from the third pipe
33 and the fourth pipe
34.
[0085] According to the present embodiment, the inner diameter of the third pipe 33 and
the inner diameter of the fourth pipe
34 are each smaller than the inner diameter of the exhaust pipe
16. It is possible to effectively reduce the environmental noise from the exhaust through
the third pipe
33 and the fourth pipe
34.
[0086] According to the present embodiment, the third inlet
33a of the third pipe
33 and the fourth inlet
34a of the fourth pipe
34 are arranged leftward of the first pipe
31. The first pipe
31 is arranged in the case
21 lopsided to the right side. Thus, it is possible to reduce the size of the left portion
of the case
21 in the front-rear direction. As shown in FIG.
8, it is possible to provide a space
SP in front of the left portion of the case
21. Other vehicle components can be arranged in this space
SP, and the silencer
20 can be arranged in a compact manner. Note that as shown in FIG.
3, in the present embodiment, an oil pan
10Aa, which is a part of the crank case
10A of the engine
10, is arranged in the space
SP.
[0087] The volume of the second chamber
42 does not need to be greater than the volume of the first chamber
41, but is greater than the volume of the first chamber
41 in the present embodiment. According to the present embodiment, by expanding the
exhaust gas through the second chamber
42 having a large volume, it is possible to effectively reduce the low-frequency component
of the environmental noise from the exhaust.
[0088] According to the present embodiment, the average size of the second chamber
42 in the up-down direction is greater than the average size of the first chamber
41 in the up-down direction. Therefore, it is possible to ensure a sufficient volume
of the second chamber
42 without increasing the size of the case
21 in the front-rear direction. It is possible to ensure a sufficient volume of the
second chamber
42 in the narrow space between the engine
10 and the rear wheel
8.
[0089] According to the present embodiment, the silencing material
23 is a glass wool. While a hot exhaust gas flows into the first chamber
41, a glass wool is a material that has a good heat resistance. By using a glass wool
as the silencing material
23, it is possible to increase the heat resistance of the silencing material
23.
[0090] While the motorcycle
1 has been described above as one embodiment of the straddled vehicle, other embodiments
are possible. Some other embodiments will now be described.
[0091] In the embodiment described above, the silencer
20 may be provided with a left-right-inverted structure. In such a case, the second
pipe
32 is arranged rightward of the first pipe
31. The inlet
33a of the third pipe
33 and the inlet
34a of the fourth pipe
34 are arranged rightward of the first pipe
31.
[0092] Another embodiment shown in FIG.
11 is obtained by changing the shape of the case
21 of the silencer
20, the length of the first pipe
31, etc. Like members and sections to those of the embodiment described above will be
denoted by like reference numerals and will not be described below. In this embodiment,
another pipe
39 whose inner diameter gradually increases while extending frontward is connected to
the front end portion of the first pipe
31. While the case
21 may include the pipe section
21A to which the exhaust pipe
16 is connected, the pipe section
21A may be omitted by connecting the exhaust pipe
16 to the box section
21B. Otherwise, the configuration is similar to the embodiment described above.
[0093] Another embodiment shown in FIG.
12 is obtained by arranging second pipes
32 on both sides, left and right, of the first pipe
31. The third inlet
33a of the third pipe
33 is arranged inside a second pipe
32 that is arranged rightward of the first pipe
31. The fourth inlet
34a of the fourth pipe
34 is arranged inside an additional second pipe
32 that is arranged leftward of the first pipe
31. The silencing material
23 is arranged inside the first chamber
41 and outside the first pipe
31, the second pipe
32 and the additional second pipe
32. Otherwise, the configuration is similar to the embodiment described above, and the
description is omitted. Note that in FIG.
12, like members and sections to those of the embodiment described above are denoted
by like reference numerals.
[0094] Also in this embodiment, in the first chamber
41, the exhaust gas flows through the inside of the first pipe
31, as indicated by arrow
F1. Since the inside of the first pipe
31 communicates with the silencing material
23 through the holes
31d, the noise is reduced while the exhaust gas passes through the first pipe
31. Particularly, the silencing material
23 effectively reduces the high-frequency component of the noise.
[0095] After passing through the first pipe
31, the exhaust gas flows into the second chamber
42. Then, the exhaust gas expands. This expansion reduces the noise. Particularly, it
effectively reduces the low-frequency component of the noise. As indicated by arrow
F2, the exhaust gas flows into the second pipes
32 from the second chamber
42.
[0096] Since the inside of each second pipe
32 communicates with the silencing material
23 through the holes
32d, the noise is reduced while the exhaust gas flows through the inside of each second
pipe
32. Particularly, the silencing material
23 effectively reduces the high-frequency component of the noise.
[0097] As indicated by arrow
F31, the exhaust gas in the second pipe
32 flows into the third pipe
33. As indicated by arrow
F32, the exhaust gas, having flown through the third pipe
33, is emitted to the outside through the third outlet
33c. As indicated by arrow
F41, the exhaust gas in the additional second pipe
32 flows into the fourth pipe
34. As indicated by arrow
F42, the exhaust gas, having flown through the fourth pipe
34, is emitted to the outside through the fourth outlet
34c.
[0098] Also in the present embodiment, it is possible to reduce the environmental noise
from the exhaust and reduce the size of the silencer
20, as in the embodiment described above. Also in the present embodiment, various modifications
are possible, as in the embodiment described above.
[0099] A straddled vehicle refers to a vehicle that is straddled by a passenger. While a
motorcycle is an example straddled vehicle, a straddled vehicle is not limited to
a motorcycle. A straddled vehicle may be an auto tricycle, an ATV (All Terrain Vehicle),
or the like.
[0100] The engine
10 is not limited to a 4-cycle internal combustion engine. The engine
10 may be a 2-cycle internal combustion engine, for example.
[0101] The third pipe
33 and the fourth pipe
34 do not need to be connected to the bottom wall
21a of the case
21. The third outlet
33c and the fourth outlet
34c do not need to be opened in the downward direction. The third pipe
33 and/or the fourth pipe
34 may be connected to the side wall of the case
21, for example. The third outlet
33c and/or the fourth outlet
34c may be opened leftward or rightward, for example.
REFERENCE SIGNS LIST
[0102] 1: Motorcycle (straddled vehicle), 8: Rear wheel, 10: Engine, 16: Exhaust pipe, 20:
Silencer, 21: Case, 21a: Bottom wall, 22: Partition wall, 23: Fiber-based silencing
material, 31: First pipe, 31a: First inlet, 31b: First peripheral wall, 31c: First
outlet, 32: Second pipe, 32a: Second inlet, 32b: Second peripheral wall, 33: Third
pipe, 33a: Third inlet, 33b: Third peripheral wall, 33c: Third outlet, 33k: Center
line of third outlet, 34: Fourth pipe, 34a: Fourth inlet, 34b: Fourth peripheral wall,
34c: Fourth outlet, 34k: Center line of fourth outlet, 41: First chamber, 42: Second
chamber, CL: Vehicle center line