Technical field
[0001] The invention relates to a method for manipulation with thermo-insulating a spa or
swim spa cover between its closed position, open position and parking position, the
thermo-insulating cover comprising a carrying thermo-insulating segment, coupled to
an actuator, and a carried thermo-insulating segment, which is rotatably connected
to the carrier segment, whereby the thermo-insulating cover is during opening or closing
rotated by the carrier segment, which carries the carried segment and in the open
position both thermo-insulating segments are in a vertical position facing each other
with their bearing surfaces, whereby during opening and closing the carrier segment
rotating about an axis which lies outside the ground plan of the spa or swim spa.
[0002] The invention also relates to a device for manipulation with a thermo-insulating
spa or swim spa cover, which enables its automatic opening, closing and parking and
which comprises a rotational device of a carrier segment for the rotation of the carrier
segment between a closed position and an open position and a device for vertical manipulation
with the cover between its open position and parking position.
Background art
[0003] Nowadays, there are numerous types of massage pools, also known as whirlpools or
spas and swimming massage pools or swim spas, which are massage pools of larger dimensions
suitable especially for active swimming. Spas or swim spas are used for relaxation
and rehabilitation and they are also designed to complement houses and villas, both
in the interior and the exterior. Spas and swim spas range in ground plan size from
approximately 1 x 2 m for a spa up to 3 x 6 m for a swim spa. The structure of spas
and swim spas is designed to keep the water clean and warm for a long time. This is
achieved by an insulated structure of a shell and a thermo-insulating cover, which
prevents leakage of moisture and heat from the spa or swim spa, thus reducing the
operation costs. Moreover, it prevents injuries of young children and pets, protects
the massage pool from contamination with impurities and dust and prevents penetration
of solar radiation which causes microorganisms to multiply in the water. Even though
thermo-insulating covers are made from a lightweight material, their weight is still
relatively high with respect to their dimensions, which makes these covers difficult
to handle. The most commonly used thermo-insulating covers consist of two thermo-insulating
segments, which are rotatably connected to each other and are manually moved from
a closed position to an open position and vice versa. In the closed position, at the
beginning of the handling operation one thermo-insulating segment is folded over the
other, and so they touch each other with their originally upper sides, and subsequently
they are removed, whereby two persons are usually necessary for the removal. Another
disadvantage of manual removal of the thermo-insulating cover is a problem of storing
the thermo-insulating cover while the spa or swim spa is used.
[0004] Therefore, devices for manipulation with the segments of thermo-insulating covers
between their closed position and open position have been developed, including both
manually controlled mechanical devices and semiautomatic devices, as well as automatic
devices reacting only to commands from an operator.
[0005] US5689841, for example, discloses a mechanism for lifting a two-segment thermo-insulating cover
from a spa or swim spa by means of a device with which is provided the first thermo-insulating
segment, rotatably connected to the spa. When moving the thermo-insulating cover to
a storage position, at first the second thermo-insulating segment is raised and folded
back over the first thermo-insulating segment, and so both segments touch each other
with their originally upper sides. After that the first thermo-insulating segment
is raised to a vertical position along with the second thermo-insulating segment by
means of a lifting device and, as a result, the spa is uncovered.
[0006] Similar mechanisms have been described, for example, in documents
US6795984,
US2007/0209104 and
US6000071. Nevertheless, in all these solutions, during the time when the spa is used, the
thermo-insulating cover remains on the edge of the spa in a vertical, i.e. storage
position, in which it impedes access to the massage spa from one of its sides and
restricts the view. Storing the thermo-insulating cover in another position while
the spa is used is partially solved, for example, by solutions disclosed in
US7155756,
US5048153,
US5974600 or
WO2007/058953, in which the thermo-insulating cover, after being raised from the upper circumference
of the spa, is lowered or dropped to a space outside the ground plan of the massage
pool, for example, beside the back wall of the spa. However, similarly as in the case
of the above-mentioned solutions, it is first necessary to fold the second thermo-insulating
segment over the first thermo-insulating segment so that they touch each other with
their originally upper sides, which is in most cases performed manually. Still, there
is a problem with the difficult manipulation with the thermo-insulating cover, the
weight of which is considerably high.
[0007] US7155756 discloses a mechanism for automatic folding of a second thermo-insulating segment
over a first thermo-insulating segment to a position described in the above-mentioned
solutions. This mechanism is rather complicated and puts great demands on the construction
of the entire lifting device, which also increases its acquisition and operating costs.
Moreover, the aesthetic impression is significantly worsened. All the devices for
manipulation with thermo-insulating covers according to the background art must be
dimensioned for lifting the entire weight of both thermo-insulating segments or for
rotating the entire weight of both thermo-insulating segments, which means that these
devices are bulky and their cost increases.
[0008] In all these cases of manipulation, it is always the bottom side of the cover that
remains visible after the cover is lifted and folded. The bottom side is always degraded
in terms of appearance and surface, since it is exposed to the aggressive wet environment
and chemical substances in the water and vapors under the cover when closed. The bottom
side of these covers may be non-hygienic for touch as well as for breathing.
[0009] CZ PV 2008-243 (
WO 2009/129756) discloses a method of manipulation with a thermo-insulating cover of a spa or a
swim spa between its covering position and opened position. The cover comprises a
pair of thermo-insulating segments consisting of a carrier thermo-insulating segment
and a carried thermo-insulating segment, which are rotatably connected to each other
and in the covering position are lying with their bottom surfaces on the circumference
of the spa or swim spa. The carrier thermo-insulating segment is rotatably mounted
on the spa or swim spa. During the phase of opening, the carrier thermo-insulating
segment is rotated and its front end is raised, carrying the carried segment. After
the carrier segment reaches a vertical position, the carried segment is drawn by force
to the carrier segment, until both segments touch each other with their bottom surfaces.
In the opened position, therefore, the original upper sides of the segments are on
the outside side of the raised pair of segments, which is advantageous compared to
the previous solutions. Although the method allows the thermo-insulating spa or swim
spa cover to be opened and closed reliably, the operation of opening as well as closing
is performed in two steps, each step requiring a separate device arranged on each
side of the cover - two devices for the rotation of the carrier segment and two devices
for bringing the carried segment closer and removing it, which increases costs and
reduces reliability. Both segments can be lowered together to a storage position in
a storage space, but two additional means for lowering and extending the thermo-insulating
segments are needed.
[0010] It is therefore a goal of the invention to simplify the method for manipulation with
a spa or swim spa thermo-insulating cover and, in particular, to simplify the device
for the cover-handling operations, thereby increasing their reliability and reducing
manufacturing and operating costs of the device for performing the method.
Principle of the invention
[0011] The goal of the invention is achieved by a method according to the invention, whose
principle consists in that prior to initiating rotation of the carrier thermo-insulating
segment for opening, its axis of rotation is raised above its resting position to
its upper position, thereby raising the rear face of the carrier segment and creating
a gap between the bearing surface of the carrier segment and the edge of the spa vessel,
whereupon the rotation of the carrier segment to a vertical position is initiated.
The inner surface of the spa or swim spa is connected by means of the gap to the surrounding
environment and pressures are balanced, and so it is only the force derived by the
weight of both segments of the thermo-insulating cover and any resistors that is overcome
when rotating by means of the carrier segment. This reduces performance requirements
of the rotational means.
[0012] After reaching the vertical position both thermo-insulating segments along with the
rotational device are lowered to their parking position.
[0013] To close the cover, both thermo-insulating segments are displaced from the parking
position to the opening/closing position in which both segments maintain the vertical
position and the axis of rotation of the carrier segment is above the level of its
resting position, whereupon the carrier segment rotates until the front portion thereof
abuts the edge of the spa vessel, after which the axis of rotation of the carrier
segment is moved to its resting position and both thermo-insulating segments are pressed
against/put on the edge of the spa/swim spa.
[0014] The axis of rotation of the rotational device and the carrier segment is during both
opening and closing in its upper position above its resting position, wherein the
displacement of the axis of rotation of the rotation device and of the carrier segment
between its resting position and the upper position is carried out in the vertical
direction by a device for vertical manipulation with the carrier segment and the rotational
device of the carrier segment. Using the method according to the invention has greatly
improved the reliability of manipulation with the spa cover.
[0015] The principle of the spa or swim spa cover manipulation device is that the carrier
segment is fixedly attached to a rotational device which, in order to control its
vertical position, is connected to a device for vertical manipulation with the cover
and the rotational device, whereby it is vertically displaceable, together with the
carrier segment, between its resting position, upper position and parking position.
The advantage of the device is its simple construction, reduced production costs,
as well as lower maintenance costs due to improved reliability.
[0016] According to one variant of embodiment of the rotational device of the carrier segment,
the device comprises a pair of rotary actuators mounted on the devices for vertical
manipulation, which are coupled to struts of the frame of a control device, the rotational
device and the device for vertical manipulation being coupled to a control unit which
ensures the synchronization of pairs of rotary actuators and pairs of actuators of
the devices for vertical manipulation, synchronizing both the initiation of their
movement and the speed of this movement.
[0017] In an alternative embodiment, the rotational devices are hinged on flexible support
members which are guided from the rotational devices upwards over carrying pulleys
rotatably mounted on the frame of the control device above the upper position of the
rotational devices and are further guided to a lifting and lowering actuator which
is also mounted on the frame of the control device.
[0018] According to another alternative, the rotational device of the carrier segment is
mounted vertically on a movable beam of the device for vertical manipulation, whereby
on the movable beam is mounted a swinging coulisse, which is coupled to a rotary actuator.
On the swinging coulisse are rotatably mounted rods coupled to angular levers arranged
at the ends of the movable beam. Each of the angular levers is coupled to a respective
rotary lever, also swinging mounted on the movable beam on which a supporting plate
is formed, which is fixedly attached to the rear face of the carrier segment.
[0019] In a preferred embodiment, the movable beam is hinged at two points at the ends of
the flexible support member, which is guided from the point of the hinge upwards over
the carrying pulleys rotatably mounted on the frame of the control unit above the
upper position of the movable beam and is further guided to a lifting and lowering
actuator, which is also mounted on frame of the control edevice.
[0020] The lifting and lowering actuator may be formed by a winding device rotatable in
either direction, or by a linear actuator, whereby at the end of its movable portion
is arranged a tightening member, to which is/are coupled a flexible support member/members.
[0021] In an embodiment with the movable beam being hinged it is advantageous for the flexible
support member to have two branches, whereby the first branch is guided from the hinge
on the movable beam over the first carrying pulley to a tightening member, which is
wrapped by it, after which the first branch continues as a second branch, which is
guided from the tightening member over an auxiliary pulley to a second carrying pulley,
which is wrapped by it, and the second branch is terminated in the hinge on the movable
beam, whereby the tightening member is mounted on a movable portion of the linear
actuator, whose fixed portion is mounted in the frame of the control device, whereby
the linear actuator constitutes a lifting and lowering actuator for vertical manipulation.
[0022] In a preferred embodiment, the linear actuator is arranged in one of the bottom corners
of the frame of the control device.
Description of drawings
[0023] Exemplary embodiments in different phases of operation are schematically represented
in the drawings, wherein Fig. 1 shows a view of a device for manipulation with a spa
cover with the first variant of a rotational device for vertical manipulation in the
closed position, Fig. 2 is a side view of the device according to Fig. 1 in the closed
position, Fig. 3 is view of the device according to Fig. 1 with a raised rear portion
of the cover, Fig. 4 is a side view of the device in the position according to Fig.
3, Fig. 5 is a side view of the device after starting rotation of the carrier segment
in a partially open position, Fig. 6 is a side view of the device after the rotation
of the carrier segment is completed, both the carrier segment and the carried segment
being in the vertical position, Fig. 7 is a side view of the device with a cover in
the parking position, Fig. 8 shows a view of the device for manipulation with a spa
cover having an alternative variant of the device for vertical manipulation, Fig.
9 represents a schematic view of one of the alternative embodiments of the rotational
device of the cover and Fig. 10 is a view of another variant of the device for vertical
manipulation.
Examples of embodiment
[0024] A spa or swim spa, hereinafter referred to as a spa, comprises a suitably shaped
vessel
1, which is thermally insulated and is arranged in a support structure
10 schematically represented in Figs. 2, 4 - 7 and in the arrangement above ground level
it is provided with a shell, the so-called cabinet (not shown). In another embodiment,
the spa vessel
1 is mounted in a pit, whereby its edge
11, formed in the upper part of the spa vessel
1, rests on the edges of the pit, and its bottom part lies at the bottom of the pit.
A thermo-insulating cover
2 is mounted on the edge
11, consisting of two thermo-insulating segments
21, 22, which in a closed position abut with their bottom surfaces the edge
11 of the spa vessel
1. The thermo-insulating segments
21, 22 are rotatably connected to each other in a known manner, whereby the connection allows
their rotation towards each other with their bottom surfaces. One of the thermo-insulating
segments is a carrier segment
21 and the other is a carried segment
22, which is carried due to being connected to the carrier segment
21. The carrier segment
21 is coupled to a control device of the spa cover
2, which is mounted on a special frame
31, connected to a support structure
10 of the spa. The control device of the spa cover
2 comprises a rotational device
4 of the carrier segment
21, which is coupled to a device
5 for vertical manipulation at the same time/together with the rotational device
4 and the cover
2. Both the control device of the spa cover
2 and the frame
31 of the control device are arranged outside the ground plan of the spa vessel
1 defined by the edge
11, which means that also the axis
40 of rotation of the rotational device
4, which is at the same time the axis
40 of rotation of the carrier segment
21, is situated outside the ground plan of the spa vessel
1. The frame
31 of the control device contains at least two struts
310 and at least two crossbeams
311.
[0025] In an embodiment according to Figs. 1 and 3, the rotational device
4 of the carrier segment
21 comprises a pair of rotary actuators
41, mounted on the housings
51 of the device
5 for vertical manipulation, which are adjustably mounted on both side struts
310 of the frame
31. In an unillustrated embodiment, the rotational devices
4 are mounted on other suitable parts of the device
5 for vertical manipulation. The rotary actuators
41 are in a known manner mutually synchronized and connected to a known unillustrated
control unit, and so after receiving a command of the control unit they are capable
of rotating at the same angular speed and at the same time. The rotary actuator
41 is directly or via suitable gear members (in Figs. 1 and 3 unillustrated) connected
to a rotary lever
42, which is terminated by a supporting plate
421. The supporting plate
421 is fixedly attached to the rear face
210 of the carrier segment
21.
[0026] In an embodiment shown in Figs. 1 to 7, each device
5 for vertical manipulation comprises a lifting actuator consisting of a suitable linear
actuator, such as a rack gearing, whose rack
510 is in the illustrated embodiment embedded in the struts
310 of the frame
31, and a motor with a pinion, whose teeth engage with the teeth of a respective rack
510. The motor and the pinion are not illustrated and are mounted in a known manner in
the housings
51 of the devices
5 for vertical manipulation, whereby the two motors are in a known manner mutually
synchronized and connected to the known control unit, which means that upon the control
unit command they are capable of rotating at the same angular speed and at the same
time.
[0027] In the closed position both segments
21, 22 abut the thermo-insulating cover
2 against the edge
11 of the spa vessel
1 along its entire circumference and, consequently, the inner space of the spa is insulated
from the outer space. At the beginning of opening the thermo-insulating cover
2 from the closed position, at first the axis
40 of rotation of the carrier segment
21 raises from its resting position to its upper position, thereby raising the rear
face
210 of the carrier segment
21 along with the rotational device
4 of the carrier segment
21. Consequently, the rear portion of the bearing surface
211 of the carrier segment
21 gets out of contact with the edge
11 of the spa vessel
1 and the inner space and the surrounding environment are interconnected through the
gap which has been formed, thereby reducing the force required to initiate the rotation
of the carrier segment
21, since it is no longer necessary to overcome the vacuum in the closed space between
the bearing surface
211 of the carrier segment
21 and the edge
11 of the spa vessel
1.
[0028] For this purpose, upon a command from an unillustrated control unit both devices
5 for vertical manipulation simultaneously move from their resting position in which
the thermo-insulating cover
2 is closed, to their upper position, carrying both rotational devices
4 and at the same time, via the rotary lever
42, carrying the rear portion of the carrier segment
21, until a gap is created between the carrier segment
21 and the edge
11, as is shown in Figs. 3 and 4. The front portion of the carrier segment
21 along with the carried segment
22 maintain on the edge
11 of the spa vessel
1. At the same time, the axis
40 of rotation of the carrier segment
21 and of the rotational device
4 has been displaced to its upper position.
[0029] In the second step of the opening of the spa thermo-insulating cover
2, the rotational device
4 of the carrier segment
21 starts to operate and begins to rotate the carrier segment
21 away from the edge
11 of the spa vessel
1 about the axis
40. At the same time, the front portion of the carrier segment
21 is raised and carries the rear portion of the carried segment
22, whose front portion provided with wheels or gliders is in contact with the edge
11 of the spa vessel
1 for a certain period of time and moves on it, as shown in Fig. 5.
[0030] As the rotational movement of the rotational device
4 and of the carrier segment
21 continues, the front portion of the carried segment
22 moves away from the edge
11 of the spa vessel
1 due to being shorter in comparison with the carrier segment
21.
[0031] The rotational device
4 will terminate its activity as soon as the carrier segment
21 reaches its vertical position, whereby the carried segment
22 also settles at the same position, as is shown in Fig. 6, which means that both segments
21, 22 are in their open position.
[0032] Subsequently, both devices
5 for vertical manipulation the thermo-insulating cover
2 and the rotational device
4 are actuated simultaneously and start lowering the rotational device
4 and the cover
2 in the vertical position, both being lowered at the same time and at the same speed
to their parking position in the parking space
6, which is formed next to the spa vessel
1, as shown in Fig. 7. The parking space
6 may be designed in a different manner according to the spa design, for example by
enlarging the spa cabinet, or by increasing the pit in which the spa is installed,
or in another suitable manner.
[0033] When closing the thermo-insulating cover
2, the procedure is opposite.
[0034] First, the device
5 for vertical manipulation with the thermo-insulating cover
2 and with the rotational device
4 lift the rotational device
4 along with the cover
2 from the parking position to the upper position, in which the device
5 for vertical manipulation stops. Subsequently, the rotational device
4 is initiated and starts to rotate the carried segment
21 towards the edge
11 of the spa vessel
1. The carried segment
22, which is shorter than the carrier segment
21, in the initial phase of the rotation of the carrier segment
21 assumes the vertical position, which means it hangs freely on the carrier segment
until the moment when the wheels or gliders of the carried segment
22 abut the edge
11. As the carrier segment 21 continues to rotate, the carried segment
22 starts to open away from the carrier segment
21, until its bearing surface
220 comes into contact with the edge
11 of the spa vessel
1. Simultaneously, the front portion of the carrier segment
21 abuts the edge
11 of the spa vessel
1 as well. Both the rotational device
4 and the device
5 for vertical manipulation with the thermo-insulating cover
2 and the rotational device
4 remain in their upper position during the rotation of the carrier segment
21, and so after the rotation of the carrier segment
21 is completed, a gap is formed between the rear portion of its bearing surface
211 and the edge
11 of the spa vessel
1. In the last step of closing the thermo-insulating cover
2, the device
5 for vertical manipulation is lowered to its resting position and the rear portion
of the bearing surface
211 of the carrier segment
21 abuts the edge
11 of the spa vessel
1.
[0035] The actual design of of the rotational device
4 of the carrier segment
21 and/or the device
5 for vertical manipulation with the cover
2 and the rotational device
4 may vary and may employ both rotary actuators and linear actuators.
[0036] One of the possible variants of the device
5 for vertical manipulation is shown in Fig. 8, which schematically represents the
rotational device
4 of the carrier segment
21 hinged on flexible support members
52, which are guided upwards from the respective rotational device
4 over the carrying pulleys
53 which are rotatably mounted on the frame
31 of the control device above the upper position of the rotational devices
4. The flexible support members
52 are guided over the guide pulleys
54, which are rotatably mounted on the frame
31, towards the lifting and lowering actuator, which is also mounted on the frame
31. In the illustrated embodiment, the lifting and lowering actuator comprises a winding
device
55, to which are attached both the support members
52 and which is composed of a suitable electrical winch, which is rotatable in either
direction. The winding device
55 is coupled to a known unillustrated motor and the control unit, whereby in the resting
position it can rotate in either direction.
[0037] In an unillustrated embodiment, the lifting and lowering actuator is linear and at
the end of its movable portion is arranged a tightening member, to which support members
52 are coupled. In a preferred embodiment, the tightening member is composed of a rotatably
mounted tightening pulley, whereby in this embodiment the two support members
52 meet and merge into one which passes over the tightening pulley.
[0038] In the first step of the opening of the thermo-insulating cover
2, the winding device
55 is started briefly in the winding direction and the flexible support members
52 simultaneously lift both rotation devices
4 from their resting position to their upper position and with them the rear face
210 of the carrier segment
21 is also lifted, thereby creating a gap between the rear portion of the bearing surface
211 of the carrier segment
21 and the edge
11 of the spa vessel
1. After the rotation of the carrier segment
21 and of the carried segment
22 to the vertical position, the winding device
55 is started in the unwinding direction and the rotational device
4 along with the cover
2 are lowered to the parking position. To close the cover
2, all the steps are performed in reverse order, the last step being closing the gap
between the rear portion of the bearing surface
211 of the carrier segment
21 and the edge
11.
[0039] One of the possible variants of the rotational device
4 is shown in Fig. 9. On the side struts
310 of the frame
31 of the control device is mounted adjustably in the vertical direction a movable beam
500, on which is mounted the rotational device
4. The movable beam
500 is part of the unillustrated device
5 for vertical manipulation with the thermo-insulating cover
2 and the rotational device
4, for example, according to any of the above or below described embodiments. On the
movable beam
500 is rotatably mounted a swinging coulisse
43, on which are arranged two pins
431, on which rods
44 are rotatably mounted with one of their ends, whereby their other ends are each rotatably
connected to one first arm
451 of an angular lever
45. The angular levers
45 are rotatably mounted on the opposite sides of the beam
500.
[0040] The swinging coulisse
43 is coupled to a rotary actuator
41, which may be formed, for example, by a rotary motor, or may be provided with teeth
disposed about its periphery, the teeth being coupled to a rack of the linear actuator
and the like.
[0041] The second arms
452 of the angular levers
45 are coupled by means of adjustable rods
46 to the first arm
422 of the rotary lever
42, which is rotatably mounted on a shaft
47 mounted on the beam
500. On the second arm
423 of the rotary lever
42 is provided a supporting plate
421, to which the carrier segment
21 is attached fixedly, for instance by means of screws. The shaft
47 is situated outside the ground plan of the spa and its axis is the axis
40 of rotation of the carrier segment
21 and, at the same time, also the axis of rotation of the rotational device
4.
[0042] In the first step of the opening of the thermo-insulating spa cover
2 the beam
500 is moved from its resting position to upper position by means of the device
5 for vertical manipulation, in which a gap is created between the rear portion of
the bearing surface
210 of the carrier segment
21 and the edge
11.
[0043] In the upper position,
4 the rotary actuator, which is is started by means of the rotational device, rotates
the swinging coulisse
43, setting into motion the pins
431 with the rods
44 mounted on them. The rods
44 turn the angular levers
45 on both sides of the rotational device
4 and via the adjustable rod
46 start to rotate the two-armed rotary lever
42, which rotates the carried segment
21, which is fixedly attached to it and which carries the carried segment
22 until both segments
21, 22 reach the vertical position. Subsequently, the device
5 for vertical manipulation is started and the rotational device
4 along with the opened cover
2 are lowered to the parking position next to the spa vessel
1.
[0044] When closing the thermo-insulating cover
2, the procedure is opposite.
[0045] Fig. 10 shows another variant of the device
5 for vertical manipulation with the cover
2 and the rotational device
4, which is suitable especially when combined with the rotational device
4 according to Fig. 9. However, Fig. 10 shows a movable beam
500 from Fig. 9, which is mounted adjustable only vertically, on which are arranged parts
of the rotational device according to Fig. 9 and a shaft
47, about which rotates the rotary lever
42 with the carried segment
21 of the cover
2. The other parts of the rotational device
4 have been omitted for the sake of clearer representation and better understanding
of this embodiment of the device
5 for vertical manipulation.
[0046] The movable beam
500 is hinged at two points of the flexible support member
52, which is from the points of the hinge guided upwards from the movable beam
500 over the carrying pulleys
53, which are rotatably mounted on the frame
31 of the control device above the upper position of the movable beam
500. The first branch
521 of the flexible support member
52 is guided from the first carrying pulley
531 to the tightening member
56, which is wrapped by it and afterwards the first branch becomes a second branch
522, which is guided from the tightening member
56 over the auxiliary pulley
57 to the second carrying pulley
532, which is wrapped by it and the second branch is terminated in the hinge on the movable
beam
500. The tightening member
56 is mounted on the movable portion
5501 of the linear actuator
550 constituting the lifting and lowering actuator of the device
5 for vertical manipulation. In an unillustrated embodiment, the tightening member
56 is composed of a rotatably mounted tightening pulley. The fixed portion
5502 of the linear actuator
550 is mounted on the frame
31 of the control device, in an embodiment shown in Fig. 10 in the right-hand bottom
corner of the frame
31. The linear actuator
550 is coupled to an unillustrated control unit along with the other members of the control
device and is composed of any suitable type of a linear actuator.
[0047] The carrying pulleys
53 are mounted on the frame
31 of the control device in any other suitable manner which ensures their unchanging
position and sufficient bearing capacity in the illustrated embodiment on the shims
312, which are fastened to the frame crossbeam
311 or may be mounted on an auxiliary crossbeam
31 of the frame arranged in the upper part of the frame
31.
[0048] In the first step of opening, the linear actuator
550 is started briefly in the lifting direction
Z and its movable portion
5501 starts to shift from its resting position into its retracted position. Consequently,
also the tightening member
56 is moved in the same manner, pulling the flexible support member
52, thereby raising the movable beam
500 to its upper position, which results in raising the rotational device
4 and the rear face
210 of the carrier segment
21 into their upper positions. Thus, a gap is formed between the rear portion of the
bearing surface
211 of the carrier segment
21 and the edge
11 of the spa vessel
1. In this position, the rotational device
4 begins to rotate and after the carrier segment
21 along with the carried segment
22 are turned into the vertical position, the linear actuator
550 is started in the lowering direction
S and its movable portion
5501 with the tightening member
56 begins to extend, by which means the flexible support member
52 is released and the movable beam
500, which is hinged on it, starts to lower to the parking position along with the rotational
device
4 and the cover
2.
[0049] When closing the thermo-insulating cover
2, the procedure is opposite.
Industrial applicability
[0050] Both the method and the device according to the invention are intended for automation
of the opening and closing of thermo-insulating covers, especially of large swim spas,
providing maximum comfort to the user of the swim spa when operating the spa and allowing
unrestricted view from the spa after displacement of the spa cover into parking position.
1. A method for manipulation with a thermo-insulating cover of a spa or swim spa between
its closed position, open position and parking position, whereby the thermo-insulating
cover comprises a carrier segment, coupled to an actuator, and a carried thermo-insulating
segment, which is rotatably connected to the carrier segment, whereby during opening
or closing the carrier segment rotates, carrying the carried segment, and in the open
position both thermo-insulating segments are in a vertical position, facing each other
with their bearing surfaces, whereby during opening and closing the carrier segment
rotates about an axis situated outside the ground plan of the spa or swim spa, whereby
before the initiation of the rotation of the carrier segment for opening the axis
of rotation of the carrier segment is raised above the level of its resting position
to its upper position, thereby raising the rear face of the carrier segment and creating
a gap between the bearing surface and the edge of the spa vessel, whereupon the rotation
of the carrier segment to the vertical position is started.
2. The method according to claim 1, in which after reaching the vertical position, both
thermo-insulating segments along with the rotational device of the carrier segment
are lowered to their parking position.
3. The method according to claim 2, wherein, for closing the cover, both thermo-insulating
segments are moved from the parking position to the opening/ closing position, in
which both segments maintain in the vertical position and the axis of rotation of
the carrier segment is in its upper position above the level of its resting position,
whereupon the carrier segment rotates until its front portion abuts the edge of the
spa vessel and subsequently the axis of rotation of the carrier segment moves to its
resting position and both thermo-insulating segments are pressed against/put on the
edge of the vessel of the spa/swim spa.
4. The method according to any of the preceding claims, in which the lifting of the axis
of rotation of the carrier segment to form a gap between the bearing surface of the
carrier segment and the edge of the spa vessel is performed by a device for vertical
manipulation with the carrier segment and with the rotational device of the carrier
segment, whereby the device for vertical manipulation serves to lower and raise the
thermo-insulating cover between its open position and parking position.
5. A device for manipulation with a spa or swim spa cover allowing its automatic opening,
closing and parking, which comprises a rotational device of the carrier segment for
rotating the carrier segment between a closed position and an open position and a
device for vertical manipulation with the cover between its open position and parking
position, whereby the carrier segment is fixedly attached to the rotational device,
which is for controlling its vertical position connected to the device for vertical
manipulation with the cover and with the rotational device, whereby it is movable
in a vertical direction between its resting position, upper position and parking position,
along with the carried segment.
6. The device according to claim 5, in which the rotational device of the carrier segment
comprises a pair of rotary actuators mounted on the devices for vertical manipulation,
which are coupled to the struts of the frame of the control device, whereby both the
rotational device and the device for vertical manipulation are coupled to a control
unit.
7. The device according to claim 5, in which the rotational devices are hinged on flexible
support members, which are guided upwards over carrying pulleys rotatably mounted
on the frame of the control device above the upper position of the rotational devices
and are further guided towards a lifting and lowering actuator, which is also mounted
on the frame of the control device.
8. The device according to claim 5, in which the rotational device of the carrier segment
is mounted on a beam of the device for vertical manipulation, the beam being movable
in the vertical direction, whereby on the movable beam is rotatably mounted a swinging
coulisse coupled with a rotary actuator, whereby on the swinging coulisse are rotatably
mounted rods coupled to angular levers, which are arranged rotatably at the ends of
the movable beam, each of the angular levers being coupled to a respective rotary
lever, which is also rotatably mounted on the movable beam, whereby on the rotary
lever is provided a supporting plate, which is fixedly attached to the rear face of
the carrier segment.
9. The device according to claim 8, in which the movable beam is at two points hinged
at the ends of the flexible support member, which is from the point of the hinge guided
upwards over the carrying pulleys rotatably mounted on the frame of the control device
above the upper position of the movable beam and is further guided to the lifting
and lowering actuator, which is also mounted on the frame of the control device.
10. The device according to claim 7 or 9, in which the lifting and lowering actuator is
composed of a winding device rotatable in either direction.
11. The device according to claim 7 or 9, in which the lifting and lowering actuator is
linear, whereby at the end of its movable portion is arranged a tightening member,
to which a flexible support member/flexible support members is/are coupled.
12. The device according to claim 11, in which the tightening member is composed of a
rotatably mounted tightening pulley, whereby both support members are merged into
one, which passes over the tightening pulley.
13. The device according to claim 9, in which the flexible support member has two branches,
the first branch of which is guided from the hinge on the movable beam over the first
carrying pulley to the tightening member, which is wrapped by it, and after wrapping
the tightening member, the first branch becomes a second branch, which is guided from
the tightening member over an auxiliary pulley to the second carrying pulley, which
is wrapped by it, and the second branch is terminated being hinged on the movable
beam, whereby the tightening member is mounted on the movable portion of the linear
actuator, whose fixed portion is mounted on the frame of the control device, the linear
actuator being composed of the lifting and lowering actuator of the device for vertical
manipulation.
14. The device according to claim 13, in which the linear actuator is arranged in one
of the bottom corners of the control device.
Amended claims in accordance with Rule 137(2) EPC.
1. A method for manipulation with a thermo-insulating cover (2) of a spa or swim spa
between its closed position, open position and parking position of the thermo-insulating
cover (2) and vice versa, whereby the thermo-insulating cover (2) comprises a carrier
segment (21), coupled to an actuator, and a carried segment (22), which is turnably
connected to the carrier segment (21), and in the closed position of the thermo-insulating
cover (2) both the carrier segment (21) and the carried segment (22) are arranged
with their bearing surfaces on the edge of the spa vessel (1), whereby during opening
or closing the carrier segment (21) turns over, carrying the carried segment (22),
and in the open position both segments (21, 22) are in a vertical position, facing
each other with their bearing surfaces, whereby during opening and closing the carrier
segment (21) turns over about an axis (40) situated outside the ground plan of the
spa or swim spa, characterized in that before the initiation of the turning of the carrier segment (21) for opening the
axis (40) of turning of the carrier segment (21) is raised above the level of its
resting position to its upper position, thereby raising the rear face (210) of the
carrier segment (21) and creating a gap between the bearing surface (211) of the carrier
segment (21) at the rear face (210) of the carrier segment (21) and the edge (11)
of the spa vessel (1), whereupon the turning of the carrier segment (21) to the open
position is started.
2. The method according to claim 1, characterized in that after reaching the vertical position, both segments (21, 22) along with the turning
device (4) of the carrier segment (21) are lowered to their parking position.
3. The method according to claim 2, characterized in that for closing the thermo-insulating cover (2), both segments (21, 22) are moved from
the parking position to the opening/ closing position, in which both segments (21,
22) maintain in the vertical position and the axis (40) of the turning of the carrier
segment (21) is in its upper position above the level of its resting position, whereupon
the carrier segment (21) turns until its front portion abuts the edge (11) of the
spa vessel (1) and subsequently the axis (40) of turning of the carrier segment (21)
moves to its resting position and both segments (21, 22) are pressed against/put on
the edge (11) of the vessel (1) of the spa/swim spa.
4. The method according to any of the preceding claims, characterized in that the lifting of the axis (40) of turning of the carrier segment (21) to form a gap
between the bearing surface (211) of the carrier segment (21) and the edge (11) of
the spa vessel (1) is performed by a device (5) for vertical manipulation with the
carrier segment (21) and with the turning device (4) of the carrier segment (21),
whereby the device (5) for vertical manipulation serves to lower and raise the thermo-insulating
cover (2) between its open position and parking position.
5. A device for manipulation with a thermo-insulating cover (2) of a spa or swim spa
between its closed position, open position and parking position of the thermo-insulating
cover (2) and vice versa, whereby the thermo-insulating cover (2) comprises a carrier
segment (21), coupled to an actuator, and a carried segment (22), which is turnably
connected to the carrier segment (21), and in the closed position of the thermo-insulating
cover (2) both the carrier segment (21) and the carried segment (22) are arranged
with their bearing surfaces on the edge (11) of the spa vessel (1), and in the open
position as well as in the parking position of the thermo-insulating cover, both the
carrier segment (21) and the carried segment (22) are in a vertical position, facing
each other with their bearing surfaces, whereby the carrier segment (21) is coupled
to a control device of the thermo-insulating spa cover (2), which comprises a device
(5) for vertical manipulation, on which is arranged a turning device (4), to which
is fixedly connected the carrier segment (21), characterized in that the device (5) for vertical manipulation has three positions - a resting position
in which the thermo-insulating cover (2) is in the closed position, an upper position
before the start of the turning device (4) and during the turning of the turning device
(4) to open the thermo-insulating cover (2), the upper position being higher than
the resting position with the closed thermo-insulating cover (2), whereby the device
has this position both before the start of the turning of the turning device (4) and
during the turning of the turning device (4) for closing the thermo-insulating cover
(2), and a parking position in which the thermo-insulating cover (2) is next to the
spa vessel (1), whereby in the upper position of the device (5) for vertical manipulation
a gap is created between the bearing surface (211) of the carrier segment (21) at
the rear face (210) of the carrier segment (21) and the edge (11) of the spa vessel
(1).
6. The device according to claim 5, characterized in that the turning device (4) of the carrier segment (21) comprises a pair of turning actuators
(41) mounted on the devices (5) for vertical manipulation, which are coupled to struts
(311) of a frame (31) of the control device, whereby both the turning device (4) and
the device (5) for vertical manipulation are coupled to a control unit.
7. The device according to claim 5, characterized in that the turning devices (4) are hinged on flexible support members (52), which are guided
upwards over carrying pulleys (53) turnably mounted on the frame (31) of the control
device above the upper position of the turning devices (4) and are further guided
towards a lifting and lowering actuator, which is also mounted on the frame (31) of
the control device.
8. The device according to claim 5, characterized in that the turning device (4) of the carrier segment (21) is mounted on a beam (500) of
the device (5) for vertical manipulation, the beam (500) being movable in the vertical
direction, whereby on the movable beam (500) is turnably mounted a swinging coulisse
(43) coupled with a turning actuator (41), whereby on the swinging coulisse (43) are
turnably mounted rods (44) coupled to angular levers (42), which are arranged turnably
at the ends of the movable beam (500), each of the angular levers (42) being coupled
to a respective turning angular lever (42), which is also turnably mounted on the
movable beam (500), whereby on the turning angular lever (42) is provided a supporting
plate (421), which is fastened to the rear face (210) of the carrier segment (21).
9. The device according to claim 8, characterized in that the movable beam (500) is at two points hinged at the ends of the flexible support
member (52), which is from the point of the hinge guided upwards over the carrying
pulleys (53) turnably mounted on the frame (31) of the control device above the upper
position of the movable beam (500) and is further guided to the lifting and lowering
actuator, which is also mounted on the frame(31) of the control device.
10. The device according to claim 7 or 9, characterized in that the lifting and lowering actuator is composed of a winding device (55) rotatable
in either direction.
11. The device according to claim 7 or 9, characterized in that the lifting and lowering actuator is linear, whereby at the end of its movable portion
is arranged a tightening member (56), to which a flexible support member (52)/flexible
support members (52) is/are coupled.
12. The device according to claim 11, in which the tightening member (56) is composed
of a turnably mounted tightening pulley, whereby both support members (52) are merged
into one, which passes over the tightening pulley.
13. The device according to claim 9, characterized in that the flexible support member (52) has two branches (521, 522), the first branch (521)
of which is guided from the hinge on the movable beam (500) over the first carrying
pulley (531) to the tightening member (56), which is wrapped by it, and after wrapping
the tightening member (56), the first branch (521) becomes a second branch (522),
which is guided from the tightening member (56) over an auxiliary pulley (57) to the
second carrying pulley (532), which is wrapped by it, and the second branch (522)
is terminated being hinged on the movable beam (500), whereby the tightening member
(56) is mounted on the movable portion (5501) of the linear actuator (550), whose
fixed portion (5502) is mounted on the frame (31) of the control device, the linear
actuator (550) being composed of the lifting and lowering actuator of the device (5)
for vertical manipulation.
14. The device according to claim 13, characterized in that the linear actuator (550) is arranged in one of the bottom corners of the frame (31)
of the control device.